Мануал для yamaha tdm 850

Brand: Yamaha
|
Category: Motorcycle
|
Size: 13.3 MB

• Safety First!

  1

• Remember

  1

• Frame and Engine Numbers

  2

• Identification Numbers

  2

• Buying Spare Parts

  2

• Daily (Pre-Ride) Checks

  4

• Engine/Transmission Oil Level Check

  4

• TDM850 (1991 to 1995) and XTZ750 Models

  4

• TDM850 (1996-On) and TRX Models

  5

• Brake Fluid Level Checks

  6

• Front Brake Fluid Level

  6

• Before You Start

  6

• Rear Brake Fluid Level

  7

• Coolant Level Check

  8

• Tyre Tread Depth

  9

• Tyre Care

  9

• The Correct Pressures

  9

• Tyre Checks

  9

• Routine Maintenance and Servicing

  10

• Contents

  10

• Routine Maintenance

  11

• Specifications

  11

• Torque Settings

  12

• Recommended Lubricants and Fluids

  12

• Component Locations

  13

• Component Locations

  15

• Maintenance Schedule

  16

• Introduction

  17

• Every 300 Miles (500 Km)

  17

• Lubrication

  18

• Hint

  18

• Every 4000 Miles (6000 Km) or 6 Months

  19

• Spark Plugs — Check and Adjustment

  19

• Idle Speed — Check and Adjustment

  20

• Carburettors — Synchronisation

  20

• Air Filter — Cleaning

  21

• Fuel System — Check

  22

• Engine — Oil Change

  22

• Filter Cleaning

  22

• Brake Pads — Wear Check

  23

• Brake System — Check

  23

• Clutch — Check and Adjustment

  25

• Battery — Check

  25

• Wheels and Tyres — General Check

  26

• Wheel Bearings — Check

  26

• Sidestand and Cut-Off Switches — Check

  26

• Nuts and Bolts — Tightness Check

  26

• Cooling System — Check

  27

• Throttle and Choke Cables — Check

  27

• Throttle Cables

  27

• Pivot Points

  28

• Stand, Lever Pivots and Cables — Lubrication

  28

• Choke Cable

  28

• Swingarm and Suspension Bearings (XTZ Models) — Re-Greasing

  28

• Suspension — Check

  29

• Steering Head Bearings — Freeplay Check and Adjustment

  29

• Front Suspension

  29

• Rear Suspension

  29

• Every 8000 Miles (12,000 Km) or 12 Months

  31

• Engine — Oil and Filter Change

  31

• Every 16,000 Miles (24,000 Km) or Two Years

  32

• Fuel Filter — Renewal (1999 TDM Models)

  32

• Swingarm and Suspension Bearings (TDM and TRX Models) — Re-Greasing

  32

• Steering Head Bearings — Lubrication

  32

• Cooling System — Draining, Flushing and Refilling

  33

• Refilling

  34

• Valve Clearances — Check and Adjustment

  34

• Every 28,000 Miles (42,000 Km)

