Мануал для сузуки джимни

General Information

6

• How to Use this Manual

  7

• • Precaution for Vehicles Equipped with a Supplemental Restraint (Air Bag) System

    8

  • Precautions for Catalytic Converter

    15

  • Precautions for Electrical Circuit Service

    15

  • Electrical Circuit Inspection Procedure

    18

    • Short Circuit Check (Wire Harness to Ground)

      20

  • Intermittent and Poor Connection

    20

  • Precaution for Installing Mobile Communication Equipment

    21

• Identification Information

  22

  • Engine Identification Number

    22

  • Transmission Identification Number

    22

• Warning, Caution and Information Labels

  23

• Vehicle Lifting Points

  24

  • When Using Frame Contact Hoist

    24

• Abbreviations May be Used in this Manual

  26

• • Fastener Strength Identification

    29

  • Standard Tightening Torque

    29

Maintenance and Lubrication

32

• • Maintenance Schedule under Normal Driving Conditions

    33

  • Maintenance Recommended under Severe Driving Conditions

    35

• • • Fuel Lines and Connections

      41

  • Emission Control System

    41

    • Crankcase Ventilation Hoses and Connections

      41

    • PCV (Positive Crankcase Ventilation) Valve

      42

    • Fuel Evaporative Emission Control System

      42

  • • Parking Brake Lever and Cable

      44

    • Manual Transmission Oil

      47

    • Automatic Transmission Fluid

      47

    • Transfer and Differential Oil

      48

    • Power Steering (P/S) System (if Equipped)

      50

    • All Hinges, Latches and Locks

      50

• Recommended Fluids and Lubricants

  53

Heater and Ventilation

54

• • Heater Blower Resistor

    58

  • Heater Control Lever Assembly

    58

  • Heater Blower Fan Switch

    60

  • Heater Unit/Boost Ventilation

    60

Air Conditioning (Optional)

62

• • Major Components and Location

    64

  • Refrigerant Circulation

    65

• • General Diagnosis Table

    66

  • Abnormal Noise Diagnosis

    68

    • Abnormal Noise from Compressor

      68

    • Abnormal Noise from Magnetic Clutch

      68

    • Abnormal Noise from Tubing

      68

    • Abnormal Noise from Condenser

      68

    • Abnormal Noise from Crankshaft Pulley

      69

    • Abnormal Noise from Tension Pulley

      69

    • Abnormal Noise from A/C Evaporator

      69

    • Abnormal Noise from Blower Fan Motor

      69

  • Quick Checking of Refrigerant Charge

    70

  • • Performance Diagnosis Table

      73

    • Detail Diagnosis Table

      74

• Electronical Diagnosis

  77

  • A/C System Inspection of ECM and ITS Circuits

    78

• Refrigerant Recovery, Evacuating and Charging

  82

  • Operation Procedure for Refrigerant Charging

    82

  • Replenishing Compressor Oil

    83

  • Removing Manifold Gauge Set

    89
• • • Handling Refrigerant HFC-134A

      91

  • Condenser Cooling Fan Assembly

    94

    • Cooling Unit (Evaporator)

      95

    • A/C Evaporator Thermistor (A/C Evaporator Temperature Sensor)

      98

    • Condenser Cooling Fan Motor Relay

      100

• Tightening Torque Specification

  107

• Required Service Materials

  108

Steering, Suspension, Wheels and Tires

110

• • Steering Wheel Play Check

    124

  • Tie Rod and Drag Rod Check

    124

  • Steering Gear Box Oil Level Check

    125

  • Adjustment of Worm Shaft Starting Torque . 3B-4

    125

• Required Service Material

  131

• Tightening Torque Specifications

  131

• • Steering Wheel Play Check

    136

  • Power Steering Belt Check

    137

  • Power Steering Belt Tension Adjustment

    137

  • Power Steering Fluid Level Check

    137

  • Power Steering Fluid Leakage Check

    138

  • Air Bleeding Procedure

    139

  • Hydraulic Pressure in P/S Circuit Check

    141

• • Power Steering (P/S) Pump

    143

  • Power Steering (P/S) Gear Box

    149

• Tightening Torque Specifications

  152

• Required Service Materials

  152

Steering Wheel and Column

154

• • Service Precautions (for Vehicle with Air Bag System)

