Хонда втх 1300 сервис мануал

Brand: Honda
|
Category: Motorcycle
|
Size: 40.04 MB

• Contents

  2

• Symbols

  3

• General Information

  4

• Service Rules

  4

• Model Identification

  5

• General Specifications

  6

• Lubrication System Specifications

  8

• Fuel System Specifications

  8

• Cooling System Specifications

  8

• Cylinder Head/Valve Specifications

  9

• Cylinder/Piston Specifications

  9

• Clutch/Gearshift Linkage Specifications

  10

• Crankshaft/Transmission Specifications

  10

• Final Drive Specifications

  10

• Front Wheel/Suspension/Steering Specifications

  11

• Rear Wheel/Suspension Specifications

  11

• Hydraulic Disc Brake Specifications

  11

• Battery/Charging System Specifications

  12

• Ignition System Specifications

  12

• Electric Starter/Starter Clutch Specifications

  12

• Lights/Meters/Switches Specifications

  12

• Standard Torque Values

  13

• Engine Torque Values

  13

• Frame Torque Values

  15

• Tools

  17

• Lubrication & Seal Points

  19

• Cable & Harness Routing

  22

• Evaporative Emission (Evap) Control System

  34

• Source of Emissions

  35

• Crankcase Emission Control System

  35

• Exhaust Emission Control System (Pulse Secondary Air Injection System)

