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Haas Factory Outlet

A Division of Productivity Inc

CNC Lathe Series

Training Manual

Haas TL Series

Tool Room Lathe Operator

Revised 06-2012

• Page 1
  Haas Factory Outlet A Division of Productivity Inc CNC Lathe Series Training Manual Haas TL Series Tool Room Lathe Operator Revised 06-2012…
• Page 2
  This Manual is the Property of Productivity Inc The document may not be reproduced without the express written permission of Productivity Inc. The content must not be altered, nor may the Productivity Inc name be removed from the materials. This material is to be used as a guide to operation of the machine tool. The Operator is responsible for following Safety Procedures as outlined by their instructor or manufacturer s specifications.

• Page 3: Table Of Contents

  Tool Room Lathe Operator Training Manual Table of Contents THE CARTESIAN COORDINATE SYSTEM ………………….4 MACHINE HOME POSITION ……………………..7 THE HAAS CNC CONTROL ……………………..9 CONTROL DISPLAY……………………….10 KEYBOARD INTRODUCTION ……………………..11 UNCTION ……………………….12 …………………………12 VERRIDE ……………………….13 ISPLAY …………………………

• Page 4: Table Of Contents

  For more information on Additional Training Opportunities or our Classroom Schedule, Contact the Productivity Inc Applications Department in Minneapolis: ‘ 763.476.8600 www.productivity.com Visit us on the Web: Click on the Training Registration Button trainingmn@productivity.com Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 2…

• Page 5
  The Haas IPS (Intuitive Programming System) allows for quick and easy setup and programming of standard tool room style parts. Since the TL series is so unique, Productivity, Inc. had designed a specific class just for the TL series to best suit its unique features.

• Page 6: The Cartesian Coordinate System

  Remember that zero may be placed at any point along the line, and that once placed, one side of zero has negative increments and the other side has positive increments. Fig.1-2 Vertical Number Line X Axis Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 4…
• Page 7
  The next illustration (Fig. 1-3) shows the two directions of travel on a TL Series Lathe. To carry the number line idea a little further, imagine such a line placed along each axis of the machine. Figure 1-3 The first number line is easy to conceive as belonging to the left-to-right, or Z , axis of the machine. If we…
• Page 8
  How much of a quadrant we will be able to access is determined by where we placed the zeros on the travel axes of the lathe. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 6…

• Page 9: Machine Home Position

  This is due to the fact that the tool is on the opposite side of the part compared to a turret lathe. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 7…

• Page 10
  Cartesian Coordinate Exercise POINT # X Position Z Position X 5.0 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 8…

• Page 11: The Haas Cnc Control

  Powering On the Machine To power up a Haas machine, regardless of where the machine turret was when it was turned off, press POWER ON. The machine must first find its fixed machine zero reference point before any operations can occur.

• Page 12: Control Display

  What is displayed depends on which display keys have been used. The only pane active is the one with the white background. Only when a pane is active may changes be made to data. Control functions in Haas machine tools are organized in three modes: Setup, Edit and Operation. Access Modes using the mode keys as follows: Setup: ZERO RET, HAND JOG keys.

• Page 13: Keyboard Introduction

  HAAS LATHE SERIES 5-Cursor Keys 4-Display Keys 1-Function Keys 8-Mode Keys 2-Jog Keys 3-Override 6-Alpha Keys 7-Number Keys Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 11…

• Page 14: Function Key

  (Axis) Selects the X axis for continuous motion when depressed. +Z, -Z (Axis) Selects the Z axis for continuous motion when depressed. Rapid When pressed simultaneously with X or Z keys will move at maximum jog speed. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 12…

• Page 15: Override Key

  Similar situation applies when Door Hold appears. Door must be closed and Cycle Start pressed to continue running program. Overrides may be reset to defaults with a M06, M30 or pressing RESET by changing Settings 83, 87 and 88 respectively. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 13…

• Page 16: Display Key

  F1 key will replace the selected offset with the number entered into the input buffer. Offsets can also be entered using TOOL OFSET MEASUR and PART ZERO SET Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 14…
• Page 17
  The PAGE UP and PAGE DOWN keys are then used to select one of two different pages. This display is for service diagnostic purposes, and the user will not normally need them. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 15…
• Page 18
  Use SINGLE BLOCK to step through a program in graphics to find any mistakes. During single block you can re-zoom your window to look at tool paths in tight corners etc. Also use position display to see find any discrepant values. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 16…
• Page 19
  1.2500 IN (entered) Surface Speed 210.0000 FT/MIN (entered) (calculated) Flutes (entered) Feed 12.8343 FT/MIN (calculated) Chip Load 0.0005 IN (entered) TAPPING: Threads 16.0/IN (entered) (entered) FEED 31.2500 IN/MIN (calculated) Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 17…

• Page 20: Cursor Key

  + = # * [ ] These symbols are accessed by first pressing the SHIFT key and then the key with the desired symbol. They are used in macro expressions (Haas option) and in parenthetical comments within the program. , ? % $ ! & @ : These are additional symbols, accessed by pressing the SHIFT key, that can be used in parenthetical comments.

• Page 21
  WRITE/ENTER key adds a number in the Input Section to the highlighted cell. Pressing the F1 key will input the number into the cell. The (Minus Sign) is used to enter negative numbers. The (Decimal Point) is used to note decimal places. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 19…

• Page 22: Mode Key

  Main Display Pane. Simple edits may be performed on the program that is being run or another program. The edits on the running program will not take place until after the current cycle has completed. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 20…

• Page 23
  Puts machine in jog mode for set ups. Top values (.0001, .001, .01, .1) represent distance traveled per click of jog handle. Bottom values (.1, 1., 10., 100) represent feed in inches/minute when jogging axis using jog buttons. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 21…
• Page 24
  Will get machine ready to receive program from RS-232 serial port. ERASE PROG Will erase highlighted program or programs. A prompt will appear asking if you want to delete selected program asking for Y/N. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 22…

• Page 25: Settings

  There are many settings which give the user various options over the control of their machine tool. Read the Settings section of the operator s manual for all the possible options. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 23…

• Page 26: Tool Room Lathe Orientation And Walk Around

  Tool Room Lathe Orientation and Walk Around The agenda for this section of the training manual is to familiarize everyone with the physical layout of the TL series machine, the functions of the mechanical features of the machine, and general maintenance of the TL series lathe.

• Page 27: Power-Up Procedure

  (80 psi) to the machine 3. Press the Green POWER ON button located on the upper left corner of the Haas control. The machine will take a couple of minutes to load its software.

