Case 695st руководство по эксплуатации

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  ORIGINAL INSTRUCTIONS 580T 580ST 590ST 695ST Tier 3 Tractor Loader Backhoe OPERATOR’S MANUAL Part number 47900121 edition English October 2015 Replaces part number 47800831…
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  Front control panels (580T — 580ST — 590ST) ……. . .
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  Control panel and side instrument (580T mechanical motor) ……3-30 EXTERIOR CONTROLS Rotating beacon (Optional) …………3-32 Battery master switch.
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  MOVING THE UNIT Job site travel…………….4-12 2WD or 4WD .
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  Backhoe bucket — Removal …………6-33 Backhoe bucket — Installation .
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  Engine — valve clearance check (580T)……..
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  Telematics — Overview with Case SiteWatch™ ……..
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  INFORMATION###_1_### Note to the Owner Read this manual before you start the engine or operate the machine. If you need more information, see your CASE CONSTRUCTION dealer. This manual contains important information about the safe operation, adjustment, and maintenance of your loader backhoe.
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  These materials define the machine’s intended use. Consult an authorized dealer or CASE CONSTRUCTION on changes, additions, or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death.
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  • The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any lo- cation in the proximity of electronic components • The add‐on equipment must not interfere with the functioning of the on board electronics Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.
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  CASE CONSTRUCTION machine. company literature. • In order to maintain the expected life time of the CASE Scope and Required Training Level CONSTRUCTION machine. Periodical service in-…
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  1 — GENERAL INFORMATION demonstrated the ability to operate and service the CASE CONSTRUCTION machine correctly and safely.
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  When ordering parts, requesting information or assistance, always give your Dealer the model and Product Identifi- cation Number (PIN) of your machine and component concerned. Machine Model: PIN: RAIL15TLB0177BA 580T and 580ST engine Fiat Powertrain Technologies (FPT) 72 kW (98 Hp) F4GE9484C (580T) or F4HE0484G (580ST). PIN: LEEN11T0339AA…
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  1 — GENERAL INFORMATION 590ST and 695ST engine Fiat Powertrain Technologies (FPT) 82 kW (111 Hp) F4HE9484C (590ST) or F4HE9484C (695ST). PIN: LEEN11T0339AA Power shuttle transmission Model: PIN: LEEN11T0340AA Powershift transmission Model: PIN: LEEN11T0341AA…
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  1 — GENERAL INFORMATION Front axle (580T, 580ST, and 590ST) The same front axle housing is used for Two-Wheel Drive (2WD) and Four-Wheel drive (4WD) models. Additional components are required on the 4WD version. Model: PIN: Ratio: LEEN11T0342AA Front axle – Four-Wheel Steer (4WS) (695ST)
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  1 — GENERAL INFORMATION Cab with a certified Roll Over Protective Structure (ROPS) and Falling Object Protective Structure (FOPS). Model: PIN: LEEN11T0346AA Canopy Canopy with a certified Roll Over Protective Structure (ROPS) and Falling Object Protective Structure (FOPS). Model: PIN: LEEN11T0347AA…
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  1 — GENERAL INFORMATION Operator’s manual storage on the machine Keep the Operator’s Manual in the storage compartment provided on the rear of the operator’s seat. The Opera- tor’s Manual must be available for use by all operators. LEEN11T0064AA 1-10…
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  1 — GENERAL INFORMATION Machine orientation The terms right-hand, left-hand, front, and rear are used in this manual to indicate the sides of the machine as they seen from the operator’s seat. LEEN11T0030AA_2 Front side Right-hand side Rear side Left-hand side 1-11…
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  1 — GENERAL INFORMATION LEEN11T0031AA_2 Front side Right-hand side Rear side Left-hand side 1-12…
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  1 — GENERAL INFORMATION Machine components RAIL15TLB0574GA 580T and 580ST both with in-line cylinder boom Rear axle Backhoe bucket Operator’s compartment — Cab Side-shift carriage Engine guard Stabilizers Loader arm Fuel tank Loader bucket Front axle Standard dipper or Inner sliding dipper…
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  1 — GENERAL INFORMATION LEEN11T0008FA_3 580T, 580ST, and 590ST all with overlapping cylinder boom Rear axle Boom (overlapping cylinder) Operator’s compartment — Cab Side-shift carriage Engine guard Stabilizers Loader arm Fuel tank Loader bucket Front axle Standard dipper or Outer sliding dipper…
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  1 — GENERAL INFORMATION LEEN11T0009FA_3 695ST Rear axle – Four-Wheel Steer (4WS) Boom (overlapping cylinder) Operator’s compartment — Cab Side-shift carriage Engine guard Stabilizers Loader arm Fuel tank Loader bucket Front axle Standard dipper or Outer sliding dipper Hydraulic oil tank Backhoe bucket Battery box NOTE: Straight loader arm option is available.
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  1 — GENERAL INFORMATION 1-16…
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  2 — SAFETY INFORMATION 2 — SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
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  2 — SAFETY INFORMATION Safety rules General safety rules Use caution when you operate the machine on slopes. DO NOT attempt to remove material from any part of the Raised equipment, full tanks and other loads will change machine while it is being operated or while components the center of gravity of the machine.
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  2 — SAFETY INFORMATION Before you leave the machine: 1. Bring the engine to low idle speed. 1. Park the machine on a firm, level surface. 2. Disengage all drive systems. 2. Put all controls in neutral or park lock position. WARNING 3.
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  2 — SAFETY INFORMATION Driving on public roads and general transportation safety Comply with local laws and regulations. the SMV or SIS on the machine is covered while being transported on a trailer. Use appropriate lighting to meet local regulations. Be aware of overhead structures or power lines and make Make sure that the SMV emblem or SIS symbol is visible.
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  2 — SAFETY INFORMATION Instructional seat safety Passengers are not permitted to ride on the machine. • Machine should be driven only at slow speeds and over level ground. The instructional seat is to be used only when training a •…
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  2 — SAFETY INFORMATION Seat belts Seat belts must be worn at all times. Seat belt inspection and maintenance: • Keep seat belts in good condition. • Keep sharp edges and items than can cause damage away from the belts. •…
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  2 — SAFETY INFORMATION Air-conditioning system The air-conditioning system is under high pressure. Do The air-conditioning system contains gases that are not disconnect any lines. The release of high pressure harmful to the environment when released into the atmos- can cause serious injury. phere.
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  2 — SAFETY INFORMATION Electrical storm safety Do not operate machine during an electrical storm. If an electrical storm should strike during operation, re- main in the cab. Do not leave the cab or operator’s plat- If you are on the ground during an electrical storm, stay form.
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  2 — SAFETY INFORMATION Seat belt WARNING Roll-over hazard! Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained.
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  2 — SAFETY INFORMATION Fire extinguisher The fire extinguisher (1) is located to the right of the steer- ing wheel. On taking delivery of the machine, study the fire extin- guisher operating instructions. The instructions are printed on the extinguisher. NOTE: Have the fire extinguisher inspected every year by a specialist.
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  2 — SAFETY INFORMATION Personal Protective Equipment (PPE) WARNING Personal Protective Equipment (PPE) required. When assembling, operating, or servicing the machine, wear protective clothing and PPE necessary for the particular procedure. Some PPE that may be necessary includes protective shoes, eye and/or face protection, hard hat, heavy gloves, filter mask, and hearing protection.
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  2 — SAFETY INFORMATION Safety rules — Fuel handling precautions WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury.
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  2 — SAFETY INFORMATION Safety rules — Specific precautions to this machine • Keep the load or tool as low as possible while moving • Install a guard rail and warning signs to keep other per- the machine around the work site. sons away from the machine if operating in an area with reduced visibility, such as a building.
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  2 — SAFETY INFORMATION Safety rules — Ductile iron DANGER Altering cast ductile iron can cause it to weaken or break. Before you weld, cut, or drill holes on any part of this machine, make sure that the part is not cast ductile iron.
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  Located on the left-hand side of the loader attachment, this safety strut enables the loader attachment to be locked in the raised position for maintenance or servicing the unit. Two-Wheel Steer (2WS) machines (580T, 580ST, and 590ST) Engage the loader arm support strut: 1.
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  2 — SAFETY INFORMATION 4. Remove the strut (3) from the attachment and install the pin (1) and the split pin (2) back into the holes in the strut. 5. Start the engine and lower the loader attachment. MOLI12LBB0263AB Four-Wheel Steer (4WS) machines (695ST) Engage the loader arm support strut: 1.
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  2 — SAFETY INFORMATION 4. Install the safety strut (2) in the storage position on the loader arm by means of the split pins (1). 5. Start the engine and lower the loader attachment. MOLI12LBB0264AB 2-17…
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  CASE CONSTRUCTION dealer, who will dispose of the this legislation. Where no legislation exists, obtain in- used batteries or recycle the used batteries properly. In formation from suppliers of oils, filters, batteries, fuels, some countries, this is a legal requirement.
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  2 — SAFETY INFORMATION Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or during reverse travel, without seeking the assistance of a flagman. Make perfectly sure that you and the flagman understand the signals to be used.
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  2 — SAFETY INFORMATION Move away from me MOLI12LBB0072AA Go this far MOLI12LBB0073AA Stop all and hold MOLI12LBB0074AA Stop MOLI12LBB0075AA 2-20…
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  2 — SAFETY INFORMATION Emergency stop MOLI12LBB0076AA Raise load or bucket MOLI12LBB0077AA Lower load or bucket MOLI12LBB0078AA Raise load or bucket slowly MOLI12LBB0079AA 2-21…
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  2 — SAFETY INFORMATION Lower load or bucket slowly MOLI12LBB0080AA Turn machine left MOLI12LBB0081AA Turn machine right MOLI12LBB0082AA Roll back loader bucket MOLI12LBB0083AA 2-22…
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  2 — SAFETY INFORMATION Dump loader bucket MOLI12LBB0084AA Raise backhoe boom MOLI12LBB0085AA Lower backhoe boom MOLI12LBB0086AA Backhoe dipper in MOLI12LBB0087AA 2-23…
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  2 — SAFETY INFORMATION Backhoe dipper out MOLI12LBB0088AA Backhoe bucket dig MOLI12LBB0089AA Backhoe bucket dump MOLI12LBB0090AA Retract telescopic dipper (If fitted) MOLI12LBB0091AA 2-24…
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  2 — SAFETY INFORMATION Extend telescopic dipper (If fitted) MOLI12LBB0092AA 2-25…
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  2 — SAFETY INFORMATION Safety signs WARNING Avoid injury! Make sure safety signs are legible. Clean safety signs regularly. Replace all damaged, missing, painted over, or illegible safety signs. See your dealer for replacement safety signs. If a safety sign is on a part that is replaced, make sure the new part has a safety sign.
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  2 — SAFETY INFORMATION Position of safety signs outside the cab or canopy RAIL15TLB0554HA NOTE: All items with an Asterisk * are in the engine compartment. NOTE: The model shown is for reference only. All models have the same placement of safety signs on the machine except some signs are specific to some model configurations.
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  Sit in the operator seat, face the backhoe and it is on the left-hand side of the fender. Quantity: 1 Part number: (A) 47937191 (580T and 580ST with in-line cylinder boom) RAIL15TLB0667AA (B) 84236340 (580T and 580ST with overlapping cylinder boom)
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  2 — SAFETY INFORMATION (2) Warning – Pinch point WARNING! Pinch points. This sign warns you to keep a minimum safety distance between your hands and all moving parts. Failure to comply could result in death or serious injury. Location: Right-hand and left-hand sides of the loader arm.
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  2 — SAFETY INFORMATION (6) Caution – Air-conditioning (A/C) – (optional) WARNING! Air-conditioning system Contains HFC R134 . A non ozone depleting refrigerant and PAG oil. Service, repair or recharging must be performed by qualified personnel only. Refrigerant HFC R134 charge 1.0 kg (2.2 lb) Location: Open the engine hood and the sign is on the left-hand…
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  (12) Noise level This sign shows the value in decibel of the external noise level LWA of machine as guaranteed by the Manufacturer. • 580T, 580ST — 102 dB (A) • 590ST, 695ST — 103 dB (A) Location: Cab version: On the left-hand side of the machine.
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  2 — SAFETY INFORMATION (14) Hydraulic fluid only Make sure that you only fill a reservoir bearing this sign with hydraulic fluid. See page 7-7. Location: Right-hand side of the machine on the hydraulic tank. Quantity: 1 Part number: 85804341 LEEN11T0450AA (15) Battery hazard WARNING!
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  2 — SAFETY INFORMATION LEIL12TLB00003I NOTE: Cab version safety signs shown. Review the safety sign description in the following pages for sign locations on models with a canopy. 2-33…
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  Sit in the operator’s seat, face the loader arm and it is on the left-hand side fender. Quantity: 1 Part number: (A) 85819403 (580T / 580ST with straight loader arm, 580T / 580ST with bent loader arm, and 590ST) (B) 85819404 (695ST) RAIL15TLB0668AA…
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  Sit in the operator’s seat, face the loader arm and it is on 47896667 the inside upper right-hand side of the ROPS. Quantity: 1 Part number: (A) 47896667 (580T and 580ST with in-line cylinder boom) (B) 84378622 (580T, 580ST, 590ST with overlapping cylinder boom) (C) 84328628 (695ST)
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  Part number: 85813494EN , 85813493FR , 85813497ES , 85813502PT , 87324360TR , 84122000RU (6) Fire extinguisher The CASE CONSTRUCTION recommends that you keep a fire extinguisher on your machine at all times. A fire extinguisher is available from your dealer. Have a fire equipment representative inspect the fire extinguisher annually.
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  2 — SAFETY INFORMATION (8) Personal Protective Equipment (PPE) This is a reminder that the operator and bystanders must always wear Personnel Protective Equipment (PPE) that is applicable to the work that is being done. Cab location: Sit in the operator’s seat, face the loader arm and it is on the right-hand post of the cab.
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  2 — SAFETY INFORMATION (12) First aid kit Identifies the first aid kit location. Make sure that the First Aid kit is complete and regularly check the expiration date of pharmaceutical products. Location: Inside the cab and on the back side of the seat. Quantity: 1 Part number: 47489607…
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  3 — CONTROLS AND INSTRUMENTS 3 — CONTROLS AND INSTRUMENTS###_3_### ACCESS TO OPERATOR’S PLATFORM Operator’s platform CAUTION Fall hazard! When entering or exiting the cab, never use the control levers as handholds. Always mount and dis- mount the machine in a safe way. Maintain a three-point contact with steps, ladders, and/or handholds. Failure to comply could result in minor or moderate injury.
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  3 — CONTROLS AND INSTRUMENTS Exiting the machine: 1. Canopy machines proceed to Step 4. 2. Pull the handle (1) downward to open the door from the inside. 3. Fully open the door. 4. Use the steps and grab handles when exiting the op- erator’s compartment.
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  3 — CONTROLS AND INSTRUMENTS Rear windows Open: 1. Turn the handle (1) on either side to unlock the win- dow. 2. Push the window outwards and upwards simultane- ously to open it until it engages with the locking device. NOTICE: Make sure that the window is secure.
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  3 — CONTROLS AND INSTRUMENTS OPERATOR’S SEAT Operator’s seat CAUTION Avoid injury! Before operating the machine, and whenever a new operator takes over, adjust the seat suspension to suit the operator’s specific weight. Failure to comply could result in minor or moderate injury. C0093A WARNING Roll-over hazard!
