Мануал хонда сб900 хорнет

Brand: Honda
|
Category: Motorcycle
|
Size: 39.99 MB

• A few Words about Safety

  2

• Service Information

  2

• For Your Safety

  2

• Important Safety Precautions

  2

• How to Use this Manual

  3

• Contents

  3

• Symbols

  4

• General Information

  5

• Service Rules

  5

• Model Identification

  6

• Frame Serial Number

  6

• Throttle Body Identification Number

  6

• Vehicle Identification Number

  6

• Specifications

  7

• Lubrication System

  9

• Fuel System

  9

• Cooling System

  10

• Cylinder Head/Valves

  10

• Clutch/Gearshaft Linkage

  11

• Alternator/Starter Clutch

  11

• Crankcase/Piston/Cylinder

  11

• Crankshaft/Transmission

  12

• Front Wheel/Suspension/Steering

  13

• Rear Wheel/Suspension

  13

• Hydraulic Brake

  14

• Battery/Charging System

  14

• Ignition System

  14

• Electric Starter

  15

• Lights/Meters/Switches

  15

• Torque Values

  16

• Engine

  16

• Insulator Clamp (Throttle Body Side)

  18

• Insulator Clamp (Cylinder Head Side)

  18

• Exhaust Pipe Stud Bolt

  18

• Frame

  19

• Tools

  21

• Lubrication and Seal Points

  22

• Cable and Harness Routing

  26

• California Type Only

  37

• Emission Control System

  39

• Source of Emissions

  39

• Crankcase Emission Control System

  39

• Exhaust Emission Control System ( Secondary Air Supply System)

  40

• Evaporative Emission Control Systrem (California Type Only)

  41

• Noise Emission Control System

  41

• Emission Control Information Labels (USA Only)

  42

• Vacuum Hose Routing Diagarm Label (California Type Only)

  42

• Body Panel Locations

  43

• Frame/Body Panels/Exhaust System Contents

  44

• Troubleshooting

  44

• General

  44

• Seat Removal and Installation

  45

• Side Cover Removal

  45

• Air Cleaner Housing Side Cover Removal and Installation

  45

• Rear Cowl Removal and Installation

  46

• Front Fender Removal and Installation

  46

• Rear Fender Removal and Installation

  47

• Muffler Removal

  48

• Muffler Disassembly and Assembly

  48

• Muffler Installation

  49

• Exhaust Pipe Removal

  49

• Exhaust Pipe Installation

  50

• Maintenance Contents

  51

• Maintenance Schedule

  53

• Fuel Line

  54

• Throttle Operation

  54

• Choke Operation

  55

• Air Cleaner

  55

• Crankcase Breather

  56

• Spark Plug Removal

  56

• Spark Plug Inspection

  56

• Valve Clearance Inspection

  57

• Reusing a Spark Plug

  57

• Replacing a Spark Plug

  57

• Valve Clearance Adjustment

  60

• Oil Level Inspection

  62

• Engine Oil and Filter Change

  62

• Recommended Engine Oil

  62

• Engine Idle Speed

  63

• Radiator Coolant

  63

• Recommended Antifreeze

  64

• Secondary Air Supply System

  65

• Evaporative Emission Control System (California Type Only)

  65

• Drive Chain Slack Inspection

  66

• Drive Chain Adjustment

  66

• Drive Chain Cleaning and Lubrication

  67

• Sprocket Inspection

  67

• Sprocket Replacement

  68

• Brake Fluid

  70

• Drive Chain Guide Plate Inspection

  70

• Front Brake

  70

• Rear Brake

  70

• Brake Pad Wear

  71

• Brake System Inspection

  71

• Front Brake Pads

  71

• Rear Brake Pads

  71

• Brake Light Switch

  72

• Headlight Aim

  72

• Brake Pedal Height Adjustment

  72

• Clutch System

  73

• Side Stand

  74

• Front Suspension Inspection

  74

• Rear Suspension Inspection

  74

• Nuts, Bolts, Fasteners

  75

• Wheels/Tires

  75

• Rear Suspension Adjustment

  75

• Spring Pre-Load Adjuster

  75

• Steering Head Bearings

  76

• Lubrication System Diagram

  77

• Lubrication System Contents

  78

• Oil Pressure Inspection

  80

• Oil Strainer/Pressure Relief Valve

  80

• Oil Pump Removal

  82

• Oil Pump Disassembly

  83

• Oil Pump Inspection

  83

• Oil Pump Assembly

  84

• Oil Pump Installation

  85

• Oil Cooler Removal

  85

• Oil Cooler Inspection

  86

• Oil Cooler Installation

  86

• Fuel System (Programmed Fuel Injection)

  88

• Fuel System Contents

  89

• System Location

  92

• System Diagram

  93

• Pgm-Fi (Programmed Fuel Injection) System

  94

• Self-Diagnostic Procedures

  94

• To Read the Stored Problem Data

  94

• Self-Diagnostic Reset Procedures

  95

• Peak Voltage Inspection Procedure

  96

• Test Harness Connection

  96

• Test Harness Terminal Layout

  97

• Pgm-Fi Self-Diagnosis Malfunction Indicator Lamp (Mil) Failure Codes

  98

• Pgm-Fi Mil 1 Blink (Map Sensor)

