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1 S FC 1 3 2 0 8 1 M 0 2 01

Softstarters Type PSTX30…PSTX1250

Installation and commissioning manual

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Summary of Contents for ABB PSTX Series

  • Page 1
    — 1 S FC 1 3 2 0 8 1 M 0 2 01 Softstarters Type PSTX30…PSTX1250 Installation and commissioning manual…
  • Page 2
    In the interests of our cus- tomers, we constantly seek to ensure that our products are developed to the latest technological Author’s address: ABB AB Control Products SE-721 61 VÄSTERÅS, Sweden www.abb.com/lowvoltage © Copyright 2018. All rights reserved. Data can be changed…
  • Page 3
    ABB Ltd and its affiliates are not liable for damages damage to equipment or property. and/or losses related to such security breaches, any…
  • Page 5: Table Of Contents

    Softstarters Type PSTX Installation and commissioning manual 1 Introduction 2 Quick start 3 Description 4 Installation 5 Connection 6 Human machine interface (HMI) 7 Functions 8 Communication 9 Maintenance 10 Troubleshooting 11 Wiring and application diagrams 12 Third party licenses 13 Revision 14 Index…

  • Page 7: 1.1.1 Installation And Commissioning Manual

    1 Introduction 1.1 Documentation for Softstarter PSTX30…PSTX12500 1.1.1 Installation and commissioning manual 1.2 Intended audience 1.3 Revision notes and other documents 1.4 Acronyms and abbreviations 1SFC132081M0201 | Installation and commissioning manual | Introduction…

  • Page 8: 1.1.1 Installation And Commissioning Manual

    Turkish and commissioning manual — Short form” contains brief information about the Softstarter: These documents can be found at: -Installation www.abb.com/lowvoltage. Select the link Control -Electrical connections Products on the site, and then continue to Softstarters. -Basic functions -Troubleshooting The short form contains the languages shown in Table 1 Languages.

  • Page 9: Introduction

    The installation personnel must have a basic knowledge in how to handle electrical equipment. The commissioning and maintenance personnel must have good experience in how to use electrical equipment. ABB personnel must obey the instructions in ABB CISE 15.4. Revision notes and other…

  • Page 10
    Introduction | Installation and commissioning manual | 1SFC132081M0201…
  • Page 11: Quick Start

    2 Quick start 2.1 Connection 2.2 Configuration 2.2.1 Basic set-up 2.2.2 Application set-up 2.3 How to start/stop the motor 1SFC132081M0201 | Installation and commissioning manual | Quick start…

  • Page 12
    Figure 2.1 connected to operation voltage. In Line (1) and Inside Delta (2) connection INFORMATION ABB personnel must obey the instructions in ABB CISE 15.4. Line side Connection To install the Softstarter see chapter 4 Installation.
  • Page 13
    INFORMATION The ground is not a protective ground, it is a functional ground. The maximum length of the ground cable is 0.5 m. Connect the ground cable to the installation plate were the Softstarter is attached. The installation plate must also be grounded.
  • Page 14
    Configuration 2.2.2 Application set-up For a quick configuration of the Softstarter, use the Assistants menu. Find the Assistants menu from the Home view by pushing “Menu”. Scroll to Assistants with the The Assistants menus are divided into: Navigation keys. Push “Select”…
  • Page 15
    (see 2.1 Connection). This is necessary to avoid an accidental start of the equipment while it is connected to operation voltage. INFORMATION ABB personnel must obey the instructions in ABB CISE 15.4. Set the operation voltage switch to ON. To start the Softstarter from the keypad, push the R/L-key to select local control, then push the Start key on the keypad.
  • Page 16
    Quick start | Installation and commissioning manual | 1SFC132081M0201…
  • Page 17: Description

    3 Description 3.1 Overview 3.1.1 Operation functions 3.1.2 Protection functions 3.1.2.1 User defined protection 3.1.3 Warning functions 3.1.4 Fault detection functions 3.1.5 Softstarter overview 3.1.6 Type designation 3.1.7 Environmental influence 3.1.8 Specifications 3.2 Technical data 3.2.1 General 3.2.2 Technical data for external keypad 3.2.3 Semi-conductor fuses 3.2.4 Weights 3.2.5 Softstarter ratings…

  • Page 18: Installation

    3.1.1 Operation functions This chapter gives a description of the Softstarter in general, specifications and available components and spare parts. Available functions are listed below: • Voltage start ramp • Voltage stop ramp Overview • Torque start ramp • Torque stop ramp The PSTX Softstarter has the latest technology for •…

  • Page 19: Connection

    • Frequency range protection 3.1.4 Fault detection functions • Phase reversal protection The Softstarter has a number of fault detection functions • Too long start time protection to signal malfunction at Softstarter, motor or power • Auto restart protection network level. The Softstarter identifies external and internal faults.

  • Page 20
    3.1.5 Softstarter overview Change the settings through Keypad and Fieldbus communication. Use the keypad to change settings for each parameter alone or as a selection of default parameters for different applications. Most parameters have one possible setting, but some parameters have extra settings for sequence start. The default parameter settings are stored in the unit for a reset to default.
  • Page 21
    DIN 44081 and DIN 44082 Figure 3.2 IEC 60947-4-2 Class A Type designation Marine approvals Speak to your ABB sales office The Softstarter is designed for class A equipment. 3.1.7 Environmental influence Use of the product in domestic environments can cause radio interference.
  • Page 22
    170M6021 3 68/929 Cooling system For the supply circuit 6 A delayed, for MCB use C characteristics. For inside delta connection the fuses shall be placed inside the delta. Contact ABB for Recommended fuse 6 A Delayed more information. 170M6019 with fuse rating 1600 A should be used for 690 V version.
  • Page 23
    3.2.5 Softstarter ratings Temp ≤ + 40 ° C (104 ° F), 4 * Ie in 10 sec. PSTX30…1250 Motor power Motor power Rated current when connected In Line when connected Inside Delta 220- 380- 220- 380- Inside 230V 400V 500V 690V 230V…
  • Page 24
    Temp ≤ + 40 ° C (104 ° F), 4 * Ie in 10 sec. PSTX30…1250 Motor power Motor power Rated current when connected In Line when connected Inside Delta 220- 440- 550- 220- 440- 550- Inside 208V 240V 480V 600V 208V 240V…
  • Page 25
    3.2.6 Dimensions PSTX30…105 30 mm (1,2 in) 4x Ø14 (2x) 13 mm (0,5 in) 6x 150 mm (5,9 in) 119 mm (4,7 in) Figure 3.3 Dimensions PSTX30…105 PSTX142…170 Ø18 (2x) 35 mm (1,3 in) 4x 7,5 mm (0,3 in) 6.6 mm (0,2 in) 4x 17,5 mm (0,7 in) 6x 199 mm (7,8 in) 165 mm (6,5 in)
  • Page 26
    PSTX210…370 10,5 mm (0,4 in) 43,7 mm (1,7 in) 4x 19,6 mm (0,8 in) 6x 200 mm (7,9 in) 258 mm (10,2 in) Figure 3.5 Dimensions PSTX210..370 PSTX470…570 336 mm (13.2 in) 2x 7 mm (0.2 in) 4x 63 mm (2.5 in) 4x 9 mm (0.3 in) 25 mm (0.9 in) 6x 361 mm (14.2 in)
  • Page 27
    PSTX720…PSTX840 133.5(2x) mm 301.5 mm (11.8 in) (5.2 in) 40 (6x) mm 435 mm (17.1 in) (1.5 in) 261.6 mm (10.2 in) 173.4 mm (6.8 in) 46.5 mm 172 mm (6.7 in) (1.8 in) 72(2x) mm 72(2x) mm (2.8 in) (2.8 in) Figure 3.7 Dimensions PSTX720..840…
  • Page 28
    PSTX1250 133.5(2x) mm 301.5 mm (11.8 in) (5.2 in) 50 (6x) mm 435 mm (17.1 in) (1.9 in) 261.6 mm (10.2 in) 173.4 mm (6.8 in) 46.5 mm 172 mm (6.7 in) (1.8 in) 72(2x) mm 72(2x) mm (2.8 in) (2.8 in) Figure 3.9 Dimensions PSTX1250…
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    1SFC132081M0201 | Installation and commissioning manual | Description…
  • Page 30
    Description | Installation and commissioning manual | 1SFC132081M0201…
  • Page 31
    4 Installation 4.1 Receive, unpack and examine 4.2 Install 4.2.1 Lifting the Softstarter 4.2.2 Minimum distance to wall/front 4.2.3 Minimum enclosure dimensions 4.2.4 Maximum installation angle 4.2.5 Dimensions and drilling plan 4.2.6 Movable keypad 4.2.6.1 Installation Movable HMI 1SFC132081M0201 | Installation and commissioning manual | Installation…
  • Page 32
    See Table 1 Delivery note. • Examine the Softstarter and the packaging. In case of damages, speak to the transport company or the ABB reseller/Office immediately. Figure 4.1 • Keep the Softstarter in its packaging until installation. Receiving, unpacking and checking…
  • Page 33
    Install The Softstarters are available in different physical sizes and all of them should be mounted with M6 bolts, or bolts with the same dimension and strength. 4.2.1 Lifting the Softstarter Use lifting equipment to install the models PSTX470…1250. See chapter 3.2.4 Weights, for weights.
  • Page 34
    4.2.3 Minimum enclosure dimensions In applications where the Softstarter is installed in an enclosure, use these minimum enclosure dimensions. See Figure 4.5 and Table 3 and 4. Table 3 Minimum enclosure dimensions (IEC) Minimum enclosure dimensions Softstarter type W (mm) H (mm) D (mm) PSTX30…105…
  • Page 35
    Installation Movable HMI 4.2.6.1 INFORMATION Do not use shielded RJ45 cables. Use a cable length of maximum 3m to reduce distortion of the communication. INFORMATION The Softstarter HMI is IP66 approved when installed on the enclosure door. 2 Nm (17,7 lb.in) You can use the movable HMI to copy parameters Ø26 (Ø…
  • Page 36
    Installation | Installation and commissioning manual | 1SFC132081M0201…
  • Page 37: Functions

    5 Connection 5.1 Electrical connection 5.1.1 Main circuit 5.1.1.1 Tightening torques and cable dimensions 5.1.1.2 Softstarter connections 5.1.2 Control supply and control circuit 5.1.2.1 Control supply voltage — terminals 1 and 2 5.1.2.2 Functional ground — terminal 22 5.1.2.3 Start and Stop — terminals 13, 14, 18, 19, 20, 21 5.1.2.4 Programmable inputs — terminals 15, 16 and 17 5.1.2.5 Programmable inputs (Sequence start) 5.1.2.6 Programmable output relay — K4, terminals 4, 5 and 6…

  • Page 38: Communication

    Figure 5.1 connected to operation voltage. In line (1) and inside delta (2) connection INFORMATION ABB personnel must obey the instructions in ABB CISE 15.4. For basic connection, see chapter 2 Quick start.

  • Page 39
    Tightening torques and cable dimensions 5.1.1.1 PSTX30…105 Using built-in clamp AWG6 .. 2/0 Cu 75 °C only Rigid: 10 … 95 mm² Flexible: 10 … 70 mm² 8 Nm — 71 Ib.in 4T2 6T3 Rigid/flexible: 2×6 … 2×35 mm² PSTX142…170 Using cable clamp/lug Using lug/bar 11/6-16 UNF-2A…
  • Page 40
    5.1.2 Control supply and control circuit Wires in industrial control applications are divided into 3 groups: main power supply, control supply and control circuit. Main power supply (1L1, 3L2, 5L3, 2T1, 4T2, 6T3) Control supply voltage (terminals 1 and 2) Control circuit (terminals 13 — 21).
  • Page 41
    Start and Stop — terminals 13, 14, 18, 19, 5.1.2.3 20, 21 Internal control voltage The PSTX Softstarter has a built-in holding circuit and does not require sustained signals on start input. Use internal control supply voltage from terminals 20 or 21. Connect start and stop terminals using conventional circuit with push buttons.
  • Page 42
    External control voltage You can control the Softstarter with an external 24 V DC source from a PLC or similar, if necessary. Connect the cables. See Figure 5.9 to use the internal holding circuit, or Figure 5.10 to use an external holding circuit.
  • Page 43
    Programmable inputs — terminals 15, 16 5.1.2.4 and 17 WARNING Use only 24 V DC to connect terminal 13, 14, 15, 16 and 17. Other voltages can damage the Softstarter and the warranty will no longer be valid. The Softstarter has 3 programmable inputs. •…
  • Page 44
    Programmable inputs (Sequence start) 5.1.2.5 KM 1 Main contactor K 25, 27, 29 Starting contactor K 26, 28, 30 Run contactor The Softstarter can start up to 3 different motors used FR 1, 2, 3 Overload relay KM 1 in different applications with different parameter sets. Softstarter The parameter set is chosen through input signals to the Softstarter.
  • Page 45
    Programmable output relay — K4, 5.1.2.6 terminals 4, 5 and 6 See chapter 7.14 Inputs/outputs to set the function of the output relay. Default: Run Connect the cables to terminal 4, 5 and 6. See Figure 5.17. Recommended to control line contactor. Figure 5.17 Tightening torques and cable dimensions.
  • Page 46
    Close bypass PSTX470…PSTX1250 5.1.2.9 The built-in bypass contactor in PSTX470..1250 can be controlled externally for an direct on line (across the line) start. The built-in bypass contactor is closed by applying voltage (100VAC/DC – 250VAC/DC) to terminal 2 and 3. See Figure 5.20.
  • Page 47
    2-wire measurement for PT100 When you use 2-wire temperature sensors, the sensor resistance and the wire resistance are added. Correct Com 3 Temp In Analog out for the resulting systematic errors when you change the +(B) -(A) T1 T2 T3 +24V + GND tripping device.
  • Page 48
    2-wire measurement for PTC When you use 2-wire temperature sensors, the sensor resistance and the wire resistance are added. Correct Com 3 Temp In Analog out for the resulting systematic errors when you change the +(B) -(A) T1 T2 T3 +24V + GND tripping device.
  • Page 49
    Com 3 Temp In Analog out T1 T2 T3 +(B) -(A) +24V + GND • ABB Stotz DX1xx-FBP extension module 23 24 25 26 27 29 30 This will give additional: • 8 digital input • 4 output relay •…
  • Page 50
    Connection | Installation and commissioning manual | 1SFC132081M0201…
  • Page 51
    6 Human machine interface (HMI) 6.1 Navigation Overview 6.1.1 LED indicators 6.1.2 Keypad 6.1.2.1 Lock/Unlock keypad 6.1.3 Navigation screen 6.1.3.1 Edit parameter values 6.1.4 Configure HMI 6.1.5 Symbols in screen 6.1.4.1 Changing the Rated motor current (Setting Ie) 6.2 Local control from keypad 6.2.1 Start key 6.2.2 Stop key 6.2.3 RL-key…
  • Page 52: Troubleshooting

    This chapter gives a description of how the Human- machine interface (keypad and screen) works. For detailed description of each function, see chapter 7 Functions. Navigation Overview You can use the Human-machine interface (HMI) to change the settings of the Softstarter, such as inputs and 100-250V 100-250V 50/60 Hz…