    156

    • Diagnosis and Servicing

      156

    • Disabling Air Bag System

      156

    • Enabling Air Bag System

      156

  • Drive Air Bag (Inflator) Module (for Vehicle with Air Bag System)

    157

  • Centering Contact Coil (for Vehicle with Air Bag System)

    161

  • Combination Switch (for Vehicle Without Air Bag System)/Contact Coil and Combination Switch Assembly (for Vehicle with Air Bag System)

    162

  • Steering Column Assembly

    164

  • Steering Lock Assembly (Ignition Switch)

    168

• • Inspection and Repair Required after Accident

    156

• Checking Steering Column for Accident Damage

  171

• Required Service Material

  172

• Tightening Torque Specifications

  172

• • 4WD Controller and ITS Circuit Check

    183

  • 4WD Control System Check

    184

  • Stabilizer Bar / Bushing Check

    186

  • Shock Absorber And/Or Coil Spring Check

    187

  • Leading Arm / Lateral Rod / Steering Knuckle Check

    187

  • Leading Arm Bushing / Lateral Rod Bushing Check

    188

  • Kingpin / Kingpin Bearing Check

    188

  • Steering Knuckle Seal Check

    188

  • Wheel Disc, Nut and Bearing Check

    189

• • Stabilizer Bar / Bushings

    190

  • Bump Stopper and Spring Upper Seat

    194

  • Wheel Hub / Bearing / Oil Seal

    194

  • Steering Knuckle / Wheel Spindle

    201

  • Front Axle Shaft / Oil Seal / Kingpin Bearing Outer Race

    205

  • Steering Knuckle Seal

    207

  • Leading Arm / Bushing

    209

• Tightening Torque Specifications

  217

• Required Service Material

  217

• • Rear Shock Absorber Check

    222

  • Trailing Arm, Lateral Rod, Axle Housing and Coil Spring Check

    222

  • Trailing Arm and Lateral Rod Bush Check

    222

  • Rear Suspension Fasteners

    223

  • Bearing Retainer and Axle Shaft Oil Seal Check

    223

  • Bump Stopper and Spring Rubber Seat Check

    223

  • Wheel Disc, Nut and Bearing Check

    223

• • Trailing Arm / Bushing

    229

  • Rear Axle Shaft and Wheel Bearing

    231

  • Rear Axle Shaft Inner Oil Seal

    236

• Tightening Torque Specifications

  241

• Required Service Materials

  241

• • • How to Measure Wheel Runout

      246

    • Metric Lug Nuts and Wheel Studs

      246

• • General Balance Procedure

    247

    • Off-Vehicle Balancing

      247

• Maintenance and Minor Adjustments

  249

  • • Matched Tires and Wheels

      249
• • • Mounting and Demounting

      252

• • Propeller Shaft Joint Check

    255

• Required Service Material

  260

• Tightening Torque Specification

  260

• • Substandard or Contaminated Brake Fluid

    265

  • Brake Pedal Free Height Adjustment

    269

  • Brake Pedal Play Check

    269

  • Stop Light Switch Adjustment

    269

  • Excessive Pedal Travel Check

    270

  • Front Brake Disc Check

    270

  • Front Brake Pad Check

    270

  • Rear Brake Shoe Check

    271

  • Master Cylinder and Brake Fluid Level Check

    271

  • Rear Drum Brake Shoe Adjustment

    272

  • Parking Brake Inspection and Adjustment

    272

  • Booster Operation Check

    273

  • Fluid Pressure Test (if Equipped with LSPV)

    276

• • Air Bleeding of Brake System

    278

  • Brake Hose and Pipe Inspection

    279

• • Master Cylinder Reservoir

    297

  • Master Cylinder Assembly

    298

• LSPV (Load Sensing Proportioning Valve) Assembly (if Equipped)

  303

• P (Proportioning) Valve

  305

• • Inspection and Adjustment

    307

  • • Front Brake Hose/Pipe

      309

  • Parking Brake Lever/Cable

    313

• Required Service Material

  315

• Tightening Torque Specifications

  315

Antilock Brake System (Abs)

