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TNC 620

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HEIDENHAIN»

Программное обеспечение с ЧПУ
817600-02
817601-02
817605-02

Русский (ru)
5/2015

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TNC 620

User’s manual for

cycle programming

NC Software

817600-03

817601-03

817605-03

English (en)

9/2015

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Summary of Contents for HEIDENHAIN TNC 620

  • Page 1
    TNC 620 User’s manual for cycle programming NC Software 817600-03 817601-03 817605-03 English (en) 9/2015…
  • Page 3
    Fundamentals…
  • Page 4
    Would you like any changes, or have you found any errors? We are continuously striving to improve our documentation for you. Please help us by sending your requests to the following e-mail address: tnc-userdoc@heidenhain.de. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 5
    620. Please contact HEIDENHAIN if you require a copy of this User’s Manual. ID of User’s Manual for conversational programming: 1096883-xx. ID of User’s Manual for DIN/ISO programming: 1096887-xx. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 6
    Fundamentals TNC model, software and features Software options The TNC 620 features various software options that can be enabled by your machine tool builder. Each option is to be enabled separately and contains the following respective functions: Additional Axis (option 0 and option 1)
  • Page 7
    (option number 22) Pallet management Processing workpieces in any sequence Display Step (option 23) Display step Input resolution: Linear axes down to 0.01 µm Rotary axes to 0.00001° HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 8
    Fully automatic function for chatter control during machining Active Vibration Damping – AVD (option number 146) Active vibration damping Damping of machine oscillations to improve the workpiece surface HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 9
    Legal information This product uses open source software. Further information is available on the control under Programming and Editing operating mode MOD function LICENSE INFO softkey HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 10
    The majority of part programs created on older HEIDENHAIN contouring controls (TNC 150 B and higher) can be executed with this new software version of the TNC 620. Even if new, optional parameters («Optional parameters») have been added to existing cycles, you can normally continue running your programs as usual.
  • Page 11: The Character Set Of The Fixed Cycle 225 Engraving Was

    DRILLING (Cycle 241, DIN/ISO: G241, software option 19)», page 93 The probing cycle 4 MEASURING IN 3-D was introduced see «MEASURING IN 3-D (Cycle 4, software option 17)», page 431 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 12: The Character Set Of The Fixed Cycle 225 Engraving Was

    Cycle 484 (software option 17) was expanded by the optional parameter Q536, see «Calibrating the wireless TT 449 (Cycle 484, DIN/ISO: G484, DIN/ISO: G484, Option 17)», page 483 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 13
    «UNIVERSAL PECKING (Cycle 205, DIN/ISO: G205, software option 19)», page 86 In SL cycles, M110 is now accounted for compensated inner arcs if activated during machining see «SL Cycles», page 188 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 14
    Fundamentals New and changed cycle functions of software HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 15: Table Of Contents

    15 Touch Probe Cycles: Automatic Workpiece Inspection………….383 16 Touch Probe Cycles: Special Functions………………427 17 Touch Probe Cycles: Automatic Kinematics Measurement…………443 18 Touch Probe Cycles: Automatic Tool Measurement…………..475 19 Tables of Cycles……………………..491 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 16: Heidenhain | Tnc 620 | User’s Manual For Cycle Programming | 9/2015

    Contents HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 17
    Fundamentals / Overviews………………….45 Introduction……………………….46 Available Cycle Groups…………………….47 Overview of fixed cycles……………………47 Overview of touch probe cycles………………….48 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 18
    Creating a point table……………………..65 Hiding single points from the machining process……………… 66 Selecting a point table in the program………………..66 Calling a cycle in connection with point tables………………67 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 19
    Please note while programming:………………….84 Cycle parameters………………………. 85 UNIVERSAL PECKING (Cycle 205, DIN/ISO: G205, software option 19)……….86 Cycle run…………………………86 Please note while programming:………………….87 Cycle parameters………………………. 88 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 20: Heidenhain | Tnc 620 | User’s Manual For Cycle Programming | 9/2015

    Cycle run…………………………93 Please note while programming:………………….93 Cycle parameters………………………. 94 3.11 Programming Examples……………………96 Example: Drilling cycles…………………….. 96 Example: Using drilling cycles in connection with PATTERN DEF…………97 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 21
    Please note while programming:………………….117 Cycle parameters……………………..118 THREAD DRILLING/MILLING (Cycle 264, DIN/ISO: G264, software option 19)……120 Cycle run…………………………. 120 Please note while programming:………………….121 Cycle parameters……………………..122 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 22
    4.10 OUTSIDE THREAD MILLING (Cycle 267, DIN/ISO: G267, software option 19)……. 128 Cycle run…………………………. 128 Please note while programming:………………….129 Cycle parameters……………………..130 4.11 Programming Examples……………………132 Example: Thread milling……………………132 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 23
    Please note while programming:………………….159 Cycle parameters……………………..161 CIRCULAR STUD (cycle 258, DIN/ISO: G258, software option 19)……….163 Cycle run…………………………. 163 Please note while programming:………………….164 Cycle parameters……………………..165 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 24
    FACE MILLING (Cycle 233, DIN/ISO: G233, software option 19)………… 168 Cycle run…………………………. 168 Please note while programming:………………….171 Cycle parameters……………………..172 5.10 Programming Examples……………………175 Example: Milling pockets, studs and slots………………. 175 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 25
    LINEAR PATTERN (Cycle 221, DIN/ISO: G221, software option 19)……….182 Cycle run…………………………. 182 Please note while programming:………………….182 Cycle parameters……………………..183 Programming Examples……………………184 Example: Polar hole patterns…………………… 184 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 26
    Please note while programming:………………….203 Cycle parameters……………………..204 SIDE FINISHING (Cycle 24, DIN/ISO: G124, software option 19)……….. 205 Cycle run…………………………. 205 Please note while programming:………………….206 Cycle parameters……………………..207 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 27
    Please note while programming:………………….213 Cycle parameters……………………..214 7.12 Programming Examples……………………216 Example: Roughing-out and fine-roughing a pocket…………….216 Example: Pilot drilling, roughing-out and finishing overlapping contours……….218 Example: Contour train……………………. 220 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 28
    Cycle run…………………………. 232 Please note while programming:………………….233 Cycle parameters……………………..234 Programming Examples……………………235 Example: Cylinder surface with Cycle 27………………… 235 Example: Cylinder surface with Cycle 28………………… 237 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 29
    Example: Roughing and finishing superimposed contours with the contour formula……247 SL cycles with simple contour formula………………..250 Fundamentals……………………….250 Entering a simple contour formula………………….. 252 Contour machining with SL Cycles…………………..252 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 30
    10.6 ROTATION (Cycle 10, DIN/ISO: G73)………………..264 Effect…………………………264 Please note while programming:………………….265 Cycle parameters……………………..265 10.7 SCALING (Cycle 11, DIN/ISO: G72………………..266 Effect…………………………266 Cycle parameters……………………..266 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 31
    Positioning in a tilted coordinate system………………..273 Combining coordinate transformation cycles………………273 Procedure for working with Cycle 19 WORKING PLANE…………..274 10.10 Programming Examples……………………275 Example: Coordinate transformation cycles………………275 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 32
    Characters that cannot be printed………………….288 Engraving system variables……………………289 11.7 FACE MILLING (Cycle 232, DIN/ISO: G232, software option 19)………… 290 Cycle run…………………………. 290 Please note while programming:………………….292 Cycle parameters……………………..293 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 33
    11.8 ASCERTAIN THE LOAD (Cycle 239, DIN/ISO: G239, software option 143)……..295 Cycle run…………………………. 295 Please note while programming:………………….295 Cycle parameters……………………..296 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 34
    Multiple measurements……………………303 Confidence interval of multiple measurements………………303 Executing touch probe cycles………………….. 304 12.3 Touch probe table……………………..305 General information……………………..305 Editing touch probe tables……………………305 Touch probe data………………………306 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 35
    13.7 Compensating workpiece misalignment by rotating the C axis (Cycle 405, DIN/ISO: G405, software option 17)……………………..323 Cycle run…………………………. 323 Please note while programming:………………….324 Cycle parameters……………………..325 13.8 Example: Determining a basic rotation from two holes…………..327 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 36
    Cycle parameters……………………..354 14.8 DATUM FROM OUTSIDE OF CORNER (Cycle 414, DIN/ISO: G414, software option 17)….357 Cycle run…………………………. 357 Please note while programming:………………….358 Cycle parameters……………………..359 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 37
    14.14Example: Datum setting in center of a circular segment and on top surface of workpiece..379 14.15Example: Datum setting on top surface of workpiece and in center of a bolt hole circle…. 380 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 38
    Please note while programming:………………….399 Cycle parameters……………………..400 15.7 MEASURE RECTANGLE INSIDE (Cycle 423, DIN/ISO: G423, software option 17)……403 Cycle run…………………………. 403 Please note while programming:………………….403 Cycle parameters……………………..404 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 39
    Please note while programming:………………….422 Cycle parameters……………………..422 15.14Programming Examples……………………424 Example: Measuring and reworking a rectangular stud…………… 424 Example: Measuring a rectangular pocket and recording the results………..426 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 40
    16.7 CALIBRATE TS LENGTH (Cycle 461, DIN/ISO: G461, software option 17)……..437 16.8 CALIBRATE TS RADIUS INSIDE (Cycle 462, DIN/ISO: G462, software option 17)……439 16.9 CALIBRATE TS RADIUS OUTSIDE (Cycle 463, DIN/ISO: G463, software option 17)…..441 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 41
    17.5 PRESET COMPENSATION (Cycle 452, DIN/ISO: G452, option)…………464 Cycle run…………………………. 464 Please note while programming:………………….466 Cycle parameters……………………..467 Adjustment of interchangeable heads………………..469 Drift compensation……………………..471 Logging function……………………….473 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 42
    Cycle parameters……………………..488 18.6 Measuring tool length and radius (Cycle 33 or 483, DIN/ISO: G483, Option 17)……489 Cycle run…………………………. 489 Please note while programming:………………….489 Cycle parameters……………………..490 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 43
    19 Tables of Cycles……………………..491 19.1 Overview………………………… 492 Fixed cycles……………………….492 Touch probe cycles……………………..494 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 45: Fundamentals / Overviews

    Fundamentals / Overviews…

  • Page 46
    If you want to delete a block that is part of a cycle, the TNC asks you whether you want to delete the whole cycle. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 47
    Special cycles such as dwell time, program call, oriented spindle stop, engraving, tolerance, ascertaining the load If required, switch to machine-specific fixed cycles. These fixed cycles can be integrated by your machine tool builder. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 48
    Cycles for automatic tool measurement (enabled by the machine tool builder) If required, switch to machine-specific touch probe cycles. These touch probe cycles can be integrated by your machine tool builder. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 49: Using Fixed Cycles

    Using Fixed Cycles…

  • Page 50: Working With Fixed Cycles

    If you do want to program a DEF-active cycle between the definition and call of a CALL-active cycle, do it only if there is no common use of specific transfer parameters HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 51: Defining A Cycle Using Soft Keys

    Q206=150 ;FEED RATE FOR PLNGNG Q202=5 ;PLUNGING DEPTH Q210=0 ;DWELL TIME AT TOP Q203=+0 ;SURFACE COORDINATE Q204=50 ;2ND SET-UP CLEARANCE Q211=0.25 ;DWELL TIME AT DEPTH Q395=0 ;DEPTH REFERENCE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 52: Calling A Cycle

    PATTERN DEF pattern definition or in a points table. Further Information: PATTERN DEF pattern definition, page 58 Further Information: Point tables, page 65 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 53
    To cancel the effect of M89, program: M99 in the positioning block in which you move to the last starting point, or Use CYCL DEF to define a new fixed cycle HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 54: Program Defaults For Cycles

    Select the functions for program defaults Select GLOBAL DEF functions Select desired GLOBAL DEF function, e.g. GLOBAL DEF GENERAL Enter the required definitions, and confirm each entry with the key ENT HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 55: Using Global Def Information

    If you enter a fixed value in a fixed cycle, then this value will not be changed by the GLOBAL DEF functions. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 56: Global Data Valid Everywhere

    Climb or up-cut: Select the type of milling Plunging type: Plunge into the material helically, in a reciprocating motion, or vertically The parameters apply to milling cycles 251 to 257 . HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 57: Global Data For Milling Operations With Contour Cycles

    Move to clearance height: Select whether the TNC moves the touch probe to the set-up clearance or clearance height between the measuring points Applies to all Touch Probe Cycles 4xx. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 58: Pattern Def Pattern Definition

    Definition of a single pattern, straight, rotated or distorted FRAME Definition of a single frame, straight, rotated or distorted CIRCLE Definition of a full circle PITCH CIRCLE Definition of a pitch circle HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 59: Entering Pattern Def

    Depending on which is greater, the TNC uses either the spindle axis coordinate from the cycle call or the value from cycle parameter Q204 as the clearance height. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 60: Defining Individual Machining Positions

    (e.g. X for tool axis Z). You can enter a positive or negative value Coordinate of workpiece surface (absolute): Enter Z coordinate at which machining is to begin HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 61: Defining A Single Pattern

    You can enter a positive or negative value. Coordinate of workpiece surface (absolute): Enter Z coordinate at which machining is to begin HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 62: Defining Individual Frames

    You can enter a positive or negative value. Coordinate of workpiece surface (absolute): Enter Z coordinate at which machining is to begin HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 63: Defining A Full Circle

    Number of repetitions: Total number of machining positions on the circle Coordinate of workpiece surface (absolute): Enter Z coordinate at which machining is to begin HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 64: Defining A Pitch Circle

    (switch via soft key). Number of repetitions: Total number of machining positions on the circle Coordinate of workpiece surface (absolute): Enter Z coordinate at which machining is to begin HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 65: Point Tables

    The name of the point table must begin with a letter. Use the soft keys X OFF/ON, Y OFF/ON, Z OFF/ON (second soft-key row) to specify which coordinates you want to enter in the point table. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 66: Hiding Single Points From The Machining Process

    END key. If the point table is not stored in the same directory as the NC program, you must enter the complete path. Example NC block 7 SEL PATTERN «TNC:DIRKT5NUST35.PNT» HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 67: Calling A Cycle In Connection With Point Tables

    If you want to use the coordinate defined in the point table for the spindle axis as the starting point coordinate, you must define the workpiece surface coordinate (Q203) as 0. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 69: Fixed Cycles: Drilling

    Fixed Cycles: Drilling…

  • Page 70: Fundamentals

    208 BORE MILLING With automatic pre-positioning, 2nd set-up clearance 241 SINGLE-LIP D.H.DRLNG With automatic pre-positioning to deepened starting point, shaft speed and coolant definition HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 71: Centering (Cycle 240, Din/Iso: G240, Software Option 19)

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 72: Cycle Parameters

    PLNGNG Q211=0.1 ;DWELL TIME AT DEPTH Q203=+20 ;SURFACE COORDINATE Q204=100 ;2ND SET-UP CLEARANCE 12 L X+30 Y+20 R0 FMAX M3 M99 13 L X+80 Y+50 R0 FMAX M99 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 73: Drilling (Cycle 200)

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 74: Cycle Parameters

    = depth in relation to the cylindrical part of the tool Q211=0.1 ;DWELL TIME AT BOTTOM Q395=0 ;DEPTH REFERENCE 12 L X+30 Y+20 FMAX M3 13 CYCL CALL 14 L X+80 Y+50 FMAX M99 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 75: Reaming (Cycle 201, Din/Iso: G201, Software Option 19)

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 76: Cycle Parameters

    RATE Q203=+20 ;SURFACE COORDINATE Q204=100 ;2ND SET-UP CLEARANCE 12 L X+30 Y+20 FMAX M3 13 CYCL CALL 14 L X+80 Y+50 FMAX M9 15 L Z+100 FMAX M2 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 77: Boring (Cycle 202, Din/Iso: G202, Software Option 19)

    2nd set-up clearance at FMAX. If Q214=0 the tool point remains on the wall of the hole. 7 The TNC finally positions the tool back at the center of the hole. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 78: Please Note While Programming

    Data Input mode of operation). Set the angle so that the tool tip is parallel to a coordinate axis. During retraction the TNC automatically takes an active rotation of the coordinate system into account. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 79: Cycle Parameters

    Input range -360.000 to 360.000 Q214=1 ;DISENGAGING DIRECTN Q336=0 ;ANGLE OF SPINDLE 12 L X+30 Y+20 FMAX M3 13 CYCL CALL 14 L X+80 Y+50 FMAX M99 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 80: Universal Drilling (Cycle 203, Din/Iso: G203, Software Option 19)

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 81: Cycle Parameters

    Minimum plunging depth Q205 (incremental): If you have entered a decrement, the TNC limits the plunging depth to the value entered with Q205. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 82
    T ANGLE column of the TOOL.T tool table. = depth in relation to the tool tip = depth in relation to the cylindrical part of the tool HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 83: Back Boring (Cycle 204, Din/Iso: G204, Software Option 19)

    6 The tool then retracts to set-up clearance at the feed rate for pre-positioning, and from there—if programmed—to the 2nd set-up clearance at FMAX. 7 The TNC finally positions the tool back at the center of the hole. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 84: Please Note While Programming

    Data Input mode of operation). Set the angle so that the tool tip is parallel to a coordinate axis. Select a disengaging direction in which the tool moves away from the edge of the hole. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 85: Cycle Parameters

    Angle for spindle orientation Q336 (absolute): Angle at which the TNC positions the tool before it is plunged into or retracted from the bore hole. Input range -360.0000 to 360.0000 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 86: Universal Pecking (Cycle 205, Din/Iso: G205, Software Option 19)

    If programmed, the tool moves to the 2nd set-up clearance at FMAX. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 87: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 88: Cycle Parameters

    Input range 0.000 to 99999.999 Dwell time at depth Q211: Time in seconds that the tool remains at the hole bottom. Input range 0 to 3600.0000 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 89
    T ANGLE column of the TOOL.T tool table. = depth in relation to the tool tip = depth in relation to the cylindrical part of the tool HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 90: Bore Milling (Cycle 208, Software Option 19)

    4 The TNC then positions the tool at the center of the hole again. 5 Finally the TNC returns to the setup clearance at FMAX. If programmed, the tool moves to the 2nd set-up clearance at FMAX. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 91: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 92: Cycle Parameters

    Climb or up-cut Q351: Type of milling operation PLNGNG with M3 Q334=1.5 ;PLUNGING DEPTH = Climb Q203=+100;SURFACE COORDINATE –1 = Up-cut Q204=50 ;2ND SET-UP CLEARANCE Q335=25 ;NOMINAL DIAMETER Q342=0 ;ROUGHING DIAMETER Q351=+1 ;CLIMB OR UP-CUT HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 93: Single-Lip Deep-Hole Drilling (Cycle 241, Din/Iso: G241, Software Option 19)

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 94: Cycle Parameters

    PLUNGING DEPTH hole. Input range 0 to 99999 Drilling speed Q428: Desired speed for drilling. Input range 0 to 99999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 95
    Minimum plunging depth Q205 (incremental): If you have entered a decrement, the TNC limits the plunging depth to the value entered with Q205. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 96: 3.11 Programming Examples

    Approach hole 3, call cycle 10 L Y+10 R0 FMAX M99 Approach hole 4, call cycle 11 L Z+250 R0 FMAX M2 Retract the tool, end program 12 END PGM C200 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 97: Example: Using Drilling Cycles In Connection With Pattern Def

    Retract the tool, change the tool 9 TOOL CALL 2 Z S5000 Call the drilling tool (radius 2.4) 10 L Z+10 R0 F5000 Move tool to clearance height (enter a value for F) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 98
    17 CYCL CALL PAT F5000 M13 Call the cycle in connection with the hole pattern 18 L Z+100 R0 FMAX M2 Retract the tool, end program 19 END PGM 1 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 99: Fixed Cycles: Tapping / Thread Milling

    Fixed Cycles: Tapping / Thread Milling…

  • Page 100: Fundamentals

    265 HELICAL THREAD DRILLING/ MILLING Cycle for milling the thread into solid material 267 OUTSIDE THREAD MILLING Cycle for milling an external thread and machining a countersunk chamfer HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 101: Tapping With A Floating Tap Holder (Cycle 206, Din/Iso: G206)

    If programmed, the tool moves to the 2nd set-up clearance at FMAX. 4 At the set-up clearance, the direction of spindle rotation reverses once again. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 102: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 103: Cycle Parameters