  • Page 53
    6.1.2 Keypad Options Menu The Softstarter has 10 keys on the keypad, 100-250V 50/60 Hz Start Stop Reset In1 In2 DGND DND +24V GND PSTX see Figure 6.3. This chapter gives a description of the function of each key. Selection soft keys The Selection soft keys have a specified function for each Stop Start…
  • Page 54
    6.1.3 Navigation screen With the keypad, you can change the settings for each Local PSTX30 item or as a selection of default parameters for different Menu applications. The default set of parameters is stored in the unit for a possible reset to default values. When the Backup handling fieldbus communication is selected, you can change System info…
  • Page 55
    6.1.4 Configure HMI This chapter shows some examples of parameters that Local PSTX30 you can set on the PSTX Softstarter. Some of the service parameters in 28 Service are Motor rated current Ie protected by a service code. To change the parameters you need to have protected by a service code, see 30.0 chapter 6.3.4 Configure HMI.
  • Page 56
    6.1.5 Symbols in screen This chapter describes the different symbols that can appear in the upper right corner of the HMI screen. Lock / Unlock keypad, See Figure 6.10 Service profile. See Figure 6.11 Lock parameter by a lock code, See Figure 6.12 Lock keys by a lock code, See Figure 6.13 Figure 6.10 Emergency mode, See Figure 6.14…
  • Page 57
    Local control from keypad WARNING When changing from remote control to local WARNING control, the softstarter stays in present state. That When you change from local control to remote means, if the the softstarter is running the motor control, the setting applies immediately. If the when switching between the remote control and remote setting has direct motor start it can start local control, the softstarter will continue to run…
  • Page 58
    6.2.4 Motor jog MENU Path in menu: Menu Motor jog Parameters For navigation see Figure 6.16. Assistants For Motor jog parameter settings, see chapter 7.9 Slow speed. Motor jog Pump cleaning Jog is a slow speed drive function to drive the motor with Event log low voltage output.
  • Page 59
    Options screen 6.3.1 Overview In Options screen, you can change the appearance of Local PSTX HMI the Home view of the Softstarter and read Active faults/ Motor current Options protections and Active warnings. Option screen includes these menus: Edit home view Motor voltage •…
  • Page 60
    Display style Select the display style for the home view. The selected display style is shown by in Figure 6.20. Select numeric, gauge or graph data: Local PSTX • Numeric Motor current • Gauge/bar • Graph 15 minutes • Graph 30 minutes Motor voltage •…
  • Page 61
    6.3.4 Configure HMI Options Path in menu: Options Configure HMI Edit home view Configure HMI let you Lock parameters (write protect Active faults / protections parameters) and Lock keys on the HMI. The service profile overrides these configurations. Active warnings Configure HMI Lock parameters Lock/Unlock parameters by a lock code…
  • Page 62
    Menu screen The menu screen has 7 submenus, given in these chapters: Table 4 Menu screen Chapter Description 6.4.1 Parameters Parameter settings for different types of Softstarters. 6.4.2 Assistants Default parameters for common applications. 6.2.4 Motor jog See chapter 6.2.4 Motor jog 6.4.3 Event Log Show the Event Log, Faults, Pro- tections and Warnings.
  • Page 63
    Complete list 02 Start and stop 01 Motor rated current Ie 01 Motor rated current Ie 02.01 Start mode 01.01 Motor rated current Ie 02.02 Stop mode 02.03 Start ramp initial level 02.04 Start ramp time 02.05 Stop ramp end level 02.06 Stop ramp time 02 Start and stop 03 Limit…
  • Page 64
    Favorites 6.4.1.2 MENU Complete list Path in menu: Favorites Menu Parameters Favorites Edit Parameters Favorites Assistants Modified For navigation, see Figure 6.23. Motor jog Favorites Motor rated current Ie Start and stop Pump cleaning Limit In the Favorites menu you can add favorite parameters Kick start Slow speed for quick selection.
  • Page 65
    6.4.2 Assistants MENU Path in menu: Menu Assistants Parameters For navigation, see Figure 6.26. Assistants Basic set-up For more details on how to set Basic set-up and Application set-up Motor jog Application set-up, see chapter 2 Quick start. Pump cleaning For more information about Assistants and Application Event log list, see chapter 7.24 Assistants.
  • Page 66
    6.4.3 Event log MENU Path in menu: Menu Event log Parameters For navigation, see Figure 6.28. Assistants Motor jog The Event log menu shows the event log in the Pump cleaning Softstarter. The log shows the 100 latest events in Event logs Event log Faults…
  • Page 67
    6.4.4 Backup MENU Path in menu: Menu Backup handling Parameters Assistants For navigation, see Figure 6.30. Motor jog You can use the movable keypad to transfer parameters from one Softstarter to another during commissioning. Pump cleaning Event log Create backup Backup handling 01.11.2014 System info…
  • Page 68
    6.4.5 System info MENU Path in menu: Menu System info Parameters Assistants For navigation, see Figure 6.33. Motor jog The System info menu contains system info such as Softstarter Firmware version and Serial number. The System info Pump cleaning FW version: 1.11.0 menu shows system info of the Softstarter and HMI.
  • Page 69
    Language 6.4.6.1 Settings Language MENU Path in menu: Arabic Menu Settings Language Czech Parameters German For navigation, see Figure 6.35. Language English Assistants Spanish Finnish Motor jog Follow the instructions below for access to the language French Date and time Pump cleaning Italian settings menu (start from Home view):…
  • Page 70
    Date and time 6.4.6.2 Settings Path in menu: MENU Menu Settings Date and time Parameters For navigation see Figure 6.37. Language Assistants Date and time Date and Time settings include all date and time Motor jog Date: configurations for the Softstarter. 27.06.2014 Date and time Time:…
  • Page 71
    Reset to defaults 6.4.6.4 Settings Path in menu: Menu Settings Reset to defaults MENU For navigation, see Figure 6.40. Language Parameters Assistants Use the Reset to defaults menu to reset home view Date and time layout, parameters or operating data back to factory Motor jog default settings.
  • Page 72
    Human machine interface (HMI) | Installation and commissioning manual | 1SFC132081M0201…
  • Page 73
    7 Functions 7.1 Introduction 7.1.1 Setting parameters 7.1.2 Softstarter states 7.1.3 Motor Current Ie 7.2 Voltage ramp 7.2.1 Voltage start ramp 7.2.2 Voltage stop ramp 7.1.1 Setting parameters 7.3 Torque ramp 7.3.1 Torque start ramp 7.3.2 Torque stop ramp 7.4 Full voltage start 7.5 Direct stop 7.6 Stand still brake 7.7 Current limit…
  • Page 74
    This chapter contains descriptions of all the Softstarter 7.1.2 Softstarter states functions and the parameters for configuration. The Softstarter has multiple operation states, in which different functions are available. Functions can operate in one or more Softstarter states. If a function does not operate in all states, this is noted in Introduction the respective function description.
  • Page 75
    Start ramp In Start ramp state the Softstarter runs one of the start functions to soft start a motor by controlling the output voltage or torque. The Start ramp ends and goes into Top of ramp state when the output voltage comes at 100% voltage.
  • Page 76
    Voltage ramp When using the Voltage ramp, the voltage increases linearly from Initial start level to full voltage during start, and decreases linearly from the Step down level to Stop end voltage level during stop, see Figure 7.1. The torque not always follows the voltage curve, because the torque is also subject to the current.
  • Page 77
    7.2.2 Voltage stop ramp When the Softstarter receives a stop signal, the Softstarter decreases the output voltage to the motor in a quick stop ramp, from full voltage down to set Step down voltage level. For best performance, set the step down 100% level to 80%.
  • Page 78
    Torque ramp When using the Torque ramp, the Softstarter controls the output voltage so that the output torque follows a specified optimal torque curve during start and stop ramp. For Torque start ramp there are 4 different adjustable torque curves. See description of torque profile Start Time parameters for examples on when to use which curve.
  • Page 79
    7.3.1 Torque start ramp When the Softstarter receives a start signal, the Softstarter makes a quick ramp to set Start ramp initial level. Then the Softstarter controls the output voltage so that the output torque follows a specified optimal torque curve during pre-set time to 100% nominal torque.
  • Page 80
    7.3.2 Torque stop ramp When using the Torque stop ramp, the output voltage to the motor the torque follows a specified optimal curve from the Step down level to end voltage during stop. The Torque stop ramp makes the equipment that the motor drives stop much softer than when using voltage ramp.
  • Page 81
    Full voltage start When using the full voltage start, the Softstarter increases the motor speed as fast as possible. The motor voltage ramps up to full voltage in ½ seconds. INFORMATION Full voltage start ignores the Current limit. Configuration of the Full voltage start with these parameters: Parameter Description…
  • Page 82
    Stand still brake The Stand-still brake function brakes the motor. Use this during pre-start to make sure that the motor does not run before you start the Start ramp. You can also control the Stand-still brake from a digital I/O or a Fieldbus. WARNING If the Softstarter is connected inside-delta, use of the Stand-still brake can cause…
  • Page 83
    Current limit Current limit sets a maximum value of the starting current output to the motor. The time to come at full voltage can be longer than the set Start ramp Time when Current limit is enabled. There are 3 different Current limit functions: •…
  • Page 84
    Kick start Kick start function is a function to kick loose the motor initial friction during a set time and level. If Kick start is enabled, the start ramp starts directly after Kick Start level Kick start. See Figure 7.7 . INFORMATION Time Current limit function does not work during kick…
  • Page 85
    Slow speed Slow speed is an individual function, or a pre-start function to run the motor with low voltage output. You can use this feature for example to position a traverse or mill band. Operate this function through the HMI, I/O or Fieldbus. Slow speed has 3 pre-specified speeds: •…
  • Page 86
    7.10 Motor heating Use the Motor heating as a pre-start function to heat the motor before actual start without rotation to the motor. Or use it as an individual function operated from a digital input or Fieldbus. The Softstarter supplies a current to the motor, without coming at the torque level that starts the motor.
  • Page 87
    1. Set parameter 2.2 (Stop mode) to Dynamic brake. 7.11 Motor braking 2. Set parameter 7.2 (Motor brake time) to be equal to the desired stop time. Stand still brake Stand still brake prevents a motor from spinning when 3. Set parameter 7.3 (Dynamic brake strength) to in standstill condition.
  • Page 88
    Motor braking has these parameters: Parameter Description Setting range Default value 07.01 Stand still brake strength Sets the braking strength, choose suitable 10 – 100% value for application. 07.02 Motor brake time Sets the motor brake time. 1.0 – 100.0 s 1.0 s 07.03 Dynamic brake strength Sets the Dynamic braking strength.
  • Page 89
    7.12 Sequence start The Softstarter can start up to 3 different motors sequentially, sequence 1, 2 and 3. This is suitable when setting up the Softstarter with different applications. Select the parameter set through input signal to the Softstarter. Parameter settings and physical connections for programmable inputs must agree.
  • Page 90
    7.13 Automatic restart The programmable options are: • None — No function on the digital input. The Softstarter automatically starts the motor again after • Reset — Fault/protection reset. a fault occurred. • Enable — When In0=0, the Softstarter stops immediately.
  • Page 91
    7.14 Inputs/outputs This chapter gives a description of input and output signals (I/O) such as digital inputs, relay outputs, analog outputs, temperature inputs, and external digital inputs. Chapter Function 7.12.1 Digital inputs 7.12.2 Relay outputs 7.12.3 Analog outputs 7.12.4 Temperature sensor Internal I/O Internal I/O are the integrated signals to the Softstarter.
  • Page 92
    7.14.1 Signal priority order The default priority order for all signals is HMI, fieldbus and then wired input. Detailed list of signal priorities: Input HMI in local control HMI in remote control Start² Fieldbus¹ / Wired Stop Fieldbus¹ / Wired Reset All inputs have the same priority All inputs have the same priority…
  • Page 93
    7.14.2 Digital inputs (DI) The Softstarter has 5 digital inputs for basic control of the unit. The 5 digital inputs are terminal 13, 14, 15, 16 and 17. The inputs are named • Start • Stop • In0 • In1 •…
  • Page 94
    7.14.3 Relay outputs The Softstarter has 3 relay outputs. The relay outputs are K4, K5 and K6. The relays outputs are: 30VDC/250VAC Ith = 5A , Ie= 1,5Amp (AC-15). You can set the function of these relay output signals Functions or an event group can be related to the physical signal through a drop down menu on the HMI.
  • Page 95
    7.14.4 Analog output The Softstarter has 1 analog output for an analog meter, or the PLC. Configuration of the parameter analog output type, AO type, to show: • Motor current, A • Mains voltage, V • Active power, kW • Active power, HP •…
  • Page 96
    7.14.5 Temperature sensor Temperature inputs There is 1 temperature input. The user can set 3 different types of temperature sensors: See chapter Temperature sensors 7.17.14 • • PT100 • Bi-metal switch These can be connected to different protections. A protection can come on if a particular temperature occurs.
  • Page 97
    Fieldbus control 7.15 Fieldbus If you use the Softstarter with Fieldbus communication, PSTX has 1 Anybus port, 1 Fieldbus plug adaptor port set the Fieldbus interface to ON before it can take action (FBPA), and 1 modbus RTU port. You can use only 1 bus at a time: the user cannot connect the Softstarter to multiple Fieldbuses.
  • Page 98
    Fieldbus Inputs/Outputs Functions set in the Softstarter as Fieldbus digital inputs (DI) are in fact the digital inputs to the PLC i.e. the data flow from the Softstarter through the network to the PLC. Fieldbus digital outputs (DO) are not configurable. The output (DO) gives a description of data flow from the network to the Softstarter i.e.
  • Page 99
    Parameter Description Setting range Default value 12.12 Fieldbus DI 1 Sets the DI 1 programmable None, Line digital input signal. Start feedback, Stop feedback, 12.13 Fieldbus DI 2 Sets the DI 2 programmable Phase sequence Fault reset feedback, digital input signal. Slow speed rev feedback, 12.14 Fieldbus DI 3 Sets the DI 3 programmable Event group 0 status Slow speed forw2566 feedback,…
  • Page 100
    Parameter Description Setting range Default value 12.22 Fieldbus AI 1 Sets the AI 1 programmable None, Phase L1 current analog input signal. Phase L1 current1, Phase L2 current1, 12.23 Fieldbus AI 2 Sets the AI 2 programmable Phase L2 current Phase L3 current1, analog input signal.
  • Page 101
    7.16 Event groups Event groups consists of supervision functions divided in separate lists in the HMI. Supervision functions are functions to indicate when an event occurs to the motor. There are 3 different types of supervision functions: • Faults, default Eventgroup 0 (0000001) •…
  • Page 102
    7.17 Protections The Softstarter has a number of protection functions to protect the Softstarter, motor and other equipment. In addition to the type of operations mentioned below, which are available for all protections, some protections have more options. Protections can be enabled or disabled by the user. The protection parameters can only be changed if the protection is in operation.
  • Page 103
    7.17.1 EOL Protection The motor is overloaded because of too high current during a certain time. The EOL protection resets when the motor temperature decreases to 60% of EOL trip level. EOL protection has these parameters: Parameter Description Setting range Default value 13.01 EOL mode Set the EOL mode to Normal or Dual.
  • Page 104
    7.17.3 Max number of starts per hour protection Sets the minimum time between 2 consecutive starts. This protection is connected to the signal Remaining time to start, that you can add in the Home view through the Options menu Max number of starts protection has these parameters: Parameter Description…
  • Page 105
    7.17.5 Power factor underload protection The power factor is below the normal level. Use the Power factor underload protection to supervise the load of the motor. If the load decreases the power factor also decreases. This protection only operates in the Top of ramp state. Power factor underload protection has these parameters: Parameter…
  • Page 106
    7.17.7 Overvoltage protection This protection senses if the main voltage is too high. This protection does not operate in the Standby state. Overvoltage protection has these parameters: Parameter Description Setting range Default value 15.01 Overvoltage level Sets the Overvoltage trip level. 165 …
  • Page 107
    Stop auto, Indication. 7.17.12 Bypass open protection This protection senses if the Bypass contactor or relay did not close when Top of ramp is reached. Speak to ABB Sales Offices for service. Bypass open protection has these parameters: Parameter Description…
  • Page 108
    7.17.13 Voltage outputs protection This protection senses if the 24 V voltage outputs is overloaded or shorted. Voltage outputs protection has these parameters: Parameter Description Setting range Default value 16.10 Voltage outputs out Identifies the Event groups this Eventgroup 0 … 6 0000010 protection is part of.
  • Page 109
    7.17.15 User defined protection You can use a Programmable digital input in combination with an external device/sensor to use your own specified protection. An example is the CEM11-FBP ground fault sensor. User defined protection has these parameters: Parameter Description Setting range Default value 18.01 User defined DI status Sets if the signal is active high or…
  • Page 110
    7.17.18 Too long start time protection Too long start time protection Too long start time protection has these parameters: Parameter Description Setting range Default value 18.11 Too long start trip time Trip time in seconds. 1.0 … 500.0 s 500.0 s 18.12 Too long start out Specifies the Event groups this Eventgroup 0 …
  • Page 111
    7.17.21 Fieldbus failure protection This protection senses errors in Fieldbus communication between the Softstarter and the PLC. If the Fieldbus control is ON and the Fieldbus communication is lost approximately 100 ms this protection is on. This protection has a special action in addition to the common types of operation: Change to I/O control.
  • Page 112
    7.18 Warnings The Softstarter has a number of warning functions to signal malfunctioning or other potential risks, before asserting the protection or fault. The difference between a warning and a protection is that a warning cannot stop the Softstarter and a reset of a warning is not necessary. The warning level and all other additional information to enable the warning can be set by the user.
  • Page 113
    7.18.3 Thyristor overload warning The thyristor temperature is higher than 90 % of the trip level. Thyristor overload warning has these parameters: Parameter Description Setting range Default value 20.08 Thyristor OL out Identifies the Event groups this Eventgroup 0 … 6 0000100 warning is part of.
  • Page 114
    7.18.6 Current imbalance warning The phase imbalance between the currents (in %) is higher than the set value. Current imbalance warning has these parameters Parameter Description Setting range Default value 21.11 Current imb level Sets the permitted Current 10 … 80% imbalance warning level between the phase with the highest current and the phase with the…
  • Page 115
    7.18.9 Voltage imbalance warning The voltage imbalance between the phases is higher than the set warning level. Voltage imbalance warning has these parameters: Parameter Description Setting range Default value 22.09 Voltage imb level Sets the permitted Voltage 1 … 10 % imbalance level between the phase with the highest voltage and the phase with the lowest…
  • Page 116
    7.18.12 Short circuit warning There is an internal short circuit and limp mode is enabled. If limp mode is off, this is a short circuit fault instead. Speak to ABB Sales Offices for service. Short circuit warning has these parameters: Parameter Description…
  • Page 117
    7.18.16 Motor runtime warning Motor runtime warning Motor runtime warning has these parameters: Parameter Description Setting range Default value 24.10 Motor runtime limit Max runtime in hours 1 … 100 000 h 10 000 h 24.11 Motor runtime out Specifies the Event groups this Eventgroup 0 …
  • Page 118
    Supervised faults can be internal or external faults. Internal fault: The Softstarter has a fault. see chapter 10 Troubleshooting, and speak to ABB sales office if necessary. External fault: There is a fault in the equipment that is connected to the Softstarter.
  • Page 119
    If Automatic restart is set to on, a short circuit fault will automatically start the motor again. For more information about Automatic restart, see chapter 7.13 Automatic restart. If 1 or multiple thyristors are shorted, speak to ABB sales office for service. Short circuit fault has these parameters: Parameter…
  • Page 120
    Open circuit thyristor fault 7.19.1.3 The Softstarter cannot close 1 or more thyristors. INFORMATION If Automatic restart is set to on, an open circuit thyristor fault will automatically start the motor again. For more information about Automatic restart see chapter 7.13 Automatic restart.
  • Page 121
    Unspecified fault 7.19.1.6 Unspecified fault has these parameters: Parameter Description Setting range Default value 25.11 Unspecified fault out Identifies the Event groups this Eventgroup 0 .. 6 0000001 fault is part of. 25.12 Unspecified fault op Set the operation of this fault. Stop manual, Stop Stop manual auto…
  • Page 122
    Low supply voltage fault 7.19.2.3 Low supply voltage fault is signaled if the control supply voltage is too low. The Softstarter will stop the motor. Low supply fault has these parameters: Parameter Description Setting range Default value 26.05 Low supply voltage out Identifies the Event groups this Eventgroup 0 …
  • Page 123
    7.20 Special feature This chapter gives a description of features that are available to all users, but beyond the normal range of use for the Softstarter. The features are: • Emergency mode • Line contactor close time • Limp mode •…
  • Page 124
    7.20.2 Line contactor close time This feature allow time for the line contactor to close before the Softstarter assumes that it has correct 3 phase supply. This is useful to avoid timing problems that can lead to unnecessary trips on for example Phase loss protection. Line contactor close time has these parameters: Parameter Description…
  • Page 125
    7.20.5 Step down level When the Softstarter receives a stop signal the Softstarter first decreases the output voltage to the motor in a quick stop ramp, from full voltage down to set Step down voltage level. Then the Softstarter controls the output voltage in a stop ramp.
  • Page 126
    7.21 Pump cleaning Pump cleaning function makes the pump motor alternate between forward and reverse direction. This sequence can release or cut through solid objects and flush away effluent. The pump cleaning function can be used to solve these two problems which are common especially in waste water plants.
  • Page 127
    7.21.1 Manual pump cleaning Manual means that the user at any point in time decides which direction the motor shall rotate by activating the forward and reverse pump cleaning commands. The commands can be given in the HMI, or using hardware I/O’s or the fieldbus.
  • Page 128
    The whole sequence is repeated and start from 1 again until the Auto button on the HMI is released or signal from I/O or fieldbus is removed. See Figure 7.9 . 29.03 29.08 Torque/ Dynamic brake Voltage ramp 29.06 Forward 02.03 29.07 29.04…
  • Page 129
    7.21.3 Pump cleaning control Operate this function through the HMI, I/O or Fieldbus. Pump cleaning menu, see Figure 7.10 . Control the pump cleaning menu, see Figure 7.11 Path in menu: Menu >Pump cleaning • Press left button for manual backward pump cleaning •…
  • Page 130
    Parameter Description Setting range Default value 29.08 Pump clean stop mode Sets the mode for stop used when pump Voltage ramp and Torque ramp and cleaning forward has finished: Stop ramp brake, Torque ramp brake followed by dynamic brake, or dynamic and brake, Dynamic brake only.
  • Page 131
    7.23 Settings The settings menu contains these Softstarter set-up parameters: • Language • Date and time • Display settings (for HMI) • Reset from defaults For settings and navigation, see chapter 6.4.6 Settings. 7.24 Assistants The Assistants menu contains default settings and parameters.
  • Page 132
    7.24.1 Table Application settings Recommended basic settingg Band saw Voltage ramp No ramp Bow thruster Voltage ramp No ramp Centrifugal pump Voltage ramp Torque ramp Circular saw Voltage ramp No ramp Conveyor belt short Voltage ramp No ramp Cutter Voltage ramp No ramp Escalator Voltage ramp…
  • Page 133
    7.25 Complete parameter list Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting Motor rated current Ie 01.01 Motor rated current Ie 9.0 … 1250.0 A 30 A Start and stop 02.01 Start mode Voltage ramp, Torque ramp, Full voltage start Voltage ramp 02.02 Stop mode…
  • Page 134
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting 08.32 Start ramp time seq 2 1 … 120 s 10 s 08.33 Start ramp init lvl seq 2 10 … 99% 08.34 Curr lim level seq 2 0.5 …
  • Page 135
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting 10.11 Ext therm sensor — ID No sensor, PTC element, 3-wire PT100, No sensor 2-wire PT100, Bi-metal switch External IO 11.01 1DI0 function None, Reset, Enable, Slow speed forward, None Slow speed reverse, Motor heating, Stand- still brake, Start reverse, User defined…
  • Page 136
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting 12.09 FB baud rate 1200, 2400, 4800, 9600, 19200, 38400, 19200 57600, 76800, 115200, 125000, 250000, 500000, auto 12.10 FB parity No parity, Odd parity, Even parity Even parity 12.11 FB stop bits…
  • Page 137
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting 12.22 Fieldbus AI 1 None, Phase L1 current, Phase L2 current, Phase L1 Phase L3 current, Active power (HP), Active current power, Apparent power, Mains voltage, Power factor, Motor voltage, Active energy (resettable), EOL time to trip, Mains frequency, Max phase current, Motor current, Motor run time (resettable), Motor temperature,…
  • Page 138
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting Protections list 2 14.01 Curr underload level 0.3 … 0.9 x I e 0.5 x I e 14.02 Curr underload trip time 0 … 10 s 10 s 14.03 Curr underload delay time 0 …
  • Page 139
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting Protections list 6 18.01 User defined DI status Active low, Active high Active high 18.02 User defined trip time 0.0 … 60.0 s 1.0 s 18.03 User defined out Eventgroup 0 …
  • Page 140
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting 21.14 Current imbalance trip time 0.1 … 100.0 5.0 s Warnings list 3 22.01 Over voltage level 208 … 850 V 650 V 22.02 Over voltage trip time 0.1 …
  • Page 141
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting 26.11 Faulty connection out Eventgroup 0 … 6 0000001 26.12 Faulty connection op Stop-Manual, Stop-Automatic Stop-Manual Language 27.01 Language English, Spanish, Finnish, French, Italian English Dutch, Polish, Portuguese, Russian, Swedish Turkish, Chinese (simplified Chinese), Arabic Czech, German 27.02…
  • Page 142
    Parameter Description Setting range Number of Fieldbus Default value Actual number decimals setting 28.39 Simulation load No load, Linear Load, Progressive load, Progressive load High inertia load 28.40 Simulation connection Auto, In line, Inside delta UI, Inside delta IU, Two In line phase (L1 shorted), Two phase (L2 shorted), Two phase (L2 shorted), Unknown…
  • Page 143
    1SFC132081M0201 | Installation and commissioning manual | Functions…
  • Page 144
    Functions | Installation and commissioning manual | 1SFC132081M0201…
  • Page 145
    8 Communication 8.1 Built in modbus RTU 8.2 Anybus CompactCom (option) 8.3.1 Instructions 8.2.2 Necesssary components 8.3 ABB Fieldbus plug interface (option) 8.3.1 Instructions 8.3.2 Necesssary components 8.4 MINI USB interface 1SFC132081M0201 | Installation and commissioning manual | Communication…
  • Page 146
    Anybus Modbus TCP (Dual ports) 1SFA899300R1008 AB6967-B Instructions for the set-up of input and output telegrams, parameter settings, instructions, etc. are available at: www.abb.com/lowvoltage: 8.2.1 Instructions • Built-in Modbus RTU 1SFC132089M0201 Instructions for the set-up of input and output telegrams, parameter settings, instructions, etc.
  • Page 147
    PC. The USB interface is on the front The PSTX Softstarter has an interface, com 2, on the of the movable HMI. front for connecting the ABB Fieldbus Plug Adapter (FBPA) used for Fieldbus communication. You can use this interface to get status information, and for the upload and download of parameters.
  • Page 148
    Communication | Installation and commissioning manual | 1SFC132081M0201…
  • Page 149
    9 Maintenance 9.1 Regular maintenance 9.2 Service and repair 9.3 Firmware upgrade 1SFC132081M0201 | Installation and commissioning manual | Maintenance…
  • Page 150
    Service and repair must be done by authorized personnel only. Note that unauthorized repair has an effect on safety and warranty. INFORMATION ABB personnel must obey the instructions in ABB CISE 15.4. Regular maintenance • Make sure that all installation bolts/screws are fastened.
  • Page 151
    Service and repair For repair of the PSTX Softstarter, speak to your ABB reseller/Office or speak to ABB through www.abb.com/lowvoltage WARNING A short circuit on the load side of the Softstarter can cause large damage to the unit and cause danger to personnel.
  • Page 152
    SoftstarterCare™ – Service Engineer Tool is required and the firmware package, both can be downloaded from the ABB library. Use your ABB login or contact your ABB Service representative. The Service Engineer Tool can access all HMI parameters,…
  • Page 153
    Upgrade firmware 9.3.1.2 Make sure that the PSTX Softstarter is disconnected from both operational voltage and control supply voltage (100-250V). Set the HMI in boot mode. Hold both the Stop and L/R button when connecting the USB cable between the PC and Options Menu Options…
  • Page 154
    Make sure a standard USB cable — “Mini-USB to USB” is available. Order a special jumper cable from the Softstarter support (se-softstarters-support@abb.com) or modify an existing cable by connecting three pins from the COM2 port together as shown in Figure 9.14.
  • Page 155
    Upgrade firmware 9.3.2.3 Make sure that the PSTX Softstarter is disconnected from both operational voltage and control supply voltage (100-250V). Connect the jumper cable to the Control Board COM2 port, see section 3.1.5 Softstarter overview. Set the HMI in boot mode. Hold both the Stop and L/R button when connecting the USB cable between the PC and Options…
  • Page 156
    Maintenance | Installation and commissioning manual | 1SFC132081M0201…
  • Page 157
    10 Troubleshooting 10.1 General 10.2 Troubleshooting 10.3 Overview of faults, protections and warnings 10.4 Protection indication shown on screen 10.5 Fault indication shown on screen 10.6 Warning indication shown on screen 1SFC132081M0201 | Installation and commissioning manual | Troubleshooting…
  • Page 158
    2. Wait 4 seconds, and then connect operation voltage on terminals L1, L2 and L3. • If the fault stays, speak to your ABB Sales Office. Bypass contactor/relay stuck in • Speak to your ABB Sales Office. closed position.
  • Page 159
    Do a check if the HMI is set to remote mode. • Make sure that the Local Mode digital input on the ABB FieldBus Plug adapter is set to Remote. • Make sure that Fieldbus disable control in DI is not connected.
  • Page 160
    • Connect the Supply voltage. Refer to the circuit Supply voltage is not connected. diagram. • If problem stays, speak to your ABB Sales Office. • • Do a check of the RJ45 plug. The RJ45 plug is missing •…
  • Page 161
    10.3 Overview of faults, protections and warnings This table shows in which state the different indications for protections, faults and warnings can show. Event code* Motor control states ** (Hexadecimal) Electronic overload P0Fxx Locked rotor P10xx Phase reversal P11xx Current imbalance P12xx Current underload P13xx…
  • Page 162
    Event code* Motor control states ** (Hexadecimal) High current F02xx Phase loss F03xx Heatsink overtemperature F04xx Bad network quality F05xx Shunt fault F06xx F07xx Low supply voltage Thyristor overload F08xx Short circuit thyristor F09xx Open circuit thyristor F0Axx Unspecified fault F0Bxx Invalid ID F0Cxx…
  • Page 163
    10.4 Protection indication shown on screen For a description of the protections, see chapter 7.17 Protections. Table 2 Protection indication Status Possible cause Solution Electronic overload The motor got an overload In Line / Inside Delta because the current is too high At start during some time.
  • Page 164
    The starting condition is too heavy for the set current limit. Bypass open fault Bypass contactor or relay does not • Do a check and speak to your ABB sales office. close when reached TOR. Fieldbus communication failure There is a communication error •…
  • Page 165
    5.1.2 Control supply and control circuit. 2. Wait 4 seconds, and then connect operation voltage on terminals L1, L2 and L3. • If same fault stays, speak to your ABB Sales Office. Low supply voltage The control supply voltage is too low on •…
  • Page 166
    Status Possible cause Solution Invalid ID ID parameter out of range • Cycle the control power (power off and then power on), this will ”restart” the Softstarter. • If you get Invalid ID after every power off, then the parameters are not set correctly before the Softstarter is power off.
  • Page 167
    10.6 Warning indication shown on screen For a description of the warnings, see chapter 7.18 Warnings. Table 4 Warning indication Status Cause/Possible cause Current imbalance Current imbalance between the phases is higher than the warning level. Current underload The motor current is below the warning level. Make sure that the motor current parameter (Ie) is set correctly.
  • Page 168
    Troubleshooting | Installation and commissioning manual | 1SFC132081M0201…
  • Page 169
    11 Wiring and application diagrams 11.1 Circuit diagram PSTX 11.1.1 Circuit diagram PSTX30…PSTX1250 (IEC version) 11.1.2 Circuit diagram PSTX30…PSTX1250 (UL version) 11.2 Application diagrams 11.2.1 Inside Delta 11.2.2 Start at optional direction 11.2.3 Start at optional direction, alternative 11.2.4 With pole change, one winding motor 11.2.5 With pole change, two winding motor 11.2.6 InLine contactor control 11.2.7 Dual motor start…
  • Page 170
    11.1 Circuit diagram PSTX 11.1.1 Circuit diagram PSTX30…PSTX1250 (IEC version) WARNING Terminal 22 is a function ground, it is not a protection ground. It shall be connected to the mounting plate. +24V Internal control voltage DGND Stop Start 20, 21 Low Voltage Board Stop Start…
  • Page 171
    11.2 Application diagrams 11.2.1 Inside Delta 2-wire control Alt. with fuses Anybus F1.1 Com 1 Com 2 So Starter PSTX + 24V 23 +(B) 24 -(A) 19 GND 18 DGND 25 T1 26 T2 17 In2 27 T3 16 In1 PSTX 15 In0 28 +24V…
  • Page 172
    11.2.3 Start at optional direction, 1L1 3L2 5L3 alternative Alt. with fuses F1.1 So starter PSTX Com 1 + 24V Com 2 19 GND 23 +(B) 1L1 3L2 18 DGND 24 -(A) 17 In2 25 T1 PSTX Reverse 16 In1 26 T2 15 In0 27 T3…
  • Page 173
    11.2.5 With pole change, two winding motor 1L1 3L2 5L3 Alt. with fuses F1.1 1L1 3L2 So starter PSTX PSTX Com 1 + 24V Com 2 19 GND 23 +(B) 18 DGND 24 -(A) 2T1 4T2 17 In2 25 T1 16 In1 26 T2 15 In0…
  • Page 174
    11.2.7 Dual motor start 1L1 3L2 5L3 Alt. with fuses F1.1 2-wire control So starter PSTX Com 1 + 24V Com 2 1L1 3L2 19 GND 23 +(B) PSTX 18 DGND 24 -(A) 17 In2 25 T1 16 In1 26 T2 15 In0 27 T3 14 Stop…
  • Page 175
    11.2.8 Sequence start So starter Com 1 PSTX Com 2 + 24V 19 GND 23 +(B) 18 DGND 24 -(A) 17 In2 25 T1 16 In1 26 T2 15 In0 27 T3 14 Stop 28 +24V 13 Start 29 + 30 GND Start motor Start motor…
  • Page 176
    Wiring and application diagrams | Installation and commissioning manual | 1SFC132081M0201…
  • Page 177
    12 Third party licenses The 3rd party software components in the following sections are all part of the PSTX HMI firmware. 12.1 Pawn AMX Abstract Machine Wrapper 12.1 Pawn AMX Abstract Machine Wrapper 12.2 Zlib 1SFC132081M0201 | Installation and commissioning manual | Third party licenses…
  • Page 178
    12.1 Pawn AMX Abstract Machine Wrapper PSTX HMI use the Pawn AMX Abstract Machine Wrapper as is. The software is licensed under the Apache license Version 2.0. Apache License Version 2.0, January 2004 http://www.apache.org/licenses/ TERMS AND CONDITIONS FOR USE, REPRODUCTION, AND DISTRIBUTION Definitions “License”…
  • Page 179
    Grant of Patent License Subject to the terms and conditions of this License, each Contributor hereby grants to You a perpetual, worldwide, non-exclusive, no-charge, royalty-free, irrevocable (except as stated in this section) patent license to make, have made, use, offer to sell, sell, import, and otherwise transfer the Work, where such license applies only to those patent claims licensable by such Contributor that are necessarily infringed by their Contribution(s) alone or by combination of their Contribution(s) with the Work to which such Contribution(s) was submitted.
  • Page 180
    END OF TERMS AND CONDITIONS 12.2 Zlib PSTX HMI use the inflate component PUFF from the compression library zlib. The component has been adapted by ABB. The software is licensed under the zlib/libpng license. The zlib/libpng License Copyright (c) 2002-2010 Mark Adler This software is provided ‘as-is’, without any express or implied warranty.
  • Page 181
    1SFC132081M0201 | Installation and commissioning manual | Third party licenses…
  • Page 182
    Text and illustration updated 2015-06-26 1SFC132081M0201 Text and illustration updated 2015-09-30 1SFC132081M0201 Illustrations updated 2015-10-23 1SFC132081M0201 ABB Update 201x-xx-xx 1SFC132081M0201 Text and illustration updated. New chapters: 11.2 2016-07-21 1SFC132081M0201 7, 12 Chapter 7-20-1 edited. Chapter 12 Third party licenses added. 2016-11-28…
  • Page 183
    1SFC132081M0201 | Installation and commissioning manual | Revision…
  • Page 184: Acronyms And Abbreviations