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  3 — CONTROLS AND INSTRUMENTS Standard Seat Armrest angle adjustment Raise the armrest, turn the knob (1) to obtain the desired armrest position and then lower the armrest. Cushion angle adjustment To adjust the seat cushion angle, turn the knob (2) clock- wise or counterclockwise, to increase or reduce the angle of the seat cushion.
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  3 — CONTROLS AND INSTRUMENTS Armrest angle adjustment Raise the armrest, turn the knob (1) to obtain the desired armrest position and then lower the armrest. LEEN11T0083AA Cushion angle adjustment Lift the handle (2) up and move the cushion to the desired position.
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  3 — CONTROLS AND INSTRUMENTS Seat belt To attach the seat belt (4), insert the buckle into the socket (5). To release the belt, press the button on the socket (5). LEEN11T0460AA Seat back angle adjustment To adjust the seat back angle, hold the lever (6) rearward, move the seat back to obtain the desired position and then release the lever.
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  3 — CONTROLS AND INSTRUMENTS Combined height and weight adjustment (Mechanical version) Adjustment may be made to suit the operator’s size. Turn the control (8) to obtain the desired height. LEEN11T0087AA (Pneumatic version) Lower the lever (9) to reduce the rigidity of the suspension. Raise the handle to increase the rigidity of the suspension.
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  3 — CONTROLS AND INSTRUMENTS Lumbar support adjustment Turn the knob (12) to obtain good back support from the seat back. LEEN11T0088AA…
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  NOTICE: If the steering hose broke and the machine could not be steered, stop the machine immediately. Contact your CASE CONSTRUCTION Dealer for further assistance. LEEN11T0038AA In the event of loss of power steering due to engine failure, the machine can still be driven to a place of safety.
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  3 — CONTROLS AND INSTRUMENTS Adjustable steering column (Optional) WARNING Driving hazard! Do not adjust the steering column while driving. Before adjusting the steering column: — stop the machine, — put the gearshift lever in neutral, and — apply the parking brake. Failure to comply could result in death or serious injury.
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  3 — CONTROLS AND INSTRUMENTS Front control panels (580T — 580ST — 590ST) LEEN11T0010FA 2WD/4WD switch: This switch is used to engage or Rotating beacon switch: This switch is used to turn disengage the 4WD function. This switch has two the rotating beacon on or off.
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  3 — CONTROLS AND INSTRUMENTS the powershift transmission can be overridden The “Ride Control” system control improves the with this switch. machine comfort during travel, regardless of the • When the manual mode is no longer required, type of terrain and with the loader bucket full or place the switch back to the OFF position to return empty.
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  3 — CONTROLS AND INSTRUMENTS Front control panels (695ST) LEEN11T0011FA_2 2WD/4WD switch: This switch is used to engage or Steer mode switch: This switch has a locking cover disengage the 4WD function. This switch has two and is used to select “Road”, “4 wheel steer” or positions: “Crab steer”.
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  3 — CONTROLS AND INSTRUMENTS – 4WS: 140 bar (2030 psi) loads, at the same time increasing productivity and operator comfort. It also reduces impact forces “Ride Control” switch (optional): to the machine during operation. Do not use this WARNING system while operating the load attachment.
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  3 — CONTROLS AND INSTRUMENTS Pedal controls Engine accelerator Located under the steering wheel, this pedal (1) enables the engine speed to be increased or decreased. Press the pedal to increase the engine speed. Release the pedal to reduce the engine speed. This pedal is used for travel and for operating the loader attachment.
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  3 — CONTROLS AND INSTRUMENTS Transmission controls WARNING Loss of control hazard! To prevent inadvertent machine movement, take care to avoid accidental contact with the gearshift levers. Always stop the engine, firmly apply the parking brake, and place all gearshift levers in neutral before leaving the machine.
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  3 — CONTROLS AND INSTRUMENTS The transmission provides four forward and four reverse speeds. A torque converter is used to couple the engine with the transmission. The direction of travel lever (3) allows shifting between forward and reverse travel without disengaging the gear ratios.
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  3 — CONTROLS AND INSTRUMENTS Power shuttle lever (direction of travel lever) To select the forward travel, engage the required gear ra- tio with the gearshift lever. With the engine idling, lift the power shuttle lever from the neutral lock position (1) and move it to the forward position (2).
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  3 — CONTROLS AND INSTRUMENTS Transmission disconnection WARNING Loss of control hazard! Machines with four-wheel drive engaged or disengaged should not exceed 50 km/h (31 mph) where permitted. Over speeding by towing or coasting downhill with clutch de- pressed or transmission in neutral may cause loss of control, personal injury to the operator or bystanders, or mechanical failure.
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  3 — CONTROLS AND INSTRUMENTS Operating the machine in a too high gear or under a too heavy load will cause the torque converter to slip exces- sively and overheat. If the machine is overloaded, the en- gine speed will not exceed a range of 1800 — 2200 RPM at maximum accelerator and the torque converter will “stall”…
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  3 — CONTROLS AND INSTRUMENTS Powershift transmission controls LEEN11T0018FA 1. Gearshift and direction lever: 2. Kickdown switch: • It is possible to select four forward and four rearward • If the machine is in second gear and it is necessary travel gears.
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  3 — CONTROLS AND INSTRUMENTS Kickdown The kickdown function (2 to 1 gear only) instantly in- creases the torque on the driving wheels and, hence the digging power. For example when the loader is pushing into a pile and more torque is required at the wheels. This is achieved by an instant gearshift from 2 to 1 gear by means of button (2).
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  3 — CONTROLS AND INSTRUMENTS Multi-function control lever Lever for direction indicators, main beams, front windshield wiper and washer (cab) Located on the right of the steering wheel, this lever has five positions: Position 0: Neutral. Position 1: The left-hand direction indicators and the di- rection indicator lamp on the side instrument cluster flash at the same speed.
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  3 — CONTROLS AND INSTRUMENTS RIGHT-HAND SIDE CONTROLS Ignition switch NOTE: The instruments represented may not exactly correspond to the instruments on your machine. Starter switch key WARNING Misuse hazard! Before starting the engine, make sure you are fully aware of the location and the function of each control.
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  3 — CONTROLS AND INSTRUMENTS Parking brake lever DANGER Run-over hazard! Apply the parking brake before leaving the cab. Failure to comply will result in death or serious injury. D0028A WARNING Avoid injury and/or machine damage! Apply the parking brake only when the machine is stationary. While driving, apply the parking brake only in an emergency.
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  3 — CONTROLS AND INSTRUMENTS Engine accelerator controls Engine accelerator lever (580T) The lever (1) enables the engine speed to be increased or decreased. Slide forwards: to increase the speed. Slide backwards: to decrease the speed. ATTENTION: never use the lever during travel on public…
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  3 — CONTROLS AND INSTRUMENTS Control panel and side instrument (580ST — 590ST — 695ST electronic motor) LEEN11T0021FA Front work light switch: This switch has three • The switch is used to lock or unlock the backhoe at- positions: tachment safety hook in preparation for road travel. •…
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  3 — CONTROLS AND INSTRUMENTS • The third position, allows to press the symbol side • This switch operates the warning horn. of the switch and hold to activate the windshield 12. Backhoe attachment quick coupler switch (Optional): washer (lamp on). When releasing the switch, the •…
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  3 — CONTROLS AND INSTRUMENTS Control panel and side instrument (580T mechanical motor) LEIL12TLB00005I Front work light switch: This switch has three • Second position, by pressing the symbol side (first positions: click) the outer rear work lights are turned on (con- trol lamp on).
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  3 — CONTROLS AND INSTRUMENTS • Press the switch on the upper side of the symbol • This switch operates the warning horn. 11. Backhoe attachment side shift carriage locking to shift the backhoe attachment to the right switch (Side shift version) side of the track.
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  3 — CONTROLS AND INSTRUMENTS EXTERIOR CONTROLS Rotating beacon (Optional) The rotating beacon (1) should be placed on the cab roof and the cable connected to one of the 12 V sockets over the door on each side of the machine. NOTICE: The rotating beacon must be installed and op- erated when undertaking road travel LEEN11T0081AA…
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  3 — CONTROLS AND INSTRUMENTS Battery master switch WARNING Improper operation or service of this machine can result in an accident. Before working on any part of the electrical system, disconnect the battery ground cable. Complete all electrical work before connecting the cable.
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  3 — CONTROLS AND INSTRUMENTS INSTRUMENT CLUSTER Side instrument (580T) LEIL13TLB0001FA SIDE LIGHT AND LOW BEAM INDICATOR LAMP AIR FILTER RESTRICTION LAMP This indicator lamp turns on when the side lights or This warning lamp turns on when the air filter element the low beams are on.
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  3 — CONTROLS AND INSTRUMENTS 14. TACHOMETER change down to a lower gear. If the needle still re- The tachometer shows the engine speed in revolu- mains in the red area, stop the machine travel, place tions per minute. The figures indicated must be multi- the gearshift lever and the direction-of-travel control plied by 100.
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  When this lamp turns on, stop the machine imme- brake lever is in the raised position (wheels diately and shut off the engine. If this is not the braked). case, the machine can get damaged or accidents may occur. 3-36…
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  3 — CONTROLS AND INSTRUMENTS 12. Air filter restriction lamp 14. Glow plug lamp • This warning lamp turns on when the air filter ele- • Wait for the indicator lamp to turn off before starting ment needs to be cleaned or replaced. the engine.
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  3 — CONTROLS AND INSTRUMENTS Display Switches Switches provided for operator / service input: Up/Down switch Use this Up/Down switch to scroll through the menus. NOTE: Push the UP arrow at start-up to display the engine rpm on the digital display. LEEN11T0035AA Display enter switch Use this switch to select between display and service…
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  3 — CONTROLS AND INSTRUMENTS Setup menu LEIL12TLB00006I 3-39…
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  3 — CONTROLS AND INSTRUMENTS Maintenance Two different kinds of maintenance will be available: • Light maintenance • Heavy maintenance Light maintenance The hours shown will be the hours when light mainte- Amber-colored lighting nance is required, not the standard hours displayed by The interval can be set between 50 h and 500 h in steps the hourmeter.
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  3 — CONTROLS AND INSTRUMENTS Display function When the hourmeter reaches the light service interval. MAIN SCREEN 3 Seconds LIGHT 800.3 AMBER When the hourmeter reaches the heavy service interval MAIN SCREEN 3 Seconds HEAVY 800.3 1000 3 seconds 3-41…
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  3 — CONTROLS AND INSTRUMENTS CAB CONTROLS AND ADJUSTMENTS Cab controls and adjustments Operator’s manual storage In the rear part of the operator’s seat there is a docu- ment storage box (1) where the Operator’s Manual can be stored. LEEN11T0064AA Document storage box Under the cab roof there is a document storage box (1) where any documents can be stored.
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  3 — CONTROLS AND INSTRUMENTS Sun visor Use the tab (1) to pull the sun visor down and place it in the position required. Push up the latch (2) to roll up the sun visor. LEEN11T0066AA Auxiliary 12 V socket An auxiliary 12 V power socket (1) is located on the cab’s left-hand post.
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  3 — CONTROLS AND INSTRUMENTS Object storage box Located on the left-hand side of the cab. This compart- ment (1) is intended for storing objects of various types. LEEN11T0070AA Front and rear windshield washer reservoir This reservoir (1) is located on the left-hand side of the cab and has two electric pumps controlled by a switch or by the lever for the direction indicators, main beams, front windshield wiper and washer.
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  3 — CONTROLS AND INSTRUMENTS Engine guard handle NOTICE: It is essential to install the loader attachment support strut before any servicing work is done on the engine. Open the engine hood: 1. Insert the key (1) and turn counter-clockwise. 2.
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  3 — CONTROLS AND INSTRUMENTS Coat hanger hook The hook (1) fitted on the left-hand cab upright, allows the hanging of possible clothes. LEEN11T0073AA Air filter NOTE: Your air filter assembly may appear slightly differ- ent from the one shown but the air filter location is the same.
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  3 — CONTROLS AND INSTRUMENTS Operator’s compartment fan (Optional) Turn the middle of the fan (1) to start or stop it. LEEN11T0076AA Fuse and relay control unit The fuse and relay control unit is located under the side instrument cluster panel and may be accessed via the right-hand cab door.
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  3 — CONTROLS AND INSTRUMENTS Rearview mirrors Make sure the right-hand and left-hand rearview mirrors (1) are correctly adjusted before undertaking any travel. LEEN11T0080AA LOADER ATTACHMENT CONTROLS Loader attachment control lever 1. Loader attachment control lever 2. Transmission disconnect button 3.
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  3 — CONTROLS AND INSTRUMENTS Differential lock switch (2WS) WARNING Loss of control hazard! Avoid using differential lock at speeds above 8 km/h (5 mph). Never use at speeds above 15 km/h (9 mph) or at any time when turning the machine.
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  3 — CONTROLS AND INSTRUMENTS Loader attachment controls WARNING Misuse hazard! Before starting the engine, make sure you are fully aware of the location and the function of each control. Failure to comply could result in death or se- rious injury. W0226A WARNING Avoid injury!
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  3 — CONTROLS AND INSTRUMENTS Loader attachment – Operation Neutral and hold With the lever in the neutral/hold position 0, the attach- ment movement can be stopped. As soon as the lever is released, it automatically returns to the neutral position 0 and the attachment remains in the position where it was when movement stopped.
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  3 — CONTROLS AND INSTRUMENTS Loader bucket float control With the lever in position (3), the bucket follows the con- tours of the ground without it being necessary to operate the lever. NOTE: In this position the lever does not automatically return to neutral when it is released.
• Page 115
  3 — CONTROLS AND INSTRUMENTS Automatic return to loader bucket filling With the lever in position (6), the attachment lowers and, simultaneously, the bucket places itself to the digging po- sition. NOTE: It is possible to adjust the tilt angle for bucket filling. LEEN11T0098AA 3-53…
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  3 — CONTROLS AND INSTRUMENTS Loader bucket control 4×1 (If fitted) This control operates the opening and closing of the 4×1 loader bucket clam. This control is proportional: When releasing the roller (7), it automatically returns to the initial position (neutral) and the bucket remains in the position where it was when movement stopped.
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  3 — CONTROLS AND INSTRUMENTS Locking the loader attachment controls (Specific to certain countries) This pin (1), located next to the control lever, is used to lock the attachment controls. To lock the controls, remove the pin from its housing and install it in the specially provided hole in the console.
• Page 118
  3 — CONTROLS AND INSTRUMENTS BACKHOE ATTACHMENT CONTROLS Backhoe attachment controls WARNING Unexpected machine movement! Before you use the backhoe attachment, make sure that the machine is resting on the stabilizers. Failure to comply could result in death or serious injury. W1326A WARNING Unexpected machine movement!
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  3 — CONTROLS AND INSTRUMENTS Remove backhoe from transport position (mechanical) Start the machine. Place the direction control lever in NEUTRAL posi- tion. If applicable, place gearshift control lever in the NEU- TRAL position. Turn the seat into the backhoe operation position. Lower the stabilizers to the ground so that the rear tires are just off the ground.
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  3 — CONTROLS AND INSTRUMENTS Remove backhoe from transport position (hydraulically) 1. Start the machine. 2. Place the direction control lever in NEUTRAL position. 3. If applicable, place gearshift control lever in the NEU- TRAL position. 4. Turn the seat into the backhoe operation position. 5.
