Jlg 800aj руководство

Brand: JLG
|
Category: Boom Lifts
|
Size: 4.04 MB

• Table of Contents

  7

• Section 1 — Safety Precautions

  15

  • General

    15

  • Pre-Operation

    15

    • Operator Training and Knowledge

      15

    • Workplace Inspection

      16

    • Machine Inspection

      17

  • Operation

    17

    • General

      17

    • Trip and Fall Hazards

      18

    • Electrocution Hazards

      19

    • Tipping Hazards

      21

    • Crushing and Collision Hazards

      24

  • Towing, Lifting, and Hauling

    25

  • Maintenance

    25

    • Maintenance Hazards

      25

    • Battery Hazards

      27

• Section 2. User Responsibilities, Machine Preparation, and Inspection

  29

  • 2.1 Personnel Training

    29

    • Operator Training

      29

    • Training Supervision

      29

    • Operator Responsibility

      29

  • 2.2 Preparation, Inspection, and Maintenance

    30

    • Pre-Start Inspection

      32

    • General

      35

    • Function Check

      37

    • From the Ground Control Station with no Load in the Platform

      37

    • From the Platform Control Station

      41

    • Skyguard Function Test

      44

  • Oscillating Axle Lockout Test (if Equipped)

    45

• Section 3 — Machine Controls and Indicators

  47

  • General

    47

  • Controls and Indicators

    47

    • Ground Control Console

      48

    • Ground Control Indicator Panel

      54

    • Platform Console

      57

    • Platform Console Indicator Panel

      64

• Section 4 — Machine Operation

  69

  • Description

    69

  • Boom Operating Characteristics and Limitations

    69

    • Capacities

      69

    • Stability

      69

  • Engine Operation

    73

    • Starting Procedure

      73

    • Shutdown Procedure

      74

    • Air Shutoff Valve (ASOV) (if Equipped)

      74

    • Fuel Reserve / Shut-Off System

      75

  • Traveling (Driving)

    76

    • Traveling Forward and Reverse

      78

  • Steering

    79

  • Platform

    79

    • Platform Level Adjustment

      79

    • Platform Rotation

      79

  • Boom

    80

    • Swinging the Boom

      80

    • Raising and Lowering the Tower Boom

      81

    • Raising and Lowering the Main Boom

      82

    • Telescoping the Main Boom

      82

  • Shut down and Park

    82

  • Machine Safety System Override (Msso)(Ce Only)

    82

  • 4.10 Skyguard Operation

    83

    • Skyguard

      83

    • Skyguard — Skyline

      83

    • Skyguard — Skyeye

      84

    • Skyguard Function Table

      84

  • 4.11 Lifting and Tie down

    85

    • Lifting

      85

    • Tie down

      85

    • Oscillating Axle Lockout Test (if Equipped)

      87

    • 4.13 Towing

      87

    • Tow Bar (if Equipped)

      87

    • Dual Fuel System (Gas Engine Only)

      89

      • Description

        89

      • Changing from Gasoline to LP Gas

        90

      • Changing from LP Gas to Gasoline

        90

    • 4.16 Re-Synchronize Upright

      90

      • Releveling Valve

        90

• Section 5 — Emergency Procedures

  105

  • General

    105

  • Incident Notification

    105

  • Emergency Operation

    105

    • Operator Unable to Control Machine

      105

    • Platform or Boom Caught Overhead

      106

  • Emergency Towing Procedures

    106

  • Machine Safety System Override (Msso)(Ce Only)

    107

• Section 6 — Accessories

  109

  • Fall Arrest Platform

    111

    • Safety Precautions

      111

  • Pipe Racks

    111

    • Capacity Specifications (Australia Only)