    Delivery note 30 3-wire measurement for PT100 44 Description 17 Detachable keypad 32 Digital inputs (DI) 86 ABB Fieldbus plug interface (option) 132 Dimensions and drilling plan 32 Acronyms and abbreviations 9 Direct stop 77 Active faults/protections and warnings 57…

  • Page 185: Introduction | Installation And Commissioning Manual

    • Fieldbus Inputs/Outputs 90 Fieldbus address 90 Fieldbus control 90 Main circuit 36 Fieldbus failure operation 90. See also Fieldbus failure protection Maintenance 137 Fieldbus failure protection 103 Maximum mounting angle 32 Fieldbus Inputs/Outputs 90 Max number of starts protection 96 Frequence range protection 99 Menu screen 58 Full voltage 9…

  • Page 186
    PTC/PT100 input 44 Storage 21, 22 System info 64 System mode 117 Quick start 11 Table Application settings 119 Ramp current limit 79 Technical data 22 Real time clock 66 Technical data for external keypad 22 Receive, unpack and check 30 Temperature 9, 21, 22 Relay outputs 87 Temperature errors in °C / K 45…
  • Page 187
    1SFC132081M0201 | Installation and commissioning manual | Index…
  • Page 188
    — ABB AB, Control Products SE-721 61 Västerås Sweden E-mail: sales@se.abb.com www.abb.com/lowvoltage © Copyright 2018 ABB. All rights reserved. Specifications subject to change without notice.

ABB PSTX Series User Manual

  • Contents

  • Table of Contents

  • Troubleshooting

  • Bookmarks

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  • ENGLISH, page 4

  • РУССКИЙ, страница 148

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Softstarters Type PSTX30…PSTX1250

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Summary of Contents for ABB PSTX Series

