Ktm duke 390 руководство по эксплуатации

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  OWNER’S MANUAL 2021 390 DUKE Art. no. 3214321en…
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  KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

• Page 4: Table Of Contents

  Quick Selector 2 display ….28 View of vehicle, front left (example) … 11 7.17 Menu……….28 View of vehicle, rear right 7.17.1 KTM MY RIDE (optional) ….28 (example)……..12 7.17.2 Trips/Data ……..29 SERIAL NUMBERS ……..13 7.17.3 Motorcycle ……..

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  TABLE OF CONTENTS 7.17.27 Extra Functions ……39 13 BRAKE SYSTEM ……… 66 PREPARING FOR USE……… 41 13.1 Anti-lock braking system (ABS) ..66 13.2 Adjusting the basic position of the Advice on preparing for first use ..41 hand brake lever ……67 Running in the engine ……
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  TABLE OF CONTENTS 18 SERVICE WORK ON THE ENGINE ….99 18.1 Checking the engine oil level….. 99 18.2 Changing the engine oil and oil filter, cleaning the oil screens ..99 18.3 Adding engine oil ……101 19 CLEANING, CARE ……..102 19.1 Cleaning the motorcycle ….

• Page 7: Means Of Representation 1

  Indicates work that requires expert knowledge and technical understanding. In the interest of your own safety, have these jobs performed by an authorized KTM workshop! Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.

• Page 8: Safety Advice

  2 SAFETY ADVICE Use definition KTM sport motorcycles are designed and constructed to meet the normal demands of regular road operation but not for use on race courses or offroad. Info The motorcycle is authorized for public road traffic in the homologous version only.

• Page 9: Tampering Warning

  An appropriate driver’s license is needed to ride the vehicle on public roads. Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

• Page 10: Protective Clothing

  – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).

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  The Owner’s Manual can be downloaded several times using the QR code or the link on the delivery certificate. The Owner’s Manual is also available for download from your authorized KTM dealer and on the KTM website. A printed copy can also be ordered from your authorized KTM dealer.

• Page 12: Important Notes

  Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized KTM workshop and con- firmed in the KTM Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

• Page 13: View Of Vehicle 4

  VIEW OF VEHICLE 4 View of vehicle, front left (example) S04740-10 Combination instrument Clutch lever ( p. 15) Front rider’s seat Passenger seat Grab handles ( p. 20) Seat lock ( p. 19) Side stand ( p. 21) Shift lever ( p.

• Page 14: View Of Vehicle, Rear Right (Example)

  4 VIEW OF VEHICLE View of vehicle, rear right (example) S04741-10 Tool set ( p. 20) Light switch ( p. 16) Menu buttons ( p. 16) Turn signal switch ( p. 16) Horn button ( p. 16) Ignition and steering lock ( p.

• Page 15: Serial Numbers 5

  SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 402408-10 Type label (EU/JP/AR/BR/CN/CO/MY/PH/TH, 390 DUKE B.D. 3 EU) The type label is on the right of the frame behind the steering head.

• Page 16: Key Number

  5 SERIAL NUMBERS Key number can be found on the KEYCODECARD. The key number Info The key number is needed to order a replacement key. Keep the KEYCODECARD in a safe place. If at least one ignition key is still available, a spare key can be produced.

• Page 17: Controls 6

  CONTROLS 6 Clutch lever The clutch lever is fitted on the left side of the handlebar. F00783-10 Hand brake lever The hand brake lever is fitted on the right side of the handle- bar. The front brake is engaged using the hand brake lever. F00784-10 Throttle grip The throttle grip…

• Page 18: Light Switch

  6 CONTROLS 6.4.2 Light switch Light switch is fitted on the left side of the handlebar. Possible states Low beam on – Light switch in position . In this position, the low beam and the tail light are switched High beam on – Push the light switch to position In this position, the high beam and the tail light are switched on.