      112

  • Safety Precautions

    112

  • Preparation and Inspection

    112

  • Operation

    112

  • Skyair

    113

    • Compressor Specifications

      113

    • Accessory Ratings

      113

    • Safety Precautions

      113

    • Preparation and Inspection

      114

    • Operation

      114

  • Skycutter

    114

    • Accessory Ratings

      115

    • Generator Output

      115

    • Safety Precautions

      115

    • Operation

      116

  • Skyglazier

    116

    • Capacity Specifications

      117

    • Safety Precautions

      117

    • Preparation and Inspection

      118

    • Operation

      118

  • Skypower

    118

    • Generator Output

      119

    • Accessory Ratings

      119

    • Safety Precautions

      119

    • Operation

      119

    • Skywelder

      120

      • Generator Output

        120

      • Welding Accessories

        120

      • Accessory Ratings

        121

      • Safety Precautions

        121

      • Preparation and Inspection

        122

      • Operation

        122

    • Soft Touch

      122

    • Bolt-On External Fall Arrest

      123

      • Inspection before Use

        124

• Section 7 — General Specifications & Operator Maintenance

  127

  • Introduction

    127

  • Operating Specifications and Performance Data

    127

    • Operating Specifications

      127

    • Tires

      128

    • Capacities

      129

    • Engine Data

      129

    • Hydraulic Oil

      131

    • Critical Stability Weights

      134

  • Maintenance and Lubrication

    140

  • Tires & Wheels

    149

    • Tire Inflation

      149

    • Tire Damage

      149

  • Tire Replacement

    150

  • Wheel Replacement

    150

  • Wheel Installation

    151

  • Propane Fuel Filter Replacement

    152

    • Removal

      152

    • Installation

      153

  • Propane Fuel System Pressure Relief

    154

  • Supplemental Information

    154

Brand: JLG
|
Category: Boom Lifts
|
Size: 36.61 MB

• General

  3

• Bhydraulic System Safety

  3

• Maintenance

  3

• Table of Contents

  5

• Specifications

  24

  • Operating Specifications

    24

  • Capacities

    24

  • Tires

    24

  • Engine Data

    24

  • Component Data

    26

    • Drive System

      26

    • Swing System

      26

    • Auxiliary Power Pump

      26

  • Torque Requirements

    26

  • Hydraulic Oil

    27

  • Major Component Weights

    28

    • Critical Stability Weights

      29

  • Operator Maintenance

    31

• General

  42

  • Machine Preparation, Inspection, and Maintenance

    42

    • Preparation, Inspection, and Maintenance

      42

    • Pre-Start Inspection

      42

    • Pre-Delivery Inspection and Frequent Inspection

      42

    • Annual Machine Inspection

      42

    • Preventative Maintenance

      42

  • Service and Guidelines

    43

    • General

      43

    • Safety and Workmanship

      43

    • Cleanliness

      43

    • Components Removal and Installation

      43

    • Component Disassembly and Reassembly

      43

    • Pressure-Fit Parts

      43

    • Bearings

      44

    • Gaskets

      44

    • Bolt Usage and Torque Application

      44

    • Hydraulic Lines and Electrical Wiring

      44

    • Hydraulic System

      44

    • Lubrication

      44

    • Battery

      44

    • Lubrication and Servicing

      44

  • Lubrication and Information

    44

    • Hydraulic Oil

      45

    • Changing Hydraulic Oil

      45

    • Lubrication Specifications

      45

  • Cylinder Drift Test

    46

    • Theory

      46

    • Cylinder Leakage Test

      46

    • Cylinder Thermal Drift

      46

  • Pins and Composite Bearing Repair Guidelines

    47

  • Welding on JLG Equipment

    47

    • Do the Following When Welding on JLG Equipment

      47

    • Do NOT Do the Following When Welding on JLG Equipment

      47

• Chassis & Turntable

  55

  • Tires & Wheels

    55

    • Tire Inflation

      55

    • Tire Damage

      55

    • Tire Replacement

      55

    • Wheel Replacement

      55

    • Wheel Installation

      55

  • Lockout Cylinder Bleeding

    56

  • Oscillating Axle Lockout Test

    59

  • Drive Hub (Torque)