  100

• Pgm-Fi Mil 2 Blinks (Map Sensor)

  102

• Pgm-Fi Mil 7 Blinks (Ect Sensor)

  104

• Pgm-Fi Mil 8 Blinks (TP Sensor)

  106

• Pgm-Fi Mil 9 Blink (Iat Sensor)

  110

• Pgm-Fi Mil 11 Blinks (Vehicle Speed Sensor)

  112

• Pgm-Fi Mil 12 Blink (No. 1 Injector)

  114

• Pgm-Fi Mil 13 Blink (No.2 Injector)

  117

• Pgm-Fi Mil 14 Blinks (No.3 Injector)

  120

• Pgm-Fi Mil 15 Blinks (No.4 Injector)

  123

• Pgm-Fi Mil 18 Blinks (Cam Pulse Generator)

  126

• Pgm-Fi Mil 19 Blinks (Ignition Pulse Generator)

  128

• Pgm-Fi Mil 20 Blinks (E2-Prom)

  130

• Fuel Line Inspection

  132

• Fuel Pressure Inspection

  132

• Fuel Flow Inspection

  134

• Fuel Pump Inspection

  135

• Fuel Pump Removal

  135

• Fuel Filter Replacement

  136

• Fuel Filter Installation

  136

• Fuel Cut Relay Inspection

  136

• Fuel Tank Removal

  137

• Air Cleaner Housing Removal

  141

• Air Cleaner Housing Disassembly

  142

• Air Cleaner Housing Assembly

  143

• Air Cleaner Housing Installation

  144

• Throttle Body Removal

  146

• Throttle Body Disassembly

  146

• Top View

  147

• Rear View

  147

• Throttle Body Vacuum Tube Routing

  148

• Right Side View

  148

• Throttle Body Assembly

  149

• Injector Inspection

  150

• Injector Removal

  150

• Injector Installation

  151

• Pressure Regulator Removal/Installation

  151

• Starter Valve Cable/Throttle Stop Control Knob Removal

  152

• Starter Valve Cable/Throttle Stop Control Knob Installation

  152

• Starter Valve

  153

• Starter Valve Arm

  153

• Link Arm

  153

• Starter Valve Assembly

  154

• Starter Valve Synchronization

  156

• Map Sensor

  158

• Output Voltage Inspection

  158

• Map Sensor Removal/Installation

  158

• IAT Sensor Removal/Installation

  159

• ECT Sensor Removal/Installation

  159

• Cam Pulse Generator Removal/Installation

  160

• TP Sensor Inspection

  161

• Input Voltage Inspection

  161

• Output Voltage Inspection with Throttle Fully Open

  161

• Output Voltage Inspection with Throttle Fully Closed

  161

• Bank Angle Sensor Inspection

  162

• Calculate Result Comparison

  162

• Bank Angle Sensor Removal/Installation

  163

• Engine Stop Relay Inspection

  163

• ECM (Engine Control Module) Removal/Installation

  164

• Power/Ground Line Inspection

  164

• Power Input Line

  164

• Pair Solenoid Valve Removal/Installation

  165

• Pair Solenoid Valve Inspection

  165

• Evaporative Emission Control System (California Type Only)Evaporative Emission (Evap) Canister Removal/Installation

  166

• Evap Purge Control Solenoid Valve Removal/Installation

  166

• Evap Purge Control Solenoid Valve Inspection

  166

• System Flow Pattern

  167

• Cooling System Contents

  168

• Coolant (Hydrometer Test)

