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Contents
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Table of Contents
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Troubleshooting
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Bookmarks
Quick Links
®
®
VLT
6000 and VLT
2800
Adjustable Frequency Drives
BACLink
®
Instruction Manual
176U7869
10/02
Related Manuals for Danfoss VLT 6000
Summary of Contents for Danfoss VLT 6000
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Page 1
® ® 6000 and VLT 2800 Adjustable Frequency Drives BACLink ® Instruction Manual 176U7869 10/02… -
Page 2
Touching electrical parts may be fatal ñ even after equipment has been disconnected from AC line. To be sure that capacitors have fully discharged, wait 14 minutes after power has been removed before touching any internal component. Copyright © 2002, Danfoss Graham… -
Page 3: Table Of Contents
Wiring and terminal tightening specifications ………………..7 Electrical wiring …………………………. 8 VLT 6000 network connection ……………………. 9 VLT 6000 termination switch settings ………………….. 9 VLT 6000 network wiring ……………………… 9 VLT 6000 BACnet start up ……………………10 Changing VLT 6000 parameter data ………………….. 10 VLT 2800 network connection ……………………
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Page 4: Introduction
BACLink accesses the Johnson Controls Metasys ® N2 protocol VLT ® is a Danfoss registered trademark. resident in the Danfoss VLT ® 2800 and VLT ® 6000 Adjustable Frequency Drives. The BACLink port operates with an internal ARCnet operating protocol. Recommended connection is through EIA-485 compatible, half duplex, 9600 baud, shielded twisted-pair wiring.
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Page 5
Keypad/Display port. Access port for optional keypad. Format button. Normally not used with BACnet. Contact the Danfoss Graham service department for information on its use to Port 2. Preferred port for EIA-485 connection to the VLT drives. clear factory-set programming. -
Page 6: Mounting Requirements
VLT 6000 are defined in Table I. 15.3 pounds (7 kg). Total wiring length to connect up to 10 VLT 6000 and VLT 2800 For BACLink portals ordered without an enclosure, mount the unit drives from the BACLink portal should not exceed 3,000 feet in an enclosed panel using the mounting holes provided on the (900m) at 9600 baud rate.
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Page 7: Electrical Wiring
1. Power must be supplied to the 115 VAC outlet from an external source (see Figure 3). 2. Plug transformer into 115 VAC outlet. 3. Connect transformer cable to 24 VAC connector on BACLink board. Figure 3. BACLink Enclosure Electrical Components VLT is a registered Danfoss trademark…
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Page 8: Vlt 6000 Network Connection
Figure 4. VLT 6000 DIP Switch N(-) EIA-485 P(+) EIA-485 Figure 5. VLT 6000 Network Wiring Table II. VLT 6000 DIP Switch Settings SWITCH SETTING Switch 1 Reserved/No function Switches 2 & 3 Used for terminating an EIA-485 interface. When the drive is the first, last, or only device on a network, switches 2 and 3 must be ON.
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Page 9: Vlt 6000 Bacnet Start Up
Changing VLT 6000 parameter data The BACLink portal will have factory default settings ready for Use the VLT 6000 keypad to access the Extended Menu key and operation without user adjustment. Parameters 500, 501 and 502 the 500 Group (serial communication) parameters. Enter or must be set as shown in Table III.
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Page 10: Vlt 2800 Network Connection
LOGIC OR Quick stop DC brake LOGIC OR LOGIC OR Start LOGIC OR Reversing Select setup LOGIC OR Select speed LOGIC OR N2 Override release time Protocol METASYS N2 The values in default values. VLT is a registered Danfoss trademark…
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Page 11: Ethernet Network Connection
Æ BACLink ô Æ BACLink ô Optional factory setting EIA-485 EIA-485 NOTE: EIA-485 (2-wire) Net+ and Net- from Port 2 to drive input terminals 68 (+) and 69 (-) Figure 7. Ethernet Network Connection VLT is a registered Danfoss trademark…
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Page 12: Set Ip Address Of Portal
10’s digit 1’s digit Figure 9. Rotary Address Switches For Ethernet connection without IP, an IP address is not used. Use the rotary address switches to assign the media access control (MAC) address. VLT is a registered Danfoss trademark…
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Page 13: Arcnet Network Connection
Figure 13. Port 2 Configuration Jumper Settings Shield Port 1 10’s digit 1’s digit Net — Net + ARC156 Network Figure 11. ARCnet Network Connection Figure 14. Rotary Address Switches VLT is a registered Danfoss trademark…
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Page 14: Eia-485 Network Connection
Figure 16. BACLink DIP Switches NOTE: EIA-485 (2-wire) from Port 2 to drive input terminals 68 (+) and 69 (-) Figure 15. EIA-485 (2-wire) Network Connection EIA-232 EIA-485 Figure 17. Port 2 Configuration Jumper Settings VLT is a registered Danfoss trademark…
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Page 15: Eia-232 Network Connection
Switch 2 Off/ On IP Address Defa ult/ Assig ned ARC156/ Other Port 1 Portal Address +0/ +100 Figure 19. BACLink DIP Switches EIA-232 EIA-485 Figure 18. EIA-232 Network Connection Figure 20. Configuration Jumper Settings VLT is a registered Danfoss trademark…
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Page 16: Power Up
Power up 3. For VLT 6000, termination DIP switches 2 and 3 should be in the ON position. Termination DIP switches are located on 1. Turn BACLink power switch to OFF. This prevents VLT 6000 power board directly above drive terminals BACLink from power up before proper voltage is verified.
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Page 17: Appendix: Bacnet Point Mapping Tables For Baclink Portal
NOTE Binary input point 9 commands two different functions. For VLT 2800, it commands reverse function to change direction of motor rotation. For VLT 6000, it can command the state of Form C relay. VLT is a registered Danfoss trademark…
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Page 18
Bus feedback. This is the feedback signal provided to the drive parameter 100, the bus reference is the speed command to the via the BACnet bus. The VLT 6000 can regulate two feedback drive. In closed loop operation, bus reference is the drive’s signals provided to the drive. -
Page 19
Trip point is 100%. term_53_analog_# Voltage value on analog input Terminal 53. term_54_analog_# Voltage value on analog input VLT 6000 Terminal 54 (for VLT 6000 only). only term_60_analog_# Current value on analog input Terminal 60. ° heatsink_temperature_# Drive heatsink temperature. -
Page 20
(for VLT 6000 only) 0=False 1=True running_at_ref_# VLT 6000 only (for VLT 6000 only) 0=False 1=True sleep_mode_# VLT 6000 only (for VLT 6000 only) NOTE: # symbol represents drive ID number. The values in default values. Appendix VLT is a registered Danfoss trademark… -
Page 21
(for VLT 6000 only) terminal_17_# 0=Off 1=On VLT 6000 only (for VLT 6000 only) 0=Off 1=On terminal_16_# VLT 6000 only (for VLT 6000 only) NOTE: # symbol represents drive ID number. The values in default values. Appendix VLT is a registered Danfoss trademark… -
Page 22
Danfoss Graham Division of Danfoss Inc. 8800 West Bradley Road P.O. Box 245041 Milwaukee, Wisconsin 53224-9541 Phone: (414) 355-8800 Fax: (414) 355-6117 Toll free: (800) 621-8806 E-mail: graham@grahamdrives.com http://www.namc.danfoss.com…
Specifications:
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Accompanying Data:
Danfoss VLT 6000 Adapter, Controller PDF Instruction Manual (Updated: Saturday 7th of January 2023 05:05:04 PM)
Rating: 4.9 (rated by 68 users)
Compatible devices: ACCSCS, VLT Midi Drive FC 280, EKC 319A, NovoCon S, ADAP-KOOL AK-PC 651, DMS 300, BCP1, NovoCon S 003Z8504.
Recommended Documentation:
Danfoss VLT 6000: Text of Instruction Manual
(Ocr-Read Version Summary of Contents, UPD: 07 January 2023)
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17, 18 VLT is a registered Danfoss trademark Appendix BACnet POINT MAPPING TABLES for BACLink PORTAL Binary Inputs to Drive The values in are NOTE Binary input point 9 commands two different functions. For VLT 2800, it commands reverse function to change direction of motor rotation. For VLT 6000, it can command the state of Form C relay. BACnet REFERENCE NUMBER DESCRIPTION …
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8, 9 VLT is a registered Danfoss trademark Table II. VLT 6000 DIP Switch Settings Figure 4. VLT 6000 DIP Switch VLT 6000 network connection VLT 6000 termination switch settings DIP switches 2 and 3 on the main control board of the VLT 6000 (see Figure 4) are used to configure the drive for BACnet serial bus termination. The switch position shown is the factory setting. See Table II for setting …
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21, 22 VLT is a registered Danfoss trademark Appendix The values in are BACnet REFERENCE NAME SELECTION VLT 6000 PARA NO. VLT 2800 PARA NO. reverse_# 0=False 1=True (for VLT 6000 only) 530 VLT 6000 only vlt6000_term_33_# 0=Off 1=On (for VLT 6000 only) 521 VLT 6000 only terminal_32_# 0=Off 1=On (for VLT 6000 only) 521 VLT 6000 only termi…
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9, 10 VLT is a registered Danfoss trademark VLT 6000 BACnet start up The BACLink portal will have factory default settings ready for operation without user adjustment. Parameters 500, 501 and 502 must be set as shown in Table III. Other settings may be changed to meet application requirements. Refer to the VLT 6000 Installation, Operation and Maintenance Manual fo…
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12, 13 VLT is a registered Danfoss trademark Figure 10. Port 2 Configuration Jumpers NOTE Steps 2 and 3 in the following connection procedure may have already been factory-set based upon customer ordering information. Default IP address is 192.168.168.xxx. Default subnet mask is 255.255.255.0. Default gateway address is 0.0.0.0. 2. Set IP address of portal A. Set IP address to default or …
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7, 8 VLT is a registered Danfoss trademark Figure 3. BACLink Enclosure Electrical Components Electrical wiring 1. Power must be supplied to the 115 VAC outlet from an external source (see Figure 3). 2. Plug transformer into 115 VAC outlet. 3. Connect transformer cable to 24 VAC connector on BACLink board.