    62

    • Disassembly

      62

    • Cleaning and Inspection

      62

    • Repair

      62

    • Assembly

      64

  • Drive Brake

    70

    • Disassembly

      70

    • Inspection

      70

    • Assembly

      70

  • Drive Motor

    72

    • Description

      72

    • Shaft Seal Replacement

      72

    • Loop Flushing Valve

      73

    • Troubleshooting

      74

    • Disassembly

      75

    • Inspection

      79

    • Assembly

      81

    • Initial Start-Up Procedures

      86

  • Swing Drive

    88

    • Roll, Leak and Brake Testing

      88

    • Tightening and Torquing Bolts

      88

    • Motor Control Valve Disassembly

      89

    • Motor and Brake Disassembly

      91

    • Main Drive Disassembly

      92

    • Hub-Shaft Disassembly

      93

    • Carrier Disassembly

      94

    • Hub-Shaft Assembly

      95

    • Carrier Assembly

      95

    • Main Drive Assembly

      96

    • Motor and Brake Assembly

      97

    • Motor Control Valve Assembly

      97

  • Swing Motor

    100

    • Disassembly and Inspection

      100

    • Assembly

      107

    • One Piece Stator Construction

      115

  • Swing Hub Installation

    116

    • Procedure for Setting Swing Gear Backlash

      116

    • Swing Drive Lubrication

      117

  • Swing Hub Removal

    117

  • Swing Bearing

    118

    • Turntable Bearing Mounting Bolt Condition Check

      118

    • Wear Tolerance

      121

    • Swing Bearing Replacement

      121

    • Swing Bearing Torque Values

      122

  • Tilt Indicator System

    125

  • Spark Arrester Cleaning Instructions

    125

  • Rotary Coupling

    126

    • Generator

      132

      • Maintenance Schedule

        132

      • Overload Protection

        132

      • Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings

        132

      • Troubleshooting

        134

      • Generator Disassembly and Assembly

        135

      • Lead Connection List for Generator

        142

    • Auxiliary Power System

      143

    • Deutz Engine

      144

    • Deutz Engine — TD2.9L4

      163

      • Check Oil Level

        163

      • Change Engine Oil

        163

      • Change Oil Filter

        164

      • Change Fuel Filters

        164

    • Deutz Engine — D2011Lo4

      165

      • Glow Plugs

        165

      • Check Oil Level

        165

      • Replacing Engine Oil

        166

      • Replacing the Oil Filter

        167

      • Replacing the Primary Fuel Filter

        167

    • Dual Fuel System

      168

      • Changing from Gasoline to LP Gas

        168

      • Changing from LP Gas to Gasoline

        168

Brand: JLG
|
Category: Lifting Systems
|
Size: 3.81 MB

• Table of Contents

  7

• Section 1. Safety Precautions

  11

  • General

    11

  • Pre-Operation

    11

    • Operator Training and Knowledge

      11

    • Workplace Inspection

      12

    • Machine Inspection

      12

  • Operation

    13

    • General

      13

    • Trip and Fall Hazards

      13

    • Electrocution Hazards

      14

  • Minimum Approach Distances (M.A.D.)

    15

    • Tipping Hazards

      16

    • Crushing and Collision Hazards

      17

    • Towing, Lifting, and Hauling

      18

    • Additional Hazards / Safety

      19

• Section 2. User Responsibilities, Machine Preparation, and Inspection

  21

  • 2.1 Personnel Training

    21

    • Operator Training

      21

    • Training Supervision

      21

    • Operator Responsibility

      21

  • Preparation, Inspection, and Maintenance

    22

  • Inspection and Maintenance Table

    23

    • Pre-Start Inspection

      24

    • Function Check

      25

• Section — 7 — Inspection and Repair Log

  26

  • Machine Nomenclature — 800A. (Sheet 1 of 2)

    26

  • Machine Nomenclature — 800AJ. (Sheet 2 of 2)

    27

  • Daily Walk-Around Inspection. (Sheet 1 of 4)

    28

    • General

      29

  • Daily Walk-Around Inspection. (Sheet 3 of 4)

    30

  • Daily Walk-Around Inspection. (Sheet 4 of 4)

    31

    • Daily Functional Check

      32

  • Tower Boom Horizontal Limit Switch

    33

    • Oscillating Axle Lockout Test (if Equipped)

      38

• Section 3. Machine Controls and Indicators

  41

  • General

    41

  • Controls and Indicators

    41

  • Ground Control Station

    41

    • Ground Control Station

      42

    • Ground Control Indicator Panel

      46

    • Platform Station

      48

  • Platform Control Console

    50

    • Platform Control Indicator Panel

      53

  • Platform Light Panel

    55

• Section 4. Machine Operation

  59

  • Description

    59

  • Operating Characteristics and Limitations

    59

    • Capacities

      59

    • Stability

      59

  • Engine Operation

    60

    • Starting Procedure

      60

  • Position of Least Forward Stability

    61

    • Shutdown Procedure

      64

    • Traveling (Driving)