318

• • ABS Component Parts Location

    321

  • • Self-Diagnosis Function

      322

• • Precaution in Diagnosing Troubles

    323

  • ABS Diagnostic Flow Table

    323

  • ABS» Warning Lamp Check

    326

  • Diagnostic Trouble Code (DTC) Check

    326

  • DTC Check (Using SUZUKI Scan Tool)

    327

  • Diagnostic Trouble Code (DTC) Clearance

    327

  • Diagnostic Trouble Code (DTC) Table

    328

  • While Ignition Switch Is

    333

  • DTC C1015 (DTC 15) — G Sensor Circuit

    335

  • DTC C1016 (DTC 16) — Stop Lamp Circuit

    337

  • DTC C1021 (DTC 21), DTC C1022 (DTC 22) — Right Front Wheel Speed Sensor Circuit

    338

  • DTC C1025 (DTC 25), DTC C1026 (DTC 26) — Left Front Wheel Speed Sensor Circuit

    338

  • DTC C1031 (DTC 31), DTC C1032 (DTC 32) — Right Rear Wheel Speed Sensor Circuit

    338

  • DTC C1035 (DTC 35), DTC C1036 (DTC 36) — Left Rear Wheel Speed Sensor Circuit

    338

  • DTC C1041 (DTC 41), DTC C1042 (DTC 42) — Right Front Solenoid Circuit

    341

  • DTC C1045 (DTC 45), DTC C1046 (DTC 46) — Left Front Solenoid Circuit

    341

  • DTC C1055 (DTC 55), DTC C1056 (DTC 56) — Rear Solenoid Circuit

    341

  • DTC C1057 (DTC 57) — Power Source Circuit

    342

  • DTC C1061 (DTC 61) — ABS Pump Motor Circuit

    343

  • DTC C1063 (DTC 63) — ABS Fail Safe Circuit

    344

  • DTC C1071 (DTC 71) — ABS Control Module

    345

• • ABS Hydraulic Unit Operation Check

    346

  • ABS Hydraulic Unit / Control Module Assembly

    347

  • Front Wheel Speed Sensor

    349

  • Front Wheel Sensor Ring

    352

  • Rear Wheel Speed Sensor

    353

  • Rear Wheel Sensor Ring

    355

• Tightening Torque Specification

  357

• • Statement on Cleanliness and Care

    360

  • General Information on Engine Service

    360

    • Precaution on Fuel System Service

      361

    • Fuel Pressure Relief Procedure

      362

    • Fuel Leakage Check Procedure

      362

• • On-Board Diagnostic System (Vehicle with Immobilizer Indicator Lamp)

    366

  • Malfunction Indicator Lamp (MIL) Check

    371

  • Diagnostic Trouble Code (DTC) Check

    371

  • Diagnostic Trouble Code (DTC) Clearance

    372

    • Diagnostic Trouble Code (DTC) Table

      373

    • Engine Basic Inspection

      378

    • Engine Diagnosis Table

      380

  • • Scan Tool Data Definitions

      387

  • Inspection of ECM and Its Circuits

    390

  • Switch on (but Engine at Stop)

    402

  • DTC P0105 (DTC No.11) Manifold Absolute Pressure (MAP) Circuit Malfunction

    405

  • DTC P0115 (DTC No.19) Engine Coolant Temperature (ECT) Circuit Malfunction

    410

  • DTC P0120 (DTC No.13) Throttle Position Circuit Malfunction

    412

  • DTC P0121 Throttle Position Circuit Range / Performance Problem

    414

  • DTC P0130 (DTC No.14) Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-1)

    416

  • DTC P0133 Heated Oxygen Sensor (HO2S) Circuit Slow Response (Sensor-1)

    418

  • DTC P0135 (DTC No.14) Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-1)

    419

  • DTC P0136 Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-2)

    421

  • DTC P0141 Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-2)

    423

  • DTC P0171 Fuel System too Lean

    425

  • DTC P0172 Fuel System too Rich

    425

  • DTC P0300 Random Misfire Detected (Misfire Detected at 2 or more Cylinders)