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10, 11 VLT is a registered Danfoss trademark VLT 2800 network connection 1. Connect signal wires to drive terminal 68 (P+) and terminal 69 (N-) on main control board of drive (see Figure 6). 2. If shielded cabling is used, observe standard shielding practice by grounding shielded wiring at only one point in system. For additional wiring guidelines, see the procedures for specific net…
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5, 6 VLT is a registered Danfoss trademark Power switch. Two position on/off power switch. Portal address label. Identifies factory-set or default portal addresses. Port connectors label. Identifies factory-settings for communication ports 1 and 2. Default setting for port 1 is unassigned. Default setting for port 2 is EIA-485. 24 VAC connector. Input power for B…
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20, 21 VLT is a registered Danfoss trademark Appendix Binary Outputs from Drive (status) The values in are BACnet REFERENCE NAME SELECTION VLT 6000 PARA NO. VLT 2800 PARA NO. current_status_# 0=OK 1=Limit 527 534 voltage_status_# 0=OK 1=Limit 527 534 motor_run_status_# 0=Not Running 1=Running 527 534 frequency_status_# 0=Out of Range 1=In Range…
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16, 17 VLT is a registered Danfoss trademark Power up 1. Turn BACLink power switch to OFF. This prevents BACLink from power up before proper voltage is verified. 2. Ensure that power is applied to the drives. 3. Plug connector from transformer to BACLink 24 VAC power terminal. 4. Ensure that 24 VAC is present at BACLink power input terminals. 5. Turn BACLink power switch to ON. Power, Run and Error…
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18, 19 VLT is a registered Danfoss trademark Appendix The values in are Drive Settings BACnet REFERENCE NAME DESCRIPTION RANGE VLT 6000 PARA NO. VLT 2800 PARA NO. vlt6000_reset_counter_# Resets kWh counter (for VLT 6000 only) 0=no rest 1=reset 618 VLT 6000 only vlt6000_active_setup_# Selects active setup (for VLT 6000 only) 1 to 4 002 VLT 6000 only vlt2800_prop_gain…
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15, 16 VLT is a registered Danfoss trademark Figure 18. EIA-232 Network Connection Procedure 1. Switch BACLink portal power off. 2. Wire EIA-232 network input cable to BACLink port2 (see Figure 18). Tx (+) pin 1, Rx (-) pin 2, GND pin 5. 3. Set port 1 DIP switch to Other (see Figure 19). 4. Plug EIA-485/232 configuration jumper to EIA-232 position as shown in Figure 20. 5. Wire to drives fro…
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3, 3 VLT is a registered Danfoss trademark Table of Contents Introduction …………………………………………………………………………………………………………………………………… 5 About this manual …………………………………………………………………………………………………………………….. 5 R…
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14, 15 VLT is a registered Danfoss trademark Figure 15. EIA-485 (2-wire) Network Connection Procedure 1. Switch BACLink portal power off. 2. Wire EIA-485 network input cable to BACLink port1 (see Figure 15). 3. Set port 1 DIP switch to Other (see Figure 16). 4. Plug EIA-485/232 configuration jumper to EIA-485 position as shown in Figure 17. 5. Plug EIA-485 configuration jumper to (2-wi…
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2, DANGER ! Rotating shafts and electrical equipment can be hazardous. Therefore, it is strongly recommended that all electrical work conform to National Electrical Code (NEC) and all local regulations. Installation, start- up and maintenance should be performed only by qualified personnel. Motor control equipment and electronic controls are connected to hazardous line voltages. When servi…
Danfoss VLT 6000: Recommended Instructions
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VLT® 6000 HVAC ■ Contents Introduction Safety .......................................................................3 Safety Guidelines ........................................................3 Warnings Against Unintended Start ...............................3 Introduction ...............................................................4 About this manual.......................................................4 Assumptions..................................... .........................4 References................................................................4 Trademarks ...............................................................5 Programming the VLT 6000 Control Panel .............................................................5 Parameter Change Keys .............................................5 Local Control .............................................................6 Quick Menu ..............................................................6 To Enter or Change Quick Menu Parameter Data ...........7 Example of Changing Parameter Data...........................7 Extended Menu..........................................................8 HP/kW ......................................................................8 VLT 6000 Functional Features Drive Operation ..........................................................8 Motor and Drive Thermal Protection .............................8 Set-up 1-4.................................................................8 Current Monitoring and Limits.......................................9 Direction of Rotation ...................................................9 Start/Stop..................................................................9 Freeze Mode .............................................................9 Coast........................................................................9 Motor Ramp-up and Ramp-down Rate .........................9 Lock Panel ................................................................9 Hand/Auto Modes.......................................................9 Run Enable................................................................9 Bus Functions............................................................9 Frequency Out High, Low Limits...................................9 Relay Out 1,2 ...........................................................9 PID Control Functions................................................10 Sleep Mode .............................................................10 Drive Control Display .................................................10 Terminals .................................................................10 Faults, Warnings and Alarms ......................................10 Error Status .............................................................10 VLT 6000 Network Strategies Strategy One ...........................................................11 Strategy Two........................................................... 11 Strategy Three .........................................................13 Strategy Four ...........................................................13 MG.60.G2.02 - VLT is a registered Danfoss Trademark 1 VLT® 6000 HVAC VLT 6000 Special Functions Safety Interlock ...........................................................15 Analog Input Monitoring ...............................................15 Drive Relay Control 15 Network Connection Hardware Setup ..........................................................16 Electrical Control Terminals............................................17 Typical Control Connection Examples..............................18 VLT 6000 Functional Features Startup of FLN Manual .................................................20 Faults, Warnings and Alarms .........................................20 Point Mapping Table .....................................................22 Point Mapping Table Notes............................................25 Point Database Definitions.............................................26 2 MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC ■ Safety Rotating shafts and electrical equipment can be hazardous. Therefore, it is strongly recommended that all electrical work conform to National Electrical Code (NEC) and all local regulations. Installation, start-up and maintenance should be performed only by qualified personnel. Factory recommended procedures, included in this manual, should be followed. Always disconnect electrical power before working on the unit. Although shaft couplings or belt drives are generally not furnished by the manufacturer, rotating shafts, couplings and belts must be protected with securely mounted metal guards that are of sufficient thickness to provide protection against flying particles such as keys, bolts and coupling parts. Even when the motor is stopped, it should be considered “alive” as long as its controller is energized. Automatic circuits may start the motor at any time. Keep hands away from the output shaft until the motor has completely stopped and power is disconnected from the controller. Motor control equipment and electronic controls are connected to hazardous line voltages. When servicing drives and electronic controls, there will be exposed components at or above line potential. Extreme care should be taken to protect against shock. Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case of an emergency. Disconnect power whenever possible to check controls or to perform maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electric control or rotating equipment. Safety Guidelines 1. The drive must be disconnected from the AC line before any service work is done. 2. The “Stop/Off” key on the local control panel of the drive does not disconnect the equipment from the AC line and is not to be used as a safety switch. MG.60.G2.02 - VLT is a registered Danfoss Trademark 3. Correct protective grounding of the equipment must be established. The user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national and local regulations. 4. Ground currents are higher than 3 mA. Warnings Against Unintended Start 1. While the drive is connected to the AC line, the motor can be brought to a stop by means of external switch closures, serial bus commands or references. If personal safety considerations make it necessary to ensure that no unintended start occurs, these stops are not sufficient. 2. During programming of parameters, the motor may start. Be certain that no one is in the area of the motor or driven equipment when changing parameters. 3. A motor that has been stopped may start unexpectedly if faults occur in the electronics of the drive, or if an overload, a fault in the supply AC line or a fault in the motor connection or other fault clears. 4. If the “Local/Hand” key is activated, the motor can only be brought to a stop by means of the “Stop/Off” key or an external safety interlock NOTE: It is responsibility of user or person installing drive to provide proper grounding and branch circuit protection for incoming power and motor overload according to National Electrical Code (NEC) and local codes. The Electronic Thermal Relay (ETR) in UL listed VLTs provides Class 20 motor overload protection in accordance with NEC in single motor applications, when parameter 117 is set for ETR TRIP 1, ETR TRIP 2, ETR TRIP 3, or ETR TRIP 4, and parameter 105 is set for rated motor (nameplate) current. 