F800 mitsubishi руководство по эксплуатации

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 18.16 MB

• Electric Shock Prevention

  2

• Safety Instructions

  2

• Fire Prevention

  2

• Injury Prevention

  2

• Transportation and Mounting — Warning

  3

• Usage — Warning

  3

• Contents

  4

• Table of Contents

  7

• Introduction

  12

• Inverter Model

  13

• Product Checking and Accessories

  13

• Accessory

  14

• How to Read the SERIAL Number

  14

• Component Names

  15

• Product View

  15

• Operation Steps

  16

• About the Related Manuals

  17

• Installing and Wiring

  18

• Inverter and Peripheral Devices

  19

• Peripheral Devices

  21

• Removal of the Front Cover (Lower Side) (FR-F820-01540(37K) or Lower, FR-F840-00770(37K) or Lower)

  23

• Removal and Reinstallation of the Operation Panel or the Front Covers

  23

  • Reinstallation of the Front Covers (FR-F820-01540(37K) or Lower, FR-F840-00770(37K) or Lower)

    24

  • Removal of the Front Cover (Upper Side) (FR-F820-01540(37K) or Lower, FR-F840-00770(37K) or Lower)

    24

  • Removal of the Front Cover (Lower Side) (FR-F820-01870(45K) or Higher, FR-F840-00930(45K) or Higher)

    25

  • Removal of the Front Cover (Upper Side) (FR-F820-01870(45K) or Higher, FR-F840-00930(45K) or Higher)

    25

• Installation of the Inverter and Enclosure Design

  27

  • Reinstallation of the Front Covers (FR-F820-01870(45K) or Higher, FR-F840-00930(45K) or Higher)

    26

  • Inverter Installation Environment

    27

  • Standard Environmental Specifications of the Inverter

    27

  • Temperature

    27

  • Humidity

    28

  • Corrosive Gas, Salt Damage

    28

  • Explosive, Flammable Gases / High Altitude

    28

  • Dust, Dirt, Oil Mist

    28

  • Cooling System Types for Inverter Enclosure

    29

  • Vibration, Impact

    29

  • Above the Inverter

    30

  • Installation Orientation of the Inverter

    30

  • Inverter Installation

    30

  • Inverter Placement

    30

  • Arrangement of Multiple Inverters

    31

  • Arrangement of the Ventilation Fan and Inverter

    31

  • Heatsink Protrusion Attachment Procedure

    32

• Terminal Connection Diagrams

  34

  • Panel Cutting

    32

  • Installation of the Inverter

    33

• Main Circuit Terminals

  38

  • Shift and Removal of a Rear Side Installation Frame

    33

  • FM Type

    34

  • CA Type

    36

  • Details on the Main Circuit Terminals

    38

  • Terminal Layout of the Main Circuit Terminals, Wiring of Power Supply and the Motor

    39

  • Handling of the Wiring Cover

    41

  • 200 V Class (220 V Input Power Supply)

    42

  • 400 V Class (440 V Input Power Supply)

    42

  • Applicable Cables and the Wiring Length

    42

  • LD Rating (Pr.570 Multiple Rating Setting = «1»)

    42

  • SLD Rating (Pr.570 Multiple Rating Setting = «0»)

    43

  • Line Voltage Drop Calculation

    44

• Control Circuit

  47

  • Total Wiring Length with Induction Motor

    45

  • Total Wiring Length with PM Motor

    45

  • Purpose of Earthing (Grounding)

    46

  • Earthing (Grounding) Methods and Earthing (Grounding) Work

    46

  • Earthing (Grounding) Precautions

    46

  • Details on the Control Circuit Terminals

    47

  • Input Signal

    47

  • Output Signal

    49

  • Communication

    50

  • Safety Stop Signal

    50

  • Control Logic (Sink/Source) Change

    51

  • Sink Logic and Source Logic

    52

  • Control Circuit Terminal Layout

    53

  • Wiring Method

    53

  • Wiring of Control Circuit

    53

  • Common Terminals of the Control Circuit (SD, PC, 5, SE)

    54

  • Signal Inputs by Contactless Switches

    55

  • Wiring Precautions

    55

  • Cable Size for the Control Circuit Power Supply (Terminals R1/L11 and S1/L21)

    56

  • Connection Method

    56

  • When Using Separate Power Supplies for the Control Circuit and the Main Circuit

    56

  • Confirming the 24 V External Power Supply Input

    58

  • Specification of the Applicable 24 V External Power Supply

    58

  • Starting and Stopping the 24 V External Power Supply Operation

    58

• Communication Connectors and Terminals

  61

  • When Supplying 24 V External Power to the Control Circuit

    58

  • Function Description

    59

  • Operation While the 24 V External Power Is Supplied

    59

  • Safety Stop Function

    59

  • Safety Stop Function Operation

    60

  • Connection Diagram

    60

  • Communication Operation

    61

• Connection of Stand-Alone Option Units

  64

  • Mounting the Operation Panel or the Parameter Unit on the Enclosure Surface

    61

  • PU Connector

    61

  • USB Connector

    62

  • USB Host Communication

    62

  • RS-485 Terminal Block

    63

  • USB Device Communication

    63

  • Connection of the Brake Unit (FR-BU2)

    64

  • Connection Example with the FR-BR-(H) Resistor Unit

    65

  • Connection Example with the MT-BR5 Type Resistor Unit

    65

• Electro-Magnetic Interference (EMI) and Leakage Currents

  73

  • Connection of the Brake Unit (BU Type)

    66

  • Connection of the Brake Unit (FR-BU)

    66

  • Connection of the High Power Factor Converter (FR-HC2)

    67

  • Connection of the Power Regeneration Common Converter (FR-CV)

    68

  • Connection of the Power Regeneration Converter (MT-RC)

