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CUMMINS ISX15 600 Reference Manual

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Better Every

Time.

TM

Engine Reference Guide

For 2013 Engines

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Summary of Contents for CUMMINS ISX15 600

  • Page 1
    Better Every Time. Engine Reference Guide For 2013 Engines…
  • Page 2
    Engine Reference Guide 2013…

  • Page 3: Table Of Contents

    ISX12 G Truck Engines Natural Gas ISL G Truck Engines Fire Apparatus/Crash Truck ISX15/ISX12 Encore Coverage Cummins is a pioneer in product improvement. Thus, specifications may change without notice. Please contact your local Cummins representative for the most current information.

  • Page 4
    Page Parts, Service And Support Genuine Cummins Parts ReCon Parts And Engines ® CUMPAS RapidServe™ Virtual College QuickServe Online ® Parts Professional Sales Information kenworth.cummins.com cumminsengines.com cummins.com Customer Care Vehicle Mission Simulation™ (VMS) Diesel Exhaust Fluid, Fuels And Lubricants Premium Blue ®…

  • Page 5: Heavy-Duty Features

    Malfunction Indicator Lamp (MIL). n Better Fuel Economy – Cummins has taken our industry-leading fuel economy and improved it by up to 2% in 2013, versus 2010 engines, by…

  • Page 6
    Exhaust Fluid (DEF) is widely available at authorized Cummins and Fleetguard locations as well as in bulk delivery. n Cummins Fuel Systems – The ISX15 and ISX12 feature the XPI fuel system. Cummins is the only North American manufacturer with the in-house capability to design and develop this critical element.
  • Page 7
    – 600-bhp Intebrake™ system, Load-Based Speed Control (LBSC) and Gear-Down Protection (GDP). n Compact Design – Cummins ISX12 is making a huge impact in work trucks of all types, from mixers and dump trucks to day cabs and less- than-truckload (LTL) operations.

  • Page 8: Isx15

    2013 ISX15 Engines 400-600 hp (298-447 kW) ISX15 Specifications Advertised 400-600 hp 298-447 kW Horsepower Maximum 600 bhp 447 kW Braking Horsepower Peak Torque 1450-2050 lb-ft 1966-2779 N•m Governed Speed* 1800-2100 rpm Number of Cylinders Clutch Engagement 1000 lb-ft 1356 N•m Torque System Weight 3,204 lb…

  • Page 9
    ISX15 Truck Applications Maintenance Intervals Duty Cycles Light Normal Severe Fuel Filter 40,000 mi 30,000 mi 30,000 mi 64,000 km 48,000 km 48,000 km Coolant 50,000 mi 50,000 mi 50,000 mi Filter* 80,000 km 80,000 km 80,000 km Valve 500,000 mi 500,000 mi 500,000 mi Adjustment…
  • Page 10
    ISX15 Fire And Emergency Vehicle Maintenance Intervals Miles Hours Months Kilometers Oil and Filter* 20,000 32,000 Fuel Filter 20,000 32,000 Coolant Filter** 50,000 1,500 80,000 Valve 500,000 10,000 Adjustment 800,000 Coalescing 125,000 3,000 Filter*** 200,000 DEF Filter 300,000 6,750 480,000 Particulate 200,000 4,500…
  • Page 11
    SmartTorque Putting Technology In High Gear SmartTorque technology is a torque enhancement system that gives fleets and owner/operators massive hill-pulling torque. And, at the same time, delivers up to 3% savings on fuel costs. Here’s how it works: The electronic control module monitors engine speed, load and gear position.
  • Page 12
    Load-Based Speed Control Cummins Load-Based Speed Control (LBSC) is a patented electronic feature on ISX15 and ISX12 engines that helps drivers achieve higher fuel economy without compromising performance. This Cummins exclusive feature automatically adjusts the engine operating range to match the load on board and the route.
  • Page 13
    ISX15 Ratings Engine Advertised Peak Torque Model Horsepower (kW) lb-ft (N•m) @ rpm Linehaul Truck Applications Ratings ISX15 600 600 (447) 2050 (2779) @ 1200 ISX15 600 600 (447) 1850 (2508) @ 1200 ISX15 550 550 (410) 2050 (2779) @ 1200…
  • Page 14
    ISX15 500V 500 (373) 1650 (2237) @ 1200 ISX15 455V 455 (339) 1650 (2237) @ 1200 Fire And Emergency Vehicle Ratings ISX15 600 600 (447) 1850 (2508) @ 1200 ISX15 550 550 (410) 1850 (2508) @ 1200 ISX15 500 500 (373)