3 VLT® 6000 HVAC DANGER: Touching electrical parts may be fatal - even after equipment has been disconnected from AC line. To be sure that capacitors have fully discharged, wait 14 minutes for 220 and 500 V units and 30 minutes for 550-600 V units after power has been removed before touching any internal component. ■ Introduction The Siemens Floor Level Network (FLN) is a master/ slave control network for serial communication with various control devices. The FLN controller is RS485 compatible, half duplex, with an operating rate of 4800 or 9600 baud. Recommended wiring is shielded, twisted pair. The FLN software protocol is designed to be general in nature to accommodate any unique properties of each device type. The node address system allows up to 96 devices to be used on any one system. The Danfoss VLT 6000 is a programmable frequency converter which controls the operation of 3-phase, standard induction electrical motors in the HVAC industry. The VLT 6000 controller has FLN communication protocol software built-in. The drive uses optical isolation for fault tolerance and noise immunity. The FLN communicates directly with the VLT 6000 drive via the RS-485 serial interface bus. In addition to being able to control the drive, most drive configuration and control parameters can be reviewed and changed through the FLN. Also, the operational status of the drive can be read and monitored through the bus. Diagnostic and operational information stored in the VLT 6000 is easily available, such as kWh of energy used, total operation hours, drive status, motor speed, and many other useful items which can be accessed and monitored through the FLN. The FLN is designed to communicate with any controller node that supports the interfaces defined in this document. 4 About This Manual The documentation in this manual provides comprehensive information on the connection, programming, and start-up of the VLT 6000 for use with the FLN. It is intended as both an instruction and reference manual. Functions and features of the VLT 6000 frequency converter are also briefly reviewed to serve as a guideline to optimize your communication system. Read this manual before programming since important information is provided in each section. For detailed information on using the VLT 6000, see the VLT 6000 Operating Instructions. Assumptions This manual assumes that the controller node supports the interfaces in this document and that all the requirements and limitations stipulated in the controller node and the VLT 6000 are strictly observed. It is assumed that the user understands the general capabilities and limitation of the controller node and the VLT 6000 Frequency Converter. References Installation, Operation and Maintenance Manual for the VLT 6000 Frequency Converter, Danfoss Graham document 23-6108-00. (Referred to as the VLT 6000 Operating Instructions in this manual.) Operating Instructions VLT 6000 HVAC Frequency Converter, Danfoss document MG.60.AX.YY (International version of the VLT 6000 Operating Instructions.) Contact Siemens for operational instructions for the Floor Level Network. MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Trademarks FLN® is a Siemens registered trademark. VLT® is a Danfoss registered trademark. ■ Programming the VLT 6000 Parameter Change Keys The LCP keys are divided into groups by function. The keys above indicator lamps are used for parameter setup, selecting the display indication during normal operation, and controlling the drive speed during local speed control operation. The keys below the indicator lamps are used for Start/Stop control, selection of the operating location, and reset. The VLT 6000 frequency converter is delivered for installation and setup with the required applica-tion parameters already programmed at the factory. Specific motor nameplate data may have to be entered at the time of setup. The instructions in this section are intended to provide a general understanding of programming procedures and to enter Quick Menu setup data. See the VLT 6000 Operating Instructions for detailed information. NOTE: Quick menu data for commissioning drive cannot be entered via FLN serial bus. Control Panel The Local Control Panel (LCP), see Figure 1, is a complete interface for programming and operating the drive. The control panel can be removed from the drive and installed up to 3 meters (10 feet) away using the remote mounting kit. The control panel has five functions: - Display Keys for changing the display Keys for changing programming parameters Keys for controlling drive operation Indicator lamps The LCP uses a four-line, alpha-numeric LCD display. The display can show four operating data values and three operating condition values continuously. During programming, all the information required for quick, effective parameter setup of the drive is displayed. All drive parameters can be changed from the control panel. Three lamps indicate power on (ON), warning (WARNING) and alarm (ALARM). MG.60.G2.02 - VLT is a registered Danfoss Trademark Figur e 1 VLT 6000 Keypad Figure The DISPLAY MODE key is used to change a display mode or to return to the Display Mode from either the Quick Menu or the Extend Menu mode. The QUICK MENU key gives access to the parameters available for the Quick Menu setup. Parameters in this menu are the 12 most important setup parameters for the drive. The EXTEND.MENU key gives access to all parameters. The CHANGE DATA key is used for changing the value of a selected parameter. To change data, the desired parameter is first selected. The CHANGE DATA key is then pressed to enable editing of the parameter. An underline in the display will move under the parameter‘s value to show that it is being edited. 5 VLT® 6000 HVAC The CANCEL key is used if a change of the selected parameter is not to be carried out. The OFF/STOP key is used for stopping the connected motor in either the Hand or Auto Mode. Enable or disable this function via parameter 013, OFF/START on LCP. If this stop function is activated, the second line in the LCD display will flash. The OK key is used to activate a change to the selected parameter. The + and - keys are used to scroll through parameters and to increase or decrease the value of a chosen parameter. The keys are also used to change the local reference. In Display Mode, the keys are used to switch between readouts. The t and u keys are used to select a parameter group and also to move the cursor to the desired digit when changing numerical values. AUTO START is used if the drive is to be started via FLN serial communication and/or the digital control terminals. When a remote start signal is received, the drive will start if the AUTO START key has been pressed. NOTE: AUTO START key must be pressed to enable starting drive from FLN serial bus or remote terminals. Local Control Start signal via digital inputs may cause drive to start at any time. Remove power to drive before working on output wiring, motor or any driven equipment. Below the indicator lamps on the LCP are keys used to determine control of the drive. Each key can be individually enabled or disabled using parameters 012 through 015. The Hand Start and Auto Start keys are disabled if any of the control terminals are programmed for either Remote Hand or Remote Auto. The HAND START key is used to start the drive from the control panel. Pressing HAND START issues a start command to the drive. If a minimum speed is set in parameter 201, Output Frequency Low Limit, motor will start and ramp up to this frequency when HAND START key is pressed. If drive is already running in Auto Mode when HAND START is pressed, drive will begin running in Hand Mode and in local control. 6 RESET is used for manually resetting the drive after an alarm (fault trip). In this case, the top line of the display shows TRIP (RESET). If the top line of the display shows TRIP (AUTO START), the drive will automatically restart. If the top line of the display shows TRIPLOCK (DICS.MAINS), input power to the drive must be removed before the trip can be reset. . Quick Menu The QUICK MENU key gives access to 12 of the most important setup parameters of the drive. After Quick Menu programming, in many cases the drive will be ready for operation. The 12 Quick Menu parameters are shown in Table 1. Refer to the VLT 6000 Operating Instructions for a complete description of the functions. MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Table 1 Quick Menu Items Description Quick Menu Item Number Parameter Name Description 1 001 Language Selects language used for all displays. 2 102 Motor Power 3 103 Motor Voltage 4 104 Motor Frequency 5 105 Motor Current 6 7 8 9 10 11 12 106 Motor Nominal Speed 201 Minimum Frequency 202 Maximum Frequency 206 Ramp Up Time 207 Ramp Down Time 323 Relay 1 Function 326 Relay 2 Function Sets output characteristics of drive based on kW (HP) of motor. See Table 2 to convert HP to kW. Sets output characteristics of drive based on voltage of motor. Sets output characteristics of drive based on nominal frequency of motor. This is typically equal to line frequency. Sets output characteristics of drive based on full load curren in amps (FLA) of motor. This sets overload protection for motor. Sets output characteristics of drive based on nominal full load speed of motor. Sets minimum controlled frequency at which motor will run. Sets maximum controlled frequency at which motor will run. Sets time to accelerate motor from 0 Hz to nominal motor frequency set in Quick Menu Item 4. Sets time to decelerate motor from nominal motor frequency set in Quick Menu Item 4 to 0 Hz. Sets function of high voltage Form C relay. Sets function of low voltage Form A relay. During programming of parameters, motor may start. Be certain no one is in area of motor or driven equipment when changing parameters. To Enter or Change Quick Menu Parameter Data Enter or change parameter data or settings in accordance with the following procedure. 1. Press Cancel key to disregard change, or press OK key to accept change and enter new setting. 6. Press Display key to return to normal display. Example of Changing Parameter Data Assume parameter 206, Ramp Up Time, is set at 60 seconds. Change the ramp up time to 100 seconds in accordance with the following procedure. 1. Press Quick Menu key. 2. Press “+” key until you reach Parameter 206, Ramp Up Time. 3. Press Change Data key. 4. Press t key twice – hundreds digit will flash. 5. Press “+” key once to change hundreds digit to ‘1.’ 6. Press u key once to move cursor to tens digit. Press Quick Menu key. 2. Use ‘+’ and ‘-’ keys to find parameter you chose to edit. 3. Press Change Data key. 4. 5. Use ‘+’ and ‘-’ keys to select correct parameter setting. To move to a different digit within parameter, use t and u arrows. Flashing underline indicates digit selected to change. MG.60.G2.02 - VLT is a registered Danfoss Trademark 7 VLT® 6000 HVAC 7. Press “-” key until ‘6’ counts down to ‘0’ and setting for Ramp Up Time reads ‘100 s.’ 8. Press OK key to enter new value into drive controller. 