• Page 28
  X axis / cross-slide, and all the way to the right for the Z axis / saddle. The machine will stop at machine home, as described in section- 4.a.iii Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 26…

• Page 29: Tool Room Lathe Safety

  Emergency Stop button should be used. This button is used to halt everything on the machine immediately! Emergency Stop (E-STOP) Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 27…

• Page 30: Proper Use Of Machine Guarding

  In the current version of the TL series of software, it is impossible to run in either manual or CNC modes with the guarding open. The setting on the control may be changed, but changing this setting rests all responsibility on the operator and or the owner s of the machine.
• Page 31
  Hand Wheel Safety Again, the TL Series of lathes when in CNC mode will still move the manual handwheels as the machine moves. PLEASE PAY ATTENTION TO THE HANDWHEELS TO AVOID ANY INJURY!!!! Even though elaborate thought has been put into making sure the TL series is safe, extra caution needs…

• Page 32: M Aintenance Of The Tl S Eries L Athe

  Maintenance of the TL Series Lathe Even though your TL Series machine has been built to the highest standards, using the highest available techniques and materials, general maintenance is required on both the machine and on the control to insure long life of its components.

• Page 33: H Eadstock L Ubricant

  Headstock Lubricant The headstock or spindle of the TL series machine is a grease-pack design, and will not require any regular maintenance. Grease Points The TL series lathes are equipped with grease fittings rather than an oil lube system to provide surface to surface lubrication for all contact points on the machine.

• Page 34: Alori Tool Post Operation

  Aloris Tool Post Operation The most often equipped option for the TL series lathe for holding your turning tools is the Aloris Single Station Tool Post option. This system allows for setting individual tools in their own respective holders, and allows for a repeating, quick change system, that has extensive options to allow for safe holding of a wide variety of different tooling products.

• Page 35
  3 Jaw Scroll Jaw Chuck Operation The standard Haas option for the TL series lathe for part holding is a 3-jaw scroll plate chuck, that is key operated from the outer diameter of the chuck. Simply rotate the chuck key in a clockwise direction to draw the jaws of the chuck closer to the chuck center, and counter-clockwise to move the jaws away from the chuck center.

• Page 36: Haas Intuitive Programming System (Ips)

  HAAS Intuitive Programming System (IPS) The most outstanding feature on the TL Series of Haas machines is the Intuitive Programming System, or IPS. This is a simplified programming system that allows for much faster programming and setup of the machine, and allows the operator to program using a question and answer format, rather than a G&M code format.

• Page 37
  Then press PRGRM/CONVRS . The screen below appears: The cursor keys at the middle of the Haas control navigate thru the different TABS from left to right, Pressing the WRITE/ENTER key will access the selected tab. If there are multiple choices under each tab, again use the right and left cursor control to navigate in the SUB-TABS to select the cycle you want to program.
• Page 38
  With the spindle turned on a facing and turning cut may be made manually by turning the handles just like on an engine lathe. This will allow geometries to be set for most of the outside diameter cutting tools. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 36…
• Page 39
  Pressing the F4 key then selecting Output to MDI will create the program into MDI. With a DELTA X of -3.0 entered the following short facing program may be created and run in MDI. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 37…
• Page 40
  TL Series Training Part Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 38…

• Page 41: Tool Offset Tab

  We will call this TOOL # 1 Process #6 Needs a grooving tool that can plunge and cut on the sides, such as the one pictured here: We will call this TOOL# 2 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 39…

• Page 42
  For Process # 8, we need to drill the hole for our tap, a .201 Dia drill like this: Tool #4 And for Process # 9, we will tap our hole with a ¼-20 tap like this: Tool #5 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 40…
• Page 43
  By pressing the TURRET FWD or TURRET REV key, one can cycle between tools #1-20, depending on the version of software your TL series has. Each tool will have the same information listed. After selecting the tool it must be made active by pressing the NEXT TOOL key.

• Page 44: D Efining T Urning T Ools

  This is needed wherever the control has to perform a cutter compensation command. With the TL series lathe, we will use mainly one of two tool tip definitions, on the next page:…

• Page 45: D Efining D Rills , R Eamers , Etc

  MEASURE feature to touch the tip of the tap to the face of the part. Our tooling for our part is now defined, and the program for the machine now needs to be created. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 43…

• Page 46: Turn & Face Tab

  TURN & FACE tab. Press WRITE ENTER to access the TURN / FACE mode, then select OD TURN to start our processes 1&2. The display below will appear: Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 44…

• Page 47
  MDI mode. The TL Lathe will rough out from 3.000 in Diamater, to 2.500 , 3.000 back from the face of the part, then take a finish pass. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 45…

• Page 48: Ips R Ecorder F Eature

  Cursor key to option #1, press enter and a new program may be created or an old one selected. Option #2 will record program to current program in the active memory. For this example program O1 was created. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 46…

• Page 49: Face Cutting Cycle

  This code would be the first operation in program O1. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 47…

• Page 50
  Fill out the details that are needed for the chamfer: IPS Chamfer Cycle Question Relationship To The Part Tool Number Part Offset X Diameter Length Depth Of Cut Z Dimension Feed Per Revolution Surface Footage Max Spindle Speed Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 48…
• Page 51
  The variables are entered into the IPS chamfer menu. This code will be created and recorded at the end of O1. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 49…

• Page 52: Radiu Cycle Menu

  Part Offset X Diameter Radius Depth Of Cut Z Start Feed Per Revolution Surface Footage Max Spindle Speed Add the code created from above to the end of Program O1. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 50…

• Page 53: Groove Cutting Cycle

  Relationship To The Part Tool Number Part Offset X Start Diameter Z Face Diam. To Cut Groove Width Grooving Tool Width Feed Per Revolution Surface Footage Max Spindle Speed Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 51…

• Page 54: Thread Cutting Cycle

  CAUTION: Once the control has started a pass of threading, FEED HOLD does not stop the machine till in-between passes. If the event of a potential crash, EMERGENCY STOP needs to be used!! Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 52…

• Page 55: Drill Cycle

  IPS. IPS Peck Drilling Cycle Question Relationship To The Part Tool Number Part Offset X Centerline Z Face Depth Spindle RPM Feed Per Rev. Peck Depth Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 53…

• Page 56: Tapped Hole Cycle

  Tapped Hole Cycle When we tap a hole with the TL Series, the TAP CYCLE sub tab has the same variables that the Drill Cycle uses, the only difference is that the Spindle will reverse at the bottom of the hole and back the tap out automatically.

• Page 57
  Productivity Inc. and sign up for our Lathe Programming class. The TL Series is built around the IPS system and is designed to take advantage of it, and thus the only reason we teach only the IPS for it s operation.
• Page 58
  T101 G50 S1500 G96 S350 M03 G00 X2.575 G00 Z0.05 G71 P101 Q102 U0 W0 D0.1 F0.011 N101 G00 X1.75 G01 X1.75 Z-1.5 N102 G01 X2.575 G00 X2.575 Z0.05 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 56…
• Page 59
  G50 S1000 G96 S200 M03 G00 X1.855 G00 Z0.05 G00 X1.855 Z-1.501 G75 X1.555 Z-1.498 K0.189 F0.002 G00 X1.855 G00 Z-1.499 G01 X1.55 F0.002 G01 Z-1.5 G01 X1.855 G00 Z0.05 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 57…
• Page 60
  G00 X1.8416 Z0.5 (PECK DRILL) T404 G97 S1000 M03 G00 X0. Z0.1 G83 X0. Z-1.5 Q0.2 F0.002 G00 Z0.1 (TAP) T505 G97 S350 G00 X0. Z0.2 G84 X0. Z-1. R0.2 F0.05 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 58…