    69

  • Connection of the DC Reactor (FR-HEL)

    70

• Power Supply Harmonics

  78

  • Precautions for Use of the Inverter

    72

  • Leakage Currents and Countermeasures

    73

  • Line-To-Line Leakage Currents

    73

• Installation of a Reactor

  81

  • To-Earth (Ground) Leakage Currents

    73

  • Selecting the Rated Sensitivity Current for the Earth Leakage Circuit Breaker

    74

• Power-OFF and Magnetic Contactor (MC)

  82

• Countermeasures against Inverter-Generated EMI

  75

• Countermeasures against Deterioration of the 400 V Class Motor Insulation

  83

• Checklist before Starting Operation

  84

• Failsafe System Which Uses the Inverter

  86

  • EMI Countermeasure Example

    76

  • Built-In EMC Filter

    77

  • Application of the Specific Consumer Guidelines

    79

  • Harmonic Suppression Guidelines

    79

  • Harmonic Content (Values of the Fundamental Current Is 100%)

    80

  • Rated Capacities and Outgoing Harmonic Currents of Inverter-Driven Motors

    80

  • Equivalent Capacity Limits

    80

  • Calculation of Outgoing Harmonic Current

    80

• Monitoring the Inverter Status

  93

• Easy Operation Mode Setting (Easy Setting Mode)

  94

• Frequently-Used Parameters (Simple Mode Parameters)

  96

• Harmonic Suppression Techniques

  81

• Basic Operation Procedure (PU Operation)

  98

  • Handling of the Magnetic Contactor on the Inverter’s Output Side

    82

  • Handling of the Manual Contactor on the Inverter’s Output Side

    82

  • Inverter Input Side Magnetic Contactor (MC)

    82

  • Interlock Method Which Uses the Inverter Status Output Signals

    86

• Basic Operation Procedure (External Operation)

  103

  • Backup Method Outside the Inverter

    87

  • Command Speed and Actual Operation Check

    87

  • Start Signal and Actual Operation Check

    87

  • Basic Operation

    88

  • Components of the Operation Panel (FR-DU08)

    89

• Basic Operation Procedure (JOG Operation)

  110

  • Basic Operation of the Operation Panel

    90

  • Parameter Setting Mode

    91

  • Correspondences between Digital and Actual Characters

    91

  • Changing the Parameter Setting Value

    92

  • Displaying the Set Frequency

    93

  • First Monitored Item

    93

  • Monitoring of Output Current and Output Voltage

    93

  • Simple Mode Parameter List

    96

  • Operating at a Set Frequency (Example: Operating at 30 Hz)

    98

  • Using the Setting Dial Like a Potentiometer to Perform Operation

    99

  • Setting the Frequency by Switches (Multi-Speed Setting)

    100

  • Setting the Frequency with Analog Signals (Voltage Input)

    101

  • Using an Analog Signal (Current Input) to Give a Frequency Command

    102

  • Using the Frequency Set by the Operation Panel

    103

  • Setting the Frequency by Switches (Multi-Speed Setting) (Pr.4 to Pr.6)

    105

  • To Set the Frequency with Analog Signals (Voltage Input)

    106

  • Changing the Frequency (60 Hz, Initial Value) at the Maximum Voltage Input (5 V, Initial Value)

    107

  • To Use an Analog Signal (Current Input) to Give a Frequency Command

    108

  • Changing the Frequency (60 Hz, Initial Value) at the Maximum Current Input (at 20 Ma, Initial Value)

    109

  • Performing JOG Operation Using External Signals

    110

  • JOG Operation from the Operation Panel

    111

  • Parameters

    112

  • Basic Functions

    113

  • DC Injection Brake Function

    113

  • Jog Operation Function

    113

  • Parameter List (by Parameter Number)

    113

  • Acceleration/Deceleration Times Function

    114

  • Frequncy Jump/Frequency Direction Function

    114

  • Sescond Functions/Monitor Functions

    114

  • Stall Prevention / Multi-Speed Setting Function

    114

  • Automatic Restart Function

    115

  • Retry Function

    115

  • PU Connector Communication Function

    116

  • Adjustable 5 Points V/F Function

    116

  • Motor Constants Function

    116

  • Backlash Measures Function

    117

  • Bypass Function

    117

  • Current Detection Function

    117

  • PID Operation Function

    117

  • Automatic Restart Functions/Current Detection Function

    118

  • Cumulative Monitor Clear Function

    118

  • Input Terminal Function Assignment

    118

  • User Group Function

    118

  • Multi-Speed Setting Function

    119

  • Slip Compensation Function

    119

  • Power Failure Stop Function

    120

  • Life Check Function

    120

  • Password Function

    120

  • Frequency Compensation Function

    120

  • PLC Function

    121

  • Pulse Train Input Function

    121

  • RS-485 Communication

    121

  • Maintenance Function

    122

  • Remote Output Function

    122

  • Second Motor Constants

    122

  • USB Function

    122

  • Communication Function

    123

  • PID Control Function/Current Average Value Monitor Function

    123

  • Pump Function

    123

  • Second Motor Constants/Multiple Rating Function

    123

  • Traverse Function

    124

  • Increased Magnetic Excitation Deceleration Function

    124

  • PID Control/Speed Smoothing Control/Analog Remote Output Function

    124

  • Electronic Thermal O/L Relay Function

    124

  • Bacnet MS/TP Protocol Function

    125

  • Maintenance Function/Electronic Thermal O/L Relay Function

    125

  • Motor Constants Function/Pid Control Function

    125

  • Additional Function

    126

  • Indication Function

    126

  • Monitor Function/Adjustment Function

    126

  • PID Pre-Charge Function

    126

  • Energy Saving Monitor Function

    127

  • Free Parameters

    127

• Earth (Ground) Fault Detection at Start

  136

• Multi-Function Input Terminal Parameters

  137

• Output Frequency Detection

  137

• Motor Constant Parameters

  138

• Applied Motor

  138

  • Application Parameters

    139

  • Operation Via Communication and Its Setting

    140

  • Control Parameter

    141

  • Control Method

    142

  • V/F Control

    142

  • Advanced Magnetic Flux Vector Control

    142

  • PM Motor Control

    143

  • Changing the Control Method

    144

  • Setting the Motor Capacity and the Number of Motor Poles (Pr.80, Pr.81)

