Document Update
Kinetix 6000 Multi-axis Servo Drives User Manual
Catalog Numbers
Kinetix 6000 Multi-axis Servo Drives
Integrated Axis Modules (IAM)
Axis Modules (AM)
Page 195
Catalog Numbers (230V)
2094-AC05-MP5-S
2094-AC05-MP5
2094-AC05-M01-S
2094-AC05-M01
2094-AC09-M02-S
2094-AC09-M02
2094-AC16-M03-S
2094-AC16-M03
2094-AC32-M05-S
2094-AC32-M05
2094-AMP5-S
2094-AMP5
2094-AM01-S
2094-AM01
2094-AM02-S
2094-AM02
2094-AM03-S
2094-AM03
2094-AM05-S
2094-AM05
This publication corrects errors in the Kinetix 6000 drive dimensions. The
updated information distinguishes the dimensional differences between series A
drives and series B drives. Series B drives exist for all 2094-BCxx-Mxx-S IAM
modules and 2094-BMxx-S AM (460V) modules.
Use this document in conjunction with the Kinetix 6000 Multi-axis Servo Drives
User Manual, publication 2094-UM001D-EN-P.
No changes were necessary for the IAM module dimensions on this page, other
than to state that these dimensions apply to series A and series B drives.
Catalog Numbers (460V)
2094-BC01-MP5-S
2094-BC01-MP5
2094-BC01-M01-S
2094-BC01-M01
2094-BC02-M02-S
2094-BC02-M02
2094-BC04-M03-S
2094-BC04-M03
2094-BC07-M05-S
2094-BC07-M05
2094-BMP5-S
2094-BMP5
2094-BM01-S
2094-BM01
2094-BM02-S
2094-BM02
2094-BM03-S
2094-BM03
2094-BM05-S
2094-BM05
Table 102 — Seven-segment Status Indicator Error Codes
Error
Fault Message — Logix
Code
Designer (HIM)
No Error Code Displayed
BusUndervoltage Fault
E00
(Blown fuse)
MotorOvertemp Fault
E04
(Motor Overtemp)
DriveOvercurrent Fault
E05
(Power Fault)
HardOvertravel Fault
E06
(+/- Hard Overtravel)
MotFeedbackFault
E07
(Motor Feedback Loss)
The following list of problematic symptoms (no error code shown) and faults
with assigned error codes is designed to help you resolve anomalies.
When a fault is detected, the seven-segment status indicator displays an E
followed by the flashing of the two-digit error code, one digit at a time. This is
repeated until the error code is cleared.
Anomaly or Symptom
Potential Cause
No AC power or auxiliary logic power.
Power (PWR) indicator not ON
Internal power supply malfunction.
Motor wiring error.
Motor jumps when first
enabled
Incorrect motor chosen.
Digital I/O not working
I/O power supply disconnected.
correctly
A blown fuse was detected on
Blown fuse.
the inverter PCB
• High motor ambient temperature
and/or
• Excessive current
Motor thermal switch tripped
Motor wiring error.
Incorrect motor selection.
Motor cables shorted.
Motor winding shorted internally.
Kinetix 6000 drive temperature too high.
Self-protection of the
Intelligent Power Module
(IPM) is indicating a major
power related fault condition.
Operation above continuous power rating and/
or product environmental ratings.
Kinetix 6000 drive has a short circuit,
overcurrent, or failed component.
Axis moved beyond the
physical travel limits in the
Dedicated overtravel input is inactive.
positive/negative direction.
The feedback wiring is open, shorted, or missing.
Rockwell Automation Publication 2094-UM001J-EN-P — March 2017
Troubleshooting the Kinetix 6000 Drive System
Possible Resolution
Verify AC control power is applied to the
Kinetix 6000 system.
Call your Rockwell Automation sales representative
to return module for repair.
• Check motor wiring.
• Run Hookup test in the Logix Designer
application.
Verify the proper motor is selected.
Verify connections and I/O power source.
Call your Rockwell Automation sales representative
to return module for repair.
• Operate within (not above) the continuous
torque rating for the ambient temperature
40 °C (104 °F) maximum.
