Specifications:
|
Accompanying Data:
Caterpillar 3512B Engine PDF Operation And Maintenance Manual (Updated: Monday 20th of March 2023 03:22:29 PM)
Rating: 4.3 (rated by 43 users)
Compatible devices: 3116, 3512C, 3126B, C27, 3208, C7, 3412E, except 3600.
Recommended Documentation:
Caterpillar 3512B: Text of Operation And Maintenance Manual
(Ocr-Read Version Summary of Contents, UPD: 20 March 2023)
-
16, 68 SEBU7348-05 Maintenance Section Cooling System Coolant Level — Check Personal injury can result from hot coolant, steam and alkali. At operating temperature, engine coolant is hot and under pressure. The r adiator a nd all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns. Remove cooling system pressure cap slowly to reliev…
-
39, SEBU7348-05 91 Maintenance Section Hoses and Clamps — Inspect/Replace • Type of hose • Type of fitting material • Anticipated expansion and contraction of the hose • Anticipated expansion and contraction of the fittings Duetoextre me temperature changes, the hose will heat set. Heat setting causes hose clamps to loosen. This can result in leaks. A con…
-
38, 90 SEBU7348-05 Maintenance Section Hoses and Clamps — Inspect/Replace Note: Failure t o properly close the drain can allow air into the system, which could have detrimental results to performance. Check the fuel daily. Drain the water and sediment from the fuel tank after operating the engine or drain the water and sediment from the fuel tank after the fuel t…
-
51, SEBU7348-05 103 Maintenance Section Overhaul Considerations • Pistons • Piston pins • Prelube pump • Pushrods • Rocker arms • Spacer plate • Software up date • Turbocharger Inspection of Components Inspect th e following components according to the instructions that are in Caterpillar reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SE…
-
12, 64 SEBU7348-05 Maintenance Section Cooling System Coolant (DEAC) — Change Adjusting the Alternator Belt g010 92641 Illustration 41 Typical alternator (1) Mounting bolt (2) Adjusting nuts (3) Mounting bolt 1. Remove the drive belt guard. 2. Loosen mounting bolt (1), adjusting nuts (2) and mounting bolt (3). 3. Turn adjusting nuts (2) in order to increase or decrease the drive belt tension. 4…
-
48, 100 SEBU7348-05 Maintenance Section Overhaul (Top End) • Identification of buildup of the impurities that cause corrosion • Identificatio n of buildup of the impurities that cause scaling • Determinati on of possible electrolysis within the engines’ cooling system A report of t he results of the analysis is provided. Maintenance recommendations are based on the results. For more …
-
43, SEBU7348-05 95 Maintenance Section Magnetic Pickups — Clean/Inspect i022 73135 Magnetic Pickup s — Clean/Insp e c t SMCS Code: 1907-040 g006 14378 Illustration 68 1. Remove the magnetic pickup from the fl ywheel housing. Check the condition of the end of the magnetic pickup. Check for signs of wear and contaminants. 2. Clean the metal shavings and other debris from the face of the magnet. 3. Inst…
-
35, SEBU7348-05 87 Maintenance Section Fuel Injector — Inspect/Adjust For the valve la sh setting, see the engine’s Specifications manual. For the procedure to set the valve lash, see the engine’s Systems Operation/Te sting and Adjusting manual. i012 25237 Fuel Injector — Inspect/Adjust SMCS Code: 1290-025 Note: Perform this procedure when the engine valve lash is inspec…
-
46, 98 SEBU7348-05 Maintenance Section Overhaul (Major) Forthemajorov erhaul, all of the bearings, seals, gaskets, and components that wear are disassembled. The parts are cleaned and inspected. If necessary, the parts are replaced. The crankshaft is measured for wear. The crankshaft may require regrinding. Alternatively, the crankshaft may be replaced wit h a Caterpillar replacem…