    145

  • PM Motor Control Test Operation (Pr.800=»9″)

    145

  • I/O Signal Operation During the Test Operation

    145

  • Valid/Invalid Status of Monitor Outputs During the Test Run

    146

  • Changing the Control Method with External Terminals (RT Signal, X18 Signal)

    147

  • Selecting the Advanced Magnetic Flux Vector Control

    148

  • Keeping the Motor Speed Constant When the Load Fluctuates (Speed Control Gain)

    149

  • Driving Two Motors under Advanced Magnetic Flux Vector Control

    149

  • Selecting the PM Motor Control by Performing Parameter Initialization on the Operation Panel

    150

  • Initializing the Parameters Required for the PM Motor Control (Pr.998)

    151

  • PM Parameter Initialization List

    152

  • IPM Motor Specification List

    153

  • Speed Control under PM Motor Control

    154

  • Setting Procedure of PM Motor Control

    154

  • Performing High-Accuracy, Fast-Response Control (Gain Adjustment for PM Motor Control)

    155

  • Adjusting the Speed Control Gain Manually

    156

  • Gain Adjustment of Current Controllers for the D Axis and the Q Axis

    157

  • Troubleshooting in the Speed Control

    158

  • Torque Detection Filter

    159

  • Stabilizing Torque Detection (Pr.827, Pr.837)

    159

  • Employing Multiple Primary Delay Filters

    159

  • (E) Environment Setting Parameters

    160

  • Real Time Clock Function

    161

  • Simple Clock Function

    161

  • Reset Selection/Disconnected PU Detection/Pu Stop Selection

    163

  • Reset Selection (P.E100)

    163

  • Disconnected PU Detection (P.E101)

    164

  • PU Stop Selection (P.E102)

    164

  • How to Restart after Stopping with Input from the PU During External Operation (PU Stop (PS) Release Method)

    164

  • PU Display Language Selection

    165

  • Buzzer Control

    165

  • Reset Limit Function (P.E107)

    165

  • PU Contrast Adjustment

    166

  • Display-Off Mode

    166

  • Resetting USB Host Errors

    166

  • Setting Dial Potentiometer Mode/Key Lock Operation Selection

    167

  • Using the Setting Dial Like a Potentiometer to Set the Frequency

    167

  • Disabling the Setting Dial and Key Operation of the Operation Panel (Press and Hold [MODE] (2 S))

    167

  • Frequency Change Increment Amount Setting

    168

  • Multiple Rating Setting

    169

  • Changing the Parameter Initial Values and Setting Ranges

    169

  • Using the Power Supply Exceeding 480 V

    169

  • Parameter Write Selection

    170

  • Writing Parameters Only During Stop (Pr.77 = «0» Initial Value)

    170

  • Disabling Parameter Write (Pr.77=»1″)

    171

  • Writing Parameters During Operation (Pr.77=»2″)

    171

  • Password Function/Registering a 4-Digit Password Can Restrict Parameter Reading/Writing

    172

  • Parameter Reading/Writing Restriction Level (Pr.296)

    172

  • Registering a Password (Pr.296, Pr.297)

    172

  • Unlocking a Password (Pr.296, Pr.297)

    173

  • Parameter Operations During Password Locking/Unlocking

    173

  • Free Parameter

    174

  • Setting Multiple Parameters as a Batch

    174

  • Automatic Parameter Setting (Pr.999)

    175

  • PID Monitor Indicator Setting (Pr.999 = «1 or 2»)

    175

  • GOT Initial Setting (PU Connector) (Pr.999 = «10, 12»)

    176

  • GOT Initial Setting (RS-485 Terminals) (Pr.999 = «11, 13»)

    177

  • Rated Frequency (Pr.999 = «20 (50 Hz), 21 (60 Hz)»)

    177

  • Extended Parameter Display and User Group Function

    178

  • Display of Simple Mode Parameters and Extended Parameters (Pr.160)

    178

  • User Group Function (Pr.160, Pr.172 to Pr.174)

    178

  • Registering a Parameter in a User Group (Pr.173)

    179

  • Clearing a Parameter from a User Group (Pr.174)

    179

  • PWM Carrier Frequency and Soft-PWM Control

    180

  • Changing the PWM Carrier Frequency (Pr.72)

    180

  • Soft-PWM Control (Pr.240)

    180

  • Inverter Parts Life Display

    181

  • PWM Carrier Frequency Automatic Reduction Function (Pr.260)

    181

  • Life Alarm Display and Signal Output (Y90 Signal, Pr.255)

    182

  • Life Display of the Inrush Current Limit Circuit (Pr.256) (Standard Models)

    182

  • Life Display of the Control Circuit Capacitor (Pr.257)

    183

  • Life Display of the Main Circuit Capacitor (Pr.258, Pr.259) (Standard Models)

    183

  • Life Display of the Cooling Fan

    184

  • Maintenance Timer Alarm

    185

  • Current Average Value Monitor Signal

    186

  • Pr.556 Data Output Mask Time Setting

    186

  • Pr.555 Current Average Time Setting

    186

  • Operation Example

    186

  • Pr.557 Current Average Value Monitor Signal Output Reference Current Setting

    187

  • Pr.503 Maintenance Timer 1 Output

    187

  • (F) Setting of Acceleration/Deceleration Time and Acceleration/Deceleration Pattern

