1dz 2 двигатель руководство по ремонту

1-13

Diagnostic connector

Rev counter

Engine

3.

Inspect the relief down amount.

Operate the tilt lever fully backward at the maximum engine

speed, and measure the engine speed upon full relief.

Measure the decrease (relief down) in the engine rpm.

Standard: Within 200 rpm

Ignition Timing Inspection·Adjustment

1.

Attach a rev counter to the terminal for measuring engine

speed (Rev terminal).

2.

Inspect the idle speed.

Standard: 750 ± 30 rpm

3.

Install the timing light.

4.

Use the SST to short circuit terminals TC and EI of the

diagnostic connector.

SST 09238-13130-71

Caution:

If the short circuit positions are incorrect, this will cause a

fault. Make sure to short circuit the correct terminals.

5.

Inspect the ignition timing.

If the standard is not met, loosen the distributor set bolt and

rotate the distributor to adjust the ignition timing to the

standard value.

Standard: 7° (BTDC) (For both gasoline and LPG/CNG)

Idle Speed Inspection·Adjustment

1.

Install the rev counter.

Section 1

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Дизельный двигатель 1DZ-II технические данные

Двигатель 1DZ-2 выпускается крупнейшей компанией Toyota в Японии, устанавливается на погрузчики 6,7,8 серии от 1 до 3 тонн включительно. Является вторым в серии после знаменитого 1DZ, специалисты Тойоты приложили все усилия для глубокой модернизации данного агрегата.

На сегодняшний день двигатель 1DZ-II – это четырех цилиндровый, рядный дизельный двигатель с распределительным топливным насосом фирмы Zexel (Bosch) типа VE, позволяющий значительно уменьшить расход дизельного топлива, по сравнению со своим предшественником.

По техническим данным мотор Toyota 1DZ-II значительно более сбалансирован и подготовлен к большим нагрузкам.

Двигатель 1DZ-2 вид спередиДвигатель 1DZ-2 вид сзади

Характеристики 1DZ-II:

Модель двигателя

1DZ-II

Тип

Дизельный

Число тактов

4

Число цилиндров и компоновка

Рядный, 4 цилиндра, вертикальное расположение

Порядок работы цилиндров

1-3-4-2

Способ пуска

С включение шестерни

Тип камеры сгорания

Вихревого типа

Клапанный механизм

Шестеренный привод, OHV

Диаметр цилиндра/ ход поршня мм (дюйм)

86х107 (3.39х4.21)

Рабочий объем куб. см (куб. дюйм)

2486 (151.71)

Степень сжатия

21.05

Давление сжатия кПа (кгс/см2) [psi]/ об/мин

2850(29)[412]/260

Номинальная мощность

60 при 2600 об/мин

Максимальный крутящий момент

167 при 1600 об/мин

Частота вращения в режиме холостого хода об/мин

750±25

Число поршневых колец

Компрессионное кольцо

2

Маслосъемное кольцо

1

Типы гильзы цилиндра

Сухая

Фазы газораспределения впускных клапанов

Открывание

14° перед ВМТ

Закрывание

44° после НМТ

Фазы газораспределения выпускных клапанов

Открывание

52° перед НМТ

Закрывание

14° после ВМТ

Система воспламенения

Воспламенение под воздействием сжатия

Опережение впрыска топлива

0° (перед DVN) при неподвижном погрузчике

Тип масляного насоса

Трохоидный насос

Тип масляного фильтра

Бумажный фильтрующий элемент

Заправочный объем моторного масла литр (галлон США)

Заправочный объем масляного картера

7.0 (1.85)

Общий заправочный объем

7.5 (1.98)

Напряжение электрооборудования

12 вольт

Расход топлива

1.8-2.0 литра/ час

Данные по ремонту двигателя Toyota 1DZ-II

В этом разделе максимально кратко постараюсь изложить основные размеры для ремонта двигателя и изменения в конструкции.

Топливная система двигателя так же подверглась модернизации, взамен рядного насоса, был установлен распределительный, более экономичный. Форсунки остались практически без изменения – механические.

Размеры шатунной шейки коленчатого вала:

Размер

Номинальный наружный диаметр шатунной шейки, мм

Вкладыши шатунные ST

50,48-50,50

Вкладыши шатунные R1

49,98-50,00

Вкладыши шатунные R2

49,73-49,75

Вкладыши шатунные R3

49,48-49,50

Размеры коренной шейки коленчатого вала:

Размер

Диаметр шейки, мм

Толщина вкладыша, мм

Вкладыши коренные R1

64,730-64,750

2,104-2,110

Вкладыши коренные R2

64,480-64,500

2,229-2,235

Вкладыши коренные R3

64,230-64,250

2,354-2,360

Вкладыши коренные R4

63,980-64,000

2,479-2,485

Размеры ремонтных поршней

Размер поршня

Диаметр цилиндра, мм

Наружный диаметр поршня, мм

Поршень 1DZ-2 0,5

86,50-86,51

86,450-86,460

Поршень 1DZ-2 1,0

87,00-87,01

86,950-86,960

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A skid loader, skid-steer loader or skidsteer is a small, rigid-frame, engine-powered machine with lift arms used to attach a wide variety of labor-saving tools or attachments.