  34

• Shim Selection Chart — Inlet Valves

  36

• Shim Selection Chart — Exhaust Valves

  36

• Every Four Years

  37

• Non-Scheduled Maintenance

  37

• Brake Hoses — Renewal

  37

• Headlight Aim — Check and Adjustment

  37

• Cylinder Compression — Check

  38

• Engine — Oil Pressure Check

  38

• Front Forks — Oil Change

  39

• TDM, Trxand 1995 XTZ Models

  39

• 1989 To 1994 XTZ Models

  39

• Engine, Clutch and Transmission

  40

• Degrees of Difficulty

  40

• Cylinder Head

  41

• Cylinder Block

  41

• Oil Pump

  43

• General Information

  45

• Operations Possible with the Engine in the Frame

  45

• Operations Requiring Engine Removal

  45

• Major Engine Repair — General Note

  45

• Engine Disassembly and Reassembly — General Information

  49

• Valve Cover — Removal and Installation

  50

• Camshafts and Followers — Removal, Inspection and Installation

  51

• Cam Chain Tensioner — Removal, Inspection and Installation

  56

• Cylinder Head — Removal and Installation

  57

• Valves/Valve Seats/Valve Guides — Overhaul

  59

• Cylinder Head and Valves — Disassembly, Inspection and Reassembly

  59

• Cylinder Block-Removal, Inspection and Installation

  62

• Pistons — Removal, Inspection and Installation

  64

• Piston Rings — Inspection and Installation

  66

• Clutch — Removal, Inspection and Installation

  67

• Clutch Assembly

  69

• Clutch Cable — Removal and Installation

  73

• Starter Clutch and Idle/Reduction Gear — Removal, Inspection and Installation

  74

• Gearchange Mechanism External Components — Removal, Inspection and Installation

  74

• Oil Pumps — Removal and Installation

  76

• Oil Tank — Removal and Installation (1996-On TDM Models and All TRX Models)

  79

• Balancer Shafts — Removal, Inspection and Installation

  81

• Cam Chain and Guides — Removal, Inspection and Installation

  84

• Crankcase Halves — Separation and Reassembly

  84

• Crankcase Bolts — 1991 to 1995 TDM Models and XTZ Models

  85

• Crankcase Bolts — 1996-On TDM Models and TRX Models

  85

• Crankcase Halves — Inspection and Servicing

  87

• Main and Connecting Rod Bearings — General Information

  87

• Connecting Rods — Removal, Inspection and Installation

  88

• Oil Clearance Check

  88

• Bearing Shell Selection

  89

• Main Bearing Shell Selection

  91

• Transmission Shafts and Bearings — Removal and Installation

  92

• Transmission Shafts — Disassembly, Inspection and Reassembly

  93

• Input Shaft Reassembly

  94

• Output Shaft Disassembly

  95

• Output Shaft Inspection

  95

• Output Shaft Reassembly

  95

• Selector Drum and Forks Removal, Inspection and Installation

  96

• Initial Start-Up after Overhaul

  98

• Recommended Running-In Procedure

  98

• Cooling System

  99

• Radiator Pressure Cap — Check

  100

• Coolant Reservoir — Removal and Installation

  100

• Cooling Fan and Cooling Fan Switch — Check and Renewal

  101

• Coolant Temperature Gauge/Warning Light and Sender — Check and Renewal

  102

• Coolant Temperature Warning Light (1999 TDM Models)

  102

• Coolant Temperature Gauge (XTZ, TRX and 1991-98 TDM Models)

  102

• Sender Check (All Models)

  102

• All Models

  103

• Thermostat Housing and Thermostat — Removal, Check and Installation

  103

• Radiator — Removal and Installation

  104

• Water Pump — Check, Removal, and Installation

  105

• Coolant Hoses — Removal and Installation

  106

• Fuel and Exhaust Systems

  107

• Fuel Tank and Fuel Tap(S) — Removal and Installation

  109

• General Information and Precautions

  109

• Fuel Tank — TDM Models

  109

• Fuel Tank — TRX Models

  110

• Fuel Tank — XTZ Models

  110

• Fuel Tap(S)

  110

• Fuel Tank — Cleaning and Repair

  112

• Air Filter Housing — Removal and Installation

  112

• Idle Fuel/Air Mixture Adjustment — General Information

  112

• Carburettors — Removal and Installation

  113

• Carburettor Overhaul — General Information

  113

• Carburettors Cleaning and Inspection

  114

• 1991 To 1998 TDM Models, All TRX and XTZ Models

  114

• Ignition System

  116

• Ignition HT Coils — Check, Removal and Installation

  118

• Ignitor Unit — Check, Removal and Installation

  119

• Ignition Timing — General Information and Check

  120

• Throttle Position Sensor (1996- % on TDM and TRX)- Check, Adjustment and Replacement