-
18, 70 SEBU7348-05 Maintenance Section Cooling System Coolant Sample (Level 2) — Obtain • Keep the unused sampling bottles stored in plastic bags. • Obtain coolan t samples directly from the coolant sample port. You should not obtain the samples from any other location. • Keep the lids on empty sampling bottles until you are ready to collect the sample. • Place the sa…
-
21, SEBU7348-05 73 Maintenance Section Driven Equipment — Check Dampers With Sampling P orts g008 19045 Illustration 46 Some dampers have ports for fluid samples. If the damper has no external damage, collect a sample of the damper fluid. The fluid should be analyzed in order to check for a loss of viscosity. Use the results of the analysis to determine if the damper should be rebuilt or rep…
-
5, SEBU7348-05 57 Maintenance Section Aftercooler Core — Inspect/Clean i028 28620 Aftercooler Core — Inspect/Clea n SMCS Code: 1063-040; 1064-571 1. Remove the core. Refer to the Disassembly and Assembly Manual, “Aftercooler — Remove and Install” fo r the procedure. 2. Turn the aftercooler core on one side in order to remove de bris. Remove the debris that is …
-
45, SEBU7348-05 97 Maintenance Section Overhaul (Major) Severe operati on can accelerate component wear. Engines that are operating under severe conditions may need more frequent maintenance intervals for the following reasons: • Maximum reliability • Retention of full service life Because of i ndividual applications, it is not possible to identify all of the factors which can contribut…
-
32, 84 SEBU7348-05 Maintenance Section Engine Oil and Filter — Change NOTICE Care must be ta ken to ensure that fluids are contained during performance of inspection, maintenance, test- ing, adjusting and repair of the product. Be prepared to collect the flu id with suitable containers before open- ing any compartment or disassembling any compo- nent containing fluids. Refer to Spec…
Caterpillar 3512B: Recommended Instructions
VGIC486-4G, D32W831, P-700, in.k400, DiMAGE Z2
-
AUTOMATE™ AX30/AX50 EXTERNAL SHADE MOTOR433 MHZ BI-DIRECTIONALELECTRONIC LIMITFAVORITE POSITIONIMPACT DETECTIONAUTOMATE | AX30/AX50 External Shade Motor combine the simple, intuitive features of ARC “Automate Radio Communication” with the higher lifting capacity of an AC motor for larger shade applications.INSTR.AX30/AX50 v0.5 JUL 2020 …
AUTOMATE AX30 27
-
ABCDTube NotchFor All Round TubesMotor End Idler EndAB1. TUBE PREPARATION2. PREPARING THE TUBULAR MOTOR3. FITTING THE MOTOR INTO THE TUBE!!!!!!Cut the tube to the required length (B), taking into accountthe width of the installation (A), the motor end clearance,which includes motor head and motor bracket thickness(C), and the idler end clearance, which includes idler endcap and idler bracket t …
LS40 404R2 2
-
−INTRODUCTIONCONTENTSSAFETY MESSAGESENGLISHFRANÇAISESPAÑOLENGLISHOWNER’S MANUALMANUEL DE L’UTILISATEURMANUAL DEL PROPIETARIODAMAGE PREVENTION MESSAGESGX610 · GX620 · GX6701Thank you for purchasing a Honda engine. We want to help you toget the best results from your new engine and to operate it safely.This manual contains information on how to do that; please read …
GX610 58
-
© Siemens AG 2015 — 2017. All rights reserved A5E36037886-003, 04/2017 1 SINAMICS V90, SIMOTICS S-1FL6 Pulse train, USS/Modbus interface Getting Started Compact Operating Instructions Table of contents 1 Fundamental safety instructions ……………………………………………………………………………………………………………… 3 1.1 …
SINAMICS V90 115
-