• Page 19: Switches On The Right Side Of The Handlebar

  CONTROLS 6 Switches on the right side of the handlebar 6.5.1 Emergency OFF switch The emergency OFF switch is fitted on the right side of the handlebar. Possible states Emergency OFF switch off – In this position, the igni- tion circuit is interrupted, a running engine stops, and a non-running engine cannot be started.

• Page 20: Unlocking The Steering

  6 CONTROLS – Park the vehicle. – Turn the handlebar all the way to the left. – Insert the ignition key into the ignition and steering lock, press in, and turn to the left. Remove the ignition key. Steering is no longer possible. 400732-01 Unlocking the steering –…

• Page 21: Closing The Fuel Tank Filler Cap

  CONTROLS 6 – Lift cover of the fuel tank filler cap and insert the ignition key into the lock. Note Danger of damage The ignition key may break if overloaded. Damaged ignition keys must be replaced. – Push down on the fuel tank filler cap to take pressure off the ignition key.

• Page 22: Tool Set

  6 CONTROLS 6.12 Tool set The tool set is located under the passenger seat. F00729-10 6.13 Grab handles The grab handles are used for moving the motorcycle around. If you carry a passenger, the passenger can hold onto the grab handles during the trip.

• Page 23: Foot Brake Lever

  CONTROLS 6 The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 401950-11 6.16 Foot brake lever Foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 402177-10 6.17 Side stand…

• Page 24: Combination Instrument

  7 COMBINATION INSTRUMENT Combination instrument The combination instrument is attached in front of the handlebar. The combination instrument is divided into two function areas. indicator lamps ( p. 23) Display M01577-10 Activation and test Activation The combination instrument is activated when the ignition is switched on.

• Page 25: Warnings

  (taking care not to endanger yourself or other road users in the process) and contact an authorized KTM workshop. The oil pressure warning lamp always lights up as long as the engine is not running. If the engine is run- ning and the oil pressure warning lamp lights up, stop immediately (taking care not to endanger yourself or other road users in the process) and switch off the engine.

• Page 26: Display

  Malfunction indicator light lights up yellow – The OBD has detected a malfunction in the vehi- cle electronics. Come safely to a halt, and contact an authorized KTM workshop. The ABS warning lamp lights up yellow – Status or error messages relating to ABS. The ABS warning lamp flashes if the ABS mode Super Moto is enabled.

• Page 27: Speed

  COMBINATION INSTRUMENT 7 ODO display ( p. 26) ABS mode Coolant temperature indicator ( p. 26) Fuel level display ( p. 27) Bluetooth ® (optional) Time ( p. 27) Only shown where the menu overview is closed. Favourites display ( p.

• Page 28: Speed

  7 COMBINATION INSTRUMENT Speed is shown in kilometers per hour km/h or in miles per Speed hour mph. M01581-11 7.10 ODO display The total distance covered ODO is shown in area of the display. Info This value is retained, even if the 12-V battery is discon- nected from the vehicle or the fuse blows.

• Page 29: Fuel Level Display

  COMBINATION INSTRUMENT 7 7.12 Fuel level display The fuel tank contents are shown in area of the display. The fuel level indicator consists of bars. The more bars are lit, the more fuel is in the fuel tank. Info If the fuel level is getting low, the last segment flashes red and the following warning also appears LOW FUEL.

• Page 30: Quick Selector 1 Display

  Press the SET button when the menu is closed. – Press the UP or DOWN button until KTM MY RIDE is marked. Press the SET button to open the menu. A suitable cellphone or headset can be paired with the combina- tion instrument via Bluetooth ®…

• Page 31: Trips/Data

  – Press the SET button when the menu is closed. – Press the UP or DOWN button until KTM MY RIDE is marked. Press the SET button to open the menu. – Press the UP or DOWN button until Pairing is marked. Press the SET button to open the menu.

• Page 32: Phone (Optional)

  – Press the SET button when the menu is closed. – Press the UP or DOWN button until KTM MY RIDE is marked. Press the SET button to open the menu. F01959-01 – Press the UP or DOWN button until Pairing is marked. Press the SET button to open the menu.