    429

  • DTC P0301 Cylinder 1 Misfire Detected

    429

  • DTC P0302 Cylinder 2 Misfire Detected

    429

  • DTC P0303 Cylinder 3 Misfire Detected

    429

  • DTC P0304 Cylinder 4 Misfire Detected

    429

  • DTC P0325 (DTC No.17) Knock Sensor Circuit Malfunction

    434

  • DTC P0335 (DTC No.23) Crankshaft Position (CKP) Sensor Circuit Malfunction

    436

  • DTC P0340 (DTC No.15) Camshaft Position (CMP) Sensor Circuit Malfunction

    439

  • DTC P0400 Exhaust Gas Recirculation Flow Malfunction

    442

  • DTC P0420 Catalyst System Efficiency below Threshold

    445

  • DTC P0443 Purge Control Valve Circuit Malfunction

    448

  • DTC P0481 A/C Condenser Fan Control Circuit Malfunction

    449

  • DTC P0500 (DTC No.16) Vehicle Speed Sensor (VSS) Malfunction

    451

  • DTC P0505 Idle Control System Malfunction

    453

  • DTC P0601 Internal Control Module Memory Check Sum Error (DTC No.71)

    455

  • DTC P1450 Barometric Pressure Sensor Low / High Input

    456

  • DTC P1451 Barometric Pressure Sensor Performance Problem

    456

  • DTC P1500 Engine Starter Signal Circuit Malfunction

    458

  • DTC P1510 ECM Back-Up Power Supply Malfunction

    460

  • DTC P1570 (DTC No.21) ABS Signal Circuit Malfunction

    461

  • DTC P1600 Serial Communication Problem between ECM and TCM

    462

  • DTC P1717 A/T Drive Range

    464

Engine Mechanical (M13 Engine)

482

• • Valve Lash (Clearance)

    490

• • Throttle Body and Intake Manifold

    499

  • Oil Pan and Oil Pump Strainer

    505

  • Timing Chain and Chain Tensioner

    518

  • Camshaft, Tappet and Shim

    523

  • Valves and Cylinder Head

    529

  • Pistons, Piston Rings, Connecting Rods and Cylinders

    543
• • Main Bearings, Crankshaft and Cylinder Block

    560

• Tightening Torque Specification

  574

• Required Service Material

  574

Section 6B Engine Cooling

578

• • Cooling System Circulation

    579

  • Coolant (Water) Temperature Gauge

    581

• • Cooling System Service

    584

  • Cooling System Flush and Refill

    585

  • Water Pump Belt Tension

    586

• • Cooling System Component

    587

  • Cooling Water Pipes or Hoses

    588

  • Water Pump Belt and Cooling Fan

    590

• Tightening Torque Specification

  594

• Required Service Material

  594

• Tightening Torque Specification

  605

• Floor Mats (if Equipped)

  20

• Seat Belts and Child Restraint Systems

  26

• Child Restraint System for Countries Applied for un Regulation No.16

  40

• Supplemental Restraint System (Airbags)

  58

• Keyless Entry System Transmitter (if Equipped)

  79

• Theft Deterrent Alarm System (if Equipped)

  81

• Theft Deterrent Light (if Equipped)

  83

• Instrument Cluster (Type A) (if Equipped)

  88

• Instrument Cluster (Type B) (if Equipped)

  98

• Information Switch (if Equipped)

  100

• Warning and Indicator Lights

  112

• Lighting Control Lever

  128

• Headlight Leveling Switch (if Equipped)

  138

• Headlight Washer Switch (if Equipped)

  138

• Turn Signal Control Lever

  139

• Hazard Warning Switch

  140

• Windshield Wiper and Washer Lever

  140

• Tilt Steering Lock Lever

  143

• Heated Rear Window Switch / Heated Outside Rearview Mirror Switch (if Equipped)

  144

Operating Your Vehicle

153

• Daily Inspection Checklist

  154

• Engine Oil Consumption

  155

• Gearshift Indicator (if Equipped)

  167

• Cruise Control (if Equipped)

