Инструкция по эксплуатации ямаха 40 веос

  1. Manuals
  2. Brands
  3. Yamaha Manuals
  4. Outboard Motor
  5. 40VEO

Manuals and User Guides for Yamaha 40VEO. We have 4 Yamaha 40VEO manuals available for free PDF download: Rigging Manual, Service Manual, Owner’s Manual

Yamaha 40VEO Rigging Manual

Yamaha 40VEO Rigging Manual (329 pages)

Brand: Yamaha
|
Category: Outboard Motor
|
Size: 11.2 MB

Table of Contents
  • Table of Contents

    5

    • Engine Oil Reminder Tag (4-Stroke Engines)

      10

    • Top Cover Pictograph Description

      10

    • Uncrating Procedure (for Typical Steel Frame)

      11

    • Mounting the Outboard Motor

      13

      • Water Level Guideline (4-Stroke Engines)

        17

      • Adjusting Twin Engines

        18

      • Max. Boat Speed Estimation

        18

    • Mounting the Remote Oil Tank

      19

      • Remote Oil Tank Dimensions

        19

      • Notice for Mounting the Remote Oil Tank

        19

    • Outboard Motor Dimensions

      20

      • Overall Dimension Items

        20

      • Overall Dimensions (4-Stroke)

        22

      • Overall Dimensions (2-Stroke)

        31

      • Clamp Bracket Dimension Items

        37

      • Clamp Bracket Dimensions

        38

  • Propellers

    65

    • Propeller Specifications

      66

      • Propeller Types

        66

      • Propeller Identification

        69

    • 2014 Propeller Applications

      70

      • Standard Propeller

        70

      • STANDARD PROPELLERS (Shift Dampener System [SDS])

        76

      • Dual Thrust Propellers

        77

      • Weedless Propellers

        78

      • Reliance Series Propellers (Std)

        78

      • RELIANCE SERIES PROPELLERS (Shift Dampener System [SDS])

        79

      • Saltwater Series Propellers

        80

      • Saltwater Series II Propellers (Std)

        81

      • SALTWATER SERIES II PROPELLERS (Shift Dampener System [SDS])

        82

      • Saltwater Series Hs4 Propellers (Std)

        83

      • SALTWATER SERIES HS4 PROPELLERS (Shift Dampener System [SDS])

        83

      • SALTWATER SERIES XL PROPELLERS (Shift Dampener System [SDS])

        84

      • SALTWATER SERIES XL4 PROPELLERS (Shift Dampener System [SDS])

        84

      • Vmax Series Propellers

        85

      • Performance Series Propellers

        85

      • High Performance Series Propellers

        86

    • Propeller Selection

      70

    • Wot Operation Range Table

      87

    • Remote Controls

      89

      • Remote Control Types and Applications

        90

      • Remote Switch Types and Applications

        106

      • Remote Control Cables

        121

      • Remote Control Attachment Kit

        123

      • Steering Hook

        127

      • Steering Guide Attachment Kit

        130

      • Tie-Bar Kit

        132

      • Conventional Wire Harness

        133

      • Digital Electronic Remote Control Wire Harness

        134

  • Tiller Handles

    139

    • 6X4 Multi-Function Tiller Handle

      140

      • Multi-Function Tiller Handle Kit (for Us)

        140

      • Tiller Handle Kit Contents

        141

      • Wiring Diagram (for Us)

        149

      • Exploded Diagram (for Us)

        150

      • Multi-Function Tiller Handle Kit (for Japan)

        151

      • Wiring Diagram (for Japan)

        153

      • Exploded Diagram (for Japan)

        154

      • Multi-Function Tiller Handle Contents (for Others)

        155

      • Tiller Handle Grommet Description

        155

      • Multi-Function Tiller Handle Kit (for Eu & Anz)

        156

      • Handle Immobilizer Kit Contents

        160

      • Wiring Diagram (for Eu & Anz)

        161

    • Steering Friction Contents

      162

  • Conventional Gauge (6Y5 & 6Y7)

    165

    • Mounting the Meters

      168

      • Meter Mounting Procedure

        168

      • Analog Gauge Illumination (6Y7 Type)

        168

    • Analog Tachometer

      169

      • Analog Tachometer Applications

        169

      • Analog Tachometer Dimensions

        170

      • Pole Number Set up

        170

    • Digital Tachometer

      171

      • Digital Tachometer Applications

        171

      • Digital Tachometer Dimensions

        171

      • Pole Number Set up

        172

    • Speedometer

      173

      • Speedometer Types and Applications

        173

      • Speedometer Dimensions

        174

      • Water Pressure Damper (Op)

        174

      • Speedometer Tube Routing

        175

      • Digital Speedometer Set up

        175

    • Fuel Management Gauge

      176

      • Fuel Management Gauge Types and Applications

        176

      • Fuel Management Gauge Dimensions

        177

      • Fuel Sensor Installation

        178

      • Wiring Description

        179

      • Fuel Management Gauge Set up

        181

      • Fuel Mgt Gauge with Speedometer Set up

        181

    • Analog Trim Meter

      182

      • Analog Trim Meter Applications

        182

      • Analog Trim Meter Dimensions

        182

      • Trim Sensor Adjustment

        182

    • Coolant Pressure Meter

      183

      • Coolant Pressure Meter Applications

        183

      • Coolant Pressure Meter Dimensions

        183

      • Coolant Press. Attachment Installation

        183

    • Coolant Temp. Meter

      184

      • Coolant Temp. Meter Types and Applications

        184

      • Coolant Temp. Meter Dimensions

        184

      • Coolant Press. Attachment And/Or Coolant Temp

        185

      • Routing Coolant Temp. Lead

        186

      • Routing the Coolant Press. Tube

        186

      • Coolant Temp. Sensor And/Or Coolant Press

        187

      • (For 4-Stroke Models)

        187

      • Routing the Coolant Temp. Lead & Coolant Press. Tube

        189

      • Sensor/Attachment Installation and Routing

        190

    • Hour Meter

      191

      • Hour Meter Applications

        191

      • Hour Meter Dimensions

        191

      • Wiring the Mechanical Hour Meter

        192

      • Wiring the Digital Hour Meter

        192

    • Voltage Meter

      193

      • Voltage Meter Types and Applications

        193

      • Voltage Meter Dimensions

        193

      • Wiring the Voltage Meter

        193

    • Fuel Meter

      194

      • Fuel Meter Types and Applications

        194

      • Fuel Meter Dimensions

        194

      • Wiring the Fuel Meter

        194

    • Charge Warning Unit

      195

      • Charge Warning Unit Types and Applications

        195

      • Wiring the Charge Warning Unit

        195

    • Wire Harnesses

      196

      • Remote-Oil Tank Harness

        196

      • Additional Accessory Lead

        196

      • Meter Harness

        197

      • Trim Meter Lead

        198

      • Trim and Oil Lead

        198

      • Combination Trim and Oil Lead

        198

      • Conversion Harness 1

        199

      • Fuel Management Gauge Harness

        199

      • Lighting Coil Extension Harness

        199

      • Rectifier Kit

        199

    • Wiring Diagrams

      200

      • Wire Color Code

        200

      • Digital Meter (6Y5)

        201

      • Analog Meter (6Y7)

        206

      • INTERCHANGEABILITY between TACHOMETER and ENGINE (up to 2006 and after 2007)

        208

    • Rigging Grommet Description

      211

  • Digital Network Gauge (6Y8)

    215

    • Digital Network Gauge Compatible Models

      216

    • Digital Network Gauge Application

      216

      • Square Style Gauge Application

        216

    • Digital Network Gauge Dimensions

      217

      • Round Style Gauge Application

        217

      • Square Style Gauge Dimensions

        217

      • Round Style Gauge Dimensions

        218

    • Optional Equipment

      219

      • Multi-Sensor Application

        219

      • Fitting Plate

        219

      • Speed Sensor Kit

        220

      • Coolant Pressure Sensor Kit

        220

      • Speed/Coolant Pressure Sensors Kit

        221

    • Wire Harness

      222

      • Main Bus Wire

        222

      • Pigtail Bus Wire

        222

      • System Power Supply Wire

        222

      • Immobilizer Power Distribution Wire 1

        222

    • Network Hub

      223

      • Fuel Tank / Gps Wire

        223

    • Optional Equipment

      224

      • Nmea2000 Gateway

        224

      • Analog Gauge Interface (If)

        224

    • Immobilizer Unit

      225

    • Network Wiring Diagrams

      226

      • FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINES

        226

    • Initial Gauge Setup

      230

      • Setting for Gauge When 6Y9 Multi-Sensor Is Connected

        230

    • Troubleshooting

      231

    • Nmea0183 Compatible Equipment Connection

      232

    • Basic Requirements

      232

    • Digital Network Gauge (6Y8) Function Table

      233

  • Digital Network Premium Gauge (6Y9)

    234

    • Digital Network Premium Gauge Compatible Models

      236

    • Digital Network Premium Gauge Application

      236

    • Digital Network Premium Gauge Dimensions

      237

      • Premium Color Gauge Dimensions

        237

    • Optional Equipment

      238

      • Transom Multi-Sensor (6Y9)

        238

      • Immobilizer Unit

        238

      • Nmea2000 Gateway

        239

      • Analog Gauge Interface (If)

        239

      • Speed Sensor Kit

        240

      • Coolant Pressure Sensor Kit

        240

    • Network Hub

      241

    • Wire Harness

      242

      • Main Bus Wire

        242

      • Pigtail Bus Wire

        242

      • Gps Wire

        242

      • Tank Wire

        242

      • System Power Supply Wire

        243

      • System Power Distribution Wire

        243

      • Conversion Harness

        244

      • Conversion Harness 1

        244

      • Conversion Harness 4

        244

      • Conversion Harness L

        245

      • Twinning Harness

        245

      • Conversion Harness M (for 2Nd Helm)

        245

      • Conversion Harness N (for 2Nd Helm)

        245

      • Conversion Harness P (for 2Nd Helm)

        246

      • Conversion Harness K (for Dual Station)

        246

    • Network Wiring Diagrams

      247

      • SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X6 Binnacle Mount Digital Electronic Control)

        247

      • SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X6 Binnacle Mount Digital Electronic Control)

        249

      • SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X7 Concealed Digital Electronic Control)

        251

      • SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X7 Concealed Digital Electronic Control)

        253

      • Single Station W/ 6Y9 Gauge Twin Engine Application

        255

      • Single Station W/ 6Y8 Gauge Twin Engine Application

        257

      • Single Station W/ 6Y9 Gauge Triple Engine Application

        259

      • Single Station W/ 6Y8 Gauge Triple Engine Application

        261

      • Single Station W/ 6Y9 Gauge Quad Engine Application (for F/Lf225Ca, F/Lf250Ca, F/Lf300Ca, F/Lf350Ca/B)

        263

      • Dual Station W/ 6Y9 Gauge Single Engine Application

        267

      • Dual Station W/ 6Y8 Gauge Single Engine Application

        269

      • Dual Station W/ 6Y9 Gauge Twin Engine Application

        271

      • Dual Station W/ 6Y8 Gauge Twin Engine Application

        273

      • Dual Station W/ 6Y9 Gauge Triple Engine Application

        275

      • Dual Station W/ 6Y9 Gauge Quad Engine Application (for F/Lf225Ca, F/Lf250Ca, F/Lf300Ca, F/Lf350Ca/B)

        277

  • Battery

    281

    • Battery

      282

    • Recommended Battery

      282

    • Battery Cable Length

      284

    • Battery Wiring

      286

      • Isolator Equipped Model (above 150Ps Model)

        286

      • Example for Battery Cable Wiring (Twin Engine Application)

        287

      • Recommended Extension Length of Battery Cables

        288

      • Recommended Battery Switch Capacity

        292

      • Battery Charging Capability

        292

  • Appendix

    294

    • Model Name Designation

      296

      • Global Models Identification Code

        296

      • Us & Canada Models Identification (Code)

        297

      • Us & Canada New Models Identification Code

        297

    • Fuel System Vacuum Pressure Standard

      298

      • Fuel Hose Routing Resistance Measuring Method

        298

      • Lowest Vacuum Pressure Standard

        299

    • Portable Fuel Tanks (Typical)

      300

    • Fuel Pipes (Typical)

      301

    • Primary Pump (Typical)

      301

    • Pre-Delivery Inspection (Pdi)

      302

    • Conventional Rigging Kit Contents

      303

      • Digital Tachometer Kit

        303

      • Digital Tachometer and Speedometer Kit

        303

      • Twin-Motor Kit

        304

      • Remote Oil Tank Kit (for 2-Stroke Engine)

        305

    • Digital Network Gauge Rigging Kit Contents

      306

      • Square/Round Style Gauge Rigging Kit Contents for Us and Canada

        306

      • Square Style Gauge Rigging Kit for Europe

        306

      • Round Style Gauge Rigging Kit for Europe

        310

      • Square Style Gauge Rigging Kit for Anz

        311

      • Square Style Gauge Rigging Kit for Japan

        313

      • Round Style Gauge Rigging Kit for Japan

        314

    • Immobilizer Rigging Kit Contents

      315

      • Immobilizer Kit 1 (for Us, Anz, Crb)

        315

      • Immobilizer Kit 2 (for Jpn)

        315

      • Single Engine Gauge Kit for Immobilizer (for Eu, Anz, Jpn, Gen)

        315

      • Twin Engine Gauge Kit for Immobilizer

        316

      • Digital Network Premium Gauge Rigging Kit Contents

        317

      • Twin Engine Premium Gauge Kit

        318

      • Triple Engine Premium Gauge Kit (for Eu, Anz, Gen)

        318

      • Main Helm Sw Panel Twin Engine Kit (for Us, Can)

        318

      • Main Helm Sw Panel Triple Engine Kit (for Us, Can)

        319

      • 2Nd Helm Sw Panel Single Engine Kit (for Us, Can)

        319

      • 2Nd Helm Sw Panel Twin Engine Kit (for Us, Can)

        319

      • 2Nd Helm Sw Panel Triple Engine Kit (for Us, Can)

        319

    • Other Rigging Kit Contents

      320

      • Tilt Limit Switch Kit (for Us, Ca, Eu, Anz, Rus, Jpn)

        320

      • Tilt Limit Switch Kit 2 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)

        320

      • Tilt Limit Switch Kit 3 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)

        321

      • Tilt Limit Switch Kit 4 (for Us, Ca, Eu, Anz, Jp, Rus, Tur)

        321

      • Lighting Coil Kit (for Eu, Ca, Jpn)

        322

    • 2014 Year Models Manufacture Starting Serial Numbers

      323

Advertisement

Yamaha 40VEO Service Manual

Yamaha 40VEO Service Manual (224 pages)