  • Page 1
    Softstarters Type PSTX30…PSTX1250 User Manual short form…
  • Page 2
    according to EN /IEC 60947-4-2 This manual belongs to: ___________________________________________________________ 2 Softstarters Type PSTX30…PSTX1250 User Manual short form 1SFC132082M9901…
  • Page 3
    Pagina 68 Grafiche Pagina 244 Español ABB arrancadores suaves PSTX30…PSTX1250 instrucciones de uso Página 84 Gráficos Página 244 Portu- ABB chave de partida suave PSTX30…PSTX1250 Instruções de Página 100 gues Serviço Página 244 Gráficos Neder- ABB softstarter PSTX30…PSTX1250 Gebruiksaanwijzing Pagina 116…
  • Page 4
    1 Read this first Thank you for selecting this ABB PSTX softstarter. Read carefully and make sure you understand all instructions before you mount, connect and configure the softstarter. This manual is a short form manual intended for quick and easy installation of the PSTX softstarter.
  • Page 5
    For more detailed electrical data and specifications, see 1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Installation and Commissioning Manual available on: http://www.abb. com/lowvoltage. Suitable For Use On A Circuit Capable Of Delivering Not More Than ____ Symmetrical Amperes, ___ Volts Maximum When Protected by ___ J Class Time Delay Fuses or RK5 class Fuses or circuit breaker.
  • Page 6
    3 Mounting The PSTX softstarters has different sizes that you can install with M6 bolts, or bolts with the same dimension and strength. Find the correct drawing with dimensions for your softstarter and make sure that you have the correct drilling plan. Drilling plan is also printed on the box.
  • Page 7
    PSTX170 to operational voltage for the first time. If not, the equipment can start accidentally. ABB personnel must obey to the ABB CISE 15.4 instructions. To mount the softstarter, refer to Chapter 3 “Mounting”. Connect the main circuit: terminals 1L1 — 3L2 — 5L3 to the line side and terminals 2T1 — 4T2 — 6T3 to the motor side.
  • Page 8
    For usage of external supply see 1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Installation and Commissioning Manual available on: http://www.abb.com/lowvoltage Use 24V DC only when you connect terminal 13, 14, 15, 16 and 17. Other voltages can cause damage to the softstarter and the warranty will no longer be valid.
  • Page 9
    23 24 25 26 27 28 29 30 Figure 1: Terminal connection For instructions and programming see 1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Installa- tion and Commissioning Manual available on: http://www.abb.com/ lowvoltage. Softstarters Type PSTX30…PSTX1250 User Manual short form 1SFC132082M9901 9…
  • Page 10
    5 Human machine interface (HMI) Refer to figure 1 for the HMI parts: Display for information. Left selection soft key. The function is Local PSTX30 showed to the left in the display above the Motor current key. Motor current Right selection soft key. The function is showed to the right in the display above the key.
  • Page 11
    6 Softstarter settings 6.1: First start-up When the softstarter is powered up for the first time the HMI will enter the Basic set-up assistant **. See figure 6, graphics 14. After the set-up is complete you will enter the Home view. 6.2: Assistants menu For an initial configuration of the softstarter it is recommended to use the Assistants.
  • Page 12
    Table 6.3: Application settings Recommended basic setting Voltage ramp No ramp Band saw Voltage ramp No ramp Bow thruster Voltage ramp Torque ramp Centrifugal pump Voltage ramp No ramp Circular saw Voltage ramp No ramp Conveyor belt short Voltage ramp No ramp Cutter Voltage ramp…
  • Page 13
    6.4: Navigation overview The softstarter has 10 keys on the keyboard, see chapter 5 for details of the key function. Menu Push to go to the menu and then use to select a menu item. Push to make your selection, see figure 1, graphics 14. The settings in the HMI can be set with numerical setting, switch setting or selection lists.
  • Page 14
    For the sub-menues “Edit home view” and “security management” see 1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Installation and Commissioning Manual available on: http://www.abb.com/lowvoltage. The motor can start unexpectedly if there is a start signal present, while you do any of the procedures below: Change from one type of control to a different one (i.e.
  • Page 15
    Table 6.7: Parameter list for operational function This is a selection of the most commonly used parameters. For complete parameter list and setting range, see: 1SFC132081M0201 — Softstarters type PSTX30…PSTX1250, Installation and Commissioning Manual available on: http://www.abb.com/lowvoltage Operation functions Parameter name Setting range Default value 1.1 Motor rated current Ie…
  • Page 16
    Protections Parameter name Setting range Default value 13.1 EOL mode Normal/Dual Normal 13.2 EOL class 10 A, 10, 20, 30 13.3 EOL dual class 10 A, 10, 20, 30 13.5 EOL operation Off, Stop-Manual, Stop-Manual Stop-Automatic, Indication 13.10 Locked rotor operation Off, Stop-Manual, Stop-Automatic, Indication 14.5 Current underload operation…
  • Page 17
    Check starting condi- tions and parameters. The bypass contactor or relay does not close when reached TOR. Bypass open fault Contact ABB sales office for service. Fieldbus communication There is a communication disturbance between the softstarter and failure PLC.
  • Page 18
    Thyristor overload the fans. Increase current limit if needed. Let the thyristors cool down before restart. One or several thyristors are shorted. Contact ABB sales office for Short circuit thyristor service. One or several thyristors are not conducting. Contact ABB sales Open circuit thyristor office for service.
  • Page 19
    Check the mains voltage. There is an internal short circuit and the softstarter is running in limp Short circuit mode. Contact ABB sales office for service. The predicted time before EOL trip has fallen below the warning EOL time-to-trip level.
  • Page 20
    1 Läs detta först Tack för att du valde denna ABB PSTX-mjukstartare. Läs denna manual noggrant och se till att du förstår alla instruktioner innan du monterar, ansluter och konfigurerar mjukstartaren. Denna manual är en kortfattad manual för en snabb och enkel installation av PSTX-mjukstartaren.
  • Page 21
    För mer detaljerade elektriska data och specifikationer, se 1SFC132081M0201 — Mjukstartare typ PSTX30…PSTX1250, Manual för installation och idrifttagande på: http://www.abb.com/lowvoltage. Lämplig för användning på en krets som inte kan leverera mer än ____ symmetriska ampere, ___ max antal volt om skyddad av ___ säkringar med J-klassad fördröjning eller RK5-klassade säkringar eller effektbrytare.
  • Page 22
    3 Montering PSTX-mjukstartarna finns i olika storlekar som du kan montera med M6-bultar eller bultar med samma dimensioner och styrka. Ta fram rätt måttritning för din mjukstartare och se till att du har rätt borrplan. Borrplanen för PSTX30…PSTX370 har också tryckts på…
  • Page 23
    öppet läge. Gör detta för att förhindra att enheten startas oavsiktligen. ABB-personal måste efterleva ABB CISE 15.4-instruktionerna. För att montera mjukstartaren, se avsnitt 3, ”Montering”. Anslut till huvudkretsen: plintarna 1L1 — 3L2 — 5L3 till linjesidan och plintarna 2T1 — 4T2 — 6T3 till motorsidan.
  • Page 24
    För bruk av extern spänning, se 1SFC132081M0201 — Mjukstartare typ PSTX30…PSTX1250, Manual för installation och idriftsättning, tillgänglig på: http://www.abb.com/lowvoltage Använd endast 24V DC när du ansluter plint 13, 14, 15, 16 och 17. Andra spänningar kan skada mjukstartaren och ogiltiggöra garantin.
  • Page 25
    +(B) -(A) +24V + GND 23 24 25 26 27 28 29 30 Bild 1: Plintanslutning För anvisningar och programmering, se 1SFC132081M0201 — Mjukstartare typ PSTX30…PSTX1250, Manual för installation och idriftsättning, tillgänglig på: http://www.abb.com/lowvoltage. Mjukstartare typ PSTX30…PSTX1250, Kortfattad användarmanual 1SFC132082M9901 25…
  • Page 26
    5 Human machine interface (Gränssnitt mellan människa och maskin) (HMI) Se bild 1 för HMI-delarna: Informationsdisplay. Vänster funktionstangent Funktionen visas Lokal PSTX30 till vänster på displayen över knappen. Motorström Höger funktionsknapp Funktionen visas till höger på displayen över knappen. Motorström Vänster LED-indikatorer.
  • Page 27
    6 Inställningar för mjukstartaren 6.1: Första start När mjukstartaren startas för första gången öppnar HMI Basinställningsassistenten **. Se figur 6, bilder 14. När inställningen är färdig öppnas hemskärmen. 6.2: Menyn Assistenter Vi rekommenderar att assistenterna används vid första konfigurationen av mjukstartaren.
  • Page 28
    Tabell 6.3: Applikationsinställningar Rekommenderad grundläggande inställning Spänningsramp Ingen ramp Bandsåg Spänningsramp Ingen ramp Bogpropeller Momentstyrn- Centrifugalpump Spänningsramp ingsramp Spänningsramp Ingen ramp Cirkelsåg Spänningsramp Ingen ramp Kort transportband Spänningsramp Ingen ramp Kapsåg Spänningsramp Ingen ramp Hiss Momentstyrn- Högtryckspump Spänningsramp ingsramp Hydraulpump Spänningsramp Ingen ramp Hiss/rulltrappa…
  • Page 29
    6.4: Översikt över navigering Mjukstartaren har 10 tangenter på tangentbordet, se kapitel 5 angående detaljer om tangentfunktionen. Meny Tryck på för att gå till menyn och använd sedan eller för att välja ett menyalternativ. Tryck på för att välja, se figur 1, bild 14. Inställningarna för HMI kan ställas in med numerisk inställning, brytarinställning eller vallistor.
  • Page 30
    Se figur 5, bild 14. För undermenyerna ”Redigera hemskärm” och ”säkerhetshantering” se 1SFC132081M0201 — Mjukstartare typ PSTX30… PSTX1250, Manual för installation och idriftsättning, tillgänglig på: http://www.abb.com/lowvoltage. Motorn kan starta oväntat om det finns en startsignal medan du utför någon av nedanstående procedurer: •…
  • Page 31
    Table 6.7: Parameterlista för driftsfunktion Detta är ett urval av de vanligaste parametrarna. För en fullständig lista över parametrar och inställningar, se: 1SFC132081M0201 — Mjukstartare typ PSTX30…PSTX1250, Manual för installation och idriftsättning, tillgänglig på: http://www.abb.com/lowvoltage Driftsfunktioner Parameternamn Inställningsintervall Standardvärde 1.1 Märkström motor Ie 30 A PSTX30: 9 … 30 A…
  • Page 32
    Skydd Parameternamn Inställningsintervall Standardvärde 13.1 EOL-läge Normalt/dubbelt Normal 13.2 EOL-klass 10 A, 10, 20, 30 13.3 EOL-dubbel-klass 10 A, 10, 20, 30 13.5 EOL-drift Av, stopp-manuellt, Stopp-manuellt Stopp-automatiskt, indikation 13.10 Drift låst rotor Av, stopp-manuellt, Stopp-automatiskt, indikation 14.5 Drift strömunderlast Av, stopp-manuellt, Stopp-automatiskt, indikation 15.4 Drift överspänning…
  • Page 33
    Startförhållandet är för krävande för den inställda strömgränsen. Kontrollera startförhållanden och parametrar. By-pass-kontaktorn eller reläet stängs inte när de har nått TOR. Fel öppen by-pass Kontakta ABB-försäljningskontoret för service. Fältbuss kommunikationsfel Störningar i kommunikationen mellan mjukstartaren och PLC. 24V utgång Kontr hårdkopplade ingångar…
  • Page 34
    Tyristorerna är överhettade. Kontrollera startförhållanden och fläktar. Tyristoröverbelastning Öka strömgränsen vid behov. Låt tyristorerna svalna innan motorn startas upp igen. Kortslutning i en tyristor eller flera. Kontakta ABB-försäljningskontoret Kortslutning tyristor för service. En tyristor eller flera leder inte. Kontakta ABB-försäljningskontoret Kretsbrott tyristor för service.
  • Page 35
    Strömunderlast motorns strömparameter (Ie) har ställts in korrekt. En eller flera fläktar fungerar inte korrekt. Risk för överhettning. Fläktfel Kontakta ABB-försäljningskontoret för service. Motorn nästan överbelastad pga alltför hög ström över en bestämd EOL-varning tidsperiod. Kontr. startförhållanden och EOL-inställningar. Motorströmmen har överskridit varningsnivån. Motorn har stannat.
  • Page 36
    • Der Softstarter muss von autorisiertem Personal installiert werden. • Das Personal von ABB muss den Anweisungen CISE 15.4 von ABB Folge leisten. • Dieses Handbuch ist Teil des PSTX-Softstarters und muss für Personen, die mit diesem Material arbeiten, immer verfügbar sein.
  • Page 37
    Ausführlichere Informationen bezüglich elektrischer und technischer Daten siehe „1SFC132081M0201 – Softstarter Typ PSTX30…PSTX1250, Handbuch für Installation und Inbetriebnahme“, verfügbar auf: http://www.abb.com/lowvoltage. Geeignet für die Verwendung bei einem Schaltkreis, der nicht mehr als ____ symmetrischen Strom, maximal ___ Volt liefern kann, wenn dieser durch ___ Sicherungen mit Zeitverzögerungen der Klasse J, Sicherungen der Klasse RK5…
  • Page 38
    3 Montage Die PSTX-Softstarter sind in verschiedenen Größen erhältlich, die Sie mit M6-Schrauben oder Schrauben mit derselben Abmessung und Stärke montieren können. Nehmen Sie die richtige Zeichnung mit den Abmessungen Ihres Softstarters zur Hand und stellen Sie sicher, dass Sie die richtige Bohrzeichnung haben.
  • Page 39
    Bypass-Relais geöffnet sind, bevor Sie den Softstarter PSTX30…PSTX170 zum ersten Mal an die Betriebsspannung anschließen. Andernfalls kann das Gerät unbeabsichtigt gestartet werden. Das Personal von ABB muss den Anweisungen CISE 15.4 von ABB Folge leisten. Zur Montage des Softstarters siehe Kapitel 3 „Montage“.
  • Page 40
    Informationen zur Verwendung externer Versorgung siehe „1SFC132081M0201 – Softstarter Typ PSTX30…PSTX1250, Handbuch für Installation und Inbetriebnahme“, verfügbar auf: http://www.abb.com/lowvoltage Verwenden Sie 24V DC nur, wenn Sie die Klemmen 13, 14, 15, 16 und 17 anschließen. Andere Spannungen können den Softstarter schädigen und zum Erlöschen der Garantie führen.
  • Page 41
    +24V + GND 23 24 25 26 27 28 29 30 Abbildung 1: Klemmenanschluss Informationen zu Anweisungen und zur Programmierung siehe „1SFC132081M0201 – Softstarter Typ PSTX30…PSTX1250, Handbuch für Installation und Inbetriebnahme“, verfügbar auf: http://www.abb.com/lowvoltage. Softstarter Typ PSTX30…PSTX1250 Kurzbetriebsanleitung 1SFC132082M9901 41…
  • Page 42
    5 Display Siehe Abbildung 1 für die Bereiche des Displays: Informationsanzeige. Linke Auswahltaste. Die Funktion wird links Lokal PSTX30 in der Anzeige über der Taste angezeigt. Motorstrom Rechte Auswahltaste. Die Funktion wird Motorstrom rechts in der Anzeige über der Taste angezeigt.
  • Page 43
    6 Einstellungen des Softstarters 6.1: Erste Inbetriebnahme Nach dem ersten Starten des Softstarters wird auf dem Display der Grundeinrichtungsassistent gestartet**. Siehe Abbildung 6, Grafik 14. Nachdem die Einrichtung vollständig ist, gehen Sie in die Startansicht. 6.2: Assistenten-Menü Für die Anfangskonfiguration des Softstarters wird empfohlen, die Assistenten zu verwenden.
  • Page 44
    Tabelle 6.3: Anwendungseinstellungen Empfohlene Grundeinstellung Spannungsre- Bandsäge Keine Regelung gelung Spannungsre- Bugstrahlantrieb Keine Regelung gelung Drehmomentre- Spannungsre- Kreiselpumpe gelung gelung Spannungsre- Kreissäge Keine Regelung gelung Spannungsre- Kurzes Förderband Keine Regelung gelung Spannungsre- Schneidemaschine Keine Regelung gelung Spannungsre- Rolltreppe Keine Regelung gelung Spannungsre- Drehmomentre-…
  • Page 45
    6.4: Navigationsübersicht Die Tastatur des Softstarters hat 10 Tasten, siehe Kapitel 5 für weitere Informationen zur Tastenfunktion. Menü Drücken Sie , um zum Menü zu gelangen und verwenden Sie dann oder , um einen Menüpunkt auszuwählen. Drücken Sie auf die um Ihre Auswahl zu treffen, siehe Abbildung 1, Grafik 14.
  • Page 46
    Für die Untermenüs „Startansicht bearbeiten“ und „Sicherheitsverwaltung“ siehe „1SFC132081M0201 – Softstarter Typ PSTX30…PSTX1250, Handbuch für Installation und Inbetriebnahme“, verfügbar auf: http://www.abb.com/lowvoltage. Der Motor kann unerwartet starten, wenn ein Startsignal vorhanden ist, während Sie eines der folgenden Verfahren ausführen: Zwischen den Steuerungsarten (z. B. von der Feldbussteuerung •…
  • Page 47
    Tabelle 6.7: Parameterliste für die Betriebsfunktion Dies ist eine Auswahl der gebräuchlichsten Parameter. Vollständige Parameterliste und Einstellbereiche siehe: 1SFC132081M0201 – Softstarter Typ PSTX30…PSTX1250, Handbuch für Installation und Inbetriebnahme, verfügbar auf: http://www.abb.com/lowvoltage Betriebsfunktionen Parametername Einstellbereich Standardwert 1.1 Motornennstrom Ie 30 A PSTX30: 9 ……
  • Page 48
    Schutz Parametername Einstellbereich Standardwert 13.1 EOL-Modus Normal/Dual Normal 13.2 EOL-Klasse 10 A, 10, 20, 30 13.3 EOL-Klasse, dual 10 A, 10, 20, 30 13.5 EOL-Betrieb Aus, manueller Stopp Manueller Stopp Automatischer Stopp, Anzeige 13.10 Betrieb bei Rotorblockade Aus, manueller Stopp Automatischer Stopp, Anzeige 14.5 Betrieb bei Unterlast Aus, manueller Stopp…
  • Page 49
    überschritten. Die Startbedingung ist zu schwer für die eingestellte Strombegrenzung Strombegrenzung. Überprüfen Sie die Startbedingungen und -parameter. Das Bypass-Schütz oder das Bypass-Relais schließt bei TOR nicht. Fehler Bypass offen Verkaufsabteilung von ABB kontaktieren. Feldbus- Es besteht eine Kommunikationsstörung zwischen dem Softstarter und SPS. Kommunikationsfehler Prüfen Sie die fest verdrahteten Eingänge.
  • Page 50
    Unzureichende Netzqualität Prüfen Sie das Versorgungsnetzwerk auf Oberschwingungen oder Frequenzstörungen. Der Softstarter kann den Motor aufgrund eines internen Shunt-Fehler Kurzschlusses nicht stoppen. Verkaufsabteilung von ABB kontaktieren. Niedrige Übermäßig niedrige Steuerspannungsversorgung an Klemmen Spannungsversorgung 1 und 2. Prüfen Sie auf Spannungseinbrüche oder Störungen.
  • Page 51
    Unterlastschutz Parameter für den Motorstrom (Ie) richtig eingestellt ist. Einer oder mehrere Ventilatoren funktionieren nicht ordnungsgemäß. Ventilatorfehler Es besteht Überhitzungsgefahr. Verkaufsabteilung von ABB kontaktieren. Der Motor ist aufgrund eines zu hohen Stromflusses über einen EOL-Warnung bestimmten Zeitraum nahezu überlastet. Überprüfen Sie die Startbedingungen und EOL-Einstellungen.
  • Page 52
