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Manuals and User Guides for JLG 800AJ. We have 4 JLG 800AJ manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual

JLG 800AJ Operation And Safety Manual

JLG 800AJ Operation And Safety Manual (160 pages)

Brand: JLG
|
Category: Boom Lifts
|
Size: 4.04 MB

Table of Contents
  • Table of Contents

    7

  • Section 1 — Safety Precautions

    15

    • General

      15

    • Pre-Operation

      15

      • Operator Training and Knowledge

        15

      • Workplace Inspection

        16

      • Machine Inspection

        17

    • Operation

      17

      • General

        17

      • Trip and Fall Hazards

        18

      • Electrocution Hazards

        19

      • Tipping Hazards

        21

      • Crushing and Collision Hazards

        24

    • Towing, Lifting, and Hauling

      25

    • Maintenance

      25

      • Maintenance Hazards

        25

      • Battery Hazards

        27

  • Section 2. User Responsibilities, Machine Preparation, and Inspection

    29

    • 2.1 Personnel Training

      29

      • Operator Training

        29

      • Training Supervision

        29

      • Operator Responsibility

        29

    • 2.2 Preparation, Inspection, and Maintenance

      30

      • Pre-Start Inspection

        32

      • General

        35

      • Function Check

        37

      • From the Ground Control Station with no Load in the Platform

        37

      • From the Platform Control Station

        41

      • Skyguard Function Test

        44

    • Oscillating Axle Lockout Test (if Equipped)

      45

  • Section 3 — Machine Controls and Indicators

    47

    • General

      47

    • Controls and Indicators

      47

      • Ground Control Console

        48

      • Ground Control Indicator Panel

        54

      • Platform Console

        57

      • Platform Console Indicator Panel

        64

  • Section 4 — Machine Operation

    69

    • Description

      69

    • Boom Operating Characteristics and Limitations

      69

      • Capacities

        69

      • Stability

        69

    • Engine Operation

      73

      • Starting Procedure

        73

      • Shutdown Procedure

        74

      • Air Shutoff Valve (ASOV) (if Equipped)

        74

      • Fuel Reserve / Shut-Off System

        75

    • Traveling (Driving)

      76

      • Traveling Forward and Reverse

        78

    • Steering

      79

    • Platform

      79

      • Platform Level Adjustment

        79

      • Platform Rotation

        79

    • Boom

      80

      • Swinging the Boom

        80

      • Raising and Lowering the Tower Boom

        81

      • Raising and Lowering the Main Boom

        82

      • Telescoping the Main Boom

        82

    • Shut down and Park

      82

    • Machine Safety System Override (Msso)(Ce Only)

      82

    • 4.10 Skyguard Operation

      83

      • Skyguard

        83

      • Skyguard — Skyline

        83

      • Skyguard — Skyeye

        84

      • Skyguard Function Table

        84

    • 4.11 Lifting and Tie down

      85

      • Lifting

        85

      • Tie down

        85

      • Oscillating Axle Lockout Test (if Equipped)

        87

      • 4.13 Towing

        87

      • Tow Bar (if Equipped)

        87

      • Dual Fuel System (Gas Engine Only)

        89

        • Description

          89

        • Changing from Gasoline to LP Gas

          90

        • Changing from LP Gas to Gasoline

          90

      • 4.16 Re-Synchronize Upright

        90

        • Releveling Valve

          90

  • Section 5 — Emergency Procedures

    105

    • General

      105

    • Incident Notification

      105

    • Emergency Operation

      105

      • Operator Unable to Control Machine

        105

      • Platform or Boom Caught Overhead

        106

    • Emergency Towing Procedures

      106

    • Machine Safety System Override (Msso)(Ce Only)

      107

  • Section 6 — Accessories

    109

    • Fall Arrest Platform

      111

      • Safety Precautions

        111

    • Pipe Racks

      111

      • Capacity Specifications (Australia Only)