Marine Outboard

Brand: Yamaha
|
Category: Outboard Motor
|
Size: 5.73 MB

Table of Contents
  • Info Chapter 1 General Information

    9

    • How to Use this Manual

      3

    • Table of Contents

      9

    • Chapter 1

      10

    • Identification

      10

    • Serial Number

      10

    • Starting Serial Numbers

      10

    • Safety While Working

      11

      • Fire Prevention

        11

      • Ventilation

        11

      • Self-Protection

        11

      • Oils, Greases and Sealing Fluids

        11

      • Good Working Practices

        12

      • Disassembly and Assembly

        13

    • Special Tools

      14

      • Measuring

        15

      • Removal and Installation

        17

  • Specifications

    21

    • Chapter 2 Specifications

      22

    • General Specifications

      22

    • Maintenance Specifications

      28

      • Engine

        28

      • Lower

        30

      • Electrical

        31

      • Dimension 1

        34

      • Dimension 2

        36

    • Tightening Torque

      38

      • Specified Torque

        38

      • General Torque

        39

  • Table of Contents

    41

    • Chapter 3

      42

    • Maintenance Interval Chart

      42

    • Periodic Service

      43

      • Fuel System

        43

        • Fuel Line

          43

      • Control System

        43

        • Throttle Link Adjustment

          43

        • Throttle Cable Adjustment

          44

        • Shift Cable Adjustment

          45

        • Start-In-Gear Protection Adjustment

          46

        • Idle Speed Adjustment

          46

      • Oil Injection System

        47

        • Oil Tank Water Drain

          47

        • Oil Pump Link Adjustment

          47

      • Power Trim and Tilt System

        48

        • Power Trim and Tilt Fluid

          48

      • Lower Unit

        49

        • Gear Oil

          49

        • Lower Unit Leakage Check

          49

      • General

        50

        • Anode

          50

        • Battery

          50

        • Spark Plug

          51

        • Grease Points

          52

  • Table of Contents

    53

    • Chapter 4

      54

    • Exploded Diagram

      54

    • Fuel Joint, Fuel Filter and Fuel Pump

      54

    • Removal and Installation Chart

      55

    • Fuel Line Layout

      56

      • M Model

        56

    • Service Points

      57

      • Fuel Joint Inspection

        57

      • Fuel Filter Inspection

        57

      • Fuel Pump Inspection

        57

    • Carburetor Removal

      58

      • Exploded Diagram

        58

      • Removal and Installation Chart

        59

    • Carburetor

      60

      • Exploded Diagram

        60

      • Removal and Installation Chart

        61

      • Service Points

        62

        • Carburetor Inspection

          62

        • Carburetor Assembly

          63

    • Prime Starter

      64

      • Exploded Diagram

        64

      • Removal and Installation Chart

        65

      • Service Points

        66

        • Fuel Enrichment Pump Inspection

          66

        • Fuel Enrichment Valve Inspection

          66

    • Oil Tank

      68

      • Exploded Diagram

        68

      • Removal and Installation Chart

        69

      • Oil Line Layout

        70

      • Service Points

        71

        • Oil Tank Inspection

          71

        • Oil Strainer Inspection

          71

        • Check Valve Inspection

          71

    • Oil Pump

      72

      • Exploded Diagram

        72

      • Removal and Installation Chart

        73

  • Powr Chapter 5 Power Unit

    74

    • Chapter 5 Power Unit

      76

    • Power Unit Removal

      76

      • Exploded Diagram

        76

      • Removal and Installation Chart

        77

    • Recoil Starter

      78

      • Exploded Diagram

        78

      • Removal and Installation Chart

        79

      • Service Points

        80

        • Sheave Drum Removal

          80

        • Spiral Spring Removal

          80

        • Starter Stopping Plunger Inspection

          80

        • Drive Pawl and Spring Inspection

          81

        • Rope Roller and Collar Inspection

          81

        • Bushing Inspection

          81

        • Sheave Drum Inspection

          81

        • Spiral Spring Inspection

          81

        • Starter Rope Inspection

          81

        • Starter Rope Installation

          82

        • Sheave Drum Installation

          82

        • Spiral Spring Setting

          82

        • Recoil Starter Checking

          82

    • Flywheel Magneto and Magneto Base

      84

      • Exploded Diagram

        84

      • Removal and Installation Chart

        85

      • Service Points

        86

        • Flywheel Magneto Removal

          86

    • Electrical Unit Removal

      88

      • Exploded Diagram

        88

      • Removal and Installation Chart

        89

    • Electrical Unit

      90

      • Exploded Diagram

        90

      • Removal and Installation Chart

        91

    • Reed Valve and Check Valve

      92

      • Exploded Diagram

        92

      • Removal and Installation Chart

        93

      • Service Points

        94

        • Reed Valve Inspection

          94

    • Cylinder Head, Thermostat and Exhaust Cover

      96

      • Exploded Diagram

        96

      • Removal and Installation Chart

        97

      • Service Points

        98

        • Cylinder Head Inspection

          98

        • Thermostat Inspection

          99

    • Crankcase and Cylinder Body

      100

      • Exploded Diagram

        100

      • Removal and Installation Chart

        101

      • Exploded Diagram

        102

      • Removal and Installation Chart

        103

      • Service Points

        104

        • Cylinder Body Inspection

          104

        • Piston to Cylinder Clearance

          105

        • Oil Pump Driven Gear Inspection

          105

        • Cylinder Body and Crankcase Installation

          105

    • Crank Shaft and Piston

      106

      • Exploded Diagram

        106

      • Removal and Installation Chart

        107

      • Service Points

        108

        • Piston Pin Clip Removal

          108

        • Piston Pin and Small End Bearing Removal

          108

        • Piston Ring Removal

          108

        • Bearing Removal

          108

        • Piston Inspection

          108

        • Piston Pin and Small End Bearing Inspection

          109

        • Piston Ring Inspection

          110

        • Crankshaft Inspection

          111

        • Piston and Piston Ring Installation

          112

        • Crankshaft and Piston Installation

          112

  • Lowr Chapter 6 Lower Unit

    114

    • Chapter 6 Lower Unit

      116

    • Lower Unit Removal

      116

      • Exploded Diagram

        116

      • Removal and Installation Chart

        117

      • Service Points

        117

        • Propeller Inspection

          117

    • Water Pump

      118

      • Exploded Diagram

        118

      • Removal and Installation Chart

        119

      • Service Points

        119

        • Water Pump Housing Inspection

          119

        • Impeller and Insert Cartridge Inspection

          119

    • Propeller Shaft and Reverse Gear

      120

      • Exploded Diagram

        120

      • Removal and Installation Chart

        121

      • Service Points

        121

        • Propeller Shaft Housing Removal

          121

        • Propeller Shaft Housing Disassembly

          121

        • Reverse Gear Inspection

          123

        • Bearing Inspection

          123

        • Propeller Shaft Housing Inspection

          123

        • Dog Clutch Inspection

          123

        • Propeller Shaft Inspection

          123

        • Propeller Shaft Housing Assembly

          124

    • Drive Shaft, Forward Gear and Shift Rod

      126

      • Exploded Diagram

        126

      • Removal and Installation Chart

        127

      • Exploded Diagram

        128

      • Removal and Installation Chart

        129

      • Service Points

        130

        • Pinion Nut Removal

          130

        • Forward Gear Disassembly

          130

        • Lower Case Disassembly

          130

        • Pinion and Forward Gear Inspection

          131

        • Drive Shaft Inspection

          131

        • Shift Cam Inspection

          131

        • Bearing Inspection

          131

        • Sleeve Inspection

          132

        • Lower Case Inspection

          132

        • Lower Case Assembly

          132

        • Drive Shaft Oil Seal Housing Assembly

          133

        • Forward Gear Assembly

          133

        • Pinion Nut Installation

          133

    • Shimming

      134

      • Shim Selection (for Usa and Canada)

        134

        • Pinion Gear Shim

          134

        • Forward Gear Shim

          136

        • Forward Gear

          143

        • Reverse Gear

          143

  • Table of Contents

    146

    • Chapter 7

      148

    • Exploded Diagram

      148

    • Tiller Handle Removal

      148

    • Removal and Installation Chart

      149

    • Tiller Handle

      150

      • Exploded Diagram

        150

      • Removal and Installation Chart

        151

      • Exploded Diagram

        152

      • Removal and Installation Chart

        153

      • Service Points

        153

        • Control Cable Inspection

          153

        • Bushing Inspection

          153

        • Shift Lever Inspection

          153

        • Friction Piece Inspection

          153

        • Steering Handle Inspection

          153

    • Link Ass’y Disassembly

      154

      • Exploded Diagram

        154

      • Removal and Installation Chart

        155

      • Service Points

        155

        • Throttle Arm Inspection

          155

        • Throttle Shift Ass’y Inspection

          155

        • Cam Plate Inspection

          155

        • Bushing Inspection

          155

    • Shift Actuator and Bottom Cowling

      156

      • Exploded Diagram

        156

      • Removal and Installation Chart

        157

    • Upper Case Removal

      158

      • Exploded Diagram

        158

      • Removal and Installation Chart

        159

      • Service Points

        159

        • Rubber Mount Inspection

          159

        • Mount Bolt Inspection

          159

    • Upper Case and Exhaust Manfold

      160

      • Exploded Diagram

        160

      • Removal and Installation Chart

        161

    • CLAMP BRACKET (Manual Tilt)

      162

      • Exploded Diagram

        162

    • CLAMP BRACKET (Hydro Tilt, Power Trim and Tilt)

      164

      • Exploded Diagram

        164

      • Removal and Installation Chart

        165

    • Steering Bracket

      166

      • Exploded Diagram

        166

      • Removal and Installation Chart

        167

    • Swivel Bracket

      168

      • Exploded Diagram

        168

      • Removal and Installation Chart

        169

    • Swivel Bracket Disassembly

      170

      • Exploded Diagram

        170

      • Removal and Installation Chart

        171

    • Tilt Unit Removal

      172

      • Exploded Diagram

        172

      • Removal and Installation Chart

        173

    • Tilt Cylinder, Pump Housing and Motor Removal

      174

      • Exploded Diagram

        174

      • Removal and Installation Chart

        175

      • Service Points

        175

    • Tilt Cylinder

      176

      • Exploded Diagram

        176

      • Removal and Installation Chart

        177

      • Service Points

        177

        • Tilt Cylinder Disassembly

          177

        • Inner Cylinder Disassembly

          178

        • Tilt Rod Inspection

          178

        • Tilt Cylinder Inspection

          178

        • Tilt Piston Inspection

          178

        • Spring Inspection

          178

        • Free Piston Inspection

          178

        • Inner Cylinder Assembly

          179

        • Tilt Cylinder Assembly

          179

    • Pump Housing

      180

      • Exploded Diagram

        180

      • Removal and Installation Chart

        181

    • Ptt Motor

      182

      • Exploded Diagram

        182

      • Removal and Installation Chart

        183

      • Service Points

        184

        • Motor Inspection

          184

        • Motor Assembly

          185

  • Table of Contents

    186

    • Chapter 8 Oil Injection Model

      188

    • Electrical Components

      188

    • Mh, Mho, Mo, Mdo Model

      189

    • Whd, Wh, E, Edo, Eo Model

      190

    • Et, Eto Model

      191

    • Ehto Model

      192

    • Electrical Unit Components

      193

      • E, Eo Model

        193

      • Et, Eto Model

        194

    • Electrical Analysis

      195

      • Inspection

        195

        • Low Resistance Measurement

          195

    • Ignition System

      196

      • Ignition Spark Gap

        197

      • CDI System Peak Voltage

        197

      • Spark Plug

        199

      • Spark Plug Cap

        199

      • Engine Stop Switch

        200

      • Main Switch

        201

    • Ignition Control System

      202

      • Thermo Switch

        203

      • Oil Level Sensor

        203

      • Warning Lamp

        204

      • Oil Level Warning Lamp

        205

      • CDI Unit

        205

    • Starting System

      206

      • Battery

        207

      • Wiring Harness

        207

      • Wiring Connection

        207

      • Engine Stop Switch

        207

      • Main Switch

        207

      • Neutral Switch

        207

      • Starter Relay

        208

      • Fuse

        208

    • Starter Motor

      210

      • Exploded Diagram

        210

      • Removal and Installation Chart

        211

      • Service Points

        212

        • Pinion Removal

          212

        • Pinion Inspection

          212

        • Armature Inspection

          212

        • Brush Holder Inspection

          213

        • Cover Inspection

          214

    • Charging System

      215

      • Charging System Peak Voltage

        216

      • Fuse

        216

      • Battery

        216

    • Enrichment Control System

      217

      • Lighting Coil

        217

      • Electrothermal Valve

        217

      • Rectifier Regulator

        217

    • Power Trim and Tilt Control System

      218

      • Battery

        219

      • Fuse

        219

      • Ptt Switch

        219

      • Ptt Relay

        219

      • Trim Sensor

        220

      • Trouble Analysis

        222

Yamaha 40VEO Rigging Manual

Yamaha 40VEO Rigging Manual (226 pages)

Brand: Yamaha
|
Category: Outboard Motor
|
Size: 7.75 MB

Table of Contents
  • Table of Contents

    5

    • Top Cover Pictograph Description

      8

    • Uncrating Procedure (for Typical Steel Frame)

      9

    • Mounting the Outboard Motor

      11

      • Water Level Guideline (4-Stroke Engines)

        15

      • Adjusting Twin Motors

        16

    • Mounting the Remote Oil Tank

      16

      • Remote Oil Tank Dimensions

        16

      • Notice for Mounting the Remote Oil Tank

        17

    • Outboard Motor Dimensions

      18

      • Overall Dimension Items

        18

      • Overall Dimensions (2-Stroke)

        20

      • Overall Dimensions (4-Stroke)

        27

      • Clamp Bracket Dimension Items

        34

      • Clamp Bracket Dimensions

        35

  • Propellers

    59

    • Propeller Specifications

      60

      • Propeller Types

        60

      • Propeller Identification

        62

    • 2009 Propeller Applications

      63

      • Standard, Dual Thrust & Weedless Propellers

        63

      • Reliance Series Propellers

        66

      • Saltwater Series Propellers

        67

      • Saltwater Series Ιι Propellers

        67

      • Saltwater Series Hs4 Propellers

        67

      • Saltwater Series Xl Propellers

        68

      • Vmax Series Propellers

        68

      • Performance Propellers

        68

      • High Performance Propellers

        68

    • Propeller Selection

      63

    • Wot Operation Range Table

      69

    • Remote Controls

      71

      • Remote Control Applications

        72

      • Remote Switch Applications

        85

      • Remote Control Cables

        94

      • Remote Control Attachment Kit

        96

      • Steering Hook

        98

      • Steering Guide Attachment Kit

        101

      • Conventional Wire Harness

        103

      • Digital Electronic Control Wire Harness

        105

  • Tiller Handles

    107

    • 6X4 Multi-Function Tiller Handle

      108

      • Multi-Function Tiller Handle Kit (for Us)

        108

      • Wiring Diagram (for Us)

        113

      • Multi-Function Tiller Handle Kit (for Japan)

        114

      • Multi-Function Tiller Handle Contents (for Others)

        116

      • Tiller Handle Grommet Description

        116

    • Steering Friction Contents

      117

  • Conventional Gauge (6Y5 & 6Y7)

    119

    • Mounting the Meters

      122

      • Meter Mounting Procedure

        122

      • Analog Gauge Illumination (6Y7 Type)

        122

    • Analog Tachometer

      123

      • Analog Tachometer Applications

        123

      • Analog Tachometer Dimensions

        124

      • Pole Number Set up

        124

    • Digital Tachometer

      125

      • Digital Tachometer Applications

        125

      • Digital Tachometer Dimensions

        125

      • Pole Number Set up

        126

    • Speedometer

      127

      • Speedometer Applications

        127

      • Speedometer Dimensions

        128

      • Water Pressure Damper (Op)

        128

      • Speedometer Tube Routing

        129

      • Digital Speedometer Set up

        129

    • Fuel Management Gauge

      130

      • Fuel Management Gauge Applications

        130

      • Fuel Management Gauge Dimensions

        131

      • Fuel Sender Installation

        132

      • Wiring Description

        133

      • Fuel Management Gauge Set up

        135

      • Fuel Mgt Gauge with Speedometer Set up

        135

    • Analog Trim Meter

      136

      • Analog Trim Meter Applications

        136

      • Analog Trim Meter Dimensions

        136

      • Trim Sender Adjustment

        136

    • Coolant Pressure Meter

      137

      • Coolant Pressure Meter Applications

        137

      • Coolant Pressure Meter Dimensions

        137

    • Coolant Temp. Meter

      138

      • Coolant Temp. Meter Applications

        138

      • Coolant Temp. Meter Dimensions

        138

      • Coolant Press. Sender And/Or Coolant Temp. Sender Installation (for 2-Stroke Models)

        139

      • Routing Coolant Temp. Lead

        139

      • Routing the Coolant Press. Tube

        140

      • Coolant Press. Sender And/Or Coolant Temp. Sender Installation (for 4-Stroke Models)

        140

      • Sender Installation

        142

      • Routing the Coolant Temp. Lead

        142

      • Coolant Press. Tube

        142

      • Sender Installation and Routing

        143

    • Hour Meter

      144

      • Hour Meter Applications

        144

      • Wiring the Mechanical Hour Meter

        145

      • Wiring the Digital Hour Meter

        145

    • Voltage Meter

      146

      • Voltage Meter Applications

        146

      • Voltage Meter Dimensions

        146

      • Wiring the Voltage Meter

        146

    • Fuel Meter

      147

      • Fuel Meter Applications

        147

      • Fuel Meter Dimensions

        147

    • Charge Warning Unit

      148

      • Charge Warning Unit Applications

        148

    • Wire Harnesses

      149

      • Remote-Oil Tank Harness

        149

      • Additional Accessory Lead

        149

      • Meter Harness

        150

      • Lamp Switch

        151

      • Combination Trim and Oil Lead 1

        151

      • Combination Trim and Oil Lead 2

        151

      • Trim Meter Lead

        151

      • Pt/T Switch Lead Extension

        152

      • Trim and Oil Lead

        152

      • Fuel Management Gauge Harness

        152

      • Lighting Coil Extension Harness

        152

      • Rectifier Kit

        152

    • Wiring Diagrams

      153

      • Wire Color Code

        153

      • Digital Meter

        154

      • Analog Meter (6Y7)

        159

      • Interchangeability between Tachometer and Engine

        161

      • Grommet Description

        164

  • Digital Network Gauge (6Y8)