    Retracting after a program interruption If you interrupt program run during tapping with the machine stop button, the TNC will display a soft key with which you can retract the tool. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 104: Rigid Tapping Without A Floating Tap Holder (Cycle 207, Din/Iso: G207)

    If you have entered a 2nd set-up clearance the TNC will move the tool with FMAX towards it. 4 The TNC stops the spindle turning at set-up clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 105: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 106: Cycle Parameters

    NC Stop key was pressed. When retracting the tool you can move it in the positive and negative tool axis directions. Please keep this in mind during retraction—danger of collision! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 107: Tapping With Chip Breaking (Cycle 209, Din/Iso: G209, Software Option 19)

    5 The tool is then retracted to set-up clearance. If programmed, the tool moves to the 2nd set-up clearance at FMAX. 6 The TNC stops the spindle turning at set-up clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 108: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 109: Cycle Parameters

    TNC increases the spindle speed— and therefore also the retraction feed rate—when retracting from the drill hole. Input range 0.0001 to 10. Maximum increase to maximum speed of the active gear range. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 110
    NC Stop key was pressed. When retracting the tool you can move it in the positive and negative tool axis directions. Please keep this in mind during retraction—danger of collision! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 111: Fundamentals Of Thread Milling

    The machining direction of the thread changes if you execute a thread milling cycle in connection with Cycle 8 MIRROR IMAGE in only one axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 112
    Positioning with MDI operating mode and move the tool on a linear path to the hole center. You can then retract the tool in the infeed axis and replace it. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 113: Thread Milling (Cycle 262, Din/Iso: G262, Software Option 19)

    6 At the end of the cycle, the TNC retracts the tool in rapid traverse to setup clearance or, if programmed, to the 2nd setup clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 114: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 115: Cycle Parameters

    If the thread diameters are small, you can reduce Q512=0 ;FEED RATE FOR APPROACHING the danger of tool breakage by using a reduced approaching feed rate. Input range 0 to 99999.999 alternatively FAUTO HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 116: Thread Milling/Countersinking (Cycle 263, Din/Iso:g263, Software Option 19)

    11 At the end of the cycle, the TNC retracts the tool in rapid traverse to setup clearance or, if programmed, to the 2nd setup clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 117: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 118: Cycle Parameters

    -99999.9999 to 99999.9999 Countersinking offset at front Q359 (incremental): Distance by which the TNC moves the tool center away from the hole center. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 119
    Q358=+0 ;DEPTH AT FRONT Q359=+0 ;OFFSET AT FRONT Q203=+30 ;SURFACE COORDINATE Q204=50 ;2ND SET-UP CLEARANCE Q254=150 ;F COUNTERBORING Q207=500 ;FEED RATE FOR MILLING Q512=0 ;FEED RATE FOR APPROACHING HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 120: Thread Drilling/Milling (Cycle 264, Din/Iso: G264, Software Option 19)

    12 At the end of the cycle, the TNC retracts the tool in rapid traverse to setup clearance or, if programmed, to the 2nd setup clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 121: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 122: Cycle Parameters

    Input range 0 to 99999.9999 The TNC will go to depth in one movement if: the plunging depth is equal to the depth the plunging depth is greater than the depth HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 123
    If the thread diameters are small, you can reduce the danger of tool breakage by using a reduced approaching feed rate. Input range 0 to 99999.999 alternatively FAUTO HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 124: Helical Thread Drilling/Milling (Cycle 265, Din/Iso: G265, Software Option 19)

    9 At the end of the cycle, the TNC retracts the tool in rapid traverse to setup clearance or, if programmed, to the 2nd setup clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 125: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 126: Cycle Parameters

    Set-up clearance Q200 (incremental): Distance between tool tip and workpiece surface. Input range 0 to 99999.9999 Coordinate of workpiece surface Q203 (absolute): Coordinate of the workpiece surface. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 127
    Q358=+0 ;DEPTH AT FRONT Q359=+0 ;OFFSET AT FRONT Q360=0 ;COUNTERSINKING Q200=2 ;SET-UP CLEARANCE Q203=+30 ;SURFACE COORDINATE Q204=50 ;2ND SET-UP CLEARANCE Q254=150 ;F COUNTERBORING Q207=500 ;FEED RATE FOR MILLING HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 128: Outside Thread Milling (Cycle 267, Din/Iso: G267, Software Option 19)

    11 At the end of the cycle, the TNC retracts the tool in rapid traverse to setup clearance or, if programmed, to the 2nd setup clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 129: Please Note While Programming

    This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 130: Cycle Parameters

    -99999.9999 to 99999.9999 Countersinking offset at front Q359 (incremental): Distance by which the TNC moves the tool center away from the hole center. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 131
    Input range 0 to 99999.999 Q254=150 ;F COUNTERBORING alternatively FAUTO Q207=500 ;FEED RATE FOR MILLING Q512=0 ;FEED RATE FOR APPROACHING HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 132: 4.11 Programming Examples

    ;DEPTH Q206=150 ;FEED RATE FOR PLNGNG Q202=5 ;PLUNGING DEPTH Q210=0 ;DWELL TIME AT TOP Q203=+0 ;SURFACE COORDINATE 0 must be entered here, effective as defined in point table HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 133
    1 +40 +30 +0 2 +90 +10 +0 3 +80 +30 +0 4 +80 +65 +0 5 +90 +90 +0 6 +10 +90 +0 7 +20 +55 +0 [END] HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 135: Fixed Cycles: Pocket Milling / Stud Milling / Slot Milling

    Fixed Cycles: Pocket Milling / Stud Milling / Slot Milling…

  • Page 136: Fundamentals

    257 CIRCULAR STUD Roughing/finishing cycle with stepover, if multiple passes are required 233 FACE MILLING Machining the face with up to 3 limits HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 137: Rectangular Pocket (Cycle 251, Din/Iso: G251, Software Option 19)

    The pocket wall is approached tangentially. 6 Then the TNC finishes the floor of the pocket from the inside out. The pocket floor is approached tangentially. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 138: Please Note While Programming

    If you call the cycle with machining operation 2 (only finishing), then the TNC positions the tool in the center of the pocket at rapid traverse to the first plunging depth. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 139: Cycle Parameters

    Input range -99999.9999 to 99999.9999 Plunging depth Q202 (incremental): Infeed per cut. Enter a value greater than 0. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 140
    Input range 0 to 99999.999; alternatively FAUTO, Q204=50 ;2ND SET-UP CLEARANCE FU, FZ Q370=1 ;TOOL PATH OVERLAP Q366=1 ;PLUNGE Q385=500 ;FINISHING FEED RATE 9 L X+50 Y+50 R0 FMAX M3 M99 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 141: Circular Pocket (Cycle 252, Din/Iso: G252, Software Option 19)

    Q200, then retracts at rapid traverse to the 2nd set-up clearance Q200 in the tool axis and returns at rapid traverse to the pocket center. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 142
    Q200, then retracts at rapid traverse to the set-up clearance Q200 in the tool axis and returns at rapid traverse to the pocket center. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 143: Please Note While Programming

    If you call the cycle with machining operation 2 (only finishing), then the TNC positions the tool in the center of the pocket at rapid traverse to the first plunging depth. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 144: Cycle Parameters

    0 to 99999.9999 Feed rate for plunging Q206: Traversing speed of the tool while moving to depth in mm/min. Input range 0 to 99999.999; alternatively FAUTO, FU, FZ HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 145
    Q439=3 ;FEED RATE REFERENCE 3: The feed rate always refers to the tool cutting 9 L X+50 Y+50 R0 FMAX M3 M99 edge HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 146: Slot Milling (Cycle 253, Din/Iso: G253), Software Option 19

    The slot side is approached tangentially in the left slot arc. Then the TNC finishes the floor of the slot from the inside out. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 147: Please Note While Programming

    If you call the cycle with machining operation 2 (only finishing), then the TNC positions the tool to the first plunging depth at rapid traverse! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 148: Cycle Parameters

    Input range -99999.9999 to 99999.9999 Plunging depth Q202 (incremental): Infeed per cut. Enter a value greater than 0. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 149
    2: The feed rate refers to the tool cutting edge during side floor finishing; otherwise, it refers to the center point path 3: The feed rate always refers to the tool cutting edge HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 150: Circular Slot (Cycle 254, Din/Iso: G254, Software Option 19)

    The slot side is approached tangentially. 6 Then the TNC finishes the floor of the slot from the inside out. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 151: Please Note While Programming

    If you call the cycle with machining operation 2 (only finishing), then the TNC positions the tool to the first plunging depth at rapid traverse! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 152: Cycle Parameters

    Input range -360.000 to 360.000 Number of repetitions Q377: Number of machining operations on a pitch circle. Input range 1 to 99999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 153
    Coordinate in the spindle axis at which no collision Q201=-20 ;DEPTH between tool and workpiece (fixtures) can occur. Input range 0 to 99999.9999 Q202=5 ;PLUNGING DEPTH Q369=0.1 ;ALLOWANCE FOR FLOOR HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 154
    2: The feed rate refers to the tool cutting edge during side floor finishing; otherwise, it refers to the center point path 3: The feed rate always refers to the tool cutting edge HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 155: Rectangular Stud (Cycle 256, Din/Iso: G256, Software Option 19)

    8 At the end of the cycle, the TNC merely positions the tool in the tool axis at the clearance height defined in the cycle. This means that the end position differs from the starting position. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 156: Please Note While Programming

    At the end, the TNC positions the tool back to the set-up clearance, or to the 2nd set-up clearance if one was programmed. The end position of the tool after the cycle differs from the starting position! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 157: Cycle Parameters

    4: Tool position = left top corner top Feed rate for milling Q207: Traversing speed of the tool in mm/min while milling. Input range 0 to 99999.999 alternatively FAUTO, FU, FZ HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 158
    Q437=0, specify Q204=50 ;2ND SET-UP another approach position. CLEARANCE Q370=1 ;TOOL PATH OVERLAP Q437=0 ;APPROACH POSITION 9 L X+50 Y+50 R0 FMAX M3 M99 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 159: Circular Stud (Cycle 257, Din/Iso: G257, Software Option 19)

    The TNC reduces the infeed depth to the LCUTS tool length defined in the tool table if the tool length is shorter than the Q202 infeed depth programmed in the cycle. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 160
    Q376 in order to determine the exact starting position. If you use the default value -1 the TNC automatically calculates the most favorable starting position. These may vary HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 161: Cycle Parameters

    Input range 0 to 99999.999; alternatively FMAX, FAUTO, FU, FZ Set-up clearance Q200 (incremental): Distance between tool tip and workpiece surface. Input range 0 to 99999.9999; alternatively PREDEF HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 162
    ;FEED RATE FOR PLNGNG Q200=2 ;SET-UP CLEARANCE Q203=+0 ;SURFACE COORDINATE Q204=50 ;2ND SET-UP CLEARANCE Q370=1 ;TOOL PATH OVERLAP Q376=0 ;STARTING ANGLE 9 L X+50 Y+50 R0 FMAX M3 M99 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 163: Circular Stud (Cycle 258, Din/Iso: G258, Software Option 19)

    9 At the end of the cycle first a departing motion is performed. Then the TNC will move the tool on the tool axis to the 2nd setup clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 164: Please Note While Programming

    At the end, the TNC positions the tool back to the set-up clearance, or to the 2nd set-up clearance if one was programmed. The end position of the tool after the cycle differs from the starting position! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 165: Cycle Parameters

    Input range 3 to 30 Angle of rotation Q224: Specify which angle is used to machine the first corner of the polygon. Input range: -360° to +360° HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 166
    Feed rate for plunging Q206: Traversing speed of Q370=1 ;TOOL PATH OVERLAP the tool while moving to depth in mm/min. Input range 0 to 99999.999; alternatively FMAX, FAUTO, FU, FZ HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 167
    99999.9999 Feed rate for finishing Q385: Traversing speed of the tool during side and floor finishing in mm/min. Input range 0 to 99999.999; alternatively FAUTO, FU, FZ HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 168: Face Milling (Cycle 233, Din/Iso: G233, Software Option 19)

    1. 9 If more than one infeed is required, the TNC moves the tool in the spindle axis to the next plunging depth at the positioning feed rate. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 169
    10 At the end of the cycle, the tool is retracted at FMAX to the 2nd set-up clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 170
    During roughing the TNC takes the allowance for the side into account, whereas during finishing the allowance is used for pre-positioning the tool. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 171: Please Note While Programming

    < end point is entered. This means that the tool moves at rapid traverse in the tool axis to set-up clearance below the workpiece surface! HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 172: Cycle Parameters

    Use the algebraic sign to specify the direction of the first stepover in reference to the starting point in the 2nd axis. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 173
    Q389=0 or Q389=2 is used. Input range 0 to 99999.9999 Set-up clearance Q200 (incremental): Distance between tool tip and workpiece surface. Input range 0 to 99999.9999; alternatively PREDEF HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 174
    Finishing allowance in the working plane. Input range 0 to 99999.9999 Infeed for finishing Q338 (incremental): Infeed per cut. Q338=0: Finishing in one infeed. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 175: Programming Examples

    Call cycle for machining the contour outside 7 CYCL DEF 252 CIRCULAR POCKET Define CIRCULAR POCKET MILLING cycle Q215=0 ;MACHINING OPERATION Q223=50 ;CIRCLE DIAMETER Q368=0.2 ;ALLOWANCE FOR SIDE Q207=500 ;FEED RATE FOR MILLING HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 176
    Q366=1 ;PLUNGE 12 CYCL CALL FMAX M3 Call SLOT cycle 13 L Z+250 R0 FMAX M2 Retract in the tool axis, end program 14 END PGM C210 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 177: Fixed Cycles: Pattern Definitions

    Fixed Cycles: Pattern Definitions…

  • Page 178: Fundamentals

    RECTANGULAR STUD Cycle 257 CIRCULAR STUD Cycle 262 THREAD MILLING Cycle 263 THREAD MILLING/COUNTERSINKING Cycle 264 THREAD DRILLING/MILLING Cycle 265 HELICAL THREAD DRILLING/MILLING Cycle 267 OUTSIDE THREAD MILLING HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 179: Polar Pattern (Cycle 220, Din/Iso: G220, Software Option 19)

    Cycle 220 will be effective for the selected fixed cycle. If you run this cycle in the Single Block mode of operation, the control stops between the individual points of a point pattern. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 180: Cycle Parameters

    0 to 99999.9999 Q241=8 ;NR OF REPETITIONS Coordinate of workpiece surface Q203 (absolute): Q200=2 ;SET-UP CLEARANCE Coordinate of the workpiece surface. Input range Q203=+30 ;SURFACE COORDINATE -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 181
    0: Move in a straight line between machining operations 1: Move in a circular arc on the pitch circle diameter between machining operations HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 182: Linear Pattern (Cycle 221, Din/Iso: G221, Software Option 19)

    254 Circular Slot in combination with Cycle 221. If you run this cycle in the Single Block mode of operation, the control stops between the individual points of a point pattern. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 183: Cycle Parameters

    ;SPACING IN 2ND AXIS operations Q242=6 ;NUMBER OF COLUMNS Q243=4 ;NUMBER OF LINES Q224=+15 ;ANGLE OF ROTATION Q200=2 ;SET-UP CLEARANCE Q203=+30 ;SURFACE COORDINATE Q204=50 ;2ND SET-UP CLEARANCE Q301=1 ;MOVE TO CLEARANCE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 184: Programming Examples

    ;CENTER IN 2ND AXIS Q244=50 ;PITCH CIRCLE DIA. Q245=+0 ;STARTING ANGLE Q246=+360 ;STOPPING ANGLE Q247=+0 ;STEPPING ANGLE Q241=10 ;NR OF REPETITIONS Q200=2 ;SET-UP CLEARANCE Q203=+0 ;SURFACE COORDINATE Q204=100 ;2ND SET-UP CLEARANCE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 185
    ;2ND SET-UP CLEARANCE Q301=1 ;MOVE TO CLEARANCE Q365=0 ;TYPE OF TRAVERSE 8 L Z+250 R0 FMAX M2 Retract in the tool axis, end program 9 END PGM HOLEPAT MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 187: Fixed Cycles: Contour Pocket

    Fixed Cycles: Contour Pocket…

  • Page 188: Sl Cycles

    Always program both axes in the first block of the subprogram If you use Q parameters, then only perform the calculations and 60 LBL 0 assignments within the affected contour subprograms. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 189: Overview

    21 PILOT DRILLING (optional) 22 ROUGH-OUT (essential) 23 FLOOR FINISHING (optional) 24 SIDE FINISHING (optional) Enhanced cycles: Soft key Cycle Page 25 CONTOUR TRAIN 270 CONTOUR TRAIN DATA HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 190: Contour (Cycle 14, Din/Iso: G37)

    ENT key. When you have entered all numbers, conclude entry with the END key. Entry of up to 12 subprogram numbers 1 to 65535. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 191: Superimposed Contours

    54 C X+10 Y+50 DR- 55 LBL 0 Subprogram 2: Pocket B 56 LBL 2 57 L X+90 Y+50 RR 58 CC X+65 Y+50 59 C X+90 Y+50 DR- 60 LBL 0 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 192: Area Of Inclusion

    54 C X+10 Y+50 DR- 55 LBL 0 Surface B: 56 LBL 2 57 L X+90 Y+50 RR 58 CC X+65 Y+50 59 C X+90 Y+50 DR- 60 LBL 0 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 193: Area Of Exclusion

    54 C X+10 Y+50 DR- 55 LBL 0 Surface B: 56 LBL 2 57 L X+40 Y+50 RL 58 CC X+65 Y+50 59 C X+40 Y+50 DR- 60 LBL 0 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 194: Area Of Intersection

    54 C X+60 Y+50 DR- 55 LBL 0 Surface B: 56 LBL 2 57 L X+90 Y+50 RR 58 CC X+65 Y+50 59 C X+90 Y+50 DR- 60 LBL 0 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 195: Contour Data (Cycle 20, Din/Iso: G120, Software Option 19)

    DEPTH = 0, the TNC performs the cycle at the depth If you are using the SL cycles in Q parameter programs, the cycle parameters Q1 to Q20 cannot be used as program parameters. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 196: Cycle Parameters

    You can check the machining parameters during a program Q6=2 ;SET-UP CLEARANCE interruption and overwrite them if required. Q7=+80 ;CLEARANCE HEIGHT Q8=0.5 ;ROUNDING RADIUS Q9=+1 ;DIRECTION OF ROTATION HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 197: Pilot Drilling (Cycle 21, Din/Iso: G121, Software Option 19)

    8 Finally, the tool retracts in the tool axis to the clearance height or to the position last programmed before the cycle. This depends on the parameter ConfigDatum, CfgGeoCycle, posAfterContPocket. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 198: Please Note While Programming

    NC blocks 58 CYCL DEF 21 PILOT DRILLING Q10=+5 ;PLUNGING DEPTH Q11=100 ;FEED RATE FOR PLNGNG Q13=1 ;ROUGH-OUT TOOL HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 199: Roughing (Cycle 22, Din/Iso: G122, Software Option 19)

    5 Finally, the tool retracts in the tool axis to the clearance height or to the position last programmed before the cycle. This depends on the parameter ConfigDatum, CfgGeoCycle, posAfterContPocket. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 200: Please Note While Programming

    +0 R0 FMAX. At the end of the cycle, move the tool in the plane to an absolute position, not to an incremental position, if you have set the parameter ConfigDatum, CfgGeoCycle, posAfterContPocket to ToolAxClearanceHeight. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 201: Cycle Parameters

    If you enter Q208 = 0, the TNC retracts the tool at the feed rate in Q12. Input range 0 to 99999.9999, alternatively FMAX,FAUTO HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 202
    The TNC retracts the tool to the set-up clearance between the areas to be fine roughed and then moves to the starting point for the next area to be roughed out. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 203: Floor Finishing (Cycle 23, Din/Iso: G123, Software Option 19)

    At the end of the cycle, move the tool in the plane to an absolute position, not to an incremental position, if you have set the parameter ConfigDatum, CfgGeoCycle, posAfterContPocket to ToolAxClearanceHeight. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 204: Cycle Parameters

    Q12. Input range 0 to 99999.9999, NC blocks alternatively FMAX,FAUTO 60 CYCL DEF 23 FLOOR FINISHING Q11=100 ;FEED RATE FOR PLNGNG Q12=350 ;FEED RATE FOR MILLING Q208=9999;RETRACTION FEED RATE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 205: Side Finishing (Cycle 24, Din/Iso: G124, Software Option 19)