• Page 61: Section Ii Ips Walk-Through For Lathes

  Section II IPS Walk-Through for Lathes Haas ES Doc #ES0609 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 59…

• Page 62
   …
• Page 63
  ntuitive rogramming ystem Walk-Through For Lathes ES0609 rev D 4/09…
• Page 64
  ntroductIon These instructions are an in-depth look at each of the Intuitive Programming System (IPS) menus. A more formal description is given for each of the entries to help better define the on-screen help for new users. These instructions are to be used with the Lathe Operator’s Manual (96-8700) and Toolroom Lathe Operator’s Addendum (96-0112) The menus are navigated by using the left and right arrow keys.
• Page 65
  X and Z Axes Just below the on-screen text is a line of text that shows the state the lathe is in. For example, “X -MAN” means the X -axis is in manual mode. No text beneath the on-screen help means both axes (X and Z are locked.
• Page 66
  Tool Offsets Tool offsets are described in detail in the Operator’s manual. See the “Tool Nose Compensation” section within the “Operation/Programming” Tab for specific instructions on Radius, Radius Wear, Taper, and Tip. MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL &…

• Page 67: Tailstock Setup

  Work Offsets MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING GROOVING Wrk Zero Ofst X Offset Z Offset STOCK TOOL WORK TAILSTOCK Work Zero Offset – Press the Up and Down arrows to change the displayed Work Zero Offset. X Offset –…

• Page 68
  Retract Dist – The distance from the Hold Point (Setting 107) the tail stock will retract when commanded. This setting should be a positive value. Press Write to add F1 to set or Part Zero Set to record current position. Enter a value and either press Write to add the value to the current value, or F1 to replace the value with the entered value.
• Page 69
  Z Position – Enter end point or move tool to end point desired. Press Z FACE MEAS to record this position. Turn and Face — Feed This mode provides for straight line (linear) motion from the machines current position to the specified ‘X’ and ‘Z’…
• Page 70
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT MAX RPM 0.0000 in 1000 WORK OFFSET Z DIMENSION 0.0000 in Z START PT DEPTH OF CUT FILLET RADII 0.0000 in 0.0000 in 0.0000 in Press <CYCLE START>…
• Page 71
  Tool Number – Enter the tool to be used. Work Offset – Enter the work offset to be used. Z Start Pt – Enter the Z axis starting point. Inside Dia. – Enter the current diameter of the work piece. Manually measure the diameter. Dia.
• Page 72
  Turn & Face — Profile This tab is only available if the machine has a control pendant with a 15” screen and lathe software version 8.04A or later. MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING X DISTANCE…
• Page 73
  Cutter Comp – Use the left/right cursor keys to select cutter compensation (Off/Left/Right). Coolant – Use the left/right cursor keys to turn coolant on or off (On/Off). Mirror X – Use the left/right cursor keys to mirror the X axis (On/Off). This allows you to cut on the other side of the part.
• Page 74
  F1 – Help screen popup. Lists available keys used in the Profile Creator along with a short description of each key’s function. F2 – Saves the profile on the screen, exits the Profile Creator screen and transfers control back to the Profile tab.
• Page 75
  Go to the beginning of the next line. Press 1 to activate a Feed move. f. Press Write/Enter until X POS is selected. Jog X to 2.0 and press Write/Enter. Go to the beginning of the next line. Press 1 to activate a Feed move. g.
• Page 76
  i. Press Write/Enter until Z POS is selected. Jog Z to -3.0 and press Write/Enter. Press F2 to Save and exit the Profile Creator. k. Press Cycle Start to cut the profile. NOTE: The program may be saved to memory from MDI by typing in 0xxxxx and pushing the Alter key.
• Page 77
  Recalling Profiles The Profile Selector popup is used to select a profile, alter an existing profile, choose a storage location for a new profile or delete a profile, and is accessed by pressing F1 in the Profile tab or by selecting the Profile Number box and pressing Write/Enter.
• Page 78
  Scroll Right — Allows you to scroll the view window to the right. Scroll Left — Allows you to scroll the view window to the left. Exit Zoom — Turns off the zoom and scrolling function. Enter Data Into Table — Transfers data from command line into selected data box or accepts value jogged. Insert Line Into Table — Moves selected line down and inserts new line into table.
• Page 79
  Radius – Enter the desired radius. This is the desired corner radius. Note that the larger the radius or material to be removed, the more passes required to rough out the profile. Depth of Cut – Enter depth of cut for each pass of stock removal. This is the amount of stock to be removed on each tool pass.
• Page 80
  Radius – Enter the desired radius. This is the desired corner radius. Note that the larger the radius or material to be removed, the more passes required to rough out the profile. Depth of Cut – Enter the depth of cut for each pass of the stock removal. This is the amount of the stock to be removed on each tool pass.
• Page 81
  Chamfer – Enter the Z dimension of the chamfer desired. Entered value must be positive. Angle – Enter the angle of the chamfer (0°–90°). Entered value must be positive. Depth of Cut – Enter the depth of cut for each pass of the stock removal. Feed Per Rev –…
• Page 82
  Chamfer – Enter the Z dimension of the chamfer desired. Entered value must be positive. Angle – Enter the angle of the chamfer (0°-90°). Entered value must be positive. Depth of Cut – Enter the depth of cut for each pass of the stock removal. Feed Per Rev –…
• Page 83
  Feed Per Rev – Enter feed per revolution (distance the tool will move for each revolution of the spindle). MAX RPM – Enter the spindle RPM. Dwell – Enter dwell time (time, in seconds, that the tool pauses at the bottom of the hole to clear chips). Advanced Users: In the full CNC mode this is a G82 command.
• Page 84
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER 0.0000 in WORK OFFSET SPINDLE RPM Z START PT 0.0000 in Press <CYCLE START> to run TAP DEPTH in MDI or <F4> to record 0.0000 in output to a program DRILL…
• Page 85
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER 0.0000 in WORK OFFSET SPINDLE RPM Z START PT 0.0000 in Press <CYCLE START> to run TAP DEPTH in MDI or <F4> to record 0.0000 in output to a program DRILL…
• Page 86
  Minor – Enter minor diameter of threads (smallest part of the thread (Min Diameter). Cannot be negative. Major – Enter major diameter of threads (largest part of the thread (Max Diameter). Cannot be negative. Manually measure the diameter of the work piece at the point where “X Dia Meas” was pressed. TPI (Threads per Inch) –…
• Page 87
  Chamfer – ‘0’ turns on chamfer at end of threads. ‘1’ turns off chamfer at end of threads. (Check setting 95, 96, 86, 99). Coolant – ‘ON’ turns on machine coolant. ‘OFF’ turns off machine coolant. Advanced Users: Additional Settings may need to be modified to create the required groove. These setting numbers are: 22, 28, 72, 73, 86, 95, 96, 99.
• Page 88
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING REFERENCE THREAD LENGTH X OFFSET NOT SET 0.0000 in 0.0000 in THRDS TO CLR Z OFFSET 48.0 0.0000 in DEPTH OF CUT THREAD DIR THRD HEIGHT 0.0131 in 0.0125 in RIGHT…
• Page 89
  This mode is used for setting work offset, then shifting work offset the amount that needs to be removed from the face of the pipe or work piece using an existing program in program memory. MANUAL SETUP TURN & FACE CHAMFER &…
• Page 90
  Orient SP – Degrees – X Position – Z Position – Thread Re-Cut — Set Reference & Re-Cut Step 3 of 3 This mode is used to teach the threading tool OD or ID. Then re-cut the threads using an existing program in program memory.
• Page 91
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT FEED PER REV 0.0000 in 0.0000 in WORK OFFSET Z DIMENSION MAX RPM 0.0000 in 1000 GROOVE WIDTH Z START PT 0.0000 in 0.0000 in TOOL WIDTH…
• Page 92
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT FEED PER REV 0.0000 in 0.0000 in WORK OFFSET Z DIMENSION MAX RPM 0.0000 in 1000 Z START PT GROOVE WIDTH 0.0000 in 0.0000 in TOOL WIDTH…
• Page 93
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT MAX RPM 0.0000 in 0.0000 in WORK OFFSET PART LENGTH 0.0000 in 1000 TOOL WIDTH Z START PT 0.0000 in 0.0000 in OUTSIDE DIA.
• Page 94
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT MAX RPM 0.0000 in 0.0000 in WORK OFFSET PART LENGTH PECK VALUE 0.0000 in 1000 TOOL WIDTH Z START PT 0.0000 in 0.0000 in Press <CYCLE START>…
• Page 95
  dXF F Mporter This feature can quickly build a CNC G-code program from a DXF file, a drawing file format exportable from many desktop CAD applications. Compatible DXF files are made up of arcs, lines, circles, vertices, and/or points. Refer to your CAD application’s documentation for details on how to export a DXF file. When import- ing a DXF file, you define its features one by one as tool paths;…
• Page 96
  EDIT: EDIT TEST.DXF 0.0000 6.1388 Type: START Group: Chain: EXTRA KEY COMMANDS Exit (F1) Zoom ON/OFF (F4) Prev Chain pt (LEFT) Next Chain pt (RIGHT) Select Point (UP/DOWN) Cancel Action (CANCEL) Select Group (PG UP/DN) Chng Line Width (ALTER) Delete Group (DELETE) Undo Group (UNDO)
• Page 97
  EDIT: EDIT TEST.DXF 0.0000 6.1388 Type: START Group: Chain: EXTRA KEY COMMANDS Exit (F1) Zoom ON/OFF (F4) Prev Chain pt (LEFT) Next Chain pt (RIGHT) Select Point (UP/DOWN) Cancel Action (CANCEL) Select Group (PG UP/DN) Chng Line Width (ALTER) Delete Group (DELETE) Undo Group (UNDO)
• Page 98
  IpS r ecorder The IPS recorder provides a simple method to place G-code generated by IPS into new or existing programs. 1. To access IPS, press MDI/DNC, then PROGRM/CONVRS. Refer to your Intuitive Programming System Operator Manual (ES0609 Lathe) for more information on using IPS. 2.
• Page 99
  3. Using the arrow keys, move the cursor to the desired insertion point for the new code. Press WRITE to insert the code. Menu Option 2: Output to Current Program 1. Select this option to open the currently selected program in memory. 2.
• Page 100
  perator eyboard The keyboard is broken up into eight sections: Function Keys, Jog Keys, Override Keys, Display Keys, Cur- sor Keys, Alpha Keys, Mode Keys and Number Keys. In addition there are miscellaneous keys and features located on the pendant. DISPLAY POWER AUTO…