    167

    • Digital Network Gauge Compatible Model

      168

    • Digital Network Gauge Application

      168

      • Square Style Gauge Application

        168

    • Digital Network Gauge Dimensions

      169

      • Round Style Gauge Application

        169

      • Square Style Gauge Dimensions

        169

      • Round Style Gauge Dimensions

        170

    • Optional Equipments

      171

      • Multi-Sensor Application

        171

      • Fitting Plate

        171

      • Speed Sensor Kit

        172

      • Coolant Pressure Sensor Kit

        172

    • Wire Harness

      173

      • Main Bus Wire

        173

      • Pigtail Bus Wire

        173

      • Fuel Tank / Gps Wire

        174

      • Hub

        174

    • Wiring Diagrams

      175

      • FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES

        175

      • F350/F300/F250 [Digital Electronic Control]

        178

    • Initial Gauge Setup

      183

    • Troubleshooting

      184

    • Basic Requirements

      185

    • Nmea0183 Compatible Equipments Connection

      185

  • Battery

    187

    • Recommended Battery

      188

    • Battery Cable Length

      189

    • Battery Wiring

      190

      • Isolator Equipped Model (for over 150Ps Model)

        190

      • Recommended Extension Length of Battery Cables

        191

      • Recommended Battery Switch Capacity

        193

  • Appendix

    195

    • Model Name Designation

      196

      • Us & Canada Model Identification

        197

      • New Us & Canada Model Identification Code

        197

    • Fuel System Vacuum Pressure Standard

      198

      • Fuel Hose Routing Resistance Measuring Method

        198

      • Lowest Vacuum Pressure Standard

        199

    • Portable Fuel Tanks (Typical)

      200

    • Fuel Pipes (Typical)

      200

    • Pre-Delivery Inspection (Pdi) Checks

      201

    • Conventional Rigging Kit Contents

      202

      • Digital Tachometer Kit

        202

      • Digital Tachometer and Speedometer Kit

        202

      • Twin-Motor Kit

        203

      • Remote Oil Tank Kit (for 2-Stroke Engine)

        204

    • Digital Network Gauge Rigging Kit Contents

      205

      • Square Style Gauge Rigging Kit for Us & Canada

        205

      • Round Style Gauge Rigging Kit for Us & Canada

        207

      • Square Style Gauge Rigging Kit for Europe

        209

      • Round Style Gauge Rigging Kit for Europe

        213

      • Transom Rigging Kit for Europe

        215

      • Square Style Gauge Rigging Kit for Anz

        216

      • Square Style Gauge Rigging Kit for Japan

        217

      • Round Style Gauge Rigging Kit for Japan

        218

    • 2009 Manufacturing Start Serial Number

      219

Advertisement

Yamaha 40VEO Owner's Manual

Yamaha 40VEO Owner’s Manual (86 pages)

Brand: Yamaha
|
Category: Outboard Motor
|
Size: 3.5 MB

Table of Contents
  • Table of Contents

    4

  • General Information

    7

  • Identification Numbers Record

    7

  • Outboard Motor Serial Number

    7

  • Key Number

    7

  • EC Label

    7

  • Safety Information

    8

  • Important Labels

    9

  • Warning Labels

    9

  • Fueling Instructions

    9

  • Gasoline

    10

  • Engine Oil

    10

  • Battery Requirement

    10

  • Battery Specifications

    10

  • Propeller Selection

    10

  • Start-In-Gear Protection

    11

  • Basic Components

    12

  • Main Components

    12

  • Fuel Tank

    14

  • Fuel Joint

    15

  • Fuel Gauge

    15

  • Fuel Tank Cap

    15

  • Air Vent Screw

    15

  • Remote Control

    15

  • Remote Control Lever

    15

  • Neutral Interlock Trigger

    16

  • Neutral Throttle Lever

    16

  • Tiller Handle

    16

  • Gear Shift Lever

    16

  • Throttle Grip

    17

  • Throttle Indicator

    17

  • Throttle Friction Adjuster

    17

  • Engine Stop Lanyard Switch

    18

  • Engine Stop Button

    18

  • Choke Knob for Pull Type

    19

  • Manual Starter Handle

    19

  • Main Switch

    19

  • Steering Friction Adjuster

    19

  • Steering Friction Adjuster

    20

  • Power Trim and Tilt Switch on Remote Control or Tiller Handle

    20

  • Power Trim and Tilt Switch on Bottom Engine Cowling

    20

  • Trim Tab with Anode

    21

  • Trim Rod (Tilt Pin)

    21

  • Tilt Lock Mechanism

    21

  • Tilt Support Lever for Power Trim and Tilt or Hydro Tilt Model

    22

  • Tilt Support Lever for Manual Tilt Model

    22

  • Top Cowling Lock Lever(S) (Turn Type)

    22

  • Warning Indicator for Three Indicators

    23

  • Warning Indicator

    23

  • Tachometer

    23

  • Digital Tachometer

    23

  • Oil Level Indicators (Three Indicators 2)

    24

  • Oil Level Indicator (Digital Type)

    24

  • Overheat Warning Indicator

    24

  • Overheat Warning Indicator (Digital Type)

    24

  • Trim Meter

    25

  • Trim Meter (Digital Type)

    25

  • Hour Meter (Digital Type)

    25

  • Warning System

    26

  • Overheat Warning

    26

  • Oil Level Warning and Oil Filter Clogging Warning

    27

  • Operation

    29

  • Installation

    29

  • Mounting the Outboard Motor

    29

  • Clamping the Outboard Motor

    30

  • Breaking in Engine

    31

  • Gasoline and Engine Oil Mixing Chart (50:1)

    31

  • Procedure for Oil Injection Models

    31

  • Preoperation Checks

    32

  • Fuel

    32

  • Oil

    32

  • Controls

    32

  • Engine

    32

  • Operation after Long Period of Storage

    32

  • Filling Fuel and Engine Oil

    33

  • Filling Fuel for Portable Tank

    33

  • Filling Oil for Manual Starter Model

    33

  • Filling Oil for Electric Start Models

    34

  • Oil Level Indicator Operation

    35

  • Operating Engine

    36

  • Feeding Fuel (Portable Tank)

    36

  • Starting Engine

    37

  • Warming up Engine

    40

  • Choke Start Models

    40

  • Electric Start and Prime Start Models

    40

  • Shifting

    41

  • Forward (Tiller Handle and Remote Control Models)

    41

  • Reverse (Automatic Reverse Lock and Power Trim and Tilt Models)

    41

  • Reverse (Manual Tilt and Hydro Tilt Models)

    42

  • Stopping Engine

    43

  • Procedure

    43

  • Trimming Outboard Motor

    43

  • Adjusting Trim Angle for Manual Tilt Models

    44

  • Adjusting Trim Angle

    45

  • Adjusting Trim Angle for Hydro Tilt Models

    45

  • Adjusting Boat Trim

    46

  • Tilting up and down

    47

  • Procedure for Tilting up

    47

  • Procedure for Tilting up (Hydro Tilt Models)

    48

  • Procedure for Tilting up

    48

  • Procedure for Tilting down

    50

  • Procedure for Tilting down (Manual and Hydro Tilt Models)

    50

  • Cruising in Shallow Water

    51

  • Hydro Tilt Models

    51

  • Power Trim and Tilt Models / Power Tilt Models

    52

  • Cruising in Other Conditions

    53

  • Maintenance

    54

  • Specifications

    54

  • Transporting and Storing Outboard Motor

    56

  • Clamp Screw Mounting Models

    57

  • Storing Outboard Motor

    57

  • Procedure

    57

  • Lubrication (Oil Injection Models)

    58

  • Battery Care

    58

  • Cleaning the Outboard Motor

    59

  • Checking Painted Surface of Motor

    59

  • Periodic Maintenance

    59

  • Replacement Parts

    59

  • Maintenance Chart

    61

  • Greasing

    62

  • Cleaning and Adjusting Spark Plug

    63

  • Checking Fuel System

    64

  • Inspecting Fuel Filter

    65

  • Cleaning Fuel Filter

    65

  • Inspecting Idling Speed

    66

  • Checking Water in Engine Oil Tank

    66

  • Checking Wiring and Connectors

    67

  • Exhaust Leakage

    67

  • Water Leakage

    67

  • Checking Power Trim and Tilt System

    67

  • Checking Propeller

    68

  • Removing the Propeller

    69

  • Installing the Propeller

    69

  • Changing Gear Oil

    70

  • Cleaning Fuel Tank

    71

  • Inspecting and Replacing Anode(S)

    71

  • Checking Battery (for Electric Start Models)

    72

  • Connecting the Battery

    73

  • Disconnecting the Battery

    73

  • Checking Top Cowling

    73

  • Coating the Boat Bottom

    74

  • Trouble Recovery

    75

  • Troubleshooting

    75

  • Temporary Action in Emergency

    78

Advertisement

Related Products

  • Yamaha 40VE

  • Yamaha 40VEHTO

  • Yamaha 40VET

  • Yamaha 40VETO

  • Yamaha 40V

  • Yamaha 40VMH

  • Yamaha 40VMHD

  • Yamaha 40VMO

  • Yamaha 40VWHTO

  • Yamaha 40VWHDO

Yamaha Categories

Motorcycle

Musical Instrument

Electronic Keyboard

Receiver

Amplifier

More Yamaha Manuals

Добавил Сообщение

Сообщение YAMAHA 40 VEOS 11 июл 2014, 18:31

#1 

Не в сети
Администрация
Аватара пользователя



Автор темы
Стаж: 9 лет 4 месяца 14 дней
Сообщения: 6756

Возраст: 50

Приглашаются к обсуждению владельцы YAMAHA 40 VEOS.
Можно делиться опытом, и просто похвастаться этим отличным мотором.
Вот то, что нашёл из документации на этот мотор:

Руководство по эксплуатации (1) для YAMAHA 40 VEOS

Пожалуйста зарегистрируйтесь чтобы увидеть ссылку

.
Или посмотреть прямо на форуме:


Руководство по эксплуатации (1)

Руководство по эксплуатации (2) для YAMAHA 40 VEOS

Пожалуйста зарегистрируйтесь чтобы увидеть ссылку


Или посмотреть прямо на форуме:


Руководство по эксплуатации (2)

Сервис мануал для YAMAHA 40 VEOS

Пожалуйста зарегистрируйтесь чтобы увидеть ссылку


Или посмотреть прямо на форуме:


SERVICE MANUAL

Изображение

_________________

Прорвёмся! (ツ) Изображение
Лучший способ не разочаровываться — это не очаровываться)))

Вернуться к началу

Профиль  

Теги

YAMAHA 40 VEOS обсуждение, YAMAHA 40 VEOS сервис мануал, YAMAHA 40 VEOS инструкция по эксплуатации, форум водномоторников

Олег61

Сообщение YAMAHA 40 VEOS 21 июл 2014, 11:18



Стаж: 9 лет 4 месяца 8 дней
Сообщения: 428

Возраст: 33

Являюсь владельцем данного мотора, установлен на лодке Windboat 46. Накатал на нем 4,7 м/часа. Мотор достаточно мощный, на глиссер лодку выводит за секунды, расход в начале был 15 литров в час, сейчас не замеряю, обкатку пройду тогда будет реальный расход. Первый запуск был сложный, мотор категорически не хотел заводится, только заведешь и он глохнет, но потом стал заводится с полпинка, единственно если лодка стояла неделю, то приходится грушей подкачивать перед запуском мотора. Мотор тяжеловат, на след. год планирую ставить трим, уже немного раздражает при подходе к берегу вставать с места и идти его поднимать. Масло расходует крайне мало, залили мне на сервисе полный бак масла (1,5 литра), сейчас в нем примерно 70-75% осталось, я не доливал еще не разу, при этом мотор использую от 4000 оборотов.
Мотором доволен, но есть несколько недостатков в сравнении с мерком 15. На баке нет указателя уровня топлива, очень не удобно. Откидка мотора и регулировка уровня наклона мотора тоже замудренная, на мерке при подъеме и опускании мотора он сам фиксировался, чтобы сдесь поднять мотор нужно еще и рычажок сдвинуть, а при опускании, его вернуть в первоначальное положение и при этом мотор опустится в мелководный режим, после этого еще 2 рычага нужно сдвинуть и чуть приподнять мотор, чтобы он встал в рабочее положение, и еще раз один рычажок опустить, что при наезде на припятствие мотор приподнялся. Целый танец с бубнами :hahaha: но как я уже говорил к след. сезону я думаю поставить трим и будет использование мотора проще. Без этих мелких недочетов мотор очень радует, очень мощный! ^:^

_________________

Windboat 46 + Yamaha 40 Veos на дельфине 5,0.

Вернуться к началу

Профиль  

kabanofff

Сообщение YAMAHA 40 VEOS 30 июл 2014, 10:05



Стаж: 8 лет 8 месяцев 26 дней
Сообщения: 4

Возраст: 43

здравствуйте!
есть ли у кого опыт настройки и синхронизации карбюраторов на веосе.
для чего эти винты см фото?
заранее благодарен

Вернуться к началу

Профиль  

Теги

как синхронизировать карбюраторы на Веосе?

dqdmitry

Сообщение YAMAHA 40 VEOS 30 июл 2014, 11:20



Автор темы
Стаж: 9 лет 4 месяца 14 дней
Сообщения: 6756

Возраст: 50

для чего эти винты см фото?

Попробуй вот их найти. Я что-то сообразить не могу…

Изображение

_________________

Прорвёмся! (ツ) Изображение
Лучший способ не разочаровываться — это не очаровываться)))

Вернуться к началу

Профиль  

dqdmitry

Сообщение YAMAHA 40 VEOS 30 июл 2014, 12:29



Автор темы
Стаж: 9 лет 4 месяца 14 дней
Сообщения: 6756

Возраст: 50

есть ли у кого опыт настройки и синхронизации карбюраторов на веосе.

По синхронизации карбюраторов.
Есть вот такое руководство по ремонту моторов 50 — 90 л.с. Регулировка трёх карбюраторов принципиально одинакова. Но перевести придётся самому)))

_________________

Прорвёмся! (ツ) Изображение
Лучший способ не разочаровываться — это не очаровываться)))

Вернуться к началу

Профиль  

kabanofff

Сообщение YAMAHA 40 VEOS 30 июл 2014, 15:58



Стаж: 8 лет 8 месяцев 26 дней
Сообщения: 4

Возраст: 43

на схеме их нет видимо они уже должны быть на сборочном чертеже с тягами заслонки…
я полагаю ими надо стнхронизировать…в мануале как раз что- то про них написано….не совсем догоняю как их там крутить. может практический опыт есть. у официалов цена за выезд Космос……

Вернуться к началу

Профиль  

dqdmitry

Сообщение YAMAHA 40 VEOS 30 июл 2014, 16:22



Автор темы
Стаж: 9 лет 4 месяца 14 дней
Сообщения: 6756

Возраст: 50

Попробуй написать в ЛС Николаю (Николай ВР), у него тоже веос, может быть он синхронизацией карбов занимался…

У меня у товарища около 7 лет была Яма 50, тоже миксер, причём б/у с Владика. Косяки вылазили с помпой, с сальником на ноге… Но карбы он так и не трогал за всё время, так и продал. Работали нормально.
Какие симптомы на веосе? Колбасит на холостых?

_________________

Прорвёмся! (ツ) Изображение
Лучший способ не разочаровываться — это не очаровываться)))

Вернуться к началу

Профиль  

kabanofff

Сообщение YAMAHA 40 VEOS 30 июл 2014, 16:50



Стаж: 8 лет 8 месяцев 26 дней
Сообщения: 4

Возраст: 43

да че-то странное. холостые падают и глохнет винтом ХХ толком не регулируются и плюется через раз. ни че с ним не делали до этого, я потом уж покрутил эти винты вроде лучше стало, но не идеально. Может быть такое из за смены масла
сначала лил Ямалуб. Потом Старбрайт посоветовали в Ямахе в магазе у них и взял. Поездил литра 2 сжог чето начал глохнуть. слил масло промыл бачок залил мотюль отрегил ХХ вроде гуд, но я грешил на фиговый бенз — взял на плюшевой заправке. И опять залил старбрайт. мотор 3 сезон часов 100 накатал всего….

Вернуться к началу

Профиль  

dqdmitry

Сообщение YAMAHA 40 VEOS 30 июл 2014, 17:29



Автор темы
Стаж: 9 лет 4 месяца 14 дней
Сообщения: 6756

Возраст: 50

да че-то странное. холостые падают и глохнет винтом ХХ толком не регулируются и плюется через раз.

Х.з. конечно… Засралось что-то скорее всего, и так и сидит. От левого бенза вполне может, особенно если ошмётки какие-нибудь в нём.
Мотор новый, ничего там не может быть другого, скорее всего грязь…
По настройке карбов (вернее последовательности) может это чуть поможет. Там смотри по 3-х цилиндровым.