    4 Finally, the tool retracts in the tool axis to the clearance height or to the position last programmed before the cycle. This depends on the parameter ConfigDatum, CfgGeoCycle, posAfterContPocket. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 206: Please Note While Programming

    At the end of the cycle, move the tool in the plane to an absolute position, not to an incremental position, if you have set the parameter ConfigDatum, CfgGeoCycle, posAfterContPocket to ToolAxClearanceHeight. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 207: Cycle Parameters

    (This allowance must be smaller than the Q10=+5 ;PLUNGING DEPTH allowance in Cycle 20.) Input range -99999.9999 to 99999.9999 Q11=100 ;FEED RATE FOR PLNGNG Q12=350 ;FEED RATE FOR MILLING Q14=+0 ;ALLOWANCE FOR SIDE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 208: Contour Train (Cycle 25, Din/Iso: G125, Software Option 19)

    SL cycle. Cycle 20 CONTOUR DATA is not required. If M110 is activated during operation, the feed rate of compensated circular arcs within will be reduced accordingly. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 209: Cycle Parameters

    CLIMB OR UP-CUT Q15: Climb milling: Input value = +1 Conventional up-cut milling: Input value = –1 Climb milling and up-cut milling alternately in several infeeds: Input value = 0 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 210: Contour Train Data (Cycle 270, Din/Iso: G270, Software Option 19)

    If Cycle 270 is used, do not define any radius compensation in the contour subprogram. Define Cycle 270 before Cycle 25. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 211: Cycle Parameters

    (Q390=2 or Q390=3). Distance to the auxiliary point from which the TNC is to approach the contour. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 212: Trochoidal Slot (Cycle 275, Din Iso G275, Software Option 19)

    Starting from the defined starting point, the TNC approaches the slot wall tangentially. Climb or up-cut are taken into consideration. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 213: Please Note While Programming

    HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 214: Cycle Parameters

    DEF block (If you enter 0, climb milling is used for machining) Depth Q201 (incremental): Distance between workpiece surface and bottom of slot. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 215
    = reciprocating plunge. In the tool table, the plunging angle ANGLE for the active tool must be defined as not equal to 0. The TNC will otherwise display an error message Alternatively PREDEF HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 216: Programming Examples

    Q18=0 ;COARSE ROUGHING TOOL Q19=150 ;RECIPROCATION FEED RATE Q208=30000 ;RETRACTION FEED RATE 9 CYCL CALL M3 Cycle call: Coarse roughing 10 L Z+250 R0 FMAX M6 Tool change HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 217
    22 FSELECT 2 23 FL AN-120 PDX+30 PDY+30 D10 24 FSELECT 3 25 FC X+0 DR- R30 CCX+30 CCY+30 26 FSELECT 2 27 LBL 0 28 END PGM C20 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 218: Example: Pilot Drilling, Roughing-Out And Finishing Overlapping Contours

    Call the tool for roughing/finishing, diameter 12 12 CYCL DEF 22 ROUGH-OUT Cycle definition: Rough-out Q10=5 ;PLUNGING DEPTH Q11=100 ;FEED RATE FOR PLNGNG Q12=350 ;FEED RATE FOR ROUGH-OUT HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 219
    Contour subprogram 4: triangular right island 37 L X+65 Y+42 RL 38 L X+57 39 L X+65 Y+58 40 L X+73 Y+42 41 LBL 0 42 END PGM C21 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 220: Example: Contour Train

    13 CT X+5 Y+75 14 L Y+95 15 RND R7.5 16 L X+50 17 RND R7.5 18 L X+100 Y+80 19 LBL 0 20 END PGM C25 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 221: Fixed Cycles: Cylindrical Surface

    Fixed Cycles: Cylindrical Surface…

  • Page 222: Fundamentals

    Fundamentals Fundamentals Overview of cylindrical surface cycles Soft key Cycle Page 27 CYLINDER SURFACE 28 CYLINDER SURFACE slot milling 29 CYLINDER SURFACE ridge milling 39 CYLINDER SURFACE Contour HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 223: Cylinder Surface (Cycle 27, Din/Iso: G127, Software Option 1)

    4 Steps 1 to 3 are repeated until the programmed milling depth Q1 is reached. 5 Then the tool moves to the set-up clearance. X (C) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 224: Please Note While Programming

    When you use local QL Q parameters in a contour subprogram you must also assign or calculate these in the contour subprogram. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 225: Cycle Parameters

    Input range 0 to 99999.9999 Dimension type? deg=0 MM/INCH=1 Q17: The coordinates for the rotary axis of the subprogram are given either in degrees (0) or in mm/inches (1). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 226: Cylinder Surface Slot Milling (Cycle 28, Din/Iso: G128, Software Option 1)

    7 Finally, the tool retracts in the tool axis to the clearance height or to the position last programmed before the cycle. This depends on the parameter ConfigDatum, CfgGeoCycle, posAfterContPocket. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 227: Please Note While Programming

    TNC should output an error message (on) or not (off) if spindle rotation is not active when the cycle is called. The function needs to be adapted by your machine manufacturer. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 228: Cycle Parameters

    Input range for tolerance 0.0001 to 9.9999 Recommendation: Use a tolerance of 0.02 mm. Function inactive: Enter 0 (default setting) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 229: Cylinder Surface Ridge Milling (Cycle 29, Din/Iso: G129, Software Option 1)

    5 Steps 2 to 4 are repeated until the programmed milling depth Q1 is reached. 6 Finally, the tool retracts in the tool axis to the clearance height or to the position last programmed before the cycle. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 230: Please Note While Programming

    TNC should output an error message (on) or not (off) if spindle rotation is not active when the cycle is called. The function needs to be adapted by your machine manufacturer. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 231: Cycle Parameters

    (0) or in mm/inches (1). Ridge width Q20: Width of the ridge to be machined. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 232: Cylinder Surface (Cycle 39, Din/Iso: G139, Software Option 1)

    6 Finally, the tool retracts in the tool axis to the clearance height or to the position last programmed before the cycle (depending on the parameter ConfigDatum, CfgGeoCycle, posAfterContPocket). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 233: Please Note While Programming

    TNC should output an error message (on) or not (off) if spindle rotation is not active when the cycle is called. The function needs to be adapted by your machine manufacturer. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 234: Cycle Parameters

    Input range 0 to 99999.9999 Dimension type? deg=0 MM/INCH=1 Q17: The coordinates for the rotary axis of the subprogram are given either in degrees (0) or in mm/inches (1). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 235: Programming Examples

    Data for the rotary axis are entered in mm (Q17=1) 14 L X+50 15 RND R7.5 16 L Y+60 17 RND R7.5 18 L IX-20 19 RND R7.5 20 L Y+20 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 236
    Fixed Cycles: Cylindrical Surface Programming Examples 21 RND R7.5 22 L X+40 Y+20 23 LBL 0 24 END PGM C27 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 237: Example: Cylinder Surface With Cycle 28

    Data for the rotary axis are entered in mm (Q17=1) 14 L Y-35 15 L X+40 Y-52.5 16 L Y-70 17 LBL 0 18 END PGM C28 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 239: Fixed Cycles: Contour Pocket With Contour Formula

    Fixed Cycles: Contour Pocket with Contour Formula…

  • Page 240: Sl Cycles With Complex Contour Formula

    12 CYCL DEF 23 FLOOR FINISHING… 13 CYCL CALL 16 CYCL DEF 24 SIDE FINISHING… 17 CYCL CALL 63 L Z+250 R0 FMAX M2 64 END PGM CONTOUR MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 241
    The contour is machined throughout in either climb or up-cut milling. The machining data (such as milling depth, finishing allowance and set-up clearance) are entered as CONTOUR DATA in Cycle 20. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 242: Selecting A Program With Contour Definitions

    If you program separate depths for contours, then you must assign a depth to all subcontours (assign the depth 0 if necessary). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 243: Entering A Complex Contour Formula

    QC25 = QC1 QC2 Parenthesis open e.g. QC12 = QC1 * (QC2 + QC3) Parenthesis closed e.g. QC12 = QC1 * (QC2 + QC3) Define single contour e.g. QC12 = QC1 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 244: Superimposed Contours

    Contour description program 2: pocket B 0 BEGIN PGM POCKET_B MM 1 L X+90 Y+50 R0 2 CC X+65 Y+50 3 C X+90 Y+50 DR- 4 END PGM POCKET_B MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 245
    Contour definition program: 50 … 51 … 52 DECLARE CONTOUR QC1 = «POCKET_A.H» 53 DECLARE CONTOUR QC2 = «POCKET_B.H» 54 QC10 = QC1 QC2 55 … 56 … HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 246: Contour Machining With Sl Cycles

    54 QC10 = QC1 & QC2 55 … 56 … Contour machining with SL Cycles The complete contour is machined with the SL Cycles 20 to 24 (see «Overview», page 189). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 247: Example: Roughing And Finishing Superimposed Contours With The Contour Formula

    ;MILLING DEPTH Q2=1 ;TOOL PATH OVERLAP Q3=+0.5 ;ALLOWANCE FOR SIDE Q4=+0.5 ;ALLOWANCE FOR FLOOR Q5=+0 ;SURFACE COORDINATE Q6=2 ;SET-UP CLEARANCE Q7=+100 ;CLEARANCE HEIGHT Q8=0.1 ;ROUNDING RADIUS Q9=-1 ;DIRECTION HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 248
    Definition of the contour designator for the program «SQUARE» 8 QC10 = ( QC 1 | QC 2 ) QC 3 QC 4 Contour formula 9 END PGM MODEL MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 249
    Contour description program: square at left 1 L X+27 Y+58 R0 2 L X+43 3 L Y+42 4 L X+27 5 L Y+58 6 END PGM SQUARE MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 250: Sl Cycles With Simple Contour Formula

    12 CYCL DEF 23 FLOOR FINISHING… 13 CYCL CALL 16 CYCL DEF 24 SIDE FINISHING… 17 CYCL CALL 63 L Z+250 R0 FMAX M2 64 END PGM CONTDEF MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 251
    The contour is machined throughout in either climb or up-cut milling. The machining data (such as milling depth, finishing allowance and set-up clearance) are entered as CONTOUR DATA in Cycle 20. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 252: Entering A Simple Contour Formula

    Contour machining with SL Cycles The complete contour is machined with the SL Cycles 20 to 24 (see «Overview», page 189). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 253: Cycles: Coordinate Transformations

    Cycles: Coordinate Transformations…

  • Page 254: Fundamentals

    Define cycles for basic behavior with a new value, such as scaling factor 1.0 Execute a miscellaneous function M2, M30, or an END PGM block (depending on machine parameter clearMode). Select a new program HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 255: Datum Shift (Cycle 7, Din/Iso: G54)

    15 CYCL DEF 7.2 Y+40 valid—this can be a datum which has already been shifted. Input range: Up to six NC axes, each from 16 CYCL DEF 7.3 Z-5 –99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 256: Datum Shift With Datum Tables (Cycle 7, Din/Iso: G53)

    In the additional status display, the following data from the datum table are shown: Name and path of the active datum table Active datum number Comment from the DOC column of the active datum number HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 257: Please Note While Programming

    77 CYCL DEF 7.0 DATUM SHIFT parameter, the TNC activates the datum number 78 CYCL DEF 7.1 #5 entered in the Q parameter. Input range: 0 to 9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 258: Selecting A Datum Table In The Part Program

    SHOW .D soft keys Select the desired table or enter a new file name. Edit the file The functions displayed in the soft-key row for editing include: HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 259
    Go to beginning of line Go to end of line Copy the current value Insert the copied value Add the entered number of lines (datums) to the end of the table HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 260: Configuring The Datum Table

    ENT key. Otherwise the change may not be included during program run. Status displays In the additional status display, the TNC shows the values of the active datum shift. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 261: Datum Setting (Cycle 247, Din/Iso: G247)

    Input range 0 to 65535 Status displays In the additional status display (POS. DISP. STATUS) the TNC shows the active preset number behind the datum dialog. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 262: Mirroring (Cycle 8, Din/Iso: G28)

    If the datum lies outside the contour to be mirrored, the element also “jumps” to another location. Resetting Program the MIRROR IMAGE cycle once again with NO ENT. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 263: Please Note While Programming

    You can enter up to three axes. Input range: Up to three NC axes X, Y, Z, U, V, W, A, B, C HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 264: Rotation (Cycle 10, Din/Iso: G73)

    Reference axis for the rotation angle: X/Y plane: X axis Y/Z plane: Y axis Z/X plane: Z axis Resetting Program the ROTATION cycle once again with a rotation angle of 0°. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 265: Please Note While Programming

    13 CYCL DEF 7.0 DATUM SHIFT 14 CYCL DEF 7.1 X+60 15 CYCL DEF 7.2 Y+40 16 CYCL DEF 10.0 ROTATION 17 CYCL DEF 10.1 ROT+35 18 CALL LBL 1 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 266: Scaling

    0.000001 to 99.999999 13 CYCL DEF 7.1 X+60 14 CYCL DEF 7.2 Y+40 15 CYCL DEF 11.0 SCALING 16 CYCL DEF 11.1 SCL 0.75 17 CALL LBL 1 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 267: Axis-Specific Scaling (Cycle 26)

    The size of the contour is enlarged or reduced with reference to the center, and not necessarily (as in Cycle 11 SCALING) with reference to the active datum. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 268: Cycle Parameters

    -99999.9999 to 99999.9999 NC blocks 25 CALL LBL 1 26 CYCL DEF 26.0 AXIS-SPECIFIC SCALING 27 CYCL DEF 26.1 X 1.4 Y 0.6 CCX+15 CCY+20 28 CALL LBL 1 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 269: Working Plane (Cycle 19, Din/Iso: G80, Software Option 1) 10.9

    If you set the function Tilting program run to Active in the Manual Operation mode, the angular value entered in this menu is overwritten by Cycle 19 WORKING PLANE. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 270: Please Note While Programming

    Input range: 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 271: Resetting

    Position the rotary axes by using values calculated by Cycle 15 L Z+80 R0 FMAX Activate compensation for the spindle axis 16 L X-8.5 Y-10 R0 FMAX Activate compensation for the working plane HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 272: Position Display In The Tilted System

    Cycle 19. Workspace monitoring The TNC monitors only those axes in the tilted coordinate system that are moved. If necessary, the TNC outputs an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 273: Positioning In A Tilted Coordinate System

    1. Activate the datum shift 2. Activate tilting function 3. Activate rotation Workpiece machining 1. Reset the rotation 2. Reset the tilting function 3. Reset the datum shift HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 274: Procedure For Working With Cycle 19 Working Plane

    Use the 3-D ROT soft key to set the TILT WORKING PLANE function to INACTIVE. Enter an angular value of 0° for each rotary axis in the menu. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 275: Programming Examples

    22 L Z+2 R0 FMAX M3 23 L Z-5 R0 F200 24 L X+30 RL 25 L IY+10 26 RND R5 27 L IX+20 28 L IX+10 IY-10 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 276
    30 L IX-10 IY-10 31 L IX-20 32 L IY+10 33 L X+0 Y+0 R0 F5000 34 L Z+20 R0 FMAX 35 LBL 0 36 END PGM COTRANS MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 277: Cycles: Special Functions

    Cycles: Special Functions…

  • Page 278: Fundamentals

    The TNC provides the following cycles for the following special purposes: Soft key Cycle Page 9 DWELL TIME 12 PROGRAM CALL 13 SPINDLE ORIENTATION 32 TOLERANCE 225 ENGRAVING of texts 232 FACE MILLING 239 ASCERTAIN THE LOAD HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 279: Dwell Time (Cycle 9, Din/Iso: G04)

    90 CYCL DEF 9.1 DWELL 1.5 Cycle parameters Dwell time in seconds: Enter the dwell time in seconds. Input range: 0 to 3600 s (1 hour) in steps of 0.001 seconds HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 280: Program Call (Cycle 12, Din/Iso: G39)

    As a rule, Q parameters are globally effective when called with Cycle 12. So please note that changes to Q parameters in the called program can also influence the calling program. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 281: Cycle Parameters

    KLAR35FK150.H 57 L X+20 Y+50 FMAX M99 Call the program with: CYCL CALL (separate block) or M99 (blockwise) or M89 (executed after every positioning block) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 282: Spindle Orientation (Cycle 13, Din/Iso: G36)

    Cycle 13 again in your NC program after one of the machining cycles mentioned above. Cycle parameters Angle of orientation: Enter the angle referenced to the reference axis of the working plane. Input range: 0.0000° to 360.0000° HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 283: Tolerance (Cycle 32, Din/Iso: G62) 11.5

    You will achieve optimal smoothing if in Cycle 32 you choose a tolerance value between 110-% and 200-% of the CAM chord error. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 284: Please Note While Programming

    (settings made by the machine tool builder). If Cycle 32 is active, the TNC shows the parameters defined for Cycle 32 on the CYC tab of the additional status display. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 285: Cycle Parameters

    Only the position of the rotary axis with respect to the workpiece surface will change. Input range 0 to 179.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 286: Engraving (Cycle 225, Din/Iso: G225)

    The text to be engraved can also be transferred with a string variable (QS). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 287: Cycle Parameters

    2nd set-up clearance Q204 (incremental): Coordinate in the spindle axis at which no collision between tool and workpiece (fixtures) can occur. Input range 0 to 99999.9999; alternatively PREDEF HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 288: Allowed Engraving Characters

    The following formatting possibilities are available: Character Input Line break Horizontal tab (the tab width is permanently set to 8 characters) Vertical tab (the tab width is permanently set to one line) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 289: Engraving System Variables

    YYYY-MM-DD hh:mm:ss %time04 YYYY-MM-DD hh:mm %time05 YYYY-MM-DD h:mm %time06 YY-MM-DD h:mm %time07 DD.MM.YYYY %time08 D.MM.YYYY %time09 D.MM.YY %time10 YYYY-MM-DD %time11 YY-MM-DD %time12 hh:mm:ss %time13 h:mm:ss %time14 h:mm %time15 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 290: Face Milling (Cycle 232, Din/Iso: G232, Software Option 19)

    9 At the end of the cycle, the tool is retracted in FMAX to the 2nd set-up clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 291
    9 At the end of the cycle, the tool is retracted in FMAX to the 2nd set-up clearance. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 292: Please Note While Programming

    3rd axis Q386 are entered as equal values, the TNC does not run the cycle (depth = 0 has been programmed). Program Q227 greater than Q386. Otherwise, the TNC will display an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 293: Cycle Parameters

    If you have entered a radius R2 in the tool table (e.g. tooth radius when using a face-milling cutter), the TNC reduces the stepover accordingly. Input range 0.1 to 1.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 294
    2nd set-up clearance Q204 (incremental): Coordinate in the spindle axis at which no collision Q204=2 ;2ND SET-UP CLEARANCE between tool and workpiece (fixtures) can occur. Input range 0 to 99999.9999; alternatively PREDEF HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 295
    The machine must be prepared by the machine tool builder for this cycle. Cycle 239 can only be used with option 143 LAC (Load Adaptive Control). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 296
    NC blocks 62 CYCL DEF 239 ASCERTAIN THE LOAD Q570=+0 ;ASCERTAIN THE LOAD HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 297: Using Touch Probe Cycles

    Using Touch Probe Cycles…

  • Page 298: 12.1 General Information About Touch Probe Cycles

    Electronic Handwheel operating modes In the Manual Operation and El. Handwheel modes, the TNC provides touch probe cycles that allow you to: Calibrate the touch probe Compensating workpiece misalignment Setting datums HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 299: Touch Probe Cycles For Automatic Operation

    Q261 the measuring height, etc. To simplify programming, the TNC shows a graphic during cycle definition. The graphic shows the parameter that needs to be entered (see figure at right). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 300
    ;3RD CO. FOR TS AXIS Cycles for automatic workpiece Q333=+0 ;DATUM inspection Special cycles Calibrate TS Kinematics Cycles for automatic tool measurement (enabled by the machine tool builder) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 301: Before You Start Working With Touch Probe Cycles 12.2

    In this way the stylus is always deflected in the same direction. If you change TRACK = ON, you must recalibrate the touch probe. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 302: Touch Trigger Probe, Probing Feed Rate: F In Touch Probe Table

    FMAX or at rapid traverse. Input value = FMAX_PROBE: Position at feed rate from FMAX Input value = FMAX_MACHINE: Pre-position at rapid traverse HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 303: Multiple Measurements