It is of vital importance, before attempting to operate your engine, to read the general ‘SAFETY INSTRUCTIONS AND WARNINGS’ section on pages 2-6 of this booklet and to strictly adhere to the advice contained therein.Also, please study the entire contents of this instruction manual, so as to familiarize yourself with the controls and …
FSA-72 21
-
24VDCERMIS-41ΠΕΡΙΕΧΟΜΕΝΑ1. ΠΛΗΡΟΦΟΡΙΕΣ ΑΣΦΑΛΕΙΑΣ ΠΡΟΙΟΝΤΟΣ2. ΚΥΡΙΑ ΤΕΧΝΙΚΑ ΧΑΡΑΚΤΗΡΙΣΤΙΚΑ3. ΚΥΡΙΑ ΔΟΜΗ ΠΡΟΙΟΝΤΟΣ4. ΕΓΚΑΤΑΣΤΑΣΗ5. ΤΕΛΙΚΟΣ ΕΛΕΓΧΟΣ 6. ΔΙΑΤΗΡΗΣΗSLIDING GATE MOTOR UP TO 400 KG …
ERMIS-4 7
-
ServiceManagerInitial HereSalesManagerPartsManagerChiefMechanicMechanicNo. 1MechanicNo. 2MechanicNo. 3MechanicNo. 4ReturnThis ToRouting6/163485/16DATE REVISEDDATE ISSUEDMODELNO.© 2016 by Kohler Co. All rights reserved. ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044ServiceBulletinKT715-KT745Engine StallThe potential exists for these engines to stall for no apparent reason. This iss …
7000 Series 2
-
ROTAK.R s»gl ftf;rrhffi&n talEng-frme ty’pe S12 G ULEdition: 07 L992recommendedBOMBARDIER.ROTAX GMBHMOTORENFABRIKA-4623 GUNSKIRCHEN _ AUSTRIATelef on : ..43- (O7 246 -27 1 -0′. Telef ax’. .. 431017 246-37 OTelex: 25546 brgk a, Telegi,: Bombrotax GrinskirchenATS 420,—us $ 40,—parl no.: 899 072part no.: 899 077 (with ringmap) …
912-UL 83
Additional Information:
Popular Right Now:
Operating Impressions, Questions and Answers:
3-1
Engine Tools
Table of Contents
Air Induction ………………………………………………………………………………………………………………………………………………. 3-3
Cooling System ………………………………………………………………………………………………………………………………………… 3-19
Crankshaft, Main Bearings and Flywheel ……………………………………………………………………………………………….. 3-44
Cylinder Block and Liners ……………………………………………………………………………………………………………………….. 3-77
Cylinder Head, Valves and Cam Followers …………………………………………………………………………………………….. 3-103
Electrical and Ignition Tools ………………………………………………………………………………………………………………….. 3-169
Lube System……………………………………………………………………………………………………………………………………………. 3-175
Engine Test Tools ……………………………………………………………………………………………………………………………………. 3-180
Fuel System Test Tools …………………………………………………………………………………………………………………………… 3-202
Fuel System Repair and Adjust ………………………………………………………………………………………………………………. 3-243
Pistons, Rings and Connecting Rods ……………………………………………………………………………………………………… 3-317
Camshaft and Timing Gear Tools ……………………………………………………………………………………………………………. 3-337
Starting Systems …………………………………………………………………………………………………………………………………….. 3-354
Engine Lifting and Positioning ……………………………………………………………………………………………………………….. 3-356
3600 Engine Tools …………………………………………………………………………………………………………………………………… 3-376
Engine Tools
Contents Summary of Caterpillar Engine Tools Cat Overhaul 3512
- Home
- Brands
- Caterpillar Manuals
- Engine
- Caterpillar 3512B
1 docs – User Manuals, Help Guides and Specs – for the Caterpillar 3512B product are present in our data base.
|
Related Products:
Product Types:
|
Tips for Finding Manuals:
This web-page provides a list of 1 accessible operating manuals and information books describing Caterpillar 3512B.
All manuals and instructions for Caterpillar 3512B are introduced in an easy-to-use PDF format and may be gratuitously downloaded or looked through directly from the site.
The page offers the following types of manuals: Engine.
Helpful hints: While selecting a necessary guide for Caterpillar 3512B one should pay special attention to the type of the document.
We try to supply you with the fullest possible set of papers we or our users are able to find. These may be overviews and specifications of the device, mounting and installing instructions, the unit operating rules and maintenance regulations and much more.