_________________

Прорвёмся! (ツ) Изображение
Лучший способ не разочаровываться — это не очаровываться)))

Вернуться к началу

Профиль  

kabanofff

Сообщение YAMAHA 40 VEOS 31 июл 2014, 08:30



Стаж: 8 лет 8 месяцев 26 дней
Сообщения: 4

Возраст: 43

dqdmitry сегодня еще потестирую покручу….там видно будет. как-бы не перекрутить ченить)

Вернуться к началу

Профиль  

karat

Сообщение YAMAHA 40 VEOS 31 июл 2014, 08:51



Стаж: 9 лет 4 месяца 6 дней
Сообщения: 957

Возраст: 67

В Тюмени Андрей пользует этот мотор с этой навигации. Лодку под него взял Солар-550 (с НДНД), доволен.
Чтобы брать постоянных 12 вольт поставил РН от Ивана.

Вернуться к началу

Профиль  

Олег61

Сообщение YAMAHA 40 VEOS 20 авг 2014, 08:17



Стаж: 9 лет 4 месяца 8 дней
Сообщения: 428

Возраст: 33

Накатал на своем веосе 5,5 м/часа. Удивило, что в масляном баке осталось 0,5 масла, т.е. за эти часы, мотор сьел всего 1 литр масла! Можно сделать вывод, что он делает обедненную смесь, я уже сжег 80 литров бензина, средний расход получился 14,5 литров в час. Заводится мотор после простоя с 2-3 раза, если в течении дня заводить то с пол пинка. Дай бог обкатку закончить до конца сезона, на мерке почему-то получилось это сделать гораздо быстрее.

_________________

Windboat 46 + Yamaha 40 Veos на дельфине 5,0.

Вернуться к началу

Профиль  

Олег61

Сообщение YAMAHA 40 VEOS 21 окт 2014, 10:11



Стаж: 9 лет 4 месяца 8 дней
Сообщения: 428

Возраст: 33

Водно-моторый сезон подошел к концу, на моторе наработка 7,1 часа, обкатку не успел закончить, а ближайшее время поменяю масло в редукторе, мотор работает без проблем, расход как я писал ранее около 14-15 л/ч. Весной планирую поставить трим, т.к. каждый раз поднимать мотор не очень удобно.
Может кто знает, можно ли заменить ручку газа в машинке? Как сказали в магазине, раньше ручка газа на машинке была с заглушкой для кнопок привода гидроподъема. Т.е. можно было вытащить эту заглушку и установить кнопки для трима и управлять им. А у меня можно только врезать в панель приборов пульт для управления тримом, что будет не очень удобно.

_________________

Windboat 46 + Yamaha 40 Veos на дельфине 5,0.

Вернуться к началу

Профиль  

Кагорыч

Сообщение YAMAHA 40 VEOS 21 окт 2014, 10:59



Стаж: 9 лет 4 месяца 13 дней
Сообщения: 3480

Машинку придется полность менять тк кабель с большим проводов на выходе нужно. Ну или кнопку в ручку колхозить и сопли до мотора вести. Ну как то так. А трис это конеШно кайф))) сам задумываюсь, надо просчитать размеры да моторчик с ебея что Тёма ссыль давал прикупить.

_________________

Я прививок не боюсь, если надо уколюсь….
«Воронеж» Hidea 18(20) Johonson 8 Аэро Атака 340Ховер5 МР153 Beretta Ultralight

Вернуться к началу

Профиль  

Олег61

Сообщение YAMAHA 40 VEOS 21 окт 2014, 11:33



Стаж: 9 лет 4 месяца 8 дней
Сообщения: 428

Возраст: 33

Машинку не вариант, дюже дорого получается. Может попытаться под кнопки отверстия как-то сделать…но всеравно ручка, которая сделана под подъемник немного другая и врядли получиться. Соплей не будет, т.к. около машинки выходит гофра в которую и прокладываются провода, троса и прочее, и выходят в правом борту почти у транца.

_________________

Windboat 46 + Yamaha 40 Veos на дельфине 5,0.

Вернуться к началу

Профиль  

Темик

Сообщение YAMAHA 40 VEOS 21 окт 2014, 11:50



Стаж: 9 лет 4 месяца 13 дней
Сообщения: 6580

Олег. Фото ручки есть? Я могу поискать, где то видел на ВЕОСа установили в ручку кнопку от стекло-подъемников ВАЗ на трим СМС. И вроде как усе фурыкает. Но не помню где, видел. Но подошла как родная.
Я сам себе трим колхозить буду. Это точно. Вопрос все еще в деньгах стоит остро. Так как не только трим колхозить хочу. Еще и электро-стартер надо. :yes: :D

_________________

Skyboat 440 RL + Hidea 30 + Эл.стартер+ Д/У + Трейлер Дельфин 5
Rapid 300 нднд.

Вернуться к началу

Профиль  

Олег61

Сообщение YAMAHA 40 VEOS 21 окт 2014, 12:04



Стаж: 9 лет 4 месяца 8 дней
Сообщения: 428

Возраст: 33

Темик, фото к выходным смогу сделать. А фото кнопки от Ваза я тоже припоминаю… видел кажется на РФ. Трим скорее всего буду ставить от фирмы Пантера.

_________________

Windboat 46 + Yamaha 40 Veos на дельфине 5,0.

Вернуться к началу

Профиль  

Гостевой аккаунт

Сообщение YAMAHA 40 VEOS 21 окт 2014, 14:24



Стаж: 9 лет 2 месяца 8 дней
Сообщения: 3650

расход как я писал ранее около 14-15 л/ч

На каких оборотах?

Вернуться к началу

Профиль  

Темик

Сообщение YAMAHA 40 VEOS 21 окт 2014, 14:37



Стаж: 9 лет 4 месяца 13 дней
Сообщения: 6580

Темик, фото к выходным смогу сделать. А фото кнопки от Ваза я тоже припоминаю… видел кажется на РФ. Трим скорее всего буду ставить от фирмы Пантера.

И это правильно! Глянь как у того, кто кнопку поставил и не правильно с тримом СМС мотор перевозил, этот самый трим и поломался. Но он поломался скорее из-за не правильной перевозки, с дополнительным тримом, а уже потом от упора с пружиной в ногу и того, что он трим раздвинул на 3см. ИМХО.
Он же и кнпку в машинку сувал от ВАЗа. :yes:

_________________

Skyboat 440 RL + Hidea 30 + Эл.стартер+ Д/У + Трейлер Дельфин 5
Rapid 300 нднд.

Вернуться к началу

Профиль  

Олег61

Сообщение YAMAHA 40 VEOS 21 окт 2014, 15:53



Стаж: 9 лет 4 месяца 8 дней
Сообщения: 428

Возраст: 33

Да да, Темик, уже видел фото сломаного трима, жаль кончено…

На каких оборотах?

От 4500 до 5400, больше не раскручивается. В основном хожу на 5000. После всех доработок лодки думаю винт другой поставить, если деньги будут, на родном 52км/ч максимум в одного меня и 20л. бензина.

_________________

Windboat 46 + Yamaha 40 Veos на дельфине 5,0.

Вернуться к началу

Профиль  

Поделиться ссылкой:

HTML код:
BBCode:
Прямая ссылка:

   Похожие темы   Добавил   Ответы   Просмотры   Последнее сообщение 

Yamaha 40 VEOS проблема с работой цилиндров

в форуме Моторы

вованыч

0

1534

20 окт 2019, 05:57

вованыч
Перейти к последнему сообщению

Сообщения без ответов | Активные темы | Темы

Кто сейчас на форуме

Сейчас эту тему просматривают: нет зарегистрированных пользователей и 1 гость

Вы не можете начинать темы
Вы не можете отвечать на сообщения
Вы не можете редактировать свои сообщения
Вы не можете удалять свои сообщения
Вы не можете добавлять вложения

 
Powered by FishBoatLive® Форум любителей активного отдыха 

При копировании любых материалов гиперссылка на форум FishBoatLive ОБЯЗАТЕЛЬНА!!!

Yamaha 40V Service Manual

  • Contents

  • Table of Contents

  • Bookmarks

Related Manuals for Yamaha 40V

Summary of Contents for Yamaha 40V

  • Page 1
    WORLD WIDE 40V, 50H USA/CANADA 40W, 50W SERVICE MANUAL LIT-18616-01-81 290320…
  • Page 2
    Yamaha equipment. It has been written to suit the needs of persons who have a basic under- standing of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use.
  • Page 3: How To Use This Manual

    HOW TO USE THIS MANUAL MANUAL FORMAT All of the procedures in this manual are organized in a sequential, step-by-step format. The information has been complied to provide the mechanic with an easy to read, handy refer- ence that contains comprehensive explanations of all disassembly, repair, assembly, and inspection operations.

  • Page 4
    WARNINGS, CAUTIONS AND NOTES Attention is drawn to the various Warnings, Cautions and Notes which distinguish important information in this manual in the following ways. The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander, or a person inspecting or repairing the outboard motor.
  • Page 5
    HOW TO READ DESCRIPTIONS 1. A disassembly installation job mainly consists of the exploded diagram 1 . 2. The numerical figures represented by the number 2 indicates the order of the job steps. 3. The symbols represented by the number 3 indicates the contents and notes of the job. For the meanings of the symbols, refer to the next page(s).
  • Page 6
    [Resistance ( Ω ), Voltage (V), Electric current (A)] Symbol G to J in an exploded diagram indicate grade of lubricant and location of lubrication point: G Apply Yamaha 2-stroke outboard motor oil H Apply Yamaha gear-case lubricant I Apply molybdenum disulfide oil J Apply water…
  • Page 7
    INDEX A30000-0 GENERAL INFORMATION INFO SPECIFICATIONS SPEC PERIODIC INSPECTION AND ADJUSTMENT INSP FUEL SYSTEM FUEL POWER UNIT POWR LOWER UNIT LOWER BRACKET UNIT BRKT – ELECTRICAL SYSTEM ELEC TROUBLE-ANALYSIS TRBL ANLS…
  • Page 9: Table Of Contents

    INFO CHAPTER 1 GENERAL INFORMATION IDENTIFICATION………………… 1-1 SERIAL NUMBER ………………1-1 STARTING SERIAL NUMBERS …………… 1-1 SAFETY WHILE WORKING …………….1-2 FIRE PREVENTION ………………. 1-2 VENTILATION………………. 1-2 SELF-PROTECTION……………… 1-2 OILS, GREASES AND SEALING FLUIDS……….1-2 GOOD WORKING PRACTICES …………..1-3 DISASSEMBLY AND ASSEMBLY …………

  • Page 10: Identification

    IDENTIFICATION INFO A60000-1* IDENTIFICATION SERIAL NUMBER The serial number of the outboard motor is stamped on a plate attached to the port side of the clamp bracket. NOTE: As an antitheft measure, a special label on which the outboard motor serial number is stamped is bonded to the portside of the clamp bracket.

  • Page 11: Safety While Working

    SAFETY WHILE WORKING INFO SAFETY WHILE WORKING The procedures given in this manual are those recommended by Yamaha to be fol- lowed Yamaha dealers their mechanics. FIRE PREVENTION Gasoline (petrol) is highly flammable. Petroleum vapor is explosive if ignited. Do not smoke while handling, and keep it away from heat, sparks, and open flames.

  • Page 12: Good Working Practices

    SAFETY WHILE WORKING INFO Under normal conditions of use, there should be no hazards from the use of the lubricants mentioned in this manual, but safety is all-important, and by adopting good safety practices, any risk is mini- mized. A summary of the most important precau- tions is as follows: 1.

  • Page 13: Disassembly And Assembly

    SAFETY WHILE WORKING INFO 3. Non-reusable items Always use new gaskets, packings, O- rings, split-pins and circlips etc. on reassembly. DISASSEMBLY AND ASSEMBLY 1. Clean parts with compressed-air on dis- assembling them. 2. Oil the contact surfaces of moving parts on assembly.

  • Page 14: Special Tools

    SPECIAL TOOLS INFO A80000-0* SPECIAL TOOLS The use of correct special tools recommended by Yamaha will aid the work and enable accu- rate assembly and tune-up. Improvisations and use of improper tools can cause damage to the equipment. NOTE: For U.S.A. and Canada, use part number starting with “YB-”, “YU-” or “YW-”.

  • Page 15: Measuring

    SPECIAL TOOLS INFO MEASURING Tool No. Except for Tool name Use for: USA and USA and Canada a Canada b Tachometer YU-08036-A 90890-06760 Idle speed Dynamic spark tester YM-34487 90890-06754 Ignition system C.D.I. tester YU-91022-B N.A. Ignition system Mity Vac YB-35956 90890-06756 Fuel joint…

  • Page 16
    SPECIAL TOOLS INFO…
  • Page 17: Removal And Installation

    SPECIAL TOOLS INFO REMOVAL AND INSTALLATION Tool No. Except for Tool name Use for: USA and USA and Canada a Canada b Small end bearing YB-06106 90890-06526 Small end needle installer Reverse gear bearing Crank shaft Bearing separator YB-06219 90890-06534 Forward bearing gear inner…

  • Page 18
    SPECIAL TOOLS INFO…
  • Page 19
    SPECIAL TOOLS INFO Tool No. Except for Tool name Use for: USA and USA and Canada a Canada b Bearing outer race puller N.A. 90890-06523 Forward gear outer bearing Bearing outer race puller N.A. 90890-06532 Forward gear outer bearing clow Bearing installer YB-41446 90890-06626…
  • Page 21
    SPEC CHAPTER 2 SPECIFICATIONS GENERAL SPECIFICATIONS…………….2-1 MAINTENANCE SPECIFICATIONS…………..2-7 ENGINE………………… 2-7 LOWER…………………. 2-9 ELECTRICAL ………………. 2-10 DIMENSION 1………………2-13 DIMENSION 2………………2-15 TIGHTENING TORQUE …………….. 2-17 SPECIFIED TORQUE …………….2-17 GENERAL TORQUE …………….2-18…
  • Page 22: Specifications

    SPEC GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Item Model Unit Worldwide 40VMH 40VMHD 40VMHO 40VMO 40VWH USA, CANADA C40MH — 40MH — — DIMENSION: Over-all length 1,281 (50.4) mm (in) 670 (26.4) 1,281 (50.4) Over-all width 349 (13.7) 360 (14.2) mm (in) Over-all height mm (in) 1,223 (48.1)

  • Page 23
    SPEC GENERAL SPECIFICATIONS Item Model Unit Worldwide 40VMH 40VMHD 40VMHO 40VMO 40VWH USA, CANADA C40MH — 40MH — — FUEL AND LUBRICATION: Fuel type Regular gasoline Fuel rating P.O.N.* Min. 86 Engine oil type/grade 2-stroke outboard motor oil / TC-W3 Mixing ratio 50 : 1 —…
  • Page 24
    SPEC GENERAL SPECIFICATIONS Item Model Unit Worldwide 40VE 40VEO 40VEHTO 40VET 40VETO USA, CANADA C40ER 40ER P40TH C40TR 40TR DIMENSION: Over-all length mm (in) 670 (26.4) 1,281 (50.4) 646 (25.4) Over-all width mm (in) 349 (13.7) 360 (14.2) 350 (13.8) Over-all height mm (in) 1,192 (46.9)
  • Page 25
    SPEC GENERAL SPECIFICATIONS Item Model Unit Worldwide 40VE 40VEO 40VEHTO 40VET 40VETO USA, CANADA C40ER 40ER P40TH C40TR 40TR FUEL AND LUBRICATION: Fuel type Regular gasoline Fuel rating P.O.N.* Min. 86 Engine oil type/grade 2-stroke outboard motor oil / TC-W3 Mixing ratio 50 : 1 —…
  • Page 26
    SPEC GENERAL SPECIFICATIONS Item Model Unit Worldwide 50HMHO 50HMHD 50HMO 50HMDO 50HWHD 50HEDO 50HET 50HETO USA, CANADA — — — — — 50ER C50TR 50TR DIMENSION: Over-all length mm (in) 1,281 (50.4) 670 (26.4) 1,281 (50.4) 670 (26.4) Over-all width mm (in) 349 (13.7) 360 (14.2)
  • Page 27
    SPEC GENERAL SPECIFICATIONS Item Model Unit Worldwide 50HMHO 50HMHD 50HMO 50HMDO 50HWHD 50HEDO 50HET 50HETO USA, CANADA — — — — — 50ER C50TR 50TR FUEL AND LUBRICA- TION: Fuel type Regular gasoline Fuel rating P.O.N.* Min. 86 Engine oil type/grade 2-stroke outboard motor oil / TC-W3 Mixing ratio —…
  • Page 28: Maintenance Specifications

    SPEC MAINTENANCE SPECIFICATIONS MAINTENANCE SPECIFICATIONS ENGINE Model Item Unit 40 hp 50 hp CYLINDER HEAD: Warpage limit mm (in) 0.1 (0.004) CYLINDER: Bore size mm (in) 67.00 ~ 67.02 (2.638 ~ 2.639) Wear limit mm (in) 67.10 (2.642) Taper limi mm (in) 0.08 (0.003) Out of round limit…

  • Page 29
    SPEC MAINTENANCE SPECIFICATIONS Model Item Unit 40 hp 50 hp THERMOSTAT: Opening temperature ˚C (˚F) 48 ~ 52 (118 ~ 126) Full-opening temperature ˚C (˚F) 60 (140) Valve lift mm (in) 3 (0.12) OIL INJECTION PUMP: Identification mark 63D00 Specified discharge 1.60 ±…
  • Page 30: Lower

    SPEC MAINTENANCE SPECIFICATIONS LOWER Model Item Unit 40 hp 50 hp GEAR BACKLASH: Pinion — forward mm (in) 0.18 ~ 0.45 (0.007 ~ 0.018) Pinion — reverse mm (in) 0.71 ~ 0.98 (0.028 ~ 0.039) Pinion shims mm (in) 0.05, 0.08, 0.12, 0.30, 0.50 Forward shims mm (in) 0.05, 0.08, 0.12, 0.30, 0.50…

  • Page 31: Electrical

    SPEC MAINTENANCE SPECIFICATIONS ELECTRICAL Model Item Unit 40 hp 50 hp IGNITION TIMING: A.T.D.C. 7 ± 1 Ignition timing (full retarded) degree (full advanced) degree B.T.D.C. 25 –1 (cam roller pick-up) degree A.T.D.C. 7 +0.97 Piston position (full advanced) mm (in) B.T.D.C.