  • Page 15: Isx12

    2013 ISX12 Engines 310-500 hp (231-373 kW) ISX12 Specifications Advertised 310-500 hp 231-373 kW Horsepower Peak Torque 1150-1650 lb-ft 1559-2237 N•m Governed Speed 2100 rpm Number of Cylinders Clutch Engagement 800 lb-ft 1085 N•m Torque System Weight 2,880 lb 1,306 kg Engine (Dry) 2,640 lb 1,197 kg…

  • Page 16
    ISX12 Work Truck Applications Maintenance Intervals Miles Hours Months Kilometers Fuel Filter 30,000 1,000 48,000 Coolant Filter* 50,000 1,500 80,000 Valve 250,000 6,000 Adjustment 400,000 Coalescing 150,000 4,000 Filter 240,000 DEF Filter 300,000 mi (480,000 km) Particulate Filter Cleaning 200,000 mi (320,000 km) *With appropriate filter.
  • Page 17
    ISX12 Fire And Emergency Vehicle Maintenance Intervals Miles Hours Months Kilometers Oil and Filter* 15,000 24,000 Fuel Filter 30,000 1,000 48,000 Coolant Filter** 50,000 1,500 80,000 Valve 250,000 6,000 Adjustment 400,000 Coalescing 150,000 4,000 Filter 240,000 DEF Filter 300,000 6,750 480,000 Particulate 200,000…
  • Page 18
    ISX12 Ratings Engine Advertised Peak Torque Model Horsepower (kW) lb-ft (N•m) @ rpm Linehaul Truck Applications Ratings ISX12 425 425 (317) 1650 (2237) @ 1100 ISX12 400 400 (298) 1650 (2237) @ 1100 ISX12 370 370 (276) 1450 (1966) @ 1100 ISX12 370 370 (276) 1350 (1830) @ 1100…
  • Page 19
    ISX12 370 370 (276) 1450 (1968) @ 1100 *Restricted rating. For additional information, visit cumminsengines.com. ISX12 Gearing Recommendations A major factor in optimizing performance and fuel economy is vehicle gearing. Log on to www.powerspec.cummins.com for gearing recommendations specific to your application.

  • Page 20: Cummins Westport Inc

    Cummins Westport Inc. The Natural Choice Cummins Westport Inc. is a 50/50 joint venture between Cummins Inc. and Westport Innovations, created to develop, manufacture and market low-emissions high-performance alternative fuel engines worldwide. The vision of Cummins Westport Inc. is to be the world’s leading provider of clean gaseous-fueled engines that deliver an economic solution to bus and truck customers.

  • Page 21
    Natural Gas Features And Benefits n Lower Operating Costs – In high fuel use applications, the combination of lower alternative fuel costs, improved fuel economy and lower incremental maintenance costs make it possible to save valuable dollars with a natural gas-powered fleet.
  • Page 22
    It provides OEM and end users with the ability to tailor performance of the engine to fit the vehicle mission. It also has full interface capability to Cummins INSITE™ and QuickCheck diagnostic service tools. For additional information, visit cumminswestport.com.

  • Page 23: Isx12 G

    2013 ISX12 G Engines 320-400 hp (239-298 kW) ISX12 G Specifications Maximum 320-400 hp 239-298 kW Horsepower Peak Torque 1450 lb-ft 1966 N•m Governed Speed 2100 rpm Clutch Engagement 700 lb-ft 949 N•m Torque Type 4 cycle, spark-ignited inline 6 cylinder, turbocharged, CAC Engine 726.2 cu in…

  • Page 24
    ISX12 G Maintenance Intervals Note: Miles Hours Months Normal Duty Truck, Kilometers 45 mph Avg Speed Spin-on Fuel Daily Check Filter Oil and Filter* 18,000 30,000 Coolant Filter** 67,500 1,500 108,500 Spin-on Fuel 45,000 1,000 Filter* 72,000 Spark 67,500 1,500 Plugs* 108,500 Valve…
  • Page 25
    ISX12 G Gearing Recommendations For best reliability and durability, the recommended maximum GVW in line haul applications is 80,000 lb GVW. Cummins PowerSpec makes it possible to tailor the operation of Cummins Westport engines to fit every customer’s needs and desires. Log on to www.powerspec.cummins.com for gearing…