    Configuration of probe behavior > Automatic mode: Confidence interval of multiple measurements. If the difference in the measured values exceeds the value defined by you, the TNC outputs an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 304: Executing Touch Probe Cycles

    TNC first positions the touch probe to the first probe point in the working plane, and then in the touch-probe axis directly to the measuring height. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 305: Touch Probe Table 12.3

    Set the EDIT soft key to ON Using the arrow keys, select the desired setting. Perform desired changes. Exit the touch probe table: Press the END soft key HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 306: Touch Probe Data

    In this way the stylus is always deflected in the same direction: ON: Perform spindle tracking OFF: Do not perform spindle tracking HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 307: Touch Probe Cycles: Automatic Measurement Of Workpiece Misalignment

    Touch Probe Cycles: Automatic Measurement of Workpiece Misalignment…

  • Page 308: Touch Probe Cycles: Automatic Measurement Of Workpiece Misalignment

    405 ROT IN C AXIS Automatic alignment of an angular offset between a hole center and the positive Y axis. Compensation via table rotation. 404 SET BASIC ROTATION Setting any basic rotation. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 309: Characteristics Common To All Touch Probe Cycles For Measuring Workpiece Misalignment

    This enables you to measure the basic rotation against any straight line of the workpiece and to establish the reference to the actual 0° direction 2. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 310: Basic Rotation (Cycle 400, Din/Iso: G400, Software Option 17)

    Before a cycle definition you must have programmed a tool call to define the touch probe axis. The TNC will reset an active basic rotation at the beginning of the cycle. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 311: Cycle Parameters

    Q260=+20 ;CLEARANCE HEIGHT touch probe and workpiece (fixtures) can occur. Input range -99999.9999 to 99999.9999 Q301=0 ;MOVE TO CLEARANCE Q307=0 ;PRESET ROT. ANGLE Q305=0 ;NO. IN TABLE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 312
    If you enter Q305=0, the TNC automatically places the determined basic rotation in the ROT menu of the Manual Operation mode. Input range 0 to 99999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 313: Basic Rotation Over Two Holes (Cycle 401, Din/Iso: G401, Software Option 17)

    TNC will automatically use the following rotary axes: C for tool axis Z B for tool axis Y A for tool axis X HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 314: Cycle Parameters

    (Q402=1). In this case the misalignment is not saved as an angular value. Input range 0 to 99999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 315
    1: Set the angle of the rotary axis to 0 in the table after alignment. The TNC sets the display to 0 only if you have defined Q402=1. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 316: Basic Rotation Over Two Studs (Cycle 402, Din/Iso: G402, Software Option 17)

    TNC will automatically use the following rotary axes: C for tool axis Z B for tool axis Y A for tool axis X HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 317: Cycle Parameters

    Q337=0 ;ZERO RESET measuring points: 0: Move at measuring height between measuring points 1: Move at clearance height between measuring points HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 318
    1: Set the angle of the rotary axis to 0 in the table after alignment. The TNC sets the display to 0 only if you have defined Q402=1. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 319: Basic Rotation Compensation Via Rotary Axis (Cycle 403, Din/Iso: G403, Software Option 17)

    Before a cycle definition you must have programmed a tool call to define the touch probe axis. The TNC stores the measured angle in parameter Q150. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 320: Cycle Parameters

    Q260=+20 ;CLEARANCE HEIGHT the touch probe axis at which no collision between touch probe and workpiece (fixtures) can occur. Q301=0 ;MOVE TO CLEARANCE Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 321
    TNC is to align the probed straight line. Only effective if rotary axis = automatic mode is selected, or rotary axis = C is selected (Q312 = 0 or 6). Input range -360.000 to 360.000 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 322: Set Basic Rotation (Cycle 404, Din/Iso: G404, Software Option 17)

    = Copy the active preset to preset line 0, write the basic rotation to preset line 0 and activate preset 0 >1 = Save the basic rotation to the specified preset. The preset is not activated. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 323: Compensating Workpiece Misalignment By Rotating The C Axis (Cycle 405, Din/Iso: G405, Software Option 17)

    Y axis, or on the nominal position of the hole center—both with a vertical and horizontal touch probe axis. The measured angular misalignment is also available in parameter Q150. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 324: Please Note While Programming

    Before a cycle definition you must have programmed a tool call to define the touch probe axis. The smaller the angle, the less accurately the TNC can calculate the circle center. Minimum input value: 5°. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 325: Cycle Parameters

    0: Move at measuring height between measuring points 1: Move at clearance height between measuring points HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 326
    Line number = value of Q337 . If a C-axis shift is registered in the datum table, the TNC adds the measured angular misalignment. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 327: Example: Determining A Basic Rotation From Two Holes 13.8

    Compensate misalignment by rotating the rotary table Q337=1 ;ZERO RESET Set the display to zero after the alignment 3 CALL PGM 35K47 Call part program 4 END PGM CYC401 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 329: Touch Probe Cycles: Automatic Datum Setting

    Touch Probe Cycles: Automatic Datum Setting…

  • Page 330: 14.1 Fundamentals

    Setting the determined values directly as display values Entering the determined values in the preset table Entering the determined values in a datum table HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 331
    419 DATUM IN ONE AXIS (2nd soft-key row) Measuring any position in any axis and defining it as datum HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 332: Characteristics Common To All Touch Probe Cycles For Datum Setting

    TNC saves the datum set in the display by the cycle in line 0 of the preset table. Q305 not equal to 0, Q303 = –1 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 333
    Q parameters Q150 to Q160. You can use these parameters in your program. Note the table of result parameters listed with every cycle description. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 334: Datum Slot Center (Cycle 408, Din/Iso: G408, Software Option 17)

    5 If desired, the TNC subsequently measures the datum in the touch probe axis in a separate probing. Parameter number Meaning Q166 Actual value of measured slot width Q157 Actual value of the centerline HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 335: Please Note While Programming

    If you set a datum (Q303 = 0) with the touch probe cycle and also use probe in TS axis (Q381 = 1), then no coordinate transformation must be active. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 336: Cycle Parameters

    The reference system is the active workpiece coordinate system 1: Write the measured basic rotation into the preset table. The reference system is the machine coordinate system (REF system). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 337
    New datum in TS axis Q333 (absolute): Coordinate in the touch probe axis at which the TNC should set the datum. Default setting = 0. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 338: Datum Ridge Center (Cycle 409, Din/Iso: G409, Software Option 17)

    If you set a datum (Q303 = 0) with the touch probe cycle and also use probe in TS axis (Q381 = 1), then no coordinate transformation must be active. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 339: Cycle Parameters

    0: Do not set the datum in the touch probe axis 1: Set the datum in the touch probe axis HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 340
    New datum in TS axis Q333 (absolute): Coordinate in the touch probe axis at which the TNC should set the datum. Default setting = 0. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 341: Datum From Inside Of Rectangle (Cycle 410, Din/Iso: G410, Software Option 17)

    Actual value of center in reference axis Q152 Actual value of center in minor axis Q154 Actual value of length in the reference axis Q155 Actual value of length in the minor axis HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 342: Please Note While Programming

    If you set a datum (Q303 = 0) with the touch probe cycle and also use probe in TS axis (Q381 = 1), then no coordinate transformation must be active. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 343: Cycle Parameters

    TRANSFER pocket. If Q303=0: If you enter Q305=0, the TNC Q381=1 ;PROBE IN TS AXIS writes to line 0 of the datum table. Input range 0 to 99999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 344
    Only effective if Q381 = 1. Input range -99999.9999 to 99999.9999 New datum Q333 (absolute): Coordinate at which the TNC should set the datum. Default setting = 0 input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 345: Datum From Outside Of Rectangle (Cycle 411, Din/Iso: G411, Software Option 17)

    If you set a datum (Q303 = 0) with the touch probe cycle and also use probe in TS axis (Q381 = 1), then no coordinate transformation must be active. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 346: Cycle Parameters

    Coordinate in the reference axis at which the TNC should set the stud center. Default setting = 0 input Q381=1 ;PROBE IN TS AXIS range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 347
    New datum in TS axis Q333 (absolute): Coordinate in the touch probe axis at which the TNC should set the datum. Default setting = 0. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 348: Datum From Inside Of Circle (Cycle 412, Din/Iso: G412, Software Option 17)

    Parameter number Meaning Q151 Actual value of center in reference axis Q152 Actual value of center in minor axis Q153 Actual value of diameter HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 349: Please Note While Programming

    If you set a datum (Q303 = 0) with the touch probe cycle and also use probe in TS axis (Q381 = 1), then no coordinate transformation must be active. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 350: Cycle Parameters

    If Q303=0: If you enter Q305=0, the TNC Q423=4 ;NO. OF PROBE POINTS writes to line 0 of the datum table. Input range 0 to 99999 Q365=1 ;TYPE OF TRAVERSE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 351
    Coordinate of the probe point in the touch probe axis, at which point the datum is to be set in the touch probe axis. Only effective if Q381 = 1. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 352
    (Q301=1) is active: 0: Move in a straight line between machining operations 1: Move in a circular arc on the pitch circle diameter between machining operations HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 353: Datum From Outside Of Circle (Cycle 413, Din/Iso: G413, Software Option 17)

    If you set a datum (Q303 = 0) with the touch probe cycle and also use probe in TS axis (Q381 = 1), then no coordinate transformation must be active. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 354: Cycle Parameters

    Q305=15 ;NO. IN TABLE 0: Move at measuring height between measuring Q331=+0 ;DATUM points Q332=+0 ;DATUM 1: Move at clearance height between measuring points HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 355
    Only effective if Q381 = 1. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 356
    (Q301=1) is active: 0: Move in a straight line between machining operations 1: Move in a circular arc on the pitch circle diameter between machining operations HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 357: Datum From Outside Of Corner (Cycle 414, Din/Iso: G414, Software Option 17)

    4 If desired, the TNC subsequently measures the datum in the touch probe axis in a separate probing. Parameter number Meaning Q151 Actual value of corner in reference axis Q152 Actual value of corner in minor axis HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 358: Please Note While Programming

    Point less than point Point less than point Point less than point Point less than point Point greater than point Point greater than point Point greater than point HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 359: Cycle Parameters

    ;MOVE TO CLEARANCE measuring points: Q304=0 ;BASIC ROTATION 0: Move at measuring height between measuring Q305=7 ;NO. IN TABLE points 1: Move at clearance height between measuring Q331=+0 ;DATUM points HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 360
    Only effective if Q381 = 1st input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 361
    New datum in TS axis Q333 (absolute): Coordinate in the touch probe axis at which the TNC should set the datum. Default setting = 0. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 362: Datum From Inside Of Corner (Cycle 415, Din/Iso: G415, Software Option 17)

    4 If desired, the TNC subsequently measures the datum in the touch probe axis in a separate probing. Parameter number Meaning Q151 Actual value of corner in reference axis Q152 Actual value of corner in minor axis HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 363: Please Note While Programming

    Before a cycle definition you must have programmed a tool call to define the touch probe axis. The TNC always measures the first line in the direction of the minor axis of the working plane. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 364: Cycle Parameters

    If Q303=0: If you enter Q333=+1 ;DATUM Q305=0, the TNC writes to line 0 of the datum table. Input range 0 to 99999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 365
    New datum in TS axis Q333 (absolute): Coordinate in the touch probe axis at which the TNC should set the datum. Default setting = 0. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 366: Datum Circle Center (Cycle 416, Din/Iso: G416, Software Option 17)

    Parameter number Meaning Q151 Actual value of center in reference axis Q152 Actual value of center in minor axis Q153 Actual value of bolt hole circle diameter HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 367: Please Note While Programming

    TS axis (Q381 = 1), then no coordinate transformation must be active. Before a cycle definition you must have programmed a tool call to define the touch probe axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 368: Cycle Parameters

    Coordinate in the minor axis at which the TNC should set the bolt-hole center. Default setting = 0 Q383=+50 ;2ND CO. FOR TS AXIS input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 369
    Q320 is added to SET_UP (touch probe table), and is only effective when the datum is probed in the touch probe axis. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 370: Datum In Touch Probe Axis (Cycle 417, Din/Iso: G417, Software Option 17)

    Before a cycle definition you must have programmed a tool call to define the touch probe axis. The TNC then sets the datum in this axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 371: Cycle Parameters

    The reference system is the active workpiece coordinate system 1: Write the measured datum into the preset table. The reference system is the machine coordinate system (REF system). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 372: Datum At Center Of 4 Holes (Cycle 418, Din/Iso: G418, Software Option 17)

    Parameter number Meaning Q151 Actual value of intersection point in reference axis Q152 Actual value of intersection point in minor axis HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 373: Please Note While Programming

    TS axis (Q381 = 1), then no coordinate transformation must be active. Before a cycle definition you must have programmed a tool call to define the touch probe axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 374: Cycle Parameters

    Coordinate in the reference axis at which the Q333=+0 ;DATUM TNC should set the calculated intersection of the connecting lines. Default setting = 0 input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 375
    New datum in TS axis Q333 (absolute): Coordinate in the touch probe axis at which the TNC should set the datum. Default setting = 0. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 376: Datum In One Axis (Cycle 419, Din/Iso: G419, Software Option 17)

    However, you also have to reactivate the preset number after every run of Cycle 419. If you work with preset 0 as active preset, this process is not required. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 377: Cycle Parameters

    Q272= 3 reference axis: minor axis: Q272= Q260=+50 ;CLEARANCE HEIGHT Q272= 1 Q272=+1 ;MEASURING AXIS Q267=+1 ;TRAVERSE DIRECTION Q305=0 ;NO. IN TABLE Q333=+0 ;DATUM Q303=+1 ;MEAS. VALUE TRANSFER HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 378
    The reference system is the active workpiece coordinate system 1: Write the measured datum into the preset table. The reference system is the machine coordinate system (REF system). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 379: Example: Datum Setting In Center Of A Circular Segment And On Top Surface Of Workpiece

    Measure circle with 4 probes Q365=0 ;TYPE OF TRAVERSE Move on circular path between measuring points 3 CALL PGM 35K47 Call part program 4 END PGM CYC413 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 380: Example: Datum Setting On Top Surface Of Workpiece And In Center Of A Bolt Hole Circle

    Height in the touch probe axis at which the probe can traverse without collision Q305=1 ;NO. IN TABLE Enter center of bolt hole circle (X and Y) in line 1 Q331=+0 ;DATUM Q332=+0 ;DATUM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 381
    Safety clearance in addition to SET_UP column 4 CYCL DEF 247 DATUM SETTING Activate new preset with Cycle 247 Q339=1 ;DATUM NUMBER 6 CALL PGM 35KLZ Call part program 7 END PGM CYC416 MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 383: Touch Probe Cycles: Automatic Workpiece Inspection

    Touch Probe Cycles: Automatic Workpiece Inspection…

  • Page 384: Fundamentals

    425 MEASURE INSIDE WIDTH (2nd soft-key level) Measuring slot width 426 MEASURE RIDGE WIDTH (2nd soft-key row) Measuring the width of a ridge HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 385: Recording The Results Of Measurement

    ASCII file. The TNC will save the file in the directory that also contains the associated NC program. Use the HEIDENHAIN data transfer software TNCRemo if you wish to output the measuring log over the data interface. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 386
    Center in minor axis: 64.9530 Diameter: 12.0259 Deviations: Center in reference axis: 0.0810 Center in minor axis: -0.0470 Diameter: 0.0259 Further measuring results: Measuring -5.0000 height: End of measuring log HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 387: Measurement Results In Q Parameters

    TNC perform tolerance monitoring. This requires that you define the necessary limit values during cycle definition. If you do not wish to monitor for tolerances, simply leave the 0 (the default value) in the monitoring parameters. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 388: Tool Monitoring

    You can inquire whether re-working is necessary via parameter Q181 in the NC program (Q181=1: must be reworked). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 389: Reference System For Measurement Results

    The TNC transfers all the measurement results to the result parameters and the log file in the active coordinate system, or as the case may be, the shifted and/or rotated/tilted coordinate system. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 390: Datum Plane (Cycle 0, Din/Iso: G55, Software Option 17)

    ASCII keyboard to enter all coordinates of the nominal pre-positioning point values for the touch probe. Input range -99999.9999 to 99999.9999 To conclude the input, press the ENT key. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 391: Polar Datum Plane (Cycle 1, Software Option 17)

    ASCII keyboard to enter all coordinates of the nominal pre-positioning point values for the touch probe. Input range -99999.9999 to 99999.9999 To conclude the input, press the ENT key. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 392: Measure Angle (Cycle 420, Din/Iso: G420, Software Option 17)

    Q265 if the angle about the A axis is to be measured; set Q263 not equal to Q265 if the angle is to be measured about the B axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 393: Cycle Parameters

    0: Move at measuring height between measuring points 1: Move at clearance height between measuring points HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 394
    1: Create a measuring log: The TNC saves the file TCHPR420.TXT as standard in the directory TNC:. 2: Interrupt program run and output measuring log to the TNC screen. Resume program run with NC Start. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 395: Measure Hole (Cycle 421, Din/Iso: G421, Software Option 17)

    These parameters have only been integrated for reasons of compatibility. If, for example, you import a program of the contouring control for turning and milling, TNC 640, you will not receive an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 396: Cycle Parameters

    Tolerance for center 2nd axis Q280: Permissible Q365=1 ;TYPE OF TRAVERSE position deviation in the minor axis of the working Q498=0 ;REVERSE TOOL plane. Input range 0 to 99999.9999 Q531=0 ;INCLINED ANGLE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 397
    (Q301=1) is active: 0: Move in a straight line between machining operations 1: Move in a circular arc on the pitch circle diameter between machining operations HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 398
    These parameters have only been integrated for reasons of compatibility. If, for example, you import a program of the contouring control for turning and milling, TNC 640, you will not receive an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 399: Measure Hole Outside (Cycle 422, Din/Iso: G422, Software Option 17)

    These parameters have only been integrated for reasons of compatibility. If, for example, you import a program of the contouring control for turning and milling, TNC 640, you will not receive an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 400: Cycle Parameters

    Input range 0 to 99999.9999 Q279=0.05 ;TOLERANCE 1ST CENTER Minimum limit of size for the stud Q278: Minimum permissible diameter for the stud. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 401
    (Q301=1) is active: 0: Move in a straight line between machining operations 1: Move in a circular arc on the pitch circle diameter between machining operations HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 402
    These parameters have only been integrated for reasons of compatibility. If, for example, you import a program of the contouring control for turning and milling, TNC 640, you will not receive an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 403: Measure Rectangle Inside (Cycle 423, Din/Iso: G423, Software Option 17)

    TNC always starts probing from the center of the pocket. In this case the touch probe does not return to the clearance height between the four measuring points. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 404: Cycle Parameters

    Input range 0 to 99999.9999 Tolerance for center 2nd axis Q280: Permissible position deviation in the minor axis of the working plane. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 405
    388). Input range 0 to 32767 .9, alternatively tool name with up to 16 characters 0: Monitoring inactive > 0: Tool number in the tool table TOOL.T HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 406: Measure Rectangle Outside (Cycle 424, Din/Iso: G424, Software Option 17)

    Deviation of side length in minor axis Please note while programming: Before a cycle definition you must have programmed a tool call to define the touch probe axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 407: Cycle Parameters

    ;MAX. LIMIT 2ND SIDE 99999.9999 Q287=34.95 ;MIN. LIMIT 2ND SIDE Min. size limit 2nd side length Q287: Minimum permissible width of the stud. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 408
    388). Input range 0 to 32767 .9, alternatively tool name with maximum of 16 characters 0: Monitoring inactive > 0: Tool number in the tool table TOOL.T HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 409: Measure Inside Width (Cycle 425, Din/Iso: G425, Software Option 17)

    Actual value of the centerline Q166 Deviation of the measured length Please note while programming: Before a cycle definition you must have programmed a tool call to define the touch probe axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 410: Cycle Parameters

    Q301=0 ;MOVE TO CLEARANCE an error message: 0: Do not interrupt program run, do not output an error message 1: Interrupt program run and output an error message HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 411
    0: Move at measuring height between measuring points 1: Move at clearance height between measuring points HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 412: Measure Ridge Width (Cycle 426, Din/Iso: G426, Software Option 17)

    Actual value of the centerline Q166 Deviation of the measured length Please note while programming: Before a cycle definition you must have programmed a tool call to define the touch probe axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 413: Cycle Parameters