  120

• Frame, Suspension and Final Drive

  122

• Frame — Inspection and Repair

  124

• Footrests, Brake Pedal and Gearchange Lever — Removal and Installation

  124

• Brake Pedal

  125

• Gearchange Lever

  125

• Sidestand — Removal and Installation

  126

• Handlebars and Levers — Removal and Installation

  126

• Handlebars

  126

• Forks — Removal and Installation

  128

• Front Brake Lever

  128

• Clutch Lever

  128

• Forks — Disassembly, Inspection and Reassembly

  130

• 1991 To 199S TDM Models

  130

• 1996-On TDM Models and TRX Models

  134

• XTZ Models

  135

• Front Fork Components — XTZ Models

  136

• Steering Stem — Removal and Installation

  137

• Steering Head Bearings — Inspection and Replacement

  139

• Rear Shock Absorber — Removal, Inspection and Installation

  140

• Rear Suspension Linkage (TRX and XTZ Models) — Removal, Inspection and Installation

  141

• Suspension Linkage and Swingarm Assembly — TRX Models

  142

• Suspension — Adjustments

  143

• Front Forks

  143

• Suspension Linkage and Swingarm Assembly — XTZ Models

  143

• Bearing Replacement — XTZ Models

  146

• Bearing Replacement — TDM and TRX Models

  146

• Swingarm — Inspection and Bearing Replacement

  146

• Drive Chain — Removal, Cleaning and Installation

  147

• Endless Type Chain

  147

• Riveted Link Type Chain

  148

• Sprockets — Check and Replacement

  148

• Rear Sprocket Coupling/Rubber Dampers — Check and Replacement

  150

• Table of Contents

  151

• Brakes, Wheels and Tyre

  151

• Brake Pads — Replacement

  153

• Brake Calipers — Removal, Overhaul and Installation

  156

• Overhaul

  157

• Brake Discs — Inspection, Removal and Installation

  158

• Front Brake Master Cylinder — Removal, Overhaul and Installation

  158

• Rear Brake Master Cylinder — Removal, Overhaul and Installation

  160

  • Brake Hoses, Pipes and Unions — Inspectionand Replacement

    162

  • Brake System — Bleeding

    163

  • Wheels — Inspection and Repair

    163

  • Front Wheel-Removal and Installation

    164

  • Wheels — Alignment Check

    164

• Rear Wheel — Removal and Installation

  166

  • Wheel Bearings — Removal, Inspection and Installation

    167

  • Front Wheel Bearings

    167

  • Rear Wheel Bearings

    168

  • Sprocket Coupling Bearing

    169

• Tyres — General Information and Fitting

  169

  • Common Tyre Sidewall Markings

    170

  • Bodywork

    171

  • Seat — Removal and Installation

    172

  • 1996-On TDM Models

    172

  • 1991 To 1995 TDM Models

    172

  • TRX Models

    172

  • TDM Models

    173

  • Fainng — Removal and Installation

    176

  • Engine Bashplate (1991-95 TDM and All XTZ) — Removal and Installation

    178

  • Electrical System

    179

  • Starter Motor

    180

  • Battery-Removal, Installation, Inspection and Maintenance

    181

  • Electrical System — Fault Finding

    181

  • Torque Settings

    181

  • Battery — Charging

    182

  • Inspection and Maintenance

    182

  • Fuses — Check and Renewal

    183

  • Lighting System — Check

    183

  • Headlight

    183

  • Tail Light

    183

  • Headlight Bulb and Auxiliary Light Bulb — Renewal

    184

  • Auxiliary Light

    184

  • Brake Light

    184

  • Headlight Assembly — Removal and Installation

    185

  • Brake/Tail Light Bulb — Renewal

    185

  • Hazard Relay (1999 TDM Models)

    186

  • Flasher Relay

    186

  • Tail Light Assembly — Removal and Installation

    186

  • Turn Signal Circuit — Check

    186

  • Turn Signal Bulbs — Renewal

    187

  • Turn Signal Assemblies — Removal and Installation

    187

  • Brake Light Switches — Check and Replacement

    188

  • Circuit Check

    188

  • Switch Replacement

    188

  • Front Brake Lever Switch

    188

  • Instrument Cluster and Speedometer Cable — Removal and Installation

    189

  • Instrument Cluster

    189

  • Speedometer Cable (TRX, XTZ Andterminal and 1991 to 1998 TDM Models)