9. Press Display key to return to normal display. Extended Menu In some applications, the Quick Menu items will not set up all the desired characteristics of the drive. To access all VLT 6000 parameters, including the Quick Menu parameters, press the Extend Menu key. NOTE: Programming of parameter functions available through Extended Menu is done in accordance with same procedure as described for Quick Menu functions. HP/kW Conversion A conversion index for determining kW and HP ratings is shown in Table 2. Table 2 HP to kW Conversion Index 8 kW HP kW HP 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37 0.33 0.5 0.75 1.0 1.5 2.0 3.0 --5.0 7.5 10 15 20 25 30 40 50 45 55 75 90 110 132 160 200 250 300 315 355 400 450 60 75 100 125 150 175 200 300 ----350 450 500 600 ■ VLT 6000 Functional Features The FLN protocol built into the VLT 6000 frequency converter allows programming of numerous features and monitoring of the drive via the serial bus and the standard RS-485 port. The VLT 6000 also has the capability to control closed or open loop systems on its own and has been designed specifically for HVAC applications. Always accessible in real-time are the system status, what the motor and drive are doing, and if there are any problems. The VLT 6000 continuously monitors all aspects of motor and drive status and issues alarms or warnings for adverse conditions. The FLN interacts with the drive based upon a point map database and the selected interface strategy. Many, but not all, drive features are accessible through the point map. See the VLT 6000 Operating Instructions for more drive details. Table 8 lists the map points and Table 9 supplies definitions. Below is a review of some frequently used drive features and the associated point map numbers. Drive Operation (03-14) These points provide the FLN with operational status information such as output frequency, motor current, output voltage, power and energy. The run time in hours that power has been supplied to the motor is also stored for display, along with cumulative energy used in kWh. Motor and Drive Thermal Protection (15, 16, 18) The motor and drive are protected against thermal overload. The percentage of thermal load is displayed. Point 18 indicates if either the motor or drive thermal limit has been exceeded. Set-up 1 - 4 (17) (29) The drive is capable of maintaining four independent program set-ups. Each set-up supports independent point map configurations. Seasonal changes, various acceleration or deceleration rates, or other operation modes can be accommodated. Point 17 indicates which setup is active. The set-up change is programmed through the drive’s keypad or digital I/ Os. Day/night operation is implemented in the point map (29) but is not used in this application. MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Current Monitoring and Limits (19, 30) The maximum current that the drive provides to the motor can be limited. This tends to limit the torgue that can be produced by the motor. Data point 30 sets the current limit in amps, while data point 19 indicates if the motor is operating at that current limit. Direction of Rotation (21-22) The drive responds to serial commands to reverse direction of the motor. The drive can safely reverse motor rotation while in operation. Many applications benefit from this ability, such as vane axial fans reversed for smoke extraction or cooling towers for deicing. Parameter 506, Reversing, must be set to serial communication for point 22 to command the feature. Start/Stop (23, 24) To run the drive from the FLN or in Auto mode from the drive‘s digital control terminals, a start command must be given at data point 24. When a stop command is given at this point, the drive will only run in Hand mode. Freeze Mode (25, 26) If desired, the frequency of the drive can be frozen at its present value. The mode is indicated by data point 25. It is an option available when serial interface is lost. Hand/Auto Modes (34) The SEL HND.AUTO shows which mode the drive is in. The drive can be commanded into either Hand or Auto mode by pressing the respective keys on the keypad of the drive. Hand mode disables any programmed control strategies and allows the drive keypad to be used to set the drive speed. The only serial communication command that can override Hand mode is data point 28, CMD COAST. Run Enable (35) Set data point 35 to ON to run the drive from the FLN with default drive parameter settings. In the OFF mode, the drive will run only in Hand mode or in Auto mode from the drive‘s digital control terminals. Parameter 505, Start, controls the interaction of point 35 and the digital run command. Bus Functions (36, 37) The amount of time the drive will wait between communication packets is programmable. If the time is exceeded, the drive will assume serial communication has stopped and respond with programmable choices. The drive can ignore the loss, freeze its current output, stop, run at a predetermined jog frequency, run at maximum output frequency or stop and trip while issuing an alarm. Wait time is selected at point 36 and the function after a timeout at point 37. See descriptions for parameters 565, FLN Bus Time Interval and 566, FLN Bus Time Interval Function in the VLT 6000 Operating Instructions. Coast (27, 28) The coast command (28) shuts down the inverter and makes the motor freewheeling, which normally brings it to stand still. The drive cannot be restarted in any mode before the coast command is removed. It is, therefore, often used as a safety interlock. Data point 27 indicates when the drive is coasted. Frequency Out High, Low Limits (38, 39) Limits to the maximum and minimum drive output frequency are programmable. For example, pump manufacturers typically recommend not to operate pumps below a certain speed (for example, 15 Hz) to avoid seal problems. Motor Ramp-up and Ramp-down Rate (31, 32) The time to accelerate or decelerate the drive between 0 Hz and the motor’s nominal frequency can be programmed. The drive is capable of settings between one to 3600 seconds (one hour). Relay Out 1, 2 (40, 41, 43, 44) Two programmable relay outputs (one Form C, 240 VAC, 2 Amp; and one Form A, 30 VAC, 1 Amp) are available. These can be triggered through the serial bus by command points 40 and 41. This allows the FLN to utilize the drive’s built-in relays as additional network programmable relays. The data points 43 and 44 indicate whether the relay is triggered or not (On/Off). Parameters 323 and 326, Relay 1 and Relay 2 Output Function, must be set to CONTROL WORD 11/12. Lock Panel (33) The local control panel on the VLT 6000 drive can be locked to ensure that program data or drive control functions cannot be changed locally. The Stop button on the keypad will also be locked out and be incapable of stopping the drive. The serial interface continues to access drive settings. MG.60.G2.02 - VLT is a registered Danfoss Trademark 9 VLT® 6000 HVAC PID Control Functions (42, 61-65, 68-74) The VLT 6000 has a sophisticated built-in proportional, integral, derivative (PID) controller. The PID controller is activated by setting parameter 100, Configuration, to Closed loop through the drive’s keypad. The PID controller in the VLT 6000 supports two feedback values and two setpoints. The feedback can be received in the form of network bus signals and/or standard 0-10 V transmitters. The 2 setpoint controller is capable of controlling return fans based on a fixed differential flow, secondary pumping systems, and so on. This can be used to supplement the BMS system to save on points or capacity. For details on use of the two feedback/ setpoint feature, refer to the VLT 6000 Operating Instructions. Data points 43 and 44 show the status of an FLN command to the drive. The points PI GAIN and PI TIME are gain parameters similar to the P and I gains in the FLN TECs. The Danfoss PI loop is structured differently than the Siemens loop, so there is not a one-to-one correspondence between the gains. The following formulas allow translation between Danfoss and Siemens gains. Converting from Danfoss PI gains to Siemens P and I gains: P GAIN I GAIN SIEMENS SIEMENS = PI GAIN PI GAIN = PI TIME DANFOSS DANFOSS * 0.0015 * 0.0015 DANFOSS Converting from Siemens P and I gains to Danfoss PI gains: PI GAIN PI TIME 10 DANFOSS DANFOSS = P GAIN = P GAIN I GAIN SIEMENS Sleep Mode (54-59) Sleep mode automatically stops the drive when demand is low over a period of time. When the system demand increases, the drive restarts the motor to reach the desired output. Sleep mode has great energy savings potential and saves wear and tear on equipment. Unlike a setback timer, the drive is always available to run when a preset “wakeup” demand is reached. See parameters 403 through 406 in the VLT 6000 Operating Instructions for more detail. Drive Control Display (80-86) The operational status of the drive is readily available on the FLN serial interface bus. The drive displays various states including ready to start, waiting for run enable, run, fault reset and stop. Terminals 53, 54, 60 (87-89) Two analog voltage input terminals 53 and 54 (0 to 10 VDC) and one analog current terminal 60 (0 to 20 mA) are provided for reference or feedback signals. The applied electrical signal can be read by data points 87 to 89 in volts and mA. This can be very useful during commissioning to calibrate transmitters. This can also be used to convert any other analog transmitter in the installation into a digital bus signal, even if the signal is not used by the drive. In this case, the input terminal should be programmed to No Function so it does not to influence the drive’s operation. Faults, Warnings and Alarms (90-94) The drive displays a warning or tripped by a fault condition. It also can retrieve the last warning or fault trip for display. The drive can be reset through the FLN serial bus to resume normal drive operation. Error Status (99) Data point 99 is implemented in the point map but is not used in this application. * 667 SIEMENS SIEMENS MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC ■ VLT 6000 Network Strategies The VLT 6000 drive has its own internal PID closed loop controller. This can be turned on or off, depending on the requirements of the control strategy. A brief summary of possibilities follows. This is meant to illustrate possibilities rather than be allinclusive. An actual application may combine features from a more than one of these strategies. Strategy One FLN Function – Monitor drive operation VL T 6000 Contr ol – From a conventional, VLT Control hardwired system VL T 6000 Mode – Open Loop VLT The VLT 6000 follows hard-wired run/stop signals. An external, hard-wired PID controller provides the drive with a speed reference signal. The FLN monitors the operation of the drive without control function. Network Inputs to the VL T 6000: Because the VLT FLN is simply monitoring the operation of the drive, it provides no inputs. Network Outputs fr om the VL T 6000: The from VLT following points are monitored by the FLN to indicate system status. This list could be expanded or shortened, depending on the requirements of the system. 