  • Page 32
    SPEC MAINTENANCE SPECIFICATIONS Model Item Unit 40 hp 50 hp Ω (color) Charge coil resistance 368 ~ 552 (Br — L) Charging current (minimum)/rpm A/rpm 3/3,000 Charging current (maximum)/rpm A/rpm 5 ~ 7/5,500 Lighting voltage (minimum)/rpm V/rpm 12.0/3,000 Lighting voltage (maximum)/rpm V/rpm 13.5 ~ 16.5/5,500 Ω…
  • Page 33
    SPEC MAINTENANCE SPECIFICATIONS 2-12…
  • Page 34: Dimension 1

    SPEC MAINTENANCE SPECIFICATIONS DIMENSION 1 2-13…

  • Page 35
    SPEC MAINTENANCE SPECIFICATIONS Model 40VET 40VMH 40VMHD 40VETO Symbol Unit 40VMHO 40VMO 40VE 50HMDO 50HMHD 40VEHTO 50HEDO 40VWH 50HMO 40VEO 50HWHD 50HET 50HMHO 50HETO :S mm (in) 798 (31.4) — 822 (32.4) — 822 (32.4) 910 (35.8) 937 (36.9) — 1,010 (39.8) —…
  • Page 36: Dimension 2

    SPEC MAINTENANCE SPECIFICATIONS DIMENSION 2 MANUAL TILT MODEL HYDRO TILT/PTT MODEL 2-15…

  • Page 37
    SPEC MAINTENANCE SPECIFICATIONS Model Symbol Unit Manual tilt Hydro and PTT mm (in) 62.5 (2.5) 126 (5.0) mm (in) 208 (8.2) 254 (10.0) mm (in) 121.5 (4.8) 163.5 (6.4) mm (in) 32 (1.3) 50.8 (2.0) mm (in) 131.5 (5.2) 180 (7.1) mm (in) 245 (9.6) 355 (14.0)
  • Page 38: Tightening Torque

    SPEC TIGHTENING TORQUE TIGHTENING TORQUE SPECIFIED TORQUE Tightening torque Remarks Part Thread Part to tightened Q‘ty name size m•kg ft•lb ENGINE: Engine unit Bolt Flywheel Intake manifold Bolt Reed valve Bolt Spark plug Bolt Cylinder head Bolt Exhaust cover Bolt Crank case Bolt LOWER:…

  • Page 39: General Torque

    SPEC TIGHTENING TORQUE GENERAL TORQUE General torque This chart specifies the torques for tighten- specifications Nut (A) Bolt (B) ing standard fastners with standard clean m•kg ft•lb dry ISO threads at room temperature. 8 mm Torque specifications for special compo- 10 mm nents or assemblies are given in applicable 12 mm…

  • Page 41
    INSP CHAPTER 3 PERIODIC INSPECTION AND ADJUSTMENT MAINTENANCE INTERVAL CHART ………….. 3-1 PERIODIC SERVICE ………………3-2 FUEL SYSTEM………………3-2 Fuel line………………..3-2 CONTROL SYSTEM …………….. 3-2 Throttle link adjustment…………..3-2 Throttle cable adjustment…………..3-3 Shift cable adjustment …………..3-4 Start-in-gear protection adjustment ……….3-5 Idle speed adjustment……………
  • Page 42: Maintenance Interval Chart

    INSP MAINTENANCE INTERVAL CHART MAINTENANCE INTERVAL CHART The following chart should be considered strictly as a guide to general maintenance intervals. Depending on operating conditions, the intervals of maintenance should be changed. Initial Every Refer Item Remarks 10 hours 50 hours 100 hours 200 hours page…

  • Page 43: Periodic Service

    INSP FUEL SYSTEM/CONTROL SYSTEM PERIODIC SERVICE FUEL SYSTEM Fuel line 1. Inspect: Fuel line Break/Leak/Damage → Replace. CONTROL SYSTEM Throttle link adjustment 1. Check: CDI unit indicator Incorrect → Adjust. Checking steps: Turn the magneto control lever 1 so that its adjusting screw contacts the full retarding stopper a .

  • Page 44: Throttle Cable Adjustment

    INSP CONTROL SYSTEM Loosen the lock nut 2. Disconnect the magneto control rod 3 at the CDI unit. Turn the magneto control lever so that its adjusting screw contacts the full retarding stopper b. Adjust the magneto control rod length so that the CDI unit indicator aligns with the specified marking on the plate.

  • Page 45: Shift Cable Adjustment

    INSP CONTROL SYSTEM Turn the magneto control lever 3 so that its adjusting screw contacts the full retarding stopper a. Adjust the position of the cable joint until its hole aligns with the set pin. Install the clip and tighten the lock nut. WARNING The cable joint should be screwed in more than 8 mm (0.31 in).

  • Page 46: Start-In-Gear Protection Adjustment

    INSP CONTROL SYSTEM Start-in-gear protection adjustment 1. Check: Start-in-gear protection operation Incorrect → Adjust. 2. Adjust: Start-in-gear protection wire Adjustment steps: Set the shift lever in neutral. Loosen the lock nut 1. Adjust the start-in-gear protection wire adjust nut 2 so that the end of the starter stop-plunger aligns with the center of the hole in the starter case.

  • Page 47: Oil Injection System

    INSP CONTROL SYSTEM/OIL INJECTION SYSTEM Turn in the pilot screw until it is lightly seated. Turn out the pilot screw to specification. Pilot screw (turns out): 40 hp: 1-1/2 ± 1/4 50 hp (M model): 1-5/8 ± 1/4 50 hp (EM, E model): 1-3/8 ± 1/4 Start the engine and allow it to warm up for a few minutes.

  • Page 48: Power Trim And Tilt System

    PTT unit should be kept fully tilted up (the tilt rod being fully lengthened). 2. Fill: Yamaha power trim and tilt fluid Plug screw: 7 Nm (0.7 m • kg, 5.1 ft • lb)

  • Page 49: Lower Unit

    INSP LOWER UNIT LOWER UNIT Gear oil 1. Check: Gear oil Milky oil → Replace the oil seal. Slag oil → Check the gear, bearing and dog. 2. Check: Gear oil level Oil level is low → Add oil to proper level.

  • Page 50: General

    INSP LOWER UNIT/GENERAL NOTE: Do not over-pressurize. Excess pressure may cause the air to leak out. GENERAL Anode 1. Inspect: Anode 1 Trim tab 2 Anode [(bracket bottom) except for manual tilt model] 3 Scale → Clean. Oil/grease → Clean. Wear/Excessively consumed →…

  • Page 51: Spark Plug

    INSP GENERAL NOTE: Batteries vary among manufacturers. Therefore the following procedures may not always apply. Consult your battery manufacturer’s instructions. Disconnect the black negative lead first to prevent the risk of shorting. 1. Inspect: Battery fluid level Battery fluid specific gravity Spark plug 1.

  • Page 52: Grease Points

    INSP GENERAL 4. Measure: Electrodes gap a Out of specification → Regap. Gap: 0.9 ~1.0 mm (0.035 ~ 0.039 in) 5. Tighten: Spark plug NOTE: Before installing the spark plug, clean the gasket surface and the plug surface. Spark plug: 25 Nm (2.5 m •…

  • Page 53
    FUEL CHAPTER 4 FUEL SYSTEM FUEL JOINT, FUEL FILTER AND FUEL PUMP……….4-1 EXPLODED DIAGRAM …………….4-1 REMOVAL AND INSTALLATION CHART ……….4-2 FUEL LINE LAYOUT…………….. 4-3 M model ………………… 4-3 EM, E model………………4-3 SERVICE POINTS ………………4-4 Fuel joint inspection…………….4-4 Fuel filter inspection…………….
  • Page 54: Fuel Joint, Fuel Filter And Fuel Pump

    FUEL FUEL JOINT, FUEL FILTER AND FUEL PUMP FUEL JOINT, FUEL FILTER AND FUEL PUMP EXPLODED DIAGRAM…

  • Page 55: Removal And Installation Chart

    FUEL FUEL JOINT, FUEL FILTER AND FUEL PUMP REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points FUEL JOINT, FUEL FILTER AND Follow the left “Step” for removal. FUEL PUMP REMOVAL Oil tank ass’y Refer to “OIL TANK”. Clip Fuel hose (joint — filter) 6 ×…

  • Page 56: Fuel Line Layout

    FUEL FUEL JOINT, FUEL FILTER AND FUEL PUMP FUEL LINE LAYOUT M model 1 Fuel pump 2 Fuel filter W, E model 1 Fuel pump 2 Fuel filter 3 Electrothermal valve…

  • Page 57: Service Points

    FUEL FUEL JOINT, FUEL FILTER AND FUEL PUMP SERVICE POINTS Fuel joint inspection 1. Inspect: Fuel joint Crack/Leak/Damage → Replace. 2. Measure: Fuel joint operation Impossible to maintain the specified pressure for 10 sec. → Replace. Measuring steps: Attach the Mity vac. Mity vac: YB-35956/90890-06756 Apply the specified pressure.

  • Page 58: Carburetor Removal

    FUEL CARBURETOR REMOVAL CARBURETOR REMOVAL EXPLODED DIAGRAM…

  • Page 59: Removal And Installation Chart

    FUEL CARBURETOR REMOVAL REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points CARBURETOR REMOVAL Follow the left “Step” for removal. Oil tank ass’y Refer to “OIL TANK”. 6 × 40 mm Screw 6 × 55 mm Screw Washer Silencer Seal Clip Fuel hose (joint pipe — cab.1)

  • Page 60: Carburetor

    FUEL CARBURETOR CARBURETOR EXPLODED DIAGRAM…

  • Page 61: Removal And Installation Chart

    FUEL CARBURETOR REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points CARBURETOR DISASSEMBLY Follow the left “Step” for removal. Carburetor ass’y Refer to “CARBURETOR REMOVAL”. Drain screw O-ring 4 × 14 mm Screw (with washer) Carburetor cover Cover packing Pilot adjusting screw CAUTION: Do not damage the tip of the pilot screw…

  • Page 62: Service Points

    FUEL CARBURETOR SERVICE POINTS CAUTION: Do not use steelwire for cleaning the jets as this may enlarge the jet diameters and seri- ously affect performance. Carburetor inspection 1. Inspect: Carburetor body Crack/Damage → Replace. Contamination → Clean. 2. Inspect: Pilot screw Bend/Wear →…

  • Page 63: Carburetor Assembly

    FUEL CARBURETOR Carburetor assembly 1. Install: Needle valve Float 1 Float pin 2 Screw 3 NOTE: The float pin should be fit in the slit the carburetor and locked with the screw. When installing the float in the carburetor, place the needle valve in the valve seat. After installing, check the smooth move- ment of the float.

  • Page 64: Prime Starter

    FUEL PRIME STARTER PRIME STARTER EXPLODED DIAGRAM 4-11…

  • Page 65: Removal And Installation Chart

    FUEL PRIME STARTER REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points PRIME STARTER DISASSEMBLY Follow the left “Step” for removal. Carburetor ass’y Refer to “CHARBURETOR REMOVAL”. 4 × 10 mm Screw (with washer) Electrothermal valve Clip Fuel enrichment hose Clip Fuel hose (cover — chamber) Screw (with washer)

  • Page 66: Service Points

    FUEL PRIME STARTER SERVICE POINTS Fuel enrichment pump inspection 1. Inspect: Body Crack/Leak/Damage → Replace. 2. Inspect: Seat valve Crack/Distortion → Replace. 3. Inspect: Diaphragm Damage → Replace. Fuel enrichment valve inspection 1. Inspect: Needle valve 1 Piston valve 2 Wear/Bend/Damage →…

  • Page 67
    FUEL PRIME STARTER 4-14…
  • Page 68: Oil Tank

    FUEL OIL TANK OIL TANK EXPLODED DIAGRAM 4-15…

  • Page 69: Removal And Installation Chart

    FUEL OIL TANK REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points OIL TANK REMOVAL Follow the left “Step” for removal. Clip Oil drain hose NOTE: Drain oil from the oil tank. Clip Oil inlet hose Clip Oil return hose Oil level sensor lead coupler NOTE: Disconnect the coupler.

  • Page 70: Oil Line Layout

    FUEL OIL TANK OIL LINE LAYOUT 1 Electrothermal valve (EM, E model) 2 Oil level sensor 3 Oil drain hose 4 Oil tank 5 Oil pump 4-17…

  • Page 71: Service Points

    FUEL OIL TANK SERVICE POINTS Oil tank inspection 1. Inspect: Oil tank Crack → Replace. Oil strainer inspection 1. Inspect: Oil strainer Crack/Clog → Replace. Contamination → Clean. Check valve inspection 1. Check: Check valve operation Does not function → Replace. NOTE: Check the operation of the check valve to ensure the air is blown only in the arrow…

  • Page 72: Oil Pump

    FUEL OIL PUMP OIL PUMP EXPLODED DIAGRAM 4-19…

  • Page 73: Removal And Installation Chart

    FUEL OIL PUMP REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points OIL PUMP REMOVAL Follow the left “Step” for removal. Engine oil Refer to “OIL TANK”. Clip Oil inlet hose Clip Oil return hose Clip Plate washer Link joint NOTE: Disconnect the joint at the pump side.

  • Page 74
    POWR CHAPTER 5 POWER UNIT POWER UNIT REMOVAL …………….5-1 EXPLODED DIAGRAM …………….5-1 REMOVAL AND INSTALLATION CHART ……….5-2 RECOIL STARTER ………………. 5-3 EXPLODED DIAGRAM …………….5-3 REMOVAL AND INSTALLATION CHART ……….5-4 SERVICE POINTS ………………5-5 Sheave drum removal …………..5-5 Spiral spring removal ……………
  • Page 75
    POWR CYLINDER HEAD, THERMOSTAT AND EXHAUST COVER……. 5-21 EXPLODED DIAGRAM …………….5-21 REMOVAL AND INSTALLATION CHART ……….5-22 SERVICE POINTS ………………. 5-23 Cylinder head inspection …………..5-23 Thermostat inspection …………..5-24 CRANKCASE AND CYLINDER BODY …………5-25 EXPLODED DIAGRAM …………….5-25 REMOVAL AND INSTALLATION CHART ……….
  • Page 76: Power Unit

    POWR POWER UNIT REMOVAL POWER UNIT REMOVAL EXPLODED DIAGRAM…

  • Page 77: Removal And Installation Chart

    POWR POWER UNIT REMOVAL REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points POWER UNIT REMOVAL Follow the left “Step” for removal. Bolt M model Engine stop switch lead (black) Engine stop switch coupler (blue) Maine switch lead coupler E model Oil level sensor lead coupler EHTO model…

  • Page 78: Recoil Starter

    POWR RECOIL STARTER RECOIL STARTER EXPLODED DIAGRAM…

  • Page 79: Removal And Installation Chart

    POWR RECOIL STARTER REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points RECOIL STARTER REMOVAL Follow the left “Step” for removal. Lock nut Start-in-gear protection wire NOTE: Disconnect the wire at the bottom cowl- ing side. 6 × 35 mm Bolt (with washer) Recoil starter ass’y Dowel pin…

  • Page 80: Service Points

    POWR RECOIL STARTER SERVICE POINTS Sheave drum removal 1. Turn: Sheave drum 1 Turn the sheave drum clockwise until the spiral spring is free. NOTE: Turn the sheave drum so that the cutaway on the outer surface of the sheave drum faces toward the starter handle.