    1: Create a measuring log: The TNC saves the file TCHPR426.TXT as standard in the directory TNC:. 2: Interrupt program run and output measuring log to the TNC screen. Resume program run with NC Start. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 414
    388). Input range 0 to 32767 .9, alternatively tool name with up to 16 characters 0: Monitoring inactive > 0: Tool number in the tool table TOOL.T HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 415: Measure Coordinate (Cycle 427, Din/Iso: G427, Software Option 17)

    These parameters have only been integrated for reasons of compatibility. If, for example, you import a program of the contouring control for turning and milling, TNC 640, you will not receive an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 416: Cycle Parameters

    Q281=1 ;MEASURING LOG TNC:. 2: Interrupt program run and output measuring log Q288=5.1 ;MAXIMUM DIMENSION to the TNC screen. Resume program run with NC Q289=4.95 ;MINIMUM DIMENSION Start. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 417
    These parameters have only been integrated for reasons of compatibility. If, for example, you import a program of the contouring control for turning and milling, TNC 640, you will not receive an error message. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 418: Measure Bolt Hole Circle (Cycle 430, Din/Iso: G430, Software Option 17)

    Actual value of bolt hole circle diameter Q161 Deviation at center of reference axis Q162 Deviation at center of minor axis Q163 Deviation of bolt hole circle diameter HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 419: Please Note While Programming

    ;MINIMUM DIMENSION 99999.9999 Tolerance for center 1st axis Q279: Permissible Q279=0.15 ;TOLERANCE 1ST CENTER position deviation in the reference axis of the working plane. Input range 0 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 420
    388). Input range 0 to 32767 .9, alternatively tool name with up to 16 characters. 0: Monitoring inactive > 0: Tool number in the tool table TOOL.T HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 421: Measure Plane (Cycle 431, Din/Iso: G431, Software Option 17)

    Projection angle of the B axis Q170 Spatial angle A Q171 Spatial angle B Q172 Spatial angle C Q173 to Q175 Measured values in the touch probe axis (first to third measurement) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 422: Please Note While Programming

    Input range -99999.9999 to 99999.9999 2nd meas. point 3rd axis Q295 (absolute): Coordinate of the second touch point in the touch probe axis. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 423
    1: Create a measuring log: The TNC saves the file TCHPR431.TXT as standard in the directory TNC:. 2: Interrupt program run and output measuring log to the TNC screen. Resume program run with NC Start. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 424: 15.14 Programming Examples

    10 FN 2: Q2 = +Q2 — +Q165 Calculate length in Y including the measured deviation 11 L Z+100 R0 FMAX Retract the touch probe, change the tool HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 425
    Length in Y variable for roughing and finishing Q220=0 ;CORNER RADIUS Q221=0 ;ALLOWANCE IN 1ST AXS 17 CYCL CALL M3 Cycle call 18 LBL 0 End of subprogram 19 END PGM BEAMS MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 426: Example: Measuring A Rectangular Pocket And Recording The Results

    Do not display an error message in case of a tolerance violation Q330=0 ;TOOL NUMBER No tool monitoring 4 L Z+100 R0 FMAX M2 Retract the tool, end program 5 END PGM BSMEAS MM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 427: Touch Probe Cycles: Special Functions

    Touch Probe Cycles: Special Functions…

  • Page 428: 16.1 Fundamentals

    3-D touch probe. The TNC provides a cycle for the following special purpose: Soft key Cycle Page 3 MEASURING Cycle for defining OEM cycles HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 429: Measure (Cycle 3, Software Option 17)

    This rules out any collision during retraction. With function FN17: SYSWRITE ID 990 NR 6 you can set whether the cycle runs through the probe input X12 or X13. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 430: Cycle Parameters

    If mode 1 is selected, the TNC saves the value -1 in the 4th result parameter and continues the cycle: 0: Error message output 1: No error message output HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 431: Measuring In 3-D (Cycle 4, Software Option 17)

    Remember that the TNC always writes to four successive Q parameters. If the TNC was not able to determine a valid touch point, the 4th result parameter will have the value –1. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 432: Cycle Parameters

    (ACTUAL) or referenced to the machine-table coordinate system (REF): 0: Save the measured result in the ACTUAL system 1: Save the measured result in the REF system HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 433: Calibrating A Touch Trigger Probe

    Measure the radius and the center offset using a stud or a calibration Measure the radius and the center offset using a calibration sphere HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 434: 16.5 Displaying Calibration Values

    Regardless of whether you want to use a touch probe cycle in automatic mode or Manual operation mode. For more information, see Chapter Touch probe table HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 435: Calibrate Ts (Cycle 460, Din/Iso: G460, Software Option 17)

    Pre-position the touch probe in the program so that it is located approximately above the center of the calibration sphere. A measuring log is created automatically during calibration. The log file is named TCHPRAUTO.html. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 436
    Datum for length Q434 (absolute): Coordinate of the calibration sphere center. The definition is only required if length calibration is to be carried out. Input range -99999.9999 to 99999.9999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 437: Calibrate Ts Length (Cycle 461, Din/Iso: G461, Software Option 17)

    (column F from the touch probe table). 3 The TNC then returns the touch probe at rapid traverse (column FMAX from the touch probe table) to the start position. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 438
    Datum Q434 (absolute): Datum for the length (e.g. height of the ring gauge). Input range -99999.9999 to 99999.9999 NC blocks 5 TCH PROBE 461 CALIBRATE TS LENGTH Q434=+5 ;DATUM HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 439: Calibrate Ts Radius Inside (Cycle 462, Din/Iso: G462, Software Option 17)

    (CAL_OF in tchprobe.tp) is determined in addition to the radius by probing from opposite orientations. Any orientation possible (e.g. HEIDENHAIN infrared touch probes): For probing routine, see «orientation possible in two directions.» HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 440
    Input range 0 to 360.0000 NC blocks 5 TCH PROBE 462 TS CALIBRATE IN RING Q407=+5 ;RING RADIUS Q320=+0 ;SET-UP CLEARANCE Q423=+8 ;NO. OF PROBE POINTS Q380=+0 ;REFERENCE ANGLE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 441: Calibrate Ts Radius Outside (Cycle 463, Din/Iso: G463, Software Option 17)

    (CAL_OF in tchprobe.tp) is determined in addition to the radius by probing from opposite orientations. Any orientation possible (e.g. HEIDENHAIN infrared touch probes): For probing routine, see «orientation possible in two directions.» HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 442
    Input range 0 to 360.0000 Q301=+1 ;MOVE TO CLEARANCE Q423=+8 ;NO. OF PROBE POINTS Q380=+0 ;REFERENCE ANGLE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 443: Touch Probe Cycles: Automatic Kinematics Measurement

    Touch Probe Cycles: Automatic Kinematics Measurement…

  • Page 444: Kinematics Measurement With Ts Touch Probes (Kinematicsopt Option)

    The software minimizes the positioning error arising from the tilting movements and, at the end of the measurement process, automatically saves the machine geometry in the respective machine constants of the kinematic table. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 445: Overview

    450 SAVE KINEMATICS Automatically saving and restoring kinematic configurations 451 MEASURE KINEMATICS Automatically checking or optimizing the machine kinematics 452 PRESET COMPENSATION Automatically checking or optimizing the machine kinematics HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 446: Prerequisites

    KinematicsOpt cycles (except for 450). If machine parameters were changed through the KinematicsOpt cycles, the control must be restarted. Otherwise the changes could be lost in certain circumstances. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 447: Save Kinematics (Cycle 450, Din/Iso: G450, Option)

    TNC can restore saved data only to a matching kinematic configuration. a change in the kinematics always changes the preset as well. Set the preset again if necessary. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 448: Cycle Parameters

    Mode 1: Logging of all transformation entries before and after restoring the kinematics configuration. Mode 2: List of the saved data records. Mode 3: List of the deleted data records. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 449: Notes On Data Management

    Do not change stored data manually. Make a backup of the TNC:tableDATA450.KD file so that you can restore the file, if necessary (e.g. if the data medium is damaged). HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 450: Measure Kinematics (Cycle 451, Din/Iso: G451, Option)

    3 Select the Program Run mode and start the calibration program. 4 The TNC automatically measures all three axes successively in the resolution you defined. 5 The TNC saves the measured values in the following Q parameters: HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 451
    Q148 Offset error in Y direction, for manual transfer to the corresponding machine parameter Q149 Offset error in Z direction, for manual transfer to the corresponding machine parameter HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 452: Positioning Direction

    Stepping angle resulting from the calculation = (270 – 90) / (4 – 1) = +60° Measuring point 1 = +90° Measuring point 2 = +150° Measuring point 3 = +210° Measuring point 4 = +270° HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 453: Machines With Hirth-Coupled Axes

    Measuring position 3 = Q411 + 2 * stepping angle = +50° —> 51° Measuring position 4 = Q411 + 3 * stepping angle = +90° —> 90° HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 454: Choice Of Number Of Measuring Points

    Check mode. If a measuring point has been defined at 0°, it will be ignored because the reference measurement is always done at 0°. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 455: Choice Of The Calibration Sphere Position On The Machine Table

    If required, deactivate the lock on the rotary axes for the duration of the calibration. Otherwise it may falsify the results of measurement. The machine tool manual provides further information. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 456: Notes On Various Calibration Methods

    Determination of the rotary axis backlash Number of measuring points between 8 and 12 The start and end angles should cover the largest possible traverse range of the rotary axes. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 457: Backlash

    Backlash measurement is not possible if an M function for positioning the rotary axes is set in machine parameter mStrobeRotAxPos or if the axis is a Hirth axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 458: Please Note While Programming

    Programming in inches: The TNC always records the log data and results of measurement in millimeters. The TNC ignores cycle definition data that applies to inactive axes. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 459: Cycle Parameters

    Q253. Q432=0 ;BACKLASH, ANG. Feed rate for pre-positioning Q253: Traversing RANGE speed of the tool in mm/min during positioning. Input range 0.0001 to 99999.9999; alternatively FMAX, FAUTO, PREDEF HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 460
    TNC is to measure the C axis. Input range 0 to 12. If the input value = 0, the TNC does not measure the respective axis. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 461
    (Q431 = 1/3), then move the touch probe by the safety clearance (Q320 + SET_UP) to a position approximately above the center of the calibration sphere before the start of the cycle. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 462: Various Modes (Q406)

    ;START ANGLE C AXIS Q420=+270;END ANGLE C AXIS Q421=0 ;INCID. ANGLE C AXIS Q422=3 ;MEAS. POINTS C AXIS Q423=3 ;NO. OF PROBE POINTS Q431=1 ;PRESET Q432=0.5 ;BACKLASH, ANG. RANGE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 463: Logging Function

    Number of measuring points Dispersion (standard deviation) Maximum error Angular error Averaged backlash Averaged positioning error Measuring circle radius Compensation values in all axes (preset shift) Measurement uncertainty of rotary axes HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 464: Preset Compensation (Cycle 452, Din/Iso: G452, Option)

    3 Set the preset on the workpiece, and start machining the workpiece. 4 Use Cycle 452 for preset compensation at regular intervals. The TNC measures the drift of the axes involved and compensates it in the kinematics description. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 465
    Q148 Offset error in Y direction, for manual transfer to the corresponding machine parameter Q149 Offset error in Z direction, for manual transfer to the corresponding machine parameter HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 466: Please Note While Programming

    Programming in inches: The TNC always records the log data and results of measurement in millimeters. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 467: Cycle Parameters

    Input range -359.999 to 359.999 End angle B axis Q416 (absolute): Ending angle in the B axis at which the last measurement is to be made. Input range -359.999 to 359.999 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 468
    If input value = 0, the TNC does not measure the backlash. Input range -3.0000 to +3.0000 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 469: Adjustment Of Interchangeable Heads

    ;START ANGLE C AXIS Q420=+270;END ANGLE C AXIS Q421=0 ;INCID. ANGLE C AXIS Q422=3 ;MEAS. POINTS C AXIS Q423=4 ;NO. OF PROBE POINTS Q431=3 ;PRESET Q432=0 ;BACKLASH, ANG. RANGE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 470
    Q419=+90 ;START ANGLE C AXIS Q420=+270;END ANGLE C AXIS Q421=0 ;INCID. ANGLE C AXIS Q422=0 ;MEAS. POINTS C AXIS Q423=4 ;NO. OF PROBE POINTS Q432=0 ;BACKLASH, ANG. RANGE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 471: Drift Compensation

    ;START ANGLE C AXIS Q420=+270;END ANGLE C AXIS Q421=0 ;INCID. ANGLE C AXIS Q422=3 ;MEAS. POINTS C AXIS Q423=4 ;NO. OF PROBE POINTS Q431=3 ;PRESET Q432=0 ;BACKLASH, ANG. RANGE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 472
    Q419=+90 ;START ANGLE C AXIS Q420=+270;END ANGLE C AXIS Q421=0 ;INCID. ANGLE C AXIS Q422=3 ;MEAS. POINTS C AXIS Q423=3 ;NO. OF PROBE POINTS Q432=0 ;BACKLASH, ANG. RANGE HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 473: Logging Function

    Averaged backlash Averaged positioning error Measuring circle radius Compensation values in all axes (preset shift) Measurement uncertainty of rotary axes Notes on log data (see «Logging function», page 463) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 475: Touch Probe Cycles: Automatic Tool Measurement

    Touch Probe Cycles: Automatic Tool Measurement…

  • Page 476: 18.1 Fundamentals

    The following types of tool measurement are provided: Tool measurement while the tool is at standstill Tool measurement while the tool is rotating Measurement of individual teeth HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 477: Differences Between Cycles 31 To 33 And Cycles 481 To 483

    Cycles 481 to 483 are also available in controls for ISO programming under G481 to G483. Instead of a selectable parameter for the status of the measurement, the new cycles use the fixed parameter Q199. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 478: Setting Machine Parameters

    The feed rate for probing is calculated from: v = measuring tolerance • n with Feed rate for probing in mm/min Measuring tolerance Measuring tolerance [mm], depending on maxPeriphSpeedMeas Shaft speed [rpm] HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 479
    Measuring tolerance = r • measureTolerance1/ 5 mm, where Active tool radius in mm measureTolerance1: Maximum permissible error of measurement HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 480: Entries In The Tool Table Tool.t

    Permissible deviation from tool radius R for breakage detection. If the entered value is exceeded, the TNC locks the tool (status L). Input range: 0 to 0.9999 mm HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 481
    10 mm, for because the south pole of radius as the offset so example the ball is to be measured) that the diameter is not measured in the radius) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 482: Calibrate The Tt (Cycle 30 Or 480, Din/Iso: G480, Option 17 Option 17)

    (safety zone from 6 TOOL CALL 1 Z safetyDistStylus). Input range -99999.9999 to 7 TCH PROBE 480 CALIBRATE TT 99999.9999 Q260=+100;CLEARANCE HEIGHT HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 483: Calibrating The Wireless Tt 449 (Cycle 484, Din/Iso: G484, Din/Iso: G484, Option 17)

    TNC stores the calibration values and takes them into account during subsequent tool measurement. The calibrating tool should have a diameter of more than 15 mm and protrude approx. 50 mm from the chuck. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 484: Please Note While Programming

    1: No stop before running. The TNC starts the calibration process from the current position. Before running Cycle 484, you must position the tool above the tool touch probe. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 485: Measuring Tool Length (Cycle 31 Or 481, Din/Iso: G481, Option 17)

    It then measures the length of each tooth by changing the corresponding angle of spindle orientation. To activate this function, program TCH PROBE 31 = 1 for CUTTER MEASUREMENT. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 486: Please Note While Programming

    (safety zone from safetyDistStylus). Input range -99999.9999 to 99999.9999 Cutter measurement? 0=No / 1=Yes: Choose whether the control is to measure the individual teeth (maximum of 20 teeth) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 487: Measuring Tool Radius (Cycle 32 Or 482, Din/Iso: G482, Option 17)

    To do so, define in the tool table the number of teeth CUT as 0 and adjust machine parameter CfgToolMeasurement. Refer to your machine manual. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 488: Cycle Parameters

    (safety zone from safetyDistStylus). Input range -99999.9999 to 99999.9999 Cutter measurement? 0=No / 1=Yes: Choose whether the control is also to measure the individual teeth (maximum of 20 teeth) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 489: Measuring Tool Length And Radius (Cycle 33 Or 483, Din/Iso: G483, Option 17)

    To do so, define in the tool table the number of teeth CUT as 0 and adjust machine parameter CfgToolMeasurement. Refer to your machine manual. HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 490: Cycle Parameters

    (safety zone from safetyDistStylus). Input range -99999.9999 to 99999.9999 Cutter measurement? 0=No / 1=Yes: Choose whether the control is also to measure the individual teeth (maximum of 20 teeth) HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…

  • Page 491: Tables Of Cycles

    Tables of Cycles…

  • Page 492
    Tapping with a floating tap holder, new ■ Rigid tapping, new ■ Bore milling ■ Tapping with chip breaking ■ Polar pattern ■ Cartesian pattern ■ Engraving ■ Face milling HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 493
    Circular stud (complete machining) ■ Polygon stud ■ Thread milling ■ Thread milling/countersinking ■ Thread drilling/milling ■ Helical thread drilling/milling ■ Outside thread milling ■ Contour train data ■ Trochoidal slot HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 494
    Workpiece—measure rectangle from outside ■ Workpiece—measure inside width (slot) ■ Workpiece—measure outside width (ridge) ■ Workpiece—measure in any selectable axis ■ Workpiece—measure bolt hole circle ■ Workpiece—measure plane HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 495
    Calibrate touch probe outside radius ■ Calibrate the TT ■ Measure/Inspect the tool length ■ Measure/Inspect the tool radius ■ Measure/Inspect the tool length and the tool radius ■ Calibrate TT HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 496
    Measure angle of a plane..421 Fundamentals……250 Define……..51 Measure any coordinate… 415 SL Cycles Cycles and point tables….67 Measure bolt hole circle… 418 Pilot drilling……197 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 497
    Tool radius……487 Tool monitoring……388 Touch probe cycles For automatic mode….300 Touch probe data…… 306 Touch probe table….. 305 Universal drilling….80, 86 Workpiece Measurement..384 HEIDENHAIN | TNC 620 | User’s manual for cycle programming | 9/2015…
  • Page 498
    DR. JOHANNES HEIDENHAIN GmbH Dr.-Johannes-Heidenhain-Straße 5 83301 Traunreut, Germany { +49 8669 31-0 | +49 8669 32-5061 E-mail: info@heidenhain.de Technical support | +49 8669 32-1000 Measuring systems { +49 8669 31-3104 E-mail: service.ms-support@heidenhain.de TNC support { +49 8669 31-3101 E-mail: service.nc-support@heidenhain.de…

background image

Руководство
пользователя
DIN/ISO-
программирование

TNC 620

Программное обеспечение NC

340 560-02

340 561-02

340 564-02

Русский (ru)

1/2010

How to Use this Service Manual.
Target Group.
About this Manual.
Other Service Manuals.
Other Documentation.
Support.
Service Training Courses.
Meaning of the Symbols Used in this Manual.
Safety.
Safety Precautions.
Code Numbers.

Overview.
Input of Code Numbers.
Error Messages.

Error Window.
List of NC Error Messages.
Errors.

Overview of Possible Errors.
Important Notes on the Use of HEIDENHAIN Interface Boards in a SIMODRIVE System.
Procedures and Tips for Error Diagnosis.

Power Off an On.
Sequence for Finding Serious Electrical Errors.
Sequence for Finding Errors in the Control Loop.
Error Localization by Process of Interchange.
Error Localization by Process of Exclusion.
Finding Position Differences of Direct and Indirect Encoder.
Error Localization by Switching from Direct to Indirect Position Measurement.
Notes and Tips.
Log Files.

Calling the Log Files.
Settings for the Log Files.
Saving Service Files.
Evaluating the Service Files.
DriveDiag.

Activation and Operation.
For Error Diagnosis.
Integrated Oscilloscope.

Activation and Settings.
Recording and Adjusting the Signals.
Saving and Loading Recordings.
For Error Diagnosis.
Online Monitor (OLM).

Call.
Operation.
Screen Layout.
Using the OLM for Troubleshooting.
PLC Diagnosis.

Possible Causes of Errors.
Diagnosis Tools in the PLC Mode.
The COMPILE Function.
Calling the PLC Error Table for Diagnosis.
Overviews.
Specifications.
Bus Diagnosis.
HSCI Bus.
Memory Card and File Management of the TNC 620.