    190

  • Instruments — Check, Replacement and Bulbs

    190

  • Tachometer

    191

  • Coolant Temperature Gauge (TRX, XTZ and 1991 to 1998 TDM Models)

    191

  • Bulb Renewal

    192

  • Ignition (Main) Switch — Check, Removal and Installation

    192

  • Fuel Gauge (1999 TDM Models)

    192

  • Fuel Gauge and Sender Unit — Check and Replacement (1999 TDM Models)

    192

  • Handlebar Switches — Check

    193

  • Handlebar Switches — Removal and Installation

    193

  • Neutral Switch — Check, Removal and Installation

    194

  • Chock

    194

  • Sidestand Switch — Check and Replacement

    195

  • Clutch Switch — Check and Replacement

    195

  • Diode (XTZ Models) — Check and Replacement

    195

  • Horn — Check and Replacement

    197

  • Starter Relay — Check and Replacement

    197

  • Starter Motor — Removal and Installation

    198

  • Starter Motor — Disassembly, Inspection and Reassembly

    199

  • Charging System Testing — General Information and Precautions

    202

  • Charging System — Leakage and Output Test

    202

  • Output Test

    203

  • Regulator/Rectifier — Check and Replacement

    206

  • Wiring Diagrams

    207

Brand: YAMAHA
|
Category: Motorcycle
|
Size: 5.55 MB

• Table of Contents

  7

  • Important Manual Information

    5

  • Give Safety the Right of Way

    9

  • Description

    11

• Instrument and Control Functions

  15

  • Main Switch/Steering Lock

    16

  • Instrument and Control Functions

    17

    • Indicator and Warning Lights

      17

    • Speedometer Unit

      18

    • Tachometer

      19

    • Self-Diagnosis Device

      19

    • Anti-Theft Alarm (Optional)

      20

    • Fuel Gauge

      20

    • Handlebar Switches

      20

    • Clutch Lever

      22

    • Shift Pedal

      22

    • Brake Lever

      22

    • Brake Pedal

      23

    • Fuel Tank Cap

      24

    • Fuel

      24

    • Fuel Tank Breather Hose (for Germany Only)

      25

    • Starter (Choke) Lever

      25

    • Seat

      26

    • Helmet Holder

      26

    • Storage Compartment

      27

    • Adjusting the Front Fork

      28

    • Adjusting the Shock Absorber Assembly

      30

    • Luggage Strap Holders

      32

    • Sidestand

      32

    • Ignition Circuit Cut-Off System

      33

  • Pre-Operation Checks

    35

    • Pre-Operation Check List

      36

• Operation and Important Riding Points

  39

  • Starting a Warm Engine

    41

  • Recommended Shift Points (for Switzerland Only)