• Page 101: Section Iii Tl Live Images For Lathes

  Section III TL Live Images for Lathes Haas ES Doc #ES0666 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 99…

• Page 102
   …
• Page 103
  Live Image for Lathes Live image feature This feature allows an operator to view a real time simulation of a part as it is cut. Live Image is standard with lathe software version 9.03 and later. Live Imaging of a part requires that the operator setup stock and tools before running the part program. etup tock etup…
• Page 104
  Program Example O01000; G20 (INCH MODE) ; (Start of Live Image information) (STOCK); ([0.0000, 0.1000] [[6.0000, 6.0000]) ; ([Hole Size, Face] [Diameter, Length]) (JAWS); ([1.5000, 1.5000] [0.5000, 1.0000]) ; ([Height, Thickness] [Clamp, Step Height]) (End of Live Image Information) M01 ; [Part Program] The advantage of entering the Stock Settings into the program is that these settings may be saved with the program, and the Stock Setup screen does not require the entry of data when the program is run in the future.
• Page 105
  209 — Length of Stock — Controls the length of the raw part that will be displayed in live image. This setting can be adjusted by entering a value in STOCK LENGTH in the STOCK SETUP tab in IPS. 210 — Jaw Height — Controls the height of the chuck jaws that will be displayed in live image. This setting can be adjusted by entering a value in JAW HEIGHT in the STOCK SETUP tab in IPS.
• Page 106
  etup Tool data is stored in offsets in the IPS tabs. Live Image uses this information to draw and simulate the tool in the cut. Required dimensions can be found in a tooling supplier’s catalog or by measuring the tool. 1.
• Page 107
  Sample Tool Setup Screens ES0666 rev D 09/09…
• Page 108
  ailStock etup Data values for tailstock parameters are stored in offsets in the Tailstock Setup screen. NOTE: Tailstock tab is only visible when the machine has a tailstock. 1. Press MDI/DNC, then PRGRM CONVRS to enter IPS JOG mode. 2. Use the right/left arrow keys to select the SETUP tab and press Write/Enter. Use the right/left arrow keys to select the TAILSTOCK tab and press Write/Enter to display the Tailstock Setup screen.
• Page 109
  peration elect rogram 1. To select the desired program, press LIST PROG to display the EDIT: LIST screen. Select the MEMORY tab and press WRITE/ENTER to display CURRENT DIRECTORY: MEMORY screen. USB DEVICE MEMORY CURRENT DIRECTORY: MEMORY (MEMORY) O00000 O00100 (PROFILE) O00200 O00300 (OD THREAD) A …
• Page 110
  Press HELP for list of Live Image features. RAPID CURRENTLY ZOOMED AUTO ZOOM ON FEED FINAL PASS LIVE IMAGE SCALE: 0.7249 NOTE: Press F4 to auto zoom to the part. Press F1 to save a zoom and press F3 to load a zoom setting.
• Page 111
  TO ACTIVATE ZOOM MODE PRESS F2 RAPID ZOOM OFF FEED FINAL PASS LIVE IMAGE SCALE: 1.1118 G71 CANNED CYCLE CURRENT TOOL: #1 — OD TURN TOOL NOTE: Data displayed on the screen while the program is running includes: program, main spindle, machine position and timers and counters.