  • Page 26: Isl G

    2013 ISL G Engines 250-320 hp (186-239 kW) ISL G Specifications Advertised 250-320 hp 186-239 kW Horsepower Peak Torque 660-1000 lb-ft 895-1356 N•m Governed Speed 2200 rpm Type 4 cycle, spark-ignited inline 6 cylinder, turbocharged, CAC Engine 540 cu in 8.9 liters Displacement Clutch Engagement…

  • Page 27
    ISL G Medium-Duty, Vocational And Delivery Truck Maintenance Intervals* Miles Hours Months Kilometers Check CAC 7,500 Cooler, Piping, 12,000 and Air Cleaner Oil and Filter** 15,000 24,000 Fuel Filter 30,000 1,000 48,000 Coolant Filter 15,000 24,000 Spark 45,000 1,500 Plugs 72,000 Coolant 60,000…
  • Page 28
    Gearing guidelines are similar to the ISL9 diesel product. Automatic Transmissions only and no engine braking capability. Vocational applications require application specific gearing recommendations. Consult your Cummins / Cummins Westport representative for specific gearing guidelines on the ISL G. Log on to www.powerspec.cummins.com for gearing…

  • Page 29: Electronic Tools And Software

    Cummins PowerSpec makes it possible to tailor the operation of Cummins engines to fit every customer’s needs and desires, exactly. Plus, PowerSpec can read fault codes, collect trip information and even provide gearing recommendations.

  • Page 30
    Trip Information n Engine Protection n Anti-Tampering Measures n Aftertreatment – High Soot Load Shutdown n Maintenance Monitor n Automatic Downloads n Demo Mode For additional information, visit www.powerspec.cummins.com, contact your local Cummins distributor or call Cummins Care at 1-800-DIESELS™ (1-800-343-7357).

  • Page 31: Roadrelay

    Records exact time of events with a real-time clock n Informs the driver and gives instructions on how to minimize potential damage if an unexpected event happens n Provides extended descriptions of Cummins engine fault codes and SAE descriptions of Non-Cummins vehicle faults…

  • Page 32
    Provides an Estimated Time of Arrival (ETA) feature n Password protects the engine ECM and vehicle with the Cummins Antitheft feature n Compatible with any electronic diesel engine, regardless of make or age n Records service history of maintenance events n Provides real-time coaching “pop-ups”…

  • Page 33: Quickcheck

    QuickCheck With the QuickCheck handheld computer you get everything you need to capture and monitor engine data quickly and conveniently. Powered by the Windows * CE operating system, the ® QuickCheck device features an integrated adapter that’s built in for connecting to any electronic engine with a J1587 or J1939 industry- standard data link.

  • Page 34
    PowerSpec CE The PowerSpec CE application reads and resets trip and fault code information from Cummins on-highway engines. The summary screen displays the ten most requested trip parameters: n Average mpg n Average mpg driving n Percent idle time n Percent PTO time non-moving…

  • Page 35: Insite

    INSITE helps to ensure accurate procedures and diagnosis and limit downtime, while increasing productivity and profits. Cummins INSITE software supplies engine information quickly, getting the inside details you need. Delivering Every Detail…

  • Page 36
    INSITE requires one of our INLINE™ adapters to communicate with an engine. This adapter translates communications between the INSITE software on your PC and the engine’s ECM. Additional information is available online at insite.cummins.com. INSITE FEATURES BASIC LITE/RSGR…

  • Page 37: Expert Diagnostic System (Eds)

    The EDS user guide, FAQs and other related information can be found on the EDS page. For more information, visit insite.cummins.com/insite/eds/, contact your local Cummins distributor or call us toll-free at 1-800-DIESELS™ (1-800-343-7357).

  • Page 38: Special Features

    Special Features Jacobs * Brake Systems ® Cummins Intebrake™ – Integrated on the ISX15 with best-in-class braking horsepower (up to 600 bhp) for greater vehicle control and reduced service brake wear. Compression Brakes – An option, available for the ISX12 and ISL9 engines, that provides additional control, as it minimizes service brake wear and replacement costs.

  • Page 39: Warranty

    Additional information See Bulletin 3381437 or visit cumminsengines.com *Warrantable failures are those due to defects in Cummins material or factory workmanship. Belts and hoses are not covered beyond the first year from the date of delivery of the engine to the first user or duration…

  • Page 40: Midrange Truck Engines

    No deductible Additional information See Bulletin 3381342 Visit cumminsengines.com *Warrantable failures are those due to defects in Cummins material or factory workmanship. Belts and hoses are covered for the first year of warranty or duration of coverage, whichever occurs first.