    1 A lire au préalable Merci d’avoir opté pour ce démarreur progressif ABB PSTX. Lisez attentivement ces instructions et soyez sûrs d’en avoir compris la teneur avant de procéder au montage, au raccordement et au paramétrage du démarreur progressif. Ce document est une notice succincte permettant une installation rapide et simplifiée du démarreur progressif PSTX.
  • Page 53
    Pour en savoir plus sur les caractéristiques et données électriques, consultez le manuel d’installation et de mise en service des démarreurs progressifs de type PSTX30… PSTX1250 1SFC132081M0201, sur le site : http://www.abb.com/lowvoltage. Peut être utilisé sur un circuit pouvant fournir un courant de ____ ampères symétriques, ___ volts maximum lorsqu’il est protégé…
  • Page 54
    3 Montage Les démarreurs progressifs PSTX existent en tailles, conçues pour être montées avec une visserie M6 ou une visserie de taille et résistance équivalentes. Identifiez le plan avec les dimensions correspondantes à votre démarreur progressif et vérifiez que vous disposez du plan de perçage approprié.
  • Page 55
    Dans le cas contraire, le dispositif pourrait démarrer de manière accidentelle. Le personnel d’ABB doit respecter les instructions ABB CISE 15.4. Pour monter le démarreur progressif, consultez le chapitre 3 « Montage ».
  • Page 56
    Pour l’utilisation d’une alimentation externe, consultez le manuel d’installation et de mise en service des démarreurs progressifs de type PSTX30…PSTX1250 1SFC132081M0201, sur le site : http://www.abb.com/lowvoltage Utilisez uniquement une tension de 24 V CC lorsque vous branchez les bornes 13, 14, 15, 16 et 17. Les autres tensions peuvent endommager le démarreur progressif.
  • Page 57
    28 29 30 Figure 1 : Connexion des bornes Pour les instructions et la programmation, consultez le manuel d’installation et de mise en service des démarreurs progressifs de type PSTX30…PSTX1250 1SFC132081M0201, sur le site : http://www.abb.com/lowvoltage. Démarreurs progressifs Type PSTX30…PSTX570 Formulaire abrégé manuel de l’utilisateur 1SFC132082M9901 57…
  • Page 58
    5 Interface homme-machine Consultez la figure 1 pour en savoir plus sur les éléments de l’interface homme-machine : Ecran d’affichage des informations. Local PSTX30 Touche programmable de sélection gauche. Courant du moteur La fonction s’affiche sur l’écran à gauche au-dessus de la touche. Courant du moteur Touche programmable de sélection droite.
  • Page 59
    6 Paramètres du démarreur progressif 6.1 : Premier démarrage Lorsque le démarreur progressif est activé pour la première fois, l’IHM entre dans l’assistant de configuration de base **. Voir figure 6, illustration 14. Une fois la configuration terminée, la page d’accueil s’affiche. 6.2 : Menu assistants Pour une première configuration du démarreur progressif, il est conseillé…
  • Page 60
    Tableau 6.3 : Paramètres de l’application Paramètre de base recommandé Rampe de tension Pas de rampe Scie à ruban Rampe de tension Pas de rampe Moteur d’étrave Rampe de Pompe centrifuge Rampe de tension couple Rampe de tension Pas de rampe Scie circulaire Convoyeur à…
  • Page 61
    6.4 : Aperçu de la navigation Le démarreur progressif présente 10 touches sur le clavier ; consultez le chapitre 5 pour plus de détails sur les fonctions des touches. Menu Appuyez sur pour aller au menu, puis utilisez pour sélectionner un élément du menu. Appuyez sur pour faire votre choix (voir figure 1, illustration 14).
  • Page 62
    PSTX30…PSTX1250 1SFC132081M0201, sur le site : http://www.abb.com/lowvoltage. Le moteur risque de démarrer de façon inattendue en présence d’un signal de démarrage durant l’une des opérations suivantes : Changement du type de contrôle (par ex.
  • Page 63
    28.42 Mode de secours Marche/Arrêt Arrêt Pour une liste complète des paramètres, consultez le manuel d’installation et de mise en service des démarreurs progressifs de type PSTX30…PSTX1250 I1SFC132081M0201, sur le site : http://www.abb.com/lowvoltage Démarreurs progressifs Type PSTX30…PSTX570 Formulaire abrégé manuel de l’utilisateur 1SFC132082M9901 63…
  • Page 64
    Protections Nom du paramètre Plage de valeurs Valeur par défaut 13.1 Mode EOL Normal/Double Normal 13.2 Classe EOL 10 A, 10, 20, 30 13.3 Classe double EOL 10 A, 10, 20, 30 13.5 Opération OEL Arrêt, Arrêt-Manuel, Arrêt-Manuel Arrêt-Automatique, Indication 13.10 Opération rotor bloqué Arrêt, Arrêt-Manuel, Arrêt Arrêt-Automatique, Indication…
  • Page 65
    Vérifiez les conditions de démarrage et les paramètres. Le relais ou le contacteur by-pass ne se ferme pas lorsqu’il atteint la Panne By-pass ouvert F de R. Contactez le représentant ABB pour l’entretien. La communication entre le démarreur progressif et l’automate Panne comm. bus terrain programmable est perturbée.
  • Page 66
    Le démarreur progressif ne peut pas couper le moteur en raison Défaut en parallèle d’un court-circuit interne. Contactez le représentant ABB pour l’entretien. Faible tension Tension d’alimentation trop faible sur les bornes 1 et 2. Vérifiez s’il y d’alimentation a des chutes ou des interruptions de tension.
  • Page 67
    Vérifiez la tension du secteur. Il y a un court-circuit interne et le démarreur progressif fonctionne Court-circuit en mode de secours. Contactez le représentant ABB pour l’entretien. Délai avant déclenchement Le délai prévu avant le déclenchement EOL a chuté en dessous du niveau d’avertissement.
  • Page 68
    L’installazione dell’Avviatore graduale deve essere effettuata solo da personale autorizzato. • È necessario che il personale ABB osservi le istruzioni ABB CISE 15.4. • Il presente manuale è un componente dell’Avviatore graduale PSTX e deve essere sempre a disposizione del personale che utilizza il prodotto.
  • Page 69
    8.1. Per raccomandazioni complete relative alla protezione dai cortocircuiti, visitare il sito http://www.abb.com/lowvoltage. Il prodotto deve essere utilizzato solo all’interno dei limiti di impiego specificati. Fare particolare attenzione alla temperatura dell’ambiente in cui si opera e all’altitudine sopra il livello del mare.
  • Page 70
    3 Montaggio Gli Avviatori graduali PSTX sono presenti in diverse dimensioni e sono progettati per il montaggio con bulloni M6 oppure con bulloni di dimensioni e resistenza equivalenti. Identificare il disegno corretto corrispondente alle dimensioni dell’Avviatore graduale e assicurarsi di disporre del corretto piano di foratura.
  • Page 71
    Questo controllo è necessario per impedire un avviamento involontario dell’apparecchio durante il collegamento. Il personale ABB deve osservare le istruzioni ABB CISE 15.4. Per il montaggio dell’Avviatore graduale, fare riferimento al Capitolo 3 “Montaggio”.
  • Page 72
    Per l’utilizzo dell’alimentazione esterna, vedere 1SFC132081M0201 — Avviatori graduali Tipo PSTX30…PSTX1250, Manuale di installazione e configurazione, disponibile su: http://www.abb.com/lowvoltage. Utilizzare solo una tensione di 24 V DC quando si collegano i terminali 13, 14, 15, 16 e 17. L’uso di altre tensioni può danneggiare l’Avviatore graduale e invalidare la garanzia.
  • Page 73
    23 24 25 26 27 28 29 30 Figura 1: terminali di collegamento Per istruzioni e informazioni di programmazione, vedere 1SFC132081M0201 — Avviatori graduali Tipo PSTX30…PSTX1250, Manuale di installazione e configurazione, disponibile su: http://www.abb.com/lowvoltage. Avviatori graduali Tipo PSTX30…PSTX1250 Manuale utente versione breve 1SFC132082M9901 73…
  • Page 74
    5 Interfaccia utente (HMI) Per le parti dell’interfaccia utente, fare riferimento alla Figura 1: Display per informazioni. Locale PSTX30 Tasto softkey di selezione sinistro. Corrente motore La funzione viene mostrata a sinistra del display sopra il tasto. Corrente motore Tasto softkey di selezione destro. La funzione viene mostrata a destra del Opzioni Menu…
  • Page 75
    6 Impostazioni dell’Avviatore graduale 6.1: Primo avviamento Quando l’avviatore graduale viene acceso per la prima volta, nell’interfaccia utente viene presentato l’assistente di configurazione di base**. Vedere la Figura 6, grafica 14. Al termine della configurazione, si passa alla vista Home. 6.2: Menu Assistenti Per la configurazione iniziale dell’avviatore graduale è…
  • Page 76
    Tabella 6.3: impostazioni per le applicazioni Impostazioni di base raccomandate Rampa di Nessuna rampa Sega a nastro tensione Rampa di Elica di manovra Nessuna rampa tensione Rampa di Rampa di Pompa centrifuga tensione coppia Rampa di Sega circolare Nessuna rampa tensione Nastro Rampa di…
  • Page 77
    6.4: Panoramica sugli spostamenti L’avviatore graduale è dotato di una tastiera a 10 tasti, per ulteriori informazioni sulle funzioni dei tasti, vedere il Capitolo 5. Menu Premere per passare al menu, quindi utilizzare per selezionare una voce del menu. Premere per effettuare la selezione desiderata.
  • Page 78
    Per i sottomenu “Modifica vista Home” e “Gestione sicurezza” vedere 1SFC132081M0201 — Avviatori graduali Tipo PSTX30… PSTX1250, Manuale di installazione e configurazione, disponibile su: http://www.abb.com/lowvoltage. Se durante l’esecuzione di una delle azioni elencate di seguito è presente un segnale di avviamento, il motore potrebbe avviarsi…
  • Page 79
    Questa è una selezione dei parametri utilizzati più frequentemente. Per un elenco completo dei parametri e per l’intervallo di valori, vedere: 1SFC132081M0201 — Avviatori graduali Tipo PSTX30…PSTX1250, Manuale di installazione e configurazione, disponibile su: http://www.abb.com/lowvoltage Funzioni operative Nome parametro Intervallo di valori Valore predefinito 1.1 Corrente nominale motore Ie…
  • Page 80
    Protezioni Nome parametro Intervallo di valori Valore predefinito 13.1 Modo EOL Normale/Doppio Normale 13.2 Classe EOL 10 A, 10, 20, 30 13.3 Classe EOL doppia 10 A, 10, 20, 30 13.5 Operazione EOL Disabilitato, Arresto manuale, Arresto manuale Arresto automatico, Indicazione 13.10 Op.
  • Page 81
    Il relè o il contattore di bypass non si chiude quando viene raggiunto Guasto bypass aperto il fine rampa (TOR, Top of Ramp). Per assistenza, contattare il proprio rivenditore ABB. Errore comunicazione Errore di comunicazione tra l’Avviatore graduale e il PLC.
  • Page 82
    Si è verificato un cortocircuito in uno o più tiristori. Per assistenza, Tiristore cortocirc contattare il proprio rivenditore ABB. Mancanza di conduttività in uno o più tiristori. Per assistenza, Tiristore circuito aperto contattare il proprio rivenditore ABB.
  • Page 83
    Uno o più ventilatori non funzionano in modo corretto. Rischio di Guasto vent. surriscaldamento. Per assistenza, contattare il proprio rivenditore ABB. Il motore è quasi sovraccarico perché la corrente è risultata eccessiva per un certo periodo di tempo. Controllare le condizioni…
  • Page 84
    1 Lea esto primero Gracias por elegir este arrancador suave ABB PSTX. Lea atentamente todas las instrucciones y asegúrese de que las ha comprendido antes de montar, conectar y configurar el arrancador suave. Este manual es un manual abreviado para la instalación fácil y rápida del arrancador suave PSTX.
  • Page 85
    Para especificaciones y datos eléctricos más detallados, consulte el manual 1SFC132081M0201, Arrancadores suaves Tipo PSTX30…PSTX1250, Manual de instalación y puesta en servicio, disponible en: http://www.abb.com/ lowvoltage. Adecuado para usar en un circuito capaz de suministrar no más de ____ amperios simétricos y ___ voltios como máximo si está…
  • Page 86
    3 Montaje Los arrancadores suaves PSTX tienen tamaños diferentes que pueden instalarse con pernos M6 o pernos de las mismas dimensiones y resistencia. Localice el dibujo correcto con las dimensiones de su arrancador suave y cerciórese de tener el esquema de taladros correcto. El esquema de taladros también está…
  • Page 87
    Si no, el equipo puede arrancar involuntariamente. El personal de ABB debe seguir las instrucciones ABB CISE 15.4. Para montar el arrancador suave, consulte el Capítulo 3, “Montaje”.
  • Page 88
    Para el uso de una alimentación externa, consulte el manual 1SFC132081M0201, Arrancadores suaves Tipo PSTX30…PSTX1250, Manual de instalación y puesta en servicio, disponible en: http://www.abb.com/lowvoltage Utilice solo 24V CC cuando conecte los terminales 13, 14, 15, 16 y 17. Otras tensiones pueden provocar daños al arrancador suave, y la garantía quedará…
  • Page 89
    23 24 25 26 27 28 29 30 Figura 1: Conexión de terminales Para instrucciones y programación, consulte el manual 1SFC132081M0201, Arrancadores suaves Tipo PSTX30…PSTX1250, Manual de instalación y puesta en servicio, disponible en: http://www.abb.com/lowvoltage. Arrancadores Tipo PSTX30…PSTX1250 Manual de usuario abreviado 1SFC132082M9901 89…
  • Page 90
    5 Interfaz de usuario (HMI) Consulte la figura 1 para los elementos de la interfaz de usuario: Pantalla de información. Tecla multifunción de selección izquierda. Local PSTX30 La función se muestra a la izquierda de la Corriente del motor pantalla, encima de la tecla. Corriente del motor Tecla multifunción de selección derecha.
  • Page 91
    6 Ajustes del arrancador suave 6.1: Arranque inicial Cuando el arrancador suave se arranca por primera vez, la interfaz de usuario accede al asistente de configuración básica **. Consulte la figura 6, gráficos 14. Una vez completada la configuración, accederá a la vista de inicio. 6.2: Menú…
  • Page 92
    Tabla 6.3: Ajustes de la aplicación Ajuste básico recomendado Rampa de tensión Sin rampa Sierra de cinta Rampa de tensión Sin rampa Machac. axial Rampa de tensión Rampa de par Bomba centrífuga Rampa de tensión Sin rampa Sierra circular Rampa de tensión Sin rampa Cinta transp.
  • Page 93
    6.4: Descripción general de la navegación El arrancador suave tiene un teclado de 10 teclas. Si desea obtener más información sobre la función de las teclas, consulte el capítulo 5. Menú Pulse para entrar en el menú y, a continuación, utilice para seleccionar un elemento del menú.
  • Page 94
    Si desea información acerca de los submenús “Editar vista de inicio” y “Administración de seguridad” consulte 1SFC132081M0201 — Arrancadores suaves tipo PSTX30…PSTX1250, Manual de instalación y puesta en servicio, disponible en: http://www.abb.com/lowvoltage. El motor puede arrancar inesperadamente si existe una señal de arranque, mientras realiza alguno de los procedimientos siguientes: Cambiar de un tipo de control a otro distinto (es decir, control de •…
  • Page 95
    Esta es una selección de los parámetros que se usan con mayor frecuencia. Para una lista completa de parámetros y rango de ajustes, véase: 1SFC132081M0201 — Arrancadores suaves tipo PSTX30…PSTX1250, Manual de instalación y puesta en servicio, disponible en: http://www.abb.com/lowvoltage Funciones operativas Nombre del parámetro…
  • Page 96
    Protecciones Nombre del parámetro Rango del ajuste Valor predeterminado 13.1 Modo EOL Normal/Dual Normal 13.2 Clase EOL 10 A, 10, 20, 30 13.3 Clase dual EOL 10 A, 10, 20, 30 13.5 Funcionamiento EOL Off, Parada-Manual, Parada-Manual Parada-Automática, Indicación 13.10 Funcionamiento en rotor Off, Parada-Manual, bloqueado Parada-Automática, Indicación…
  • Page 97
    El contactor o relé de by-pass no se cierra cuando se alcanza el TOR. Fallo de by-pass abierto Póngase en contacto con la oficina de ventas de ABB para reparación. Fallo de comunicación Hay una perturbación de la comunicación entre el arrancador suave y de Fieldbus el PLC.
  • Page 98
    Uno o varios tiristores están en cortocircuito. Póngase en contacto Cortocircuito del tiristor con la oficina de ventas de ABB para reparación. Uno o varios tiristores no están conduciendo. Póngase en contacto Circ. abierto tiristor con la oficina de ventas de ABB para reparación.
  • Page 99
    Uno o varios ventiladores no están funcionando correctamente. Fallo de ventilador Riesgo de sobrecalentamiento. Póngase en contacto con la oficina de ventas de ABB para reparación. El motor está casi sobrecargado a causa de una corriente aviso de EOL demasiado alta durante un cierto tiempo. Compruebe las condiciones del arranque y los ajustes EOL.
  • Page 100
    • O softstarter só deve ser instalado por funcionários autorizados. • Os funcionários da ABB devem seguir as instruções CISE 15.4 da ABB. • Este manual faz parte do softstarter PSTX e deve sempre estar disponível para os funcionários que trabalham com esse material.
  • Page 101
    Para obter mais especificações e dados elétricos detalhados, consulte 1SFC132081M0201 — Softstarters Tipo PSTX30…PSTX1250, Manual de instalação e Manual de instalação e comissionamento: http://www.abb.com.br/baixatensao. Adequado para uso em um circuito capaz de fornecer no máximo ____ amperes simétricos, no máximo ___ volts quando protegido por um fusível de atraso de tempo classe J ___ ou fusíveis classe RK5 ou…
  • Page 102
    3 Montagem Os softstarters PSTX têm tamanhos diferentes que podem ser instalados com parafusos M6 ou parafusos com dimensões e resistência equivalentes. Identifique o desenho correto com as dimensões para o seu softstarter e verifique se você possui o esquema de perfuração correto.
  • Page 103
    PSTX30…PSTX170 à tensão operacional pela primeira vez. Caso contrário, o equipamento pode iniciar acidentalmente. Os funcionários da ABB devem respeitar as instruções CISE 15.4 da ABB. Para montar o softstarter, consulte o Capítulo 3 “Montagem”. Conecte o circuito principal: terminais 1L1 — 3L2 — 5L3 ao lado da linha e os terminais 2T1 — 4T2 — 6T3 ao lado do motor.
  • Page 104
    Para o uso de alimentação externa, consulte 1SFC132081M0201 — Softstarters Tipo PSTX30…PSTX1250, Manual de instalação e comissionamento disponível em: http://www.abb.com.br/baixatensao Use 24V CC apenas ao conectar os terminais 13, 14, 15, 16 e 17. Outras tensões podem causar danos ao softstarter e a garantia não será…
  • Page 105
    23 24 25 26 27 28 29 30 Figura 1: Conexão do terminal Para instruções e programação, consulte 1SFC132081M0201 — Softstarters Tipo PSTX30…PSTX1250, Manual de instalação e comissionamento disponível em: http://www.abb.com.br/baixatensao. Softstarters Tipo PSTX30…PSTX1250 Versão resumida do Manual do Usuário 1SFC132082M9901 105…