    188

  • Setting the Acceleration and Deceleration Time

    188

  • Control Block Diagram

    189

  • Acceleration Time Setting (Pr.7, Pr.20)

    189

  • Deceleration Time Setting (Pr.8, Pr.20)

    189

  • Changing the Setting Range and Increments of the Acceleration/Deceleration Time (Pr.21)

    190

  • Setting Multiple Acceleration/Deceleration Times (RT Signal, Pr.44, Pr.45, Pr.147)

    190

  • Setting the Acceleration/Deceleration Time in the Low-Speed Range (Pr.791, Pr.792)

    191

  • Acceleration/Deceleration Pattern

    192

  • Linear Acceleration/Deceleration (Pr.29 = «0» Initial Value)

    192

  • S-Pattern Acceleration/Deceleration a (Pr.29 = «1»)

    193

  • S-Pattern Acceleration/Deceleration B (Pr.29 = «2»)

    193

  • Backlash Measures (Pr.29 = «3», Pr.140 to Pr.143)

    194

  • Variable-Torque Acceleration/Deceleration (Pr.290 = «6»)

    194

  • Remote Setting Function

    195

  • Acceleration/Deceleration Operation

    196

  • Output Frequency

    196

  • Frequency Setting Storage

    196

  • Clearing the Settings

    196

  • Starting Frequency and Start-Time Hold Function

    198

  • Starting Frequency Setting (Pr.13)

    198

  • Start-Time Hold Function (Pr.571)

    198

  • Minimum Motor Speed Frequency

    199

  • (D) Operation Command and Frequency Command

    200

  • Operation Mode Selection

    201

  • Operation Mode Basics

    202

  • Operation Mode Switching Method

    203

  • Operation Mode Selection Flow

    204

  • External Operation Mode (Pr.79 = «0» (Initial Value), «2»)

    205

  • PU Operation Mode (Pr.79 = «1»)

    205

  • Pu/External Combined Operation Mode 1 (Pr.79 = «3»)

    206

  • Pu/External Combined Operation Mode 2 (Pr.79 = «4»)

    206

  • Switchover Mode (Pr.79 = «6»)

    206

  • PU Operation Interlock (Pr.79 = «7»)

    207

  • Switching Operation Mode by External Signal (X16 Signal)

    208

  • Switching the Operation Mode by External Signals (X65, X66 Signals)

    208

  • Startup in Network Operation Mode at Power-ON

    210

  • Selecting the Operation Mode for Power-ON (Pr.340)

    210

  • Start Command Source and Frequency Command Source During Communication Operation

    211

  • Selection of Command Source in Network Operation Mode (Pr.550)

    211

  • Selection of the Command Source of the PU Operation Mode (Pr.551)

    212

  • Controllability through Communication

    213

  • Operation at Fault

    215

  • Selection of Control Source in Network Operation Mode (Pr.338, Pr.339)

    216

  • Reverse Rotation Prevention Selection

    218

  • Command Source Switchover Via External Terminals (X67)

    218

  • Frequency Setting Via Pulse Train Input

    219

  • Selection of Pulse Train Input (Pr.291)

    219

  • Pulse Train Input Specification

    220

  • Adjustment of Pulse Train and Frequency (Pr.385, Pr.386)

    220

  • How to Calculate the Input Pulse Division Scaling Factor (Pr.384)

    220

  • Speed Synchronized Operation by Pulse Input/Output

    221

  • Speed Synchronized Operation Specification

    221

  • JOG Operation in the External Operation

    222

  • JOG Operation in PU

    222

• Operation by Multi-Speed Setting

  223

  • Multi-Speed Setting (Pr.4 to Pr.6)

    223

  • Multi-Speed Setting for 4Th Speed or more (Pr.24 to Pr.27, Pr.232 to Pr.239)

    224

  • Input Compensation of Multi-Speed Setting (Pr.28)

    224

  • (H) Protective Function Parameter

    225

• Motor Overheat Protection (Electronic Thermal O/L Relay)

  226

  • Electronic Thermal O/L Relay Operation Characteristic for Induction Motor (Pr.9, E.THM)

    227

  • Electronic Thermal O/L Relay When Using IPM Motor (Pr.9, E.THM)

    228

  • Set Two Types of Electronic Thermal O/L Relays (Pr.51)

    229

  • Motor Permissible Load Level Setting (Pr.607, Pr.608)

    230

  • Electronic Thermal O/L Relay Pre-Alarm (TH) and Warning Signal (THP Signal)

    230

  • External Thermal Relay Input (OH Signal, E.OHT)

    231

  • PTC Thermistor Input (Pr.561, Pr.1016, E.PTC)

    231

  • Overheat Protection to Match the Characteristic of the Motor (Pr.600 to Pr.604, Pr.692 to Pr.696)

    233

• Cooling Fan Operation Selection

  234

  • Cooling Fan Always on (Pr.244 = «0»)

    234

  • Cooling Fan Operation Control (Pr.244 = «1» (Initial Value), «101 to 105»)

    234

  • Cooling Fan Operation Command Signal (Y206 Signal)

    234

  • Earth (Ground) Fault Detection at Start

    235

• Varying the Activation Level of the Undervoltage Protective Function

  235

• Initiating a Protective Function

  236

• I/O Phase Loss Protection Selection

  236

  • Output Phase Loss Protection Selection (Pr.251)

    236

  • Input Phase Loss Protection Selection (Pr.872) (Standard Models)

    236

  • Retry Function Info

    237

  • Setting the Retry Function (Pr.67, Pr.68)

    237

  • Retry Count Check (Pr.69)

    237

  • Selecting Retry Generating Faults (Pr.65)