Haven’t found a required manual for your Caterpillar 3512B?
Check in a while. We update our guides collection and add new documents on a daily basis for you to be always able to find the very paper you need on our web-site. In case you own a directory or an instruction for Caterpillar 3512B, which is absent on our site, and you’d like to share it with the public, please send it to us as a scanned copy or a PDF file, and we’ll definitely place it on our page while providing your name as a supplier of the doc. Lots of our users will be grateful for your assistance!
-
Home
-
Heavy Equipment Construction & Forest Forum
-
Heavy Equipment Workshop & Service Manuals
-
Caterpillar
-
Thread starter
James Rodrigues
-
Start date
Jul 25, 2018
-
Download this document, you need
300
Gallons
Download Now
Caterpillar 3512B SEB6634 Marine Engine Parts Manual
Size : 26.7MB
Language : English
Format : PDF
Number of pages : 888 pages
Password : wordwide-autosoftware-epc
More the random threads same category:
- CAT 320D & 320D L Excavators Parts Manual
- Caterpillar 330C Excavator Hydraulic Circuit Diagram
- Caterpillar factory password generator for ET 2001-2010A
- CAT 416D,420D,424D,428D,430D,432D,438D,442D Backhoe Loaders Schematic Electrical System
- Caterpillar Parts Manual 3516B Marine Engine
- Caterpillar factory password generator for ET
- Diagrama Electrical Caterpillar 3406E, C10, C12, C15, C16-2
- CAT 428F Backhoe Loader Parts Manual
- CAT 345B, 345BL Track-Type Excavators Parts Manual
- CAT 416D Parts Manual
- CAT 420D Parts Manual
- CAT Wheel Loader 950H Electric and Hydraulic Schematics
- CATERPILLAR SIS 01.2015 ON MEGA !!!
- Caterpillar M313C; M315C; M316C; M318C; M322C Service manual, circuit
- Caterpillar 320D,321D,323D,324D,325D,330D Excavator Hydraulic Circuit Diagram
-
Home
-
Heavy Equipment Construction & Forest Forum
-
Heavy Equipment Workshop & Service Manuals
-
Caterpillar
The maintenance intervals that are listed in this Operation and Maintenance Manual, «Maintenance Interval Schedule» are expressed in service hours. A more accurate figure to use is fuel consumption. Fuel consumption corresponds more accurately to the engine load.
Table 1 lists average ranges of fuel consumption and service hours for a load factor of approximately 60 percent. Use the range of fuel consumption only as a guideline.
Show/hide table
| Major Overhaul Service Hours and Fuel Consumption for 3512B Marine Auxiliary Engines (1) |
| Rated 1601 To 1800 RPM |
| 15 000 Service Hours |
| 2 920 000 L (770,000 US gal) of fuel |
Show/hide table
| (1) | Fuel consumption is based on a load factor of approximately 60 percent. |
The need for a major overhaul is determined by several factors.
- An increase of oil consumption
- An increase of crankcase blowby
- The total amount of fuel consumption
- The service hours of the engine
- The wear metal analysis of the lube oil
- An increase in the levels of noise and vibration
An increase of wear metals in the lube oil indicates that the bearings and the surfaces that wear may need to be serviced. An increase in the levels of noise and vibration indicates that rotating parts require service.
Note: It is possible for oil analysis to indicate a decrease of wear metals in the lube oil. The cylinder liners may be worn so that polishing of the bore occurs. Also, the increased use of lube oil will dilute the wear metals.
Monitor the engine as the engine accumulates service hours. Consult your Caterpillar dealer about scheduling a major overhaul.
Note: The driven equipment may also require service when the engine is overhauled. Refer to the literature that is provided by the OEM of the driven equipment.
A major overhaul includes all of the work that is done for the top end overhaul and the general inspection. A major overhaul includes additional parts and labor. Additional parts and labor are required in order to completely rebuild the engine.
For the major overhaul, all of the bearings, seals, gaskets, and components that wear are disassembled. The parts are cleaned and inspected. If necessary, the parts are replaced. The crankshaft is measured for wear. The crankshaft may require regrinding. Alternatively, the crankshaft may be replaced with a Caterpillar replacement part.