    42

  • Shifting

    42

  • Engine Break-In

    43

  • Tips for Reducing Fuel Consumption

    43

  • Parking

    44

• Periodic Maintenance and Minor Repair

  45

  • Owner’s Tool Kit

    46

  • Periodic Maintenance and Lubrication Chart

    47

  • Removing and Installing Cowlings and Panels

    50

  • Checking the Spark Plugs

    52

    • To Change Engine Oil

      54

  • Engine Oil and Oil Filter Element

    54

  • Coolant

    56

  • Cleaning the Air Filter Element

    60

  • Adjusting the Carburetors

    63

  • Adjusting the Engine Idling Speed

    63

  • Adjusting the Throttle Cable Free Play

    64

  • Adjusting the Valve Clearance

    64

  • Tires

    64

  • Adjusting the Brake Pedal Position

    68

  • Adjusting the Clutch Lever Free Play

    68

  • Adjusting the Rear Brake Light Switch

    69

  • Checking the Brake Fluid Level

    70

  • Checking the Front and Rear Brake Pads

    70

  • Changing the Brake Fluid

    71

  • Drive Chain Slack

    72

  • Checking and Lubricating the Cables

    74

  • Lubricating the Drive Chain

    74

  • Checking and Lubricating the Brake and Shift Pedals

    75

  • Checking and Lubricating the Throttle Grip and Cable

    75

  • Checking and Lubricating the Brake and Clutch Levers

    76

  • Checking and Lubricating the Sidestand

    76

  • Checking the Front Fork

    77

  • Lubricating the Rear Suspension

    77

  • Checking the Steering

    78

  • Checking the Wheel Bearings

    78

  • Battery

    79

  • Replacing the Fuses

    80

  • Replacing a Headlight Bulb

    81

  • Replacing the Tail/Brake Light Bulb

    82

  • Replacing a Turn Signal Light Bulb

    83

  • Front Wheel

    84

  • Supporting the Motorcycle

    84

  • Rear Wheel

    86

  • Troubleshooting

    88

  • Troubleshooting Charts

    89

  • Motorcycle Care and Storage

    91

  • Specifications

    97

    • Specifications

      98

    • Conversion Table

      102

  • Consumer Information

    103

    • Identification Numbers

      104

      • Key Identification Number

        104

      • Vehicle Identification Number

        104

      • Model Label

        105

Brand: YAMAHA
|
Category: Motorcycle
|
Size: 4.71 MB

• Table of Contents

  6

  • Important Manual Information

    4

  • Give Safety the Right of Way

    8

  • Description

    10

• Instrument and Control Functions

  14

  • Main Switch/Steering Lock

    15

  • Indicator Lights

    16

  • Speedometer

    17

  • Tachometer

    18

  • Antitheft Alarm (Optional)

    19

  • Diagnosis Device

    19

  • Fuel Gauge

    19

  • Handlebar Switches

    20

  • Starter (Choke)

    21

  • Description

    22

  • Instrument and Control Functions

    22

    • Clutch Lever

      22

    • Shift Pedal

      22

    • Front Brake Lever

      23

    • Rear Brake Pedal

      23

    • Fuel Tank Cap

      24

    • Fuel

      25

    • Fuel Tank Breather Hose (for Germany Only)