Structure of the Memory Card.
Possible Causes of Errors.
Memory-Card Test.
Setting the System Time.
File Management in the TNC Partition.
File Management in the PLC Partition.
Data Backup.

Connection Setup.
Reading In and Out Individual Files and Directories.
Data Backup on an External Data Medium.
Extracting Files from the Backup File.
Restoring Data.
Cable Overview.
Loading of Service Packs.

Preparations.
Proceeding for All Existing NC Software Versions.
Alternative as of NC Software 34056x-02.
Checking the Enables on TNC 620.

Examination.
Power Supply.
Low-Voltage Power Supply Unit PSL 130.
Low-Voltage Power Supply Unit PSL 135.
Power Supply for the MC 6110 Computer Unit.
Buffer Battery.
Power Supply of the CC 61xx Controller Unit.
Power Supply of the UEC 11x Compact Controller.
Power Supply of the PLB 62xx System Module.
Power Supply of the MB 620 Machine Operating Panel.
Power Supply for Control-Is-Ready Signal.
Power Supply for the PLC Outputs.
Encoder Interface.
Position Encoders.
Speed Encoders.
Error Codes for Encoders with EnDat Interface.
Further Analysis of Position and Speed Encoders.
Position Measurement via Motor Encoder (Indirect Position Measurement).
Switching the Position Display for Service Purposes.
Reference Run.
Definition.
Traversing the Reference Marks.
Configuration Data.
Possible Causes of Errors.
Deselecting Referencing of Axes.
Interface to the Drives.

Configuration Data.
Tables for Power Modules and Motors.
Reading out Power-Module Data.
Possible Causes of Errors.
Troubleshooting.
Corrective Action.
Flat-Panel Display.

Possible Causes of Errors.
Troubleshooting.
Corrective Action.
Operating Keys and Potentiometers.

Possible Causes of Errors.
Checking the Keys.
Checking the Potentiometers.
Corrective Action.
Key Matrix of the MC 6110.
Machine Operating Panel.

Possible Causes of Errors.
Checking the Power Supply.
Checking the HSCI Connection.
Checking the Keys.
Checking the Outputs.
Checking the Interface to the Electronic Handwheel.
Checking the Interface to the Potentiometers.
Corrective Action.
Handwheel.

Configuration Data.
Possible Causes of Errors.
Error Diagnosis at HR 410 Portable Handwheel.
Deselecting and Disconnecting the HR 410 Portable Handwheel.
Error Diagnosis at Panel-Mounted Handwheels.
Corrective Action.
Touch Probe.

Possible Causes of Errors.
Error Diagnosis on TS Touch Probes.
Error Diagnosis on TT Touch Probes.
Deselecting and Disconnecting the Touch Probe.
Corrective Action.
Important Features of HEIDENHAIN Components.
Hardware Identification.
Display of the Software.
Connector Designations and Layouts.
Important Note.
MC 6110 Main Computer.
CC 6106 Modular Controller Unit.
UEC 11x Compact Controller.
Digital I/O Modules.
Analog I/O Modules.
PSL13x Low-Voltage Power Supply Unit.
MB 620 Machine Operating Panel.
Handwheels.
Touch Probes.
Encoders.
Inverters and Motors.
Exchange of HEIDENHAIN Components.
Important Information.
Separating the Front Panel from the MC 6110 Housing.
Exchanging the MC 6110.
Exchanging the CFR Memory Card.
Replacing the Buffer Battery.
Replacing the Potentiometers.
Exchanging Keyboard Components.
Exchanging Components of the Machine Operating Panel.
Exchanging Other HEIDENHAIN Components.
Measuring, Testing and Inspection Equipment.
Important Notes.
Test Adapter.
PWM 9 Encoder Diagnostic Set.
PWT 10/17/18 Testing Unit.
IK 215 Adjusting and Testing Package.
Machine Parameters.
Explanation.
The Configuration Editor.
Annex.
Principle of Function of the TNC 620 Control.

The Control Loop.
Interchange Possibilities on TNC 620.
The HSCI Bus.
Basic Circuit Diagrams.
Monitoring Functions.

During Start-Up.
During Operation.

Loading…

HEIDENHAIN TNC 620 User Manual

TNC 620

User’s Manual

HEIDENHAIN

Conversational Programming

NC Software 817600-01 817601-01 817605-01

English (en) 3/2014

Controls of the TNC

Controls of the TNC

Keys on visual display unit

Key Function

Select split screen layout

Toggle the display between machining and programming modes

Soft keys for selecting functions on screen

Shifting between soft-key rows

Machine operating modes

Key Function

Manual operation

Electronic handwheel

Positioning with manual data input

Program run, single block

Program run, full sequence

Programming modes

Key Function

Programming

Test run

Program/file management,

TNC functions

Key Function

Select or delete programs and files, external data transfer

Define program call, select datum and point tables

Select MOD functions

Display help text for NC error messages, call TNCguide

Display all current error messages

Show calculator

Navigation keys

Key Function

Move highlight

Go directly to blocks, cycles and parameter functions

Potentiometer for feed rate and spindle speed

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Cycles, subprograms and program section repeats

Key Function

Define touch probe cycles

Define and call cycles

Enter and call labels for subprogramming and program section repeats

Enter program stop in a program

Tool functions

Key Function

Define tool data in the program

Call tool data

Programming path movements

Key Function

Approach/depart contour

FK free contour programming

Straight line

Circle center/pole for polar coordinates

Circular arc with center

Circle with radius

Circular arc with tangential connection

Chamfer/Corner rounding

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Special functions

Key Function

Show special functions

Select the next tab in forms

Up/down one dialog box or button

Entering and editing coordinate axes and numbers

Key Function

Select coordinate axes or enter

. . . them in a program

Numbers

. . .

Decimal point / Reverse algebraic sign

Polar coordinate input /

Incremental values

Q-parameter programming/

Q-parameter status

Save actual position or values from

calculator

NO

Skip dialog questions, delete

ENT

words

Confirm entry and resume dialog

Conclude block and exit entry

Clear numerical entry or TNC error message

Abort dialog, delete program section

3

Controls of the TNC

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Fundamentals

Fundamentals

About this manual

About this manual

The symbols used in this manual are described below.

This symbol indicates that important information about the function described must be considered.

This symbol indicates that there is one or more of the following risks when using the described function:

Danger to workpiece

Danger to fixtures

Danger to tool

Danger to machine Danger to operator

This symbol indicates a possibly dangerous situation that may cause light injuries if not avoided.

This symbol indicates that the described function must be adapted by the machine tool builder. The function described may therefore vary depending on the machine.

This symbol indicates that you can find detailed information about a function in another manual.

Would you like any changes, or have you found any errors?

We are continuously striving to improve our documentation for you. Please help us by sending your requests to the following e-mail address: tnc-userdoc@heidenhain.de.

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TNC model, software and features

TNC model, software and features

This manual describes functions and features provided by TNCs as of the following NC software numbers.

TNC model

NC software number

TNC 620

817600-01

TNC 620

E

817601-01

TNC 620

Programming Station

817605-01

The suffix E indicates the export version of the TNC. The export version of the TNC has the following limitations:

Simultaneous linear movement in up to 4 axes

The machine tool builder adapts the usable features of the TNC to his machine by setting machine parameters. Some of the functions described in this manual may therefore not be among the features provided by the TNC on your machine tool.

TNC functions that may not be available on your machine include:

Tool measurement with the TT

Please contact your machine tool builder to become familiar with the features of your machine.

Many machine manufacturers, as well as HEIDENHAIN, offer programming courses for the TNCs. We recommend these courses as an effective way of improving your programming skill and sharing information and ideas with other TNC users.

User’s Manual for Cycle Programming:

All of the cycle functions (touch probe cycles and fixed cycles) are described in the Cycle Programming User’s Manual. Please contact HEIDENHAIN if you require a copy of this User’s Manual. ID: 1096886-xx

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Fundamentals

TNC model, software and features

Software options

The TNC 620 features various software options that can be enabled by your machine tool builder. Each option is to be enabled separately and contains the following respective functions:

Software option 1 (option number 08)

Rotary table machining

Programming of cylindrical contours as if in two axes

Feed rate in distance per minute

Coordinate transformation

Working plane, tilting the …

Interpolation

Circle in 3 axes with tilted working plane (spacial arc)

Software option 2 (option number 09)

3-D machining

Motion control with minimum jerk

3-D tool compensation through surface normal vectors

Using the electronic handwheel to change the angle of the swivel head

during program run without affecting the position of the tool point.

(TCPM = Tool Center Point Management)

Keeping the tool normal to the contour

Tool radius compensation perpendicular to traversing and tool direction

Interpolation

Linear in 5 axes (subject to export permit)

Touch probe function software option, (option number 17)

Touch probe cycles

Compensation of tool misalignment in automatic mode

Datum setting in manual mode

Datum setting in automatic mode

Automatic workpiece measurement

Automatic tool measurement

HEIDENHAIN DNC (option number 18)

Communication with external PC applications over COM component

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TNC model, software and features

Advanced programming features software option (option number 19)

FK free contour

Programming in HEIDENHAIN conversational format with graphic

programming

support for workpiece drawings not dimensioned for NC

Fixed cycles

Peck drilling, reaming, boring, counterboring, centering (Cycles 201 to

205, 208, 240, 241)

Milling of internal and external threads (Cycles 262 to 265, 267)

Finishing of rectangular and circular pockets and studs (Cycles 212 to

215, 251 to 257)

Clearing level and oblique surfaces (Cycles 230 to 233)

Straight slots and circular slots (Cycles 210, 211, 253, 254)

Linear and circular point patterns (Cycles 220, 221)

Contour train, contour pocket—also with contour-parallel machining

(Cycles 20 to 25)

OEM cycles (special cycles developed by the machine tool builder) can

be integrated

Advanced graphic features software option (option number 20)

Program verification

Plan view

graphics, program-run

Projection in three planes

graphics

3-D view

Software option 3 (option number 21)

Tool compensation

M120: Radius-compensated contour look-ahead for up to 99 blocks

3-D machining

M118: Superimpose handwheel positioning during program run

Pallet management software option (option number 22)

Pallet management

Display step (Option number 23)

Input resolution and display

Linear axes down to 0.01 µm

step

Rotary axes to 0.00001°

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Fundamentals

TNC model, software and features

DXF Converter software option (option number 42)

Extracting contour

Supported DXF format: AC1009 (AutoCAD R12)

programs and machining

For contours and point patterns

positions from DXF data.

Simple and convenient specification of reference points

Extracting contour sections

from plain-language

Select graphical features of contour sections from conversational

programs.

programs

KinematicsOpt software option (option number 48)

Touch-probe cycles for automatic testing and optimization of the machine kinematics

Backup/restore active kinematics

Test active kinematics

Optimize active kinematics

Cross Talk Compensation (CTC) software option (option number 141)

Compensation of axis

Determination of dynamically caused position deviation through axis

couplings

acceleration

Compensation of the TCP

Position Adaptive Control (PAC) software option (option number 142)

Changing control

Changing of the control parameters depending on the position of the

parameters

axes in the working space

Changing of the control parameters depending on the speed or

acceleration of an axis

Load Adaptive Control (LAC) software option (option number 143)

Dynamic changing of control

Automatic determination of workpiece weight and frictional forces

parameters

Continuous adaptation of the parameters of the adaptive precontrolling

to the actual weight of the workpiece during machining

Active Chatter Control (ACC) software option (option number 145)

Fully automatic function for chatter control during machining

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TNC model, software and features

Feature Content Level (upgrade functions)

Along with software options, significant further improvements of the TNC software are managed via the Feature Content Level upgrade functions. Functions subject to the FCL are not available simply by updating the software on your TNC.

All upgrade functions are available to you without surcharge when you receive a new machine.

Upgrade functions are identified in the manual with FCL n, where n indicates the sequential number of the feature content level.

You can purchase a code number in order to permanently enable the FCL functions. For more information, contact your machine tool builder or HEIDENHAIN.

Intended place of operation

The TNC complies with the limits for a Class A device in accordance with the specifications in EN 55022, and is intended for use primarily in industrially-zoned areas.

Legal information

This product uses open source software. Further information is available on the control under

Programming and Editing operating mode

MOD function

License Info soft key

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Fundamentals

TNC model, software and features

New functions

New Functions 73498x-02

DXF files can be opened directly on the TNC in order to extract contours and point patterns («Programming: Data transfer from DXF files or plain-language contours», page 237).

The active tool-axis direction can now be activated in manual mode and during handwheel superimposition as a virtual tool axis («Superimposing handwheel positioning during program run: M118 (Miscellaneous Functions software option)», page 354).

Writing and reading data in freely definable tables («Freely definable tables», page 379).

New touch probe cycle 484 for calibrating the wireless TT 449 tool touch probe (see User’s Manual for Cycles).

The new HR 520 and HR 550 FS handwheels are supported («Traverse with electronic handwheels», page 440).

New machining cycle 225 ENGRAVING (see User’s Manual for Cycle Programming)

New Active Chatter Control (ACC) software option («Active Chatter Control (ACC; software option)», page 365).

New manual probing cycle «Center line as datum» («Setting a center line as datum «, page 484).

New function for rounding corners («Rounding corners: M197», page 360).

External access to the TNC can now be blocked with a MOD function («External access», page 533).

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TNC model, software and features

New Functions 73498x-02

The maximum number of characters for the NAME and DOC fields in the tool table has been increased from 16 to 32 («Enter tool data into the table», page 162).

The columns ACC were added to the tool table («Enter tool data into the table», page 162).

Operation and position behavior of the manual probing cycles has been improved («Using 3-D touch probes (Touch Probe Function software option)», page 464).

Predefined values can now be entered into a cycle parameter with the PREDEF function in cycles (see User’s Manual for Cycle Programming).

A new optimization algorithm is now used with the KinematicsOpt cycles (see User’s Manual for Cycle Programming).

With Cycle 257, circular stud milling, a parameter is now available with which you can determine the approach position on the stud (see User’s Manual for Cycle Programming)

With Cycle 256, rectangular stud, a parameter is now available with which you can determine the approach position on the stud (see User’s Manual for Cycle Programming).

With the «Basic Rotation» probing cycle, workpiece misalignment can now be compensated for via a table rotation («Compensation of workpiece misalignment by rotating the table», page 477)

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Fundamentals

TNC model, software and features

New functions 81760x-01

New special operating mode Retraction («Retraction after a power interruption», page 520).

New graphic simulation («Graphics (Advanced Graphic Features software option)», page 502).

New MOD function «tool usage file» within the machine settings group («Tool usage file», page 533).

New MOD function «set system time» within the systems settings group («Set the system time», page 535).

New MOD group «graphic settings» («Graphic settings», page 532).

With the new cutting data calculator you can calculate the spindle speed and the feed rate («Cutting data calculator», page 138).

Now you can activate and deactivate the active chatter compensation (ACC) by soft key («Activating/deactivating ACC», page 366).

New if/then decisions were introduced in the jump commands («Programming if-then decisions», page 280).

The character set of the fixed cycle 225 Engraving was expanded by more characters and the diameter sign (see User’s Manual for Cycle Programming).

New fixed cycle 275 trochoidal milling (see User’s Manual for Cycle Programming)

New fixed cycle 233 ENGRAVING (see User’s Manual for Cycle Programming)

In the drilling cycles 200, 203 and 205 the parameter Q395 BEZUG DEPTH REFERENCE was introduced in order to evaluate the T ANGLE (see User’s Manual for Cycle Programming).

The probing cycle 4 MEASURING IN 3-D was introduced (see User’s Manual for Cycle Programming).

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TNC model, software and features

Changed functions 81760x-01

Now up to 4 functions are allowed in an NC block («Fundamentals», page 342).

New soft keys for value transfer have been introduced in the pocket calculator («Operation», page 135).

The distance-to-go display can now also be displayed in the input system («Position Display Types», page 536).

Cycle 241 SINGLE-LIP DEEP HOLE DRILLING was expanded by several input parameters (see User’s Manual for Cycle Programming).

Cycle 404 was expanded by the parameter Q305 NUMBER IN TABLE (see User’s Manual for Cycle Programming).

In the thread milling cycles 26x an approaching feed rate was introduced (see User’s Manual for Cycle Programming).

In Cycle 205 Universal Pecking you can now use parameter Q208 to define a feed rate for retraction (see User’s Manual for Cycle Programming).

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Fundamentals

TNC model, software and features

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Contents

1

First Steps with the TNC 620………………………………………………………………………………………….

47

2

Introduction…………………………………………………………………………………………………………………….

67

3

Programming: Fundamentals, file management……………………………………………………………….

85

4

Programming: Programming aids………………………………………………………………………………….

129

5

Programming: Tools………………………………………………………………………………………………………

157

6

Programming: Programming contours…………………………………………………………………………..

185

7

Programming: Data transfer from DXF files or plain-language contours………………………….

237

8

Programming: Subprograms and program section repeats…………………………………………….

255

9

Programming: Q Parameters………………………………………………………………………………………….

271

10

Programming: Miscellaneous functions………………………………………………………………………….

341

11

Programming: Special functions…………………………………………………………………………………….

361

12

Programming: Multiple Axis Machining…………………………………………………………………………

385

13

Programming: Pallet editor……………………………………………………………………………………………

429

14

Manual operation and setup………………………………………………………………………………………….

435

15

Positioning with Manual Data Input………………………………………………………………………………

495

16

Test run and program run……………………………………………………………………………………………..

501

17

MOD functions………………………………………………………………………………………………………………

529

18

Tables and overviews…………………………………………………………………………………………………….

557

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Contents

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1 First Steps with the TNC 620………………………………………………………………………………………….

47

1.1

Overview………………………………………………………………………………………………………………………………

48

1.2

Machine switch-on………………………………………………………………………………………………………………..

48

Acknowledging the power interruption and moving to the reference points……………………………………

48

1.3

Programming the first part……………………………………………………………………………………………………

49

Selecting the correct operating mode……………………………………………………………………………………….

49

The most important TNC keys………………………………………………………………………………………………….

49

Creating a new program/file management…………………………………………………………………………………

50

Defining a workpiece blank……………………………………………………………………………………………………..

51

Program layout……………………………………………………………………………………………………………………….

52

Programming a simple contour…………………………………………………………………………………………………

53

Creating a cycle program…………………………………………………………………………………………………………

56

1.4

Graphically testing the first part (Advanced Graphic Features software option)………………………

58

Selecting the correct operating mode……………………………………………………………………………………….

58

Selecting the tool table for the test run…………………………………………………………………………………….

58

Choosing the program you want to test……………………………………………………………………………………

59

Selecting the screen layout and the view………………………………………………………………………………….

59

Starting the test run………………………………………………………………………………………………………………..

60

1.5

Setting up tools……………………………………………………………………………………………………………………

61

Selecting the correct operating mode……………………………………………………………………………………….

61

Preparing and measuring tools…………………………………………………………………………………………………

61

The tool table TOOL.T…………………………………………………………………………………………………………….

62

The pocket table TOOL_P.TCH………………………………………………………………………………………………….

63

1.6

Workpiece setup……………………………………………………………………………………………………………………

64

Selecting the correct operating mode……………………………………………………………………………………….

64

Clamping the workpiece………………………………………………………………………………………………………….

64

Datum setting with 3-D touch probe (software option: Touch probe function)…………………………………

65

1.7

Running the first program…………………………………………………………………………………………………….

66

Selecting the correct operating mode……………………………………………………………………………………….

66

Choosing the program you want to run…………………………………………………………………………………….

66

Start the program……………………………………………………………………………………………………………………

66

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Contents

2 Introduction…………………………………………………………………………………………………………………….

67

2.1

The TNC 620…………………………………………………………………………………………………………………………

68

Programming: HEIDENHAIN conversational and ISO formats………………………………………………………

68

Compatibility…………………………………………………………………………………………………………………………..

68

2.2

Visual display unit and operating panel………………………………………………………………………………..

69

Display screen………………………………………………………………………………………………………………………..

69

Setting the screen layout…………………………………………………………………………………………………………

70

Control Panel………………………………………………………………………………………………………………………….

70

2.3

Modes of Operation………………………………………………………………………………………………………………

71

Manual Operation and El. Handwheel……………………………………………………………………………………….

71

Positioning with Manual Data Input…………………………………………………………………………………………..

71

Programming………………………………………………………………………………………………………………………….

71

Test Run………………………………………………………………………………………………………………………………..

72

Program Run, Full Sequence and Program Run, Single Block……………………………………………………….