  • Page 106
    5 Interface homem-máquina (IHM) Consulte a figura 1 para ver as partes da IHM: Tela de informações. Tecla de seleção esquerda. A função é Local PSTX30 exibida à esquerda da tela acima da tecla. Corrente do motor Tecla de seleção direita. A função é exibida Corrente do motor à…
  • Page 107
    6 Configurações do softstarter 6.1: Primeira partida Quando o softstarter é ligado pela primeira vez, a IHM entrará no Assistente de configuração básica**. Veja a figura 6, gráfico 14. Depois da configuração ser concluída, você acessará a Tela inicial. 6.2: Menu de assistência Para uma configuração inicial do softstarter, recomenda-se usar os Assistentes.
  • Page 108
    Tabela 6.3: Configurações de aplicação Configuração básica recomendada Rampa Serra de fita Sem rampa de tensão Rampa Propulsor de proa Sem rampa de tensão Rampa Rampa Bomba centrífuga de tensão de torque Rampa Serra circular Sem rampa de tensão Rampa Esteira transp. curta Sem rampa de tensão Rampa Cortador…
  • Page 109
    6.4: Visão geral da navegação O softstarter possui 10 botões no teclado, consulte o capítulo 5 para detalhes sobre a função dos botões. Menu Pressione para ir para o menu e use para selecionar um item do menu. Pressione para fazer a sua escolha, consulte a figura 1, gráfico 14. As configurações na IHM podem ser definidas com uma configuração numérica, configuração de troca ou listas de seleção.
  • Page 110
    Para os submenus «Editar tela inicial» e «Gestão de segurança», veja 1SFC132081M0201 — Softstarters Tipo PSTX30…PSTX1250, Manual de instalação e comissionamento disponível em: http://www.abb.com.br/baixatensao. O motor pode ligar de maneira inesperada se houver um sinal de partida enquanto você realiza algum dos procedimentos abaixo: •…
  • Page 111
    Duas fases (L3 em curto) 28.42 Modo flexível Ligado/Desligado Desligado Para uma lista completa de parâmetros, consulte I1SFC132081M0201 — Softstarters Tipo PSTX30…PSTX1250, Manual de instalação e comissionamento disponível em: http://www.abb.com.br/baixatensao Softstarters Tipo PSTX30…PSTX1250 Versão resumida do Manual do Usuário 1SFC132082M9901 111…
  • Page 112
    Proteções Nome do parâmetro Intervalo de configuração Valor padrão 13.1 Modo EOL Normal/Dual Normal 13.2 Classe EOL 10 A, 10, 20, 30 13.3 EOL classe dupla 10 A, 10, 20, 30 13.5 Operação EOL Desligado, Parada manual, Parada manual Parada automát., Indicação 13.10 Operação de rotor bloqueado Desligado, Parada manual, Desligado…
  • Page 113
    O relé ou o contator de bypass não fecha ao atingir o TOR. Entre em contato Falha de bypass aberto com o escritório de vendas da ABB para obter serviços. Falha de comunicação fieldbus Há um distúrbio na comunicação entre o softstarter e o PLC.
  • Page 114
    ABB para obter serviços. Um ou mais tiristores não estão fazendo a condução. Entre em Abrir tiristor de circuito contato com o escritório de vendas da ABB para obter serviços. Falha interna no softstarter. Desconectar e reconectar a tensão Falha não especificada de abastecimento.
  • Page 115
    Verifique a tensão da rede. Há um curto-circuito interno e o softstarter funciona no modo Curto-circuito flexível. Entre em contato com o escritório de vendas da ABB para obter serviços. Tempo de acionamento O tempo previsto antes do acionamento de EOL ficar abaixo do nível de advertência.
  • Page 116
    1 Lees dit eerst Dank u voor de aanschaf van deze ABB PSTX softstarter. Lees alle aanwijzingen zorgvuldig en zorg dat u alles hebt begrepen voordat u begint met monteren, aansluiten en configureren van de softstarter. Deze handleiding is een beknopte handleiding, bedoeld voor het snel en eenvoudig installeren van de PSTX softstarter.
  • Page 117
    Voor meer gedetailleerde elektrische informatie en specificaties verwijzen we u naar 1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Handleiding voor installatie en inbedrijfstelling, te vinden op: http://www.abb.com/lowvoltage. Geschikt voor gebruik in een circuit dat niet meer dan ____ symmetrische ampère kan leveren, maximale spanning ___ volt wanneer beschermd door ___ vertraagde zekeringen van klasse J of zekeringen van klasse RK5 of een vermogensautomaat.
  • Page 118
    3 Montage PSTX softstarters zijn er in verschillende maten, geschikt voor montage met M6-bouten of met bouten van gelijke afmetingen en sterkte. Zoek de juiste tekening op met de afmetingen voor uw softstarter en controleer of u het juiste boorschema hebt. Het boorschema is tevens afgedrukt op de doos.
  • Page 119
    Dit om zeker te weten dat het bypassrelais in de geopende stand staat. Dit is nodig om onbedoeld starten te voorkomen. Medewerkers van ABB dienen de instructies in ABB CISE 15.4 te volgen. Raadpleeg hoofdstuk 3 “Montage” om de softstarter te monteren.
  • Page 120
    Zie voor het gebruik van externe voeding 1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Handleiding voor installatie en inbedrijfstelling te vinden op: http://www.abb.com/lowvoltage Gebruik uitsluitend 24 V DC wanneer u kabelklem 13, 14, 15, 16 en 17 aansluit. Een andere spanning kan de softstarter beschadigen en de garantie doen vervallen.
  • Page 121
    +24V + GND 23 24 25 26 27 28 29 30 Afbeelding 1: Aansluiting aansluitklemmen Voor instructies en programmering zie 1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Handleiding voor installatie en inbedrijfstelling, te vinden op: http://www.abb.com/lowvoltage. Softstarters Type PSTX30…PSTX1250 Gebruikershandleiding korte vorm 1SFC132082M9901 121…
  • Page 122
    5 Bedieningspaneel (HMI) Zie afbeelding 1 voor de HMI-onderdelen: Informatiedisplay. Linker keuze-softtoets. De functie wordt links Local PSTX30 op het display boven de toets weergegeven. Motor current Rechter keuze-softtoets. De functie wordt rechts op het display boven de toets Motor current weergegeven.
  • Page 123
    6 Softstarter-instellingen 6.1: Eerste keer starten Als de softstarter de eerste keer wordt gestart, voert de HMI het hulpprogramma voor basisinstallatie uit **. Zie afbeelding 6, voorstelling 14. Hierna gaat u naar de startweergave. 6.2: Assistentenmenu Voor de eerste configuratie van de softstarter wordt aangeraden de hulpprogramma’s te gebruiken.
  • Page 124
    Tabel 6.3: Toepassingsinstellingen Aanbevolen basisinstelling Bandzaag Voltage ramp (geleidelijke No ramp (geen spanningsverandering) geleidelijke verandering) Voltage ramp (geleidelijke No ramp (geen Boegpropeller spanningsverandering) geleidelijke verandering) Centrifugaalpomp Voltage ramp (geleidelijke Geleidelijke spanningsverandering) koppeltoename Cirkelzaag Voltage ramp (geleidelijke No ramp (geen spanningsverandering) geleidelijke verandering) Transportband Voltage ramp (geleidelijke…
  • Page 125
    6.4: Navigatie-overzicht De softstarter heeft tien toetsen op het toetsenbord, zie hoofdstuk 5 voor details over de toetsfunctie. Menu Druk op om naar het menu te gaan en gebruik daarna om een menu-item te selecteren. Druk op om een selectie te maken, zie afbeelding 1, grafische voorstelling 14.
  • Page 126
    Voor de sub-menu’s ‘Bewerken weergave startpagina’ en ‘Beveiligingsbeheer’ verwijzen we u naar 1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Handleiding voor installatie en inbedrijfstelling, te vinden op: http://www.abb.com/lowvoltage. De motor kan onverwacht starten als er een startsignaal is terwijl u een van de onderstaande procedures uitvoert: Overschakelen van het ene bedieningstype op een ander type •…
  • Page 127
    Two phase (L3 Shorted) (tweefasen [L3 kortgesloten]) 28.42 Limp mode (limp-modus) On/Off (aan/uit) Off (uit) Zie voor een volledige parameterlijst I1SFC132081M0201 — Softstarters Type PSTX30…PSTX1250, Handleiding voor installatie en inbedrijfstelling, te vinden op: http://www.abb.com/lowvoltage Softstarters Type PSTX30…PSTX1250 Gebruikershandleiding korte vorm 1SFC132082M9901 127…
  • Page 128
    Beveiligingen Parameternaam Instellingenbereik Standaardwaarde 13.1 EOL mode (EOL-modus) Normal/Dual (normaal/dubbel) Normal (normaal) 13.2 EOL class (EOL-klasse) 10 A, 10, 20, 30 13.3 EOL dual class (EOL dubbele klasse) 10 A, 10, 20, 30 13.5 EOL operation (EOL-werking) Off (uit), Stop-Manual (handmatig Stop-Manual (handmatig stoppen), Stop-Automatic (automatisch stoppen)
  • Page 129
    Controleer de startvoorwaarden en parameters. De bypass-contactor of relais sluit niet als TOR wordt bereikt Fout bij open bypass Contacteer ABB-verkoopkantoor voor service. Communicatiefout Fieldbus Er is een storing in de communicatie tussen de softstarter en de PLC. 24V-uitgang Controleer de hardware-ingangen.
  • Page 130
    Eén of meerdere thyristors kortgesloten. Contacteer ABB- Kortsluiting thyristor verkoopkantoor voor service. Geen geleiding door in één of meerdere thyristors. Contacteer ABB- Open kring thyristor verkoopkantoor voor service. Interne fout in de softstarter. Ontkoppel toevoerspanning en sluit deze Ongespecificeerde fout weer aan.
  • Page 131
    Controleer of de motorstroomparameter (Ie) correct is ingesteld. Een of meer ventilators werken niet goed. Gevaar van Ventilatorfout oververhitting. Contacteer ABB-verkoopkantoor voor service. De motor is bijna overbelast omdat er langdurig sprake was van EOL-waarschuwing een te hoge stroom Controleer de startvoorwaarden en EOL- instellingen.
  • Page 132
    1 Informacje wstępne Dziękujemy za wybór softstartu PSTX firmy ABB. Przed montażem, podłączeniem i konfiguracją softstartu proszę o przeczytanie uważnie i ze zrozumieniem wszystkich instrukcji. Niniejszy podręcznik jest wersją skróconą i jego zadaniem jest pomoc w szybkiej i łatwej instalacji softstartu PSTX. Aby zapoznać się z kompletnymi informacjami, prosimy o zapoznanie się…
  • Page 133
    Aby uzyskać więcej szczegółowych informacji, prosimy o zapoznanie się z dokumentem „Softstarters Type PSTX30…PSTX1250, Installation and Commissioning Manual“ (Softstarty typu PSTX30…PSTX1250, Instrukcja instalacji i uruchomienia) o identyfikatorze 1SFC132081M0201, dostępnym na stronie: http://www.abb.com/ lowvoltage. Softstarty typu PSTX30…PSTX1250 Skrócony podręcznik użytkownika 1SFC132082M9901 133…
  • Page 134
    3 Montaż Softstarty PSTX, dostępne w rozmiarach, można montować śrubami M6 lub śrubami o takich samych wymiarach i o takiej samej wytrzymałości. Znajdź właściwy rysunek z wymiarami posiadanego softstartu i upewnij się, że posiadasz odpowiedni plan rozmieszczenia otworów. Plan rozmieszczenia otworów wydrukowany jest także na opakowaniu. Gdy softstart instalowany jest w szafce, upewnij się, że jej wymiary nie są…
  • Page 135
    że styczniki obejściowe znajdują się w położeniu otwartym. W przeciwnym razie może dojść do przypadkowego włączenia się urządzenia. Personel firmy ABB musi przestrzegać instrukcji ABB CISE 15.4. Sposób montażu softstartu opisano w rozdziale 3 zatytułowanym „Montaż“.
  • Page 136
    PSTX1250, Installation and Commissioning Manual“ (Softstarty typu PSTX30…PSTX1250, Instrukcja instalacji i uruchomienia) o identyfikatorze 1SFC132081M0201, dostępnym na stronie: http://www.abb.com/lowvoltage Do zacisków 13, 14, 15, 16 i 17 może być podłączone wyłącznie napięcie 24 V DC. Inne napięcia mogą spowodować uszkodzenie softstartu oraz utratę gwarancji.
  • Page 137
    Aby zapoznać się z instrukcjami i informacjami dotyczącymi programowania, prosimy o zapoznanie się z dokumentem „Softstarters Type PSTX30…PSTX1250, Installation and Commissioning Manual“ (Softstarty typu PSTX30…PSTX1250, Instrukcja instalacji i uruchomienia) o identyfikatorze 1SFC132081M0201, dostępnym na stronie: http://www.abb.com/lowvoltage. Softstarty typu PSTX30…PSTX1250 Skrócony podręcznik użytkownika 1SFC132082M9901 137…
  • Page 138
    5 Interfejs człowiek-maszyna (HMI) Elementy interfejsu HMI przedstawiono na rysunku 1: Wyświetlacz informacyjny. Lewy wielofunkcyjny klawisz wyboru. Funkcja jest widoczna po lewej stronie Sterowanie lokalne PSTX30 wyświetlacza, powyżej klawisza. Prąd silnika 0.0 (0,0) Prawy wielofunkcyjny klawisz wyboru. Prąd silnika Funkcja jest widoczna po prawej stronie 0.0 (0,0) wyświetlacza, powyżej klawisza.
  • Page 139
    6 Ustawienia softstartu 6.1: Pierwsze uruchomienie Po zasileniu softstartu po raz pierwszy interfejs HMI przejdzie w tryb asystenta Ustawienia podstawowe**. Patrz rysunek 6 w części graficznej nr 14. Po zakończeniu konfiguracji zostanie wyświetlony ekran główny. 6.2: Menu Asystenci Przy początkowej konfiguracji softstartu zalecane jest użycie Asystentów. Asystent to kreator, który krok po kroku prowadzi użytkownika przez serię…
  • Page 140
    Tabela 6.3: Ustawienia przeznaczone do określonych zastosowań Zalecane ustawienia podstawowe Liniowa zmiana Bez liniowej zmiany napięcia i Piła napięcia momentu obrotowego taśmowa Liniowa zmiana Bez liniowej zmiany napięcia i Dziobowy ster napięcia momentu obrotowego strumieniowy Liniowa zmiana Torque ramp (Liniowa zmiana Pompa napięcia momentu obrotowego)
  • Page 141
    6.4: Omówienie nawigacji Na klawiaturze softstartu znajduje się 10 klawiszy. Szczegółowe informacje nt. działania poszczególnych klawiszy zamieszczono w rozdziale 5. Menu Naciśnij , aby wejść do menu, a następnie użyj aby wybrać żądaną pozycję menu. Aby dokonać wyboru, naciśnij klawisz , patrz rysunek 1 w części graficznej nr 14.
  • Page 142
    „Zarządzanie zabezpieczeniami”, patrz dokument Softstarters Type PSTX30…PSTX1250, Installation and Commissioning Manual (Softstarty typu PSTX30…PSTX1250, Instrukcja instalacji i uruchomienia) o identyfikatorze 1SFC132081M0201, dostępny na stronie: http://www.abb.com/lowvoltage. Silnik może zostać nieoczekiwanie uruchomiony w przypadku pojawienia się sygnału uruchomienia podczas wykonywania jednej z wymienionych poniżej operacji: przełączenie na inny tryb sterowania (np.
  • Page 143
    Wł./Wył. Wył. Aby zapoznać się z kompletną listą parametrów, patrz dokument „Softstarters Type PSTX30…PSTX1250, Installation and Commissioning Manual” (Softstarty typu PSTX30…PSTX1250, Instrukcja instalacji i uruchomienia) o identyfikatorze 1SFC132081M0201, dostępny na stronie: http://www.abb.com/lowvoltage Softstarty typu PSTX30…PSTX1250 Skrócony podręcznik użytkownika 1SFC132082M9901 143…
  • Page 144
    Zabezpieczenia Nazwa parametru Zakres ustawień Wartość domyślna 13.1 Tryb zabezpieczenia EOL Normalny/Podwójny Normalny 13.2 Klasa zabezpieczenia EOL 10 A, 10, 20, 30 13.3 Klasa podwójnego zabezpieczenia 10 A, 10, 20, 30 13.5 Działanie zabezpieczenia EOL Wył., Zatrzymanie ręczne Zatrzymanie ręczne Zatrzymanie automatyczne, Wskazanie 13.10 Działanie zabezpieczenia przed Wył., Zatrzymanie ręczne…
  • Page 145
    Nie dochodzi do zamknięcia stycznika lub przekaźnika obejściowego Usterka otwartego obejścia po osiągnięciu wartości szczytowej przez narastające liniowo napięcie. Skontaktuj się z biurem handlowym firmy ABB w celu uzyskania pomocy. Błąd komunikacji magistrali Doszło do zakłóceń komunikacji między softstartem a sterownikiem PLC.
  • Page 146
    Softstart nie jest w stanie zatrzymać silnika w związku z wystąpieniem Wewnętrzne zwarcie wewnętrznego zwarcia. Skontaktuj się z biurem handlowym firmy ABB w celu uzyskania pomocy. Zbyt niskie napięcie sterujące zasilania na zaciskach 1 i 2. Sprawdź, czy Zbyt niskie napięcie zasilające występują…
  • Page 147
    (Ie). Jeden lub kilka wentylatorów nie działa prawidłowo. Ryzyko przegrzania. Usterka wentylatora Skontaktuj się z biurem handlowym firmy ABB w celu uzyskania pomocy. Niemal doszło do przeciążenia z uwagi na przepływ zbyt wysokiego Ostrzeżenie dotyczące prądu przez pewien czas.
  • Page 148
    1. Введение Благодарим вас за то, что вы выбрали устройство плавного пуска PSTX компании ABB. Внимательно прочтите и примите к сведению все инструкции перед монтажом, подключением и настройкой устройства плавного пуска. Данная инструкция является сокращенной и предназначена для быстрого и простого…
  • Page 149
    Более подробные сведения об электрических и технических характеристиках см. в документе «Инструкция по монтажу и вводу в эксплуатацию устройств плавного пуска PSTX30… PSTX1250» (1SFC132081M0201), доступном на следующем веб-сайте: http://www.abb. com/lowvoltage. Подходит для использования в цепи, поддерживающей подачу тока КЗ с…
  • Page 150
    3. Монтаж Устройства плавного пуска типа PSTX выпускаются различных типоразмерах и рассчитаны на монтаж с помощью болтов М6 или болтов, имеющих такие же размеры и прочность. Найдите соответствующий чертеж с размерами, соответствующими размерам вашего устройства плавного пуска, и убедитесь в наличии правильного плана сверления. План…
  • Page 151
    к источнику рабочего напряжения необходимо подать на устройство плавного пуска напряжение питания цепей управления, чтобы обеспечить размыкание шунтирующих реле. В противном случае существует риск случайного пуска оборудования. Персонал ABB должен соблюдать инструкции ABB CISE 15.4 Для получения инструкций по монтажу устройства плавного пуска см. главу 3 «Монтаж».
  • Page 152
    Инструкции по использованию внешнего источника см. в документе «Инструкция по монтажу и вводу в эксплуатацию устройств плавного пуска PSTX30…PSTX1250» (1SFC132081M0201), см. ссылку: http://www.abb.com/lowvoltage При подключении контактов 13, 14, 15, 16 и 17 используйте только напряжение 24 В постоянного тока. Другое напряжение может привести к повреждению устройства…
  • Page 153
    28 29 30 Рис. 1. Подключение контактов Для получения инструкций и информации о программировании см. документ «Инструкция по монтажу и вводу в эксплуатацию устройств плавного пуска PSTX30…PSTX1250» (1SFC132081M0201), доступный по адресу http://www.abb.com/lowvoltage. Устройства плавного пуска типа PSTX30…PSTX1250 Краткая инструкция по эксплуатации 1SFC132082M9901…
  • Page 154
    5. Панель управления См. рис. 1, на котором обозначены компоненты панели А управления. Дисплей для отображения информации. А Локальный PSTX30 Левая виртуальная клавиша выбора. Исполняемая Б А Ток двигателя функция отображается на экране слева над клавишей. Б В Ток двигателя В…