  36

• Noise Emission Control System

  37

• Vehicle Emission Control Information Update Label

  38

• Vacuum Hose Routing Diagram Label

  38

• Frame/Body Panels/Exhaust System Service Information

  39

• Frame/Body Panels/Exhaust System Troubleshooting

  39

• Cylinder Head Shroud

  40

• Rear/Front Seat

  40

• Side Cover Removal

  40

• Side Cover Installation

  40

• Fuel Tank

  41

• Steering Side Cover

  41

• Left Crankcase Rear Cover

  41

• Footrest Assembly Removal/Installation

  42

• Rear Fender

  43

• Exhaust System Removal

  44

• Exhaust System Installation

  44

• Exhaust System Disassembly/Assembly

  46

• Maintenance Service Information

  47

• Maintenance Specifications

  47

• Maintenance Schedule

  49

• Fuel Line

  50

• Throttle Operation

  50

• Carburetor Choke

  51

• Air Cleaner

  51

• Crankcase Breather

  52

• Spark Plug

  52

• Valve Clearance Inspection

  53

• Engine Oil Level Check

  56

• Engine Oil Filter

  56

• Engine Idle Speed

  57

• Radiator Coolant

  58

• Cooling System

  59

• Secondary Air Supply System

  59

• Evaporative Emission Control System

  60

• Final Drive Oil Level Check

  60

• Final Drive Oil Change

  61

• Front Brake Fluid

  61

• Brake Pad Wear

  62

• Rear Brake Fluid

  62

• Brake System

  63

• Brake Light Switch

  63

• Headlight Aim

  63

• Clutch System

  63

• Side Stand

  64

• Nuts, Bolts, Fasteners

  65

• Front Suspension Inspection

  65

• Rear Suspension Inspection

  65

• Wheels/Tires

  66

• Steering Head Bearings

  66

• Lubrication System Service Information

  68

• Lubrication System Troubleshooting

  69

• Oil Pressure Check

  70

• Oil Pump/Pressure Relief Valve Removal

  71

• Oil Pump Disassembly

  72

• Oil Pump Inspection

  73

• Pressure Relief Valve

  73

• Oil Pump Assembly

  74

• Oil Pump Installation

  75

• Fuel System Service Information

  78

• Fuel System Troubleshooting

  79

• Air Cleaner Housing Removal

  80

• Air Cleaner Housing Installation

  80

• Carburetor Removal

  81

• Carburetor Disassembly/Inspection

  82

• Throttle Position Sensor/Carburetor Heater

  82

• Vacuum Chamber

  83

• Air Cut-Off Valve

  84

• Accelerator Pump

  84

• Float Chamber

  85

• Carburetor Cleaning

  86

• Carburetor Assembly

  87

• Float and Jets

  88

• Float Level Inspection

  88

• Carburetor Installation

  92

• Intake Manifold Removal

  93

• Intake Manifold Installation

  94

• Pilot Screw Adjustment

  95

• Idle Drop Procedure

  95

• High Altitude Adjustment

  96

• Secondary Air Supply System Inspection

  97

• Pair Check Valve Inspection

  98

• Evap Canister Removal/Installation

  99

• Evap Purge Control Valve Inspection

  99

• Evap Carburetor Air Vent (Cav) Control Valve Inspection

  100

• Cooling System Service Information

  103

• Cooling System Troubleshooting

  104

• System Testing Coolant (Hydrometer Test)