  175

• Speed Limiter (if Equipped)

  178

• SUZUKI SAFETY SUPPORT (if Equipped)

  180

• Emergency Stop Signal (ESS) (if Equipped)

  205

• Electronic Stability Program (ESP ® )

  208

• Tyre Pressure Monitoring System (TPMS) (if Equipped)

  216

• Important Vehicle Design Features to Know

  226

• On-Paved Road Driving

  227

• Improving Fuel Economy

  235

Other Controls and Equipment

237

• USB Socket (if Equipped)

  244

• Cup Holder and Storage Area

  247

• Footrest (if Equipped)

  250

• Luggage Compartment Carpet

  250

• Heating and Air Conditioning System

  253

• Manual Heating and Air Conditioning System

  254

• Automatic Heating and Air Conditioning System (Climate Control)

  260

• Installation of Radio Frequency Transmitters

  267

• Audio System (Type a / Type B / Type C) (if Equipped)

  268

Inspection and Maintenance

319

• Periodic Maintenance Schedule (Except for EU Countries and Israel)

  322

• Maintenance Recommended under Severe Driving Conditions (Except for EU Countries and Israel)

  327

• Periodic Maintenance Schedule (for EU Countries and Israel)

  332

• Maintenance Recommended under Severe Driving Conditions (for EU Countries and Israel)

  337

• Engine Oil and Filter

  342

• Headlight Washer Fluid

  365

• Air Conditioning System

  376

• Windshield Washer Fluid

  376

• Gasoline/Ethanol Blends

  12

• Gasoline/Methanol Blends

  12

• Spare Tire Nut Lock (if Equipped)

  14

  • Central Door Locking System

    15

  • Replacement of the Transmitter Battery

    16

  • Electric Window Controls

    18
• • Day-Night Rearview Mirror

    20

• • Outside Rearview Mirrors

    20

  • Adjusting Seat Position

    21

• Head Restraints (if Equipped)

  23

• Seat Belts and Child Restraint Systems: 3

  23

  • Seat Belts and Child Restraint Systems

    24

  • Emergency Locking Retractor (ELR)

    26

  • Driver’s Seat Belt Reminder

    27

  • Child Restraint Systems

    29

  • Infant Restraint — Rear Seat Only

    29

• Child Restraint System for EU Countries

  31

  • Table of Vehicle Handbook Information on Child Restraint Systems Installation Suitability for Various Seating Positions

    31

  • Table of Vehicle Handbook Information on ISOFIX Child Restraint Systems Installation Suitability for Various ISOFIX Positions

    32

  • Installation with ISOFIX Type Anchorages

    34

  • Installation with Lap-Shoulder Seat Belts

    34

  • Installation of Child Restraint with Top Strap

    36

  • Seat Belt Pretensioner System

    37

• Supplemental Restraint System (Air Bags) (if Equipped)

  38

• Frontal Collision Range

  39

• Air Bags will Probably Not Inflate

  40

• Air Bags will Not Inflate

  40

• Servicing the Air Bag System

  42

Steering Column Controls

43

• • Lighting/Turn Signal Control Lever

    45

  • Day Time Running Light Control

    46

• Windshield Wiper and Washer Lever: 8

  47

• Wiper and Washer Operation

  47

• • Rear Window Wiper/Washer Switch

    48

• Low Tire Pressure Warning Light

  54

• Warning and Indicator Lights: 8

  54

  • Anti-Lock Brake System (ABS) Warning Light

    56

  • Brake System Warning Light

    56

  • ESC off Indicator Light

    57

  • Seat Belt Warning Light

    58

  • Automatic Transmission Warning Light

    59

  • Malfunction Indicator Light

    59

  • Immobilizer System Light

    60

  • Main Beam (High Beam) Indicator Light

    60

  • Turn Signal Indicators

    60

• Low Fuel Warning Light

  61

• Hazard Warning Switch: 8

  62

• • A/T Selector Position Indicator

    63

  • A/T Selector Position Indicator/Gearshift Indicator

    63

  • Meter Illumination Control

    64

  • Trip Meter/Meter Illumination Control

    64

  • Heated Rear Window (and Heated Outside Rearview Mirrors – if Equipped) Switch

    65

• Mirrors — if Equipped) Switch (if Equipped)