Quick Links

Haas Factory Outlet

A Division of Productivity Inc

CNC Lathe Series

Training Manual

Haas TL Series

Tool Room Lathe Operator

Revised 06-2012

• Page 1
  Haas Factory Outlet A Division of Productivity Inc CNC Lathe Series Training Manual Haas TL Series Tool Room Lathe Operator Revised 06-2012…
• Page 2
  This Manual is the Property of Productivity Inc The document may not be reproduced without the express written permission of Productivity Inc. The content must not be altered, nor may the Productivity Inc name be removed from the materials. This material is to be used as a guide to operation of the machine tool. The Operator is responsible for following Safety Procedures as outlined by their instructor or manufacturer s specifications.

• Page 3: Table Of Contents

  Tool Room Lathe Operator Training Manual Table of Contents THE CARTESIAN COORDINATE SYSTEM ………………….4 MACHINE HOME POSITION ……………………..7 THE HAAS CNC CONTROL ……………………..9 CONTROL DISPLAY……………………….10 KEYBOARD INTRODUCTION ……………………..11 UNCTION ……………………….12 …………………………12 VERRIDE ……………………….13 ISPLAY …………………………

• Page 4: Table Of Contents

  For more information on Additional Training Opportunities or our Classroom Schedule, Contact the Productivity Inc Applications Department in Minneapolis: ‘ 763.476.8600 www.productivity.com Visit us on the Web: Click on the Training Registration Button trainingmn@productivity.com Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 2…

• Page 5
  The Haas IPS (Intuitive Programming System) allows for quick and easy setup and programming of standard tool room style parts. Since the TL series is so unique, Productivity, Inc. had designed a specific class just for the TL series to best suit its unique features.

• Page 6: The Cartesian Coordinate System

  Remember that zero may be placed at any point along the line, and that once placed, one side of zero has negative increments and the other side has positive increments. Fig.1-2 Vertical Number Line X Axis Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 4…

• Page 7
  The next illustration (Fig. 1-3) shows the two directions of travel on a TL Series Lathe. To carry the number line idea a little further, imagine such a line placed along each axis of the machine. Figure 1-3 The first number line is easy to conceive as belonging to the left-to-right, or Z , axis of the machine. If we…
• Page 8
  How much of a quadrant we will be able to access is determined by where we placed the zeros on the travel axes of the lathe. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 6…

• Page 9: Machine Home Position

  This is due to the fact that the tool is on the opposite side of the part compared to a turret lathe. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 7…

• Page 10
  Cartesian Coordinate Exercise POINT # X Position Z Position X 5.0 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 8…

• Page 11: The Haas Cnc Control

  Powering On the Machine To power up a Haas machine, regardless of where the machine turret was when it was turned off, press POWER ON. The machine must first find its fixed machine zero reference point before any operations can occur.

• Page 12: Control Display

  What is displayed depends on which display keys have been used. The only pane active is the one with the white background. Only when a pane is active may changes be made to data. Control functions in Haas machine tools are organized in three modes: Setup, Edit and Operation. Access Modes using the mode keys as follows: Setup: ZERO RET, HAND JOG keys.

• Page 13: Keyboard Introduction

  HAAS LATHE SERIES 5-Cursor Keys 4-Display Keys 1-Function Keys 8-Mode Keys 2-Jog Keys 3-Override 6-Alpha Keys 7-Number Keys Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 11…

• Page 14: Function Key

  (Axis) Selects the X axis for continuous motion when depressed. +Z, -Z (Axis) Selects the Z axis for continuous motion when depressed. Rapid When pressed simultaneously with X or Z keys will move at maximum jog speed. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 12…

• Page 15: Override Key

  Similar situation applies when Door Hold appears. Door must be closed and Cycle Start pressed to continue running program. Overrides may be reset to defaults with a M06, M30 or pressing RESET by changing Settings 83, 87 and 88 respectively. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 13…

• Page 16: Display Key

  F1 key will replace the selected offset with the number entered into the input buffer. Offsets can also be entered using TOOL OFSET MEASUR and PART ZERO SET Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 14…

• Page 17
  The PAGE UP and PAGE DOWN keys are then used to select one of two different pages. This display is for service diagnostic purposes, and the user will not normally need them. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 15…
• Page 18
  Use SINGLE BLOCK to step through a program in graphics to find any mistakes. During single block you can re-zoom your window to look at tool paths in tight corners etc. Also use position display to see find any discrepant values. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 16…
• Page 19
  1.2500 IN (entered) Surface Speed 210.0000 FT/MIN (entered) (calculated) Flutes (entered) Feed 12.8343 FT/MIN (calculated) Chip Load 0.0005 IN (entered) TAPPING: Threads 16.0/IN (entered) (entered) FEED 31.2500 IN/MIN (calculated) Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 17…

• Page 20: Cursor Key

  + = # * [ ] These symbols are accessed by first pressing the SHIFT key and then the key with the desired symbol. They are used in macro expressions (Haas option) and in parenthetical comments within the program. , ? % $ ! & @ : These are additional symbols, accessed by pressing the SHIFT key, that can be used in parenthetical comments.

• Page 21
  WRITE/ENTER key adds a number in the Input Section to the highlighted cell. Pressing the F1 key will input the number into the cell. The (Minus Sign) is used to enter negative numbers. The (Decimal Point) is used to note decimal places. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 19…

• Page 22: Mode Key

  Main Display Pane. Simple edits may be performed on the program that is being run or another program. The edits on the running program will not take place until after the current cycle has completed. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 20…

• Page 23
  Puts machine in jog mode for set ups. Top values (.0001, .001, .01, .1) represent distance traveled per click of jog handle. Bottom values (.1, 1., 10., 100) represent feed in inches/minute when jogging axis using jog buttons. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 21…
• Page 24
  Will get machine ready to receive program from RS-232 serial port. ERASE PROG Will erase highlighted program or programs. A prompt will appear asking if you want to delete selected program asking for Y/N. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 22…

• Page 25: Settings

  There are many settings which give the user various options over the control of their machine tool. Read the Settings section of the operator s manual for all the possible options. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 23…

• Page 26: Tool Room Lathe Orientation And Walk Around

  Tool Room Lathe Orientation and Walk Around The agenda for this section of the training manual is to familiarize everyone with the physical layout of the TL series machine, the functions of the mechanical features of the machine, and general maintenance of the TL series lathe.

• Page 27: Power-Up Procedure

  (80 psi) to the machine 3. Press the Green POWER ON button located on the upper left corner of the Haas control. The machine will take a couple of minutes to load its software.

• Page 28
  X axis / cross-slide, and all the way to the right for the Z axis / saddle. The machine will stop at machine home, as described in section- 4.a.iii Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 26…

• Page 29: Tool Room Lathe Safety

  Emergency Stop button should be used. This button is used to halt everything on the machine immediately! Emergency Stop (E-STOP) Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 27…

• Page 30: Proper Use Of Machine Guarding

  In the current version of the TL series of software, it is impossible to run in either manual or CNC modes with the guarding open. The setting on the control may be changed, but changing this setting rests all responsibility on the operator and or the owner s of the machine.

