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• Page 1
  GENERATOR WUXI KIPOR POWER CO., LTD. Single-phase: KDE12EA KDE12STA Three-phase: KDE12EA3 KDE12STA3…
• Page 3
  PREFACE Congratulation and thank you for your purchase of our unit. Our aim is to provide a high-quality generator set to achieve customer satisfaction, and we are confident that your choice will be justified. This manual provides correct installation, usage and maintenance instruction and gives all basic information to ensure satisfactory and reliable operation of our unit.

• Page 4: Table Of Contents

  CONTENTS 1. Main Technical Specifications and Data 2. Preparatory Steps for Operation 3. Safety procedure for Servicing 4. Warm-up Procedure 5. Starting-up Procedure and running 6. Stop Procedure 7. The Functions of the Digital Panel 8. Electrical appliance 9. Malfunction and Countermeasures 10.

• Page 5: Main Technical Specifications And Data

  1. Main Technical Specifications and Data MODEL ITEM Rated Frequency(Hz) Rated Power (KVA) 10.5 Max Power (KVA) 10.0 10.5 11.5 Rated Voltage (V) 240/120 400/230 416/240 115/230 37.5/75 13.7 14.6 Rated Current (A) 73.8/36.9 3600 3000 3600 Rated Rotation Speed (r/min) 3000 Single-phase Three-phase…

• Page 6
  2. Modified coefficient table of ambient condition power MODEL The conditions of generator rated output: ITEM Altitude: 0 m Ambient temperature: 25 Relative humidity: 30% Mode KM2V80 Ambient modified coefficient: C (Relative humidity 30%) Type Two-cylinder, V-twins, Air-cooled, 4-stroke, Bow-wave type Dispacement (ml) Ambient temperature ( ) Altitude…

• Page 7: Preparatory Steps For Operation

  2. PREPARATORY STEPS FOR OPERATION 12. APPENDIX 1. The choice of the electric cable 1. Environmental Requirements The choice of the electric cable depends on the allowable current of the cable 1-1 Outdoors use and the distance between the load and the generator. And the cable section 1) Install Generator in a dry and dustless place.

• Page 8
  b.KDE12STA3 2. Preparation for the engine 2-1 Initial start check Check the each part of the generator before starting. Making sure that anybody near the generator is warned, before starting the generator. Be care of these parts in the generator, such as rotary parts, hot parts, high- voltage parts.
• Page 9
  Three-phase 2-3 Check the following items for the initial start: (1) Check the engine oil a.KDE12STA (2) Check the cooling water in radiator. NOTE: Screw down (3) Check the fuel. (4) Check the fuel pipe. (5) Check the battery voltage. (6) Check the grounding protection.
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  b.KDE12EA3 (9) Clean the dirty and dusty in the unit. 1) Check the engine oil a) Check the engine oil level with oil dipstick. And the oil level should be between the H (high) and L (low) positions. b) If the oil level is lower than L position, add the engine oil. c) Check if the engine is clean or not.
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  Tighten the radiator cover by turn it in right after checking. Otherwise, the cooling water may be vaporized, causing a fatal fault. Single phase a.KDE12EA 3) Check the fan belt Check the tension and the extend length of the belt. Check the belt if good or not.
• Page 12
  Digital panel electric system Troubleshooting Fault Reason 1. The fuse on the panel breaks Replace the fuse 2. The electric starting switch fails Check or replace the electric starting No display or poor connection switch 3. Poor connection of inserter Check module No.9, PIN inserter and data wire Refill in oil 1.
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  Clean the dirty and dusty in the unit. Fault Reason Solution Check the unit inner for dusty and dirty and clean it. Bad voltmeter Replace voltmeter Check the muffler and the places near the engine for trash or flammable materials Bad AVR Consult with dealer and clean them.

• Page 14: Safety Procedure For Servicing

  Fault Reason Solution 3. SAFETY PRECATIONS FOR SERVICING engine oil is not enough. Fill engine oil Engine stops because of low oil Badness oil switch Replace switch 1. The installation and maintenance work should be operated by professional pressure. maintainer. Engine air cleaner wall up Replace filter 2.

• Page 15: Warm-Up Procedure

  CAUTION 4. WARM-UP PROCEDURE The usage of the battery It will explode to cause a severe accident if the battery used in a wrong way. 1. Check the fuel before every start. Remove the negative terminal when servicing the generator. 2.

• Page 16: Starting-Up Procedure And Running

  5. STARTING-UP&RUNNING PROCEDURE 10. SIMPLIFIED TROUBLESHOOTING GUIDE This guide is intended to give brief information for troubleshooting with no testing 1. According to the step of 1-10, finish the starting-up procedure. or measuring instruments to check the unit. 2. Ensure voltmeter indicates normal, (single phase: 230V, three phase: 400V) However, testing and measuring instruments are required to diagnose parts and 3.

• Page 17
  8. Load Daily check 1000 Check & service item CAUTION Clean the inner of the fuel tank. Replace the air cleaner element Do not start 2 or more machines simultaneously. Start them one by one. Do not use floodlight together with other machines. Check valve clearance.

• Page 18: Stop Procedure

  5) Three-phase generating set 9. MALFUNCTION AND COUNTERMEASURES Balance three phases during the operation. Stop the engine for check if the tolerances exceed 20%. Be sure to keep the tolerance among three phases less than 20%. 1. Maintenance Schedule The load for each phase must below the rated load as well as the current must Check and clean replace less than rated current.

• Page 19: The Functions Of The Digital Panel

  8. ELECTRIC APPLIANCE 7. THE FUNCTIONS OF THE DIGITAL PANEL Electric appliance particularly motor-driven equipment will produce very high current PVC Label (Single-phase) while starting, the below table provides the reference for connecting these apparatus to the generator set. WATTAGE EXAMPLE TYPICAL TYPE…

• Page 20
  OUTPUT CURRENT: indicating generator current Three-phase current: Indicating generator current. Single phase power: Indicating generator power. VOLTAGE: indicating generator voltage Generator voltage: Indicating generator voltage. LONG-RANGE CONTROL: indicating long-range control using if or not Generator running: Indicating the existence of electrical power. RUNNING: indicating electric power exist if or not Running trouble: Indicating running trouble, check it according to the code map list.

Электроагрегат дизельный 

KDE12EA3     KDE12EA 

KDE12STA3  KDE12STA