• Page 33: Headset (Optional)

  – Press the SET button when the menu is closed. – Press the UP or DOWN button until KTM MY RIDE is marked. Press the SET button to open the menu. F01960-01 – Press the UP or DOWN button until Pairing is marked. Press the SET button to open the menu.

• Page 34: Audio (Optional)

  – Press the SET button when the menu is closed. – Press the UP or DOWN button until KTM MY RIDE is marked. Press the SET button to open the menu. S05091-01 Warning Danger of accidents Headphone volume which is too high distracts attention from traffic activity.

• Page 35: Telephony (Optional)

  COMBINATION INSTRUMENT 7 7.17.9 Telephony (optional) Condition • Function KTM MY RIDE activated (optional). • Function Bluetooth ® activated. • The Bluetooth ® function should also be activated in the device to be paired. • Headset linked with appropriate cellphone.

• Page 36: Trip 2

  7 COMBINATION INSTRUMENT Press and All the entries in the Trip 1 menu are reset. hold the SET button for 3-5 seconds. 7.17.12 Trip 2 – Press the SET button when the menu is closed. – Press the UP or DOWN button until Trips/Data is highlighted. Press the SET button to open the menu.

• Page 37: Favourites

  COMBINATION INSTRUMENT 7 Info If the ABS mode Road is enabled, ABS controls both wheels. If the ABS mode Super Moto is enabled, ABS only con- trols the front wheel. The rear wheel is not controlled by ABS and may lock during braking maneuvers. The ABS warning lamp flashes slowly to remind you that the Super Moto ABS mode is enabled.

• Page 38: Bluetooth (Optional)

  V01171-01 off. Info The Bluetooth ® function can only be used in conjunction with KTM MY RIDE (optional). When the Bluetooth ® function is switched on and the device is connected, the Bluetooth ® symbol appears in the display of the combination instrument.

• Page 39: Shift Light

  COMBINATION INSTRUMENT 7 7.17.20 Shift Light Condition • The motorcycle is stationary. • ODO > 1,000 km (621 mi). – Press the SET button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press the SET button to open the menu.

• Page 40: Distance

  7 COMBINATION INSTRUMENT Setting the date – Press UP or DOWN button until the date is marked. – Press the SET button. The day flashes and is underlined. – Press UP or DOWN button until the current day is set. –…

• Page 41: Consumption

  COMBINATION INSTRUMENT 7 7.17.24 Consumption Condition • The motorcycle is stationary. – Press the SET button when the menu is closed. – Press the UP or DOWN button until Settings is highlighted. Press the SET button to open the menu. –…

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  7 COMBINATION INSTRUMENT Info The current KTM PowerParts and the available software for your vehicle can be found on the KTM website.

• Page 43: Preparing For Use 8

  Info When using the vehicle, remember that others may feel disturbed by excessive noise. – Ensure that the pre-sales inspection work has been carried out by an authorized KTM workshop. The delivery certificate is transferred upon vehicle handover. – Read the entire Owner’s Manual before riding for the first time.

• Page 44: Running In The Engine

  8 PREPARING FOR USE Running in the engine – During the running-in phase, do not exceed the specified engine speed. Guideline Maximum engine speed During the first: 1,000 km (620 mi) 7,500 rpm Info During the running-in phase, the shift warning light is set to a specified value and cannot be changed. –…

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  PREPARING FOR USE 8 Guideline Maximum permissible overall weight 355 kg (783 lb.) Maximum permissible front axle load 127 kg (280 lb.) Maximum permissible rear axle load 228 kg (503 lb.)