72

2.4

Status displays……………………………………………………………………………………………………………………..

73

«General» status display……………………………………………………………………………………………………………

73

Additional status displays…………………………………………………………………………………………………………

74

2.5

Window Manager………………………………………………………………………………………………………………….

80

Task bar…………………………………………………………………………………………………………………………………

81

2.6

SELinux security software……………………………………………………………………………………………………..

82

2.7

Accessories: HEIDENHAIN 3-D Touch Probes and Electronic Handwheels………………………………..

83

3-D touch probes (Touch Probe Function software option)……………………………………………………………

83

HR electronic handwheels……………………………………………………………………………………………………….

84

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3 Programming: Fundamentals, file management……………………………………………………………….

85

3.1

Fundamentals……………………………………………………………………………………………………………………….

86

Position encoders and reference marks…………………………………………………………………………………….

86

Reference system…………………………………………………………………………………………………………………..

86

Reference system on milling machines……………………………………………………………………………………..

87

Designation of the axes on milling machines……………………………………………………………………………..

87

Polar coordinates…………………………………………………………………………………………………………………….

88

Absolute and incremental workpiece positions…………………………………………………………………………..

89

Selecting the datum………………………………………………………………………………………………………………..

90

3.2 Opening programs and entering……………………………………………………………………………………………

91

Organization of an NC program in HEIDENHAIN Conversational format…………………………………………

91

Define the blank: BLK FORM…………………………………………………………………………………………………..

92

Opening a new part program…………………………………………………………………………………………………..

94

Programming tool movements in conversational………………………………………………………………………..

95

Actual position capture…………………………………………………………………………………………………………….

97

Editing a program……………………………………………………………………………………………………………………

98

The TNC search function……………………………………………………………………………………………………….

101

3.3

File manager: Fundamentals………………………………………………………………………………………………..

103

Files…………………………………………………………………………………………………………………………………….

103

Displaying externally generated files on the TNC………………………………………………………………………

105

Data Backup…………………………………………………………………………………………………………………………

105

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Contents

3.4 Working with the file manager……………………………………………………………………………………………

106

Directories……………………………………………………………………………………………………………………………

106

Paths……………………………………………………………………………………………………………………………………

106

Overview: Functions of the file manager…………………………………………………………………………………

107

Calling the file manager…………………………………………………………………………………………………………

108

Selecting drives, directories and files………………………………………………………………………………………

109

Creating a new directory……………………………………………………………………………………………………….

110

Creating a new file………………………………………………………………………………………………………………..

110

Copying a single file………………………………………………………………………………………………………………

110

Copying files into another directory…………………………………………………………………………………………

111

Copying a table…………………………………………………………………………………………………………………….

112

Copying a directory……………………………………………………………………………………………………………….

112

Choosing one of the last files selected……………………………………………………………………………………

113

Deleting a file……………………………………………………………………………………………………………………….

114

Deleting a directory……………………………………………………………………………………………………………….

114

Tagging files…………………………………………………………………………………………………………………………

115

Renaming a file…………………………………………………………………………………………………………………….

116

Sorting files………………………………………………………………………………………………………………………….

116

Additional functions……………………………………………………………………………………………………………….

117

Additional tools for management of external file types………………………………………………………………

118

Data transfer to/from an external data medium………………………………………………………………………..

123

The TNC in a network…………………………………………………………………………………………………………..

125

USB devices on the TNC……………………………………………………………………………………………………….

126

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4 Programming: Programming aids………………………………………………………………………………….

129

4.1

Screen keyboard………………………………………………………………………………………………………………….

130

Enter the text with the screen keyboard………………………………………………………………………………….

130

4.2

Adding comments……………………………………………………………………………………………………………….

131

Application……………………………………………………………………………………………………………………………

131

Entering comments during programming…………………………………………………………………………………

131

Inserting comments after program entry…………………………………………………………………………………

131

Entering a comment in a separate block………………………………………………………………………………….

131

Functions for editing of the comment……………………………………………………………………………………..

132

4.3

Display of NC Programs………………………………………………………………………………………………………

133

Syntax highlighting………………………………………………………………………………………………………………..

133

Scrollbar……………………………………………………………………………………………………………………………….

133

4.4

Structuring programs…………………………………………………………………………………………………………..

134

Definition and applications……………………………………………………………………………………………………..

134

Displaying the program structure window / Changing the active window……………………………………..

134

Inserting a structuring block in the (left) program window………………………………………………………….

134

Selecting blocks in the program structure window……………………………………………………………………

134

4.5

Calculator……………………………………………………………………………………………………………………………

135

Operation……………………………………………………………………………………………………………………………..

135

4.6

Cutting data calculator………………………………………………………………………………………………………..

138

Application……………………………………………………………………………………………………………………………

138

4.7

Programming graphics………………………………………………………………………………………………………..

141

Generate/do not generate graphics during programming……………………………………………………………

141

Generating a graphic for an existing program…………………………………………………………………………..

141

Block number display ON/OFF………………………………………………………………………………………………..

142

Erasing the graphic……………………………………………………………………………………………………………….

142

Showing grid lines…………………………………………………………………………………………………………………

142

Magnification or reduction of details……………………………………………………………………………………….

143

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Contents

4.8 Error messages……………………………………………………………………………………………………………………

144

Display of errors……………………………………………………………………………………………………………………

144

Open the error window…………………………………………………………………………………………………………

144

Closing the error window………………………………………………………………………………………………………

144

Detailed error messages………………………………………………………………………………………………………..

145

INTERNAL INFO soft key……………………………………………………………………………………………………….

145

Clearing errors………………………………………………………………………………………………………………………

146

Error log……………………………………………………………………………………………………………………………….

146

Keystroke log………………………………………………………………………………………………………………………..

147

Informational texts………………………………………………………………………………………………………………..

148

Saving service files……………………………………………………………………………………………………………….

148

Calling the TNCguide help system………………………………………………………………………………………….

149

4.9 TNCguide context-sensitive help system……………………………………………………………………………..

150

Application……………………………………………………………………………………………………………………………

150

Working with the TNCguide…………………………………………………………………………………………………..

151

Downloading current help files……………………………………………………………………………………………….

155

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5 Programming: Tools………………………………………………………………………………………………………

157

5.1

Entering tool-related data……………………………………………………………………………………………………

158

Feed rate F…………………………………………………………………………………………………………………………..

158

Spindle speed S……………………………………………………………………………………………………………………

159

5.2

Tool data……………………………………………………………………………………………………………………………..

160

Requirements for tool compensation………………………………………………………………………………………

160

Tool number, tool name…………………………………………………………………………………………………………

160

Tool length L………………………………………………………………………………………………………………………..

160

Tool radius R………………………………………………………………………………………………………………………..

160

Delta values for lengths and radii……………………………………………………………………………………………

161

Entering tool data into the program………………………………………………………………………………………..

161

Enter tool data into the table…………………………………………………………………………………………………

162

Importing tool tables……………………………………………………………………………………………………………..

170

Pocket table for tool changer………………………………………………………………………………………………….

171

Call tool data………………………………………………………………………………………………………………………..

174

Tool change………………………………………………………………………………………………………………………….

176

Tool usage test……………………………………………………………………………………………………………………..

179

5.3

Tool compensation………………………………………………………………………………………………………………

181

Introduction………………………………………………………………………………………………………………………….

181

Tool length compensation………………………………………………………………………………………………………

181

Tool radius compensation………………………………………………………………………………………………………

182

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6 Programming: Programming contours…………………………………………………………………………..

185

6.1

Tool movements………………………………………………………………………………………………………………….

186

Path functions………………………………………………………………………………………………………………………

186

FK free contour programming (Advanced programming features software option)…………………………

186

Miscellaneous functions M…………………………………………………………………………………………………….

186

Subprograms and program section repeats……………………………………………………………………………..

187

Programming with Q parameters……………………………………………………………………………………………

187

6.2 Fundamentals of Path Functions………………………………………………………………………………………….

188

Programming tool movements for workpiece machining……………………………………………………………

188

6.3 Approaching and departing a contour…………………………………………………………………………………

192

Overview: Types of paths for contour approach and departure……………………………………………………

192

Important positions for approach and departure………………………………………………………………………..

193

Approaching on a straight line with tangential connection: APPR LT……………………………………………

195

Approaching on a straight line perpendicular to the first contour point: APPR LN………………………….

195

Approaching on a circular path with tangential connection: APPR CT…………………………………………..

196

Approaching on a circular path with tangential connection from a straight line to the contour:

APPR LCT…………………………………………………………………………………………………………………………….

197

Departing in a straight line with tangential connection: DEP LT………………………………………………….

197

Departing in a straight line perpendicular to the last contour point: DEP LN…………………………………

198

Departing on a circular path with tangential connection: DEP CT………………………………………………..

199

Departing on a circular arc tangentially connecting the contour and a straight line: DEP LCT…………..

199

6.4

Path contours — Cartesian coordinates…………………………………………………………………………………

200

Overview of path functions……………………………………………………………………………………………………

200

Straight line L……………………………………………………………………………………………………………………….

201

Inserting a chamfer between two straight lines………………………………………………………………………..

202

Corner rounding RND……………………………………………………………………………………………………………

203

Circle center CC……………………………………………………………………………………………………………………

204

Circular path C around circle center CC…………………………………………………………………………………..

205

CircleCR with defined radius………………………………………………………………………………………………….

206

Circle CT with tangential connection……………………………………………………………………………………….

208

Example: Linear movements and chamfers with Cartesian coordinates……………………………………….

209

Example: Circular movements with Cartesian coordinates…………………………………………………………

210

Example: Full circle with Cartesian coordinates………………………………………………………………………..

211

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6.5 Path contours – Polar coordinates……………………………………………………………………………………….

212

Overview……………………………………………………………………………………………………………………………..

212

Zero point for polar coordinates: pole CC………………………………………………………………………………..

213

Straight line LP……………………………………………………………………………………………………………………..

213

Circular path CP around pole CC…………………………………………………………………………………………….

214

Circle CTP with tangential connection……………………………………………………………………………………..

214

Helix…………………………………………………………………………………………………………………………………….

215

Example: Linear movement with polar coordinates…………………………………………………………………..

217

Example: Helix……………………………………………………………………………………………………………………..

218

6.6Path contours – FK free contour programming (Advanced Programming Features software

option)………………………………………………………………………………………………………………………………..

219

Fundamentals……………………………………………………………………………………………………………………….

219

FK programming graphics………………………………………………………………………………………………………

221

Initiating the FK dialog…………………………………………………………………………………………………………..

223

Pole for FK programming……………………………………………………………………………………………………….

223

Free straight line programming……………………………………………………………………………………………….

224

Free circular path programming………………………………………………………………………………………………

225

Input options………………………………………………………………………………………………………………………..

226

Auxiliary points……………………………………………………………………………………………………………………..

229

Relative data…………………………………………………………………………………………………………………………

230

Example: FK programming 1………………………………………………………………………………………………….

232

Example: FK programming 2………………………………………………………………………………………………….

233

Example: FK programming 3………………………………………………………………………………………………….

234

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7 Programming: Data transfer from DXF files or plain-language contours………………………….

237

7.1 Processing DXF Files (Software Option)………………………………………………………………………………

238

Application……………………………………………………………………………………………………………………………

238

Opening a DXF file……………………………………………………………………………………………………………….

239

Working with the DXF converter…………………………………………………………………………………………….

239

Basic settings……………………………………………………………………………………………………………………….

240

Setting layers………………………………………………………………………………………………………………………..

242

Defining the datum……………………………………………………………………………………………………………….

243

Selecting and saving a contour……………………………………………………………………………………………….

245

Selecting and saving machining positions………………………………………………………………………………..

249

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8 Programming: Subprograms and program section repeats…………………………………………….

255

8.1

Labeling Subprograms and Program Section Repeats………………………………………………………….

256

Label……………………………………………………………………………………………………………………………………

256

8.2

Subprograms………………………………………………………………………………………………………………………

257

Operating sequence………………………………………………………………………………………………………………

257

Programming notes……………………………………………………………………………………………………………….

257

Programming a subprogram…………………………………………………………………………………………………..

257

Calling a subprogram…………………………………………………………………………………………………………….

258

8.3

Program-section repeats……………………………………………………………………………………………………..

259

Label LBL…………………………………………………………………………………………………………………………….

259

Operating sequence………………………………………………………………………………………………………………

259

Programming notes……………………………………………………………………………………………………………….

259

Programming a program section repeat…………………………………………………………………………………..

259

Calling a program section repeat…………………………………………………………………………………………….

260

8.4

Any desired program as subprogram…………………………………………………………………………………..

261

Operating sequence………………………………………………………………………………………………………………

261

Programming notes……………………………………………………………………………………………………………….

261

Calling any program as a subprogram……………………………………………………………………………………..

262

8.5

Nesting……………………………………………………………………………………………………………………………….

263

Types of nesting……………………………………………………………………………………………………………………

263

Nesting depth……………………………………………………………………………………………………………………….

263

Subprogram within a subprogram…………………………………………………………………………………………..

264

Repeating program section repeats…………………………………………………………………………………………

265

Repeating a subprogram………………………………………………………………………………………………………..

266

8.6

Programming examples………………………………………………………………………………………………………

267

Example: Milling a contour in several infeeds…………………………………………………………………………..

267

Example: Groups of holes……………………………………………………………………………………………………..

268

Example: Group of holes with several tools……………………………………………………………………………..

269

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9 Programming: Q Parameters………………………………………………………………………………………….

271

9.1

Principle and overview of functions…………………………………………………………………………………….

272

Programming notes……………………………………………………………………………………………………………….

273

Calling Q parameter functions………………………………………………………………………………………………..

274

9.2

Part families—Q parameters in place of numerical values…………………………………………………….

275

Application……………………………………………………………………………………………………………………………

275

9.3

Describing contours with mathematical functions……………………………………………………………….

276

Application……………………………………………………………………………………………………………………………

276

Overview……………………………………………………………………………………………………………………………..

276

Programming fundamental operations……………………………………………………………………………………..

277

9.4

Angle functions (trigonometry)……………………………………………………………………………………………

278

Definitions……………………………………………………………………………………………………………………………

278

Programming trigonometric functions……………………………………………………………………………………..

278

9.5

Calculation of circles……………………………………………………………………………………………………………

279

Application……………………………………………………………………………………………………………………………

279

9.6

If-then decisions with Q parameters……………………………………………………………………………………

280

Application……………………………………………………………………………………………………………………………

280

Unconditional jumps………………………………………………………………………………………………………………

280

Programming if-then decisions……………………………………………………………………………………………….

280

Abbreviations used:……………………………………………………………………………………………………………….

281

9.7

Checking and changing Q parameters…………………………………………………………………………………

282

Procedure…………………………………………………………………………………………………………………………….

282

9.8

Additional functions…………………………………………………………………………………………………………….

284

Overview……………………………………………………………………………………………………………………………..

284

FN 14: ERROR: Displaying error messages……………………………………………………………………………..

285

FN 16: F-PRINT: Output of formatted texts and Q parameter values…………………………………………….

289

FN 18: SYS-DATUM READ: Reading system data……………………………………………………………………..

293

FN 19: PLC: Transfer values to PLC………………………………………………………………………………………..

302

FN 20: WAIT FOR: NC and PLC synchronization………………………………………………………………………

302

FN 29: PLC: Transfer values to the PLC…………………………………………………………………………………..

304

FN 37: EXPORT…………………………………………………………………………………………………………………….

304

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9.9

Accessing tables with SQL commands………………………………………………………………………………..

305

Introduction………………………………………………………………………………………………………………………….

305

A transaction………………………………………………………………………………………………………………………..

306

Programming SQL commands………………………………………………………………………………………………..

308

Overview of the soft keys……………………………………………………………………………………………………..

308

SQL BIND…………………………………………………………………………………………………………………………….

309

SQL SELECT………………………………………………………………………………………………………………………..

310

SQL FETCH………………………………………………………………………………………………………………………….

312

SQL UPDATE………………………………………………………………………………………………………………………..

313

SQL INSERT…………………………………………………………………………………………………………………………

313

SQL COMMIT………………………………………………………………………………………………………………………

314

SQL ROLLBACK……………………………………………………………………………………………………………………

314

9.10

Entering formulas directly……………………………………………………………………………………………………

315

Entering formulas………………………………………………………………………………………………………………….

315

Rules for formulas…………………………………………………………………………………………………………………

317

Programming example…………………………………………………………………………………………………………..

318

9.11

String parameters……………………………………………………………………………………………………………….

319

String processing functions……………………………………………………………………………………………………

319

Assigning string parameters…………………………………………………………………………………………………..

320

Chain-linking string parameters……………………………………………………………………………………………….

320

Converting a numerical value to a string parameter…………………………………………………………………..

321

Copying a substring from a string parameter……………………………………………………………………………

322

Converting a string parameter to a numerical value…………………………………………………………………..

323

Checking a string parameter…………………………………………………………………………………………………..

324

Finding the length of a string parameter………………………………………………………………………………….

325

Comparing alphabetic sequence……………………………………………………………………………………………..

326

Reading machine parameters…………………………………………………………………………………………………

327

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9.12 Preassigned Q parameters…………………………………………………………………………………………………..

330

Values from the PLC: Q100 to Q107……………………………………………………………………………………….

330

Active tool radius: Q108…………………………………………………………………………………………………………

330

Tool axis: Q109……………………………………………………………………………………………………………………..

330

Spindle status: Q110……………………………………………………………………………………………………………..

331

Coolant on/off: Q111……………………………………………………………………………………………………………..

331

Overlap factor: Q112……………………………………………………………………………………………………………..

331

Unit of measurement for dimensions in the program: Q113……………………………………………………….

331

Tool length: Q114………………………………………………………………………………………………………………….

331

Coordinates after probing during program run………………………………………………………………………….

332

Deviation between actual value and nominal value during automatic tool measurement with the

TT 130………………………………………………………………………………………………………………………………….

332

Tilting the working plane with mathematical angles: rotary axis coordinates calculated by the

TNC……………………………………………………………………………………………………………………………………..

332

Measurement results from touch probe cycles (see also User’s Manual for Cycle Programming)…….

333

9.13 Programming examples………………………………………………………………………………………………………

335

Example: Ellipse……………………………………………………………………………………………………………………

335

Example: Concave cylinder machined with spherical cutter………………………………………………………..

337

Example: Convex sphere machined with end mill……………………………………………………………………..

339

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10 Programming: Miscellaneous functions………………………………………………………………………….

341

10.1

Entering miscellaneous functions M and STOP…………………………………………………………………….

342

Fundamentals……………………………………………………………………………………………………………………….

342

10.2

M functions for program run inspection, spindle and coolant……………………………………………….

343

Overview……………………………………………………………………………………………………………………………..

343

10.3

Miscellaneous functions for coordinate data………………………………………………………………………..

344

Programming machine-referenced coordinates: M91/M92…………………………………………………………

344

Moving to positions in a non-tilted coordinate system with a tilted working plane: M130……………….

346

10.4

Miscellaneous functions for path behavior…………………………………………………………………………..

347

Machining small contour steps: M97………………………………………………………………………………………

347

Machining open contour corners: M98……………………………………………………………………………………

348

Feed rate factor for plunging movements: M103………………………………………………………………………

349

Feed rate in millimeters per spindle revolution: M136……………………………………………………………….

350

Feed rate for circular arcs: M109/M110/M111……………………………………………………………………………

351

Calculating the radius-compensated path in advance (LOOK AHEAD): M120 (Miscellaneous Functions

software option)……………………………………………………………………………………………………………………

352

Superimposing handwheel positioning during program run: M118 (Miscellaneous Functions software

option)………………………………………………………………………………………………………………………………….

354

Retraction from the contour in the tool-axis direction: M140………………………………………………………

356

Suppressing touch probe monitoring: M141…………………………………………………………………………….

357

Deleting basic rotation: M143…………………………………………………………………………………………………

358

Automatically retract tool from the contour at an NC stop: M148……………………………………………….

359

Rounding corners: M197………………………………………………………………………………………………………..

360

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11 Programming: Special functions…………………………………………………………………………………….

361

11.1

Overview of special functions……………………………………………………………………………………………..

362

Main menu for SPEC FCT special functions…………………………………………………………………………….

362

Program defaults menu…………………………………………………………………………………………………………

363

Functions for contour and point machining menu……………………………………………………………………..

363

Menu of various conversational functions………………………………………………………………………………..