  • Page 81: Drive Pawl And Spring Inspection

    POWR RECOIL STARTER Drive pawl and spring inspection 1. Inspect: Drive pawl Crack/Wear/Damage → Replace. Drive pawl spring Broken/Bent/Damage → Replace. Rope roller and collar inspection 1. Inspect: Rope roller Collar Crack/Wear/Damage → Replace them as a set. Bushing inspection 1.

  • Page 82: Starter Rope Installation

    POWR RECOIL STARTER Starter rope installation 1. Install: Starter rope NOTE: Insert the rope through the rope holes and knot the end. Wind the rope 1-9/10 turns around the sheave drum. Place the rope at the cutaway. Sheave drum installation 1.

  • Page 83
    POWR RECOIL STARTER…
  • Page 84: Flywheel Magneto And Magneto Base

    POWR FLYWHEEL MAGNETO AND MAGNETO BASE FLYWHEEL MAGNETO AND MAGNETO BASE EXPLODED DIAGRAM…

  • Page 85: Removal And Installation Chart

    POWR FLYWHEEL MAGNETO AND MAGNETO BASE REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points FLYWHEEL MAGNETO AND Follow the left “Step” for removal. MAGNETO BASE REMOVAL Recoil starter ass’y Refer to “RECOIL STARTER”. 6 × 40 mm Screw 6 ×…

  • Page 86: Service Points

    POWR FLYWHEEL MAGNETO AND MAGNETO BASE SERVICE POINTS Å Flywheel magneto removal 1. Remove: Flywheel nut Flywheel holder: YB-06139/90890-06522 Å For USA and CANADA ı Except for USA and CANADA ı CAUTION: The major load should be carried in the direction of the arrows.

  • Page 87
    POWR FLYWHEEL MAGNETO AND MAGNETO BASE 5-12…
  • Page 88: Electrical Unit Removal

    POWR ELECTRICAL UNIT REMOVAL ELECTRICAL UNIT REMOVAL EXPLODED DIAGRAM Å 5-13…

  • Page 89: Removal And Installation Chart

    POWR ELECTRICAL UNIT REMOVAL REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points ELECTRICAL UNIT REMOVAL Follow the left “Step” for removal. Thermo switch coupler Pink and black leads Wire harness coupler Electrothermal valve lead Blue lead Lighting coil lead Green leads CDI unit lead coupler Bolt (with washer)

  • Page 90: Electrical Unit

    POWR ELECTRICAL UNIT ELECTRICAL UNIT EXPLODED DIAGRAM 5-15…

  • Page 91: Removal And Installation Chart

    POWR ELECTRICAL UNIT REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points ELECTRICAL UNIT DISASSEMBLY Follow the left “Step” for removal. Electrical unit Refer to “ELECTRICAL UNIT REMOVAL”. Fuse Clamp Bolt (with washer) Clamp Bolt (with washer) Rectifier regurator Spring washer Bracker Relay holder…

  • Page 92: Reed Valve And Check Valve

    POWR REED VALVE AND CHECK VALVE REED VALVE AND CHECK VALVE EXPLODED DIAGRAM 5-17…

  • Page 93: Removal And Installation Chart

    POWR REED VALVE AND CHECK VALVE REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points REED VALVE AND CHECK Follow the left “Step” for removal. VALVE REMOVAL Oil tank ass’y Refer to “OIL TANK” in chapter 4. Carburetor ass’y Refer to “CARBURETOR REMOVAL”…

  • Page 94: Service Points

    POWR REED VALVE AND CHECK VALVE SERVICE POINTS Reed valve inspection 1. Inspect: Reed valve Crack/Damage → Replace. 2. Measure: Valve bending a Out of specification → Replace. Valve bending limit: 0.2 mm (0.01 in) 3. Measure: Valve stopper height b Out of specification →…

  • Page 95
    POWR REED VALVE AND CHECK VALVE 5-20…
  • Page 96: Cylinder Head, Thermostat And Exhaust Cover

    CYLINDER HEAD, THERMOSTAT AND EXHAUST POWR COVER CYLINDER HEAD, THERMOSTAT AND EXHAUST COVER EXPLODED DIAGRAM 5-21…

  • Page 97: Removal And Installation Chart

    CYLINDER HEAD, THERMOSTAT AND EXHAUST POWR COVER REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points CYLINDER HEAD, THERMOSTAT Follow the left “Step” for removal. AND EXHAUST COVER REMOVAL Spark plug cap Disconnect the cap from the plug. Spark plug Bolt (with washer) 8 mm NOTE:…

  • Page 98: Service Points

    CYLINDER HEAD, THERMOSTAT AND EXHAUST POWR COVER SERVICE POINTS Cylinder head inspection 1. Inspect: Water jacket Material deposit/Corrosion → Clean. Cylinder inner surface Score marks → Clean. Use #600 ~ 800 grit wet sandpaper. CAUTION: Do not scratch the fitting surfaces of the cylinder and cylinder cover.

  • Page 99: Thermostat Inspection

    CYLINDER HEAD, THERMOSTAT AND EXHAUST POWR COVER Thermostat inspection 1. Inspect: Thermostat Stick/Damage → Replace. 2. Measure: Valve opening temperature Valve lift Out of specification → Replace. Water temperature Valve lift Below 48 ~ 52 ˚C 0 mm (118 ~ 126 ˚F) (0 in) Above 60 ˚C Min.3 mm…

  • Page 100: Crankcase And Cylinder Body

    POWR CRANKCASE AND CYLINDER BODY CRANKCASE AND CYLINDER BODY EXPLODED DIAGRAM 5-25…

  • Page 101: Removal And Installation Chart

    POWR CRANKCASE AND CYLINDER BODY REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points CRANK CASE AND CYLINDER Follow the left “Step” for removal. BODY REMOVAL Oil tank ass’y Refer to “OIL TANK” in chapter 4. Oil pump Refer to “OIL PUMP” in chapter 4. Carburetor ass’y Refer to “CARBURETOR REMOVAL”…

  • Page 102: Exploded Diagram

    POWR CRANKCASE AND CYLINDER BODY EXPLODED DIAGRAM 5-27…

  • Page 103: Removal And Installation Chart

    POWR CRANKCASE AND CYLINDER BODY REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points Hose nipple Hose joint Check valve Check valve Hose joint Reverse the removal steps for installation. 5-28…

  • Page 104: Service Points

    POWR CRANKCASE AND CYLINDER BODY SERVICE POINTS Cylinder body inspection 1. Inspect: Water jacket Material deposit/Corrosion → Clean. Cylinder inner surface Score marks → Clean. Use #600 ~ 800 grit wet sandpaper. NOTE: Do not scratch the fitting surfaces of the crank case and cylinder head.

  • Page 105: Piston To Cylinder Clearance

    POWR CRANKCASE AND CYLINDER BODY Piston to cylinder clearance 1. Calculate: Piston clearance Out of specification → Replace piston and piston ring and/or cylinder. Piston Cylinder Piston – clearance bore diameter Piston clearance: 0.060 ~ 0.065 mm (0.0024 ~ 0.0026 in) Oil pump driven gear inspection 1.

  • Page 106: Crank Shaft And Piston

    POWR CRANK SHAFT AND PISTON CRANK SHAFT AND PISTON EXPLODED DIAGRAM 5-31…

  • Page 107: Removal And Installation Chart

    POWR CRANK SHAFT AND PISTON REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points CRANK SHAFT AND PISTON Follow the left “Step” for removal. REMOVAL Crank case Refer to “CRANK CASE AND CYLINDER BODY”. 6 × 20 mm Bolt (with washer) Oil seal housing Plane washer Crankshaft ass’y…

  • Page 108: Service Points

    POWR CRANK SHAFT AND PISTON SERVICE POINTS Piston pin clip removal 1. Remove: Piston pin clip NOTE: Take care not to damage piston pin hole edge. Piston pin and small end bearing removal 1. Remove: Piston pin clip Small end needle bearing NOTE: When the piston pins, pistons, and small end needle bearings are reused, they…

  • Page 109: Piston Pin And Small End Bearing Inspection

    POWR CRANK SHAFT AND PISTON Measuring Piston diameter point “H” 10 mm 66.940 ~ 67.000 mm Standard (0.4 in) (2.6354 ~ 2.6378 in) Over size piston diameter: 1*: 67.25 mm (2.648 in) 2: 67.50 mm (2.657 in) *: Except for U.S.A. 2.

  • Page 110: Piston Ring Inspection

    POWR CRANK SHAFT AND PISTON Piston ring inspection 1. Inspect: Piston ring Breakage/Damage → Replace. 2. Measure: End gap Use a feeler gauge. Out of specification → Replace. End gap: Top: 0.40 ~ 0.60 mm (0.016 ~ 0.024 in) 2nd: 0.40 ~ 0.60 mm (0.016 ~ 0.024 in) End gap limit: Top: 0.80 mm (0.031 in)

  • Page 111: Crankshaft Inspection

    POWR CRANK SHAFT AND PISTON Crankshaft inspection 1. Measure: Crank width A Crank width B Out of specification → Replace. Crank width A: 53.90 ~ 53.95 mm (2.122 ~ 2.124 in) Crank width B: 32.88 ~ 33.10 mm (1.294 ~ 1.303 in) 2.

  • Page 112: Piston And Piston Ring Installation

    POWR CRANK SHAFT AND PISTON Piston and piston ring installation 1. Install: Piston ring (2nd) Piston ring (top) CAUTION: Take care not to scratch the piston or break piston rings. Align the each ring end gap with their locating pins. After fitting the rings, check that they move smoothly.

  • Page 114
    LOWR CHAPTER 6 LOWER UNIT LOWER UNIT REMOVAL …………….6-1 EXPLODED DIAGRAM …………….6-1 REMOVAL AND INSTALLATION CHART ……….6-2 SERVICE POINTS ………………6-2 Propeller inspection …………….6-2 WATER PUMP ………………..6-3 EXPLODED DIAGRAM …………….6-3 REMOVAL AND INSTALLATION CHART ……….6-4 SERVICE POINTS ………………
  • Page 115
    LOWR SHIMMING………………..6-19 SHIM SELECTION (FOR USA AND CANADA) ……..6-19 Pinion gear shim …………….6-19 Forward gear shim …………….6-21 Reverse gear shim…………….6-22 SHIM SELECTION (EXCEPT FOR USA AND CANADA) …… 6-23 Pinion gear shim …………….6-23 Forward gear shim …………….6-25 Reverse gear shim…………….
  • Page 116: Lower Unit

    LOWR LOWER UNIT REMOVAL LOWER UNIT REMOVAL EXPLODED DIAGRAM…

  • Page 117: Removal And Installation Chart

    LOWR LOWER UNIT REMOVAL REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points LOWER UNIT REMOVAL Follow the left “Step” for removal. Clamp Hose Cotter pin Propeller nut NOTE: If the propeller nut does not align with the propeller shaft hole when the nut is tightened to specification, turn it in fur- ther so that they align.

  • Page 118: Water Pump

    LOWR WATER PUMP WATER PUMP EXPLODED DIAGRAM…

  • Page 119: Removal And Installation Chart

    LOWR WATER PUMP REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points WATER PUMP REMOVAL Follow the left “Step” for removal. Lower unit ass’y Refer to “LOWER UNIT REMOVAL”. 8 × 30 mm Bolt Washer Water pump housing NOTE: When installing the water pump housing, align the hole in it with the projection in the insert cartridge.

  • Page 120: Propeller Shaft And Reverse Gear

    LOWR PROPELLER SHAFT AND REVERSE GEAR PROPELLER SHAFT AND REVERSE GEAR EXPLODED DIAGRAM…

  • Page 121: Removal And Installation Chart

    LOWR PROPELLER SHAFT AND REVERSE GEAR REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points PROPELLER SHAFT AND Follow the left “Step” for removal. REVERSE GEAR REMOVAL Gear oil Refer to “LOWER UNIT” in chapter 3. Propeller Refer to “LOWER UNIT REMOVAL”. Flange bolt Propeller shaft housing ass’y Plane washer…

  • Page 122
    LOWR PROPELLER SHAFT AND REVERSE GEAR SERVICE POINTS Å Propeller shaft housing removal 1. Remove: Propeller shaft housing ass’y Bearing housing puller: YB-06234…….. 1 90890-06503……3 Universal puller: YB-06117…….. 2 Stopper guide plate: 90890-06501……4 ı Center bolt: 90890-06504……5 Å…
  • Page 123: Reverse Gear Inspection

    LOWR PROPELLER SHAFT AND REVERSE GEAR 3. Remove: Oil seal 1 Needle bearing 2 Driver rod: YB-06071/90890-06652 Needle bearing attachment: YB-06112/90890-06614 Reverse gear inspection 1. Inspect: Tooth Wear/Damage → Replace. Bearing inspection 1. Inspect: Bearing Pitting/Rumbling → Replace. Propeller shaft housing inspection 1.

  • Page 124: Propeller Shaft Housing Assembly

    LOWR PROPELLER SHAFT AND REVERSE GEAR Propeller shaft housing assembly Å 1. Install: Needle bearing Depth a: 3.0 ~ 3.5 mm (0.12 ~ 0.14 in) Depth b: 23.0 ~ 23.5 mm (0.91 ~ 0.93 in) Driver rod: YB-06071…….. 1 90890-06604……3 ı…

  • Page 125
    LOWR PROPELLER SHAFT AND REVERSE GEAR 6-10…
  • Page 126: Drive Shaft, Forward Gear And Shift Rod

    LOWR DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD EXPLODED DIAGRAM 6-11…

  • Page 127: Removal And Installation Chart

    LOWR DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points DRIVE SHAFT, FORWARD GEAR Follow the left “Step” for removal. AND SHIFT ROD REMOVAL Gear oil Refer to “LOWER UNIT” in chapter 3. Lower unit ass’y Refer to “LOWER UNIT REMOVAL”.

  • Page 128: Exploded Diagram

    LOWR DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD EXPLODED DIAGRAM 6-13…

  • Page 129: Removal And Installation Chart

    LOWR DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points Forward gear shim Screw Water inlet cover 1 Water inlet cover 2 Hose nipple Bolt (with washer) Anode Lower case Reverse the removal steps for installation. * As required 6-14…

  • Page 130: Service Points

    LOWR DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD SERVICE POINTS Pinion nut removal 1. Remove: Pinion nut Drive shaft holder: YB-06079/90890-06517 ..1 Pinion nut wrench: 90890-06505……2 Socket adapter: 90890-06506……3 Forward gear disassembly 1. Remove: Taper roller bearing 1 Forward gear 2 Bearing separator: YB-06219/90890-06534…

  • Page 131: Pinion And Forward Gear Inspection

    LOWR DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD 2. Remove: Drive shaft needle bearing Needle bearing attachment: YB-06063/90890-06614 ..1 Driver rod: YB-06071/90890-06652 ..2 3. Remove: Å Forward gear bearing outer race Slide hammer set: YB-06096…….. 1 Bearing outer race puller: 90890-06523……

  • Page 132: Sleeve Inspection

    LOWR DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD Sleeve inspection 1. Inspect: Sleeve Wear/Damage → Replace. Lower case inspection 1. Clean: Gear case Use a soft brush and solvent. 2. Inspect: Water passage Mineral deposits/Corrosion → Clean. 3. Inspect: Lower case Crack/Damage →…

  • Page 133: Drive Shaft Oil Seal Housing Assembly

    LOWR DRIVE SHAFT, FORWARD GEAR AND SHIFT ROD 3. Install: Pinion gear shim Drive shaft bearing outer race Bearing installer: YB-06110/90890-06627 ..1 Driver rod: YB-06071/90890-06606 ..2 Drive shaft oil seal housing assembly 1. Install: Oil seal 1 Depth a: 0.0 ~ 0.5 mm (0.00 ~ 0.02 in) Bearing installer: YB-06167/90890-06628…

  • Page 134: Shimming

    LOWR SHIMMING SHIMMING NOTE: Shim selection requirement guide: Not required when; reassembling with original case and inner parts. Numeric calculation is required when; reassembling with original inner parts and the new case. (Difference between original and new case) Measurement and adjustment is required when;…

  • Page 135
    LOWR SHIM SELECTION 2. Install: Shimming gauge Drive shaft Bearing 1 Shim(s) 2 Gauge block: YB-34432-9……3 Adapter plate: YB-34432-10……4 Gauge base: YB-34432-11……5 Clamp: YB-34432-17……6 NOTE: Attach the adapter plate to the gauge base using 4 bolts of appropriate sizes. Fix the shimming gauge to the drive shaft so that the shaft is at the center of the hole.
  • Page 136: Forward Gear Shim

    LOWR SHIMMING Forward gear shim NOTE: Find forward gear shim thickness (T1) by selecting shims until the specified measure- ment (M) is obtained with the special tool. 1. Calculate: Specified measurement (M) Specified measurement (M) = 0.06 mm + F/100 NOTE: F is the deviation of the lower case dimen- sion from standard.