• Page 46: Riding Instructions

  9 RIDING INSTRUCTIONS Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –…

• Page 47: Starting Off

  RIDING INSTRUCTIONS 9 – Unlock the steering. ( p. 18) – Sit on the vehicle, take the weight off of the side stand, and move it all the way up with your foot. – Turn the emergency OFF switch to the position –…

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  9 RIDING INSTRUCTIONS Warning Danger of accidents If you change down at high engine speed, the rear wheel blocks and the engine races. – Do not change into a low gear at high engine speed. Warning Danger of accidents An incorrect ignition key position causes malfunctions. –…
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  Info If unusual noises occur while riding, stop immediately (taking care not to endanger yourself or other road users in the process), switch off the engine and contact an authorized KTM workshop. – Shift into a higher gear when conditions allow (incline, road situation, etc.).

• Page 50: Applying The Brakes

  Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.

• Page 51: Stopping, Parking

  RIDING INSTRUCTIONS 9 Stopping, parking Warning Risk of injury People who act without authorization endanger themselves and others. – Do not leave the vehicle unattended if the engine is running. – Protect the vehicle against access by unauthorized persons. – Lock the steering and remove the ignition key if you leave the vehicle unattended. Warning Danger of burns Some vehicle components become very hot when the vehicle is operated.

• Page 52: Refueling

  In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized KTM workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

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  RIDING INSTRUCTIONS 9 – Switch off the engine. – Open fuel tank filler cap. ( p. 18) – Fill the fuel tank with fuel up to the lower edge of the fuel filler. Total fuel tank 13.5 l Super unleaded capacity, approx.

• Page 54: Service Schedule

  Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up-to-date service schedule can always be found on KTM Dealer.net. Your authorized KTM dealer will be happy to advise you.

• Page 55: Recommended Work

  15,000 km (9,300 mi) every 7,500 km (4,650 mi) after 1,000 km (620 mi) ○ ● ● ● ● Make a service entry in KTM Dealer.net. ○ One-time interval ● Periodic interval 10.3 Recommended work every 48 months every 12 months…

• Page 56: Tuning The Chassis

  11 TUNING THE CHASSIS 11.1 Adjusting the spring preload of the shock absorber Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling characteris- tic. – Ride slowly to start with after making adjustments to get the feel of the new handling characteristic. Info The spring preload defines the initial status of the spring operation on the shock absorber.

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  TUNING THE CHASSIS 11 Info After the nuts have been tightened, the bearings of the shift rod must be central and aligned identically to each other in order to ensure freedom of movement in the bearing shells. – Check the shift lever to ensure it is functioning properly and can move freely.

• Page 58: Service Work On The Chassis

  12 SERVICE WORK ON THE CHASSIS 12.1 Raising the motorcycle with rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Mount the supports of the lifting gear. –…

• Page 59: Taking The Motorcycle Off The Front Lifting Gear

  SERVICE WORK ON THE CHASSIS 12 – Move the handlebar to the straight-ahead position. Position the lifting gear. Mounting pin (69329965030) Front wheel work stand, large (69329965100) Info Always raise the motorcycle at the rear first. – Lift the motorcycle at the front. 402345-01 12.4 Taking the motorcycle off the front lifting gear…

• Page 60: Removing The Passenger Seat

  12 SERVICE WORK ON THE CHASSIS Main work – Push dust boots of both fork legs downward. Info The dust boots remove dust and coarse dirt particles from the inside fork tubes. Over time, dirt can accumu- late behind the dust boots. If this dirt is not removed, the oil seals behind can start to leak.

• Page 61: Removing The Front Rider’s Seat

  SERVICE WORK ON THE CHASSIS 12 Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly. – After assembly, check whether the seat is correctly locked and cannot be pulled up. – Finally, check that the passenger seat is correctly mounted. 12.8 Removing the front rider’s seat Preparatory work…

• Page 62: Cleaning The Chain

  12 SERVICE WORK ON THE CHASSIS 12.11 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip. – Remove lubricants from the tires using a suitable cleaning agent. Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –…

• Page 63: Adjusting The Chain Tension

  SERVICE WORK ON THE CHASSIS 12 Main work – Shift the transmission into neutral. – In the area after the chain sliding guard, press the chain upward toward the link fork and measure chain tension Info Top chain section must be taut. Chain wear is not always even, so you should repeat this measurement at different chain positions.