      26

    • Seat

      26

    • Helmet Holder

      27

    • Storage Compartment

      27

    • Front Fork Adjustment

      28

    • Rear Shock Absorber Adjustment

      29

    • Luggage Strap Holders

      31

    • Sidestand

      31

    • Sidestand/Clutch Switch Operation Check

      31

  • Pre-Operation Checks

    34

    • Pre-Operation Check List

      35

• Operation and Important Riding Points

  38

  • Starting the Engine

    39

  • Shifting

    42

  • Starting a Warm Engine

    42

  • Engine Break-In

    43

  • Tips for Reducing Fuel Consumption

    43

  • Parking

    44

• Periodic Maintenance and Minor Repair

  46

  • Tool Kit

    47

  • Periodic Maintenance and Lubrication

    48

  • Cowling and Panel Removal and Installation

    51

  • Cowlings a and B

    51

  • Panels a and B

    52

  • Spark Plugs

    52

  • Engine Oil

    54

  • Cooling System

    56

  • Changing the Coolant

    57

  • Air Filter

    59

  • Carburetor Adjustment

    61

  • Idle Speed Adjustment

    61

  • Throttle Cable Free Play Inspection

    62

  • Valve Clearance Adjustment

    62

  • Tires

    63

  • Clutch Lever Free Play Adjustment

    65

  • Rear Brake Pedal Height Adjustment

    66

  • Brake Light Switch Adjustment

    67

  • Checking the Front and Rear Brake Pads

    67

  • Inspecting the Brake Fluid Level

    68

  • Brake Fluid Replacement

    69

  • Drive Chain Slack Adjustment

    69

  • Drive Chain Slack Check

    69

  • Cable Inspection and Lubrication

    70

  • Drive Chain Lubrication

    70

  • Brake and Clutch Lever Lubrication

    71

  • Brake and Shift Pedal Lubrication

    71

  • Throttle Cable and Grip Lubrication

    71

  • Rear Suspension Lubrication

    72

  • Sidestand Lubrication

    72

  • Front Fork Inspection

    73

  • Steering Inspection

    73

  • Battery

    74

  • Wheel Bearings

    74

  • Fuse Replacement

    75

  • Headlight Bulb Replacement

    76

  • Tail/Brake Light Bulb Replacement

    77

  • Troubleshooting

    78

  • Turn Signal Light Bulb Replacement

    78

  • Troubleshooting Chart

    79

  • Engine Overheating

    80

  • Motorcycle Care and Storage

    82

  • Specifications

    88

    • Specifications

      89

    • How to Use the Conversion Table

      93

  • Consumer Information

    94

    • Identification Number Records

      95

    • Key Identification Number

      95

    • Vehicle Identification Number

      95

    • Consumer Information

      96

    • Model Label

      96

    • Left View

      97

    • Right View

      98

Brand: Yamaha
|
Category: Motorcycle
|
Size: 3.04 MB

• Table of Contents

  4

• Otorcycle Identification

  9

• Identification Numbers Record.3-1

  9

• Frame Serial Number.3-2

  10

• Engine Serial Number.3-2

  10

• Main Switch.4-1

  11

• Indicator Lights.4-2

  12

• Speedometer.4-2

  12

• Tachometer

  13

• Engine Temperature Gauge.4-3

  13

• Handlebar Switches.4-4

  14

• Clutch Lever.4-7

  17

• Shift Pedal.4-7

  17

• Front Brake Lever.4-8

  18

• Rear Brake Pedal.4-8

  18

• Fuel Tank Cap.4-8

  18

• Fuel Cock.4-9

  19

• Starter Knob (CHOKE).4-10

  20

• Steering Lock

  20

• Helmet Holder.4-13

  22

• Side Cowl/Upper Cowl.4-13

  22

• Front Fork.4-14

  23

• Rear Shock Absorber.4-15

  24

• Sidestand.4-15

  24

• Sidestand/Clutch Switch Operation Check.4-16

  25

• Pre-Operation Checks.5-1

  27

• Brake Fluid Leakage.5-4

  30

• Throttle Grip.5-4

  30

• Engine Oil.5-4

  30

  • Tubeless Tires and Cast Wheels.5-9

    35

  • Fittings/Fasteners.5-11

    37

  • Lights and Signals.5-11

    37

  • Switches.5-11

    37

  • Fuel.5-11

    37

• Operation and Important

  39

  • Starting the Engine.6-2

    40

  • Starting a Warm Engine.6-5

    43

  • Shifting.6-5

    43

  • Recommended Shift Point

    44

  • For Switzerland Only).6-6

    44

  • Engine Break

    44

  • Parking.6-7

    45

• Periodic Maintenance and Minor Repair.7-1

  46

  • Tool Kit.7-1

    46

  • Periodic Maintenance/Lubrication.7-3

    48

  • Torque Specifications.7-5

    50

  • Engine Oil.7-6

    51

  • Cooling System.7-10

    55

  • Electric Fan

    58

• Air Filter.7-14

  59

• Carburetor Adjustment.7-16

  61

• Idle Speed Adjustment.7-16

  61

• Throttle Cable Adjustment.7-17

  62

• Valve Clearance Adjustment.7-18

  63

• Spark Plug Inspection.7-18

  63

• Front Brake Lever Position Adjustment.7-20

  65

• Rear Brake Adjustment

  65

• Brake Light Switch Adjustment.7-21

  66

• Checking the Front and Rear Brake Pads.7-21

  66

• Inspecting the Brake Fluid Level.7-22

  67

• Brake Fluid Replacement.7-23

  68

• Clutch Adjustment.7-24

  69

• Drive Chain Slack Check.7-24

  69

• Cable Inspection and Lubrication.7-27

  72

• Throttle Cable and Grip Lubrication

  73

• Brake and Shift Pedals.7-28

  73

• Brake and Clutch Levers.7-28

  73