  • Page 155
    6. Параметры устройства плавного пуска 6.1. Первый запуск При первом включении устройства плавного пуска на панели управления отобразится помощник по базовой настройке**. См. рис. 6 (графическая схема 14). После завершения настройки отобразится Главный экран. 6.2. Меню «Помощники» Для первоначальной настройки устройства плавного пуска рекомендуется воспользоваться…
  • Page 156
    Таблица 6.3. Настройка параметров для некоторых областей применения Рекомендуемая базовая настройка Лин. изм. напр. Без лин. изм. Ленточная пила Носовое Лин. изм. напр. Без лин. изм. подруливающее устройство Центробежный Лин. изм. напр. Лин. изм. кр. мом. насос Лин. изм. напр. Без…
  • Page 157
    6.4. Обзор навигации На клавиатуре устройства плавного пуска 10 клавиш. Подробную информацию о функциях клавиш см. в главе 5. Меню Нажмите клавишу для перехода в меню, а затем воспользуйтесь клавишами и для выбора элемента меню. Нажмите клавишу для выбора, см. рис. 1 (графическая…
  • Page 158
    Информацию о подменю «Изм. главный экран» и «Управление безопасностью» см. в документе «Инструкция по монтажу и вводу в эксплуатацию устройств плавного пуска PSTX30…PSTX1250» (1SFC132081M0201), доступном на следующем веб-сайте: http://www.abb.com/lowvoltage. Если при выполнении действий, перечисленных ниже, появится сигнал пуска, двигатель может неожиданно начать работать.
  • Page 159
    Таблица 6.7. Список параметров для рабочих функций Это набор наиболее часто используемых параметров. Полный список параметров и диапазонов настроек см. в документе «Инструкция по монтажу и вводу в эксплуатацию устройств плавного пуска PSTX30…PSTX1250» (1SFC132081M0201), который доступен по адресу http://www.abb.com/lowvoltage Рабочие функции Имя параметра Диапазон значений…
  • Page 160
    28.42 Нестаб. раб. Вкл./Выкл. Выкл. Средства защиты Имя параметра Диапазон значений Значение по умолчанию 13.1 Режим EOL Обычный/Двойной Обычный 13.2 Класс EOL 10 А, 10, 20, 30 13.3 Двойной класс EOL 10 А, 10, 20, 30 13.5 Раб.: EOL Выкл., Останов вручную Останов…
  • Page 161
    и параметры. Силовой замыкатель или реле перепуска не закрываются при достижении Сбой откр. перепуска уровня завершения разгона. Обратитесь в торговое представительство ABB для проведения технического обслуживания. Сбой связи Fieldbus Связь между устройством плавного пуска и ПЛК нарушена. Выход 24 В…
  • Page 162
    Произошел перегрев тиристоров. Проверьте условия пуска и вентиляторы. Перегрузка тиристора При необходимости увеличьте ограничение тока. Дайте тиристорам остыть перед перезапуском. На одном или неск. тиристорах КЗ. Обратитесь в торг. предст. ABB для КЗ техн. обсл. Один или несколько тиристоров не проводят ток. Обратитесь в торговое…
  • Page 163
    Низкий ток что параметр тока двигателя (Ie) задан правильно. Вентиляторы функционируют неправильно. Существует риск перегрева. Сбой вент. Обратитесь в торговое представительство ABB для проведения технического обслуживания. Двигатель почти перегружен, поскольку ток на протяжении определенного Предупр. EOL времени значительно превышает требуемое значение. Проверьте условия…
  • Page 164
    Purkaessasi PSTX-pehmokäynnistimen kuljetuspakkauksesta tarkista, näkyykö laitteessa vaurioita. Jos sellaisia on, ota välittömästi yhteys ABB:n paikalliseen edustajaan. Huolto ja korjaus tulee antaa vain valtuutettujen henkilöiden tehtäväksi. Huomaa, että valtuuttamattomien henkilöiden tekemät korjaukse voivat vaikuttaa takuun voimassaoloon.
  • Page 165
    Mikäli näin tapahtuu, voi olla tarpeen käyttää häiriösuojausta. Tarkempia sähköteknisiä tietoja ja erittelyjä sisältävän pehmokäynnistintyyppien PSTX30…PSTX1250 asennus- ja käyttöönotto-oppaan nro 1SFC132081M0201 voi ladata verkko-osoitteesta: http://www.abb.com/ lowvoltage. Soveltuu käytettäväksi piirissä, joka pystyy muodostamaan enintään ____ symmetrisen ampeerin virran, maksimijännite ___ volttia, kun sitä…
  • Page 166
    3 Asennus PSTX-pehmokäynnistimiä saa eri kokona, jotka asennetaan käyttökohteeseen käyttäen M6-pultteja tai mitoiltaan ja lujuusluokitukseltaan vastaavia pultteja. Varmista, että asennettavan pehmokäynnistimen mittapiirustus on oikea. Tarkista porauskaavion soveltuvuus kohteeseen. Porauskaavio on painettu myös pakkauslaatikkoon. Jos pehmokäynnistin asennetaan laitekoteloon, varmista, että kotelon koko täyttää vähimmäisvaatimukset. Valitse koko käyttämällä…
  • Page 167
    Jos näin ei tehdä, laite voi käynnistyä kytkentätöiden aikana tahattomasti. ABB:n henkilökunnan tulee noudattaa ABB CISE 15.4 -ohjeita. Asenna pehmokäynnistin luvun 3 “Asennus” mukaisesti. Kytke päävirtapiirin liittimet 1L1, 3L2, 5L3 syöttöpuolelle ja liittimet 2T1, 4T2, 6T3 moottoripuolelle.
  • Page 168
    Ulkoisen jännitesyötön tietoja sisältävän pehmokäynnistintyyppien PSTX30…PSTX1250 asennus- ja käyttöönotto-oppaan nro 1SFC132081M0201 voi ladata verkko-osoitteesta: http://www.abb.com/lowvoltage. Käytä vain 24 V DC jännitettä liittimien 13, 14, 15, 16 ja 17 kytkentään. Muiden jännitteiden käyttäminen voi johtaa pehmokäynnistimen vaurioitumiseen ja takuun raukeamiseen.
  • Page 169
    +(B) -(A) +24V + GND 23 24 25 26 27 28 29 30 Kuva 1: Liittimen liitännät Ohjeita ja ohjelmointitietoja sisältävän pehmokäynnistintyyppien PSTX30…PSTX1250 asennus- ja käyttöönotto-oppaan nro 1SFC132081M0201 voi ladata verkko- osoitteesta: http://www.abb.com/lowvoltage. Pehmokäynnistimet — Tyyppi PSTX30…PSTX1250 Suppea käyttöopas 1SFC132082M9901 169…
  • Page 170
    5 Käyttöliittymä Katso ohjasupaneelin osat kuvasta 1: Tietojen näyttö. Vasen valintanäppäin. Toiminto näkyy Local PSTX30 näytön vasemmassa reunassa näppäimen Motor current yläpuolella. Oikea valintanäppäin. Toiminto näkyy näytön Motor current oikeassa reunassa näppäimen yläpuolella. Options 12:00 Menu Vasemman puolen LED-merkkivalot. Ready (Valmis) (vihreä) ja Run (Käy) (vihreä). Oikean puolen LED-merkkivalot.
  • Page 171
    6 Pehmokäynnistimen asetukset 6.1: Ensimmäinen käynnistys Kun pehmokäynnistin käynnistetään ensimmäisen kerran, ohjauspaneeliin tulee perusasetusten assistentti **. Katso kuva 6, grafiikka 14. Kun asetukset on määritetty, siirryt perusnäyttöön. 6.2: Avustajien valikko Pehmokäynnistimen ensimmäisessä määrityksessä on suositeltavaa käyttää assistentteja. Assistentti on vaiheittainen ohjattu toiminto, joka auttaa käyttäjää suorittamaan pehmokäynnistimen asetuksiin ja määritykseen liittyviä…
  • Page 172
    Taulukko 6.3: Sovellusasetukset Suositeltu perusasetus Jänniteramppi Ei ramppia Vannesaha Jänniteramppi Ei ramppia Potkuri Jänniteramppi Momenttiramppi Keskipakopumppu Jänniteramppi Ei ramppia Pyörösaha Jänniteramppi Ei ramppia Lyhyt kuljetinhihna Jänniteramppi Ei ramppia Leikkuri Jänniteramppi Ei ramppia Nostin Jänniteramppi Momenttiramppi Korkeapainepumppu Jänniteramppi Ei ramppia Hydraulipumppu Jänniteramppi Ei ramppia Nosturi/hissi…
  • Page 173
    6.4: Navigointinäppäimet Pehmokäynnistimen näppäimistössä on 10 näppäintä. Katso lisätietoja kunkin näppäimen toiminnasta luvusta 5. Valikko Avaa valikko näppäimellä ja valitse sitten valikon kohde näppäimellä . Tee valinta painamalla näppäintä . Katso kuva 1, grafiikka 14. Ohjauspaneelin asetukset voidaan asettaa numeromäärityksellä, kytkimen asetuksella tai valintaluetteloilla.
  • Page 174
    Katso kuva 5, grafiikka 14. Lisätietoja Muokkaa perusnäyttöä- ja Turvall. hallinta -alivalikoista on pehmokäynnistintyyppien PSTX30…PSTX1250 asennus- ja käyttöönotto-oppaassa nro 1SFC132081M0201, jonka voi ladata osoitteesta: http://www.abb.com/lowvoltage. Moottori voi käynnistyä odottamatta, jos käynnistyssignaali esiintyy samanaikaisesti, kun tehdään jokin seuraavista toimista: • Siirtyminen ohjaustavasta toiseen (ts. kenttäväyläohjauksesta…
  • Page 175
    Taulukko 6.7: Käyttötoimintojen parametriluettelo Tässä on luettelo yleisimmin käytetyistä parametreista. Täydellisen parametriluettelon ja asetusalueet sisältävän pehmokäynnistintyyppien PSTX30…PSTX1250 asennus — ja käyttöönotto-oppaan nro 1SFC132081M0201 voi ladata verkko-osoitteesta: http://www.abb.com/lowvoltage Käyttötoiminnot Parametrin nimi Asetusalue Oletusarvo 1.1 Moottorin nimellisvirta 30 A PSTX30: 9–30 A 2.1 Käynnistystila…
  • Page 176
    Suojaukset Parametrin nimi Asetusalue Oletusarvo 13.1 EOL-tila Normal (Normaali) Normal/Dual (Normaali/Kaksois) 13.2 EOL-luokka 10 A, 10, 20, 30 13.3 EOL-kaks.luokka 10 A, 10, 20, 30 13.5 EOL-käyttö Off (Pois), Stop-Manual (Manuaalipysäytys) Stop-Manual Stop-Automatic (Automaattipysäytys), (Manuaalipysäytys) Indication (Merkintä) 13.10 Lukittu roottori -suojaus Off (Pois), Stop-Manual (Manuaalipysäytys) Off (Pois) Stop-Automatic (Automaattipysäytys),…
  • Page 177
    Liian pitkä virtaraja Käynnistysolosuhteet ovat liian raskaat asetetulle virtarajalle. Tarkista käynnistysolosuhteet ja parametrit. Ohikytkentäkontaktori tai -rele ei sulkeudu, kun TOR saavutetaan. Ohit. avaut.vika Ota yhteys ABB:n paikalliseen edustajaan. Kenttäväylän yhteyshäiriö Tiedonsiirtovika pehmokäynnistimen ja PLC-ohjauksen välissä. 24 V -ulostulo Tarkista johtojen sisääntulot.
  • Page 178
    Kasvata virtarajaa tarvittaessa. Anna tyristorien jäähtyä ennen uudelleenkäynnistystä. Ainakin yksi tyristori on oikosulussa. Ota yhteys ABB:n paikalliseen Oikos.piirin tyristori edustajaan. Ainakaan yksi tyristori ei johda virtaa. Ota yhteys ABB:n paikalliseen Av. piirin tyristori edustajaan. Pehmokäynnistimen sisäinen vika. Katkaise ja kytke uudelleen Epämäär. vika syöttöjännite.
  • Page 179
    (Ie) asetus on oikea. Yksi tai useampi puhallin ei toimi oikein. Ylikuumenemisen vaara. Puhaltimen vika Ota yhteys ABB:n paikalliseen edustajaan. Moottori on lähes ylikuormittunut, koska virta on ollut liian suuri EOL-varoitus tietyn aikaa. Tarkista käynnistysolosuhteet ja sähkömoottorin ylikuormitusasetukset (EOL).
  • Page 180
    Yumuşak yolvericinin kurulumunu ve elektrik bağlantılarını, mevcut yasalar ve düzenlemelere uygun olarak, onaylanmış personel gerçekleştirebilir. Yeni PSTX yumuşak yolvericinizin ambalajını açarken yumuşak yolvericiyi ve ambalajı inceleyiniz. Eğer hasar varsa lütfen derhal nakliye şirketiyle veya ABB satıcısıyla/ofisiyle irtibat kurunuz. Servis ve onarım işlemlerini yalnızca onaylanmış personel gerçekleştirebilir.
  • Page 181
    Devrede Kullanılmaya Uygundur. Herhangi bir cihaz için karşılık gelen akım ve gerilim seviyesini görmek için Tablo 8.1’e bakınız. Kısa devre koruması tavsiyeleri için bkz. http://www.abb.com/lowvoltage. Ürün yalnızca belirtilen değerler dahilinde kullanılmalıdır. Ortam sıcaklığına ve deniz seviyesinden yüksekliğe dikkat ediniz.
  • Page 182
    3 Montaj PSTX yumuşak yolvericilerin, M6 cıvata veya aynı boyut ve mukavemete sahip cıvatalarla kurulumunu yapabileceğiniz farklı boyutu vardır. Kendi yumuşak yolvericiniz için boyutları içeren doğru çizimi bulunuz ve doğru delme planına sahip olduğunuzdan emin olunuz. Delme planı kutu üzerine belirtilmiştir. Eğer yumuşak yolverici bir pano içine kurulacaksa, pano boyutunun tavsiye edilen minimum boyutlardan daha küçük olmadığından emin olunuz.
  • Page 183
    Aksi halde ekipman istenmeden çalışmaya başlayabilir. ABB personeli, ABB CISE 15.4’teki talimatlara uymalıdır. Yumuşak yolvericiyi monte etmek için bkz. Bölüm 3 “Montaj”. Ana devreyi bağlayın: 1L1 — 3L2 — 5L3 terminallerini şebeke tarafına ve 2T1 — 4T2 — 6T3 terminallerini motor tarafına.
  • Page 184
    Harici besleme kullanımı için bkz. 1SFC132081M0201 — Tip PSTX30… PSTX1250 Yumuşak Yolvericiler Kurulum ve Devreye Alma Kılavuzu: http://www.abb.com/lowvoltage Yalnızca 13, 14, 15, 16 ve 17. terminalleri bağladığınızda 24V DC kullanınız. Başka gerilimler yumuşak yolvericinin zarar görmesine ve garanti dışı…
  • Page 185
    +24V + GND 23 24 25 26 27 28 29 30 Şekil 1: Terminal bağlantısı Talimatlar ve programlama için, bkz. 1SFC132081M0201 — Yumuşak yolvericiler Tip PSTX30…PSTX1250, Kurulum ve Devreye Alma Kılavuzu: http://www.abb.com/lowvoltage. Yumuşak Yolvericiler Tip PSTX30…PSTX1250 Kullanıcı Kılavuzu kısa form 1SFC132082M9901 185…
  • Page 186
    5 İnsan makine arayüzü (HMI) HMI parçaları için bkz. şekil 1: Bilgi ekranı. Sol seçim tuşu. Fonksiyon, ekranın sol Local PSTX30 tarafında tuşun üzerinde gösterilir. Motor current Sağ seçim tuşu. Fonksiyon, ekranın sağ Motor current tarafında tuşun üzerinde gösterilir. Sol LED göstergeler. Options 12:00 Menu…
  • Page 187
    6 Yumuşak yolverici ayarları 6.1: İlk Kurulum Yumuşak yolvericiye ilk kez güç verildiğinde, HMI Temel kurulum yardımcısına girer**. Bkz. şekil 6, grafik 14. Kurulum tamamlandıktan sonra Ana ekran görünümüne gireceksiniz. 6.2: Yardımcılar menüsü Yumuşak yolvericinin ilk yapılandırması için, Yardımcılardan yararlanmanız önerilir. Yardımcı, yumuşak yolvericiyi kurmak ve yapılandırmak üzere kullanıcıyı…
  • Page 188
    Tablo 6.3: Uygulama ayarları Tavsiye edilen temel ayarlar Gerilim rampası Rampa yok Şerit testere Gerilim rampası Rampa yok Baş pervanesi Gerilim rampası Tork rampası Santrifüj pompası Gerilim rampası Rampa yok Daire testere Gerilim rampası Rampa yok Taşıyıcı bant kısa Gerilim rampası Rampa yok Kesici Gerilim rampası…
  • Page 189
    6.4: Gezinmeye genel bakış Yumuşak yolvericinin klavyesinde 10 tul bulunur, tuş fonksiyonuyla ilgili ayrıntılar için bkz. bölüm 5. Menü basarak menüye gidiniz ve daha sonra veya kullanarak menü öğesini seçiniz. Seçiminizi yapmak için basınız, bkz. şekil 1, grafik 14. HMI’deki ayarlar nümerik ayarla, açıp kapatma ayarıyla veya seçim listeleriyle ayarlanabilir.
  • Page 190
    Bkz. şekil 5, grafik 14. “Ana sayfa görünümünü düzenle” ve “güvenlik yönetimi” alt menüleri için bkz. 1SFC132081M0201 — Yumuşak Yolvericiler Tip PSTX30…PSTX1250, Kurulum ve Devreye Alma Kılavuzu: http://www.abb.com/lowvoltage. Siz aşağıdaki prosedürlerden birini gerçekleştirirken, bir yolverme sinyalinin bulunması halinde motor beklenmedik biçimde çalışmaya başlayabilirsiniz: Bir kumanda türünden farklı…
  • Page 191
    İki faz (L2 Kısa), İki faz (L3 Kısa) 28.42 Arıza modu Açık/Kapalı Kapalı Tüm parametrelerin listesi için, bkz. I1SFC132081M0201 — Yumuşak Yolvericiler Tip PSTX30…PSTX1250, Kurulum ve Devreye Alma Kılavuzu: http://www.abb.com/lowvoltage Yumuşak Yolvericiler Tip PSTX30…PSTX1250 Kullanıcı Kılavuzu kısa form 1SFC132082M9901 191…
  • Page 192
    Korumalar Parametre adı Ayar aralığı Varsayılan değer 13.1 EOL modu Normal/İkili Normal 13.2 EOL sınıfı 10 A, 10, 20, 30 13.3 EOL ikili sınıf 10 A, 10, 20, 30 13.5 EOL çalışması Kapalı, Durdurma-Manuel, Durdurma-Manuel Durdurma-Otomatik, Belirti 13.10 Kilitli rotor çalışması Kapalı, Durdurma-Manuel, Kapalı…
  • Page 193
    Yolverme koşullarını ve parametreleri kontrol ediniz. By-pass kontaktörü veya rölesi, TOR’a ulaşıldığında kapanmıyor. By-pass açık arızası Servis için ABB satış ofisi ile irtibata geçin. Fieldbus iletişim arızası Yumuşak yolverici ile PLC arasında bir iletişim sorunu vardır. 24V çıkış…
  • Page 194
    Tristör aşırı yükü ediniz. Gerekirse akım limitini artırınız. Yeniden başlatma öncesinde tristörlerin soğumasını bekleyiniz. Bir veya daha fazla tristör kısa devredir. Servis için ABB satış ofisi ile Kısa devre tristörü irtibata geçin. Bir veya daha fazla tristör iletim sağlamamaktadır. Servis için ABB Açık devre tristör…
  • Page 195
    Gerilim dengesizliği Ana şebeke gerilimini kontrol ediniz. Dahili bir kısa devre var ve yumuşak yolverici arıza modunda Kısa devre çalışıyor. Servis için ABB satış ofisi ile irtibata geçin. EOL tetiklemeden önceki tahmini süre uyarı seviyesinin altına EOL tetiklemeye kalan süre düşmüştür.
  • Page 196
    ‫1 اقرأ في البداية‬ ‫. اقرأ كافة التعليمات بعناية‬ABB ‫ من‬PSTX ‫شكرً ا لك الختيارك جهاز البدء الناعم للمحركات الكهربائية‬ .‫وتأكد من فهمك لها قبل تركيب الجهاز وتوصيله وتهيئته‬ ‫ بسرعة‬PSTX ‫يعد هذا الدليل بمثابة دليل موجز مخصص لتركيب جهاز البدء الناعم للمحركات الكهربائية‬…
  • Page 197
    — 1SFC132081M0201 ‫للحصول على المواصفات والبيانات الكهربائية بصورة أكثر تفصي ال ً ، راجع‬ ‫، دليل التركيب والتهيئة‬PSTX30…PSTX1250 ‫أجهزة البدء الناعم للمحركات الكهربائية من النوع‬ .http://www.abb.com/lowvoltage :‫متوفر على الموقع اإللكتروني‬ ‫مناسب لالستخدام في دائرة قادرة على إخراج ما ال يزيد عن ____ أمبير متناسب، ___ فولت بحد أقصى‬…
  • Page 198
    ‫3 التركيب‬ ‫ في أحجام مختلفة، يمكنك تركيبها باستخدام‬PSTX ‫يتوفر جهاز البدء الناعم للمحركات الكهربائية‬ .‫ أو مسامير ذات أبعاد وقوة مساوية‬M6 ‫مسامير‬ ‫حدد الرسم المناسب باألبعاد لجهاز البدء الناعم للمحركات الكهربائية الخاص بك وتأكد أن لديك‬ .‫مخطط التثبيت الصحيح‬ .‫مخطط…
  • Page 199
    .‫ بالجهد التشغيلي ألول مرة‬PSTX30…PSTX170 ‫أجهزة البدء الناعم للمحركات الكهربائية‬ .‫فإن لم يحدث ذلك، فقد يتم بدء تشغيل المعدة دون قصد‬ .ABB CISE 15.4 ‫ بتعليمات‬ABB ‫يجب أن يلتزم األفراد العاملون في‬ .»‫لتركيب جهاز البدء الناعم للمحركات الكهربائية، راجع الفصل الثالث «التركيب‬…
  • Page 200
    ‫1 — أجهزة البدء الناعم للمحركات‬SFC132081M0201 ‫الستخدام اإلمداد الخارجي راجع‬ ‫، دليل التركيب والتهيئة‬PSTX30…PSTX1250 ‫الكهربائية من النوع‬ http://www.abb.com/lowvoltage :‫متوفر على الموقع اإللكتروني‬ ‫استخدم تيارً ا ثاب ت ً ا 42 فولت فقط عند توصيل األطراف 31 و41 و51 و61 و71. قد تتسبب‬…
  • Page 201
    28 29 30 ‫الشكل 1: توصيل األطراف‬ ‫للتعرف على التعليمات والبرمجة راجع‬ ‫1 — أجهزة البدء الناعم للمحركات الكهربائية من النوع‬SFC132081M0201 :‫، دليل التركيب والتهيئة متوفر على الموقع اإللكتروني‬PSTX30…PSTX1250 .http://www.abb.com/lowvoltage 1SFC132082M9901 ‫ نموذج موجز لدليل المستخدم‬PSTX30…PSTX1250 ‫102 أجهزة البدء الناعم النوع‬…
  • Page 202
    )HMI( ‫5 واجهة استخدام الجهاز‬ :HMI ‫راجع الشكل 1 للتعرف على أجزاء واجهة‬ ‫أ‬ ‫أ‬ .‫شاشة للمعلومات‬ ‫ب‬ ‫مفتاح التحديد األيسر المرن. تظهر الوظيفة على يسار الشاشة‬ ‫محلي‬ PSTX30 .‫فوق المفتاح‬ ‫أ‬ ‫تيار المحرك‬ ‫ج‬ ‫مفتاح التحديد األيمن المرن. تظهر الوظيفة على يمين الشاشة‬ ‫ب‬…
  • Page 203
    ‫6 إعدادات جهاز البدء الناعم للمحركات الكهربائية‬ ‫1.6: بدء التشغيل للمرة األولى‬ ‫ في مساعد اإلعداد‬HMI ‫عند تشغيل جهاز البدء الناعم للمحركات الكهربائية للمرة األولى، ستدخل واجهة‬ .14 ‫األساسي **. انظر الشكل 6، الرسومات‬ .‫بعد اكتمال اإلعداد، سوف تدخل إلى عرض الشاشة الرئيسية‬ ‫2.6: قائمة…
  • Page 204