  • Page 137
    LOWR SHIMMING 3. Check: Specified measurement (M) Out of specified measurement → Adjust. Thickness gauge: YU-26900-9 NOTE: Check the fit between the shimming gauge and lower surface of the press plate. 4. Adjust: Shim(s) Remove or add. Available shim thickness: 0.05, 0.08, 0.12, 0.30 and 0.50 mm Reverse gear shim NOTE:…
  • Page 138
    LOWR SHIMMING SHIM SELECTION (EXCEPT FOR USA AND CANADA) Pinion gear shim NOTE: Find pinion gear shim thickness (T3) by selecting shims until the specified measure- ment is obtained with the special tool. 1. Install: Pinion height gauge Drive shaft Bearing Pinion height gauge: 90890-06702…
  • Page 139
    LOWR SHIMMING NOTE: Find the average of the measurement (M). P is the deviation of the lower case dimen- sion from standard. It is stamped on the trim tab mounting surface of the lower case in 0.01 mm units. If the P mark is missing or unreadable, assume a P mark of “0”, and check the backlash when the unit is assembled.
  • Page 140
    LOWR SHIMMING Forward gear shim NOTE: Find forward gear shim thickness (T1) by selecting shims until the specified measure- ment (M) is obtained with the special tool. 1. Measure: Measurement (M) Shimming Plate: 90890-06701 Digital caliper: 90890-06704 NOTE: Measure the length between the shimming plate and the bearing outer race after turn- ing the outer race 2 to 3 times.
  • Page 141
    LOWR SHIMMING 3. Select: Forward gear shim Calculated numeral Rounded at 1/100th place numeral more than or less 0.00 0.02 0.00 0.02 0.05 0.02 0.05 0.08 0.05 0.08 0.10 0.08 Available shim thickness: 0.05, 0.08, 0.12, 0.30 and 0.50 mm Example: If T1 is “0.45 mm”, then forward gear shim = 0.42 mm…
  • Page 142
    LOWR SHIMMING Forward gear 1. Measure: Forward gear backlash Out of specification → Adjust. Backlash: 0.18 ~ 0.45 mm (0.007 ~ 0.018 in) Measuring steps: Set the bearing housing puller for pushing the propeller shaft. Bearing housing puller: YB-6234/90890-06503 Universal puller: YB-6117 Stopper guide plate: 90890-06501…
  • Page 143: Forward Gear

    LOWR SHIMMING 2. Adjust: Forward gear shim(s) NOTE: Adjust the shim(s) to be added or removed according to specification. Forward Shim thickness gear backlash To be decreased Less than 0.18 mm by (0.31 – mea- surement) × 0.56 To be increased by More than 0.45 (measurement –…

  • Page 144
    LOWR SHIMMING Backlash adjusting plate: YB-07003 Dial gauge: YU-03097/90890-01252 Magnet base: YU-34481/90890-06705 While pulling the drive shaft, slowly turn the drive shaft clockwise and counterclockwise; then, measure the backlash when the drive shaft stops at each direction. 2. Adjust: Reverse gear shim(s) NOTE: Adjust the shim(s) to be added or removed according to specification.
  • Page 146
    BRKT CHAPTER 7 BRACKET UNIT TILLER HANDLE REMOVAL…………….7-1 EXPLODED DIAGRAM …………….7-1 REMOVAL AND INSTALLATION CHART ……….7-2 TILLER HANDLE ………………..7-3 EXPLODED DIAGRAM …………….7-3 REMOVAL AND INSTALLATION CHART ……….7-4 EXPLODED DIAGRAM …………….7-5 REMOVAL AND INSTALLATION CHART ……….7-6 SERVICE POINTS ………………
  • Page 147
    BRKT CLAMP BRACKET (Hydro tilt, Power trim and tilt)……..7-17 EXPLODED DIAGRAM …………….7-17 REMOVAL AND INSTALLATION CHART ……….7-18 STEERING BRACKET ………………7-19 EXPLODED DIAGRAM …………….7-19 REMOVAL AND INSTALLATION CHART ……….7-20 SWIVEL BRACKET ………………7-21 EXPLODED DIAGRAM …………….7-21 REMOVAL AND INSTALLATION CHART ……….
  • Page 148: Tiller Handle Removal

    BRKT TILLER HANDLE REMOVAL TILLER HANDLE REMOVAL EXPLODED DIAGRAM…

  • Page 149: Removal And Installation Chart

    BRKT TILLER HANDLE REMOVAL REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points TILLER HANDLE REMOVAL Follow the left “Step” for removal. Bolt Steering friction model Clamp E model Screw Steering friction model Bolt Collar Clamp Bolt M model Engine stop switch lead (black) Engine stop switch coupler (blue) Main switch lead coupler…

  • Page 150: Tiller Handle

    BRKT TILLER HANDLE TILLER HANDLE EXPLODED DIAGRAM…

  • Page 151: Removal And Installation Chart

    BRKT TILLER HANDLE REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points TILLER HANDLE DISASSEMBLY Follow the left “Step” for removal. Tiller handle ass’y Refer to “TILLER HANDLE REMOVAL”. 6 × 16 mm Screw 6 × 40 mm Screw Cover Engine stop switch ass’y Clamp…

  • Page 152: Exploded Diagram

    BRKT TILLER HANDLE EXPLODED DIAGRAM…

  • Page 153: Removal And Installation Chart

    BRKT TILLER HANDLE REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points Collar Wave washer Bracket Steering handle Bushing Reverse the removal steps for installation. SERVICE POINTS Control cable inspection 1. Inspect: Throttle cable Shift cable Kink/Fray/Stick → Replace. Bushing inspection 1.

  • Page 154: Link Ass’y Disassembly

    BRKT LINK ASS’Y DISASSEMBLY LINK ASS’Y DISASSEMBLY EXPLODED DIAGRAM…

  • Page 155: Removal And Installation Chart

    BRKT LINK ASS’Y DISASSEMBLY REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points LINK ASS’Y DISASSEMBLY Follow the left “Step” for removal. Circlip Throttle arm shaft Throttle arm 6 × 16 mm Screw (with washer) Throttle shaft ass’y Screw Spring guide Roller Actuator…

  • Page 156: Shift Actuator And Bottom Cowling

    BRKT SHIFT ACTUATOR AND BOTTOM COWLING SHIFT ACTUATOR AND BOTTOM COWLING EXPLODED DIAGRAM…

  • Page 157: Removal And Installation Chart

    BRKT SHIFT ACTUATOR AND BOTTOM COWLING REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points SHIFT ACTUATOR AND BOT- Follow the left “Step” for removal. TOM COWLING REMOVAL Power unit ass’y Refer to “POWER UNIT REMOVAL” in chapter 5. Shift actuator ass’y Bolt (with washer) Fitting plate ass’y…

  • Page 158: Upper Case Removal

    BRKT UPPER CASE REMOVAL UPPER CASE REMOVAL EXPLODED DIAGRAM 7-11…

  • Page 159: Removal And Installation Chart

    BRKT UPPER CASE REMOVAL REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points UPPER CASE REMOVAL Follow the left “Step” for removal. Power unit Refer to “POWER UNIT REMOVAL” in chapter 5. Lower unit ass’y Refer to “LOWER UNIT REMOVAL” in chapter 6.

  • Page 160: Upper Case And Exhaust Manfold

    BRKT UPPER CASE AND EXHAUST MANIFOLD UPPER CASE AND EXHAUST MANIFOLD EXPLODED DIAGRAM 7-13…

  • Page 161: Removal And Installation Chart

    BRKT UPPER CASE AND EXHAUST MANIFOLD REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points UPPER CASE AND EXHAUST Follow the left “Step” for removal. MANIFOLD Upper case ass’y Refer to “UPPER CASE REMOVAL”. Bolt (with washer) Upper case Dowel pin EXHAUST MANIFOLD REMOVAL Muffler seal…

  • Page 162: Clamp Bracket (Manual Tilt)

    BRKT CLAMP BRACKET CLAMP BRACKET (Manual tilt) EXPLODED DIAGRAM 7-15…

  • Page 163
    BRKT CLAMP BRACKET REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points CLAMP BRACKET REMOVAL Follow the left “Step” for removal. (Manual tilt) Upper case ass’y Refer to “UPPER CASE REMOVAL”. Spring Circlip Plane washer Tilt stop lever Tilt pin Grease nipple Lead wire Plane washer…
  • Page 164: Clamp Bracket (Hydro Tilt, Power Trim And Tilt)

    BRKT CLAMP BRACKET CLAMP BRACKET (Hydro tilt, Power trim and tilt) EXPLODED DIAGRAM 7-17…

  • Page 165: Removal And Installation Chart

    BRKT CLAMP BRACKET REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points CLAMP BRACKET REMOVAL Follow the left “Step” for removal. (Hydro tilt, Power trim and tilt) Upper case ass’y Refer to “UPPER CASE REMOVAL”. PTT motor lead PTT model Trim sensor coupler Band PTT motor lead — Trim sensor lead…

  • Page 166: Steering Bracket

    BRKT STEERING BRACKET STEERING BRACKET EXPLODED DIAGRAM 7-19…

  • Page 167: Removal And Installation Chart

    BRKT STEERING BRACKET REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points STEERING BRACKET REMOVAL Follow the left “Step” for removal. Upper case ass’y Refer to “UPPER CASE REMOVAL”. Flange bolt Manual tilt model Seal rubber Circlip Lower mount housing Steering bracket Plane washer Bushing…

  • Page 168: Swivel Bracket

    BRKT SWIVEL BRACKET SWIVEL BRACKET EXPLODED DIAGRAM 7-21…

  • Page 169: Removal And Installation Chart

    BRKT SWIVEL BRACKET REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points SWIVEL BRACKET REMOVAL Follow the left “Step” for removal. (Manual tilt) Upper case ass’y Refer to “UPPER CASE REMOVAL”. Clamp bracket Refer to “CLAMP BRACKET”. Steering bracket Refer to “STEERING BRACKET”.

  • Page 170: Swivel Bracket Disassembly

    BRKT SWIVEL BRACKET DISASSEMBLY SWIVEL BRACKET DISASSEMBLY EXPLODED DIAGRAM 7-23…

  • Page 171: Removal And Installation Chart

    BRKT SWIVEL BRACKET DISASSEMBLY REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points SWIVEL BRACKET REMOVAL Follow the left “Step” for removal. (Hydro tilt, power trim and tilt) Upper case ass’y Refer to “UPPER CASE REMOVAL”. Clamp bracket Refer to “CLAMP BRACKET”. Steering bracket Refer to “STEERING BRACKET”.

  • Page 172: Tilt Unit Removal

    BRKT TILT UNIT REMOVAL TILT UNIT REMOVAL EXPLODED DIAGRAM 7-25…

  • Page 173: Removal And Installation Chart

    BRKT TILT UNIT REMOVAL REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points TILT UNIT REMOVAL Follow the left “Step” for removal. Tilt up NOTE: Turn the tilt support lever toward clamp bracket and support the outboard. PTT motor lead PTT model Band PTT motor lead — Trim sensor lead…

  • Page 174: Tilt Cylinder, Pump Housing And Motor Removal

    TILT CYLINDER, PUMP HOUSING AND MOTOR BRKT REMOVAL TILT CYLINDER, PUMP HOUSING AND MOTOR REMOVAL EXPLODED DIAGRAM 7-27…

  • Page 175: Removal And Installation Chart

    TILT CYLINDER, PUMP HOUSING AND MOTOR BRKT REMOVAL REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points TILT CYLINDER, PUMP HOUS- Follow the left “Step” for removal. ING AND MOTOR REMOVAL Power trim and tilt unit Refer to “TILT UNIT REMOVAL”. Plug screw Drain hydraulic oil.

  • Page 176: Tilt Cylinder

    BRKT TILT CYLINDER TILT CYLINDER EXPLODED DIAGRAM 7-29…

  • Page 177: Removal And Installation Chart

    BRKT TILT CYLINDER REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points TILT CYLINDER DISASSEMBLY Follow the left “Step” for removal. Tilt cylinder ass’y Refer to “TILT CYLINDER, PUMP HOUS- ING AND MOTOR REMOVAL”. Tilt cylinder end screw Tilt cylinder Tilt rod ass’y Ball 3.18 mm…

  • Page 178: Inner Cylinder Disassembly

    BRKT TILT CYLINDER SERVICE POINTS Tilt cylinder disassembly 1. Loosen: Tilt cylinder end screw Tilt cylinder wrench: YB-06175-2B/90890-06544 Inner cylinder disassembly 1. Loosen: Inner cylinder end screw Tilt cylinder wrench: YB-06175-2B/90890-06544 CAUTION: Vise the top of the inner cylinder with the tilt rod pulled out in its full length, or the cylinder may be deformed.

  • Page 179: Inner Cylinder Assembly

    BRKT TILT CYLINDER Inner cylinder assembly 1. Fill: ATF (Dexiron type 2) to inner cylinder. NOTE: Depress the tilt rod fully and fill the inner cylinder with ATF before installing the end screw. 2. Tighten: Inner cylinder end screw Tilt cylinder wrench: YB-06175-2B/90890-06544 Tilt cylinder assembly 1.

  • Page 180: Pump Housing

    BRKT PUMP HOUSING PUMP HOUSING EXPLODED DIAGRAM 7-33…

  • Page 181: Removal And Installation Chart

    BRKT PUMP HOUSING REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points PUMP HOUSING DISASSEMBLY Follow the left “Step” for removal. Pump housing ass’y Refer to “TILT CYLINDER, PUMP HOUS- ING AND MOTOR REMOVAL”. Socket bolt Gear pump 8.5 × 5.5 mm O-ring Bolt (with washer) Bottom cover…

  • Page 182: Ptt Motor

    BRKT PTT MOTOR PTT MOTOR EXPLODED DIAGRAM 7-35…

  • Page 183: Removal And Installation Chart

    BRKT PTT MOTOR REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points POWER TRIM AND TILT MOTOR Follow the left “Step” for removal. DISASSEMBLY Power trim and tilt motor ass’y Refer to “TILT CYLINDER, PUMP HOUS- ING AND MOTOR REMOVAL”. Screw Stator Armature ass’y…

  • Page 184: Service Points

    BRKT PTT MOTOR SERVICE POINTS Motor inspection 1. Inspect: Commutator Dirty → Clean with #600 abrasive paper. 2. Inspect: Segment undercut Clog → Clean. NOTE: Remove all particles of metal with com- pressed air. 3. Measure: Commutator diameter Out of specification → Replace. Commutator diameter: Limit 21 mm (0.83 in) 4.

  • Page 185: Motor Assembly

    BRKT PTT MOTOR 5. Inspect: Circuit breaker Discontinuity → Replace. 6. Inspect: Lead wire Discontinuity → Replace. 7. Measure: Brush length a Out of specification → Replace. Brush length a: Limit 3.5 mm (0.14 in) 8. Inspect: Base Crack/Damage → Replace. 9.