  • Page 41: Fire Apparatus/Crash Truck Engines

    **Warrantable failures are those due to defects in Cummins *$100 deductible per service event in years 3, 4 and 5. material or factory workmanship. ** Warrantable failures are those due to defects in Cummins material or factory workmanship. Cummins branded alternators and starters are covered for…

  • Page 42: Extended Coverage

    Extended Coverage Extended Coverage For Heavy-Duty 2013 ISX15 And ISX12 Truck Engines Protection Plan 1: Options range from 3 to 5 years/100,000 to 500,000 miles (160,934-804,672 km) n Internal components and major engine systems, covered, including turbocharger, water pump and fuel injectors*, air compressor, fuel pump and select engine sensors n Registered parts and labor on covered failures…

  • Page 43
    For additional information, see Bulletin 3381439 or visit cumminsengines.com. Aftertreatment Extended Coverage* Extended coverage is also available for your Cummins Aftertreatment System. Options range from 3 to 5 years and 100,000 to 500,000 miles (160,934-804,672 km) The coverage includes Cummins-supplied…
  • Page 44
    2013 ISX15 And ISX12 Extended Coverage Terms* SCR Assembly Aftertreatment Injector Aftertreatment Decomposition Reactor Extended Mid-Bed Ammonia Sensor Coverage** DPF Assembly Hydrocarbon Doser System Fuel Pump Air Compressor Select Engine Sensors Water Pump Turbo Fuel Injectors EGR Cooler, EGR Valve, EGR Mixer Cylinder Head Assembly Pistons, Rings and Liners Lube Oil Cooler Assembly…

  • Page 45: Isx12 G Truck Engines

    Extended Coverage For Natural Gas 2013 ISX12 G Truck Engines Protection Plan 1: Options range from 3 to 5 years/150,000 to 500,000 miles (241,402-804,672 km) n Registered parts and labor n Covers internal components and major engine systems n Covers all these components, including listed parts below and their mounting hardware and gaskets: •…

  • Page 46
    Protection Plan 2: Options range from 3 to 5 years/150,000 to 500,000 miles (241,402-804,672 km) n Registered parts and labor n Covers internal components and major engine systems n Covers all these components, including listed parts below and their mounting hardware and gaskets: •…
  • Page 47
    Major Components: Options range from 5 to 7 years/500,000 to 700,000 miles (804,672-1,126,541 km) n Covers any failure of a registered part which results, under normal use and service, from defects in material or factory workmanship n Registered parts and labor n Registered parts include: •…

  • Page 48: Isl G Truck Engines

    Extended Coverage For Natural Gas 2013 ISL G Truck Engines Protection Plan 1: Options range from 3 to 5 years/100,000 to 300,000 miles (160,934-482,803 km) n Registered parts and labor n Covers internal components and major engine systems n Covers all these components, including mounting hardware and gaskets: •…

  • Page 49
    Protection Plan 2: Options range from 3 to 7 years/100,000 to 300,000 miles (160,934-482,803 km), Whichever Occurs First n Internal components and major engine systems covered n Registered parts and labor n Covers all these components, including mounting hardware and gaskets: •…
  • Page 50
    Major Components: 6-Year/300,000-Mile (482,803 km), Whichever Occurs First n Covers any failure of a registered part which results, under normal use and service, from defects in material or factory workmanship n Registered parts and labor n Registered parts include: • Cylinder block casting •…

  • Page 51: Fire Apparatus/Crash Truck

    Registered parts and labor n Includes EGR components n Coverage does not apply to non-Cummins accessories n $100 deductible* after base warranty * $100 deductible applies per service visit after expiration of the base warranty.