• Page 31
  Hand Wheel Safety Again, the TL Series of lathes when in CNC mode will still move the manual handwheels as the machine moves. PLEASE PAY ATTENTION TO THE HANDWHEELS TO AVOID ANY INJURY!!!! Even though elaborate thought has been put into making sure the TL series is safe, extra caution needs…

• Page 32: M Aintenance Of The Tl S Eries L Athe

  Maintenance of the TL Series Lathe Even though your TL Series machine has been built to the highest standards, using the highest available techniques and materials, general maintenance is required on both the machine and on the control to insure long life of its components.

• Page 33: H Eadstock L Ubricant

  Headstock Lubricant The headstock or spindle of the TL series machine is a grease-pack design, and will not require any regular maintenance. Grease Points The TL series lathes are equipped with grease fittings rather than an oil lube system to provide surface to surface lubrication for all contact points on the machine.

• Page 34: Alori Tool Post Operation

  Aloris Tool Post Operation The most often equipped option for the TL series lathe for holding your turning tools is the Aloris Single Station Tool Post option. This system allows for setting individual tools in their own respective holders, and allows for a repeating, quick change system, that has extensive options to allow for safe holding of a wide variety of different tooling products.
• Page 35
  3 Jaw Scroll Jaw Chuck Operation The standard Haas option for the TL series lathe for part holding is a 3-jaw scroll plate chuck, that is key operated from the outer diameter of the chuck. Simply rotate the chuck key in a clockwise direction to draw the jaws of the chuck closer to the chuck center, and counter-clockwise to move the jaws away from the chuck center.

• Page 36: Haas Intuitive Programming System (Ips)

  HAAS Intuitive Programming System (IPS) The most outstanding feature on the TL Series of Haas machines is the Intuitive Programming System, or IPS. This is a simplified programming system that allows for much faster programming and setup of the machine, and allows the operator to program using a question and answer format, rather than a G&M code format.

• Page 37
  Then press PRGRM/CONVRS . The screen below appears: The cursor keys at the middle of the Haas control navigate thru the different TABS from left to right, Pressing the WRITE/ENTER key will access the selected tab. If there are multiple choices under each tab, again use the right and left cursor control to navigate in the SUB-TABS to select the cycle you want to program.
• Page 38
  With the spindle turned on a facing and turning cut may be made manually by turning the handles just like on an engine lathe. This will allow geometries to be set for most of the outside diameter cutting tools. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 36…
• Page 39
  Pressing the F4 key then selecting Output to MDI will create the program into MDI. With a DELTA X of -3.0 entered the following short facing program may be created and run in MDI. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 37…
• Page 40
  TL Series Training Part Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 38…

• Page 41: Tool Offset Tab

  We will call this TOOL # 1 Process #6 Needs a grooving tool that can plunge and cut on the sides, such as the one pictured here: We will call this TOOL# 2 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 39…

• Page 42
  For Process # 8, we need to drill the hole for our tap, a .201 Dia drill like this: Tool #4 And for Process # 9, we will tap our hole with a ¼-20 tap like this: Tool #5 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 40…
• Page 43
  By pressing the TURRET FWD or TURRET REV key, one can cycle between tools #1-20, depending on the version of software your TL series has. Each tool will have the same information listed. After selecting the tool it must be made active by pressing the NEXT TOOL key.

• Page 44: D Efining T Urning T Ools

  This is needed wherever the control has to perform a cutter compensation command. With the TL series lathe, we will use mainly one of two tool tip definitions, on the next page:…

• Page 45: D Efining D Rills , R Eamers , Etc

  MEASURE feature to touch the tip of the tap to the face of the part. Our tooling for our part is now defined, and the program for the machine now needs to be created. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 43…

• Page 46: Turn & Face Tab

  TURN & FACE tab. Press WRITE ENTER to access the TURN / FACE mode, then select OD TURN to start our processes 1&2. The display below will appear: Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 44…

• Page 47
  MDI mode. The TL Lathe will rough out from 3.000 in Diamater, to 2.500 , 3.000 back from the face of the part, then take a finish pass. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 45…

• Page 48: Ips R Ecorder F Eature

  Cursor key to option #1, press enter and a new program may be created or an old one selected. Option #2 will record program to current program in the active memory. For this example program O1 was created. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 46…

• Page 49: Face Cutting Cycle

  This code would be the first operation in program O1. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 47…
• Page 50
  Fill out the details that are needed for the chamfer: IPS Chamfer Cycle Question Relationship To The Part Tool Number Part Offset X Diameter Length Depth Of Cut Z Dimension Feed Per Revolution Surface Footage Max Spindle Speed Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 48…
• Page 51
  The variables are entered into the IPS chamfer menu. This code will be created and recorded at the end of O1. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 49…

• Page 52: Radiu Cycle Menu

  Part Offset X Diameter Radius Depth Of Cut Z Start Feed Per Revolution Surface Footage Max Spindle Speed Add the code created from above to the end of Program O1. Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 50…

• Page 53: Groove Cutting Cycle

  Relationship To The Part Tool Number Part Offset X Start Diameter Z Face Diam. To Cut Groove Width Grooving Tool Width Feed Per Revolution Surface Footage Max Spindle Speed Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 51…

• Page 54: Thread Cutting Cycle

  CAUTION: Once the control has started a pass of threading, FEED HOLD does not stop the machine till in-between passes. If the event of a potential crash, EMERGENCY STOP needs to be used!! Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 52…

• Page 55: Drill Cycle

  IPS. IPS Peck Drilling Cycle Question Relationship To The Part Tool Number Part Offset X Centerline Z Face Depth Spindle RPM Feed Per Rev. Peck Depth Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 53…

• Page 56: Tapped Hole Cycle

  Tapped Hole Cycle When we tap a hole with the TL Series, the TAP CYCLE sub tab has the same variables that the Drill Cycle uses, the only difference is that the Spindle will reverse at the bottom of the hole and back the tap out automatically.

• Page 57
  Productivity Inc. and sign up for our Lathe Programming class. The TL Series is built around the IPS system and is designed to take advantage of it, and thus the only reason we teach only the IPS for it s operation.
• Page 58
  T101 G50 S1500 G96 S350 M03 G00 X2.575 G00 Z0.05 G71 P101 Q102 U0 W0 D0.1 F0.011 N101 G00 X1.75 G01 X1.75 Z-1.5 N102 G01 X2.575 G00 X2.575 Z0.05 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 56…
• Page 59
  G50 S1000 G96 S200 M03 G00 X1.855 G00 Z0.05 G00 X1.855 Z-1.501 G75 X1.555 Z-1.498 K0.189 F0.002 G00 X1.855 G00 Z-1.499 G01 X1.55 F0.002 G01 Z-1.5 G01 X1.855 G00 Z0.05 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 57…
• Page 60
  G00 X1.8416 Z0.5 (PECK DRILL) T404 G97 S1000 M03 G00 X0. Z0.1 G83 X0. Z-1.5 Q0.2 F0.002 G00 Z0.1 (TAP) T505 G97 S350 G00 X0. Z0.2 G84 X0. Z-1. R0.2 F0.05 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 58…