    238

• Emergency Drive

  239

  • An Example Connection Diagram of the Emergency Drive

    240

  • Emergency Drive Execution Sequence

    241

  • Emergency Drive Operation Selection (Pr.523, Pr.524)

    242

  • Retry Operation During Emergency Drive (Pr.515, Pr.514)

    242

  • Electronic Bypass During Emergency Drive (Pr.136, Pr.139, Pr.57)

    243

  • PID Control During Emergency Drive Operation

    244

  • Operation of Protective Functions During Emergency Drive

    244

  • Input Signal Operation

    245

  • Emergency Drive Status Monitor

    245

• Limiting the Output Frequency (Maximum/Minimum Frequency)

  246

  • Setting the Maximum Frequency (Pr.1, Pr.18)

    246

  • Setting the Minimum Frequency (Pr.2)

    246

• Avoiding the Mechanical Resonance Points (Frequency Jump)

  247

  • 3-Point Frequency Jump (Pr.31 to Pr.36)

    247

  • 6-Point Frequency Jump (Pr.552)

    248

• Stall Prevention Operation

  249

  • Setting the Stall Prevention Operation Level (Pr.22)

    250

  • Disabling the Stall Prevention Operation and Fast-Response Current Limit According to Operating Conditions (Pr.156)

    251

  • Adjusting the Stall Prevention Operation Signal Output and Output Timing (OL Signal, Pr.157)

    252

  • Setting for Stall Prevention Operation in the High-Frequency Range (Pr.22, Pr.23, Pr.66)

    252

  • Setting Multiple Stall Prevention Operation Levels (Pr.48, Pr.49)

    253

  • Stall Prevention Operation Level Setting (Analog Variable) from Terminal 1 (Terminal 4) (Pr.148, Pr.149, Pr.858, Pr.868)

    254

  • To Further Prevent a Trip (Pr.154)

    255

  • Trip During Stall Prevention Operation (Pr.874)

    255

• Load Characteristics Fault Detection

  256

  • Load Characteristics Setting (Pr.1481 to Pr.1487)

    257

  • Automatic Measurement of the Load Characteristics Reference (Load Characteristics Measurement Mode) (Pr.1480)

    257

  • Load Fault Detection Setting (Pr.1488 to Pr.1491)

    258

• Motor Overspeeding Detection

  260

• (M) Monitor Display and Monitor Output Signal

  261

• Speed Display and Rotations Per Minute Setting

  262

  • Display in Speed (Pr.37, Pr.144)

    262

  • Display in Motor Speed (Pr.37, Pr.505)

    262

  • Monitor Display (Setting) Increments

    263

• Monitor Indicator Selection Using Operation Panel or Via Communication

  264

  • Monitor Description List (Pr.52, Pr.774 to Pr.776, Pr.992)

    265

  • Monitor Display for Operation Panel (Pr.52, Pr.774 to Pr.776)

    270

  • Displaying the Set Frequency During Stop (Pr.52)

    270

  • Operation Panel Setting Dial Push Display (Pr.992)

    271

  • Operation Panel (FR-DU08) I/O Terminal Monitor (Pr.52)

    271

  • Cumulative Power Monitor and Clear (Pr.170, Pr.891)

    272

  • Cumulative Energization Time and Actual Operation Time Monitor (Pr.171, Pr.563, Pr.564)

    272

  • Hiding the Decimal Places for the Monitors (Pr.268)

    272

  • Minus Sign Display for the Monitors (Pr.290)

    273

  • Monitor Filter (Pr.1106 to Pr.1108)

    273

• Monitor Display Selection for Terminals FM/CA and am

  274

  • Monitor Description List (Pr.54, Pr.158)

    275

  • Frequency Monitor Reference (Pr.55)

    277

  • Current Monitor Reference (Pr.56)

    277

  • Torque Monitor Reference (Pr.866)

    278

  • Terminal FM Pulse Train Output (Pr.291)

    278

  • High-Speed Pulse Train Output Circuit (Example of Connection to Pulse Counter)

    279

  • Monitor Display Selection for FM/CA Terminals and am

    280

  • Terminal FM Calibration (C0 (Pr.900))

    280

  • Calibration Procedure for Terminal FM When Using the Operation Panel (FR-DU08)

    281

  • Terminal CA Calibration (C0 (Pr.900), C8 (Pr.930) to C11 (Pr.931))

    282

  • Adjusting the Response of Terminal CA (Pr.869)

    282

  • Calibration of Terminal am (C1 (Pr.901))

    283

  • Adjusting the Response of Terminal am (Pr.867)

    283

• Energy Saving Monitor

  284

  • Energy Saving Monitor List

    285

  • Power Saving Real-Time Monitor ([1 Power Saving] and [2 Power Saving Rate])

    286

  • Average Power Saving Monitor ([3 Average Power Saving], [4 Average Power Saving Rate], [5 Average Power Cost Savings])

    286

  • Cumulative Energy Saving Monitors ([6 Power Saving Amount], [7 Power Cost Saving], [8 Annual Power Saving Amount], [9 Annual Power Saving Savings])

    287

  • Estimated Power Value in Commercial Power Supply Operation (Pr.892, Pr.893, Pr.894)

    287

  • Annual Power Saving Amount and Power Cost Savings (Pr.899)

    288

• Output Terminal Function Selection

  289

  • Output Signal List

    289

  • Adjusting the Output Terminal Response Level (Pr.289)

    293

  • Inverter Operation Ready Signals (RY Signal) and Inverter Running Signals (RUN, RUN3 Signals)

    293

  • Fault Output Signals (ALM, ALM2)

    294

  • Input MC Shutoff Signal (Y91)

    294

  • Output Frequency Detection

    295

  • Output Up-To-Frequency Sensitivity (SU Signal, Pr.41)

    295

  • Output Frequency Detection (FU Signal, FU2 Signal, Pr.42, Pr.43, Pr.50)