  • Page 52
    Registered parts and labor n Includes EGR components n Coverage does not apply to maintenance components n Coverage does not apply to non-Cummins accessories n $100 deductible* after base warranty * $100 deductible applies per service visit after expiration of the base warranty.
  • Page 53
    Major Components Coverage For 2013 ISX15 And ISX12 Fire Apparatus/Crash Truck Engines 7-Year/150,000-Mile (241,402 km), Whichever Occurs First 10-Year/200,000-Mile (321,869 km), Whichever Occurs First n Registered parts and labor n $100 deductible* after base warranty n Covers damage resulting from failures of the following major components: •…

  • Page 54: Encore Coverage

    ISL, ISC and ISB engines with in-service date within 6 years/400,000 miles (643,738 km) n Encore coverage is not available to original engine owners or on Cummins ReCon ® engines. n To qualify for the program, engines must pass…

  • Page 55
    1-Year/100,000-Mile (160,934 km) ISL, ISC And ISB Engines 1-Year/50,000-Mile (80,468 km), Whichever Occurs First Cummins will pay for a covered failure of any pre-owned engine that results, under normal use and service, from a defect in Cummins material or factory workmanship.*…
  • Page 56
    Encore Plus ISX And ISM Engines 2-Year/200,000-Mile (321,869 km) Whichever Occurs First Option 1: For extra insurance against major repair bills, consider Encore Plus major components coverage. The first year of Encore Plus major components includes basic encore coverage and the second year includes major components only.

  • Page 57: Parts, Service And Support

    There is no substitute for quality. That’s why Cummins maintains an extensive inventory of Genuine Cummins Parts for all our engines. Each Genuine Cummins Part is built to meet exacting Cummins manufacturing specifications. Be assured, the parts you order are going to fit right and work right.

  • Page 58: Recon ® Parts And Engines

    Parts And Engines ® Cummins ReCon products are high quality, competitively priced, remanufactured Genuine Cummins products. That means that every part is completely disassembled and remanufactured to meet Cummins original factory specifications. Cummins is committed to offering customers exceptional value by providing Genuine Cummins products to get their equipment back into operation faster than a local rebuild.

  • Page 59
    We are so confident in the reliability and durability of ReCon engines and parts that every part is backed by a full Cummins warranty. Our core exchange policy requires only a simple visual external inspection with no disassembly. Customers appreciate knowing the total cost up front with no “surprise”…

  • Page 60: Cumpas

    This electronic tool enhances a dealer’s ability to work with the Cummins distributor network. Using the Internet, CUMPAS links the dealer to the Cummins distributor responsible for the territory where the dealer is located. CUMPAS saves time and greatly reduces the need for the dealer to call or fax the distributor.

  • Page 61: Rapidserve

    RapidServe ™ With Cummins RapidServe Web, you can open and close all Cummins warranty claims online – the only exceptions are claims requiring pre-authorization. These claims can be started online and submitted through RapidServe. You will gain access to the information you need via…

  • Page 62: Virtual College

    CD or online. The training is targeted to technicians but other learning “paths” are available for parts personnel on Cummins latest products. This training program reduces training cost by: n Minimizing the time away from revenue-…

  • Page 63: Quickserve ® Online

    Every Parts And Service Fact At Your Fingertips QuickServe Online gives you easy access to parts and service information for nearly 12 million Cummins engine serial numbers, including over one million related documents. Search functions are easily performed using an engine serial number or engine family.

  • Page 64
    Online brings the right information, right now. Customers can register for a free account or a preferred customer account online, or contact their local distributor about registering for a fleet account. For additional information, visit quickserve.cummins.com or contact your local Cummins distributor.

  • Page 65: Parts Professional

    Follow the instructions to complete the training, then test your knowledge by completing the ten-question quiz. If you receive less than 100%, simply retake the training and quiz. For additional information, contact your Cummins distributor.

  • Page 66: Sales Information

    Sales Information kenworth.cummins.com Training, sales materials, engine and warranty information and news are available at kenworth.cummins.com. cumminsengines.com The web site for Cummins Engine Business. Access downloadable product literature, press releases, Cummins videos and additional information. cummins.com Information on Cummins business units…

  • Page 67: Vehicle Mission Simulation™ (Vms)

    While the program has been designed to reflect an accurate representation of the vehicle being configured, it does not represent a guarantee of actual performance, as conditions may vary. Contact your local Cummins distributor if you need a detailed analysis performed with VMS.

  • Page 68: Diesel Exhaust Fluid, Fuels And Lubricants

    Cummins Distributors n Fleetguard -Valvoline Air Shield ® ® is offered through the Cummins and Valvoline distribution channels. Visit cumminsfiltration.com/wrl for the nearest retailer of Fleetguard products n Call Cummins Care 1-800-DIESELS™ (1-800-343-7357) or visit discoverdef.com for DEF location assistance…

  • Page 69
    Engines that are certified to EPA ‘02 and later regulations are approved for use with B20 biodiesel fuel. The appropriate ASTM standards must be met *Applies to Cummins diesel engines only See Owners Manual for complete details or visit quickserve.cummins.com.