364

11.2 Active Chatter Control (ACC; software option)……………………………………………………………………..

365

Application……………………………………………………………………………………………………………………………

365

Activating/deactivating ACC…………………………………………………………………………………………………….

366

11.3 Working with the Parallel Axes U, V and W…………………………………………………………………………

367

Overview……………………………………………………………………………………………………………………………..

367

FUNCTION PARAXCOMP DISPLAY…………………………………………………………………………………………

368

FUNCTION PARAXCOMP MOVE…………………………………………………………………………………………….

368

FUNCTION PARAXCOMP OFF……………………………………………………………………………………………….

369

FUNCTION PARAXMODE………………………………………………………………………………………………………

369

FUNCTION PARAXMODE OFF……………………………………………………………………………………………….

370

11.4

File functions………………………………………………………………………………………………………………………

371

Application……………………………………………………………………………………………………………………………

371

Defining file functions……………………………………………………………………………………………………………

371

11.5

Definition of a datum shift………………………………………………………………………………………………….

372

Overview……………………………………………………………………………………………………………………………..

372

TRANS DATUM AXIS…………………………………………………………………………………………………………….

372

TRANS DATUM TABLE………………………………………………………………………………………………………….

373

TRANS DATUM RESET………………………………………………………………………………………………………….

374

11.6

Creating Text Files……………………………………………………………………………………………………………….

375

Application……………………………………………………………………………………………………………………………

375

Opening and exiting text files…………………………………………………………………………………………………

375

Editing texts…………………………………………………………………………………………………………………………

376

Deleting and re-inserting characters, words and lines………………………………………………………………..

376

Editing text blocks…………………………………………………………………………………………………………………

377

Finding text sections……………………………………………………………………………………………………………..

378

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11.7 Freely definable tables………………………………………………………………………………………………………..

379

Fundamentals……………………………………………………………………………………………………………………….

379

Creating a freely definable table……………………………………………………………………………………………..

379

Editing the table format…………………………………………………………………………………………………………

380

Switching between table and form view………………………………………………………………………………….

381

FN 26: TAPOPEN: Open a freely definable table………………………………………………………………………

382

FN 27: TAPWRITE: Write to a freely definable table………………………………………………………………….

383

FN 28: TAPREAD: Read from a freely definable table……………………………………………………………….

384

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12 Programming: Multiple Axis Machining…………………………………………………………………………

385

12.1

Functions for multiple axis machining…………………………………………………………………………………

386

12.2

The PLANE Function: Tilting the Working Plane (Software Option 1)…………………………………….

387

Introduction………………………………………………………………………………………………………………………….

387

Defining the PLANE function………………………………………………………………………………………………….

389

Position display……………………………………………………………………………………………………………………..

389

Resetting the PLANE function………………………………………………………………………………………………..

390

Defining the working plane with the spatial angle: PLANE SPATIAL…………………………………………….

391

Defining the working plane with the projection angle: PLANE PROJECTED…………………………………

393

Defining the working plane with the Euler angle: PLANE EULER………………………………………………..

394

Defining the working plane with two vectors: PLANE VECTOR………………………………………………….

396

Defining the working plane via three points: PLANE POINTS……………………………………………………..

398

Defining the working plane via a single incremental spatial angle: PLANE SPATIAL……………………….

400

Tilting the working plane through axis angle: PLANE AXIAL (FCL 3 function)………………………………..

401

Specifying the positioning behavior of the PLANE function………………………………………………………..

403

12.3

Inclined-tool machining in a tilted machining plane (software option 2)………………………………..

408

Function……………………………………………………………………………………………………………………………….

408

Inclined-tool machining via incremental traverse of a rotary axis…………………………………………………

408

Inclined-tool machining via normal vectors……………………………………………………………………………….

409

12.4

Miscellaneous functions for rotary axes………………………………………………………………………………

410

Feed rate in mm/min on rotary axes A, B, C: M116 (software option 1)……………………………………….

410

Shortest-path traverse of rotary axes: M126…………………………………………………………………………….

411

Reducing display of a rotary axis to a value less than 360°: M94………………………………………………..

412

Maintaining the position of the tool tip when positioning with tilted axes (TCPM): M128 (software

option 2)………………………………………………………………………………………………………………………………

413

Selecting tilting axes: M138…………………………………………………………………………………………………..

416

Compensating the machine’s kinematics configuration for ACTUAL/NOMINAL positions at end of block:

M144 (software option 2)……………………………………………………………………………………………………….

417

12.5 FUNCTION TCPM (software option 2)………………………………………………………………………………….

418

Function……………………………………………………………………………………………………………………………….

418

Defining the TCPM FUNCTION………………………………………………………………………………………………

418

Mode of action of the programmed feed rate………………………………………………………………………….

419

Interpretation of the programmed rotary axis coordinates………………………………………………………….

419

Type of interpolation between the starting and end position………………………………………………………

421

Resetting the TCPM FUNCTION…………………………………………………………………………………………….

422

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12.6 Three-dimensional tool compensation (software option 2)…………………………………………………..

423

Introduction………………………………………………………………………………………………………………………….

423

Definition of a normalized vector…………………………………………………………………………………………….

424

Permitted tool shapes……………………………………………………………………………………………………………

425

Using other tools: Delta values………………………………………………………………………………………………

425

3-D compensation without TCPM…………………………………………………………………………………………..

425

Face Milling: 3D compensation with TCPM……………………………………………………………………………..

426

Peripheral Milling: 3-D radius compensation with TCPM and radius compensation (RL/RR)…………….

427

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13 Programming: Pallet editor……………………………………………………………………………………………

429

13.1 Pallet Management (software option)………………………………………………………………………………….

430

Application……………………………………………………………………………………………………………………………

430

Select pallet table…………………………………………………………………………………………………………………

432

Exiting the pallet file……………………………………………………………………………………………………………..

432

Run pallet file……………………………………………………………………………………………………………………….

432

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14 Manual operation and setup………………………………………………………………………………………….

435

14.1

Switch-on, switch-off…………………………………………………………………………………………………………..

436

Switch-on……………………………………………………………………………………………………………………………..

436

Switch-off……………………………………………………………………………………………………………………………..

438

14.2 Moving the machine axes……………………………………………………………………………………………………

439

Note…………………………………………………………………………………………………………………………………….

439

Moving the axis with the machine axis direction buttons…………………………………………………………..

439

Incremental jog positioning…………………………………………………………………………………………………….

439

Traverse with electronic handwheels……………………………………………………………………………………….

440

14.3

Spindle speed S, feed rate F and miscellaneous function M…………………………………………………

450

Application……………………………………………………………………………………………………………………………

450

Entering values……………………………………………………………………………………………………………………..

450

Adjusting spindle speed and feed rate…………………………………………………………………………………….

451

Activating feed-rate limitation…………………………………………………………………………………………………

451

14.4

Functional safety FS (option)………………………………………………………………………………………………

452

Miscellaneous……………………………………………………………………………………………………………………….

452

Explanation of terms……………………………………………………………………………………………………………..

453

Checking the axis positions……………………………………………………………………………………………………

454

Activating feed-rate limitation…………………………………………………………………………………………………

455

Additional status displays……………………………………………………………………………………………………….

456

14.5

Datum setting without a 3-D touch probe……………………………………………………………………………

457

Note…………………………………………………………………………………………………………………………………….

457

Preparation……………………………………………………………………………………………………………………………

457

Workpiece presetting with axis keys……………………………………………………………………………………….

457

Datum management with the preset table………………………………………………………………………………

458

14.6

Using 3-D touch probes (Touch Probe Function software option)………………………………………….

464

Overview……………………………………………………………………………………………………………………………..

464

Functions in touch probe cycles……………………………………………………………………………………………..

465

Selecting touch probe cycles………………………………………………………………………………………………….

467

Recording measured values from the touch-probe cycles………………………………………………………….

468

Writing measured values from the touch probe cycles in a datum table………………………………………

469

Writing measured values from the touch probe cycles in the preset table……………………………………

470

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14.7

Calibrating a 3-D touch trigger probe (software option Touch probe functions)……………………..

471

Introduction………………………………………………………………………………………………………………………….

471

Calibrating the effective length……………………………………………………………………………………………….

472

Calibrating the effective radius and compensating center misalignment………………………………………

473

Displaying calibration values…………………………………………………………………………………………………..

475

14.8

Compensating workpiece misalignment with 3-D touch probe (Software-Option Touch probe

functions)……………………………………………………………………………………………………………………………

476

Introduction………………………………………………………………………………………………………………………….

476

Identifying basic rotation………………………………………………………………………………………………………..

477

Saving a basic rotation in the preset table……………………………………………………………………………….

477

Compensation of workpiece misalignment by rotating the table…………………………………………………

477

Displaying a basic rotation……………………………………………………………………………………………………..

478

Canceling a basic rotation………………………………………………………………………………………………………

478

14.9

Datum Setting with 3-D Touch Probe (Touch Probe Function Software Option)……………………..

479

Overview……………………………………………………………………………………………………………………………..

479

Datum setting in any axis………………………………………………………………………………………………………

479

Corner as datum…………………………………………………………………………………………………………………..

480

Circle center as datum…………………………………………………………………………………………………………..

482

Setting a center line as datum……………………………………………………………………………………………….

484

Measuring workpieces with a 3-D touch probe………………………………………………………………………..

485

Using touch probe functions with mechanical probes or measuring dials……………………………………..

488

14.10Tilting the working plane (software option 1)………………………………………………………………………

489

Application, function………………………………………………………………………………………………………………

489

Traversing reference points in tilted axes…………………………………………………………………………………

491

Position display in a tilted system…………………………………………………………………………………………..

491

Limitations on working with the tilting function………………………………………………………………………..

491

To activate manual tilting:………………………………………………………………………………………………………

492

Setting the current tool-axis direction as the active machining direction……………………………………….

493

Setting the datum in a tilted coordinate system……………………………………………………………………….

494

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15 Positioning with Manual Data Input………………………………………………………………………………

495

15.1 Programming and executing simple machining operations…………………………………………………..

496

Positioning with manual data input (MDI)………………………………………………………………………………..

496

Protecting and erasing programs in $MDI………………………………………………………………………………..

499

TNC 620 | User’s Manual

41

HEIDENHAIN Conversational Programming | 3/2014

Contents

16 Test run and program run……………………………………………………………………………………………..

501

16.1

Graphics (Advanced Graphic Features software option)……………………………………………………….

502

Application……………………………………………………………………………………………………………………………

502

Speed of the Setting test runs……………………………………………………………………………………………….

503

Overview: Display modes………………………………………………………………………………………………………

504

Plan view……………………………………………………………………………………………………………………………..

505

Projection in three planes………………………………………………………………………………………………………

505

3-D view………………………………………………………………………………………………………………………………

506

Repeating graphic simulation………………………………………………………………………………………………….

509

Tool display…………………………………………………………………………………………………………………………..

509

Measurement of machining time……………………………………………………………………………………………

510

16.2

Showing the workpiece blank in the working space (Advanced Graphic Features software

option)………………………………………………………………………………………………………………………………..

511

Application……………………………………………………………………………………………………………………………

511

16.3

Functions for program display…………………………………………………………………………………………….

512

Overview……………………………………………………………………………………………………………………………..

512

16.4

Test Run………………………………………………………………………………………………………………………………

513

Application……………………………………………………………………………………………………………………………

513

16.5

Program run………………………………………………………………………………………………………………………..

515

Application……………………………………………………………………………………………………………………………

515

Running a part program…………………………………………………………………………………………………………

516

Interrupt machining……………………………………………………………………………………………………………….

517

Moving the machine axes during an interruption………………………………………………………………………

518

Resuming program run after an interruption…………………………………………………………………………….

518

Retraction after a power interruption……………………………………………………………………………………….

520

Any entry into program (mid-program startup)………………………………………………………………………….

523

Returning to the contour………………………………………………………………………………………………………..

525

16.6

Automatic program start……………………………………………………………………………………………………..

526

Application……………………………………………………………………………………………………………………………

526

16.7

Optional block skip……………………………………………………………………………………………………………..

527

Application……………………………………………………………………………………………………………………………

527

Inserting the «/» character……………………………………………………………………………………………………….

527

Erasing the «/» character…………………………………………………………………………………………………………

527

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TNC 620 | User’s Manual

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16.8 Optional program-run interruption……………………………………………………………………………………….

528

Application……………………………………………………………………………………………………………………………

528

TNC 620 | User’s Manual

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HEIDENHAIN Conversational Programming | 3/2014

Contents

17 MOD functions………………………………………………………………………………………………………………

529

17.1

MOD function……………………………………………………………………………………………………………………..

530

Selecting MOD functions……………………………………………………………………………………………………….

530

Changing the settings……………………………………………………………………………………………………………

530

Exiting MOD functions…………………………………………………………………………………………………………..

530

Overview of MOD functions………………………………………………………………………………………………….

531

17.2

Graphic settings………………………………………………………………………………………………………………….

532

17.3

Machine settings…………………………………………………………………………………………………………………

533

External access…………………………………………………………………………………………………………………….

533

Tool usage file………………………………………………………………………………………………………………………

533

Select kinematics………………………………………………………………………………………………………………….

534

17.4

System settings…………………………………………………………………………………………………………………..

535

Set the system time……………………………………………………………………………………………………………..

535

17.5

Position Display Types…………………………………………………………………………………………………………

536

Application……………………………………………………………………………………………………………………………

536

17.6

Unit of Measurement………………………………………………………………………………………………………….

537

Application……………………………………………………………………………………………………………………………

537

17.7

Displaying operating times………………………………………………………………………………………………….

537

Application……………………………………………………………………………………………………………………………

537

17.8

Software numbers……………………………………………………………………………………………………………….

538

Application……………………………………………………………………………………………………………………………

538

17.9

Entering the code number…………………………………………………………………………………………………..

538

Application……………………………………………………………………………………………………………………………

538

44

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17.10

Setting up data interfaces……………………………………………………………………………………………………

539

Serial interfaces on the TNC 620……………………………………………………………………………………………

539

Application……………………………………………………………………………………………………………………………

539

Setting the RS-232 interface…………………………………………………………………………………………………..

539

Setting the BAUD RATE (baudRate)………………………………………………………………………………………..

539

Setting the protocol (protocol)………………………………………………………………………………………………..

540

Setting data bits (dataBits)……………………………………………………………………………………………………..

540

Check parity (parity)………………………………………………………………………………………………………………

540

Setting the stop bits (stopBits)……………………………………………………………………………………………….

540

Setting handshaking (flowControl)…………………………………………………………………………………………..

541

File system for file operations (fileSystem)………………………………………………………………………………

541

Settings for data transfer with the TNCserver PC software………………………………………………………..

541

Setting the operating mode of the external device (fileSystem)………………………………………………….

542

Data transfer software…………………………………………………………………………………………………………..

543

17.11

Ethernet interface………………………………………………………………………………………………………………..

545

Introduction………………………………………………………………………………………………………………………….

545

Connection options……………………………………………………………………………………………………………….

545

Configuring the TNC……………………………………………………………………………………………………………..

545

17.12

Firewall……………………………………………………………………………………………………………………………….

551

Application……………………………………………………………………………………………………………………………

551

17.13 Configure HR 550 FS wireless handwheel……………………………………………………………………………

554

Application……………………………………………………………………………………………………………………………

554

Assigning the handwheel to a specific handwheel holder………………………………………………………….

554

Setting the transmission channel…………………………………………………………………………………………….

555

Selecting the transmitter power……………………………………………………………………………………………..

555

Statistical data………………………………………………………………………………………………………………………

556

17.14 Load machine configuration………………………………………………………………………………………………..

556

Application……………………………………………………………………………………………………………………………

556

TNC 620 | User’s Manual

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HEIDENHAIN Conversational Programming | 3/2014

Contents

18 Tables and overviews…………………………………………………………………………………………………….

557

18.1

Machine-specific user parameters………………………………………………………………………………………..

558

Application……………………………………………………………………………………………………………………………

558

18.2

Connector pin layout and connection cables for data interfaces……………………………………………

568

RS-232-C/V.24 interface for HEIDENHAIN devices…………………………………………………………………….

568

Non-HEIDENHAIN devices……………………………………………………………………………………………………..

570

Ethernet interface RJ45 socket………………………………………………………………………………………………

571

18.3

Technical Information…………………………………………………………………………………………………………..

572

18.4

Overview tables…………………………………………………………………………………………………………………..

580

Fixed cycles………………………………………………………………………………………………………………………….

580

Miscellaneous functions………………………………………………………………………………………………………..

581

18.5

Functions of the TNC 620 and the iTNC 530 compared………………………………………………………..

583

Comparison: Specifications…………………………………………………………………………………………………….

583

Comparison: Data interfaces…………………………………………………………………………………………………..

583

Comparison: Accessories……………………………………………………………………………………………………….

584

Comparison: PC software………………………………………………………………………………………………………

584

Comparison: Machine-specific functions………………………………………………………………………………….

585

Comparison: User functions…………………………………………………………………………………………………..

585

Comparator: Cycles……………………………………………………………………………………………………………….

592

Comparison: Miscellaneous functions……………………………………………………………………………………..

595

Comparison: Touch probe cycles in the Manual Operation and El. Handwheel modes……………………

597

Comparison: Touch probe cycles for automatic workpiece inspection………………………………………….

597

Comparison: Differences in programming………………………………………………………………………………..

599

Comparison: Differences in Test Run, functionality……………………………………………………………………

603

Comparison: Differences in Test Run, operation……………………………………………………………………….

603

Comparison: Differences in Manual Operation, functionality………………………………………………………

603

Comparison: Differences in Manual Operation, operation…………………………………………………………..

605

Comparison: Differences in Program Run, operation…………………………………………………………………

605

Comparison: Differences in Program Run, traverse movements………………………………………………….

606

Comparison: Differences in MDI operation………………………………………………………………………………

610

Comparison: Differences in programming station……………………………………………………………………..

611

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1

First Steps with the TNC 620

1First Steps with the TNC 620 1.1 Overview

1.1Overview

This chapter is intended to help TNC beginners quickly learn to handle the most important procedures. For more information on a respective topic, see the section referred to in the text.

The following topics are included in this chapter:

Machine switch-on

Programming the first part

Graphically testing the first part

Setting up tools

Workpiece setup Running the first program

1.2Machine switch-on

Acknowledging the power interruption and moving to the reference points

Switch-on and crossing over the reference points can vary depending on the machine tool. Refer to your machine manual.

Switch on the power supply for TNC and machine: The TNC starts the operating system. This process may take several minutes. Then the TNC will display the «Power interrupted» message in the screen header.

Press the CE key: The TNC compiles the PLC program.

Switch on the machine control voltage: The TNC checks operation of the emergency stop circuit and goes into the reference run mode

Cross the reference points manually in the displayed sequence: For each external axis, press the START key. If you have absolute linear and angle encoders on your machine there is no need for a reference run

The TNC is now ready for operation in the Manual Operation mode.

Further information on this topic

Traversing the reference marks: See «Switch-on», page 436 Operating modes: See «Programming», page 71

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TNC 620 | User’s Manual

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Programming the first part

1.3Programming the first part

Selecting the correct operating mode

You can write programs only in Programming mode:

Press the operating mode key: The TNC goes into the Programming operating mode

Further information on this topic

Operating modes: See «Programming», page 71

The most important TNC keys

Functions for conversational guidance

Key

Confirm entry and activate the next dialog

prompt

Ignore the dialog question

NO

ENT

End the dialog immediately

Abort dialog, discard entries

Soft keys on the screen with which you select functions appropriate to the active state

Further information on this topic

Writing and editing programs: See «Editing a program», page 98

Overview of keys: See «Controls of the TNC», page 2

TNC 620 | User’s Manual

HEIDENHAIN Conversational Programming | 3/2014

1First Steps with the TNC 620

1.3 Programming the first part

Creating a new program/file management

Press the PGM MGT key: The TNC opens the file

management. The file management of the TNC is arranged much like the file management on a PC with the Windows Explorer. The file management enables you to manipulate data on the TNC hard disk

Use the arrow keys to select the folder in which you want to open the new file

Enter any desired file name with the extension .H: The TNC then automatically opens a program and asks for the unit of measure for the new program

Selecting the unit of measure: Press the MM or INCH soft key

The TNC automatically generates the first and last blocks of the program. Afterwards you can no longer change these blocks.

Further information on this topic

File management: See «Working with the file manager», page 106

Creating a new program: See «Opening programs and entering», page 91

50

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