03 08 10 23 92 FREQ OUTPUT POWER KWH STOP.RUN OK.FAULT Strategy Two FLN Function – Control all aspects of drive operation Network Inputs to the VL T 6000: VLT The following drive points might be controlled by the FLN. Speed Command: 53 BUS REF – This is the speed reference command. This is set as a percentage of the drive’s reference range, determined by VLT 6000 parameters 204, Minimum Reference, and 205, Maximum Reference. Setting point 53 to 0 gives the drive a reference command equal to the value stored in parameter 204. Setting point 53 to 16384 gives the drive a reference command equal to the value stored in parameter 205.Intermediate values for point 53 change the reference linearly between these two values. NOTE: In general, any other reference signal is added to the bus reference. Disable all other drivereference inputs when using a bus reference to control drive speed. Example 1: In a pumping application, the minimum frequency (point 38 or parameter 201) is set to 18 Hz, and the maximum frequency (point 39 or parameter 202) is set to 60 Hz. You want to command the drive’s speed with a 0 – 100% signal, where 0% commands 18 Hz and 100% commands 60 Hz. To unbundle the bus reference (point 53) for commanding in percent: 1. Set minimum reference (point 50 or parameter 204) to 18 Hz, the minimum frequency. 2. Set maximum reference (point 51 or parameter 205) to 60 Hz, the maximum frequency. 3. Intercept = 0 (since the minimum reference value is 0). 4. Slope can be calculated as follows: VL T 6000 Contr ol – From FLN VLT Control VL T 6000 Mode – Open Loop VLT The VLT 6000 follows run/stop and speed reference signals from the FLN. The FLN receives the feedback signal from the controlled system, compares this to a setpoint value, and uses its own PID control loop to determine the required drive speed. MG.60.G2.02 - VLT is a registered Danfoss Trademark 11 VLT® 6000 HVAC slope = = (DesiredRange) × (Slope of ExistingPoint) Range of ExistingPoint 100 × 1 16384 = 0.0061 NOTE: Although range listed for point 53 is 32767, that represents a 200% speed command. Since a 100% speed command is desired here, half of value 32767 is used for range of existing point. Although the action of the reference signal is different in examples 1 and 2, the unbundled reference is the same. This is due to programming minimum and maximum reference values in the drive. Start/Stop Command: To give a start command from the FLN, the following points must be set. The VLT 6000 can also respond to discrete run/stop control signals that are hard wired to its control terminals. The point used to stop the drive through the FLN determines the capability of these discrete command signals. 28 CMD COAST – In most cases, it is necessary to set this point to NO to make the drive run. If this is set to COAST while the VLT 6000 is running, the drive will shut off immediately and the motor will coast to a stop. When set to COAST, the lower right corner of the drive display shows UN. READY (unit ready). The drive will not start in either HAND mode or through discrete control signals until point 28 is set to NO. VLT 6000 parameter 503, Coasting, can defeat this. See the VLT 6000 Operating Instructions for details. Because point 28 can keep the drive from operating in any mode, this is commonly used to provide a safety interlock function. 24 CMD STP .STR T – It is necessary the set this STP.STR .STRT point to START to make the drive run. If this is set to STOP while the drive is running, the drive will decelerate to a stop. When this is set to STOP, the drive cannot be started using a hardwired discrete run command. It can, however, be started in HAND mode from the keypad. 35 RUN ENABLE – In most cases, it is necessary to set this point ON to make the drive run. If this is set to OFF while the drive is running, the drive will decelerate to a stop. When set to OFF, the lower right corner of the display shows STAND BY. When OFF, the drive can be started in HAND mode from the keypad. It can also be started using a hardwired discrete run command, as when parameter 505, Start, is set to digital input. Example 2: In a pumping application, the minimum frequency (point 38 or parameter 201) is set to 18 Hz, and the maximum frequency (point 39 or parameter 202) is set to 60 Hz. You want to command the drive’s speed with a 0 – 100% signal, where 0% commands 0 Hz and 100% commands 60 Hz. Because the minimum frequency is 30% of maximum speed, speed refe-rence commands from 0 to 30% will cause the drive to run at minimum speed, 18 Hz. To unbundle the bus reference (point 53) for commanding in percent: 1. Set minimum reference (point 50 or parameter 204) to 0 Hz. 2. Set maximum reference (point 51 or parameter 205) to 60 Hz, the maximum frequency. 3. Intercept = 0 (since the minimum reference value is 0) 4. Slope can be calculated as follows: slope = = (Desired Range) × (Slope of ExistingPoint) Range of ExistingPoint 100 × 1 16384 = 0.0061 12 MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Network Outputs fr om the VL T 6000: from VLT The points listed in Strategy One are commonly used. compares the feedback signal with the setpoint and adjusts the speed of the drive accordingly. Strategy Three FLN Function – Monitor drive operation Network Inputs to the VL T 6000: In addition to VLT start/stop control, which was discussed in Strategy Two, the FLN provides the drive with feedback and setpoint information using the following points. VL T 6000 Contr ol – From a hard-wired VLT Control system, including system feedback VL T 6000 Mode – Closed Loop VLT The VLT 6000 follows hard-wired run/stop signals.The drive uses its internal PID controller to control motor speed. The feedback signal is hard wired to the VLT 6000 analog input and the setpoint is programmed into the drive. The FLN is used to monitor the status of the drive and the value of the VLT 6000 PID controller setpoint and feedback. Feedback: 7 1 FB MIN - The VLT 6000 can display the PID controller’s setpoint and feedback signal in units chosen in drive parameter 415, Units Relating to Closed Loop. The value that the minimum feedback signal represents can be set using either point 71 or drive parameter 413, Minimum Feedback. 72 FB MAX - The VLT 6000 can display the PID controller’s setpoint and feedback signal in units chosen in drive parameter 415. The value that the maximum feedback signal represents can be set using either point 72 or drive parameter 414, Maximum Feedback. 73 BUS FB 1 - A value of 0 represents the minimum feedback signal, as defined by point 71 or parameter 413. A value of 16383 represents the maximum feedback signal, as defined by point 72 or parameter 414. This should be the feedback used if only one feedback signal is supplied to the drive. Network Inputs to the VL T 6000: Because the VLT FLN is simply monitoring the operation of the drive, it provides no inputs. Network Outputs fr om the VL T 6000: In addition from VLT to the points listed in Strategy One, it may be useful to monitor the following points related to the operation of the VLT 6000 PID controller. Feedback: 6 0 INPUT REF – This is the setpoint for the VLT 6000 PID controller in units defined in parameter 415, Units Relating to Closed Loop. 62 PI FEEDBACK – This is the value of the feedback signal for the VLT 6000 PID controller in the units defined in parameter 415. Strategy Four FLN Function – Provide the drive with setpoint and feedback values using the VLT 6000 PID controller to determine motor speed VL T 6000 Contr ol – From the FLN VLT Control VL T 6000 Mode – Closed Loop VLT The VLT 6000 follows run/stop signals from the FLN. The FLN receives the feedback signal from the controlled system. It sends this and the desired setpoint to the VLT 6000 PID controller. The drive MG.60.G2.02 - VLT is a registered Danfoss Trademark NOTE: If drive terminal 53 is programmed in parameter 308, Analog Inputs, for feedback, any signal applied to terminal 53 is added to value provided at point 73. Therefore, it is generally advisable not to program parameter 308 for feedback. 74 BUS FB 2 - This is used when two feedback signals are supplied to the drive PID controller. VLT 6000 parameter 417, Feedback Function, determines the the function that the drive applies to these signals. Functions include minimum, maximum, sum, difference, and average. A value of 0 represents the minimum feedback signal, as defined by point 71 or 13 VLT® 6000 HVAC parameter 413. A value of 16383 represents the maximum feedback signal, as defined by point 72 or parameter 414. See the VLT 6000 Operating In Istructions for details. NOTE: If drive terminal 54 is programmed in parameter 311, Analog Inputs, for feedback, any signal applied to terminal 54 is added to value provided at point 73. Therefore, it is generally advisable not to program parameter 311 for feedback. 69 SETPOINT 1 - This is the PID controller’s setpoint, expressed in the units that were chosen in parameter 415. It can be set to any value between REF MIN (point 50 or parameter 204) and REF MAX (point 51 or parameter 205). If an attempt is made to set point 69 to a value outside of this range, the setpoint will not be changed. SETPOINT 1 can also be programmed using parameter 418, Setpoint 1. 70 SETPOINT 2 - This PID controller setpoint is used for applications where two feedback signals will be compared to independent setpoints. Refer to the VLT 6000 Operating Instructions for more details. SETPOINT 2 is expressed in the units selected in parameter 415. It can be set to any value between REF MIN (point 50 or parameter 204) and REF MAX (point 51 or parameter 205). If an attempt is made to assign point 70 to a value outside of this range, the setpoint will not change. SETPOINT 2 can also be programmed using parameter 419, Setpoint 2. Example: In a cooling tower application, the feedback signal comes from a temperature sensor with a range of 40oF to 140oF. To unbundle bus feedback 2 (point 74) for the temperature sensor: 1. Set minimum feedback (point 71 or parameter 413) to 40. 2. Set maximum feedback (point 72 or parameter 414) 140. 3. Intercept = 40 (since the minimum feedback value is 40) 4. Slope can be calculated as follows: slope = = PID Controller Adjustments: The following points adjust the operation of the VLT 6000 PID control loop. They are generally set during start-up and only adjusted if changes in the system require it. these values can also be set using parameters. See the VLT 6000 Operating Instructions for more details. (Desired Range) × (Slope of ExistingPoint) Range of ExistingPoint (140 − 40) × 0.1 16383 = 0.00061 61 PI ST AR T FREQ (parameter 422) - This STAR ART sets the frequency to which the drivewill accelerate after a start command. After it reaches this frequency, the drive will activate its PID controller. Point 61 can have a value between the drive’s minimum frequency (as set in parameter 201) and its maximum frequency (as set in parameter 202). If an attempt is made to set point 61 to a value outside of this range, the drive value will not change. 