  • Page 70: Premium Blue

    Premium Blue 15W-40, 10W-30, 5W-40 engine oils were developed for Cummins engines and other diesel and gasoline engines. n Meets Cummins CES 20081 and API CJ-4 oil classification standards for the latest low- emissions engines n Dispersive Polymer Technology (DPT) provides…

  • Page 71
    Formulated to fight higher operating temperatures, oxidation and foaming *Premium Blue is a registered trademark of Ashland Inc. For additional information, contact your local Cummins distributor or call Cummins Care at 1-800-DIESELS™ (1-800-343-7357).
  • Page 72
    Notes…
  • Page 73
    Notes…
  • Page 74
    Notes…
  • Page 75
    Engine Length Width Height Weight Model mm (in) mm (in) mm (in) kg (lb) ISX15 1447 (57.0) 1086 (42.8) 1283 (50.5) 1344 (2964) ISX12 1356 (53.4) 1002 (39.5) 1240 (48.8) 1197 (2640) ISX12 G 1356 (53.4) 962 (37.9) 1216 (47.9) 1202 (2650) ISL G* 1143 (45.0)
  • Page 76
    bhp = rp m x Torque rake orsepower nGlisH eTriC onversion 5252 Meters (m) = ft x .3048 Torque = bh p x 5252 orque Millimeters (mm) = in x 25.4 (T.r.) T.R. = Peak Torque — Rated Speed Torque orque Liters (L) = in x .016387…
  • Page 77
    Cummins Inc. Box 3005 Columbus, IN 47202-3005 U.S.A. Phone: 1-800-DIESELS™ (1-800-343-7357) Fax: 1-800-232-6393 Internet: cumminsengines.com Twitter.com/CumminsEngines YouTube.com/CumminsEngines Bulletin 4971455 Printed in U.S.A. 12/13 ©2013 Cummins Inc.

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Select Service Tools

Recommended Cummins® Service Tools

Electrical contact cleaner, Part Number 3824510, or equivalent

Fuel System Clean Care Kit, Part Number 4919073

Fuel Pump Gear Replacer Kit, Part Number 4919586

Gear puller, Part Number ST-647, or equivalent

Fuel pump timing tool, Part Number 5572664

Additional Service Items

No additional service items required.

General Information

Engines can be equipped with two fuel pump assembly variations. These fuel pumps will have

the same performance despite gear pump visual variation(s). Each fuel pump requires distinct

fuel line configurations.

Cummins® Service Fuel Pumps:

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Summary of Contents for CUMMINS ISX15 CM2350

Источник

Руководство по ремонту двигателей Cummins ISX / Signature / QSX15

Год выпуска: 2011
Автор: Сизов М.П., Евсеев Д.И.
Жанр: Руководство по ремонту
Формат: PDF
Количество страниц: 240
Описание: В представленном пособии пользователь найдет необходимую информацию по всестороннему ремонту двигателей Cummins ISX, Cummins QSX15 и Cummins Signature.

Данная книга окажется в случае возникновения неисправности техники очень кстати всем владельцам грузовых автомобилей, на которые устанавливаются двигатели Камминс, а именно Freightliner, International, Kenworth, Peterbilt, Volvo. Кроме того материалы пособия окажут необходимую помощь и техподдержку специалистам, работающим в сфере авторемонта, а также всем тем, кто интересуется грузовым автотранспортом и двигателями подобного класса.

В руководстве по ремонту Вы обнаружите подробнейшие сведения по всестороннему ремонту. Описываются манипуляции по разборке и сборке дизельных двигателей, а также по настройке и ремонту их механизмов, агрегатов и узлов. Детально описываются топливная система, турбонаддува, охлаждения, система смазки, зарядки и запуска. Уделено внимание и описанию системам забора воздуха, сжатого воздуха и выхлопной системе. Из рекомендуемого пособия Вы узнаете, как настроить, например, топливную систему, в том числе форсунки, регуляторы, топливопроводы и ТНВД. Описываются сопрягаемые размеры и допустимый процент износа деталей. Предоставляются в Ваше распоряжение рекомендации по применению эксплуатационных жидкостей и смазочных материалов. Детально описывается электрооборудование двигателей. Весь представленный материал сопровождается иллюстрациями, которые помогут Вам лучше понять и усвоить нужную информацию.