• Page 64: Checking The Chain, Rear Sprocket, And Engine Sprocket

  12 SERVICE WORK ON THE CHASSIS – Make sure that chain adjusters are fitted correctly on adjusting screws – Tighten nut Guideline Nut, rear wheel spin- M14x1.5 98 Nm (72.3 lbf ft) Finishing work – Remove the rear of the motorcycle from the lifting gear. p.

• Page 65: Adjusting The Basic Position Of The Clutch Lever

  SERVICE WORK ON THE CHASSIS 12 – Check the chain sliding guard for wear. » If screw becomes visible in area of the chain slid- ing guard when viewed from above: – Change the chain sliding guard. – Check that the chain sliding guard is firmly seated. »…

• Page 66: Removing The Front Spoiler

  12 SERVICE WORK ON THE CHASSIS 12.16 Removing the front spoiler – Remove screws and remove the front spoiler. S04745-10 – Remove screws – Remove lower part of front spoiler. S04746-10…

• Page 67: Fitting Front Spoiler

  SERVICE WORK ON THE CHASSIS 12 12.17 Fitting front spoiler – Position the lower part of front spoiler. Mount and tighten screws Guideline Screw, front spoiler M6x14 9 Nm (6.6 lbf ft) lower part S04746-11 – Position the front spoiler, mount and tighten screws Guideline Screw, front spoiler M6x12…

• Page 68: Brake System

  Do not make any changes to the suspension travel. – Only use spare parts on the brake system which have been approved and recommended by KTM. – Only use tires/wheels approved by KTM with the corre- sponding speed index. – Maintain the specified tire pressure. –…

• Page 69: Adjusting The Basic Position Of The Hand Brake Lever

  Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized KTM workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple…

• Page 70: Adding The Front Brake Fluid

  – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) – Move the brake reservoir mounted on the handlebar into a hori- zontal position.

• Page 71: Checking The Front Brake Linings

  Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

• Page 72: Checking The Free Travel Of Foot Brake Lever

  13 BRAKE SYSTEM 13.7 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.

• Page 73: Checking The Rear Brake Fluid Level

  Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) – Stand the vehicle upright.

• Page 74: Adding Rear Brake Fluid

  Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized KTM workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

• Page 75: Checking The Rear Brake Linings

  Checking the rear brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized KTM workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

• Page 76: Wheels, Tires

  14 WHEELS, TIRES 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 56) – Lift the motorcycle with the front lifting gear. ( p. 56) Main work – Remove screws with washers and push the fender slightly to the side.

• Page 77: Removing The Rear Wheel

  WHEELS, TIRES 14 – Clean the thread of the wheel spindle and screw – Clean and grease the wheel spindle. Long-life grease ( p. 120) – Position the front wheel and insert the wheel spindle. The brake linings are correctly positioned. –…

• Page 78: Installing The Rear Wheel

  14 WHEELS, TIRES – Remove screw and pull wheel speed sensor out of the hole. – Remove nut and washer. – Take off chain adjuster – Holding the rear wheel, withdraw wheel spindle with the washer and chain adjuster – Push the rear wheel forward as far as possible and take the chain off the rear sprocket.

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  WHEELS, TIRES 14 – Mount the damping rubber and rear sprocket carrier on the rear wheel. – Insert the spacers. – Position the rear wheel. The brake linings are correctly positioned. – Push the rear wheel forward as far as possible and lay the chain on the rear sprocket.

• Page 80: Checking The Rear Hub Damping Rubber Pieces

  Check the chain tension. ( p. 60) 14.6 Checking the tire condition Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized KTM workshop will be glad to help.)

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  Danger of accidents Non-approved or non-recommended tires and wheels impact the handling character- istic. – Only use tires/wheels approved by KTM with the corresponding speed index. Info The type, condition, and pressure of the tires all have a major impact on the handling characteristic of the motorcycle.