Skid-steer loaders are typically four-wheel vehicles with the wheels mechanically locked in synchronization on each side, and where the left-side drive wheels can be driven independently of the right-side drive wheels. The wheels typically have no separate steering mechanism and hold a fixed straight alignment on the body of the machine. Turning is accomplished by differential steering, in which the left and right wheel pairs are operated at different speeds, and the machine turns by skidding or dragging its fixed-orientation wheels across the ground. The extremely rigid frame and strong wheel bearings prevent the torsional forces caused by this dragging motion from damaging the machine. As with tracked vehicles, the high ground friction produced by skid steers can rip up soft or fragile road surfaces. They can be converted to low ground friction by using specially designed wheels such as the Mecanum wheel. Skid-steer loaders are capable of zero-radius, «pirouette» turning, which makes them extremely maneuverable and valuable for applications that require a compact, agile loader. Skid-steer loaders are sometimes equipped with tracks instead of the wheels, and such a vehicle is known as a multi-terrain loader. Unlike in a conventional front loader, the lift arms in these machines are alongside the driver with the pivot points behind the driver’s shoulders. Because of the operator’s proximity to moving booms, early skid loaders were not as safe as conventional front loaders, particularly during entry and exit of the operator. Modern skid loaders have fully enclosed cabs and other features to protect the operator. Like other front loaders, it can push material from one location to another, carry material in its bucket or load material into a truck or trailer.

The first three-wheeled, front-end loader was invented by brothers Cyril and Louis Keller in Rothsay, Minnesota, in 1957. The Kellers built the loader to help a farmer, Eddie Velo, mechanize the process of cleaning turkey manure from his barn. The light and compact machine, with its rear caster wheel, was able to turn around within its own length, while performing the same tasks as a conventional front-end loader.

The Melroe brothers, of Melroe Manufacturing Company in Gwinner, North Dakota, purchased the rights to the Keller loader in 1958 and hired the Kellers to continue refining their invention. As a result of this partnership, the M-200 Melroe self-propelled loader was introduced at the end of 1958. It featured two independent front-drive wheels and a rear caster wheel, a 12.9 hp (9.6 kW) engine and a 750-pound (340 kg) lift capacity. Two years later they replaced the caster wheel with a rear axle and introduced the M-400, the first four-wheel, true skid-steer loader. The M-440 was powered by a 15.5 hp (11.6 kW) engine and had an 1,100-pound (500 kg) rated operating capacity. Skid-steer development continued into the mid-1960s with the M600 loader.
The conventional bucket of many skid loaders can be replaced with a variety of specialized buckets or attachments, many powered by the loader’s hydraulic system. These include backhoe, hydraulic breaker, pallet forks, angle broom, sweeper, auger, mower, snow blower, stump grinder, tree spade, trencher, dumping hopper, pavement miller, ripper, tillers, grapple, tilt, roller, snow blade, wheel saw, cement mixer, and wood chipper machine.

Some models of skid steer now also have an automatic attachment changer mechanism. This allows a driver to change between a variety of terrain handling, shaping, and leveling tools without having to leave the machine, by using a hydraulic control mechanism to latch onto the attachments. Hydraulic supply lines to powered attachments may be routed so that the couplings are located near the cab, and the driver does not need to leave the machine to connect or disconnect those supply lines.

The original skid-steer loader arms were designed using a hinge at the rear of the machine to pivot the loader arm up into the air in an arc that swings up over the top of the operator. This design tends to limit the usable height to how long the loader arm is and the height of that pivot point. In the raised position the front of the loader arm moves towards the rear of the machine, requiring the operator to move extremely close to or press up against the side of a tall container or other transport vehicle to get the bucket close enough to dump accurately. At the highest arm positions the bucket may overflow the rear of the bucket and spill directly onto the top of the machine’s cab.

An extended reach design uses multiple hinges and parallel lifting bars on the loader arm, with the main pivot points towards the center or front of the machine. This allows the loader arm to have much greater operating height while retaining a compact design, and allows the vertical movement to be less of an arc and more straight-up vertical, to keep the bucket forward of the operator’s cab, allowing safe dumping into tall containers or vehicles.

A skid-steer loader can sometimes be used in place of a large excavator by digging a hole from the inside. The skid loader first digs a ramp leading to the edge of the desired excavation. It then uses the ramp to carry material out of the hole. The skid loader reshapes the ramp making it steeper and longer as the excavation deepens. This method is particularly useful for digging under a structure where overhead clearance does not allow for the boom of a large excavator, such as digging a basement under an existing house. Several companies make backhoe attachments for skid-steers. These are more effective for digging in a small area than the method above and can work in the same environments. Other applications may consist of transporting raw material around a job site, or assisting in the rough grading process.

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