• Lower ambient temperature, increase motor
cooling.
Check motor wiring at MF connector on the IAM/
AM module.
Verify the proper motor has been selected.
Verify continuity of motor power cable and
connector.
Disconnect motor power cables from the motor. If
the motor is difficult to turn by hand, consider
replacing the motor.
• Check for clogged vents or defective fan.
• Make sure cooling is not restricted by
insufficient space around the unit.
• Verify ambient temperature is not too high.
• Operate within the continuous power rating.
• Reduce acceleration rates.
• Reduce deceleration rates.
Remove all power and motor connections, and
preform a continuity check from the DC bus to the
U, V, and W motor outputs. If a continuity exists,
check for wire fibers between terminals, or send
drive in for repair.
• Check wiring.
• Verify motion profile.
• Verify axis configuration in software.
• Check motor encoder wiring.
• Run Hookup test in the Logix Designer
application.
Chapter 7
167
Rockwell Automation Publication 2094-UM001H-EN-P — June 2013
165
Troubleshooting the Kinetix 6000 Drive System
Chapter 7
Kinetix 6000 Drive System Error Codes
The following list of problematic symptoms (no error code shown) and faults
with assigned error codes is designed to help you resolve anomalies.
When a fault is detected, the seven-segment status indicator displays an E
followed by the flashing of the two-digit error code, one digit at a time. This is
repeated until the error code is cleared.
Table 99 — Seven-segment Status Indicator Error Codes
Error
Code
Fault Message — Logix
Designer (HIM)
Anomaly or Symptom
Potential Cause
Possible Resolution
No Error Code Displayed
Power (PWR) indicator not ON
No AC power or auxiliary logic power.
Verify AC control power is applied to the
Kinetix 6000 system.
Internal power supply malfunction.
Call your Rockwell Automation sales representative
to return module for repair.
Motor jumps when first
enabled
Motor wiring error.
• Check motor wiring.
• Run Hookup test in the Logix Designer
application.
Incorrect motor chosen.
Verify the proper motor is selected.
Digital I/O not working
correctly
I/O power supply disconnected.
Verify connections and I/O power source.
E00
BusUndervoltage Fault
(Blown fuse)
A blown fuse was detected on
the inverter PCB
Blown fuse.
Call your Rockwell Automation sales representative
to return module for repair.
E04
MotorOvertemp Fault
(Motor Overtemp)
Motor thermal switch tripped
• High motor ambient temperature
and/or
• Excessive current
• Operate within (not above) the continuous
torque rating for the ambient temperature 40 °C
(104 °F) maximum.
• Lower ambient temperature, increase motor
cooling.
Motor wiring error.
Check motor wiring at MF connector on the IAM/AM
module.
Incorrect motor selection.
Verify the proper motor has been selected.
E05
DriveOvercurrent Fault
(Power Fault)
Self-protection of the
Intelligent Power Module
(IPM) is indicating a major
power related fault condition.
Motor cables shorted.
Verify continuity of motor power cable and
connector.
Motor winding shorted internally.
Disconnect motor power cables from the motor. If
the motor is difficult to turn by hand, consider
replacing the motor.
Kinetix 6000 drive temperature too high.
• Check for clogged vents or defective fan.
• Make sure cooling is not restricted by insufficient
space around the unit.
Operation above continuous power rating and/or
product environmental ratings.
• Verify ambient temperature is not too high.
• Operate within the continuous power rating.
• Reduce acceleration rates.
Kinetix 6000 drive has a short circuit, overcurrent,
or failed component.
Remove all power and motor connections, and
preform a continuity check from the DC bus to the U,
V, and W motor outputs. If a continuity exists, check
for wire fibers between terminals, or send drive in
for repair.
E06
HardOvertravel Fault
(+/- Hard Overtravel)
Axis moved beyond the
physical travel limits in the
positive/negative direction.
Dedicated overtravel input is inactive.
• Check wiring.
• Verify motion profile.
• Verify axis configuration in software.
E07
MotFeedbackFault
(Motor Feedback Loss)
The feedback wiring is open, shorted, or missing.
• Check motor encoder wiring.
• Run Hookup test in the Logix Designer
application.