• Page 61: Section Ii Ips Walk-Through For Lathes

  Section II IPS Walk-Through for Lathes Haas ES Doc #ES0609 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 59…

• Page 62
   …
• Page 63
  ntuitive rogramming ystem Walk-Through For Lathes ES0609 rev D 4/09…
• Page 64
  ntroductIon These instructions are an in-depth look at each of the Intuitive Programming System (IPS) menus. A more formal description is given for each of the entries to help better define the on-screen help for new users. These instructions are to be used with the Lathe Operator’s Manual (96-8700) and Toolroom Lathe Operator’s Addendum (96-0112) The menus are navigated by using the left and right arrow keys.
• Page 65
  X and Z Axes Just below the on-screen text is a line of text that shows the state the lathe is in. For example, “X -MAN” means the X -axis is in manual mode. No text beneath the on-screen help means both axes (X and Z are locked.
• Page 66
  Tool Offsets Tool offsets are described in detail in the Operator’s manual. See the “Tool Nose Compensation” section within the “Operation/Programming” Tab for specific instructions on Radius, Radius Wear, Taper, and Tip. MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL &…

• Page 67: Tailstock Setup

  Work Offsets MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING GROOVING Wrk Zero Ofst X Offset Z Offset STOCK TOOL WORK TAILSTOCK Work Zero Offset – Press the Up and Down arrows to change the displayed Work Zero Offset. X Offset –…

• Page 68
  Retract Dist – The distance from the Hold Point (Setting 107) the tail stock will retract when commanded. This setting should be a positive value. Press Write to add F1 to set or Part Zero Set to record current position. Enter a value and either press Write to add the value to the current value, or F1 to replace the value with the entered value.
• Page 69
  Z Position – Enter end point or move tool to end point desired. Press Z FACE MEAS to record this position. Turn and Face — Feed This mode provides for straight line (linear) motion from the machines current position to the specified ‘X’ and ‘Z’…
• Page 70
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT MAX RPM 0.0000 in 1000 WORK OFFSET Z DIMENSION 0.0000 in Z START PT DEPTH OF CUT FILLET RADII 0.0000 in 0.0000 in 0.0000 in Press <CYCLE START>…
• Page 71
  Tool Number – Enter the tool to be used. Work Offset – Enter the work offset to be used. Z Start Pt – Enter the Z axis starting point. Inside Dia. – Enter the current diameter of the work piece. Manually measure the diameter. Dia.
• Page 72
  Turn & Face — Profile This tab is only available if the machine has a control pendant with a 15” screen and lathe software version 8.04A or later. MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING X DISTANCE…
• Page 73
  Cutter Comp – Use the left/right cursor keys to select cutter compensation (Off/Left/Right). Coolant – Use the left/right cursor keys to turn coolant on or off (On/Off). Mirror X – Use the left/right cursor keys to mirror the X axis (On/Off). This allows you to cut on the other side of the part.
• Page 74
  F1 – Help screen popup. Lists available keys used in the Profile Creator along with a short description of each key’s function. F2 – Saves the profile on the screen, exits the Profile Creator screen and transfers control back to the Profile tab.
• Page 75
  Go to the beginning of the next line. Press 1 to activate a Feed move. f. Press Write/Enter until X POS is selected. Jog X to 2.0 and press Write/Enter. Go to the beginning of the next line. Press 1 to activate a Feed move. g.
• Page 76
  i. Press Write/Enter until Z POS is selected. Jog Z to -3.0 and press Write/Enter. Press F2 to Save and exit the Profile Creator. k. Press Cycle Start to cut the profile. NOTE: The program may be saved to memory from MDI by typing in 0xxxxx and pushing the Alter key.
• Page 77
  Recalling Profiles The Profile Selector popup is used to select a profile, alter an existing profile, choose a storage location for a new profile or delete a profile, and is accessed by pressing F1 in the Profile tab or by selecting the Profile Number box and pressing Write/Enter.
• Page 78
  Scroll Right — Allows you to scroll the view window to the right. Scroll Left — Allows you to scroll the view window to the left. Exit Zoom — Turns off the zoom and scrolling function. Enter Data Into Table — Transfers data from command line into selected data box or accepts value jogged. Insert Line Into Table — Moves selected line down and inserts new line into table.
• Page 79
  Radius – Enter the desired radius. This is the desired corner radius. Note that the larger the radius or material to be removed, the more passes required to rough out the profile. Depth of Cut – Enter depth of cut for each pass of stock removal. This is the amount of stock to be removed on each tool pass.
• Page 80
  Radius – Enter the desired radius. This is the desired corner radius. Note that the larger the radius or material to be removed, the more passes required to rough out the profile. Depth of Cut – Enter the depth of cut for each pass of the stock removal. This is the amount of the stock to be removed on each tool pass.
• Page 81
  Chamfer – Enter the Z dimension of the chamfer desired. Entered value must be positive. Angle – Enter the angle of the chamfer (0°–90°). Entered value must be positive. Depth of Cut – Enter the depth of cut for each pass of the stock removal. Feed Per Rev –…
• Page 82
  Chamfer – Enter the Z dimension of the chamfer desired. Entered value must be positive. Angle – Enter the angle of the chamfer (0°-90°). Entered value must be positive. Depth of Cut – Enter the depth of cut for each pass of the stock removal. Feed Per Rev –…
• Page 83
  Feed Per Rev – Enter feed per revolution (distance the tool will move for each revolution of the spindle). MAX RPM – Enter the spindle RPM. Dwell – Enter dwell time (time, in seconds, that the tool pauses at the bottom of the hole to clear chips). Advanced Users: In the full CNC mode this is a G82 command.
• Page 84
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER 0.0000 in WORK OFFSET SPINDLE RPM Z START PT 0.0000 in Press <CYCLE START> to run TAP DEPTH in MDI or <F4> to record 0.0000 in output to a program DRILL…
• Page 85
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER 0.0000 in WORK OFFSET SPINDLE RPM Z START PT 0.0000 in Press <CYCLE START> to run TAP DEPTH in MDI or <F4> to record 0.0000 in output to a program DRILL…
• Page 86
  Minor – Enter minor diameter of threads (smallest part of the thread (Min Diameter). Cannot be negative. Major – Enter major diameter of threads (largest part of the thread (Max Diameter). Cannot be negative. Manually measure the diameter of the work piece at the point where “X Dia Meas” was pressed. TPI (Threads per Inch) –…
• Page 87
  Chamfer – ‘0’ turns on chamfer at end of threads. ‘1’ turns off chamfer at end of threads. (Check setting 95, 96, 86, 99). Coolant – ‘ON’ turns on machine coolant. ‘OFF’ turns off machine coolant. Advanced Users: Additional Settings may need to be modified to create the required groove. These setting numbers are: 22, 28, 72, 73, 86, 95, 96, 99.
• Page 88
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING REFERENCE THREAD LENGTH X OFFSET NOT SET 0.0000 in 0.0000 in THRDS TO CLR Z OFFSET 48.0 0.0000 in DEPTH OF CUT THREAD DIR THRD HEIGHT 0.0131 in 0.0125 in RIGHT…
• Page 89
  This mode is used for setting work offset, then shifting work offset the amount that needs to be removed from the face of the pipe or work piece using an existing program in program memory. MANUAL SETUP TURN & FACE CHAMFER &…
• Page 90
  Orient SP – Degrees – X Position – Z Position – Thread Re-Cut — Set Reference & Re-Cut Step 3 of 3 This mode is used to teach the threading tool OD or ID. Then re-cut the threads using an existing program in program memory.
• Page 91
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT FEED PER REV 0.0000 in 0.0000 in WORK OFFSET Z DIMENSION MAX RPM 0.0000 in 1000 GROOVE WIDTH Z START PT 0.0000 in 0.0000 in TOOL WIDTH…
• Page 92
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT FEED PER REV 0.0000 in 0.0000 in WORK OFFSET Z DIMENSION MAX RPM 0.0000 in 1000 Z START PT GROOVE WIDTH 0.0000 in 0.0000 in TOOL WIDTH…
• Page 93
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT MAX RPM 0.0000 in 0.0000 in WORK OFFSET PART LENGTH 0.0000 in 1000 TOOL WIDTH Z START PT 0.0000 in 0.0000 in OUTSIDE DIA.
• Page 94
  MANUAL SETUP TURN & FACE CHAMFER & RADIUS DRILL & TAP THREADING THREAD RE-CUT GROOVING TOOL NUMBER DIA. TO CUT MAX RPM 0.0000 in 0.0000 in WORK OFFSET PART LENGTH PECK VALUE 0.0000 in 1000 TOOL WIDTH Z START PT 0.0000 in 0.0000 in Press <CYCLE START>…
• Page 95
  dXF F Mporter This feature can quickly build a CNC G-code program from a DXF file, a drawing file format exportable from many desktop CAD applications. Compatible DXF files are made up of arcs, lines, circles, vertices, and/or points. Refer to your CAD application’s documentation for details on how to export a DXF file. When import- ing a DXF file, you define its features one by one as tool paths;…
• Page 96
  EDIT: EDIT TEST.DXF 0.0000 6.1388 Type: START Group: Chain: EXTRA KEY COMMANDS Exit (F1) Zoom ON/OFF (F4) Prev Chain pt (LEFT) Next Chain pt (RIGHT) Select Point (UP/DOWN) Cancel Action (CANCEL) Select Group (PG UP/DN) Chng Line Width (ALTER) Delete Group (DELETE) Undo Group (UNDO)
• Page 97
  EDIT: EDIT TEST.DXF 0.0000 6.1388 Type: START Group: Chain: EXTRA KEY COMMANDS Exit (F1) Zoom ON/OFF (F4) Prev Chain pt (LEFT) Next Chain pt (RIGHT) Select Point (UP/DOWN) Cancel Action (CANCEL) Select Group (PG UP/DN) Chng Line Width (ALTER) Delete Group (DELETE) Undo Group (UNDO)
• Page 98
  IpS r ecorder The IPS recorder provides a simple method to place G-code generated by IPS into new or existing programs. 1. To access IPS, press MDI/DNC, then PROGRM/CONVRS. Refer to your Intuitive Programming System Operator Manual (ES0609 Lathe) for more information on using IPS. 2.
• Page 99
  3. Using the arrow keys, move the cursor to the desired insertion point for the new code. Press WRITE to insert the code. Menu Option 2: Output to Current Program 1. Select this option to open the currently selected program in memory. 2.
• Page 100
  perator eyboard The keyboard is broken up into eight sections: Function Keys, Jog Keys, Override Keys, Display Keys, Cur- sor Keys, Alpha Keys, Mode Keys and Number Keys. In addition there are miscellaneous keys and features located on the pendant. DISPLAY POWER AUTO…