63 PI GAIN (parameter 423) - This sets the value of proportional gain for the VLT 6000 PID controller. It can have a value between 0 and 10. Setpoint: 5 0 REF MIN - The VLT 6000 can display the PID controller’s setpoint and feedback signal in units. The units displayed are chosen in drive parameter 415. The value that the minimum reference signal represents can be set using either point 50 or drive parameter 204. 51 14 REF MIN - The VLT 6000 can display the PID controller’s setpoint and feedback signal in units. The units displayed are chosen in drive parameter 415. The value that the maximum reference signal represents can be set using either point 51 or drive parameter 205. MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC 64 PI I TIME (parameter 424) - This sets the integral time for the VLT 6000 PID controller. It can have a value between 0.01 seconds and 9999 (OFF). In order for the controller to function properly, this should not be rned off. 65 PI GAIN LIMIT (parameter 426) - This sets the maximum derivative gain for the VLT 6000 PID controller. It can have a value between 5 and 50. 66 LOWP ASS FL TR (parameter 427) - This sets LOWPASS FLTR the time constant for the noise filter in the VLT 6000 PID controller feedback loop. It can have values between 0.01 and 10 seconds. 68 FB FUNCTION (parameter 417) - This sets how the VLT 6000 PID controller responds to the drive’s two feedback signals. Its value is an integer between 0 and 6. Refer to the VLT 6000 Operating Instructions for the list of choices and an explanation of each. Network Outputs fr om the VL T 6000: The points from VLT listed in Strategy One are commonly used. ■ VLT 6000 Special Functions In addition to the control strategies described above, the VLT 6000 provides additional control flexibility to allow it to integrate into special control systemrequirements. The following are just a few examples. Safety Interlock: The VLT 6000 can accept a safety interlock stop command that is hard-wired to the drive control terminals and another from the FLN. When VLT 6000 parameter 304, Digital Inputs, is set to SAFETY INTERLOCK, an open hard-wired safety interlock will cause the drive to display ALARM 60 EXTERNAL FAULT. Setting point 28 to COAST will display UN. READY in the lower right corner of the drive’s display. The individual displays for each allow the operator to determine which device caused the trip. VLT 6000 parameter 503, Coasting Stop, determines the interaction of these two safety interlocks. See the VLT 6000 Operating Instructions for details. MG.60.G2.02 - VLT is a registered Danfoss Trademark Analog Input Monitoring: Points 87, 88 and 89 can be used to monitor the value of the analog control signals applied to terminals 53, 54 and 60. These points are active even when NO FUNCTION is programmed for the analog input of the drive. As a result, it is possible to use the VLT 6000 analog inputs as analog input for the FLN. Drive Relay Control: While relay 1 and 2 in the VLT 6000 usually provide drive status indications, these indications are generally not needed when the drive is connected to an FLN. In some applications, it can be useful to have the FLN control these relays. For example, by controlling one of the relays, the FLN could select the active pump in a pump sequencing system. For the FLN to control a drive relay, the appropriate VLT 6000 parameter (323 or 326) must be set to CONTROL WORD 11/12. Setting point 40 or 41 to ON will then activate the corresponding relay. ■ Network Connection Connect the VLT 6000 to the FLN in accordance with the following procedure (see Figure 2). 1. 2. Connect signal wires to terminal 68 (P+) and terminal 69 (N-) on main control board of drive. (See tightening torque and wire size in Table 3.) If shielded cabling is used, connect one end of shield to terminal 61. This terminal is connected to ground via an internal RC link. NOTE: It is recommended to use shielded, twistedpair cables to reduce noise between conductors. Table 3 Tightening Torque and Wire Gage Torque Specs 4.5 in Ib/0.5 Nm Control wire 18 24 AWG, shielded, twisted pair/1.5 mm, shielded twisted pair 15 VLT® 6000 HVAC Figure 2 Network Terminal Connection Hardware Setup A terminator dip switch on the main control board of the VLT 6000 is used to configure the drives on the FLN bus. It is used for serial communication and to connect and disconnect the drive’s digital inputs from the drive’s internal DC power supply. The switch positions shown in Figure 3 demonstrate the factory setting. Table 4 lists the switch functions and settings required for FLN operation. Figure 3 VLT 6000 Terminator Switch Factory Setting Table 4. Terminator Switch Functions and FLN Settings Switch Setting Switch 1 No function Switches 2 & 3 Used for terminating an RS-485 interface. On firs irst and last devices in a multiple device network, or on the only device in a single device network, switches 2 and 3 must be ON. On all other devices in a multiple device network, 2 and 3 must be OFF. Switch 4 Separates the common of the internal 24 VDC power supply from the common of the digital inputs. Normally this switch is ON and the power supply is present at terminals 12 and 13 for digital inputs. When OFF, the negative of an external power supply is connected to terminal 20 and the positive output is used to turn on the desired digital inputs (terminals 16, 17, 18, 19, 27, 29, 32, and 33). NOTE: Terminator switch positions must be set correctly in accordance with Table 4 for proper FLN serial communacation. 16 MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Electrical Control Terminals In most cases, the VLT 6000 will have electrical control connections (see Figure 4) already connected at equipment installation. The functional description of the drive’s electrical control terminals in Table 5 are provided primarily for system modification and expansion. Two examples of typical serial interface control connections are demonstrated in Figures 5 and 6. Many of these terminals have multiple functions that are determined by drive parameter settings. See the VLT 6000 Operating Instructions for detailed information. Table 5 Electrical Control Terminals Functional Description Number Function 01, 02, 03 Form C relay output. Maximum 240 VAC, 2 A. Minimum 24 VDC, 10 mA or 24 VAC, 100 mA. (Terminal group 01, 02, and 03 is placed in various locations on the power side of the drive, depending upon the model type.) 04, 05 30 VAC, 42.5 VDC, 1 Amp relay outputs can be used for indicating status and warnings. 12, 13 Voltage supply to digital inputs and external transducers. For the 24 VDC to be used for digital inputs, switch 4 on the control card must be closed (position on). The maximum output current is 200 mA. 16 - 33 Digital inputs. R = 2 kohm <5 V = logical 0 >10 V = logical 1 16 - 33 30 VAC, 42.5 VDC, 1 A relay output can be used for indicating status and warnings. 20 Voltage supply to digital inputs and external transducers. For the 24 VDC to be used for digital inputs, switch 4 on the control card must be closed (position on). The maximum output current is 200 mA. 39 Digital inputs. R = 2 kohm. <5 V = logical 0 , >10 V = logical 1 42, 45 Analog and digital outputs for indicating frequency, reference, current and torque. The analog signal is 0 to 20 mA, or 4 to 20 mA at a maximum of 500 ?. The digital signal is 24 VDC at a minimum of 600 ?. 50 10 VDC, 17 mA maximum analog supply voltage to potentiometer and thermistor. 53, 54 0 to 10 VDC voltage input, R = 10 ?. 55 Common for analog inputs. This common is isolated from the common of all other power supplies. If, for example, the drive s 24 VDC power supply is used to power an external transducer which provides an analog input signal, terminal 55 must be wired to terminal 39. 60 0 to 20 mA or 4 to 20 mA, analog current input, R = 188 ? . 61 Shield for serial communication. 68, 69 RS-485 interface and serial communication. When the drive is connected to an R -485 serial communication bus, DIP switches 2 and 3 must be closed on the first and the last device in the serial connection. On the remaining drives, switches 2 and 3 must be open. The factory setting is closed (position on). MG.60.G2.02 - VLT is a registered Danfoss Trademark 17 VLT® 6000 HVAC Figure 4 Electrical Control Terminals Typical Control Connection Examples Transmitter Connection: The drive’s internal 24 VDC power supply is used to power an external 4 to 20 mA transducer (see Figure 5). Figur e 5 Transmitter Connection Figure Set Parameter 314, Terminal 60, Analog Input Current, to correspond to the purpose of the 4 to 20 mA signal. Set Parameter 315, Terminal 60, Min. Scaling, to 4 mA. Set Parameter 316, Terminal 60, Max. Scaling, to 20 mA. Because the commons of the +24 VDC power supply and the input reference follower have separate circuit commons, it is necessary to connect a jumper between terminals 39 and 55. 18 Two Feedback Signals: The drive processes two independent feedback signals during closed loop operation (see Figure 6). It can respond to the sum, difference, average, minimum or maximum of these signals. Figur e 6 Two Feedback Signals Connection Figure Set Parameter 308, Terminal 53, Analog Input Voltage, to FEEDBACK. Set Parameter 311, Terminal 54, Analog Input Voltage, to FEEDBACK Set Parameter 417, Feedback Function, for the desired operation. MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC ■ Parameter Settings The VLT 6000 has a unique FLN address which is transmitted over the RS-485 serial bus. The network will recognize the drive, which may then be programmed for setup options. The parameters listed in Table 6 need to be set for each drive on the FLN network. FLN communication related parameters can only be set through the LCP keypad. NOTE: As a minimum, it is required to set parameter 500, Protocol, to FLN; parameter 501, Address, to the proper address; and parameter 502, Baud Rate, to the proper baud rate. (See Programming the VLT 6000 in this manual.) Parameters 503 through 508 are options that select control of the drive through the digital and/or the FLN serial port. Parameter 565, FLN Time Interval, and 566, FLN Time Interval Function, can be commanded by the data points 36 and 37 (see Table 9). Table 6 VLT 6000 Parameter Settings Parameter Description Default Desired setting *500 Protocol FC FLN *501 Address 1 1 through 98 *502 Baud Rate 9600 4800 or 9600 **503 Coasting Logic or **504 DC-brake Logic or **505 Start Logic or **506 Reversing **507 Selection of setup Digital iLogict or **508 Selection of preset ref. Logic or 565 FLN Time Interval 60 sec 566 FLN Time Interval Function Off 1 - 65534 sec * Minimum parameters which must be set to operate the VLT 6000 via FLN serial interface. ** When Digital input or Logic or is selected, digital inputs may interfere with serial bus commands. The setting Serial communication allows serial bus commands only to be carried out. See the VLT 6000 Operating Instructions for detailed descriptions. NOTE: Drive can store preset references programmed in parameters 211 through 214, Preset Reference (1-4). To avoid these values modifying serial bus references, set parameter 210, Reference Type, to External/preset. See VLT 6000 Operating Instructions for detailed description. MG.60.G2.02 - VLT is a registered Danfoss Trademark 19 VLT® 6000 HVAC Startup of FLN Control This procedure assumes that the VLT 6000 frequency converter has been installed properly and is operational in Hand control mode. It also assumes the Siemens FLN data bus is connected to an operational controller. Start the VLT 6000 in accordance with the following procedure. 