• Page 82: Checking Tire Pressure

  14 WHEELS, TIRES 14.7 Checking tire pressure Info Low tire pressure leads to abnormal wear and overheating of the tire. Correct tire pressure ensures optimal riding comfort and maximum tire service life. – Remove the protection cap. – Check the tire pressure when the tires are cold. Tire pressure when solo front 2.0 bar (29 psi)

• Page 83: Electrical System 15

  Make sure that the daytime running light is deacti- vated with the diagnostics tool when the menu item is not available, but the low beam is required. (Your authorized KTM workshop will be glad to help.) – Note the legal regulations regarding the daytime run- ning light.

• Page 84: Installing The 12-V Battery

  15 ELECTRICAL SYSTEM Main work – Disconnect negative cable from the 12-V battery. V01273-10 – Pull back positive terminal cover – Disconnect positive cable from the 12-V battery. – Detach rubber strap – Pull the 12-V battery upwards and out of the battery compart- ment.

• Page 85: Charging The 12-V Battery

  ELECTRICAL SYSTEM 15 15.4 Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.

• Page 86: Changing The Main Fuse (Eu/Jp)

  15 ELECTRICAL SYSTEM Main work – Connect a battery charger to the 12-V battery. Switch on the battery charger. Battery charger (58429074000) In addition, this battery charger can be used to test the open- circuit voltage, the starting ability of the 12-V battery, and the alternator.

• Page 87: Changing The Abs Fuses

  ELECTRICAL SYSTEM 15 Main work – Remove protection cap S04754-10 – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the fuse box. – Insert a new main fuse. Fuse (75011088030) ( p.

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  15 ELECTRICAL SYSTEM To change the fuse of the ABS hydraulic unit: – Take off the protection cap and remove fuse Info A faulty fuse has a burned-out fuse wire Warning Fire hazard Incorrect fuses overload the electrical S04756-10 system. – Only use fuses with the required ampere value.

• Page 89: Changing The Fuses Of Individual Electrical Power Consumers

  ELECTRICAL SYSTEM 15 15.7 Changing the fuses of individual electrical power consumers Info The fuse box with the main fuse and the fuses of the individual electrical power consumers is located under the passenger seat. Preparatory work – Remove the passenger seat. ( p.

• Page 90
  15 ELECTRICAL SYSTEM Guideline Fuse 1 — not assigned Fuse 2 — 10 A — combination instrument Fuse 3 — 10 A — power relay Fuse 4 — 15 A — ignition coil, fuel pump, start auxiliary relay, horn Fuse 5 — 15 A — radiator fan Fuse 6 — 15 A — brake light, turn signal, high beam, low beam, position light, tail light, license plate lamp Fuse 7 — 10 A — engine control unit, ABS control unit…

• Page 91: Checking The Headlight Setting

  ELECTRICAL SYSTEM 15 15.8 Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.

• Page 92: Diagnostics Connector

  15 ELECTRICAL SYSTEM 15.10 Diagnostics connector Diagnostics connector is located under the passenger seat. H01906-10 15.11 Front ACC1 and ACC2 Installation location – Power supplies ACC1 and ACC2 front are located on the left of the vehicle, behind the cover under the fuel tank. E01189-10 15.12 ACC2 rear…

• Page 93: Cooling System 16

  COOLING SYSTEM 16 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . Heat expansion causes excess coolant to flow into compensating tank .

• Page 94: Checking The Coolant Level

  16 COOLING SYSTEM Condition The engine is cold. – Stand the motorcycle upright on a horizontal surface. – Remove cap of the compensating tank. – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) » If the antifreeze in the coolant does not match the speci- fied value: –…

• Page 95: Draining The Coolant

  COOLING SYSTEM 16 Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –…

• Page 96: Filling/Bleeding The Cooling System

  16 COOLING SYSTEM Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –…

• Page 97: Changing The Coolant

  COOLING SYSTEM 16 – Loosen bleeder screw Guideline 3 turns – Tilt the vehicle slightly to the right. – Pour in the coolant until it emerges without bubbles at the bleeder screw, and then mount and tighten the bleeder screw immediately.