Your Caterpillar dealer can provide these services and components. Your Caterpillar dealer can ensure that the components are operating within the appropriate specifications.
If you elect to perform an overhaul without the services of a Caterpillar dealer, be aware of the following recommendations.
Replacement of Components
During the major overhaul, replace the components that are listed in Table 2.
Show/hide table
| Components For Replacement During A Major Overhaul |
| Connecting rod bearings |
| Crankshaft seals |
| Crankshaft vibration damper |
| Electronic unit injectors |
| Engine wiring harness |
| Main bearings |
| Piston rings |
Inspection, Reconditioning or Exchanging of Components
Inspect the components that are listed in Table 3 according to the instructions that are in Caterpillar reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, «Index of Publications on Reusability or Salvage of Used Parts».
Recondition the worn components or exchange the components, if necessary. Your Caterpillar dealer can provide these services and components.
Show/hide table
| Components For Inspection, Reconditioning, Or Replacement During A Major Overhaul |
|---|
| Camshaft followers |
| Connecting rods |
| Cylinder head assembly |
| Cylinder liners |
| Exhaust bellows |
| Fuel transfer pump |
| Oil pump |
| Pistons |
| Piston pins |
| Prelube pump |
| Spacer plate |
| Turbochargers |
Inspection of Components
Inspect the components that are listed in Table 4 according to the instructions that are in Caterpillar reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, «Index of Publications on Reusability or Salvage of Used Parts».
Show/hide table
| Components For Inspection During A Major Overhaul |
| Camshaft |
| Camshaft bearings |
| Crankshaft |
| Crankshaft thrust washers |
| Driven equipment (alignment) |
| Electronic control module |
| Front gear train |
| Gear train bushings and bearings |
| Rear gear train |
Inspect the camshaft for damage to the journals and the lobes. Inspect the following components for signs of wear and/or for signs of fatigue:
- camshaft bearings
- camshaft followers
Inspect the crankshaft for any of the following conditions:
- deflection
- damage to the journals
- bearing material that has seized to the journals
Check the journal taper and the profile of the crankshaft journals. Check these components by interpreting the wear patterns on the following components:
- rod bearing
- main bearings
Note: If the crankshaft or the camshaft are removed for any reason, use the magnetic particle inspection process to check for cracks.
Replace the crankshaft vibration damper if any of the following conditions occur:
- Engine failure due to a broken crankshaft
- Excessive wear of the front bearing for the crankshaft
- Excessive wear of the gear train that is not caused by a lack of lubrication
Inspect the gears of the gear train and inspect the gear train bushings for the following conditions:
- Worn gear teeth
- Unusual fit
- Unusual wear
In addition to the inspection of components, inspect the alignment of the driven equipment. See the Application and Installation Guide for the engine or see the literature that is provided by the OEM of the driven equipment.
Cleaning of Components
Clean the components that are listed in Table 5. For instructions on removal and installation of components, see the Service Manual, «Disassembly and Assembly» module.
Show/hide table
| Components For Cleaning During A Major Overhaul |
| Aftercooler core (1) |
| Oil cooler core (1) |
| Oil suction screen |
| Oil sump |
Show/hide table
| (1) | After the core has been cleaned, pressure test the core. |
Obtain a Coolant Analysis
Obtain a coolant analysis during a major overhaul. Caterpillar recommends an S·O·S coolant analysis (Level II). This is a comprehensive chemical evaluation of the coolant. This analysis is also a check of the overall condition of the inside of the cooling system. The following services are provided:
- Full Level I analysis
- Identification of the source of metal corrosion and of contaminants
- Identification of buildup of the impurities that cause corrosion
- Identification of buildup of the impurities that cause scaling
- Determination of possible electrolysis within the engines’ cooling system
A report of the results of the analysis is provided. Maintenance recommendations are based on the results.
For more information about S·O·S coolant analysis, consult your Caterpillar dealer.