        112

    • Safety Precautions

      112

    • Preparation and Inspection

      112

    • Operation

      112

    • Skyair

      113

      • Compressor Specifications

        113

      • Accessory Ratings

        113

      • Safety Precautions

        113

      • Preparation and Inspection

        114

      • Operation

        114

    • Skycutter

      114

      • Accessory Ratings

        115

      • Generator Output

        115

      • Safety Precautions

        115

      • Operation

        116

    • Skyglazier

      116

      • Capacity Specifications

        117

      • Safety Precautions

        117

      • Preparation and Inspection

        118

      • Operation

        118

    • Skypower

      118

      • Generator Output

        119

      • Accessory Ratings

        119

      • Safety Precautions

        119

      • Operation

        119

      • Skywelder

        120

        • Generator Output

          120

        • Welding Accessories

          120

        • Accessory Ratings

          121

        • Safety Precautions

          121

        • Preparation and Inspection

          122

        • Operation

          122

      • Soft Touch

        122

      • Bolt-On External Fall Arrest

        123

        • Inspection before Use

          124

  • Section 7 — General Specifications & Operator Maintenance

    127

    • Introduction

      127

    • Operating Specifications and Performance Data

      127

      • Operating Specifications

        127

      • Tires

        128

      • Capacities

        129

      • Engine Data

        129

      • Hydraulic Oil

        131

      • Critical Stability Weights

        134

    • Maintenance and Lubrication

      140

    • Tires & Wheels

      149

      • Tire Inflation

        149

      • Tire Damage

        149

    • Tire Replacement

      150

    • Wheel Replacement

      150

    • Wheel Installation

      151

    • Propane Fuel Filter Replacement

      152

      • Removal

        152

      • Installation

        153

    • Propane Fuel System Pressure Relief

      154

    • Supplemental Information

      154

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JLG 800AJ Service And Maintenance Manual

JLG 800AJ Service And Maintenance Manual (172 pages)

Brand: JLG
|
Category: Boom Lifts
|
Size: 36.61 MB

Table of Contents
  • General

    3

  • Bhydraulic System Safety

    3

  • Maintenance

    3

  • Table of Contents

    5

  • Specifications

    24

    • Operating Specifications

      24

    • Capacities

      24

    • Tires

      24

    • Engine Data

      24

    • Component Data

      26

      • Drive System

        26

      • Swing System

        26

      • Auxiliary Power Pump

        26

    • Torque Requirements

      26

    • Hydraulic Oil

      27

    • Major Component Weights

      28

      • Critical Stability Weights

        29

    • Operator Maintenance

      31

  • General

    42

    • Machine Preparation, Inspection, and Maintenance

      42

      • Preparation, Inspection, and Maintenance

        42

      • Pre-Start Inspection

        42

      • Pre-Delivery Inspection and Frequent Inspection

        42

      • Annual Machine Inspection

        42

      • Preventative Maintenance

        42

    • Service and Guidelines

      43

      • General

        43

      • Safety and Workmanship

        43

      • Cleanliness

        43

      • Components Removal and Installation

        43

      • Component Disassembly and Reassembly

        43

      • Pressure-Fit Parts

        43

      • Bearings

        44

      • Gaskets

        44

      • Bolt Usage and Torque Application

        44

      • Hydraulic Lines and Electrical Wiring

        44

      • Hydraulic System

        44

      • Lubrication

        44

      • Battery

        44

      • Lubrication and Servicing

        44

    • Lubrication and Information

      44

      • Hydraulic Oil

        45

      • Changing Hydraulic Oil

        45

      • Lubrication Specifications

        45

    • Cylinder Drift Test

      46

      • Theory

        46

      • Cylinder Leakage Test

        46

      • Cylinder Thermal Drift

        46

    • Pins and Composite Bearing Repair Guidelines

      47

    • Welding on JLG Equipment

      47

      • Do the Following When Welding on JLG Equipment

        47

      • Do NOT Do the Following When Welding on JLG Equipment

        47

  • Chassis & Turntable

    55

    • Tires & Wheels

      55

      • Tire Inflation

        55

      • Tire Damage

        55

      • Tire Replacement

        55

      • Wheel Replacement

        55

      • Wheel Installation

        55

    • Lockout Cylinder Bleeding

      56

    • Oscillating Axle Lockout Test

      59

    • Drive Hub (Torque)