    ‫الجدول 3.6: إعدادات التطبيق‬ ‫اإلعداد األساسي الموصى به‬ ‫بدون تصاعد‬ ‫تصاعد الجهد الكهربائي‬ ‫منشار شريطي‬ ‫بدون تصاعد‬ ‫تصاعد الجهد الكهربائي‬ ‫طراد سفن‬ ‫تصاعد العزم‬ ‫تصاعد الجهد الكهربائي‬ ‫مضخة طرد مركزي‬ ‫بدون تصاعد‬ ‫تصاعد الجهد الكهربائي‬ ‫منشار دائري‬ ‫بدون تصاعد‬ ‫تصاعد الجهد الكهربائي‬ ‫سير…
  • Page 205
    ‫4.6: نظرة عامة على التنقل‬ 5 ‫يحتوي جهاز البدء الناعم للمحركات الكهربائية على 01 مفاتيح موجودة على لوحة المفاتيح، انظر الفصل‬ .‫للحصول على تفاصيل عن وظيفة كل مفتاح‬ ‫القائمة‬ ‫لتحديد‬ ‫لتحديد عنصر القائمة. اضغط على‬ ‫أو‬ ‫للذهاب إلى القائمة ثم استخدم‬ ‫اضغط…
  • Page 206
    ‫للوصول إلى القوائم الفرعية «تحرير عرض الشاشة الرئيسية» و»إدارة األمن»، انظر‬ ‫1 — دليل تركيب وبدء تشغيل أجهزة البدء الناعم للمحركات الكهربائية من النوع‬SFC132081M0201 .http://www.abb.com/lowvoltage :‫ المتوفر على الموقع‬PSTX1250…PSTX30 ٍ ‫قد يبدأ تشغيل المحرك بصورة غير متوقعة إذا كانت هناك إشارة على بدء التشغيل، عندما تقوم بأي‬…
  • Page 207
    .‫هذه مجموعة مختارة للعناصر األكثر شيو ع ًا‬ :‫للحصول على قائمة العناصر الكاملة ونطاق اإلعداد، انظر‬ PSTX1250…PSTX30 ‫1 — دليل تركيب وبدء تشغيل أجهزة البدء الناعم للمحركات الكهربائية من النوع‬SFC132081M0201 http://www.abb.com/lowvoltage :‫المتوفر على الموقع‬ ‫وظائف التشغيل‬ ‫قيمة افتراضية‬ ‫نطاق اإلعداد‬…
  • Page 208
    ‫وسائل الحماية‬ ‫قيمة افتراضية‬ ‫نطاق اإلعداد‬ ‫اسم العنصر‬ ‫عادي‬ ‫1.31 وضع فرط التحميل على المحرك‬ ‫عادي/مزدوج‬ )EOL( ‫اإللكتروني‬ ‫2.31 فئة فرط التحميل على المحرك اإللكتروني‬ 30 ,20 ,10 ,A 10 )EOL( ‫3.31 فئة فرط التحميل على المحرك اإللكتروني‬ 30 ,20 ,10 ,A 10 ‫) المزدوجة‬EOL( ‫إيقاف…
  • Page 209
    .‫لحد التيار المعين. تحقق من ظروف بدء التشغيل والعناصر‬ ‫. اتصل بمكتب مبيعات‬TOR ‫مرحل أو مفتاح تالمس التحويل ال يغلق عندما يصل إلى‬ ‫عطل تحويلة مفتوحة‬ .‫ للحصول على خدمة‬ABB ‫حدث اضطراب في االتصال بين جهاز البدء الناعم للمحركات الكهربائية للمحركات‬ Fieldbus ‫فشل اتصال‬…
  • Page 210
    ‫فرط تحميل ثايرستور‬ .‫حد التيار الكهربائي إن لزم األمر. اترك الثايرستور يبرد قبل إعادة التشغيل‬ .‫ للحصول على خدمة‬ABB ‫قصر في دائرة ثايرستور واحد أو أكثر. اتصل بمكتب مبيعات‬ ‫ثايرستور بدائرة قصيرة‬ .‫ للحصول على خدمة‬ABB ‫ثايرستور واحد أو أكثر ال يعمل. اتصل بمكتب مبيعات‬…
  • Page 211
    ‫يوجد قصر داخلي بالدائرة وجهاز البدء الناعم للمحركات الكهربائية للمحركات الكهربائية‬ ‫قصر الدائرة‬ .‫ للحصول على خدمة‬ABB ‫يعمل في وضع العودة البطيئة. اتصل بمكتب مبيعات‬ ‫الزمن المتبقي على الفصل في حالة‬ ‫) أصبح أقل‬EOL( ‫الزمن المتوقع قبل الفصل في حالة فرط التحميل على المحرك اإللكتروني‬…
  • Page 212
    本手册是精简版的用户手册,旨在帮助用户快速、方便地安装 PSTX 软起动器。 有关完整信息,请参阅“PSTX30 … PSTX1250 型软起动器安装和调试手册” (文档编号 1SFC132081M0201), 网址:http://www.abb.com/lowvoltage 控制产品 当本手册指向 http://www.abb.com/lowvoltage 时:选择链接 , 软起动器 然后选择 并在搜索栏输入关键字。 • 本软起动器只能由合格的授权人员安装。 • ABB 人员必须遵守 ABB CISE 15.4 指南。 • 本手册是 PSTX 软起动器的附属部件,使用该资料的人员必须始终能够随时 取用。 • 使用软起动器之前务必完整阅读本手册。 本用户手册中使用到以下符号: 警告 “一般警告”符号表示存在可能会导致人身伤害和设备或资产损坏的危险 警告 “警告”符号表示存在可能会导致人身伤害的危险电压。 警告 符号表示产品的安装、操作和维护只能由接受过适当培训的授权人员按照现有…
  • Page 213
    有关更详细的电气参数和规格信息,请参阅“PSTX30 … PSTX1250 型软起动器安装和调试手册”(文档编号 1SFC132081M0201), 网址:http://www.abb.com/lowvoltage。 适用于符合以下条件的电路:当受 ___ J 类延时保险丝或 RK5 类保险 丝或断路器保护时,能够提供不超过 ____ 安培的对称电流,电压最高 为 ___ 伏。请参阅表 8.1 了解给定设备的电流和电压水平。 有关完整的短路保护建议,请参阅 http://www.abb.com/lowvoltage 。 本产品仅限于在指定范围内使用。请注意环境温度和海拔高度。 高于 40 ℃ (104 ℉) 和 1000 m (3281 ft) 需要降容。 有关更多详细信息,请参阅“PSTX30 … PSTX1250 型软起动器安装 和调试手册”(文档编号 1SFC132081M0201), 网址:http://www.abb.com/lowvoltage。…
  • Page 214
    3 安装 PSTX 软起动器具有6种不同尺寸,您可以使用 M6 螺栓或具有相同尺寸 和强度的螺栓进行安装。 根据您的软起动器尺寸找到正确图纸,并确保具有正确的开孔方案。 开孔方案同样印刷在盒子上。 当软起动器安装在电气柜中时,请确保柜体的尺寸不小于推荐的最小值。 根据 IEC 或 的适用表格来选择相应的尺寸。 确保软起动器与墙/前面板之间的距离,以及安装角度满足要求。 确保产品周围空气能自由流通。 您可以拆下 HMI 并将其用作远程控制装置。在要安装 HMI 的位置钻一 个孔。使用 RJ45 电缆连接 HMI 和软起动器。最长电缆长度为 3 m。 将多余的电缆卷起来,防止堵塞柜门。 使用提供的电缆或其他非屏蔽 RJ45 电缆。不应使用屏蔽电缆。 财产受损的风险。确保没有液体、灰尘或导电部件进入软起动器内部。 如果未遵守这些说明,可能导致软起动器过热或工作不正常。 214 软起动器型号 PSTX30…PSTX1250 用户手册精简版 1SFC132082M9901…
  • Page 215
    软起动器的安装以及电气连接必须由合格的技术人员来完成,并且必 须遵守现有法律和法规。 在首次将软起动器 PSTX30 … PSTX170 连接到工作电源前,必须接通控 制电源电压以确保旁路继电器处于断开位置。否则,设备可能意外起 动。 ABB 人员必须遵守 ABB CISE 15.4 指南。 要安装软起动器,请参阅第 3 章“安装”。 连接主电路:将端子 1L1 — 3L2 — 5L3 连接至线路,并将端子 2T1 — 4T2 — 6T3 连接至电动机。使用 PSTX30 … 105 的线路连接(参见图形 7 中的图 )和 PSTX142 … 1250 的端子连接(图形 7 中的图…
  • Page 216
    18 和 19 互连。 端子 15、16 和 17 是可编程输入,用于复位、低速前进、低速后退、 静止制动等。 有关外部电源的使用,请参阅“PSTX30 … PSTX1250 型软起动器安装和 调试手册”(文档编号 1SFC132081M0201), 网址:http://www.abb.com/lowvoltage 连接端子 13、14、15、16 和 17 时,仅限于使用 24 V 直流电。 其他电压可能会损坏软起动器,并导致保修条款失效。 连接端子 4、5、6、7、8、9、10、11 和 12 以使用信号输出继电器。这些 触点可用的最大额定值为 250 V 交流电,1.5 A AC-15 类负载 和 30 V 直流…
  • Page 217
    图 1。 Com 3 Temp In Analog out Com 3 温度输入 模拟输出 T1 T2 T3 +(B) -(A) +24V + GND 23 24 25 26 27 28 29 30 图 1:端子连接 有关说明和编程,请参阅 “PSTX30 … PSTX1250 型软起动器安装和调试手册”(文档编号 1SFC132081M0201),网址:http://www.abb.com/lowvoltage。 软起动器型号 PSTX30…PSTX1250 用户手册精简版 1SFC132082M9901 217…
  • Page 218
    5 人机界面 (HMI) 请参阅图 1 了解 HMI 的组成部分: 信息显示屏。 左选择软键。功能显示在键上方的显示屏 本地 PSTX30 左侧。 电动机电流 右选择软键。功能显示在键上方的显示屏 电动机电流 右侧。 左侧 LED 指示灯。 选项 12:00 菜单 就绪 Ready(绿色)和运行 Run(绿色)。 右侧 LED 指示灯。 保护 Protection(黄色)和故障 Fault (红色)。 导航键。用于浏览菜单和更改参数值。 显示屏上以黑色背景突出显示的数字或文本 表明菜单/值可以更改或滚动。 Stop Start 远程/本地键。在 HMI 本地控制和硬接线输 入或现场总线远程控制之间切换。…
  • Page 219
    6 软起动器设置 6.1:首次启动 软起动器首次上电时,HMI 将进入基本设置助手**。参见图形 14 中的图 6。 设置完成后将进入主页视图。 6.2:助手菜单 初次配置软起动器时,推荐使用助手。助手是一个分步向导,可引导用户通过 一组任务设置和配置软起动器。 Menu(菜单)u Assistants(助手) 高亮显示 Assistants 按 、Menu(菜单),进入菜单。使用 或 (助手),然后按 ,Select(选择)。 助手菜单 基本设置 应用设置 1.语言 1.应用设置 2.日期和时间 2.保留/更改值 3.电动机参数** 3.调整设置 4.系统配置 4.设置完成 5.设置完成 使用 、 和 ,浏览步骤和更改值。 请参阅表 6.3 了解参数列表及其推荐值,这些参数可通过应用设置助手进行 配置。…
  • Page 220
    表 6.3:应用设置 推荐的基本设置 电压斜坡 无斜坡 带锯 电压斜坡 无斜坡 船用推进器 电压斜坡 转矩斜坡 离心泵 电压斜坡 无斜坡 圆锯 电压斜坡 无斜坡 短传送带 电压斜坡 无斜坡 切割机 电压斜坡 无斜坡 自动扶梯 电压斜坡 转矩斜坡 高压泵 液压泵 电压斜坡 无斜坡 升降机/电梯 电压斜坡 无斜坡 电压斜坡 无斜坡 活塞式压缩机 电压斜坡 无斜坡 涡旋式压缩机 轴流风机 电压斜坡…
  • Page 221
    6.4:导航概述 软起动器键盘上有 10 个键,请参阅第 5 章了解键盘功能的详细信息。 菜单 按 进入菜单,然后使用 或 选择一个菜单项。按 确认您的选择, 参见图形 14 中的图 1。HMI 中的设置可通过数值设置、切换设置或选择列表进 行设置。 数值设置 当在软起动器中设置数值时,使用数值设置。 使用 和 键选择数字,选中的数字通过黑色背景突出显示。然后按 或 更改选中数字的值。按 保存。参见图形 14 中的图 2。 事件开/关切换设置 通过 On/Off(开/关)开关,您可以选择 1 或 0(开或关)。使用 和 选择,选中的开关通过黑色背景突出显示。然后按 或 更改选中开关的值。 按 保存。参见图形…
  • Page 222
    6.6:选项设置 选项菜单中包含以下可选的子菜单: • 编辑主页视图 • 响应的故障/保护 • 响应的警告 • 安全管理 响应的故障/保护和响应的警告提供在工作期间发生的故障、保护和警 告的信息。有关故障解决方法,请参见第 7 章“故障排除”。 参见图形 14 中的图 5。 有关子菜单“编辑主页视图”和“安全管理”的信息,请参 阅“PSTX30…PSTX1250 型软起动器安装和调试手册”(文档编号 1SFC132081M0201),网址:http://www.abb.com/lowvoltage 。 如果存在起动信号,电动机会在您执行以下任何步骤时意外起动: • 从一种控制类型更改为另一种(即,现场总线控制更改为硬接线 控制,或本地控制更改为远程控制) • 重置事件 • 如果使用自动事件重置 • 如果使用自动重新起动 222 软起动器型号 PSTX30…PSTX1250 用户手册精简版 1SFC132082M9901…
  • Page 223
    28.43 主电路连接 Auto(自动)、In line(外接)、Inside delta UI Auto(自动) (内接 UI)、Inside delta IU(内接 IU)、 Two phase (L1 Shorted)(两相(L1 短路))、 Two phase (L2 Shorted)(两相(L2 短路))、 Two phase (L3 Shorted)(两相(L3 短路)) 28.42 跛行模式 On/Off(开/关) Off(关) 有关完整的参数列表,请参阅“PSTX30…PSTX1250 型软起动器安装和调试手 册”(文档编号 I1SFC132081M0201),网址:http://www.abb.com/lowvoltage 软起动器型号 PSTX30…PSTX1250 用户手册精简版 1SFC132082M9901 223…
  • Page 224
    保护 参数名称 设置范围 默认值 13.1 EOL 电子式过载保护模式 Normal(正常) Normal/Dual(正常/双) 13.2 EOL 电子式过载保护等级 10 A,10、20、30 13.3 EOL 电子式双过载保护 10 A,10、20、30 等级 13.5 EOL 电子式过载保护操作 Off(关), Stop-Manual(停机-手动复位), Stop-Automatic(停机- Stop-Manual 自动复位), Indication(指示) (停机-手动复位) 13.10 转子堵转保护操作 Off(关), Stop-Manual(停机-手动复位), Stop-Automatic(停机- Off(关) 自动复位), Indication(指示) 14.5 电流欠载保护操作 Off(关), Stop-Manual(停机-手动复位), Stop-Automatic(停机- Off(关)…
  • Page 225
    相位之间电压不平衡。重新起动电动机并检查主回路电压。 PT100 保护 外部热传感器检测到高于脱扣水平的温度。查找过热的根源。 PTC 保护 外部热传感器检测到高于脱扣水平的温度。查找过热的根源。 功率因数欠载 功率因数已降到脱扣水平以下。 电流处于限值的时间已超出设定值。起动条件对于设定的电流限制 过长电流限制 负载过重。检查起动条件和参数。 达到 TOR 时旁路接触器或继电器未闭合。联系 ABB 销售处寻求 旁路开路故障 服务。 现场总线通讯故障 软起动器和 PLC 之间存在通讯干扰。 24V 输出 检查硬线输入。 HMI 故障 软起动器和 HMI 之间存在通讯干扰。检查 HMI 连接。 扩展 IO 故障 软起动器和扩展 I/O 模块之间存在通讯干扰。检查 I/O 模块连接。…
  • Page 226
    说明 出现高于软起动器额定值 8 倍的故障电流。检查电路(包括电 高电流 动机)是否存在任何绝缘故障、相间故障或接地故障。 一个或多个相位的电压消失。检查并确保主线路已连接,且无线路 缺相 接触器或脱扣器处于打开状态。 散热片温度太高。检查起动条件和风扇。如果需要,提高电流限 散热片过温 值。让软起动器冷却,然后再重新起动。 工作电源网络中干扰过多。检查电源网络中是否存在谐波或频率 电网质量差 干扰。 软起动器因为内部短路而无法停止电动机。联系 ABB 销售处寻求 并联故障 服务。 端子 1 和 2 上的控制电源电压过低。检查是否存在电压跌落或中 低控制电源电压 断。 晶闸管过热。检查起动条件和风扇。如果需要,提高电流限值。 晶闸管过载 让晶闸管冷却,然后再重新起动。 短路晶闸管 一个或多个晶闸管短路。联系 ABB 销售处寻求服务。 晶闸管开路 一个或多个晶闸管未导通。联系 ABB 销售处寻求服务。 软起动器内部故障。断开电源,然后重新连接。如果故障仍然存 未指定故障…
  • Page 227
    说明 电流不平衡 相位之间的电流不平衡。重新起动电动机并检查主电流和电压。 电动机电流已降到警告水平之下。检查电动机电流参数 (Ie) 是否设 电流欠载 置正确。 一个或多个风扇工作不正常。存在过热风险。联系 ABB 销售处寻 风扇故障 求服务。 电动机已因过高电流持续一段时间而接近过载。检查起动模式和 EOL 电子式过载警告 EOL 电子式过载设置。 电动机电流已超过警告水平。电动机运转不顺畅。可能原因是轴承 转子堵转 受损或卡堵负载。检查负载和电动机。 过压 主回路电压接近超出范围 (x — x V) 欠压 主回路电压接近超出范围 (x — x V) 功率因数欠载 功率因数已降至警告水平之下。 THD(U) 总谐波失真 THD 已超过警告水平。检查电网质量。 计算的晶闸管温度已超出警告水平。检查起动条件和风扇。如果需…
  • Page 228
    1 Čtěte jako první Děkujeme, že jste se rozhodli pro tento softstartér ABB PSTX. Než budete provádět montáž, připojování a konfiguraci softstartéru, přečtěte si důkladně všechny pokyny a ujistěte se, že jste jim porozuměli. Tento návod představuje zkrácenou podobu návodu určenou pro rychlou a snadnou instalaci softstartéru PSTX.
  • Page 229
    Pro podrobnější elektrické údaje a specifikace nahlédněte do dokumentu 1SF- C132081M0201 — Softstartéry typu PSTX30…PSTX1250, návod pro instalaci a uvedení do provozu dostupného na: http://www.abb.com/lowvoltage. Vhodné pro použití v obvodech schopných zajistit ne více než ____ symetrick- ých ampérů, maximálně ___ voltů při ochraně pojistkami s časovou prodlevou třídy ___ J, pojistkami třídy RK5 nebo jističem.
  • Page 230
    3 Montáž Softstartéry PSTX se prodávají ve různých velikostech, které můžete nainstalovat pomocí šroubů M6 nebo pomocí šroubů stejných rozměrů a síly. Vyhledejte pro svůj softstartér správný nákres s rozměry a ujistěte se, že máte správný plán vrtání. Plán vrtání je také vytištěn na krabici. Pokud bude softstartér instalován do výklenku, dbejte na to, aby rozměry výklenku nebyly menší…
  • Page 231
    Pokud by tomu tak nebylo, mohlo by dojít k náhodnému spuštění vybavení. Pracovníci společnosti ABB se musí řídit pokyny ABB CISE 15.4. Informace o montáži softstartéru naleznete v kapitole 3 „Montáž“. Připojte hlavní obvod: svorky 1L1 — 3L2 — 5L3 na straně vedení a svor- ky 2T1 — 4T2 — 6T3 na straně…
  • Page 232
    Informace o používání externího napájení naleznete v dokumentu 1SFC132081M0201 — Softstartéry typu PSTX30…PSTX1250, návod pro instalaci a uvedení do provozu dostupném na: http://www.abb.com/lowvoltage 24 V DC použijte pouze tehdy, pokud připojíte svorky 13, 14, 15, 16 a 17. Jiná napětí mohou softstartér poškodit a zrušit platnost záruky.
  • Page 233
    23 24 25 26 27 28 29 30 Obrázek 1: Připojení svorek Pokyny a programy naleznete v dokumentu 1SFC132081M0201 — Softstartéry typu PSTX30…PSTX570, návod pro instalaci a uvedení do provozu dostupném na: http://www.abb.com/lowvoltage. Softstarters Type PSTX30…PSTX1250 User Manual short form 1SFC132082M9901 233…
  • Page 234
    5 Rozhraní člověk-stroj (HMI) Součásti HMI naleznete na obrázku 1: Displej s informacemi. Levé tlačítko pro výběr. Příslušná funkce se Local PSTX30 zobrazí v levé části displeje nad tlačítkem. Motor current Pravé tlačítko pro výběr. Příslušná funkce se Motor current zobrazí v pravé části displeje nad tlačítkem. Levé…
  • Page 235
    6 Nastavení softstartéru 6.1: První spuštění Je-li softstartér poprvé zapnut, HMI přejde do zobrazení asistenta Základní nastavení **. Viz obrázek 6, grafika 14. Po dokončení nastavení přejdete na Domovskou obrazovku. 6.2: Nabídka Asistenti Pro počáteční nastavení konfigurace softstartéru se doporučuje použití asistentů.
  • Page 236
    Tabulka 6.3: Nastavení aplikace Doporučené základní nastavení Napěťová rampa Bez rampy Pásová pila Napěťová rampa Bez rampy Lodní pohon Momentová Napěťová rampa Odstředivé čerpadlo rampa Napěťová rampa Bez rampy Kotoučová pila Pásový dopravník Napěťová rampa Bez rampy krátký Napěťová rampa Bez rampy Řezačka Napěťová…
  • Page 237
    6.4: Přehled navigace Softstartér je opatřen klávesnicí s 10 tlačítky, přičemž podrobný popis funkcí tlačítek je uveden v kapitole 5. Nabídka Stisknutím tlačítka přejděte do nabídky a poté použijte tlačítko nebo k vybrání položky nabídky. Výběr proveďte stisknutím tlačítka , viz obrázek 1, grafika 14. V HMI lze nastavení provádět pomocí číselného nastavení, nastavení přepínače nebo výběru ze seznamu.
  • Page 238
    Informace o podnabídkách „Úprava domovské obrazovky“ a „Správa zabezpečení“ naleznete v dokumentu 1SFC132081M0201 – Softstarté- ry typu PSTX30…PSTX1250, návod pro instalaci a uvedení do provozu, dostupném na adrese: http://www.abb.com/lowvoltage. Pokud je přiveden spouštěcí signál, může se motor neočekávaně spustit při provádění kteréhokoli z níže uvedených postupů: •…
  • Page 239
    Tabulka 6.7: Seznam parametrů pro provozní funkce Toto je výběr nejčastěji používaných parametrů. Kompletní seznam parametrů a rozsahy nastavení naleznete v dokumentu: 1SFC132081M0201 – Softstartéry typu PSTX30…PSTX1250, návod pro instalaci a uvedení do pro- vozu, dostupném na adrese: http://www.abb.com/lowvoltage Provozní funkce Název parametru Hodnota nastavení…
  • Page 240
    Ochrany Název parametru Hodnota nastavení Výchozí hodnota 13.1 Režim tepelné ochrany (EOL) Normální/duální Normální 13.2 Třída tepelné ochrany (EOL) 10 A, 10, 20, 30 13.3 Duální třída tepelné ochrany 10 A, 10, 20, 30 (EOL) 13.5 Operace tepelné ochrany Vypnuto, Zastavení – manuální, Zastavení…
  • Page 241
    Zkontrolujte podmínky a parametry spouštění. Stykač přemostění nebo relé se při dosažení TOR nezavře. Porucha By-passu Obraťte se na prodejce ABB a vyžádejte si servis. Porucha komunikace fieldbus Došlo k narušení komunikace mezi softstartérem a PLC. 24V výstup Zkontrolujte hardwarové…
  • Page 242
    Softstartér nemůže motor zastavit kvůli vnitřnímu zkratu. Obraťte se Sdružená porucha na prodejce ABB a vyžádejte si servis. Příliš nízké kontrolní napájecí napětí na svorkách 1 a 2. Zkontrolujte Nízké napájecí napětí krátkodobé poklesy nebo přerušení napětí.
  • Page 243
    (Ie). Jeden z několika ventilátorů nefunguje správně. Hrozí přehřátí. Porucha větráku Obraťte se na prodejce ABB a vyžádejte si servis. Motor je téměř přetížený, protože po určitou dobu v něm je příliš Varování tepelného přetížení vysoký nadproud. Zkontrolujte podmínky spouštění a nastavení EOL.
  • Page 244
    PSTX30…PSTX105 30 mm (1,2 in) 4x Ø14 (2x) 13 mm (0,5 in) 6x 150 mm (5,9 in) 119 mm (4,7 in) PSTX142…PSTX170 Ø18 (2x) 35 mm (1,3 in) 4x 7,5 mm (0,3 in) 6.6 mm (0,2 in) 4x 17,5 mm (0,7 in) 6x 199 mm (7,8 in) 165 mm (6,5 in) 244 Softstarters Type PSTX30…PSTX1250 User Manual short form 1SFC132082M9901…
  • Page 245
    PSTX210…PSTX370 10,5 mm (0,4 in) 43,7 mm (1,7 in) 4x 19,6 mm (0,8 in) 6x 200 mm (7,9 in) 258 mm (10,2 in) PSTX470…PSTX570 336 mm (13.2 in) 2x 7 mm (0.2 in) 4x 63 mm (2.5 in) 4x 9 mm (0.3 in) 25 mm (0.9 in) 6x 361 mm (14.2 in) Ø13 (4x)
  • Page 246
    PSTX720…PSTX840 Ø12.5 (6x) 72 mm 40mm 7 mm (0.276 in) 4x (2.8 in) (1.57 in) Ø6.5 (12x) 55.8 mm (2.2 in) 435 mm (17.126 in) Ø 13 (4x) 408.9 mm (16.1 in) PSTX1050…1250 133.5 mm (5.2 in) 2x 301.5 mm (11.8 in) 72 mm 22.5 mm (0.8 in) 6x 7 mm (0.276 in) 4x…
  • Page 247
    W (mm) H (mm) D (mm) PSTX30…105 PSTX142…170 PSTX210…370 PSTX470…570 1219 PSTX720…840 1524 PSTX1050…1250 1524 Minimum W (in) H (in) D (in) number of latches PSTX30…105 PSTX142…170 PSTX210…370 PSTX470…570 PSTX720…840 PSTX1050…1250 (mm) (mm) (mm) (in) (in) (in) PSTX30…105 3.94 0.39 0.787 PSTX142…170 3.94…
  • Page 248
    2 Nm — 17,7 lb.in Ø26 248 Softstarters Type PSTX30…PSTX1250 User Manual short form 1SFC132082M9901…
  • Page 249
    Line side Motor side PSTX30…105 AWG6 .. 2/0 Cu 75°C only Rigid: 10 … 95 mm² Flexible: 10 … 70 mm² 8 Nm — 71 Ib.in Rigid/flexible: 2×6 … 2×35 mm² 4T2 6T3 PSTX142…170 Using connection bars Using connection module 11/6-16 UNF-2A 22 mm (0.866 in)
  • Page 250
    3,5 x 0,6 mm M3,5 AWG 12 … 24 (0.138 x 0.024 in) 0,2 .. 4 mm 2×0,2 .. 1,5 mm 100-250V 0,5 Nm 0,2 .. 4 mm 50/60 Hz Start Stop In0 In1 In2 GND +24V 4,3 lb.in 2×0,2 .. 1,5 mm 3,5 x 0,6 mm AWG 12 …
  • Page 251
    Start Stop 100-250V 50/60 Hz Start Stop In0 In1 In2 DGND +24V PSTX 3,5 x 0,6 mm AWG 12 … 24 (0.138 x 0.024 in) 0,2 .. 2,5 mm 2×0,2 .. 1,5 mm 100-250V 0,5 Nm 0,2 .. 2,5 mm 50/60 Hz Start Stop In0 In1 In2 DGND GND +24V 4,3 lb.in…
  • Page 252
    Start Stop 18 19 Star 24 V DC Stop 1L1 3L2 5L3 15 16 17 19 20 2T1 4T2 6T3 1SFC132082M9901 Circuit diagram PSTX30…PSTX1250 (Fuse and contactor version) Start Stop 18 19 24 V DC Star Stop 1L1 3L2 5L3 15 16 17 19 20 2T1 4T2 6T3…
  • Page 253
    100-250V Start Stop In0 In2 DGND +24V 50/60 Hz 100-250V Start Stop In0 In1 In2 DGND +24V 50/60 Hz 5 6 7 13 14 100-250V Stop In0 In1 In2 DGND +24V 50/60 Hz 100-250V Start Stop In0 In1 In2 DGND +24V 50/60 Hz (RUN*)
  • Page 254
    Local PSTX30 Local Local PSTX30 PSTX30 Local PSTX30 Menu Motor rated current Ie Menu Motor rated current Ie Parameters Parameters 30.0 30.0 Assistants Assistants Motor jog Motor jog 30.0 30.0 Exit Exit 12:00 12:00 Select Select Cancel Save Cancel 12:00 12:00 Save Local…
  • Page 255
    Softstarters Type PSTX30…PSTX1250 User Manual short form 1SFC132082M9901 255…
  • Page 256
    Softstarter 220- 440- MCCB Type 208 V 240 V 480 V 600 V MCCB Max (A) type [ABB SACE] PSTX30 — PSTX60 T4N / T4S / T4H / T4L PSTX72 10kA / T4V PSTX85-PSTX142 10kA PSTX170 10kA T5N / T5S / T5H / T5L…
  • Page 257
    Table 8.1 Short circuit current rating Standard Fault Current High fault current Fuse Softstarter 220- 440- Fuse Fuse 208- type 208 V 240 V 480 V 600 V Max (A) type 600V Fuse type PSTX30 Class J PSTX37 Class J PSTX45 Class J PSTX60…
  • Page 258
    Contact us: ABB AB © Copyright 2016 ABB. All rights reserved. Control Products Specifications subject to changes without SE-721 61 Västerås, Sweden notice. http://www.abb.com/lowvoltage…

Table Of Contents

📚 ABB PSTX Series Installation And Commissioning Manual

  • TABLE OF CONTENTS

    • 1.1.1 Installation and commissioning manual
    • Introduction
    • Quick start
    • Description
    • Installation
    • Connection
    • Functions
    • Communication
    • Troubleshooting
    • Acronyms and abbreviations
    • Introduction | Installation and commissioning manual

Manufacturer: ABB

Category: Controller

ABB PSTX Series Installation And Commissioning Manual (PDF Page Cover)

Download Manual (10.04 MB)

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