    295

• Output Current Detection Function

  297

  • Output Current Detection (Y12 Signal, Pr.150, Pr.151, Pr.166, Pr.167)

    297

  • Zero Current Detection (Y13 Signal, Pr.152, Pr.153)

    298

  • Speed Detection Hysteresis (Pr.870)

    296

• Output Torque Detection

  299

  • Remote Output Function Info

    299

  • Remote Output Setting (REM Signal, Pr.496, Pr.497)

    300

  • Remote Output Data Retention (REM Signal, Pr.495)

    300

• Analog Remote Output Function

  301

  • Analog Remote Output (Pr.656 to Pr.659)

    301

  • Analog Remote Output Data Retention (Pr.655)

    302

• Fault Code Output Selection

  303

• Pulse Train Output of Output Power

  304

• Pulse Increment Setting for Output Power (Y79 Signal, Pr.799)

  304

• Detection of Control Circuit Temperature

  305

  • Control Circuit Temperature Monitor

    305

  • Control Circuit Temperature Detection (Pr.663, Y207 Signal)

    305

  • (T) Multi-Function Input Terminal Parameters

    306

  • Analog Input Specification Selection

    307

  • Protective Functions

    127

  • Regeneration Avoidance Function

    127

  • Calibration Parameters

    128

  • Clock Function

    129

  • Monitor Function

    129

  • PU Function

    129

  • Trace Function/Monitor Function

    130

  • PID Control Function / PLC Function

    131

  • PID Gain Tuning Function

    131

  • Clear Parameters Function

    132

  • Load Characteristic Fault Detection Function

    132

  • PID Gain Tuning Function / Cleaning Function

    132

  • Changing Parameter Settings in the Group Parameter Display

    134

  • Changing to the Grouped Parameter Numbers

    134

  • Group Parameter Display

    134

  • Setting of Acceleration/Deceleration Time and Acceleration/Deceleration Pattern

    135

  • Parameter List (by Function Group)

    135

  • Operation Command and Frequency Command

    135

  • Environment Setting Parameters

    135

  • Monitor Display and Monitor Output Signal

    136

  • Protective Function Parameter

    136

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 21.11 MB

• Table of Contents

  13

• Introduction

  21

• General Remarks

  21

• Product Checking and Accessories

  22

• Inverter Model

  22

• Accessory

  23

• How to Read the SERIAL Number

  23

• Component Names

  24

• Operation Steps

  26

• Related Manuals

  27

• Installation and Wiring

  29

• Peripheral Devices

  29

• Inverter and Peripheral Devices

  29

• Peripheral Devices

  32

• Removal and Reinstallation of the Operation Panel or the Front Covers

  40

• Installation of the Inverter and Enclosure Design

  45

• Inverter Installation Environment

  45

• Cooling System Types for Inverter Enclosure

  48

• Inverter Installation

  49

• Panel through Attachment Procedure

  51

• Terminal Connection Diagrams

  53

• FM Type

  53

• CA Type

  55

• Main Circuit Terminals

  57

• Details on the Main Circuit Terminals

  57

• Terminal Layout of the Main Circuit Terminals, Wiring of Power Supply

  58

• Applicable Cables and the Wiring Length

  61

• Earthing (Grounding) Precautions

  68

• Control Circuit

  70

• Details on the Control Circuit Terminals

  70

• Control Logic (Sink/Source) Change

  74

• Wiring of Control Circuit

  77

• Wiring Precautions

  81

• When Using Separate Power Supplies for the Control Circuit

  82

• When Supplying 24 V External Power to the Control Circuit

  85

• Safety Stop Function

  88

• Communication Connectors and Terminals

  90

• PU Connector

  90

• USB Connector

  91

• RS-485 Terminal Block

  93

• Connection of Stand-Alone Option Units

  94

• Connection of the Brake Unit (FR-BU2)

  94

• Connection of the Brake Unit (FR-BU)

  97

• Connection of the Brake Unit (BU Type)

  98

• Connection of the High Power Factor Converter (FR-HC2)

  99

• Connection of the Power Regeneration Common Converter (FR-CV)

  101

• Connection of the Power Regeneration Converter (MT-RC)

  102

• Connection of the DC Reactor (FR-HEL)

  103

• Precautions for Use of the Inverter

  105

• Electro-Magnetic Interference (EMI) and Leakage Currents

  105

• Leakage Currents and Countermeasures

  105

• Countermeasures against Inverter-Generated EMI

  110

• Built-In EMC Filter

  113

• Power Supply Harmonics

  115

• Harmonic Suppression Guidelines

  116

• Installation of a Reactor

  120

• Power-OFF and Magnetic Contactor (MC)

  121

• Countermeasures against Deterioration of the 400 V Class Motor Insulation

  123

• Checklist before Starting Operation

  124

• Failsafe System Which Uses the Inverter

  127

• Basic Operation

  131

• Operation Panel (FR-DU08)

  131

• Components of the Operation Panel (FR-DU08)

  131

• Basic Operation of the Operation Panel

  133

• Correspondences between Digital and Actual Characters

  135

• Changing the Parameter Setting Value

  136

• Monitoring the Inverter Status

  137

• Monitoring of Output Current and Output Voltage

  137

• First Monitored Item

  137

• Displaying the Set Frequency

  138

• Easy Operation Mode Setting (Easy Setting Mode)

  139

• Frequently-Used Parameters (Simple Mode Parameters)

  141

• Simple Mode Parameter List

  141

• Basic Operation Procedure (PU Operation)

  143

• Operating at the Set Frequency (Example: Operating at 30 Hz)

  143

• Using the Setting Dial Like a Potentiometer to Perform Operation

  145

• Setting the Frequency by Switches (Multi-Speed Setting)

  146

• Setting the Frequency with Analog Signals (Voltage Input)