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  3 — CONTROLS AND INSTRUMENTS Backhoe attachment mechanical controls version WARNING Unexpected machine movement! Before you use the backhoe attachment, make sure that the machine is resting on the stabilizers. Failure to comply could result in death or serious injury. W1326A Stabilizer mechanical controls Left-hand stabilizer left-hand control lever…
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  3 — CONTROLS AND INSTRUMENTS Attachment mechanical controls These control levers are used to operate the backhoe attachment. The speed of movement of each control depends on the angle to which the lever is tilted. In the intermediate position, two movements can be obtained simultaneously. Four backhoe attachment control configurations exist, depending on the country concerned: •…
• Page 123
  3 — CONTROLS AND INSTRUMENTS LEEN11T0002HA NOTE: The functions of the controls are the same for both the overlapping cylinder boom and the in-line cylinder boom. 3-61…
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  3 — CONTROLS AND INSTRUMENTS ISO configuration Backhoe dipper and backhoe attachment swing left-hand control lever This lever has five positions: Position 0: Neutral/hold. This position enables the attach- ment movement to be stopped. As soon as the lever is released, it automatically returns to the neutral position 0 and the attachment remains in the position where it was when movement stopped.
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  3 — CONTROLS AND INSTRUMENTS LEEN11T0003HA NOTE: The functions of the controls are the same for both the overlapping cylinder boom and the in-line cylinder boom. 3-63…
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  3 — CONTROLS AND INSTRUMENTS Four-lever pattern configuration Lever (1) for dipper This lever has three positions: Position 0: Neutral/hold. This position enables the attach- ment movement to be stopped. As soon as the lever is released, it automatically returns to the neutral position 0 and the attachment remains in the position where it was when movement stopped.
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  3 — CONTROLS AND INSTRUMENTS LEEN11T0004HA NOTE: The functions of the controls are the same for both the overlapping cylinder boom and the in-line cylinder boom. 3-65…
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  3 — CONTROLS AND INSTRUMENTS Cross-pattern configuration Backhoe boom and backhoe attachment swing left-hand control lever This lever has five positions: Position 0: Neutral/hold. This position enables the attach- ment movement to be stopped. As soon as the lever is released, it automatically returns to the neutral position 0 and the attachment remains in the position where it was when movement stopped.
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  3 — CONTROLS AND INSTRUMENTS LEEN11T0005HA NOTE: The functions of the controls are the same for both the overlapping cylinder boom and the in-line cylinder boom. 3-67…
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  3 — CONTROLS AND INSTRUMENTS Telescopic dipper mechanical control pedal (if fitted) This pedal (A) has three positions: Position 0: Neutral. This position enables the movement of the telescopic dipper to be stopped. This position is selected automatically, as soon as the pedal is released. Position 1: The telescopic dipper extends.
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  3 — CONTROLS AND INSTRUMENTS Locking the backhoe attachment mechanical controls (Specific to certain countries) The pin (1) located in front of the stabilizer control levers, is used to lock the backhoe attachment controls. LEEN11T0316AA To lock the controls, remove the pin from its housing and install it in the specially provided hole in the console.
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  3 — CONTROLS AND INSTRUMENTS Backhoe attachment hydraulic controls version LEEN11T0019FA Control enable switch: Telescopic dipper controls (Proportional controls): • When set to ON (control lamp on), this switch al- • Press the right-hand button to extend the tele- lows enabling all hydraulic controls of the backhoe scopic dipper.
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  3 — CONTROLS AND INSTRUMENTS Control enable switch This control is located on the right-hand control lever. This switch has three positions: • Position OFF: (Lamp off) All controls will deactivate; • Position 1: By pressing the upper side (lamp off), the stabilizers will activate;…
• Page 134
  3 — CONTROLS AND INSTRUMENTS Backhoe attachment hydraulic controls Standard configuration Backhoe boom and backhoe attachment swing left-hand hydraulic control lever This hydraulic control lever has five positions: Position 0: Neutral/hold. This position enables the attach- ment movement to be stopped. As soon as the hydraulic control lever is released, it automatically returns to the neutral position 0 and the attachment remains in the po- sition where it was when movement stopped.
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  3 — CONTROLS AND INSTRUMENTS Stabilizer hydraulic controls WARNING Unexpected machine movement! Before you use the backhoe attachment, make sure that the machine is resting on the stabi- lizers. Failure to comply could result in death or se- rious injury. W1326A These controls are located on the left-hand hydraulic con- trol lever and may be operated independently or simulta-…
• Page 136
  3 — CONTROLS AND INSTRUMENTS Auto-up feature (Center pivot version) (Optional) Position 3 when the levers are momentarily pulled back to this position and then released, they return to the neu- tral position and the stabilizers automatically rise to road travel position, thereby leaving your hand free for other duties.
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  3 — CONTROLS AND INSTRUMENTS Auxiliary bidirectional controls (If fitted) Press and hold the left-hand button (1) to let the oil flow out of the left-hand side of the boom. Press and hold the left-hand button (2) to let the oil flow out of the right-hand side of the boom.
• Page 138
  3 — CONTROLS AND INSTRUMENTS CLIMATE CONTROLS Heating and air conditioning controls The Heating, Ventilation, and Air-Conditioning (HVAC) controls are located on the right-hand side of the cab (opera- tor’s seat in loader attachment position). Ventilation controls NOTE: Your machine may be equipped with either one of the control panels.
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  3 — CONTROLS AND INSTRUMENTS Air recirculation with lever (if equipped) The air recirculation control lever (1) is on the front right-hand side of the seat base. • Move the lever (1) to position (3). This will recirculate the air inside the cab. Minimal air is pulled in from the outside.
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  3 — CONTROLS AND INSTRUMENTS Heating It is necessary to open the heater shut-off valve (1) located on the right-hand side of the engine. NOTE: In order to use the cab heater, the heater valve must be in the open position. Close this valve when the ambient temperatures increase or the operator’s prefer- ence does not require heat inside the cab.
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  3 — CONTROLS AND INSTRUMENTS Air-Conditioning system (Optional) WARNING Explosion hazard! Air-conditioning refrigerant boils at -12 °C (10 °F)! -NEVER expose any part of the air-conditioning system to a direct flame or excessive heat. -NEVER disconnect or disassemble any part of the air-conditioning system. Discharging refrigerant gas into the atmosphere is illegal in many countries.
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  3 — CONTROLS AND INSTRUMENTS Climate controls with Air-Conditioning (A/C) (optional) Activate the Air-Conditioning system with controls shown: 1. Start the machine. 2. Turn the fan control knob (3) to one of the three fan speed settings. 3. Make sure that the heater control knob (1) is in the OFF position 0, otherwise both the heater and A/C systems will be ON.
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  3 — CONTROLS AND INSTRUMENTS Cab air louvers Air flow diffusers are connected to the heater system and receive air from the blower, to direct warm or cold air onto the windshield and side windows or to the cab interior as required.
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  3 — CONTROLS AND INSTRUMENTS 3-82…
• Page 145
  Make sure you know how to evacuate the machine (emer- Carry out the daily maintenance operations. gency exit via the right-hand door) in case exit through the left-hand door is impossible. Walk round the machine, look for any leaks and inspect the hoses.
• Page 146
  Stop or slow down the machine until normal visibility is Start the engine taking into account weather conditions. restored. Regularly check the hour meter in the tachometer (580T) If there is any operating problem, immediately lower the or on the side instrument display (580ST / 590ST / 695ST) loader equipment to the ground, engage the parking to ensure servicing intervals are observed.
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  4 — OPERATING INSTRUCTIONS Holes, obstacles, debris and other hazards in the work- Electrical cables, gas pipes, water pipes or other under- ing area can cause serious physical injury. Always walk ground installations can cause serious physical injury. around and identify all possible hazards before operating Do not work close to live overhead electric lines with- the machine in a new working area.
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  4 — OPERATING INSTRUCTIONS STARTING THE UNIT Starting the engine WARNING Avoid injury! Read and follow the instructions in this manual. Failure to comply could result in death or serious injury. W1212A NOTE: The instruments represented may not exactly correspond to the instruments on your machine. To correctly perform the starting procedure, follow the safety precautions mentioned in this manual.
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  4 — OPERATING INSTRUCTIONS Turn the starter switch key to the ON position. All lamps turn on and the instrument buzzer sound for 5 s. After- wards, the lamps turn off and only lamp (5) remains on. The gauges (6) and (7) set to position. Press the accelerator pedal down about a quarter of the way.
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  4 — OPERATING INSTRUCTIONS Assisted starting (Jump-starting) DANGER Explosion hazard! When jump-starting the machine, connect and disconnect the jumper cables as instructed in this man- ual. Make sure no persons are near the connecting points before starting the engine. Start the engine from the operator’s seat.
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  3. If warning lamps do not turn on, the battery is defec- tive, install a functional battery before jump-starting. NOTICE: In this case the machine must not be started, as the alternator would then be damaged. Assisted starting connections 1.
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  4 — OPERATING INSTRUCTIONS Starting the engine – At low temperatures with “grid heater” (Optional) This starting system activates when the ambient temper- ature is lower than 5 °C 41 °F. NOTE: In very cold starting conditions (starting below -15 °C (5 °F)) the engine controller will limit the engine speed to a maximum of 1200 RPM to prevent damage to the engine.
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  4 — OPERATING INSTRUCTIONS Starting the engine — At temperatures below –18°C (–0.4°F) (Optional) WARNING Electrical shock hazard! NEVER use an ungrounded or inadequate extension cord. Always use a functional (three-wire), grounded extension cord rated for the appropriate voltage and current (15 A), with circuit protection of either a standard circuit breaker or a Ground Fault Circuit Interrupter (GFCI).
• Page 154
  4 — OPERATING INSTRUCTIONS Anti-theft protection Coded anti-theft switch (Optional) To prevent any risk of theft or unauthorised use of your machine, it can be equipped with an (optional) anti-start system. Starting the engine is only possible when using a custom electronic key (1).
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  4 — OPERATING INSTRUCTIONS STOPPING THE UNIT Stopping the engine Check that the direction-of-travel control lever (1) is in the neutral position. (Power shuttle) Place the gearshift lever (2) in neutral po- sition. Raise the parking brake lever (3). NOTE: (Power shuttle) The audible warning device will sound if the parking brake lever is raised while the direc- tion-of-travel lever is not in the neutral position.
• Page 156
  NOTE: After road travel, remove all road safety devices before carrying out any job site travel. 1. Make sure that the engine accelerator lever/knob (1), (2) (if available) is in low idle position. (1) 580T (2) 580ST, 590ST, 695ST LEIL12TLB0002AA LEEN11T0149AA 2.
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  4 — OPERATING INSTRUCTIONS 5. Check that the direction-of-travel lever (4) is in neutral position. 6. Start the engine. 7. Raise the loader attachment about 20 cm (7.8 in) off the ground. 8. Choose the type of steering and traction necessary to suit the terrain.
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  4 — OPERATING INSTRUCTIONS 2WD or 4WD Machines with or without four wheel drive should not be allowed to exceed 40 km/h (24.8 mph) WARNING Loss of control hazard! Machines with four-wheel drive engaged or disengaged should not exceed 50 km/h (31 mph) where permitted.
• Page 159
  4 — OPERATING INSTRUCTIONS Steer selection (4WS) To select the type of steering required, turn the switch to the corresponding position. The lamp corresponding to the position will begin flashing on the front instrument. Turn the steering wheel to the right and then to the left and the lamp will remain on permanently.
• Page 160
  4 — OPERATING INSTRUCTIONS Crab steer (The 4 wheels all steer in the same direction). Switch in position (3). Turn the switch to the right. The machine will travel to the right or the left, in a straight line and at an angle of up to 15 degrees to the right or left of the straight ahead direction.
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  — at the beginning of each working day; — at least once a day; — in case of difficulty in steering; — after travelling on a public highway for 24 km/h (15 mph) or more in 2 wheel steer drive.
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  4 — OPERATING INSTRUCTIONS Differential lock button NOTICE: Never use the differential lock during road travel. The differential lock gives equal power to both rear wheels. It is particularly useful when the wheels have insufficient grip, as in the following cases. When the machine is stuck Make sure that the rear wheels are not turning.
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  4 — OPERATING INSTRUCTIONS PARKING THE UNIT Parking the machine When parking the machine, some precautions are neces- sary. Move the machine to a level and firm ground, away from any soft ground, excavations or poorly shored cavity. Lower the loader attachment to the ground. Use the locking pin (if provided) to lock the loader attach- ment controls.
• Page 164
  4 — OPERATING INSTRUCTIONS 4-20…
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  5 — TRANSPORT OPERATIONS 5 — TRANSPORT OPERATIONS###_5_### ROAD TRANSPORT Requirements for road travel NOTE: Some components may not match your machine. (Specific to certain countries) Install all the mechanical locking systems in compliance with legal requirements. Make sure your machine is in conformance with local legislation. See figure 1.
• Page 166
  5 — TRANSPORT OPERATIONS RAIL14TLB1181GA…
• Page 167
  5 — TRANSPORT OPERATIONS Precautions for road travel NOTICE: Before traveling on the road, make sure that the load on each axle, depending on the machine configura- tion, conforms to the road traffic regulations of the country concerned. WARNING Avoid injury! Before starting the engine, securely fasten the seat belt.
• Page 168
  5 — TRANSPORT OPERATIONS PREPARING FOR ROAD TRANSPORT Preparing the machine for road travel 1. Make sure that the engine accelerator knob/lever is in idle position. (1) 580T (1) 580ST, 590ST, 695ST LEIL12TLB0002AA LEEN11T0149AA 2. Place all transmission controls in the NEUTRAL posi- tion.
• Page 169
  11. If applicable, place the pin (1) in the dipper lock posi- tion. NOTE: Figure A applies to models 580T/580ST with overlapping cylinder boom, 590ST, and 695ST. Fig- ure B applies to models 580T/580ST with in-line cylin- der boom. LEEN11T0143AA 12. Retract the backhoe bucket.
• Page 170
  5 — TRANSPORT OPERATIONS Mechanical transport lock 12. Lock the backhoe attachment: A. Press the button on the backhoe transport lock lever (1) and move it backward to engage the boom lock B. Retract the boom arm until the transport lock (2) en- gages.
• Page 171
  (2) to the bucket. NOTE: Figure A applies to models 580T/580ST with overlapping cylinder boom, 590ST, and 695ST. Fig- ure B applies to models 580T/580ST with in-line cylin- der boom. 17. Clean the licence plates (1) if necessary. 18. Lock the stabilizers in the up position.
• Page 172
  5 — TRANSPORT OPERATIONS 20. Correctly adjust the rearview mirrors (1). LEEN11T0128AA 21. (Specific to certain countries) install the rotating bea- con (1) on the cab roof, then connect the relative ca- ble and operate the switch. 22. If applicable, make sure that the doors are properly closed.
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  5 — TRANSPORT OPERATIONS 27. (Specific to certain countries) lock the loader attach- ment controls with the relevant locking pin (1). MOLI12LBB0234AB 28. If applicable, disengage the Four-Wheel Drive (4WD). LEEN11T0134AA_1 29. Machines with Power shuttle transmission. A. Press the transmission disconnect button (1) and then place the gearshift lever (2) in first gear.