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Manual for CUMMINS ISX15 Engine (12 pages)

Specifications:

2100/2100836-isx15_cm2350.pdf file (05 Mar 2023)

CUMMINS ISX15: Read PDF Manual Online

Accompanying Data:

CUMMINS ISX15 Engine PDF Service Manual (Updated: Sunday 5th of March 2023 04:44:26 PM)

Rating: 4.4 (rated by 60 users)

Compatible devices: Fire Power CFP50-F10, QSB6.7 CM2350 B105, B3.9 Series, Signature ISX, QSX15L, 5.9, QSB4.5, K19 Series.

Recommended Documentation:

CUMMINS ISX15: Text of Service Manual

(Ocr-Read Version Summary of Contents, UPD: 05 March 2023)

  • 1, (/qs3/pubsys2/xml/en/manual/4310641/4310641-titlepage.html) Select Service Tools General Information Recommended Cummins® Service Tools Electrical contact cleaner, Part Number 3824510, or equivalent Fuel System Clean Care Kit, Part Number 4919073 Fuel Pump Gear Replacer Kit, Part Number 4919586 Gear puller, Part Number ST-647, or equivalent Fuel pump timing tool, Part Num…

  • 3, Preparatory Steps WARNING When using a steam cleaner, wear safety glasses or a face shield, as well as protective clothing. Hot steam can cause serious personal injury. WARNING Wear appropriate eye and face protection when using compressed air. Flying debris and dirt can cause personal injury. CAUTION Clean all fittings before disassembly. Dirt or contaminants c…

  • 4, Normal engine operation creates highly pressurized fuel in the fuel line which will remain in the fuel line after engine shutdown. Never open the fuel system when the engine is operating. Before servicing the fuel system, always loosen the pump-to-rail fuel line at the rail to vent the pressure. Keep hands clear of the line when loosening. High-pressure fuel spray can penetrate the skin,…

  • 5, Remove Disconnect the batteries. See equipment manufacturer service information. Rotate the crankshaft clockwise until the «insert pin» mark on the outside diameter of the engine vibration damper is aligned with the mark on the gear housing. Refer to Procedure 000-017 in Section 0. (/qs3/pubsys2/xml/en/procedures/173/173-000-017-tr-prix13.html) Remove the fuel supply line…

  • 6, Disassemble This component or assembly weighs greater than 23 kg [50 lb]. To prevent serious personal injury, be sure to have assistance or use appropriate lifting equipment to lift this component or assembly. Remove the three mounting capscrews that hold the fuel pump to the gear housing. Remove the fuel pump. Discard the gasket. Fuel Pump Gear Replacer Kit, P…

  • 7, Inspect for Reuse Hold the fuel pump gear stationary while loosening the five capscrews attaching the fuel pump gear to the fuel pump shaft. Do not remove the capscrews from the fuel pump shaft. The capscrews are needed to prevent the gear and service tool from falling during fuel pump gear removal. Attach gear puller, Part Number ST-647, or equivalent, to the gear replacer. Use the two long …

  • 8, Assemble Inspect the fuel pump cavity in the front gear housing for damage. The bottom of the cavity must be smooth. If a step is machined in the bottom of the fuel pump cavity, it indicates the fuel pump gear has contacted the housing. The front gear housing must be replaced and the fuel pump inspected for bushing damage, as outlined above. The lubricating s…

  • 9, Time 2.Rotate 60 degrees. Remove the Fuel Pump Gear Replacer Kit components and the breaker bar. CAUTION The timing pin must be installed before the fuel pump is removed and must remain in place until the fuel pump is fully installed and tightened. Failure to install the timing pin can lead to improper timing of the fuel pump, resulting in excessive noise. CAUTION The fuel pump timing…

  • 10, Install Insert the timing gauge capscrew into the aligned holes, turning it clockwise to engage a few threads. Do not tighten the bolts all the way. This will allow the timing gauge to float and the gear teeth to more easily mesh during fuel pump installation. Mount the fuel pump to the engine. See the Install step in this procedure. Remove the capscrew and fuel pump timing g…

  • 11, Finishing Steps Insert the top two mounting capscrews through the gear housing and place the new fuel pump gasket over the capscrews. Position the fuel pump over the mounting studs and engage the fuel pump gear. Never rotate the fuel pump while meshing the fuel pump gear teeth with the fuel pump idler gear. Rotating the fuel pump while meshing gears will lead to mistiming of the fuel pump. Insta…