• Page 98
  16 COOLING SYSTEM Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –…
• Page 99
  COOLING SYSTEM 16 Danger Danger of poisoning Exhaust gases are toxic and inhal- ing them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.

• Page 100: Tuning The Engine

  17 TUNING THE ENGINE 17.1 Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –…

• Page 101: Service Work On The Engine 18

  SERVICE WORK ON THE ENGINE 18 18.1 Checking the engine oil level Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level.

• Page 102
  18 SERVICE WORK ON THE ENGINE Main work – Place an appropriate container under the engine. – Remove oil drain plug with the O-ring. – Remove oil screen with the O-ring. – Remove screw plug with oil screen – Allow the engine oil to drain completely. –…

• Page 103: Adding Engine Oil

  Engine oil (SAE 15W/50) ( p. 118) Info In order to achieve optimal engine oil performance, it is not advisable to mix different engine oils. KTM recommends changing the engine oil. 401955-10 – Mount and tighten the filler plug together with the O-ring. Danger Danger of poisoning Exhaust gases are toxic and inhal-…

• Page 104: Cleaning, Care

  19 CLEANING, CARE 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –…

• Page 105: Checks And Maintenance Steps For Winter Operation

  CLEANING, CARE 19 – Push back the sleeves of the handlebar controls to allow any water that has penetrated to evaporate. – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p.

• Page 106: Storage

  – Store vehicle in a dry location that is not subject to large fluc- tuations in temperature. Info KTM recommends jacking up the motorcycle. – Raise the motorcycle with the rear lifting gear. ( p. 56) – Lift the motorcycle with the front lifting gear. ( p.

• Page 107: Preparing For Use After Storage

  STORAGE 20 20.2 Preparing for use after storage – Take the motorcycle off the front lifting gear. ( p. 57) – Remove the rear of the motorcycle from the lifting gear. p. 56) – Install the 12-V battery. p. 82) –…

• Page 108: Troubleshooting

  Carry out start procedure. ( p. 44) – Malfunction in the electronic Read out the fault memory using the fuel injection KTM diagnostics tool. – Engine has too little power Air filter is very dirty Change the air filter. –…

• Page 109
  TROUBLESHOOTING 21 Faults Possible cause Action – 12 V battery discharged Ignition was not switched off Charge the 12-V battery. p. 83) when vehicle was parked – The 12-V battery is not being Check the charging voltage. charged by the alternator –…

• Page 110: Technical Data

  22 TECHNICAL DATA 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 373 cm³ (22.76 cu in) Stroke 60 mm (2.36 in) Bore 89 mm (3.5 in) Compression ratio 12.4:1 Control DOHC, four valves controlled via cam lever, chain drive Intake valve diameter 36 mm (1.42 in) Exhaust valve diameter 29 mm (1.14 in)

• Page 111: Engine Tightening Torques

  TECHNICAL DATA 22 22.2 Engine tightening torques Oil nozzle 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, crankshaft speed sensor 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, gear sensor 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, retaining bracket 6 Nm (4.4 lbf ft) Loctite…

• Page 112
  22 TECHNICAL DATA Screw, shift drum locating 12 Nm (8.9 lbf ft) Loctite ® 243™ Screw, starter motor 12 Nm (8.9 lbf ft) Screw, timing chain tensioner 12 Nm (8.9 lbf ft) Screw, timing chain tensioning rail 12 Nm (8.9 lbf ft) Loctite ®…

• Page 113: Capacities

  TECHNICAL DATA 22 22.3 Capacities 22.3.1 Engine oil Engine oil 1.7 l (1.8 qt.) Engine oil (SAE 15W/50) p. 118) 22.3.2 Coolant Coolant 1.2 l (1.3 qt.) Coolant ( p. 118) 22.3.3 Fuel Please observe the labels on EU fuel pumps. A00420-10 Total fuel tank capacity, approx.