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  5 — TRANSPORT OPERATIONS 30. Disengage the parking brake. LEEN11T0137AA 31. Position the direction-of-travel control lever (1) for- wards. LEEN11T0138AA 32. Release the brake pedals and adjust the travel speed by means of the accelerator pedal (1). 33. Shift gears as necessary. NOTE: Monitor all gauges and indicator/warning lamps frequently.
• Page 175
  5 — TRANSPORT OPERATIONS SHIPPING TRANSPORT Machine transport (on a trailer) WARNING Transport hazard! The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery. Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.
• Page 176
  Failure to comply could result in death or serious injury. W0259A NOTE: The instruments represented may not exactly correspond to the instruments on your machine. Tow the machine only in case of failure. Make sure that it can be towed without causing further damage.
• Page 177
  5 — TRANSPORT OPERATIONS 7. (Power shuttle) Place the gearshift lever (2) in neutral position. LEEN11T0203AA 7. (Powershift) Place the gearshift lever (3) in neutral po- sition. LEEN11T0204AA 8. If the engine is running, make sure the 4WD is disen- gaged.
• Page 178
  5 — TRANSPORT OPERATIONS 12. For towing purposes, “Road” type steering (1) must be selected. LEEN11T0206AA 5-14…
• Page 179
  6 — WORKING OPERATIONS 6 — WORKING OPERATIONS###_6_### GENERAL INFORMATION Operating the machine in cold weather Fuel Refill the fuel tank with ultra low sulfur fuel only after each working day to prevent the formation of condensation and the entry of water into the fuel system. To prevent the formation of crystals at -2 °C (-28.4 °F) use a low temperature fuel or mix a protective fluid with your fuel.
• Page 180
  6 — WORKING OPERATIONS Operating the machine in hot weather and high altitudes Air density decreases as altitude or ambient temperature increases. As a result of this, the engine’s maximum output, quality of exhaust gas, temperature level and, in extreme cases, starting behaviour, are impaired.
• Page 181
  6 — WORKING OPERATIONS Operating the machine in water WARNING Loss of control hazard! If the machine has to be operated in water, make sure of the following: 1. The bed of the stream or stretch of water can support the weight of the machine. 2.
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  6 — WORKING OPERATIONS Lifting the machine NOTICE: Before lifting the machine, it is essential to place the backhoe attachment in the road travel position. The hooking points (1) for the machine are shown by de- cals (2). NOTICE: never use any other hooking points than those shown by the decals.
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  6 — WORKING OPERATIONS LOADER ATTACHMENT Organizing the job site Use the shortest possible work cycles. The location pro- vided for the trucks is an all important element. Spend a little time leveling the work area. A smooth working surface facilitates the work of the machine and moving and parking the trucks.
• Page 184
  6 — WORKING OPERATIONS Transmission disconnect button WARNING Loss of control hazard! Machines with four-wheel drive engaged or disengaged should not exceed 50 km/h (31 mph) where permitted. Over speeding by towing or coasting downhill with clutch depressed or transmission in neutral may cause loss of control, personal injury to the operator or bystanders, or mechanical failure.
• Page 185
  6 — WORKING OPERATIONS Operating the loader attachment The following instructions do not cover all possible condi- tions of use of the loader attachment. They only constitute basic information to enable the machine to be operated correctly. NOTICE: before operating at temperatures below -1 °C (30.2 °F), operate the engine for approximately 15 min at a speed below 1200 RPM to warm the oil up to the normal operating temperature.
• Page 186
  6 — WORKING OPERATIONS When the loader has entered the pile, press down the transmission disconnect button, allow the control lever to move backwards and then simultaneously operate the controls to lift and roll back the bucket. Lift and roll-back of the bucket will increase efficiency as a level bucket throughout the lifting cycle resists bucket lift and increases break away effort.
• Page 187
  6 — WORKING OPERATIONS Raise the loader high enough to clear any obstruction prior to dumping the load. After the bucket is dumped, back away while lowering and leveling the bucket, using the return-to-dig feature if re- quired. During hard surface operation, place the loader attach- ment lever in “float”…
• Page 188
  6 — WORKING OPERATIONS To backfill a trench efficiently it is necessary to move the maximum amount of soil without losing speed. If a “stall” occurs downshift or reduce the depth of cut. If the machine is not working at capacity in the gear se- lected, increase the depth of cut.
• Page 189
  Located on the left-hand side of the loader attachment, this safety strut enables the loader attachment to be locked in the raised position for maintenance or servicing the unit. Two-Wheel Steer (2WS) machines (580T, 580ST, and 590ST) Engage the loader arm support strut: 1.
• Page 190
  6 — WORKING OPERATIONS 4. Remove the strut (3) from the attachment and install the pin (1) and the split pin (2) back into the holes in the strut. 5. Start the engine and lower the loader attachment. MOLI12LBB0263AB Four-Wheel Steer (4WS) machines (695ST) Engage the loader arm support strut: 1.
• Page 191
  6 — WORKING OPERATIONS 4. Install the safety strut (2) in the storage position on the loader arm by means of the split pins (1). 5. Start the engine and lower the loader attachment. MOLI12LBB0264AB 6-13…
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  6 — WORKING OPERATIONS Loader bucket — Removal 1. Move the machine to a level and firm ground. 2. Lower the bucket to the ground in dump position (tilted completely forward). 3. Stop the engine and remove the starter switch key. 4.
• Page 193
  6 — WORKING OPERATIONS Loader bucket — Installation Make sure all bushings are completely clean. Remove any dirt or foreign matter, if necessary. Start the engine. Use the attachment controls to engage the attachment between the bucket lugs. Reinstall the arm/bucket pins (1) and then install the rele- vant retaining pins and rings.
• Page 194
  6 — WORKING OPERATIONS Loader bucket with forks (Optional) WARNING Avoid injury and/or machine damage! When not in use, securely retain the forks in their proper storage position with the pins and split pins. Failure to comply could result in death or serious injury. W1330A NOTICE: The forks are heavy, so use great care when swinging them into their working and stowage position.
• Page 195
  6 — WORKING OPERATIONS 6. Reinstall the pin (1) and the safety pin into their hous- ing. NOTE: If necessary, slide the fork to the side to bring it into its housing. 7. Repeat the same operations for the other fork. NOTICE: The forks must be securely retained in their proper storage position using the pins and split pins pro- vided for this purpose.
• Page 196
  The device can be used exclusively to lift parts not anchored to the ground. Never use it for towing, uprooting or tearing operations. In any case, comply with the current regulations in force as regards checking these devices (not supplied with the machine).
• Page 197
  6 — WORKING OPERATIONS Check that the “Load lifting chart” of reference corre- sponds exactly with the type of machine and attachment used. It is essential that the values defined in the “Load lifting chart” are observed. Use the controls gradually so as to move the attachment accurately.
• Page 198
  6 — WORKING OPERATIONS Maximum lifting loads with forks equipped) on loader bucket CAUTION Equipment failure could cause accident or in- jury! Never exceed the maximum safe working load of the loader. Failure to comply could result in minor or moderate injury.
• Page 199
  6 — WORKING OPERATIONS BACKHOE ATTACHMENT Backhoe attachment WARNING Avoid injury! Read and follow the instructions in this manual. Failure to comply could result in death or serious injury. W1212A The following instructions do not cover all possible condi- tions of use of the backhoe attachment. They only consti- tute basic information to enable the machine to be oper- ated correctly.
• Page 200
  6 — WORKING OPERATIONS Setting the backhoe attachment in working position WARNING Avoid injury! Operate controls only when seated in the operator’s seat. Failure to comply could result in death or serious injury. W0956A WARNING Hazard to bystanders! Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc.
• Page 201
  6 — WORKING OPERATIONS 6. Make sure the “auto ride control” system (1) (if fitted) is turned off and that the switch lamp is not alight. 7. Start the engine. 8. Press down on the ground with the bucket until the front wheels are no longer supporting the weight of the machine.
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  6 — WORKING OPERATIONS Mechanical transport unlock A. Press the button on the backhoe transport control lever (2) and move forward to disengage the boom. B. Retract the boom arm until the transport lock (2) en- gages. NOTICE: Do not attempt to use the backhoe attachment with the boom in the transport position, as this could dam- age the locking system.
• Page 203
  When using the telescopic dipper (if fitted) make sure that the pin is placed in unlocking position. NOTE: Figure A applies to models 580T/580ST with over- lapping cylinder boom, 590ST, and 695ST. Figure B ap- plies to models 580T/580ST with in-line cylinder boom.
• Page 204
  6 — WORKING OPERATIONS Backhoe attachment (Side shift version) To dig alongside a building or fence, etc., it is possible to shift the backhoe attachment sideways to the right-hand side or the left-hand side. Mechanical handling 1. Place the backhoe attachment to the left if you want to shift the attachment to the right, or place it to the right if you want to shift it to the left, then place the attachment on the ground.
• Page 205
  6 — WORKING OPERATIONS Hydraulic handling 1. Press the backhoe attachment side shift unlocking switch (1). The switch lamp turns on (ON position). A. Version with mechanical engines B. Version with electronic engines LEEN11T0175AA 2. For handling, press: • the button (2) side with the symbol to move the back- hoe attachment to the left-hand side of the track.
• Page 206
  6 — WORKING OPERATIONS Operating the backhoe attachment Digging method RCPH10TLB004GAF • (1) Correct bucket position. • (2) Incorrect bucket position: The backhoe bucket will dig in and cause a stall. • (3) Incorrect bucket position: The bucket is pushed upwards. This will also increase the cycle time. •…
• Page 207
  6 — WORKING OPERATIONS Filling the backhoe bucket 1. Fill the backhoe bucket by maneuvering the dipper. Keep the bottom of the backhoe bucket parallel to the cut. The backhoe bucket teeth and blade must cut the ground like the blade of a knife. The depth of dig varies depending on the type of material.
• Page 208
  2. When you use the hydraulic breaker, make sure that the telescopic dipper is retracted and the pin is in work- ing position (1). NOTE: Figure A applies to models 580T/580ST with overlapping cylinder boom, 590ST, and 695ST. Figure B applies to models 580T/580ST with in-line cylinder boom.
• Page 209
  6 — WORKING OPERATIONS Trenching Trenching is the most basic backhoe excavating opera- tion. Other digging operations are merely variations of this ba- sic function (filling the bucket, dumping the bucket and moving the machine forward). While trenching, it is generally important to maintain a level trench bottom.
• Page 210
  6 — WORKING OPERATIONS To finish the far wall on a straight-walled excavation crowd out the bucket while forcing the bucket down the excava- tion from the boom. To finish the rear wall crowd in the bucket, while lifting with the boom, keeping the edges of the bucket horizontal.
• Page 211
  6 — WORKING OPERATIONS Backhoe bucket — Removal Mechanical coupler NOTE: Only applicable to models with an overlapping cylinder boom. 1. Move the machine to level and firm ground. 2. Lower the stabilizers until they are resting on the ground. 3.
• Page 212
  6 — WORKING OPERATIONS Straight links coupler NOTE: Only applicable to model 580T/580ST with an in-line cylinder boom. Move the machine to a level and firm ground. Lower the stabilizers and place the bucket on the ground. Stop the engine and remove the starter switch key.
• Page 213
  6 — WORKING OPERATIONS Backhoe bucket — Installation Mechanical coupler NOTE: Only applicable to models with an overlapping cylinder boom. 1. Start the engine. 2. Move the machine so that you can easily view and access the bucket with the backhoe. 3.
• Page 214
  6 — WORKING OPERATIONS Straight links coupler NOTE: Only applicable to model 580T/580ST with an in-line cylinder boom. 1. Move the machine so that you can easily view and access the bucket with the backhoe. 2. Lower the stabilizers. 3. Insert the end of the dipper into the bucket pivot point (2).
• Page 215
  6 — WORKING OPERATIONS Ballasting Tire liquid ballasting Tire size Water Calcium chloride Tire total weight 12.5/80-18 89 L (23.5 US gal) 53 kg (117 lb) 142 kg (313 lb) 16.9-28 227 L (60.0 US gal) 136 kg (300 lb) 363 kg (800 lb) 18.4-26 236 L (62.3 US gal)
• Page 216
  6 — WORKING OPERATIONS Weighting limitations Where additional stability during operation of the back- hoe is required liquid ballast can be added to the tires, as above table. Because special equipment is required to fill the tires it is recommended that this be carried out by your Dealer. NOTICE: Only add the quantity of ballast necessary to ensure the correct stability.
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  LEEN11T0193AA_1 NOTE: The load capacity of the tires may be lower than the load capacity of the front axle; if this is the case, the lower value of the two must be used. Four wheel drive (4WD) front axle maximum permissible…
• Page 218
  NOTE: The load capacity of the tires may be lower than the load capacity of the front axle; if this is the case, the lower value of the two must be used.
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  The device can be used exclusively to lift parts not anchored to the ground. Never use it for towing, uprooting or tearing operations. In any case, comply with the current regulations in force as regards checking these devices (not supplied with the machine).
• Page 220
  6 — WORKING OPERATIONS 3. Install a clevis hook in the lift eye. Ensure the clevis hook is certified to lift the weight of the load. NOTICE: Make sure that the clevis hook will not and does not get caught in the linkage. Remove the clevis hook when lifting is complete.
• Page 221
  6 — WORKING OPERATIONS If applicable, all machines with side-shift capabilities must hydraulically lock the movement of the side shift carriage. See 6-26. 10. Connect a hand line to the load before you start. Make sure that the worker holding the hand line is away from the load.
• Page 222
  6 — WORKING OPERATIONS 6-44…
• Page 223
  CASE AKCELA Wheel reduction gear (each) 1.3 l (0.34 US gal) TRANSAXLE FLUID MAT 3510 80W-140 REAR AXLE (2WS) Differential 580T-580ST 15.5 l (4.09 US gal) CASE AKCELA 590ST-695ST 17 l (4.5 US gal) TRANSAXLE FLUID 80W-140 REAR AXLE (4WS) Differential 11 l (2.90 US gal)
• Page 224
  MODELS QUANTITY AND APPLICATION fications TIONAL Spec- ifications As required TELESCOPIC DIPPER NLGI 2 CASE AKCELA 251H 251 H EP-M EP MULTI-PURPOSE GREASE AIR CONDITIONING 240 cm³ (14.6 in³) COMPRESSOR PAG SP20 Fuel Use diesel fuel suitable for the ambient temperature con- ditions ( ASTM D975).
• Page 225
  In case only summer fuel is available and temperature is below 0 °C, fuel can be mixed with oil in the percentages reported in the diagram anyway, in any case up to a max- imum of 60 %. Caption:…
• Page 226
  7 — MAINTENANCE Fuel tank WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury. W0099A The fuel tank (1) is located on the left-hand side of the machine, under the cab.
• Page 227
  Straight Vegetable Oil (SVO), or more generally unrefined veg- Specifications for diesel fuel and biodiesel etable oils as motor fuel at any blend in any CASE fuel CONSTRUCTION product. The following standards apply to diesel fuel…
• Page 228
  7 — MAINTENANCE equipment you fit to a CASE CONSTRUCTION machine fuel supplier and/or yourself to ensure the right type of that is found to have run with blend of NON-APPROVED fuel and blend is delivered and used. fuel (fuel that does not fulfill the requirements of ASTM D6751 or EN14214).