      62

      • Disassembly

        62

      • Cleaning and Inspection

        62

      • Repair

        62

      • Assembly

        64

    • Drive Brake

      70

      • Disassembly

        70

      • Inspection

        70

      • Assembly

        70

    • Drive Motor

      72

      • Description

        72

      • Shaft Seal Replacement

        72

      • Loop Flushing Valve

        73

      • Troubleshooting

        74

      • Disassembly

        75

      • Inspection

        79

      • Assembly

        81

      • Initial Start-Up Procedures

        86

    • Swing Drive

      88

      • Roll, Leak and Brake Testing

        88

      • Tightening and Torquing Bolts

        88

      • Motor Control Valve Disassembly

        89

      • Motor and Brake Disassembly

        91

      • Main Drive Disassembly

        92

      • Hub-Shaft Disassembly

        93

      • Carrier Disassembly

        94

      • Hub-Shaft Assembly

        95

      • Carrier Assembly

        95

      • Main Drive Assembly

        96

      • Motor and Brake Assembly

        97

      • Motor Control Valve Assembly

        97

    • Swing Motor

      100

      • Disassembly and Inspection

        100

      • Assembly

        107

      • One Piece Stator Construction

        115

    • Swing Hub Installation

      116

      • Procedure for Setting Swing Gear Backlash

        116

      • Swing Drive Lubrication

        117

    • Swing Hub Removal

      117

    • Swing Bearing

      118

      • Turntable Bearing Mounting Bolt Condition Check

        118

      • Wear Tolerance

        121

      • Swing Bearing Replacement

        121

      • Swing Bearing Torque Values

        122

    • Tilt Indicator System

      125

    • Spark Arrester Cleaning Instructions

      125

    • Rotary Coupling

      126

      • Generator

        132

        • Maintenance Schedule

          132

        • Overload Protection

          132

        • Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings

          132

        • Troubleshooting

          134

        • Generator Disassembly and Assembly

          135

        • Lead Connection List for Generator

          142

      • Auxiliary Power System

        143

      • Deutz Engine

        144

      • Deutz Engine — TD2.9L4

        163

        • Check Oil Level

          163

        • Change Engine Oil

          163

        • Change Oil Filter

          164

        • Change Fuel Filters

          164

      • Deutz Engine — D2011Lo4

        165

        • Glow Plugs

          165

        • Check Oil Level

          165

        • Replacing Engine Oil

          166

        • Replacing the Oil Filter

          167

        • Replacing the Primary Fuel Filter

          167

      • Dual Fuel System

        168

        • Changing from Gasoline to LP Gas

          168

        • Changing from LP Gas to Gasoline

          168

JLG 800AJ Operation And Safety Manual

JLG 800AJ Operation And Safety Manual (130 pages)

Boom Lift Models

Brand: JLG
|
Category: Lifting Systems
|
Size: 3.81 MB

Table of Contents
  • Table of Contents

    7

  • Section 1. Safety Precautions

    11

    • General

      11

    • Pre-Operation

      11

      • Operator Training and Knowledge

        11

      • Workplace Inspection

        12

      • Machine Inspection

        12

    • Operation

      13

      • General

        13

      • Trip and Fall Hazards

        13

      • Electrocution Hazards

        14

    • Minimum Approach Distances (M.A.D.)

      15

      • Tipping Hazards

        16

      • Crushing and Collision Hazards

        17

      • Towing, Lifting, and Hauling

        18

      • Additional Hazards / Safety

        19

  • Section 2. User Responsibilities, Machine Preparation, and Inspection

    21

    • 2.1 Personnel Training

      21

      • Operator Training

        21

      • Training Supervision

        21

      • Operator Responsibility

        21

    • Preparation, Inspection, and Maintenance

      22

    • Inspection and Maintenance Table

      23

      • Pre-Start Inspection

        24

      • Function Check

        25

  • Section — 7 — Inspection and Repair Log

    26

    • Machine Nomenclature — 800A. (Sheet 1 of 2)

      26

    • Machine Nomenclature — 800AJ. (Sheet 2 of 2)

      27

    • Daily Walk-Around Inspection. (Sheet 1 of 4)

      28

      • General

        29

    • Daily Walk-Around Inspection. (Sheet 3 of 4)

      30

    • Daily Walk-Around Inspection. (Sheet 4 of 4)

      31

      • Daily Functional Check

        32

    • Tower Boom Horizontal Limit Switch

      33

      • Oscillating Axle Lockout Test (if Equipped)

        38

  • Section 3. Machine Controls and Indicators

    41

    • General

      41

    • Controls and Indicators

      41

    • Ground Control Station

      41

      • Ground Control Station

        42

      • Ground Control Indicator Panel

        46

      • Platform Station

        48

    • Platform Control Console

      50

      • Platform Control Indicator Panel

        53

    • Platform Light Panel

      55

  • Section 4. Machine Operation

    59

    • Description

      59

    • Operating Characteristics and Limitations

      59

      • Capacities

        59

      • Stability

        59

    • Engine Operation

      60

      • Starting Procedure

        60

    • Position of Least Forward Stability

      61

      • Shutdown Procedure

        64

      • Traveling (Driving)

        64

        • Traveling Forward and Reverse

          65

      • Steering

        65

    • Parking and Stowing

      65

    • Platform

      66

      • Loading from Ground Level

        66

      • Loading from Positions above Ground Level

        66

      • Platform Level Adjustment

        66

      • Platform Rotation

        66

    • Grade and Sideslopes

      67

    • Boom

      68

    • Boom Upright Positioning

      69

      • Swinging the Boom

        70

      • Raising and Lowering the Tower Boom

        70

      • Raising and Lowering the Main Boom

        70

      • Telescoping the Main Boom

        71

      • Function of Tower Boom

        71

    • Shut down and Park

      72

    • 4.10 Lifting and Tie down

      72

    • Machine Tie down

      73

    • Lifting Chart

      74

    • Oscillating Axle Lockout Test (if Equipped)

      75

    • 4.12 Towing

      75

    • Welding Lead (if Equipped)

      76

    • Dual Fuel System (Gas Engine Only)