  148

• Using an Analog Signal (Current Input) to Give a Frequency Command

  150

• Basic Operation Procedure (External Operation)

  152

• Using the Frequency Set by the Operation Panel

  152

• Setting the Frequency by Switches (Multi-Speed Setting) (Pr. 4 to Pr. 6)

  154

• Setting the Frequency with Analog Signals (Voltage Input)

  156

• Changing the Frequency (60 Hz, Initial Value) at the Maximum Voltage Input

  157

• (5 V, Initial Value)

  157

• Using an Analog Signal (Current Input) to Give a Frequency Command

  158

• Changing the Frequency (60 Hz, Initial Value) at the Maximum Current Input

  159

• (At 20 Ma, Initial Value)

  159

• Basic Operation Procedure (JOG Operation)

  160

• Performing JOG Operation Using External Signals

  160

• JOG Operation from the Operation Panel

  161

• Parameters

  163

• Parameter List

  164

• Parameter List (by Number)

  164

• Group Parameter Display

  186

• Parameter List (by Function Group)

  188

• Control Method

  198

• Changing the Control Method

  200

• Selecting the Advanced Magnetic Flux Vector Control

  204

• Selecting the PM Motor Control

  207

• Speed Control under PM Motor Control

  212

• Setting Procedure of PM Motor Control

  213

• Performing High-Accuracy, Fast-Response Control

  214

• Troubleshooting in the Speed Control

  217

• Torque Detection Filter

  218

• E) Environment Setting Parameters

  219

• Real Time Clock Function

  220

• Reset Selection/Disconnected PU Detection/Pu Stop Selection

  222

• PU Display Language Selection

  226

• Buzzer Control

  226

• PU Contrast Adjustment

  226

• Display-Off Mode

  227

• Resetting USB Host Errors

  227

• Setting Dial Potentiometer Mode/Key Lock Operation Selection

  228

• Frequency Change Increment Amount Setting

  229

• Multiple Rating Setting

  230

• Using the Power Supply Exceeding 480 V

  231

• Parameter Write Selection

  231

• Password Function

  235

• Free Parameter

  239

• Setting Multiple Parameters as a Batch

  239

• Extended Parameter Display and User Group Function

  244

• PWM Carrier Frequency and Soft-PWM Control

  247

• Inverter Parts Life Display

  250

• Maintenance Timer Alarm

  254

• Current Average Value Monitor Signal

  256

• F) Setting of Acceleration/Deceleration Time and Acceleration/Deceleration Pattern

  261

• Setting the Acceleration and Deceleration Time

  261

• Acceleration/Deceleration Pattern

  266

• Remote Setting Function

  270

• Starting Frequency and Start-Time Hold Function

  274

• Minimum Motor Speed Frequency

  276

• D) Operation Command and Frequency Command

  277

• Operation Mode Selection

  278

• Startup in Network Operation Mode at Power-ON

  287

• Reverse Rotation Prevention Selection

  296

• Frequency Setting Via Pulse Train Input

  297

• JOG Operation

  301

• Operation by Multi-Speed Setting

  303

• H) Protective Function Parameter

  306

• Motor Overheat Protection (Electronic Thermal O/L Relay)

  307

• Cooling Fan Operation Selection

  317

• Earth (Ground) Fault Detection at Start

  318

• Varying the Activation Level of the Undervoltage Protective Function

  318

• Initiating a Protective Function

  319

• I/O Phase Loss Protection Selection

  320

• Retry Function

  321

• Emergency Drive (Fire Mode)

  324

• Limiting the Output Frequency (Maximum/Minimum Frequency)

  333

• Avoiding the Mechanical Resonance Points (Frequency Jump)

  335

• Stall Prevention Operation

  337

• Load Characteristics Fault Detection

  346

• Motor Overspeeding Detection

  351

• M) Monitor Display and Monitor Output Signal

  352

• Speed Display and Rotations Per Minute Setting

  353

• Monitor Indicator Selection Using Operation Panel or Via Communication

  355

• Monitor Display Selection for Terminals FM/CA and am

  368

• Adjusting Terminals FM/CA and am

  375

• Energy Saving Monitor

  381

• Output Terminal Function Selection

  388

• Output Frequency Detection

  396

• Output Current Detection Function

  400

• Output Torque Detection

  402

• Remote Output Function

  403

• Analog Remote Output Function

  405

• Fault Code Output Selection

  408

• Pulse Train Output of Output Power

  409

• Detection of Control Circuit Temperature

  410

• T) Multi-Function Input Terminal Parameters

  416

• Analog Input Terminal (Terminal 1, 4) Function Assignment

  416

• Analog Input Compensation

  417

• Analog Input Responsiveness and Noise Elimination

  420

• Frequency Setting Voltage (Current) Bias and Gain

  422

• Bias and Gain for Voltage (Current) Setting of Stall Prevention Operation Level

  429

• Checking of Current Input on Analog Input Terminal

  436

• Input Terminal Function Selection

  441

• Inverter Output Shutoff Signal

  445

• Selecting Operation Condition of the Second Function Selection Signal (RT)

  447

• Start Signal Operation Selection

  449

• C) Motor Constant Parameters

  453

• Applied Motor

  453

• Offline Auto Tuning

  453

• Offline Auto Tuning for a PM Motor (Motor Constants Tuning)

  472

• Online Auto Tuning

  483

• A) Application Parameters

  488

• Electronic Bypass Function

  489

• Self Power Management

  498

• Traverse Function

  502

• Cleaning Function

  504

• PID Control

  509

• PID Gain Tuning

  529

• Changing the Display Increment of Numerical Values Used in PID Control

  537

• PID Pre-Charge Function

  541

• Multi-Pump Function (Advanced PID Function)