1. 2. Faults, Warnings and Alarms DANGER: A stopped motor may start unexpectedly if faults occur in electronics of drive, or if an active fault clears, such as a fault in supply AC line, or fault in motor connection, or overload. Ensure that the assumptions in this procedure are correct. Check that the network connections are securely fastened in accordance with Figure 2. Verify compliance with all safety requirements listed in this manual. 3. Apply power to the VLT 6000. 4. Ensure that the minimum settings listed in Table 6 are selected. 5. Ensure that the switch positions in Figure 3 are set correctly. 6. Optional settings may be changed to meet or enhance the drive’s operation, depending on the application requirements. 7. For FLN control of the drive, press the AUTO START key on the VLT 6000 LCP keypad. Drive operation can then be controlled through the host network device in accordance with its operation instructions. The VLT 6000 frequency converter outputs faults, warnings and alarms on the FLN serial bus in a numerical code. The code numbers are described in Table 7. The Reset key is used for manually resetting the drive after an alarm (fault trip). In this case, the top line of the display will show TRIP (RESET). If the top line of the display shows TRIP (AUTO START), the drive will automatically restart. If the top line of the display shows TRIPLOCK (DISC. MAINS), input power to the drive must be cycled off and on again before the trip can be reset. Refer to the VLT 6000 Operating Instructions for detailed descriptions. NOTE: Default setting for point number 35, Run Enable, is OFF. Drive will not operate until Run Enable ON signal is given through serial communication network. 20 MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Table 7 Faults, Warnings and Alarms Description Fault Description Warning number 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 29 30 31 32 34 37 39 40 41 42 60 61 62 63 64 65 66 67 68 69 99 Alarm Trip1) 10 volts low Live zero AC power failure DC link voltage hig DC link voltage low Over voltage Under voltage Inverter time Motor time Motor thermistor Current limit Over current Ground fault Switch mode fault Current short circuit Serial comm. timeout HPFB timeout EEPROM on power card EEPROM o control card AMA fault Heat sink temperature too high Motor phase U missing Motor phase V missing Motor phase W missing HPFB comm. fault Inverter fault AMA check par. 104, 106 AMA check par. 103, 105 AMA motor too big AMA motor too small External fault Output frequency low Output frequency high Output current lo Output current high Feedback low Feedback hig Reference low Reference high Thermal Auto derating Unknown alarm X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Trip Lock 2) X X X X X X X X X X X X X X X X X X X X X X X X 1) Trip: Requires a reset, either manual or automatic, depending on the the setting of parameter 400, Reset Function. 2) Trip lock: Requires AC power cycled on and off and a reset. Alarms that also have a corresponding warning cannot be reset until warning has been removed, i.e., fault situation is gone. Points 90-91 refer to warnings. Points 92-94 refer to alarms. MG.60.G2.02 - VLT is a registered Danfoss Trademark 21 VLT® 6000 HVAC Point Mapping Table The VLT 6000 parameters, along with the internal variables and readouts for controlling the drive via the FLN serial bus, are organized as a Point Map. Not all parameters and readouts are supported by the FLN protocol. FLN points 01, 02, 20, 29 and 99 are predefined. Available points and a description of their characteristics are listed in Table 8. Parameters which can be written to (“W” in the Read/Write column) are programmable through the FLN device, others (“R”) are read-only, or read and write (“R/W”). Table 8 Point Mapping Point Number Descriptor Factory SI Units Default (SI Units) Slope (SI Units) Intercept (SI Units) Range On Text Off Text Read/ Param. Network Write number Port Type Note 1 01 CTLR ADDRESS 1 -- 1 0 255 -- -- R 501 Predefined 02 APPLICATION 2709 -- 1 0 255 -- -- R -- Predefined Readout Points {03} FREQ OUTPUT 0 HZ 0.1 0 16383 -- -- R 512 LAI {06} CURRENT 0 A 0.1 0 16383 -- -- R 514 LAI {08} POWER 0 KW 1 0 511 -- -- R 515 LAI {10} KWH 0 KWH 3.1 0 32767 -- -- R 602 LAI {12} RUN TIME 0 HRS 4.0 0 32767 -- -- R 601 LAI {13} DC BUS VOLT 0 VOLTS 1 0 1023 -- -- R 518 LAI {14} OUTPUT VOLT 0 VOLTS 1 0 1023 -- -- R 517 LAI {15} MOTOR THERM 0 PCT 1 0 255 -- -- R 519 LAI {16} DRIVE THERM 0 PCT 1 0 255 -- -- R 520 LAI {17} CURR. SETU 0 -- 1 0 255 -- -- R -- LAI {18} TIMERS STAT 0 -- -- -- -- LIMIT OK R 527-15 LDI {19} CURRENT STAT 0 -- -- -- -- LIMIT OK R 527-14 LDI 20 OVRD TIME 1 HRS 1 0 255 -- -- W -- Predefined Status and Command Points {21} FWD.REV FWD -- -- -- -- REV FWD R 532-8 LDI {22} CMD FWD.REV FWD -- -- -- -- REV FWD W Cmd-15 LDO {23} STOP.RUN STOP -- -- -- -- RUN STOP R 527-11 LDI {24} CMD STP.STRT STOP -- -- -- -- START STOP W Cmd-4 LDO {25} FREEZE OUT NO -- -- -- -- FREEZE NO R 532-16 LDI {26} CMD FREEZE FREEZE -- -- -- -- NO FREEZE W Cmd-5 LDO {27} COAST COAST -- -- -- -- NO COAST R 530-3 LDI {28} CMD COAST COAST -- -- -- -- NO COAST W Cmd-3 LDO Common Configuration Points 29 DAY.NIGHT Note 2 DAY -- -- -- 255 NIGHT DAY W -- Predefined {30} CURRENT LIM Note 3 Note 4 A 0.1 0.1 16383 -- -- W 215 LAO {31} ACCEL TIME 1 Note 4 SEC 1 1 4095 -- -- R/W 206 LAO {32} DECEL TIME 1 Note 4 SEC 1 1 4095 -- -- R/W 207 LAO 22 MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Point Number Descriptor Factory SI Units Default (SI Units) Slope (SI Units) Intercept (SI Units) Range On Text Off Text Read/ Param. Network Write number Port Type Note 1 {33} LOCK PANEL Note 5 OPEN -- -- -- -- LOCK OPEN R/W 12-15 LDO {34} SEL HND.AUTO HAND -- -- -- -- AUTO HAND R 532-13 LDI {35} RUN ENABLE OFF -- -- -- -- ON OFF W Cmd-6 LDO {36} BUS TIME 60 SEC 2 2 32767 -- -- R/W 565 LAO {37} BUSTIME FUNC 0 -- 1 0 255 -- -- R/W 566 LAO {38} F OUT LOW 0 HZ 0.1 0 16383 -- -- W 201 LAO 0.1 0 16383 -- -- W 202 LAO -- ON OFF W Cmd-11 LDO LDO Note 6 Note 3 {39} F OUT HIGH Note 3 Note 4 HZ {40} RELAY OUT 1 OFF -- {41} RELAY OUT 2 OFF {42} PI STRT FR. 0 {43} RELAY 1 STA OFF -- {44} RELAY 1 STA OFF -- -- {45} CURR. LIM.S Note 4 A 0.1 Physical Output Points -- -- -- -- -- -- ON OFF W Cmd-12 HZ 0.1 0 16383 -- -- R 422 LAI -- -- -- ON OFF R 530-11 LDI -- -- ON OFF R 530-12 LDI 0.1 16383 -- -- R 215 LAI {46} F OUT LOW.S 0 HZ 0.1 0 16383 -- -- R 201 LAI {47} F OUT HIGH.S Note 4 HZ 0.1 0 16383 -- -- R 202 LAI {48} REF MIN.S 0 UNIT 0.1 -1638.3 32767 -- -- R 204 LAI {49} REF MAX.S Note 4 UNIT 0.1 -1638.3 32767 -- -- R 205 LAI {50} REF MIN Note 3 0 UNIT 0.1 -1638.3 32767 -- -- W 204 LAO {51} REF MAX Note 3 Note 4 UNIT 0.1 -1638.3 32767 -- -- W 205 LAO {52} REF STAT OFFREF -- -- -- -- ON.REF OFFREF R 527-8 LDI {53} BUS REF 0 -- 1 0 32767 -- -- R/W -- LAO Setpoint Related Points Note 7 {54} SLEEP FREQ.S 0 HZ 0.1 0 16383 -- -- R 404 LAI {55} WAKEUP FRQ.S {56} SLEEP TIME Note 4 HZ 0.1 0 16383 -- -- R 405 LAI 301 SEC 1 0 511 -- -- R 403 LAI {57} SLEEP FREQ Note 3 0 HZ 0.1 0 16383 -- -- W 404 LAO {58} WAKEUP FREQ Note 3 Note 4 HZ 0.1 0 16383 -- -- W 405 LAO {59} SLEEP MODE OFF -- -- -- -- SLEEP OFF R 532-3 LDI {60} INPUT REF 0 UNIT 0.1 -1638.3 32767 -- -- R 510 LAI {61} PI STRT FREQ Note 3 0 HZ 0.1 0 16383 -- -- W 422 LAO {62} PI FEEDBACK 0 UNIT 0.1 -1638.3 32767 -- -- R 511 LAI PI Loop Related Points {63} PI GAIN 0.3 -- 0.01 0 1023 -- -- R/W 423 LAO {64} PI I TIME 9999 SEC 0.3051543 0.01 32767 -- -- R/W 424 LAO MG.60.G2.02 - VLT is a registered Danfoss Trademark 23 VLT® 6000 HVAC Point Number Descriptor Factory Default (SI Units) SI Units Slope (SI Units) Intercept (SI Units) Range On Text Off Text Read/ Param. Network Write number Port Type Note 1 {65} PI GAIN LIM 5 -- 0.1 0 511 {66} {67} LOWPASS FLTR 0.01 SEC SLEEP BOOST OFF -- 0.01 0 1023 -- -- -- {68} FB FUNC 1 -- 1 0 255 {69} SETPOINT 1 Note 3 0 UNIT 0.1 -1638.3 {70} SETPOINT 2 Note 3 0 UNIT 0.1 {71} FB MIN Note 3 0 UNIT {72} FB MAX Note 3 100.0 {73} BUS FB 1 {74} BUS FB 2 -- -- R/W 426 LAO -- -- BOOST OFF R/W 427 LAO R 532-2 LDI -- -- R/W 417 LAO 32767 -- -- W 418 LAO -1638.3 32767 -- -- W 419 LAO 0.1 -1638.3 32767 -- -- W 413 LAO UNIT 0.1 -1638.3 32767 -- -- W 414 LAO 0 0 -- 1 0 16383 -- -- R/W 535 LAO -- 1 0 16383 -- -- R/W 536 LAO ACTIVE OFF R 532-0 LDI Note 6 Miscellaneous Points {75} AUTO RAMP OFF -- -- -- -- {76} VOLT STAT OK -- -- -- -- LIMIT OK R 527-13 LDI {77} INVERT STA OK -- -- -- -- STALL OK R 527-12 LDI {78} FREQ STAT OUTRNG -- -- -- -- IN.RNG OUTRNG R 527-10 LDI {79} CTRL STAT LOCAL -- -- -- -- BUS LOCAL R 527-9 LDI {80} DRV ENA STAT NOTENA -- -- -- -- ENABLE NOTENA R 527-2 LDI {81} DRV RDY STAT NOTRDY -- -- -- -- READY NOTRDY R 527-1 LDI {82} DRVCTRL STAT NOTRDY -- -- -- -- READY NOTRDY R 527-0 LDI {84} RESET NO -- -- -- -- RESET NO R 530-7 LDI {85} START OFF -- -- -- -- ON OFF R 530-6 LDI {86} Q.STOP Q.STOP -- -- -- -- NO Q.STOP R 530-4 LDI {87} TERM 53 0 VOLTS 0.1 0 255 -- -- R 522 LAI {88} TERM 54 0 VOLTS 0.1 0 255 -- -- R 523 LAI {89} TERM 60 0 MILAMP 0.1 0 255 -- -- R 524 LAI Error Related Points {90} OK.WARNING OK -- -- -- -- WARN OK R 527-7 LDI {91} LAST WARNING 0 Note 8 -- 1 0 255 -- -- R -- LAI {92} OK.FAULT OK -- -- -- -- FAULT OK R 527-3 LDI {93} LAST FAULT 0 Note 8 -- 1 0 255 -- -- R 615 LAI {94} RESET FAULT NO -- -- -- -- RESET NO W -- LDO {95} SETPOINT 1.S 0 UNIT 0.1 -1638.3 32767 -- -- R 418 LAI {96} SETPOINT 2.S 0 UNIT 0.1 -1638.3 32767 -- -- R 419 LAI {97} FB MIN.S 0 UNIT 0.1 -1638.3 32767 -- -- R 413 LAI {98} FB MAX.S 100.0 UNIT 0.1 -1638.3 32767 -- -- R 414 LAI 99 ERROR STATUS Note 2 0 -- 1 0 255 -- -- R -- Predefined 24 MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Point Mapping Table Notes: Point numbers that appear in brackets { } may be unbundled at the field panel. Note 1: LAI stands for “Logical Analog Input.” This is an analog value that the VLT 6000 provides to the FLN network. Itsvalue is a feedback indicating the status of a physical input to the drive. LAO stands for “Logical Analog Output.” This is an analog output from the FLN network to the VLT 6000. It is used to control the operation of the drive. LDI stands for “Logical Digital Input.” This is a digital (ON/OFF) signal from the VLT 6000 to the FLN network. It indicates the operation of the drive. LDO stands for “Logical Digital Output.” This is a digital (ON/OFF) signal from the FLN network to the VLT 6000. It is used to control or indicate the operation of the drive. Note 2: Points 29 and 99 are present but not used in this application. Note 3: These points will accept any value within the range of the point even though the drive has different upper and/or lower limits for these points. This is because the upper and lower limits for these points can vary depending on settings of other points or the drive size. Consult the VLT 6000 Operating Instructions for values. Twelve special read-only points can be used for checking if