• Page 229
  7 — MAINTENANCE Hydraulic oil For the first filling, the Manufacturer uses AKCELA NEX- PLORE oil. Hydraulic oil is not water-soluble; this can cause the for- mation of condensation water in the hydraulic oil tank. Therefore, periodically drain condensation water, espe- cially after the machine has been left unused for a long time.
• Page 230
  It must be disposed of as any other exhaust oil. In case the hydraulic oil is released to the environment, in- form the machine’s owner and the competent authorities.
• Page 231
  Depending on the date of manufacture, your cooling system may be equipped with conventional ethylene glycol coolant such as CASE AKCELA PREMIUM ANTI-FREEZE or an Organic Acid Technology (OAT) coolant solution such as CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT. You can easily identify CASE AKCELA ACTIFULL™…
• Page 232
  7 — MAINTENANCE You may notice the older version of the OAT decal (CNH Industrial part number 47488993) on some applications. Definitions Conventional coolant: A coolant that relies on inorganic inhibitors such as sil- icates, nitrites, and phosphates for corrosion and cavi- tation protection.
• Page 233
  7 — MAINTENANCE Safety instructions WARNING Improper operation or service of this machine can result in an accident. If you do not understand a maintenance procedure, or doubt your ability to perform a maintenance procedure correctly, see your authorized dealer. Failure to comply could result in death or serious injury.
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  7 — MAINTENANCE Machine safety Before performing any maintenance or repair operation, make sure the machine is in safe condition. Move the machine to a level and firm ground, away from any soft ground, excavations or poorly shored cavity. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position.
• Page 235
  HOURMETER Observe the maintenance intervals by daily consulting the work hours displayed by the hourmeter located in the side instrument. 580T The hours are displayed by the hourmeter (1) located in the bottom side of the tachometer (2) LEEN11T0178AA 580ST / 590ST / 695ST The hours are shown on the display (1) located in the side instrument.
• Page 236
  7 — MAINTENANCE INTERVALS Servicing and inspection intervals are variable. All operations are scheduled on the following basis: • every 10 hours or once a day, whichever comes first; • every 50 hours or once a week, whichever comes first; •…
• Page 237
  Fuel prefilter Every 1000 hours Machine inspection and cleaning 7-70 Fire extinguisher 7-71 Engine — valve clearance check (580T) 7-72 Engine — valve clearance check (580ST / 590ST / 695ST) 7-73 7-74 Engine — breather filter replacement Air filter elements — replacement…
• Page 238
  7 — MAINTENANCE Drain fluid Replace Cleaning Change fluid Grease Bleed Check Adjust Maintenance action Page no. 7-89 Brake pedal lever — Greasing Hydraulic oil filter 7-90 Hydraulic oil 7-92 Hydraulic cylinders 7-94 Alternator 7-95 Every 2000 hours Engine coolant 7-96 As required Drive belt — replacement…
• Page 239
  7 — MAINTENANCE Every 10 hours Checks at start-up and before each workshift (10 hours) Machine — General inspection Before using the machine, it is recommended to per- form a general inspection. Externally check the machine and its working attach- ments, checking for possible breaks or damage of the components or the structure.
• Page 240
  7 — MAINTENANCE Drive belts — check 1. Move the machine to a level and firm ground. 2. Raise the loader attachment and install the safety sup- port strut. 3. Place the backhoe attachment in the road travel posi- tion or rest it on the ground. 4.
• Page 241
  7 — MAINTENANCE Hydraulic hoses, tubes, and fittings WARNING Hot liquid under pressure! If leaks are detected in the hydraulic hoses, tubes, or fittings during the inspection, carry out the following before you perform any maintenance activities: 1. Stop the engine. 2.
• Page 242
  7 — MAINTENANCE Engine oil level 1. Move the machine to a level and firm ground. 2. Raise the loader attachment and install the safety sup- port strut. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 243
  7 — MAINTENANCE Oil specification and capacity Use CASE AKCELA UNITEK 10W-40 Engine oil SAE 10W40, MAT3521 engine oil or an oil meeting the fol- lowing specification: • API CH-4 • ACEA E5 NOTE: A higher quality oil is accepted.
• Page 244
  De- viation from the prescribed oil specification may lead to se- vere damage and void warranty. Use CASE AKCELA NEXPLORE™ FLUID, MAT 3525 or an oil meeting the following specification: • API GL-4 •…
• Page 245
  This is an oil with a high viscosity index, which means that the oil remains fluid at low temperatures. Only for machine that operate in hot environments, CASE AKCELA AW HYDRAULIC FLUID 68 HV ( MAT 3508) hydraulic oil or an oil meeting the following spec- ification is recommended: •…
• Page 246
  7 — MAINTENANCE Fuel tank — level WARNING Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. Failure to comply could result in death or serious injury.
• Page 247
  7 — MAINTENANCE Fuel tank capacity: 145 L (38.30 US gal) (2WS) 124 L (32.76 US gal) (4WS) 7-25…
• Page 248
  You can use a refractometer to check the concentration level. Supplemental Coolant Additives (SCA) should not be used when using CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT. 1. Move the machine to a level and firm ground.
• Page 249
  NOTICE: The windshield wiper motor is gravity-fed. Do not remove the rubber tube as damage can be caused if liquid gets into the motor. LEEN11T0358AA Fluid specification Use T SC35 or a windscreen UTELA ROFESSIONAL washer approved by CASE CONSTRUCTION. 7-27…
• Page 250
  7 — MAINTENANCE Check wheels and tires CHECK WHEELS AND TIRES 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4.
• Page 251
  Number of grease fittings: 26 LEEN11T0365AA Backhoe attachment (Side-shift) Number of grease fittings: 24 NOTE: 580ST with optional backhoe configuration, 590ST, and 695ST. LEEN11T0366AA Backhoe attachment (Side-shift) Number of grease fittings: 24 NOTE: 580T/580ST with standard backhoe configuration. RAIL15TLB0535AA 7-29…
• Page 252
  7 — MAINTENANCE Backhoe attachment (Center pivot) Number of grease fittings: 30 LEEN11T0367AA Grease specifications Use CASE AKCELA MOLY GREASE ( MAT 3550) or a grease which meets the following standard: • NLGI 2 NOTE: T 251H, GR-9 UTELA ULTI…
• Page 253
  7 — MAINTENANCE Every 50 hours Fuel pre-filter — draining condensation (580ST / 590ST / 695ST) WARNING Fire hazard! Avoid injury and/or machine damage! During maintenance activities, make sure that the high-pressure fuel lines are not damaged. A fuel leak from the high-pressure fuel lines can cause an accident and/or serious personal injury. If the fuel lines are damaged, contact your dealer immediately.
• Page 254
  • Irregular wear and shortened life 2. An excessive pressure determines a higher sensitive- ness to damage in case of shocks and, in extreme con- ditions, the rim could get deformed or the tire may burst. NOTICE: The tire inflating pressure varies according to the load weighing on the axles.
• Page 255
  7 — MAINTENANCE Inflating procedure 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 256
  7 — MAINTENANCE 6 kg 0 kg 0 kg 8 kg 0 kg 16.9-30 (548 (601 (659 (707 (745 0 lb) 8 lb) 1 lb) 2 lb) 1 lb) 0 kg 0 kg 0 kg 0 kg 4 kg 0 kg 0 kg 0 kg 0 kg…
• Page 257
  • Though this refrigerant is nonflammable, nonexplo- sive, nontoxic, nonirritating, tasteless and colorless, it is necessary to take some safety precautions. • Avoid any contact with the refrigerant. In case of skin contact with the refrigerant, immediately treat the skin.
• Page 258
  7 — MAINTENANCE Door hinges Number of grease fittings (1): 4 LEEN11T0373AA Grease specifications Use CASE AKCELA MOLY GREASE( MAT 3550) or a grease which meets the following standard: • NLGI 2 NOTE: T 251H, GR-9 UTELA ULTI PURPOSE GREASE can also be used.
• Page 259
  7 — MAINTENANCE Working attachments NOTICE: Before applying new grease on the sliding surfaces, clean and remove all dirt accumulations and foreign bodies. Rails — Greasing Telescopic dipper rails Rails (1): 2 LEEN11T0374AA Side shift carriage rails (side shift machines) Rails (2): 2 LEEN11T0374AA Stabilizer slipper rails…
• Page 260
  7 — MAINTENANCE Stabilizers clearance check (Side shift machines) 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the direction-of-travel lever and gearshift lever in neutral position. 4. Immobilize the machine with the parking brake. 5.
• Page 261
  7 — MAINTENANCE Every 250 hours Cab protection system This section provides information about Roll Over Pro- tective Structure (ROPS) and Falling Objects Protective Structure (FOPS). Always adhere to the safety precautions related to the Cab protections systems listed below: •…
• Page 262
  NOTE: For your safety, the machine cab has been de- signed to prevent flame propagation and to limit combus- tions in case of fire. The machine cab complies to Euro- pean standard ISO 3795. The Loader has a ROPS/FOPS sign showing the cer- tification of the ROPS/FOPS, gross weight, approval, regulation, and model number of the machine.
• Page 263
  8. Check for cracks, rust, or holes in the ROPS and ROPS components. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the integrity of the ROPS system, see your CASE CONSTRUCTION Dealer. WARNING Tip-over hazard! Adding additional weight (buckets, attach- LEEN11T0377AA ments, etc.) to the machine can create a tipping…
• Page 264
  7 — MAINTENANCE Seat and seat belt Check the operation of the operator’s seat and of the seat belt, and the solidity of the seat belt mountings. Replace parts showing signs of wear or damage. 7-42…
• Page 265
  7 — MAINTENANCE Seat suspension and rails — greasing Wipe all moving parts with a clean cloth and apply a light coat of spray dry lubricant. MOLI12LBB0351AA 7-43…
• Page 266
  7 — MAINTENANCE Cab air filter NOTE: Your machine is equipped with one of the two filter housing styles. Follow the procedure that is applicable to your machine. NOTICE: In humid conditions do not switch on the blower prior to servicing the filter. Machines with clip style grid cover (if equipped): 1.
• Page 267
  7 — MAINTENANCE 4. Remove the filter locking clip (1). RAIL15TLB0607BA 5. Move the filter retaining bracket (2) away form the filter (1). RAIL15TLB0608BA 6. Gently pull the top of the filter (1) away from the housing and lift the filter out. NOTE: Replace filter if damage occurs or excessive wear is apparent.
• Page 268
  7 — MAINTENANCE 10. Fully insert the filter (2). 11. Push and hold the retaining bracket (1) against the filter (2). RAIL15TLB0552BA 12. Secure the filter position with the locking clip (1). RAIL15TLB0607BA 13. Slide the grid cover over the filter housing. Make sure that the sliding cover rails (1) engage with the filter housing rails (2) on both sides.
• Page 269
  7 — MAINTENANCE Fuel tank — Drain fluid 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 270
  7 — MAINTENANCE Radiator and condenser — Cleaning CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A 1.
• Page 271
  7 — MAINTENANCE Cooling system lines — Check 1. Make sure the machine is in safe condition. 2. Release any possible residual pressure by moving the control levers in all directions. 3. Stop the engine and remove the starter switch key. 4.
• Page 272
  12. Lower and lock the engine guard. 13. Remove the safety support strut and lower the loader attachment. RAIL15TLB0174AA Oil specification and Capacities Use CASE AKCELA HY-TRAN® ULTRACTION ( MAT 3525). Capacities • Machines with power shuttle transmission (2WD): 18.5 L (4.89 US gal) •…
• Page 273
  3. If necessary, top up. 4. Retighten the plug (1). LEEN11T0375AA Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 274
  3. If necessary, top up. 4. Retighten the plug (1). LEEN11T0383AA Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 275
  7 — MAINTENANCE Front axle reduction gear oil level 1. In this case, slightly raise the front part of the machine with the loader attachment, until the front wheels are no longer in contact with the ground and place a suitable support under the front axle.
• Page 276
  7 — MAINTENANCE Front axle breather valve — Cleaning 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 277
  1. Number of grease fittings (1): 1 LEEN11T0412AA Bearing supports — 4WS 2. Number of grease fittings (2): 2 LEEN11T0385AA Grease specifications Use CASE AKCELA MOLY GREASE ( MAT 3550) or a grease which meets the following standard: • NLGI 2 NOTE: T 251H, GR-9 UTELA…
• Page 278
  3. If necessary, top up. 4. Retighten the plug (1). LEEN11T0386AA Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 279
  3. If necessary, top up. 4. Screw in the plugs (2) again. LEEN11T0387AA Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 280
  7 — MAINTENANCE Reduction gear oil level 1. In this case, slightly raise the front part of the machine with the loader attachment, until the front wheels are no longer in contact with the ground and place a suitable support under the front axle.
• Page 281
  7 — MAINTENANCE Rear axle breather valve — Cleaning 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 282
  1. (2WS) Number of grease fittings (1): 4 LEEN11T0389AA 2. (4WS) Number of grease fittings (1): 8 LEEN11T0390AA Grease specifications Use CASE AKCELA MOLY GREASE ( MAT 3550) or a grease which meets the following standard: • NLGI 2 NOTE: T 251H, GR-9…
• Page 283
  3. Number of grease fittings (1): 2 (4WD) / 1 (2WD) NOTE: Only lubricate the shaft, the u-joint does not have a grease fitting. LEEN11T0391AA Grease specifications Use CASE AKCELA MOLY GREASE ( MAT 3550) or a grease which meets the following standard: • NLGI 2 NOTE: T 251H, GR-9…
• Page 284
  7 — MAINTENANCE Hydraulic oil tank breather/filler cap — Cleaning CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A 1.
• Page 285
  7 — MAINTENANCE Battery terminals 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 286
  7 — MAINTENANCE Heater and evaporator (Air-conditioning system) CAUTION Flying debris! Compressed air can propel dirt, rust, etc. into the air. Wear eye and face protection when using com- pressed air. Failure to comply could result in minor or moderate injury. C0049A 1.
• Page 287
  Every 500 hours Engine oil and filter WARNING Avoid injury! Avoid getting engine oil on your skin. In case of skin contact, wash with running water. Failure to comply could result in death or serious injury. W1336B WARNING Pressurized system! Never attempt to drain fluids or remove filters when the engine is running.
• Page 288
  20. Remove the safety support strut and lower the loader attachment. LEEN11T0361AA Oil specification and capacity Use CASE AKCELA UNITEK 10W-40 Engine oil SAE 10W40, MAT3521 engine oil or an oil meeting the fol- lowing specification: • API CH-4 • ACEA E5 NOTE: A higher quality oil is accepted.
• Page 289
  17. Remove the safety support strut and lower the loader attachment. LEEN11T0414BA_1 Oil specification and capacity Use CASE AKCELA UNITEK 10W-40 Engine oil SAE 10W40, MAT3521 engine oil or an oil meeting the fol- lowing specification: • API CH-4 • ACEA E5 NOTE: A higher quality oil is accepted.
• Page 290
  7 — MAINTENANCE Fuel filter 1. Move the machine to a level and firm ground. 2. Raise the loader attachment and install the safety sup- port strut. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 291
  15. Bleed the fuel system, see 7-101. NOTE: On the prefilter there is a sensor detecting the presence of water in fuel. In this case, a message appears on the display of the side instrument.