      76

      • Description

        76

      • Changing from Gasoline to LP Gas

        77

      • Changing from LP Gas to Gasoline

        77

    • 4.15 Re-Synchronize Lower Lift Cylinder

      77

      • Level Override Valve

        77

    • Decal Installation — Sheet 1 of 5

      78

    • Decal Installation — Sheet 2 of 5

      79

    • Decal Installation — Sheet 3 of 5

      80

    • Decal Installation — Sheet 4 of 5

      81

    • Decal Installation — Sheet 5 of 5

      82

    • Decal Legend — 800A

      83

    • Decal Legend — 800AJ

      86

  • Section 5. Emergency Procedures

    89

    • General

      89

    • Incident Notification

      89

    • Emergency Towing Procedures

      89

    • Emergency Controls and Their Locations

      90

      • Power/Emergency Stop Switches

        90

      • Ground Control Station

        90

      • Auxiliary Power

        90

    • Emergency Operation

      91

      • Use of Ground Controls

        91

      • Operator Unable to Control Machine

        92

      • Platform or Boom Caught Overhead

        92

  • Section 6. General Specifications & Operator Maintenance

    93

    • Introduction

      93

    • Operating Specifications

      93

      • Tires

        94

      • Capacities

        95

      • Engine Data

        95

    • Deutz F4M2011F Specifications

      96

    • Isuzu 4JB1

      97

      • Hydraulic Oil

        98

    • Mobil DTE 13M Specs

      99

      • Critical Stability Weights

        101

      • Operator Maintenance

        112

      • Tires & Wheels

        120

        • Tire Replacement

          121

        • Wheel Installation

          122

        • Regulator

          123

      • Propane Fuel Filter Replacement

        125

        • Installation

          126

Advertisement

JLG 800AJ Operation And Safety Manual

JLG 800AJ Operation And Safety Manual (156 pages)

800 Series Articulating Boom lifts

Brand: JLG
|
Category: Lifting Systems
|
Size: 2.81 MB

Table of Contents
  • Table of Contents

    7

  • Section 1 — Safety Precautions

    15

    • General

      15

    • Pre-Operation

      15

      • Operator Training and Knowledge

        15

      • Workplace Inspection

        16

      • Machine Inspection

        16

    • Operation

      17

      • General

        17

      • Trip and Fall Hazards

        17

      • Electrocution Hazards

        18

      • Tipping Hazards

        20

      • Crushing and Collision Hazards

        21

    • Towing, Lifting, and Hauling

      22

    • Additional Hazards / Safety

      23

  • Section 2 — User Responsibilities, Machine Preparation, and Inspection

    25

    • 2.1 Personnel Training

      25

      • Operator Training

        25

      • Training Supervision

        25

      • Operator Responsibility

        25

    • Preparation, Inspection, and Maintenance

      26

      • Pre-Start Inspection

        28

    • Function Check

      35

    • General

      46

    • Description

      68

    • Platform

      75

    • Boom

      77

      • Raising and Lowering the Tower Boom

        78

      • Function of Tower Boom

        79

    • Shut down and Park

      80

    • Oscillating Axle Lockout Test (if Equipped)

      83

    • Tow Bar (if Equipped)

      84

    • Dual Fuel System (Gas Engine Only)

      86

    • Re-Synchronize Upright

      87

      • Skyguard Operation

        88

    • Emergency Controls and Their Locations

      112

    • Emergency Operation

      113

      • Operator Unable to Control Machine

        114

    • Introduction

      115

    • Operating Specifications

      116

      • Tires

        117

      • Engine Data

        118

      • Hydraulic Oil

        121

      • Critical Stability Weights

        124

    • Operator Maintenance

      135

      • Tires & Wheels

        143

      • Tire Replacement

        144

      • Wheel Installation

        145

    • Propane Fuel Filter Replacement

      148

    • Propane Fuel System Pressure Relief

      150

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ANSI

®

Руководство по эксплуатации

и технике безопасности

Оригинальные инструкции — Всегда держите это руководство в машине.

Модели
подъемников со
стрелой
800A
800AJ

серийные номера до
0300183033

3122650

26 марта 2014 г.

Russian — Operation & Safety

Официальный дистрибьютор JLG в

России и Беларуси ООО «Технотрейд»


123610, Россия, Москва,
Краснопресненская набережная, д. 12


+7 800 600 39 44


info@jlg.ru

ИНН 7703725518
ОГРН 1107746607044

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Service and Maintenance Manual

Models

800A

800AJ

P/N — 3120858

December 12, 2012

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Инструкция по эксплуатации JLG 800A AJ Operator Manual

Руководство по эксплуатации и технике безопасности

ANSI

Это исходные инструкции Всегда держите руководство в машине.

Модели стреловых подъемников 800A 800AJ

Машины с серийным номером от 0300183034 до настоящего 3123559

March 20 2014

Russian – Operation & Safety

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