  • Page 186
    – ELEC CHAPTER 8 ELECTRICAL SYSTEM ELECTRICAL COMPONENTS…………….. 8-1 OIL INJECTION MODEL…………….8-1 MH, MHO, MO, MDO MODEL …………..8-2 WHD, WH, E, EDO, EO MODEL …………… 8-3 ET, ETO MODEL ………………8-4 EHTO MODEL………………. 8-5 ELECTRICAL UNIT COMPONENTS …………… 8-6 E, EO MODEL ……………….
  • Page 187
    – ELEC STARTER MOTOR ………………8-23 EXPLODED DIAGRAM …………….8-23 REMOVAL AND INSTALLATION CHART ……….8-24 SERVICE POINTS ………………. 8-25 Pinion removal …………….8-25 Pinion inspection…………….8-25 Armature inspection …………… 8-25 Brush holder inspection…………..8-26 Cover inspection…………….8-27 CHARGING SYSTEM ………………8-28 CHARGING SYSTEM PEAK VOLTAGE……….
  • Page 188: Electrical Components

    – ELEC ELECTRICAL COMPONENTS ELECTRICAL COMPONENTS OIL INJECTION MODEL 1 Electrothermal valve : Blue 2 Oil level sensor : Black…

  • Page 189: Mh, Mho, Mo, Mdo Model

    – ELEC ELECTRICAL COMPONENTS MH, MHO, MO, MDO MODEL : Black : Brown Å To engine stop switch 1 Oil level sensor B/O : Black/Orange ı To 6 2 Warning lamp B/W : Black/White Ç To 6 3 Charge coil B/Y : Black/Yellow Î…

  • Page 190: Whd, Wh, E, Edo, Eo Model

    – ELEC ELECTRICAL COMPONENTS WHD, WH, E, EDO, EO MODEL : Black : Brown Å To wire harness 1 Oil level sensor 0 Fuse B/O : Black/Orange ı To 5 2 Electrothermal valve A Thermo switch B/W : Black/White Ç To 7 3 Oil level warning lamp B Rectifier regulator B/Y : Black/Yellow…

  • Page 191: Et, Eto Model

    – ELEC ELECTRICAL COMPONENTS ET, ETO MODEL : Black : Brown ‰ To 8 1 P.T.T. switch A Ignition coil B/O : Black/Orange Ï To 0 2 Oil level sensor B Fuse B/W : Black/White Ì To remote control 3 Electrothermal valve C Thermo switch B/Y : Black/Yellow Ó…

  • Page 192: Ehto Model

    – ELEC ELECTRICAL COMPONENTS EHTO MODEL : Black : Brown Å To trim sensor 1 Main switch B/O : Black/Orange ı To oil level sensor 2 Main switch lead B/W : Black/White Ç To starter motor and starter 3 Engine stop switch lead B/Y : Black/Yellow 4 Battery cable relay…

  • Page 193: Electrical Unit Components

    – ELEC ELECTRICAL UNIT COMPONENTS ELECTRICAL UNIT COMPONENTS : Black : Brown E, EO MODEL B/O : Black/Orange B/W : Black/White 1 Starter motor B/Y : Black/Yellow 2 Rectifier regulator : Blue 3 Ignition coil : Orange 4 Fuse O/G : Orange/Green 5 Starter relay : Pink Y/R : Yellow/Red…

  • Page 194: Et, Eto Model

    – ELEC ELECTRICAL UNIT COMPONENTS ET, ETO MODEL : Black : Brown 1 Starter motor B/O : Black/Orange 2 Rectifier regulator B/W : Black/White 3 Ignition coil B/Y : Black/Yellow 4 Starter relay : Blue 5 P.T.T. relay : Orange 6 Fuse O/G : Orange/Green : Pink…

  • Page 195: Electrical Analysis

    – ELEC ELECTRICAL ANALYSIS ELECTRICAL ANALYSIS INSPECTION CAUTION: All measuring instruments should be han- dled with special care, or the correct mea- surement is impossible. On an instrument powered by dry batter- ies, the latter should be checked for voltage periodically and replaced, if necessary.

  • Page 196: Ignition System

    – ELEC IGNITION SYSTEM IGNITION SYSTEM : Brown 1 Spark plug : Blue 2 Ignition coil W/R : White/Red 3 Charge coil W/B : White/Black 4 Pulser coil W/G : White/Green 5 Main switch B/O : Black/Orange 6 Engine stop switch B/W : Black/White 7 10P coupler 8 7P coupler…

  • Page 197: Ignition Spark Gap

    – ELEC IGNITION SYSTEM IGNITION SPARK GAP WARNING While checking the spark be careful not to touch any connection of lead wires of the “Ignition spark gap tester”. When doing the spark test, take special care not to allow leakage from the plug cap which has been removed.

  • Page 198
    – ELEC IGNITION SYSTEM 1. Measure: CDI unit output (test #1) Beyond specification → Replace igni- tion coil. → Below specification Measure charge coil output. Repeat checking two times. CDI output: 125 V @ cranking 140 V @ 1,500 r/min 110 V @ 3,500 r/min Measuring steps: Disconnect the ignition coil couple.
  • Page 199: Spark Plug

    – ELEC IGNITION SYSTEM 3. Measure: Pulser coil output (test #3) Beyond specification → Replace CDI unit. Below specification → Replace pulser coil. Pulser coil output: 3.0 V @ cranking 9.0 V @ 1,500 r/min 15.0 V @ 3,500 r/min Measuring steps: Disconnect the pulse coil couple.

  • Page 200: Engine Stop Switch

    – ELEC IGNITION SYSTEM Replacement steps: (Except for Canada and Europe) Remove the spark-plug cap by pulling the spark-plug cap. Remove the plug-cap spring. Strip the insulation cover 5 mm (0.2 in) a and spread the core wires outward. Fit the plug-cap spring close to the spread core wires and bend the spring end for clamping.

  • Page 201: Main Switch

    – ELEC IGNITION SYSTEM MAIN SWITCH 1. Check: Continuity Out of specification → Replace. Checking leads color Switch White Black Red Yellow Brown position START 8-14…

  • Page 202: Ignition Control System

    – ELEC IGNITION CONTROL SYSTEM IGNITION CONTROL SYSTEM Y/R : Yellow/Red 1 Thermo switch : Pink 2 CDI unit : Orange 3 Warning lamp O/G : Orange/Green 4 Oil level sensor : Black 5 Oil level warning lamp 6 Oil level sensor 7 Meter Å…

  • Page 203: Thermo Switch

    – ELEC IGNITION CONTROL SYSTEM THERMO SWITCH 1. Measure: Thermo switch continuity Out of specification → Replace. Thermo switch continuity temperature: Orange (O) — Orange/Green (O/G) a 38 ~ 52˚C (100.4 ~ 125.6˚F) b 26 ~ 34˚C (78.8 ~ 93.2˚F) Pink (P) —…

  • Page 204: Warning Lamp

    – ELEC IGNITION CONTROL SYSTEM Checking leads color Float position a OFF a ON Float length: a 56.8 ~ 59.8 mm (2.24 ~ 2.35 in) WARNING LAMP 1. Check: LED (Light emitting diode) lighting No lighting → Replace. Battery voltage: 1.5 V Yellow/Red lead →…

  • Page 205: Oil Level Warning Lamp

    – ELEC IGNITION CONTROL SYSTEM OIL LEVEL WARNING LAMP 1. Check: LED (Light emitting diode) lighting No lighting → Replace. Battery voltage: 1.5 V Green LED Yellow/Red lead → Positive terminal. Green lead → Negative terminal. Yellow LED Yellow/Red lead → Positive terminal. Black lead →…

  • Page 206: Starting System

    – ELEC STARTING SYSTEM STARTING SYSTEM : Black 1 Fuse : Brown 2 10P coupler : Red 3 7P coupler 4 Main switch 5 Starter motor 6 Battery 7 Neutral switch 8 Starter relay Å Except for remote control model ı…

  • Page 207: Battery

    – ELEC STARTING SYSTEM BATTERY Refer to “GENERAL” in chapter 3. WIRING HARNESS 1. Check: Continuity Discontinuity → Replace. WIRING CONNECTION 1. Check: Wiring connection Poor connection → Correct. ENGINE STOP SWITCH Refer to “IGNITION SYSTEM”. MAIN SWITCH Refer to “IGNITION SYSTEM”. NEUTRAL SWITCH 1.

  • Page 208: Starter Relay

    – ELEC STARTING SYSTEM STARTER RELAY 1. Inspect: Brown lead terminal Black lead terminal Loose → Tighten. 2. Check: Relay operation Does not function → Replace. Checking steps: Connect the tester between the termi- nals of the starter relay as shown. Connect a 12 V battery.

  • Page 209
    – ELEC STARTING SYSTEM 8-22…
  • Page 210: Starter Motor

    – ELEC STARTER MOTOR STARTER MOTOR EXPLODED DIAGRAM 8-23…

  • Page 211: Removal And Installation Chart

    – ELEC STARTER MOTOR REMOVAL AND INSTALLATION CHART Step Procedure/Part name Q’ty Service points STARTER MOTOR DISASSEMBLY Follow the left “Step” for removal. Starter motor ass’y Refer to “ELECTRICAL UNIT REMOVAL” in chapter 5. Clip NOTE: Using a pry bar, pry off the clip. Pinion stopper Spring Pinion…

  • Page 212: Service Points

    – ELEC STARTER MOTOR SERVICE POINTS Pinion removal 1. Remove: Clip 1 NOTE: Using a pry-bar, pry off the clip. Pinion inspection 1. Inspect: Pinion teeth Wear/Damage → Replace. 2. Check: Clutch movement Damage → Replace. NOTE: Rotate the pinion clockwise, and check that it freely.

  • Page 213: Brush Holder Inspection

    – ELEC STARTER MOTOR 3. Check: Commutator under cut Clog/Dirty → Clean. NOTE: Removal all particles of mica and metal by compressed air. 4. Measure: Commutator under cut Out of specification → Replace. Commutator under cut: Limit 0.2 mm (0.01 in) 5.

  • Page 214: Cover Inspection

    – ELEC STARTER MOTOR 2. Check: Brush holder continuity Out of specification → Replace. Brush holder continuity: Brush holder 1 — Base 2 Discontinuity Cover inspection 1. Inspect: Cover bushing Wear/Damage → Replace the cover. 8-27…

  • Page 215: Charging System

    – ELEC CHARGING SYSTEM CHARGING SYSTEM : Green 1 Rectifier regulator G/W : Green/White 2 Lighting coil : Red 3 Battery : Black 4 Fuse 8-28…

  • Page 216: Charging System Peak Voltage

    – ELEC CHARGING SYSTEM CHARGING SYSTEM PEAK VOLTAGE 1. Measure: Rectifier regulator input Below specification → Lighting coil measurement. Rectifier regurator input: (electrical model) 8.5 V @ cranking 25 V @ 1,500 r/min 25 V @ 3,500 r/min Measuring steps: Connect the tester to the rectifier/regu- lator as shown.

  • Page 217: Enrichment Control System

    – ELEC ENRICHMENT CONTROL SYSTEM ENRICHMENT CONTROL SYSTEM : Green 1 Rectifier regulator G/W : Green/White 2 Lighting coil : Blue 3 Electrothermal valve : Black LIGHTING COIL Refer to “CHARGING SYSTEM”. ELECTROTHERMAL VALVE Refer to “PRIME STARTER” in chap- ter 4.

  • Page 218: Power Trim And Tilt Control System

    – ELEC POWER TRIM AND TILT CONTROL SYSTEM POWER TRIM AND TILT CONTROL SYSTEM : Red 1 P.T.T. motor : Light green 2 P.T.T. relay Sb : Sky blue 3 P.T.T. switch : Black 4 3P coupler (Black) 5 10P coupler 6 Fuse 7 Battery Å…

  • Page 219: Battery

    – ELEC POWER TRIM AND TILT CONTROL SYSTEM BATTERY Refer to “GENERAL” in chapter 3. FUSE Refer to “STARTING SYSTEM”. PTT SWITCH 1. Check: Continuity Out of specification → Replace. Checking leads color Switch Light position blue green Free PTT RELAY 1.

  • Page 220: Trim Sensor

    – ELEC POWER TRIM AND TILT CONTROL SYSTEM Connect the tester between the termi- nals of the PTT relay as shown. Connect a 12 V battery. Sky blue (Sb) lead → Positive terminal Black (B) → Negative terminal Check that there is continuity between the PTT relay terminals.

  • Page 221
    TRBL ANLS CHAPTER 9 TROUBLE-ANALYSIS TROUBLE ANALYSIS ………………9-1 TROUBLE ANALYSIS CHART …………..9-1…
  • Page 222: Trouble Analysis

    TRBL TROUBLE ANALYSIS ANLS TROUBLE ANALYSIS NOTE: Following items should be obtained before “trouble analysis”. 1. Battery is charged and its specified gravity is in specification. 2. There is no incorrect wiring connection. 3. Wiring connections are surely engaged and without any rust. 4.

  • Page 223
    TRBL TROUBLE ANALYSIS ANLS Trouble mode Check elements Reference Relative part Chapter LOWER UNIT Neutral position Clutch Gear Water inlet Water pump Propeller shaft Shifter/Pin Shift cam Shift shaft Lower case BRACKET UNIT Bracket Mount rubber Shift actuator PTT unit Fluid level Relief valve Fluid passage…
  • Page 224
    YAMAHA MOTOR Corporation, USA Printed in U.S.A. Printed on recycled paper…

В представленном списке руководства для конкретной модели Лодочного моториала — Yamaha 40VEOS. Вы можете скачать инструкции к себе на компьютер или просмотреть онлайн на страницах сайта бесплатно или распечатать.

В случае если инструкция на русском не полная или нужна дополнительная информация по этому устройству, если вам нужны
дополнительные файлы: драйвера, дополнительное руководство пользователя (производители зачастую для каждого
продукта делают несколько различных документов технической помощи и руководств), свежая версия прошивки, то
вы можете задать вопрос администраторам или всем пользователям сайта, все постараются оперативно отреагировать
на ваш запрос и как можно быстрее помочь. Ваше устройство имеет характеристики:Тип: ДВС, Мощность: 29.4 л.с., 40000 Вт, Максимальные обороты двигателя: 5500 об/мин, Транец: S, 406 мм, Управление: дистанционное, Тип ДВС: двухтактный, полные характеристики смотрите в следующей вкладке.

Для многих товаров, для работы с Yamaha 40VEOS могут понадобиться различные дополнительные файлы: драйвера, патчи, обновления, программы установки. Вы можете скачать онлайн эти файлы для конкретнй модели Yamaha 40VEOS или добавить свои для бесплатного скачивания другим посетителями.

Если вы не нашли файлов и документов для этой модели то можете посмотреть интсрукции для похожих товаров и моделей, так как они зачастую отличаются небольшим изменениями и взаимодополняемы.

Обязательно напишите несколько слов о преобретенном вами товаре, чтобы каждый мог ознакомиться с вашим отзывом или вопросом. Проявляйте активность что как можно бльше людей смогли узнать мнение настоящих людей которые уже пользовались Yamaha 40VEOS.

Основные и самые важные характеристики модели собраны из надежных источников и по характеристикам можно найти похожие модели.

Общие характеристки
Тип ДВС
Мощность 29.4 л.с., 40000 Вт
Максимальные обороты двигателя 5500 об/мин
Транец S, 406 мм
Управление дистанционное
ДВС
Тип ДВС двухтактный
Количество цилиндров 3
Рабочий объем 698 куб. см
Диаметр цилиндра 67 мм
Ход поршня 66 мм
Редуктор 1.85:1
Запуск электрический
Тип смазки смесь
Топливный бак внешний, 25 л
Передача вперед-нейтраль-назад
Система подачи топлива карбюратор
Электронная система зажигания есть
Генератор есть, макс. ток 6 А
Конструкция
Подъем мотора ручной
Регулировка угла наклона мотора есть
Передвижение по мелководью есть
Количество лопастей винта 3
Аварийный выключатель двигателя есть
Вес 74.5 кг
Дополнительная информация защита стартера, сигнализация о перегреве, ограничитель оборотов; набор инструментов, запасные свечи

Здесь представлен список самых частых и распространенных поломок и неисправностей у Лодочных моторов. Если у вас такая поломка то вам повезло, это типовая неисправность для Yamaha 40VEOS и вы можете задать вопрос о том как ее устранить и вам быстро ответят или же прочитайте в вопросах и ответах ниже.

Название поломки Описание поломки Действие
Глохнет Мотор
Посторонний Шум
Не Заводится
Проскакивает Редуктор
Течь Масла Масло В Поддоне
Самопроизвольное Переключение Скорости На Ходу Скорость Начала Переключаться На Реверс
Не Охолоджується Не Тягне Воду Для Охолодження
Не Охлаждается Не Тянет Воду Для Охлаждения
Как Добавить Число Оборотов Двигателя 3,6Нр 4Х-Тактный После Обкатки
Закидывает Свечку Маслом
Как Разобрать,Попала Вода
Высветился Чек После 100 Моточасов В Остальном Все В Норме Горит Чек После 100 Моточасов В Остальном Все Нормально
Чудо Мотор Dfx Pro 6,8 Четырехтактный Нужна Замена Карбюратора, Какой Аналог Подойдет Или Где Купить Оригинал?
Работает На Полгаза Потом Захлеб
Управление Румпель Ведет Влево С Мощным Усилием

В нашей базе сейчас зарегестрированно 18 353 сервиса в 513 города России, Беларусии, Казахстана и Украины.

Понравилась статья? Поделить с друзьями:
  • Ацц 200 инструкция по применению шипучие таблетки детям дозировка
  • Нефритовый массажер мастер плюс инструкция по применению
  • Версан флюид уколы цена отзывы инструкция по применению
  • Что такое оперативное руководство службой
  • Срок хранения журнал учета инструкций по охране труда для работников