• Page 114: Electrical System

  Metzeler Sportec M5 Interact 110/70 R 17 M/C 54H TL 150/60 R 17 M/C 66H TL Continental ContiMotion Continental ContiMotion The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: KTM.COM…

• Page 115: Fork

  TECHNICAL DATA 22 22.7 Fork Fork article number 93301000144 WP Suspension Fork Fork length 744 mm (29.29 in) Fork oil 450 ml (15.21 fl. oz.) Fork oil (SAE 4) (48601166S1) p. 119) 22.8 Shock absorber Shock absorber article number 93304010000 Shock absorber WP Suspension Spring preload…

• Page 116
  22 TECHNICAL DATA Screw, damper block 8 Nm (5.9 lbf ft) Screw, engine sprocket cover 8 Nm (5.9 lbf ft) Screw, foot brake cylinder 9 Nm (6.6 lbf ft) Loctite ® 243™ Screw, front fender 7 Nm (5.2 lbf ft) Screw, front seat fixing 6 Nm (4.4 lbf ft) Screw, front spoiler…
• Page 117
  TECHNICAL DATA 22 Screw, front wheel spindle 25 Nm (18.4 lbf ft) Screw, fuel tank 20 Nm (14.8 lbf ft) Screw, grab handle 22 Nm (16.2 lbf ft) Screw, handlebar clamp 20 Nm (14.8 lbf ft) Loctite ® 243™ Screw, horn 12 Nm (8.9 lbf ft) Screw, main silencer 23 Nm (17 lbf ft)
• Page 118
  22 TECHNICAL DATA Nut, steering head M30x1 1st stage 45 Nm (33.2 lbf ft) 2nd stage (loosen, counterclock- wise) 2 turns 3rd stage 5 Nm (3.7 lbf ft)

• Page 119: Declarations Of Conformity 23

  COBO SpA hereby declares that the BT‑ROUTER wireless system conforms with the relevant guidelines. The full text of the Declaration of Conformity is available at the following Internet address. Certification website: http://www.ktm.com/btrouter JNS Instruments Ltd. hereby declares that the 210M1100 wireless system conforms with the relevant guidelines.

• Page 120: Substances

  24 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 MOTOREX ®…

• Page 121
  SUBSTANCES 24 Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 121) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties. Gasohol 95 E20 (RON 95) Standard/classification –…

• Page 122: Auxiliary Substances

  25 AUXILIARY SUBSTANCES Chain cleaner Recommended supplier MOTOREX ® – Chain Clean Fuel additive Recommended supplier MOTOREX ® – Fuel Stabilizer Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX ® – Moto Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX…

• Page 123: Standards 26

  STANDARDS 26 JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motor- cycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

• Page 124: Index Of Special Terms

  Light, which enhances the visibility of the vehicle dur- ing the day but is not focused, and in contrast to low beam does not illuminate the road surface KTM MY RIDE System for wireless communication with appropriate cellphones and headsets for telephony and audio…

• Page 125: List Of Abbreviations 28

  LIST OF ABBREVIATIONS 28 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly…

• Page 126: List Of Symbols

  Malfunction indicator light lights up yellow – The OBD has detected a malfunction in the vehi- cle electronics. Come safely to a halt, and contact an authorized KTM workshop. The ABS warning lamp lights up yellow – Status or error messages relating to ABS. The ABS warning lamp flashes if the ABS mode Super Moto is enabled.

• Page 127: Index

  Applying the brakes ….. . 48 KTM MY RIDE ….. . . 28 Auxiliary substances .

• Page 128
  INDEX Cooling system ……91 filling/bleeding ….. . 94 Hand brake lever .
• Page 129
  INDEX checks and maintenance measures when Throttle grip ……15 preparing for use ….44 Time Protective clothing .
• Page 130
  *3214321en* 3214321en 09/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM…

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