  548

• PID Control Enhanced Functions

  560

• Automatic Restart after Instantaneous Power Failure

  571

• Automatic Restart after Instantaneous Power Failure

  579

• Offline Auto Tuning for a Frequency Search

  582

• Power Failure Time Deceleration-To-Stop Function

  588

• PLC Function

  595

• Trace Function

  599

• N) Operation Via Communication and Its Settings

  608

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 18.14 MB

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 14.73 MB

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 8.85 MB

• Table of Contents

  7

• 2 Installation and Wiring

  12

  • Peripheral Devices

    13

  • Cover

    16

  • Removal and Reinstallation of the Front

    16

  • Installation of the Inverter

    19

  • Terminal Connection Diagrams

    22

  • Main Circuit Terminals

    26

  • Control Circuit

    33

  • Operation Panel (FR-LU08-01)

    45

  • Communication Connectors and Terminals

    48

  • Connection of Stand-Alone Option Units

    52

  • Installing a Communication

    59

• 3 Precautions for Use of the Inverter

  60

  • Electro-Magnetic Interference (EMI) and Leakage Currents

    61

  • Power Supply Harmonics

    66

  • Installation of a Reactor

    69

  • Power-OFF and Magnetic Contactor (MC)

    70

  • Countermeasures against Deterioration of the 400 V Class Motor Insulation

    71

  • Checklist before Starting Operation

    72

  • Failsafe System Which Uses the Inverter

    74

• 4 Protective Functions

  76

  • Inverter Fault and Alarm Indications

    77

  • Reset Method for the Protective Functions

    77

  • Faults History and the List of Fault Displays

    78

  • Causes and Corrective Actions

    79

  • Measurement of Converter Output Voltage (Across Terminals P and N)

    108

  • Measurement of Inverter Input Power Factor

    108

  • Insulation Resistance Test Using Megger

    109

  • Measurement of Inverter Output Frequency

    109

  • Pressure Test

    109

  • Specifications

    110

  • Inverter Rating

    111

  • Common Specifications

    112

  • Inverter Outline Dimension Drawings

    114

• Appendix

  118

  • Appendix 1 Differences and Compatibility with the FR-F840

    119

  • Fr-F840

    119

  • Appendix 2 Instructions for Compliance with the EU

    120

  • Appendix 2 Instructions for Compliance with the EU Directives

    120

  • Appendix 3 Instructions for UL and Cul

    123

  • Appendix 4 Instructions for

    123

  • Appendix 4 Instructions for EAC

    125

  • Appendix 5 Restricted Use of Hazardous Substances in Electronic and Electrical Products

    126

  • Directives

    131

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 2.39 MB

• Table of Contents

  3

• Revisions

  5

• 1 Outline

  6

• 2 System Configuration

  6

• 3 Got

  6

  • System Applications that Are Automatically Selected

    6

  • Controller Settings of Screen Design Software

    7

  • Ethernet Controller Settings of Screen Design Software

    7

  • Overlap Window Settings of Screen Design Software

    7

  • Graphics Mode (Graphics Setting)

    7

• 4 Inverter FR-F800-E

  7

  • Inverter FR-F800-E Communication Settings

    7

  • The Output Terminal Assignment Settings

    8

• 5 Screen Specifications

  8

  • Display Language

    8

  • Screen List/Transition

    8

  • Screen Specifications

    11

    • Menu (B-12000)

      11

    • Startup (B-12010)

      12

    • Operation (B-12020)

      13

    • Maintenance (B-12030)

      14

    • Manual Display (B-12090)

      15

    • Parameter 1 (B-12100)

      17

    • Batch Monitor 1 to 3 (B-12200 to 12202)

      18

    • Operation Command (B-13100)

      19

    • Alarm History (Inverter) (B-14100)

      21

    • Machine Diagnosis (Load Characteristics Measurement) (B-14200)

      22

    • Inverter Life Diagnosis (B-14300)

      23

    • Station Number Switching (W-12010)

      24

    • Parameter Recipe Settings (W-12100)

      25

    • Backup Confirmation Dialog (W-12101)

      26

    • Restoration Confirmation Dialog (W-12102)

      27

    • Machine Diagnosis Confirmation (W-14200)

      28

    • Diagnosis Start Warning (W-14201)

      29

    • Machine Diagnosis Status Dialog (W-14202)

      30

    • Out of Input Range Dialog (W-14900)

      31

    • Alarm Reset (W-30001)

      32

    • Language Setting (W-30002)

      33

    • Clock Setting (W-30003)

      34

  • Device List

    35

  • Comment List

    41

  • Recipe List

    43

  • Script List

    60

• 6 Manual Display

  70

  • Preparing Document Data for Manual Display

    70

• 7 Others

  72

  • Connecting GOT and Inverter Via PLC (Ethernet)

    72

  • Connecting GOT and Inverter Via PLC (CC-Link IE Field Network)

    76

  • Changing the Inverter Channel no

    80

  • Changing the Inverter Network No. and Station no

    81

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 1.78 MB

• Table of Contents

  1

• Inverter Installation and Precautions

  4

• Wiring

  6

• Failsafe System Which Uses the Inverter

  13

• Precautions for Use of the Inverter

  13

• Inverter Function Setting

  15

• Troubleshooting

  21

• Specifications

  23

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 0.33 MB

• Table of Contents

  1

• General Description

  3

• Installation and Wiring

  5

• Example of Safety System Configuration

  9

• Test and Checking Failure

  12

• Safety Parameters of Fr-A800/F800

  13

Brand: Mitsubishi Electric
|
Category: Inverter
|
Size: 0.29 MB

• Table of Contents

  1

• General Description

  3

• Installation and Wiring

  4

• Operation Panel

  6

• Example of Safety System Configuration

  8

• Test and Checking Failure

  11

• Safety Parameters of Fr-A800/F800

  12