  • 12, Last Modified:26-May-2021 WARNING Batteries can emit explosive gases. To reduce the possibility of personal injury, always ventilate the compartment before servicing the batteries. To reduce the possibility of arcing, remove the negative (-) battery cable first and attach the negative (-) battery cable last. CAUTION Hold banjo fittings while tighte…

DOC-b838d1f0:

CUMMINS ISX15: Recommended Instructions

324E, 2003 Civic GX, SRF-M606, 50PFL3040/T3, Galaxy Tab 4

  • • , (S] SACHS Reparaturanleitung Nr. 3028.8/2 D-E-F Repair Manual Manuel de Reparations SACHS 501/4A KF 501/4AKFX 501/3BKF 501/4BKF 501/3BF 501/4’BF Ausgabe August 1978 Edition AugusVAout 1978 FICHTEL & SACHS AG 0 -8720 SCHWEINFURT ( • …

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  • Not for ReproductionBRIGGS & STRATTON CORPORATION MILWAUKEE, WISCONSIN, U.S.A.Manual No. 80019640 Rev A020619-00 &020671-00(BPW1800PX)Copyright © 2017. Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved.en — Englishar — da — Dansk …

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  • Engine Operator’s Manual Operator’s ManualOV358EA Four-Cycle Engine • Vertical Crankshaft • Air-CooledTable of ContentsIMPORTANT NOTICE! Safety Definitions…………………………………..iiI. General Safety Precautions……………………………………………………. 1II. How to Get Service……………………………………………….. …

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  • FOR COMPETITION USE ONLYThis motorcycle is designed and manufactured for closed-course competition conducted under theauspices of a recognized body or by permit. It does not conform to federal motor vehicle standards,and operation on public streets, roads, or highways is illegal. This vehicle is sold “as is” with nowarranties.FOR EXPERIENCED RIDERS, NO PASSEN …

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  • 1Alle Rechte vorbehalten. All rights reserved.© Siemens AG 1995Überstromauslöser für Leistungsschalter, Ausführung D, E/F 3WX3641-.JD00Over-Current Release for AC Circuit-Breaker, Model D, E/F3WX3641-.JE00Betriebsanleitung/Operating Instructions Bestell-Nr./Order No.: 3ZX1812-0WX36-8AN2 / 9259 9766 174 0BElektronischer Überstromauslöser, Ausführung E/F / Electronic over-current rel …

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  • MODUSMade in ItalyIT Motoriduttore elettromeccanico per l’automazione di cancelli battenti. Istruzioni ed avvertenze per l’installazione e l’usoEN Electromechanical gearmotor for the automation of swing gates.Installation and use instructions and warningsFR Opérateur électromécanique pour l’automatiser les portails battant. Instructions et avertissements pour l’insta …

    Modus 88

  • Service ManualGreensmaster ® 3100/3050PrefaceThis publication provides the service technician withinformation for troubleshooting, testing, and repair ofmajor systems and components on theGreensmaster 3100 and 3050.REFER TO THE TRACTION UNIT, CUTTING UNITAND ACCESSORY OPERATOR’S MANUALS FOROPERATING, MAINTENANCE AND ADJUSTMENTINSTRUCTIONS. Space is provided at the …

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  • OPERATION MANUALBrushless MotorThank you for purchasing the Brushless Motor » EM-3030T «. The E3000 CONTROLLER, Spindle, Motor Cord and Air Line Kit are required to drive this Brushless Motor. Read this and all the associated component Operation Manuals carefully before use.Always keep this Operation Manual in a place where a user can referred to for referen …

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  • SERVICE MANUAL 44A FOUR and 3SC THREE MARINE DIESEL ENGINES 8.0KW-60Hz 6.0KW-SOHz BTDA 10.0KW-60Hz 7.SKW-SOHz BTDA 12.5KW-60Hz 9.4KW-SOHz BTDB 1S.0KW-60Hz 12.0KW-SOHz BTDC Single and Three Phase MARINE DIESEL GENERATORS PUBLICATION NO.45100 FIRST EDITION March 2001 ~ WESTERBEKE WESTERBEKE CORPORATION’ MYlES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD. TAUM’ON, MA 02780-7319 …

    10.0 KW-60Hz SBEG 104

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