      64

      • Traveling Forward and Reverse

        65

    • Steering

      65

  • Parking and Stowing

    65

  • Platform

    66

    • Loading from Ground Level

      66

    • Loading from Positions above Ground Level

      66

    • Platform Level Adjustment

      66

    • Platform Rotation

      66

  • Grade and Sideslopes

    67

  • Boom

    68

  • Boom Upright Positioning

    69

    • Swinging the Boom

      70

    • Raising and Lowering the Tower Boom

      70

    • Raising and Lowering the Main Boom

      70

    • Telescoping the Main Boom

      71

    • Function of Tower Boom

      71

  • Shut down and Park

    72

  • 4.10 Lifting and Tie down

    72

  • Machine Tie down

    73

  • Lifting Chart

    74

  • Oscillating Axle Lockout Test (if Equipped)

    75

  • 4.12 Towing

    75

  • Welding Lead (if Equipped)

    76

  • Dual Fuel System (Gas Engine Only)

    76

    • Description

      76

    • Changing from Gasoline to LP Gas

      77

    • Changing from LP Gas to Gasoline

      77

  • 4.15 Re-Synchronize Lower Lift Cylinder

    77

    • Level Override Valve

      77

  • Decal Installation — Sheet 1 of 5

    78

  • Decal Installation — Sheet 2 of 5

    79

  • Decal Installation — Sheet 3 of 5

    80

  • Decal Installation — Sheet 4 of 5

    81

  • Decal Installation — Sheet 5 of 5

    82

  • Decal Legend — 800A

    83

  • Decal Legend — 800AJ

    86

• Section 5. Emergency Procedures

  89

  • General

    89

  • Incident Notification

    89

  • Emergency Towing Procedures

    89

  • Emergency Controls and Their Locations

    90

    • Power/Emergency Stop Switches

      90

    • Ground Control Station

      90

    • Auxiliary Power

      90

  • Emergency Operation

    91

    • Use of Ground Controls

      91

    • Operator Unable to Control Machine

      92

    • Platform or Boom Caught Overhead

      92

• Section 6. General Specifications & Operator Maintenance

  93

  • Introduction

    93

  • Operating Specifications

    93

    • Tires

      94

    • Capacities

      95

    • Engine Data

      95

  • Deutz F4M2011F Specifications

    96

  • Isuzu 4JB1

    97

    • Hydraulic Oil

      98

  • Mobil DTE 13M Specs

    99

    • Critical Stability Weights

      101

    • Operator Maintenance

      112

    • Tires & Wheels

      120

      • Tire Replacement

        121

      • Wheel Installation

        122

      • Regulator

        123

    • Propane Fuel Filter Replacement

      125

      • Installation

        126

Brand: JLG
|
Category: Lifting Systems
|
Size: 2.81 MB

• Table of Contents

  7

• Section 1 — Safety Precautions

  15

  • General

    15

  • Pre-Operation

    15

    • Operator Training and Knowledge

      15

    • Workplace Inspection

      16

    • Machine Inspection

      16

  • Operation

    17

    • General

      17

    • Trip and Fall Hazards

      17

    • Electrocution Hazards

      18

    • Tipping Hazards

      20

    • Crushing and Collision Hazards

      21

  • Towing, Lifting, and Hauling

    22

  • Additional Hazards / Safety

    23

• Section 2 — User Responsibilities, Machine Preparation, and Inspection

  25

  • 2.1 Personnel Training

    25

    • Operator Training

      25

    • Training Supervision

      25

    • Operator Responsibility

      25

  • Preparation, Inspection, and Maintenance

    26

    • Pre-Start Inspection

      28

  • Function Check

    35

  • General

    46

  • Description

    68

  • Platform

    75

  • Boom

    77

    • Raising and Lowering the Tower Boom

      78

    • Function of Tower Boom

      79

  • Shut down and Park

    80

  • Oscillating Axle Lockout Test (if Equipped)

    83

  • Tow Bar (if Equipped)

    84

  • Dual Fuel System (Gas Engine Only)

    86

  • Re-Synchronize Upright

    87

    • Skyguard Operation

      88

  • Emergency Controls and Their Locations

    112

  • Emergency Operation

    113

    • Operator Unable to Control Machine

      114

  • Introduction

    115

  • Operating Specifications

    116

    • Tires

      117

    • Engine Data

      118

    • Hydraulic Oil

      121

    • Critical Stability Weights

      124

  • Operator Maintenance

    135

    • Tires & Wheels

      143

    • Tire Replacement

      144

    • Wheel Installation

      145

  • Propane Fuel Filter Replacement

    148

  • Propane Fuel System Pressure Relief

    150