  105

• Standard Coolant Concentration

  105

• Radiator Cap/System Pressure Inspection

  106

• Coolant Replacement Preparation

  106

• Replacement/Air Bleeding

  107

• Thermostat Removal

  108

• Thermostat Inspection

  109

• Thermostat Installation

  109

• Radiator/Cooling Fan Removal/Installation

  110

• Radiator/Cooling Fan Disassembly

  110

• Radiator/Cooling Fan Assembly

  111

• Water Pump Mechanical Seal Inspection

  112

• Water Pump Removal

  112

• Water Pump Installation

  113

• Radiator Reserve Tank Removal/Installation

  115

• Engine Removal/Installation Service Information

  117

• Engine Removal

  118

• Engine Installation

  122

• Cylinder Head/Valve Service Information

  126

• Cylinder Head/Valve Troubleshooting

  127

• Cylinder Compression

  128

• Cylinder Head Cover Removal

  128

• Rocker Arm Removal

  129

• Camshaft Removal

  130

• Rocker Arm Inspection

  130

• Camshaft Inspection

  131

• Camshaft Journal

  132

• Camshaft Oil Clearance

  132

• Cylinder Head Removal

  133

• Cylinder Head Disassembly

  134

• Cylinder Head Inspection

  134

• Valve Spring

  135

• Valve/Valve Guide

  135

• Valve Guide Replacement

  136

• Cam Chain Tensioner/Guide

  136

• Valve Seat Inspection/Refacing

  137

• Refacing

  138

• Cylinder Head Assembly

  140

• Cylinder Head Installation

  141

• Camshaft Installation

  142

• Front Camshaft

  142

• Rear Camshaft

  144

• Rocker Arm Installation

  145

• Cylinder Head Cover Installation

  146

• Cylinder/Piston Service Information

  149

• Cylinder/Piston Troubleshooting

  150

• Cylinder Removal

  151

• Piston Removal

  152

• Piston/Piston Ring Inspection

  153

• Connecting Rod Inspection

  154

• Cylinder Inspection

  154

• Cylinder Stud Bolt Replacement

  155

• Oil Jet Inspection

  155

• Reed Valve

  155

• Piston Ring Installation

  156

• Piston Installation

  156

• Cylinder Installation

  157

• Clutch/Gearshift Linkage

  160

• Clutch/Gearshift Linkage Service Information

  161

• Clutch/Gearshift Linkage Troubleshooting

  162

• Right Crankcase Cover Removal

  163

• Clutch Disassembly

  163

• Lifter Bearing Inspection

  166

• Clutch Spring Inspection

  166

• Clutch Center Inspection

  167

• Rubber Damper Inspection

  167

• Clutch Lifter Rod Inspection

  167

• Clutch Disc Inspection

  167

• Clutch Plate Inspection

  168

• Clutch Outer Guide Inspection

  168

• Mainshaft Inspection

  168

• Clutch Outer

  168

• Clutch Assembly

  169

• Gearshift Linkage Removal

  171

• Gearshift Linkage Inspection

  172

• Gearshift Linkage Installation

  172

• Primary Drive Gear Removal

  174

• Primary Drive Gear Installation

  174

• Primary Driven Gear Removal

  175

• Primary Driven Gear Installation

  176

• Right Crankcase Cover Installation

  177

• Clutch Lifter Arm Removal

  178

• Clutch Lifter Arm Installation

  180

• Crankshaft/Transmission Service Information

  183

• Crankshaft/Transmission Troubleshooting

  184

• Crankcase Separation

  185

• Crankshaft Removal

  185

• Side Clearance Inspection

  186

• Connecting Rod Removal

  186

• Crankshaft Inspection

  186

• Crankpin Bearing Inspection

  186

• Crankpin Bearing Selection

  187

• Oil Clearance

  187

• Main Bearing Inspection

  188

• Connecting Rod Selection

  189

• Connecting Rod Installation

  190

• Crankshaft Installation

  190

• Balancer Shaft Removal

  191

• Balancer Shaft Installation

  192

• Transmission/Output Gear Case Disassembly

  192

• Shift Fork/Shaft Inspection

  194

• Gear/Bushing/Shaft

  195

• Output Gear Oil Seal

  196

• Countershaft

  197

• Right Crankcase Bearing Replacement

  200

• Left Crankcase Bearing Replacement

  201

• Crankcase Assembly

  202

• Final Drive Service Information

  205

• Final Drive Troubleshooting

  206

• Final Drive Removal

  207

• Final Drive Inspection

  207

• Final Drive Disassembly/Inspection

  208

• Backlash Inspection

  208

• Final Gear Case Separation

  209

• Gear Tooth Contact Pattern Check

  209

• Ring Gear Removal/Shim Replacement

  211

• Pinion Gear Removal

  212

• Case Bearing Replacement

  213

• Pinion Bearing/Shim Replacement

  213

• Ring Gear Bearing

  213

• Pinion Needle Bearing

  214

• Final Drive Assembly

  216

• Pinion Gear

  216

• Ring Gear Installation

  218

• Final Gear Case Assembly

  220

• Final Drive Installation

  222

• Front Wheel/Suspension/Steering Service Information

  225

• Front Wheel/Suspension/Steering Troubleshooting

  227

• Handlebar Removal

  228

• Handlebar Installation

  229

• Front Wheel Removal

  231

• Front Wheel Inspection

  232

• Front Wheel Disassembly

  232

• Axle

  232

• Wheel Rim

  232

• Front Wheel Assembly

  233

• Wheel Center Adjustment

  234

• Wheel Balance

  234

• Front Wheel Installation

  235

• Fork Removal

  236

• Fork Disassembly

  236

• Fork Inspection

  238

• Fork Spring

  238

• Fork Tube/Slider/Piston

  238

• Fork Assembly