• Page 101: Section Iii Tl Live Images For Lathes

  Section III TL Live Images for Lathes Haas ES Doc #ES0666 Productivity Inc Haas CNC TL Series Lathe Operator Manual Page 99…

• Page 102
   …
• Page 103
  Live Image for Lathes Live image feature This feature allows an operator to view a real time simulation of a part as it is cut. Live Image is standard with lathe software version 9.03 and later. Live Imaging of a part requires that the operator setup stock and tools before running the part program. etup tock etup…
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  Program Example O01000; G20 (INCH MODE) ; (Start of Live Image information) (STOCK); ([0.0000, 0.1000] [[6.0000, 6.0000]) ; ([Hole Size, Face] [Diameter, Length]) (JAWS); ([1.5000, 1.5000] [0.5000, 1.0000]) ; ([Height, Thickness] [Clamp, Step Height]) (End of Live Image Information) M01 ; [Part Program] The advantage of entering the Stock Settings into the program is that these settings may be saved with the program, and the Stock Setup screen does not require the entry of data when the program is run in the future.
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  209 — Length of Stock — Controls the length of the raw part that will be displayed in live image. This setting can be adjusted by entering a value in STOCK LENGTH in the STOCK SETUP tab in IPS. 210 — Jaw Height — Controls the height of the chuck jaws that will be displayed in live image. This setting can be adjusted by entering a value in JAW HEIGHT in the STOCK SETUP tab in IPS.
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  etup Tool data is stored in offsets in the IPS tabs. Live Image uses this information to draw and simulate the tool in the cut. Required dimensions can be found in a tooling supplier’s catalog or by measuring the tool. 1.
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  Sample Tool Setup Screens ES0666 rev D 09/09…
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  ailStock etup Data values for tailstock parameters are stored in offsets in the Tailstock Setup screen. NOTE: Tailstock tab is only visible when the machine has a tailstock. 1. Press MDI/DNC, then PRGRM CONVRS to enter IPS JOG mode. 2. Use the right/left arrow keys to select the SETUP tab and press Write/Enter. Use the right/left arrow keys to select the TAILSTOCK tab and press Write/Enter to display the Tailstock Setup screen.
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  peration elect rogram 1. To select the desired program, press LIST PROG to display the EDIT: LIST screen. Select the MEMORY tab and press WRITE/ENTER to display CURRENT DIRECTORY: MEMORY screen. USB DEVICE MEMORY CURRENT DIRECTORY: MEMORY (MEMORY) O00000 O00100 (PROFILE) O00200 O00300 (OD THREAD) A …
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  Press HELP for list of Live Image features. RAPID CURRENTLY ZOOMED AUTO ZOOM ON FEED FINAL PASS LIVE IMAGE SCALE: 0.7249 NOTE: Press F4 to auto zoom to the part. Press F1 to save a zoom and press F3 to load a zoom setting.
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  TO ACTIVATE ZOOM MODE PRESS F2 RAPID ZOOM OFF FEED FINAL PASS LIVE IMAGE SCALE: 1.1118 G71 CANNED CYCLE CURRENT TOOL: #1 — OD TURN TOOL NOTE: Data displayed on the screen while the program is running includes: program, main spindle, machine position and timers and counters.