• Page 292
  Replace hydraulic lines if leaks are found. 3. Replace the damaged or excessively worn parts with original spare parts. 4. If you find any problems, contact your CASE CON- STRUCTION dealer to have the necessary repairs. LEEN11T0362AA Cleaning…
• Page 293
  7 — MAINTENANCE Fire extinguisher Have the fire extinguisher’s (1) conditions and function- ality checked by a specialized technician. LEEN11T0401AA 7-71…
• Page 294
  7 — MAINTENANCE Engine — valve clearance check (580T) NOTE: Only a qualified technician should perform the engine valve clearance check and adjustment procedure. Con- tact your CASE CONSTRUCTION dealer for assistance. Valves open Valves to adjust 1 inlet 3 exhaust…
• Page 295
  NOTICE: Only a qualified technician should perform the engine valve clearance check and adjustment procedure. Contact your CASE CONSTRUCTION dealer for assistance. NOTE: For electronic motors, because of the presence of the additional lobe for the internal Exhaust Gas Recirculation (EGR), it is not possible to use the valve clearance adjustment procedure, according to which the adjustment of the valve clearance must be carried out by performing only two of the drive shaft positions.
• Page 296
  7 — MAINTENANCE Engine — breather filter replacement WARNING Burn hazard! The engine and exhaust system become hot during operation. To prevent burns, open the engine compartment and allow the components to cool to a comfortable touch temperature before you work inside the engine compartment.
• Page 297
  7 — MAINTENANCE Air filter elements — replacement 1. Move the machine to a level and firm ground. 2. Raise the loader attachment and install the safety sup- port strut. 3. Place the backhoe attachment in the road travel posi- tion.
• Page 298
  7 — MAINTENANCE 10. Extract the safety filter element (4). NOTICE: Do not clean the safety filter element. You must replace the safety filter element once per year, or whenever you replace the main element. LEEN12T0883FA 11. Clean the inside of the filter body with a clean cloth. 12.
• Page 299
  16. Lower and lock the engine guard. 17. Remove the safety support strut and lower the loader attachment. RAIL15TLB0174AA Oil specification and capacities Use CASE AKCELA HY-TRAN® ULTRACTION ( MAT 3525). Capacities: • 2WD: 18.5 L (4.89 US gal) • 4WD: 20.8 L (5.49 US gal)
• Page 300
  18. Lower and lock the engine guard. 19. Remove the safety support strut and lower the loader attachment. Oil specification and capacities Use CASE AKCELA HY-TRAN® ULTRACTION ( MAT 3525). Capacities: • 2WD: 18.5 L (4.89 US gal) • 4WD: 20.8 L (5.49 US gal)
• Page 301
  7 — MAINTENANCE Power shuttle transmission — Screen filter cleaning 1. Move the machine to a level and firm ground. 2. Raise the loader attachment and install the safety sup- port strut. 3. Place the backhoe attachment in the road travel posi- tion.
• Page 302
  7 — MAINTENANCE Oil specification and capacities Use CASE AKCELA HY-TRAN® ULTRACTION ( MAT 3525). Capacities: • 2WD: 18.5 L (4.89 US gal) • 4WD: 20.8 L (5.49 US gal) 7-80…
• Page 303
  RAIL15TLB0174AA 17. Lower and lock the engine guard. 18. Remove the safety support strut and lower the loader attachment. Oil specification and capacities Use CASE AKCELA HY-TRAN® ULTRACTION ( MAT 3525). Capacity: 20.8 L (5.49 US gal) 7-81…
• Page 304
  LEEN11T0408AA_1 18. Lower and lock the engine guard. 19. Remove the safety support strut and lower the loader attachment. Oil specification and capacities Use CASE AKCELA HY-TRAN® ULTRACTION ( MAT 3525). Capacity: 20.8 L (5.49 US gal) 7-82…
• Page 305
  6. Retighten the plug (2). LEEN11T0375AA Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 306
  6. Retighten the plug (2). LEEN11T0383AA Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 307
  10. Lower the machine to the ground. LEEN11T0384AA Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 308
  • SAE 80W-140 NOTE: T SAE 80W-140 can also UTELA RANSAXLE FLUID be used. Capacities: • Rear axle differential (580T — 580ST): 15.5 L (4.09 US gal) • Rear axle differential (590ST — 695ST): 17 L (4.49 US gal) 7-86…
• Page 309
  6. Retighten the plugs (2). LEEN11T0410AA_1 Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 310
  10. Lower the machine to the ground. LEEN11T0384AA Oil specification and capacities Use CASE AKCELA TRANSAXLE FLUID 80W-140 ( MAT 3510) or an oil meeting the below standard: • SAE 80W-140 NOTE: T SAE 80W-140 can also…
• Page 311
  2. Clean all the grease that comes out with a cloth. LEEN11T0411AA_1 Grease specifications Use CASE AKCELA MOLY GREASE ( MAT 3550) or a grease which meets the following standard: • NLGI 2 NOTE: T…
• Page 312
  7 — MAINTENANCE Hydraulic oil filter 1. Move the machine to a level and firm ground. 2. Raise the loader attachment and install the safety sup- port strut. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 313
  This is an oil with a high viscosity index, which means that the oil remains fluid at low temperatures. Only for machine that operate in hot environments, CASE AKCELA AW HYDRAULIC FLUID 68 HV ( MAT 3508) hydraulic oil or an oil meeting the following spec- ification is recommended: •…
• Page 314
  7 — MAINTENANCE Hydraulic oil 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 315
  This is an oil with a high viscosity index, which means that the oil remains fluid at low temperatures. Only for machine that operate in hot environments, CASE AKCELA AW HYDRAULIC FLUID 68 HV ( MAT 3508) hydraulic oil or an oil meeting the following spec- ification is recommended: •…
• Page 316
  7 — MAINTENANCE Hydraulic cylinders The hydraulic cylinders must not show any kind of leaks. The cylinder rods must have a slightly oily aspect in order to guarantee a long life and a good operation. Cylinder tightness A tightness check must be performed after a certain working period and when the hydraulic system is at nor- mal operating temperature.
• Page 317
  7 — MAINTENANCE Alternator NOTICE: Do not use steam cleaning devices nor cleaning solvents to clean the alternator. Have the alternator (1) checked by your Dealer. LEEN12T0474AA Starter motor — Check Have the starter motor (2) checked by your Dealer. NOTE: Make sure the terminal protectors are correctly in- stalled.
• Page 318
  You can use a refractometer to check the concentration level. Supplemental Coolant Additives (SCA) should not be used when using CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT. 1. Move the machine to a level and firm ground.
• Page 319
  7 — MAINTENANCE 6. After all the coolant drains out, close the radiator drain cock (3). Do not detach the drain hose. 7. Pour approximately 24 L (6.30 US gal) of clean water into the reservoir until full. 8. Secure the filler cap (2) on the reservoir (1). Attach the de-aeration valve cap (4) if removed.
• Page 320
  5. Lower and lock the engine guard. 6. Remove the safety support strut and lower the loader attachment. LEEN12T0877FA Coolant specification and capacity Use CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT. See 7-9 for more information on coolant specifications. Capacity: 24 L (6.30 US gal) 7-98…
• Page 321
  7 — MAINTENANCE As required Drive belt — replacement 1. Move the machine to a level and firm ground. 2. Raise the loader attachment and install the safety sup- port strut. 3. Place the backhoe attachment in the road travel posi- tion.
• Page 322
  7 — MAINTENANCE 4. Disconnect the electrical wire to the fuel injection pump fuel shut-off solenoid. Place a suitable receptacle be- low the oil outlet port and crank the engine until oil flows from the outlet port. 5. Re-connect the oil outlet tube using a new gasket and tighten the retaining bolts to the torque.
• Page 323
  7 — MAINTENANCE Fuel system bleeding WARNING Pressurized system! Only use the bleed screw to bleed air from the fuel system. DO NOT loosen the fuel or injector lines to bleed air. Injury or damage can occur. Fuel or injector lines are under very high pressure. Failure to comply could result in death or serious injury.
• Page 324
  7 — MAINTENANCE Air-conditioning compressor drive belt 1. Visually check the condition of the belt (1). Replace it if it is worn or damaged. 2. To release the belt, loosen the mounting hardware of the tensioner (3) and loosen the tensioner adjusting screw (2).
• Page 325
  7 — MAINTENANCE Air prefilter — cleaning 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 326
  7 — MAINTENANCE Air filter elements — check During machine operation, or after starting the engine, the air filter restriction warning lamp (1) may turn on. If this occurs, it is necessary to check the conditions of the air filter and its elements. If necessary, clean or replace: •…
• Page 327
  If a light flash is visible from the outside, this means that the filter is worn or damaged. In this case, immediately replace the main filter element (1). MOLI12LBB0462AB 11. Visually check the filter seal (2). If the seal is dam- aged, replace the air filter immediately.
• Page 328
  7 — MAINTENANCE 1. Move the machine to a level and firm ground. 2. Raise the loader attachment and install the safety sup- port strut. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 329
  7 — MAINTENANCE 11. Blow compressed air from the inside of the ele- ment. Maintain a minimum distance of 3 cm (1.2 in) between the air nozzle and the inside of the filter element. 12. Cleaning is complete when no dust comes out of the filter element any more.
• Page 330
  7 — MAINTENANCE Wheels and tires 1. Move the machine to a level and firm ground. 2. Place the direction-of-travel lever and gearshift lever in neutral position. 3. Immobilize the machine with the parking brake. 4. Stop the engine. 5. Unlock the nuts of the wheel to be disassembled. 6.
• Page 331
  7 — MAINTENANCE Wheel toe-in adjustment Front wheel toe-in (2WS) 1. The front wheel toe-in is pre set and adjustment is not normally necessary. 2. Periodical checks should be made to ensure the correct toe-in is maintained. Adjustment 3. Place the machine on a level ground presenting no el- ements which could affect adjustments.
• Page 332
  7 — MAINTENANCE Loader and backhoe wheel toe-in (4WS) 1. The front and rear wheel toe-in is preset and adjust- ment is not normally necessary. 2. Periodical checks should be made to ensure the correct toe-in is maintained. Adjustment 3. Place the machine on a level ground presenting no el- ements which could affect adjustments.
• Page 333
  3. The two front screws are adjustable and must be set to avoid the contact of the tires with the machine in case of maximum steering. 4. To adjust, slacken the locknut (2) and tighten the screw (1) counterclockwise to reduce the steering angle of the wheels or clockwise to increase the steering angle.
• Page 334
  7 — MAINTENANCE Parking brake 1. The brake cable movement (1) can be adjusted by han- dling on the locknut (2). 2. Adjust the parking brake so as to hold machine in third gear forward position at engine speed of 1700 rpm by lifting the brake lever up to the 4 ratchet.
• Page 335
  7 — MAINTENANCE Hydraulic system — Release pressure 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the backhoe attachment in the road travel posi- tion. 4. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 336
  7 — MAINTENANCE Hydraulic fittings and lines — Replace 1. Before replacing the hydraulic fittings and lines, drain pressure from the hydraulic system. 2. Damaged or leaking lines must be replaced with new lines. 3. Use original spare parts, specially provided to carry out the necessary functions.
• Page 337
  7 — MAINTENANCE Replace the bulbs NOTICE: Never touch a halogen bulb with your fingers. Always use a clean cloth when handling halogen bulbs. Operator’s compartment light 1. Remove the lens (1) unscrewing it by turning 90 ° through its central slot. 2.
• Page 338
  7 — MAINTENANCE Rear Lights (Side-shift) 1. Remove the two screws and remove the lens. 2. Remove the bulbs (1) and install bulbs of the same wattage. Direction indicator — 21 W. Stop lights — 21 W. Side lights — 5 W . 3.
• Page 339
  7 — MAINTENANCE Rotating beacon (Optional) 1. Unscrew the lens. 2. Remove the bulb and install a bulb of the same wattage 55 W. 3. Install the lens. LEEN12T0494AA 7-117…
• Page 340
  7 — MAINTENANCE Fuses — replacement NOTICE: Never replace a fuse with a fuse of a different rating. The fuse and relay control unit is located under the side instrument panel. Near to the fuse and relay control unit is located also another fuse: 5 A fuse: •…
• Page 341
  7 — MAINTENANCE Fuses and relays — Power Shuttle canopy (580T mechanical engine) MOLI12LBB0488CA 7-119…
• Page 342
  7 — MAINTENANCE Fuses Fuse No. Rating Function 7.5 A Engine stop, (+15) anti-theft device, “grid heater” 10 A Stop light switch 15 A Instrument power supply, switch control lamps, pneumatic-electric seat, buzzer 15 A Pilot control Rear right/front left side light, instrument backlighting Rear left/front right side lights, number plate light 10 A Front work light switch, ride control, 4×1 bucket…
• Page 343
  7 — MAINTENANCE Fuses and relays – Power Shuttle cab (580T mechanical motor) MOLI12LBB0489CA 7-121…
• Page 344
  7 — MAINTENANCE Fuses Fuse No. Rating Function 15 A Rear windshield wiper and washer 7.5 A Engine stop, (+15) anti-theft device, “grid heater” 10 A Stop light switch 15 A Instrument power supply, switch control lamps, pneumatic-electric seat, buzzer 15 A Air-conditioning 15 A…
• Page 345
  7 — MAINTENANCE Fuses and relays – Power Shuttle cab (580ST / 590ST electronic motor) MOLI12LBB0490CA 7-123…
• Page 346
  7 — MAINTENANCE Fuses Fuse No. Rating Function 15 A Rear windshield wiper and washer 7.5 A Engine stop, (+15) anti-theft device, parking brake, (+15) ECU power supply 10 A Stop light switch 15 A Side instrument power supply, switch control lamps 15 A Air-conditioning 15 A…
• Page 347
  7 — MAINTENANCE Fuses and relays – Powershift cab (2WS) MOLI12LBB0491CA 7-125…
• Page 348
  7 — MAINTENANCE Fuses Fuse No. Rating Function 15 A Rear windshield wiper and washer 7.5 A (+15) anti-theft device 10 A 4WD, transmission disconnection and differential lock 15 A Instrument power supply, switch lamps, pneumatic-electric seat 15 A Air-conditioning 15 A Pilot control Rear right/front left side light, instrument backlighting…
• Page 349
  7 — MAINTENANCE Fuses and relays — Powershift cab (4WS) MOLI12LBB0492CA 7-127…
• Page 350
  7 — MAINTENANCE Fuses Fuse No. Rating Function 15 A Rear windshield wiper and washer 7.5 A (+15) anti-theft device 10 A 4WD, transmission disconnection and differential lock 15 A Instrument power supply, switch lamps, pneumatic-electric seat 15 A Air-conditioning 15 A Pilot control Rear right/front left side light, instrument backlighting…
• Page 351
  7 — MAINTENANCE Telematics system fuses (if equipped) NOTE: If your machine is equipped with a Telematics system, your machine will have two additional 5 A fuse locations. 1. The first in-line fuse location. A. Remove the side instrument cluster panel. B.
• Page 352
  7 — MAINTENANCE Battery — replacement WARNING Battery gas can explode! To prevent an explosion: 1. Always disconnect the negative (-) battery cable first. 2. Always connect the negative (-) battery cable last. 3. Do not short circuit the battery posts with metal objects. 4. Do not weld, grind, or smoke near a battery.
• Page 353
  7 — MAINTENANCE 7. Place the battery switch (6) in the OFF position. NOTE: Some units may be equipped with a dual batteries but the process is the same. First figure is a single battery configuration and the second image is a dual battery con- figuration.