  239

• Fork Installation

  242

• Steering Stem Removal

  242

• Steering Stem Installation

  245

• Steering Bearing Pre-Load

  248

• Rear Wheel/Suspension Service Information

  250

• Rear Wheel/Suspension Troubleshooting

  251

• Rear Wheel Removal

  252

• Rear Wheel Inspection

  252

• Rear Wheel Disassembly

  253

• Final Driven Flange

  253

• Rear Wheel Assembly

  255

• Rear Wheel Installation

  257

• Shock Absorber

  258

• Swingarm Removal

  259

• Swingarm Inspection

  260

• Pivot Bearing Outer Race Replacement

  260

• Swingarm Installation

  261

• Hydraulic Disc Brake Service Information

  265

• Hydraulic Disc Brake Troubleshooting

  266

• Brake Fluid Replacement/Air Bleeding

  267

• Brake Fluid Draining

  267

• Brake Fluid Filling/Bleeding

  268

• Front Brake Pad Replacement

  269

• Rear Brake Pad Replacement

  270

• Brake Disc Inspection

  270

• Front Master Cylinder Disassembly

  271

• Front Master Cylinder Inspection

  272

• Front Master Cylinder Assembly

  272

• Front Brake Caliper Disassembly

  274

• Front Brake Caliper Inspection

  275

• Front Brake Caliper Assembly

  275

• Rear Master Cylinder/Brake Pedal Removal

  277

• Master Cylinder Disassembly

  278

• Master Cylinder Inspection

  278

• Master Cylinder Assembly

  278

• Master Cylinder Installation

  279

• Brake Pedal

  280

• Rear Brake Caliper Disassembly

  281

• Rear Brake Caliper Inspection

  282

• Rear Brake Caliper Assembly

  282

• Battery/Charging System Service Information

  285

• Battery/Charging System Troubleshooting

  287

• Battery Removal/Installation

  288

• Battery Voltage Inspection

  288

• Battery Testing

  289

• Battery Charging

  290

• Charging System Inspection

  291

• Current Leakage Test

  291

• Charging Voltage Inspection

  291

• Wire Harness Inspection

  292

• Regulator/Rectifier Removal/Installation

  292

• Alternator Left Crankcase Cover Removal

  292

• Stator Removal

  293

• Stator Installation

  294

• Left Crankcase Cover Installation

  294

• Ignition System Service Information

  297

• Ignition System Troubleshooting

  298

• Ignition System Inspection

  299

• Ignition Coil Primary Peak Voltage

  299

• Ignition Pulse Generator Peak Voltage

  300

• Front Ignition Coil Removal

  301

• Front Ignition Coil Installation

  301

• Rear Ignition Coil Removal

  302

• Rear Ignition Coil Installation

  302

• Ignition Timing

  303

• Throttle Position Sensor Inspection

  304

• Electric Starter/Starter Clutch Service Information

  307

• Electric Starter/Starter Clutch Troubleshooting

  308

• Starter Motor Removal

  310

• Starter Motor Disassembly/Inspection

  310

• Starter Motor Assembly

  314

• Starter Motor Installation

  315

• Starter Relay Switch Inspection

  316

• Ground Line

  316

• Starter Relay Voltage

  316

• Diode Inspection

  317

• Flywheel/Starter Clutch

  318

• Starter Torque Limiter/Idle Gear Removal/Inspection

  318

• Torque Limiter Bearing Replacement

  320

• Left Crankcase Side

  320

• Left Crankcase Cover Side

  320

• Flywheel Removal

  321

• Starter Clutch Inspection/Removal

  321

• Starter Clutch Installation

  322

• Flywheel Installation

  323

• Starter Idle Gear/Torque Limiter Installation

  324

• Lights/Meters/Switches Service Information

  326

• Headlight Bulb Replacement

  328

• Headlight Case Removal/Installation

  329

• Turn Signal Light Bulb Replacement

  329

• Turn Signal Light Removal/Installation

  329

• Brake/Taillight Bulb Replacement

  330

• Brake/Taillight Removal/Installation

  330

• License Light Bulb Replacement

  330

• License Light Removal/Installation

  331

• Speedometer/Vehicle Speed Sensor Power/Ground Line Inspection

  331

• Speedometer Inspection

  332

• Speedometer Removal/Installation

  332

• Speedometer Disassembly/Assembly

  333

• Vehicle Speed Sensor Inspection

  333

• Vehicle Speed Sensor Replacement

  334

• Coolant Temperature Indicator/Thermostatic Switch Inspection

  334

• Thermostatic Switch Replacement

  335

• Fan Motor Switch Inspection

  335

• Fan Motor Switch Replacement

  336

• Oil Pressure Indicator Inspection

  336

• Ignition Switch Inspection

  337

• Ignition Switch Removal/Installation

  337

• Right Handlebar Switch

  338

• Left Handlebar Switch

  338

• Front Brake Light Switch

  339

• Rear Brake Light Switch

  339

• Clutch Switch

  339

• Neutral Switch Inspection

  339

• Neutral Switch Replacement

  340

• Side Stand Switch Inspection

  340

• Side Stand Switch Removal/Installation

  340

• Fuel Pump System Inspection

  341

• Fuel Pump Discharge Volume Inspection

  342

• Horn

  343

• Turn Signal Relay

  343

• Fuel Pump Removal/Installation

  343

• Wiring Diagram

  344

• Troubleshooting

  345

• Engine Does Not Start or Is Hard to Start

  345

• Engine Lacks Power

  346

• Poor Performance at Low and Idle Speeds

  347

• Poor Performance at High Speed

  348

• Poor Handling

  348

• Index

  349