  65

• Front Seat Heater Switch (if Equipped)

  66

• ESC off Switch (if Equipped)

  67

• Headlight Leveling Switch (if Equipped)

  67

• Fog Light Switch (if Equipped)

  68

• • Description of Controls (Heating System)

    71

  • Defrosting/Feet Warmed Heating

    72

  • Heating System Operating Instructions

    72

• Air Conditioning System (if Equipped)

  73

Other Controls and Equipment

75

• Parking Brake Lever: 6

  76

• Automatic Transmission

  78

• • Flat Folding Front Seats

    80

• Interior Light Switch: 7

  82

• Assist Grips (if Equipped)

  83

• Cup Holder (if Equipped)

  86

• Roof Rails (if Equipped)

  88

• Installation of Radio Frequency Transmitters

  89

Operating Your Vehicle

91

• Daily Inspection Checklist

  92

• Engine Oil Consumption

  93

  • Before Starting the Engine

    94

  • Starting a Cold and Warm Engine

    94

• Starting the Engine: 1

  94

  • 4-Speed Automatic Transmission

    95

• Using the Transmission: 10

  95

  • Manual Transmission Description

    96

  • Downshifting Maximum Allowable Speeds

    97

• Gearshift Indicator (if Equipped)

  98

• Example of the Gearshift Indicator

  99

• Using the 2WD/4WD Switches (if Equipped)

  99

  • Description of Transfer Case Positions

    100

  • Using the 2WD/4WD Switches

    100

  • 2WD/4WD Switches Operation

    101

• • The Basic Operation for 2WD/4WD Switches

    103

  • Power-Assisted Brakes

    105

  • Anti-Lock Brake System (ABS)

    106

• ESC (Electronic Stability Control) System (if Equipped)

  107

  • Traction Control System

    107

  • Anti-Lock Braking System (ABS)

    108

  • ESC Warning Light Info

    108

  • ESC off Indicator Light Info

    109

  • Low Tire Pressure Warning Light Info

    110

• Tire Pressure Monitoring System (TPMS) (if Equipped)

  110

  • TPMS Malfunction Indicator

    113

  • To Set the Initial Value of Tire Pressure

    114

  • Replacing Tires And/Or Wheels

    115

• Catalytic Converter (if Equipped)

  116

• Improving Fuel Economy

  117

Keep the Air Cleaner Clean

118

• Important Vehicle Design Features to Know

  120

• Important Differences between Your Multipurpose Vehicle and Ordinary Passenger Cars

  120

• On-Paved Road Driving

  121

Vehicle Loading and Towing

125

• Recommended General Towing Capacity (Trailer, Cargo & Tow Bar)

  126

• Vehicle/Trailer Loading

  128

• Additional Trailer Towing Warnings

  128

• Trailer Hitch Installation Points

  130

• Towing Your Vehicle (Recreational Towing)

  131

• To Tow a Vehicle with the Rear Wheels Secured to a Towing Dolly

  132

Inspection and Maintenance

133

• Periodic Maintenance Schedule

  135

• Maintenance Recommended under Severe Driving Conditions

  138

• Engine Oil and Filter

  140

  • Changing Engine Oil and Filter

    142

  • Replace the Oil Filter

    143

  • Tightening (Viewed from Filter Top)

    143

  • Differential Oil (API GL-5 Hypoid)

    144

• • Manual Transmission Oil (API GL-4)/Transfer Oil

    144

  • Manual Transmission Oil/Transfer Oil/Differential Oil

    144

  • Front/Rear Differential

    145

• Automatic Transmission (AT) Fluid: 10

  146

• Windshield Washer Fluid

  150

• • Brake Pedal Maintenance

    153

  • Brake Discs and Brake Drums

    154

  • Clutch Pedal Maintenance

    155
• • Replacement of the Battery

    161

• • Fuse under the Dash Board

    162

  • Fuses in the Engine Compartment

    162

• Air Conditioning System: 4

  167

• Wiper Blades Maintenance

  167