• Page 354
  7 — MAINTENANCE Stabilizers (side shift) — Clearance check and adjustment 1. Move the machine to a level and firm ground. 2. Lower the loader attachment to the ground. 3. Place the direction-of-travel lever and gearshift lever in neutral position. 4.
• Page 355
  7 — MAINTENANCE Telescopic dipper (if equipped) — draining 1. Ensure the drain port at the end of the dipper is kept clear to prevent accumulation of water inside the unit. 2. Check the hole for hydraulic oil traces, which would indicate the presence of a pressure loss in the cylinder.
• Page 356
  7 — MAINTENANCE Bucket teeth — replacement Loader bucket 1. Move the machine to a level and firm ground. 2. Position the loader bucket so that the bucket teeth can be replaced. 3. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 357
  7 — MAINTENANCE Loader bucket — self-levelling adjustment The self-levelling linkage mounted on the right-hand loader arm and frame automatically controls the angle of the loader bucket during the raising cycle of the lift arms to maintain a constant bucket level. There is no self-levelling during the lowering cycle.
• Page 358
  7 — MAINTENANCE “Return-to-dig” system — 2WS Return to dig is an electrically activated feature which enables the operator to automatically return the bucket to a level digging position for a further work cycle with one simple movement of the loader control lever (3). Whenever the bucket is rolled forward to dump the re- turn-to-dig electrical circuit is completed and the sole- noid on the bucket spool is energized.
• Page 359
  7 — MAINTENANCE “Return-to-dig” system — 4WS Return-to-dig is an electrically activated feature which enables the operator to automatically return the bucket to a level digging position for a further work cycle with one simple movement of the loader control lever (3). Whenever the bucket is rolled forward to dump the re- turn to dig electrical circuit is completed and the sole- noid on the bucket spool is energized.
• Page 360
  7 — MAINTENANCE Loader bucket — self-leveling adjustment (Bent arm) Models without straight loader arm The “return-to-dig” device is an electrically activated feature which enables the operator to automatically return the bucket to a level digging position for a further work cycle, with one simple movement of the control lever (3).
• Page 361
  7 — MAINTENANCE STORAGE Machine storage If the machine is to remain unused for a period exceeding 30 days do the following: 1. Choose a location to store the machine under cover or plan on covering the machine with a waterproof tarpaulin.
• Page 362
  7 — MAINTENANCE Storing the engine preservation consumables Anti-corrosive oil according to specification: • MIL-L-21260B • TL 9150-037/2 • Nato Code C 640 / 642 Anti-corrosive product for external preservation accord- ing to specification: • Nato Code C 632. Recommended detergent for preservation product re- moval: •…
• Page 363
  Therefore, observe with extreme care. In case no failure cause can be determined or if you are Carefully examine the problem. not able to eliminate the problem, consult the Service De- partment.
• Page 364
  8 — TROUBLESHOOTING Engine PROBLEM POSSIBLE CAUSE CORRECTION The engine does not start. Partially discharged batteries. Check, charge the batteries and, if necessary, replace them. Corroded or loose connections to the Clean, inspect, tighten the nuts and, battery terminals. if necessary, replace the excessively corroded terminals and nuts.
• Page 365
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION The engine overheats. The centrifugal pump of the cooling Overhaul the pump and, if necessary, system is faulty. replace it. Faulty temperature switch. Replace the temperature switch. Radiator partially faulty. Eliminate possible scales by washing, check and repair possible tube leaks.
• Page 366
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION The engine has anomalous knocks. Noisy cylinder pin due to excessive Replace the pin with a bigger one, clearance in hub and connecting rod reprocess the hubs on the cylinder bushing. Bushings free in their seat and the bushing on the connecting on the connecting rod.
• Page 367
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Difficult starting and poor performance High-pressure pump faulty. After excluding any other possible under all conditions. cause, replace the high-pressure pump. Difficult start, poor performance, the Injector with shutter or solenoid core Contact your dealer. engine runs with one cylinder less.
• Page 368
  8 — TROUBLESHOOTING Starter motor PROBLEM POSSIBLE CAUSE CORRECTION The starter motor does not run. Too low specific density and battery Inspect the battery. level. Poor ignition switch circuit connection Replace the wiring harness and the or contact. ignition switch or starter motor runs too slowly.
• Page 369
  8 — TROUBLESHOOTING Alternator PROBLEM POSSIBLE CAUSE CORRECTION Not recharged. Recharge circuit interrupted (warning Check the connections of the lamp, fuse, connector, etc.). recharge circuit, clean and tighten the alternator and battery terminals. Replace alternator. Voltage regulator inefficient. Rotor winder interrupted. Replace alternator.
• Page 370
  8 — TROUBLESHOOTING Transmission PROBLEM POSSIBLE CAUSE CORRECTION The vehicle does not move. Control valve supply problem. Check and, if necessary, replace the control valves. Damaged connections of Repair and, if necessary, replace the transmission and vehicle wiring wiring harness. harness.
• Page 371
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION The brake does not release. Check the general pressure of transmission. Check voltage. Check the operation of the solenoid valve. Check the mounting of the brake solenoid valve block after operating on the brake. After the above-described verifications, disassemble the brake cover and check the condition…
• Page 372
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Overheating. Damaged cooling system. Repair the cooling system. Dirty heat exchanger. Clean the heat exchanger. Unintentionally activated parking Deactivate the parking brake. brake. Excessive soil deposit on axle wheel Clean the axle wheel hubs. hubs.
• Page 373
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Irregular connection. Damaged hydraulic control valve. Replace the control valves. Electrical system fault. Repair the electrical system. Worn-out clutch disks. Replace the clutch disks. Damaged converter. Replace the converter. Low oil temperature (high oil Wait for the operating temperature to viscosity).
• Page 374
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Gear fails to engage. Damaged gear control rod (only for Replace the gear control rod (only for POWERSHUTTLE models). POWERSHUTTLE models). Damaged synchronizers (only for Replace the synchronizers (only for POWERSHUTTLE models). POWERSHUTTLE models). Damaged clutch connection assy Replace the clutch connection assy (only for POWERSHIFT models).
• Page 375
  8 — TROUBLESHOOTING Axles PROBLEM POSSIBLE CAUSE CORRECTION Wheel vibrations. Incorrect installation. Correct the installation. Defective axle. Inspect and repair the axle. Wrong weight distribution. Distribute the weight differently. Overload. Remove the excessive load. Incorrect tyre rotation radius. Replace the tyre or adjust pressure on both tyres.
• Page 376
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION No differential action; jamming while Incorrect installation. Correct the installation. steering. Bent or broken axle shaft. Replace the axle beam. Excessive noise. Incorrect installation. Correct the installation. Defective axle. Inspect and repair. Wrong weight distribution. Distribute the weight differently.
• Page 377
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Break towards the outer end of the Excessive gear load compared to the Replace the bevel gear. prescribed one. ring gear tooth. Incorrect gear adjustment (excessive Carefully follow the recommended backlash). adjustment operations for ring gear Loose pinion nut.
• Page 378
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Fatigue break of pinion gear tooth. Intense use. Replace the bevel gear. Continuous overload. Check if the fracture line is wavy or clearly delineated (stop line). Break of pinion teeth and ring gear Crash load of differential components.
• Page 379
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Noise during idling. Noises emitted by the axle when the Adjust the backlash between the ring vehicle is moving are usually heard gear and the pinion or replace pinion during idling, even though they are and ring gear.
• Page 380
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Noise while bending. Worn-out differential planetary gears. Replace the planetary gears. Worn-out differential box and/or pins. Replace the differential box. Replace the washers. Worn-out differential washers. Worn-out axle beam splines. Replace the axle beam. 8-18…
• Page 381
  8 — TROUBLESHOOTING Steering system PROBLEM POSSIBLE CAUSE CORRECTION No steering or excessive effort Incorrect oil level in the tank. Fill with the correct oil type and required to steer. quantity. Check for loose connections or damaged lines. Bleed the system. Air in the system.
• Page 382
  8 — TROUBLESHOOTING Hydraulic System PROBLEM POSSIBLE CAUSE CORRECTION All circuits fail to operate. Pump drive inoperative. Check and repair as necessary. Low oil level. Check the level and top up. Restricted pump suction line. Inspect the suction line and the tank and repair as necessary.
• Page 383
  8 — TROUBLESHOOTING Loader attachment PROBLEM POSSIBLE CAUSE CORRECTION The lifting circuit fails to operate, is Valve spool leaking. Inspect the spool and check it for slow or loses power. wear or scratches. Cylinder seals leaking or cylinder Inspect and reseal the cylinder. barrel damaged.
• Page 384
  8 — TROUBLESHOOTING Backhoe attachment PROBLEM POSSIBLE CAUSE CORRECTION The lifting system is inoperative, is The lifting circuit relief valve is stuck Test the pressure of the lifting circuit too slow, loses power or does not open, set to a too low value or there relief valve.
• Page 385
  8 — TROUBLESHOOTING Swing PROBLEM POSSIBLE CAUSE CORRECTION Right or left swing is inoperative, is The swing circuit relief valves are Test the swing circuit relief valve. too slow or loses power. not seating, set to a too low value or there is a leak in the seat.
• Page 386
  8 — TROUBLESHOOTING Hydraulic pump PROBLEM POSSIBLE CAUSE CORRECTION Noisy system. Worn or damaged pump gears or Make a hydraulic pump performance pressure plates. test. Aeration: air entering the systems at: Make a hydraulic pump performance suction tube, pump shaft, fittings or test.
• Page 387
  8 — TROUBLESHOOTING Electrical System PROBLEM POSSIBLE CAUSE CORRECTION The electrical system is inoperative. Loose or oxidised battery Check that the battery voltage with connections. open circuit is at least 12.6 V. Clean and tighten the connections. Check the electrolyte level and Sulphated batteries.
• Page 388
  8 — TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Dust enters the cab. Improper seal around the filter. Check the seal condition. Restricted filter. Clean or replace the filter. Defective filter. Replace the filter. The blower motor revolves too slowly. Restricted air filter(s). Clean or replace the filter(s).
• Page 389
  8 — TROUBLESHOOTING Air conditioning PROBLEM POSSIBLE CAUSE CORRECTION The system does not cool. Condenser obstructed. Clean the radiator, the oil cooler and the condenser. Insufficient coolant. Check sight glass for bubbles. Consult your Dealer. Belt slipping or damaged. Check the automatic belt tensioner and belt condition.
• Page 390
  8 — TROUBLESHOOTING 8-28…
• Page 391
  CASE AKCELA Wheel reduction gear (each) 1.3 l (0.34 US gal) TRANSAXLE FLUID MAT 3510 80W-140 REAR AXLE (2WS) Differential 580T-580ST 15.5 l (4.09 US gal) CASE AKCELA 590ST-695ST 17 l (4.5 US gal) TRANSAXLE FLUID 80W-140 REAR AXLE (4WS) Differential 11 l (2.90 US gal)
• Page 392
  9 — SPECIFICATIONS RECOMMENDED FLUIDS CASE Speci- INTERNA- MODELS QUANTITY AND APPLICATION fications TIONAL Spec- ifications AIR CONDITIONING 240 cm³ (14.6 in³) COMPRESSOR PAG SP20 Fuel Use diesel fuel suitable for the ambient temperature con- ditions ( ASTM D975). Use fuel which is to ASTM (American Society for Testing and Materials) D975 standard (North America).