the value actually changed or the change was rejected. These 12 read-only points should also be used for monitoring database COVs which the others cannot.The read-only points are designated by a descriptor similar to the original point with a suffix “.S” added. Below is a list of pairing where the points in parenthesis are the read-only points: 30 (45), 38 (46), 39 (47), 50 (48), 51 (49), 57 (54), 58 (55), 61 (42), 69 (95), 70 (96), 71 (97), 72 (98). Note 4: The default value depends on the drive. Consult the VLT 6000 Operating Instructions for values. Note 5: When LOCK PANEL is set to LOCK, the “Hand Start”, “Off Stop”, “Auto Start” and “Reset” keys on the VLT 6000 keypad will be disabled. Four parameters in the drive will change simultaneously. Local programming of the drive will also be locked except for parameter 016, Lock for Data Change, which can disable the programming lock. Note 6: Consult the VLT 6000 Operating Instructions for choice options. Note 7: The number 32767 equals 200% of Bus Ref range value. Note 8: Use Table 7, Faults, Warnings and Alarms, to determine the FAULT or WARNING corresponding to a number. MG.60.G2.02 - VLT is a registered Danfoss Trademark 25 VLT® 6000 HVAC Point Database Definitions Point Number 01 02 03 06 08 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 26 Descriptor CTLR ADDRESS APPLICATION FREQ OUTPUT CURRENT POWER KWH RUN TIME DC BUS VOLT OUTPUT VOLT MOTOR THERM DRIVE THERM CURR. SETUP TIMERS STAT CURRENT STAT OVRD TIME FWD.REV CMD FWD.REV STOP.RUN CMD STP.STRT FREEZE OUT CMD FREEZE COAST CMD COAST DAY.NIGHT CURRENT LIM ACCEL TIME 1 DECEL TIME 1 LOCK PANEL SEL HAND.AUTO RUN ENABLE BUS TIME BUSTIME FUNC F OUT LOW F OUT HIGH RELAY OUT 1 RELAY OUT 2 PI STRT FR.S RELAY 1 STAT RELAY 2 STAT CURR. LIM.S F OUT LOW.S F OUT HIGH.S REF MIN.S REF MAX.S REF MIN REF MAX REF STAT Table 9 Point Database Definitions Definition Predefined device address. Predefined FLN application for use with VLT 6000 drive. Displays drive speed in hertz. Displays drive output current in amps. Displays drive power output in kilowatts. Displays drive cumulative energy output in kilowatt-hours. Displays number of hours drive has supplied power to motor. Displays drive voltage at DC bus in DC volts. Displays output voltage to motor in AC volts. Displays motor thermal load in percentage. Displays drive thermal load in percentage. Displays parameter setup number currently controlling drive. Displays if temperature limit of motor, drive or motor thermistor has been exceeded. Displays if drive is operating in current limit. Not used. Displays direction of motor rotation, forward or reverse. Commands direction of motor rotation. Displays drive RUN/STOP status. Commands drive to start or stop. Displays if output frequency is in freeze mode at present value. Commands drive to freeze present output frequency. Displays if drive has been given a coast to stop command. Commands drive to make motor coast to a stop. Selects day or night mode. (Has no effect on drive operation.) Sets maximum drive output current to motor in amps. Sets motor ramp up time in seconds. Sets motor ramp down time in seconds. Used to lock out Hand Start, Off/Start, Auto Start and Reset keys on LCP. Displays operation in Hand or Auto control mode function. Used to enable or disable drive operation in auto mode. Sets time limit to determine loss of serial communication in seconds. Selects drive response to loss of serial communication. Sets minimum drive output frequency. Sets maximum drive output frequency. Controls drive relay output 1. Note: Set relay output to corresponding function. Controls drive relay output 2. Note: Set relay output to corresponding function. Displays status of point 61. Displays status of FLN command to drive relay output 1. Displays status of FLN command to drive relay output 2. Displays status of point 30. Displays status of point 38. Displays status of point 39. Displays status of point 50. Displays status of point 51. Sets lowest frequency reference value for drive. Sets highest frequency reference value for drive. Displays if drive is running at commanded reference. MG.60.G2.02 - VLT is a registered Danfoss Trademark VLT® 6000 HVAC Point Number 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 Descriptor BUS REF SLEEP FREQ.S WAKEUP FREQ.S SLEEP TIME SLEEP FREQ WAKEUP FREQ SLEEP MODE INPUT REF PI STRT FREQ PI FEEDBACK PI GAIN PI TIME PI GAIN LIM LOWPASS FILTER SLEEP BOOST FB FUNC SETPOINT 1 SETPOINT 2 FB MIN FB MAX BUS FB 1 BUS FB 2 AUTO RAMP VOLT STAT INVERT STAT FREQ STAT CTRL STAT DRV ENA STAT DRV RDY STAT DRVCTRL STAT RESET START Q.STOP TERM 53 TERM 54 TERM 60 OK.WARNING LAST WARNING OK.FAULT LAST FAULT RESET FAULT SETPOINT 1.S SETPOINT 2.S FB MIN.S FB MAX.S ERROR STATUS Definition Sends drive an external reference signal in percent. Displays status of point 57. Displays status of point 58. Displays run time at low speed before sleep mode starts. Sets output frequency required to activate sleep mode timer. Sets command frequency required to restart motor after sleep mode. Displays when drive is stopped in sleep mode. Displays drive input reference in Hz or as selected in parameter 415. Sets drive frequency after start at which PID control is activated. Displays resulting feedback value in units selected in parameter 415. Sets proportional gain of PID controller in percentage. Sets integral time of PID controller in seconds. Sets maximum gain for differentiator of PID controller. Sets lowpass filter time constant for feedback circuit. Displays sleep boost set point in percentage. Selects calculation method when two feedback signals are used. Sets setpoint for feedback 1 in units selected in parameter 415. Sets setpoint for feedback 2 in units selected in parameter 415. Sets minimum feedback signal value in units selected in parameter 415. Sets maximum feedback signal value in units selected in parameter 415. Supplies feedback value for bus feedback 1 in percent. Supplies feedback value for bus feedback 2 in percent. Displays when drive deceleration rate is extended due to auto ramping. Displays if drive DC bus voltage exceeds high/low warning limits. Displays drive inverter status, ok or stall. Displays if drive is running outside of frequency limits of parameters 223 and 224. Displays whether drive is in local control or FLN serial bus. Displays if drive is enabled to start when run command given. Displays if drive control is ready or if a trip has occurred. Displays drive control status as ready or not ready. Displays if a fault reset command has been given via serial bus. Displays if a run command has been given via serial bus. Displays if a stop command has been given via serial bus. Displays voltage value of signal on terminal 53 in volts. Displays voltage value of signal on terminal 54 in volts. Displays current value of signal on terminal 60 in mA. Displays if drive is in a warning condition. Displays last drive warning. Displays if drive has been tripped due to a fault. Displays last drive fault trip. Resets drive faults and resumes normal drive operation. Displays status of point 69. Displays status of point 70. Displays status of point 71. Displays status of point 72. Not used. MG.60.G2.02 - VLT is a registered Danfoss Trademark 27
Programming
Programming
Programming
Programming
Programming
Control unit LCP …………………………………………………………………………………………………. 69
Quick menu ……………………………………………………………………………………………………….. 74
The Setup configuration ………………………………………………………………………………………. 75
Setup of user-defined readout ……………………………………………………………………………….. 76
Load and Motor 100-117 …………………………………………………………………………………….. 81
Configuration ……………………………………………………………………………………………………… 81
References & Limits 200 — 228 ………………………………………………………………………………. 88
Reference handling ……………………………………………………………………………………………… 89
Inputs and outputs 300-328 ………………………………………………………………………………… 97
Analogue inputs ……………………………………………………………………………………………….. 100
Analogue/digital outputs …………………………………………………………………………………….. 103
Relay outputs …………………………………………………………………………………………………… 106
Application functions 400-427 …………………………………………………………………………….. 108
Sleep mode ……………………………………………………………………………………………………… 109
PID for process control ………………………………………………………………………………………. 113
PID overview …………………………………………………………………………………………………….. 115
Protocols …………………………………………………………………………………………………………. 121
Telegram communication ……………………………………………………………………………………. 121
Data character (byte) ………………………………………………………………………………………….. 123
Process word …………………………………………………………………………………………………… 127
Status word as per FC protocol …………………………………………………………………………… 129
Serial communication 500 — 556 ………………………………………………………………………….. 132
Service functions 600-631 ………………………………………………………………………………….. 142
All about VL
All about VL
All about VL
All about VL
All about VLT 6000 HV
Status messages ………………………………………………………………………………………………. 148
List of warnings and alarms ………………………………………………………………………………… 150
Aggressive environments ……………………………………………………………………………………. 156
Extreme running conditions ………………………………………………………………………………… 158
Peak voltage on motor ……………………………………………………………………………………….. 159
Efficiency ………………………………………………………………………………………………………….. 162
Definitions ……………………………………………………………………………………………………….. 167
Factory settings ………………………………………………………………………………………………… 169
Index ………………………………………………………………………………………………………………. 175
2
T 6000 HV
T 6000 HV
AC
AC
T 6000 HVAC
T 6000 HV
AC
AC
®
VLT
6000 HVAC
MG.60.B1.02 — VLT is a registered Danfoss trademark
VLT
®
6000 HVAC
1
MG.60.G2.02 — VLT is a registered Danfoss Trademark
■■
■■
■ Contents
Introduction
Safety……………………………………………………………..3
Safety Guidelines………………………………………………..3
Warnings Against Unintended Start ………………………….3
Introduction ………………………………………………………4
About this manual……………………………………………….4
Assumptions……………………………….…………………….4
References……………………………………………………….4
Trademarks ………………………………………………………5
Programming the VLT 6000
Control Panel…………………………………………………….5
Parameter Change Keys ………………………………………5
Local Control …………………………………………………….6
Quick Menu ……………………………………………………..6
To Enter or Change Quick Menu Parameter Data………..7
Example of Changing Parameter Data………………………7
Extended Menu………………………………………………….8
HP/kW…………………………………………………………….8
VLT 6000 Functional Features
Drive Operation………………………………………………….8
Motor and Drive Thermal Protection ………………………..8
Set-up 1-4………………………………………………………..8
Current Monitoring and Limits…………………………………9
Direction of Rotation ……………………………………………9
Start/Stop…………………………………………………………9
Freeze Mode …………………………………………………….9
Coast...……………………………………………………………9
Motor Ramp-up and Ramp-down Rate …………………….9
Lock Panel……………………………………………………….9
Hand/Auto Modes……………………………………………….9
Run Enable……………………………………………………….9
Bus Functions……………………………………………………9
Frequency Out High, Low Limits……………………………..9
Relay Out 1,2 …………………………………………………..9
PID Control Functions…………………………………………10
Sleep Mode …………………………………………………….10
Drive Control Display ………………………………………….10
Terminals………………………………………………………..10
Faults, Warnings and Alarms ………………………………..10
Error Status …………………………………………………….10
VLT 6000 Network Strategies
Strategy One …………………………………………………..11
Strategy Two………………………………………………….. 11
Strategy Three …………………………………………………13
Strategy Four…………………………………………………..13