• Page 393
  In case only summer fuel is available and temperature is below 0 °C, fuel can be mixed with oil in the percentages reported in the diagram anyway, in any case up to a max- imum of 60 %. Caption:…
• Page 394
  9 — SPECIFICATIONS Specifications Diesel engine 72 kW (98 Hp) engine (580T) Specifications ISO 14396 72 kW (98 Hp) @ 2200 RPM Model F4GE9484C*601 Type Diesel, mechanical No. of cylinders Valves per cylinder Bore 104 mm (4 in) Stroke 132 mm (5.2 in) Displacement 4485 cm³…
• Page 395
  9 — SPECIFICATIONS Diesel engine 72 kW (98 Hp) engine (580ST) Specifications ISO 14396 72 kW (98 Hp) @ 2200 RPM Model F4HE0484G*J102 Type Diesel, electronic No. of cylinders Valves per cylinder Bore 104 mm (4 in) Stroke 132 mm (5.2 in) Displacement 4485 cm³…
• Page 396
  9 — SPECIFICATIONS 82 kW (110 Hp) engine (590ST / 695ST)) Specifications ISO 14396 82 kW (110 Hp) @ 2200 RPM Model (590ST) F4HE9484C*J102 Model (695ST) F4HE9484C*J103 Type Diesel, electronic No. of cylinders Valves per cylinder Bore 104 mm (4 in) Stroke 132 mm (5.2 in) Displacement…
• Page 397
  9 — SPECIFICATIONS Transmission 2WD/2WS Transmission — Power-Shuttle (580T) Model CARRARO TLB1 MPB 2WD Type (4×4) 4 forward and 4 Reverse travel gears Torque converter ratio 2.38 Transmission ratios: gear Forward travel 5.603:1 Reverse travel 4.643:1 gear Forward travel 3.481:1 Reverse travel 2.884:1…
• Page 398
  9 — SPECIFICATIONS Axles Front axles Front 2WD/2WS Axle (580T) Model Type Steering Front 4WD/2WS Axle (580ST / 590ST) Model Type Steering Front 4WD/4WS Axle (695ST) Model CARRARO 26.32 Type Steering Rear axles Rear axle 2WS Model (580T / 580ST)) CARRARO 28.44…
• Page 399
  9 — SPECIFICATIONS Breaks Service brakes Type Wet multi-discs, 4 x axle (2 x half axle) Braking surface 1236 cm² (192 in²) Type Wet multi-discs, 6 x axle (3 x half axle) Braking surface 1092 cm² (169 in²) Parking brake Type Manual, with lever Maximum lever pull…
• Page 400
  9 — SPECIFICATIONS Hydraulic system Gear pump 72 kW (98 Hp) pump (580T / 580ST)) Model CASAPPA KP 30.34 — 05 S6 — LMF Type Double gear pump Flow rate 35.427 + 35.427 cm³/rev (2.16 + 2.16 in³/rev) 82 kW (110 Hp) pump (590ST / 695ST)) Model CASAPPA KP 30.38 — 05 S6 — LMF…
• Page 401
  Noise and vibration levels NOISE LEVEL Certified by the Manufacturer. Internal noise level (LpA) 77 dB External noise level (LwA) (580T / 580ST) 102 dB External noise level (LwA) (590ST / 695ST)) 103 dB Vibration levels inside the cab Upper limbs level lower than 2.5 m/s²…
• Page 402
  9 — SPECIFICATIONS Buckets Loader buckets Bucket type 1 m³ (35.3 ft³) standard 6×1 (with forks) Heaped capacity 1 m³ (35.3 ft³) 1 m³ (35.3 ft³) 1 m³ (35.3 ft³) Width 2250 mm (88.6 in) 2250 mm (88.6 in) 2250 mm (88.6 in) Weight 410 kg (904 lb) 800 kg (1764 lb)
• Page 403
  9 — SPECIFICATIONS Tires and wheels Tire types Tires — 2WS Front tires Rear tires 11L-16 F3 12PR 18.4-26 R4 12PR 11L-16 F3 12PR 16.9-28 R4 12PR 12.5/80 — 18 L3 10PR 18.4-26 R4 10PR 12.5/80 — 18 L3 10PR 16.9-28 R4 10PR 320/80 R18 IT 520 480/80 R26 IT520…
• Page 404
  4000 mm (157 in) NOTE: Applicable to 580T/580ST with an in-line cylinder boom. Machine maximum height (upper part of backhoe) 3780 mm (149 in) NOTE: Applicable to 580T/580ST with an overlapping cylinder boom and 590ST. Stabilizer width 2430 mm (95.7 in) Cab height 2950 mm (116.1 in)
• Page 405
  9 — SPECIFICATIONS Dimensions — 4WS side shift (695ST only) LEEN11T0021FA Front and rear tires 440/80-R28 IT530 Standard loader bucket 1.15 m³ (40.6 ft³) Standard backhoe bucket 914 mm (36.0 in) Overall machine length 5785 mm (227.8 in) 1975 mm (77.8 in) Loader bucket reach Wheel base 2200 mm (86.6 in)
• Page 406
  9 — SPECIFICATIONS Dimensions — 4WS center pivot (695ST only) LEEN11T0030FA Front and rear tires 440/80-R28 IT530 Standard loader bucket 1.15 m³ (40.6 ft³) Standard backhoe bucket 914 mm (36.0 in) Overall machine length 7295 mm (287.2 in) Loader bucket reach 1975 mm (77.8 in) Wheel base 2200 mm (86.6 in)
• Page 407
  9 — SPECIFICATIONS Loader attachment performance 580T / 580ST with straight loader arms RAIL15TLB0563FA Front tires 12.5/80-18 I3 Rear tires 18.4-26 R4 Standard loader bucket 1 m³ (35.3 ft³) Maximum height/dimensions 4333 mm (170.6 in) Maximum height of loader bucket pin/pivot 3490 mm (137.4 in)
• Page 408
  9 — SPECIFICATIONS Loader attachment performance 580T / 580ST with bent loader arm and 590ST LEEN11T0024FA Front tires 12.5/80-18 I3 Rear tires 18.4-26 R4 Standard loader bucket 1 m³ (35.3 ft³) Maximum height/dimensions 4255 mm (167.5 in) Maximum height of loader bucket pin/pivot 3460 mm (136.2 in)
• Page 409
  9 — SPECIFICATIONS 695ST LEEN11T0026FA Front tires 440/80 R28 IT530 Standard loader bucket 1.15 m³ (40.6 ft³) Maximum height/dimensions 4350 mm (171.3 in) Maximum height of loader bucket pin/pivot 3490 mm (137.4 in) Maximum dumping height 2715 mm (106.9 in) Digging depth 113 mm (4.4 in) Loader attachment reach when raised in dumping position (according to front…
• Page 410
  9 — SPECIFICATIONS Performance of loader attachment with forks 580T / 580ST with straight loader arms RAIL15TLB0564FA Maximum height of loader bucket pin/pivot with lifted forks 3490 mm (137.4 in) Fork maximum height 2982 mm (117.4 in) Height of loader bucket pin/pivot of loader bucket with lowered forks 497 mm (19.6 in)
• Page 411
  9 — SPECIFICATIONS Performance of loader attachment with forks 580T / 580ST with bent loader arm and 590ST LEEN11T0027FA Maximum height of loader bucket pin/pivot with lifted forks 4245 mm (167.1 in) Fork maximum height 3460 mm (136.2 in) Height of loader bucket pin/pivot of loader bucket with lowered forks 460 mm (18.1 in)
• Page 412
  9 — SPECIFICATIONS 695ST LEEN11T0032FA Maximum height of loader bucket pin/pivot with lifted forks 3520 mm (138.6 in) Fork maximum height 3060 mm (120.5 in) Height of loader bucket pin/pivot of loader bucket with lowered forks 460 mm (18.1 in) 2195 mm (86.4 in) Fork reach when raised 3185 mm (125.4 in)
• Page 413
  9 — SPECIFICATIONS Backhoe attachment performance 580T / 580ST with an in-line cylinder boom RAIL15TLB0576GA Front tires 12.5/80–18 13 Rear tires 18.4–26 R4 Standard loader bucket 314 mm (12.4 in) Standard/retracted Telescopic dipper dipper extended Maximum digging height 5546 mm (218 in)
• Page 414
  9 — SPECIFICATIONS Backhoe attachment performance 580T / 580ST with an overlapping cylinder boom and 590ST LEEN11T0034FA Front tires 12.5/80–18 13 Rear tires 18.4–26 R4 Standard loader bucket 314 mm (12.4 in) Standard/ Telescopic dipper retracted dipper extended 5875 mm…
• Page 415
  9 — SPECIFICATIONS 695ST side shift LEEN11T0035FA Front and rear tires 440/80 R28 IT530 Rear tires 914 mm (36.0 in) Standard/ Telescopic dipper retracted dipper extended 6190 mm 7215 mm Maximum digging height (243.7 in) (284.1 in) 4250 mm 5270 mm Maximum height at full load (167.3 in) (207.5 in)
• Page 416
  9 — SPECIFICATIONS 695ST center pivot LEEN11T0036FA Front and rear tires 440/80 R28 IT530 Rear tires 914 mm (36.0 in) Standard/ Telescopic dipper retracted dipper extended 6190 mm 7215 mm Maximum digging height (243.7 in) (284.1 in) 4250 mm 5270 mm Maximum height at full load (167.3 in) (207.5 in)
• Page 417
  9 — SPECIFICATIONS Maximum lifting loads LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 2WS – Bent loader arm or Straight loader arm RAIL15TLB0566FA 9-27…
• Page 418
  9 — SPECIFICATIONS LEEN11T0039FA 9-28…
• Page 419
  9 — SPECIFICATIONS BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 2WS (580T / 580ST with an in-line cylinder boom) RAIL15TLB0565FA 2WS (580T / 580ST with an overlapping cylinder boom) LEEN11T0040FA 9-29…
• Page 420
  9 — SPECIFICATIONS 2WS (590ST) LEEN11T0041FA 4WS (695ST) LEEN11T0042FA 9-30…
• Page 421
  10 — ACCESSORIES 10 — ACCESSORIES###_10_### Mechanical backhoe bucket quick coupler WARNING Equipment failure could cause accident or injury! Use only authorized auxiliary hydraulic attachments. Always read and understand the manual or in- structions supplied by the manufacturer to avoid injury or damage. Understand the operation and safety instructions before you attach, remove, or operate the attachment.
• Page 422
  10 — ACCESSORIES 4. Rotate the bucket out and lower to the ground. 5. Rotate the quick coupler out of the bucket. 6. Pick up the next bucket and raise the boom. RCPH10TLB397AAF 7. Suspend the bucket off the ground, retract the bucket cylinder until the bucket starts to rotate out.
• Page 423
  10 — ACCESSORIES Hydraulic backhoe bucket quick coupler The machine can be equipped with hydraulic quick cou- pler for a quicker procedure of assembly/disassembly of the backhoe bucket. Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the direction-of-travel lever and gearshift lever in neutral position.
• Page 424
  10 — ACCESSORIES Backhoe attachment auxiliary hydraulic tools WARNING Equipment failure could cause accident or injury! Use only authorized auxiliary hydraulic attachments. Always read and understand the manual or in- structions supplied by the manufacturer to avoid injury or damage. Understand the operation and safety instructions before you attach, remove, or operate the attachment.
• Page 425
  10 — ACCESSORIES Manual auxiliary hydraulic tools WARNING Equipment failure could cause accident or injury! Use only authorized auxiliary hydraulic attachments. Always read and understand the manual or in- structions supplied by the manufacturer to avoid injury or damage. Understand the operation and safety instructions before you attach, remove, or operate the attachment.
• Page 426
  10 — ACCESSORIES Backhoe attachment safety valves The function of the safety valves (1) is to prevent the at- tachment from falling because of oil leaks in the control valve (spool in neutral) or hoses accidentally breaking, as well as to guarantee a smooth and controlled lowering of the attachment in the event of a hose or pipe accidentally breaking.
• Page 427
  10 — ACCESSORIES Reversible stabilizer pads (center pivot) These stabilizer pads are intended for use in the street or on the job site. They may be turned around 180°, as required. NOTICE: When these pads are used, there is a danger of them hitting the cab windows.
• Page 428
  Telematics — Overview with Case SiteWatch™ NOTE: The CASE CONSTRUCTION SiteWatch™ website (www.casesitewatch.com) will not be accessible until the CASE CONSTRUCTION SiteWatch™ subscription for this machine is registered by an authorized CASE CON- STRUCTION dealer. Contact an authorized CASE CONSTRUCTION dealer for details.
• Page 429
  Control panel and side instrument (580ST — 590ST — 695ST electronic motor)….3-28 Control panel and side instrument (580T mechanical motor) ….. . 3-30 Differential lock button .
• Page 430
  Engine — valve clearance check (580ST / 590ST / 695ST) ….. . . 7-73 Engine — valve clearance check (580T) ……. 7-72 Fire extinguisher .
• Page 431
  Loader bucket with forks (Optional) ……. . . 6-16 Locking the loader attachment controls (Specific to certain countries) ….3-55 Machine components .
• Page 432
  Side instrument (580T) ……..
• Page 434
  Case dealer. © 2015 CNH Industrial America LLC. All Rights Reserved. Case is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates. Any trademarks referred to herein, in association with goods and/or services of companies, other than owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates, are the…

This service manual for “Backhoe loader” contains necessary technical information to carry out service and repair on machines, necessary tools to carry out those operations and information on service standard, on procedures for connection, disconnection, disassembly and assembly of parts.
This manual has been printed for a skilful engineer to supply necessary technical information to carry out service operations on Case backhoe loaders.
Carefully read this manual to collect correct information
relevant to repair procedures.
Service manual comes in PDF and includes 1135 pages, which are printable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Models covered:
580T,
580ST,
590ST,
695ST.

INDEX:

• SECTION 00 — SAFETY RULES
  • FOREWORD
  • SAFETY INSTRUCTIONS
  • PREVENTION OF FIRE OR EXPLOSIONS
  • PREVENTION OF BURNS
  • PRECAUTIONS FOR WASTE DISPOSAL
• SECTION 01 — MAINTENANCE
• SECTION 02 — TECHNICAL SPECIFICATIONS
  • MODELS
  • IDENTIFICATION OF MAIN COMPONENTS
  • TECHNICAL SPECIFICATIONS
  • DIESEL ENGINE
  • TRANSMISSION
  • AXLES
  • BRAKES
  • STEERING
  • HYDRAULIC SYSTEM
  • FRONT COUNTERWEIGHT
  • NOISE AND VIBRATION LEVELS
  • BUCKETS
  • TYRES
  • DIMENSIONS AND PERFORMANCE
  • DIMENSIONS — 2WS SIDESHIFT
  • DIMENSIONS — 4WS SIDESHIFT
  • DIMENSIONS — 4WS CENTER PIVOT
  • LOADER ATTACHMENT PERFORMANCE
  • PERFORMANCE OF LOADER BUCKET WITH FORKS
  • BACKHOE ATTACHMENT PERFORMANCE
  • MAXIMUM LIFTING LOADS
  • LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE
  • BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE
  • SUPPLY SUMMARY TABLE
• SECTION 21 — TRANSMISSION
  • TECHNICAL SPECIFICATIONS
  • CONTROLS
  • LUBRICATION
  • GREASING
  • REMOVAL FROM MACHINE
  • DISASSEMBLY AND ASSEMBLY
  • TROUBLESHOOTING
  • REPAIR TIMES
  • SPECIAL TOOLS
• SECTION 25 — FRONT AXLE
  • 2WD — 2WS FRONT AXLE
  • TECHNICAL SPECIFICATIONS
  • LUBRICATION AND GREASING
  • REMOVAL FROM MACHINE
  • DISASSEMBLY AND ASSEMBLY
  • TROUBLESHOOTING
  • 4WD — 2WS FRONT AXLE
  • TECHNICAL SPECIFICATIONS
  • LUBRICATION AND GREASING
  • REMOVAL FROM MACHINE
  • DISASSEMBLY AND ASSEMBLY
  • TROUBLESHOOTING
  • SPECIAL TOOLS
  • 4WS FRONT AXLE
  • TECHNICAL SPECIFICATIONS
  • LUBRICATION AND GREASING
  • REMOVAL FROM MACHINE
• SECTION 27 — REAR AXLE
  • 2WS REAR AXLE (580T — 580ST)
  • TECHNICAL SPECIFICATIONS
  • LUBRICATION AND GREASING
  • REMOVAL FROM MACHINE
  • DISASSEMBLY AND ASSEMBLY
  • TROUBLESHOOTING
  • REPAIR TIMES
  • SPECIAL TOOLS
  • 2WS REAR AXLE (590ST)
  • TECHNICAL SPECIFICATIONS
  • LUBRICATION AND GREASING
  • REMOVAL FROM MACHINE
  • DISASSEMBLY AND ASSEMBLY
  • TROUBLESHOOTING
  • REPAIR TIMES
  • SPECIAL TOOLS
  • 4WS REAR AXLE (695ST)
  • TECHNICAL SPECIFICATIONS
  • LUBRICATION AND GREASING
  • REMOVAL FROM MACHINE
  • DISASSEMBLY AND ASSEMBLY
  • TROUBLESHOOTING
  • REPAIR TIMES
  • SPECIAL TOOLS
• SECTION 33 — BRAKE SYSTEM
  • PARKING BRAKE
  • SERVICE BRAKE
• SECTION 35 — HYDRAULIC SYSTEM
  • HYDRAULIC DIAGRAMS
  • HYDRAULIC PUMP
  • CONTROL VALVES
  • BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE
  • ACCUMULATOR “GLIDE RIDE” PARKER
  • HYDRAULIC SWING SYSTEM
  • HYDRAULIC CYLINDERS
  • HYDRAULIC CONTROL LEVERS
  • TROUBLESHOOTING
• SECTION 39 — CHASSIS
  • DESCRIPTION
  • REMOVAL AND INSTALLATION OF COMPONENTS
• SECTION 41 — STEERING SYSTEM
  • DESCRIPTION
  • 2WS STEERING SYSTEM
  • 4WS STEERING SYSTEM
  • POWER STEERING
• SECTION 50 — CAB HEATING AND AIR CONDITIONING
  • TECHNICAL SPECIFICATIONS
  • CAB HEATING
  • AIR CONDITIONING
  • COMPRESSOR
• SECTION 55 — ELECTRIC SYSTEM
  • ELECTRIC DIAGRAMS
  • CONTROLS AND INSTRUMENTS
  • DIAGNOSTIC DISPLAY (580ST — 590ST — 695ST)
  • STARTING SYSTEM
  • ALTERNATOR
  • BATTERY
  • TROUBLESHOOTING
• SECTION 82 — LOADER ATTACHMENT
  • LOADER ATTACHMENT CONTROLS
  • BUCKET SELF-LEVELLING
  • LOADER ATTACHMENT SAFETY STRUT
  • REMOVAL AND INSTALLATION OF LOADER BUCKET
  • LOADER REMOVAL
• SECTION 84 — BACKHOE ATTACHMENT
  • DESCRIPTION AND OPERATION
  • BACKHOE ATTACHMENT CONTROLS
  • BACKHOE ATTACHMENT DISASSEMBLY
  • BACKHOE ATTACHMENT HYDRAULIC HANDLING