  170

• Coolant Gravity Chart

  170

• Coolant Replacement Preparation

  171

• Radiator Cap/System Pressure Inspection

  171

• Replacement/Air Bleeding

  171

• Thermostat Removal

  173

• Thermostat Inspection

  173

• Thermostat Installation

  174

• Radiator Removal

  174

• Radiator Disassembly

  175

• Radiator Assembly

  177

• Water Pump

  179

• Radiator Installation

  179

• Mechanical Seal Inspection

  179

• Water Pump Removal

  180

• Water Pump Installation

  181

• Rediator Reserve Tank Removal

  182

• Radiator Reserve Tank Installation

  182

• Engine Removal/Installation Contents

  184

• Drive Sprocket Removal

  186

• Engine Removal

  187

• Engine Installation

  189

• Drive Sprocket Installation

  191

• Cylinder Head/Valves Contents

  194

• Cylinder Compression Test

  197

• Cylinder Head Cover Removal

  197

• Cylinder Head Cover Disassembly/Assembly

  198

• Camshaft Removal

  199

• Camshaft Inspection

  202

• Camshaft Holder Inspection

  202

• Cam Chain Guide B

  203

• Camshaft Oil Clearance

  203

• Cylinder Head Removal

  204

• Cylinder Head Disassembly

  205

• Cylinder Head Inspection

  206

• Valve Lifter Bore

  207

• Valve Filter

  207

• Valve Spring

  207

• Cam Chain Tensioner/Cam Chain Guide

  207

• Valve/Valve Guide

  208

• Valve Guide Replacement

  209

• Valve Seat Inspection/Refacing

  210

• Valve Seat Refacing

  211

• Cylinder Head Assembly

  213

• Cylinder Head Installation

  214

• Camshaft Installation

  216

• Cylinder Head Cover Installation

  221

• Cam Chain Tensioner Lifter Removal

  222

• Cam Chain Tensioner Lifter Installation

  223

• Clutch/Gearshift Linkage Contents

  225

• Right Crankcase Cover Removal

  227

• Clutch Removal

  228

• Clutch Lifter Lever

  228

• Clutch Inspection

  230

• Clutch Lifter Bearing

  230

• Clutch Center

  231

• Clutch Lifter Piece

  231

• Clutch Disc

  231

• Clutch Plate

  231

• Clutch Outer Needle Bearing Replacement

  232

• Clutch Outer/Clutch Outer Guide

  232

• Clutch Outer Needle Bearing Installation

  233

• Gearshaft Linkage Removal

  236

• Shift Fork/Shift Drum Removal

  237

• Gearshaft Linkage Inspection

  237

• Shift Drum/Shift Fork Inspection

  238

• Shift Drum/Shift Fork Installation

  239

• Gearshaft Linkage Installation

  239

• Right Crankcase Cover Installation

  240

• Alternator/Starter Clutch Contents

  243

• Alternator Cover Removal

  244

• Stator Removal

  244

• Stator Installation

  245

• Flywheel Removal

  245

• Starter Clutch Inspection

  247

• Starter Clutch Disassembly

  247

• Starter Clutch Assembly

  248

• Flywheel Installation

  249

• Alternator Cover Installation

  250

• Crankcase/Piston/Cylinder Contents

  253

• Crankcase Separation

  255

• Piston/Connecting Rod Removal

  256

• Piston Removal

  256

• Piston Disassembly

  256

• Piston Inspection

  257

• Cylinder Inspection

  258

• Connecting Rod Inspection

  259

• Side Clearance Inspection

  259

• Crankpin Bearing Inspection

  259

• Crankpin Bearing Selection

  260

• Bearing Installation

  261

• Crankpin Bearing Selection Table

  261

• Piston Assembly

  262

• Piston Installation

  262

• Crankcase Combination

  264

• Crankshaft Removal

  270

• Primary Drive Sub-Gear Removal

  271

• Primary Drive Sub-Gear Installation

  271

• Starter Clutch Needle Bearing Replacement

  272

• Starter Clutch Needle Bearing Installation

  272

• Main Journal Bearing

  273

• Starter Clutch Needle Bearing Inspection

  273

• Bearing Inspection

  273

• Oil Clearance Inspection

  273

• Bearing Selection

  274

• Main Journal Bearing Selection Table

  275

• Bearing Thickness

  275

• Transmission Removal/Disassembly

  276

• Mainshaft Bearing Replacement

  278

• Transmission Assembly

  279

• Transmission Installation

  281

• Front Wheel/Suspension/Steering Contents

  283

• Handlebar Removal

  285

• Handlebar Installation

  287

• Inner Weight Replacement

  288

• Front Wheel Removal

  292

• Front Wheel Inspection

  293

• Front Wheel Disassembly

  293

• Axle

  293

• Wheel Bearing

  293

• Front Wheel Assembly

  294

• Wheel Balance

  295

• Front Wheel Installation

  296

• Fork Removal

  297

• Fork Disassembly

  298

• Fork Inspection

  301

• Fork Tube/Slider/Damper

  301

• Fork Assembly

  302

• Fork Tube Bushing

  302

• Fork Installation

  306

• Steering Stem Removal

  307

• Bearing Race Replacement

  309

• Steering Stem Assembly

  310

• Steering Head Bearing Pre-Load

  314

• Rear Wheel/Suspension Contents

  316

• Rear Wheel Removal

  318

• Rear Wheel Inspection

  319

• Wheel Rim Runout

  319

• Driven Sprocket

  319

• Rear Wheel Disassembly

  320

• Driven Flange Bearing Removal

  320

• Rear Wheel Assembly

  321

• Wheel Bearing Removal

  321

• Wheel Bearing Installation

  321

• Driven Flange Bearing Installation

  322

• Wheel Balance Installation

  324

• Shock Absorber Removal

  325

• Shock Absorber Inspection

  326

• Needle Bearing Replacement

  326

• Shock Absorber Disposal Procedure

  328

• Swingarm Removal

  329

• Swingarm Disassembly/Inspection

  329

• Pivot Bearing Replacement

  331

• Swingarm Assembly

  332

• Swingarm Installation

  334

• Hydraulic Brake Contents

  337

• Brake Fluid Replacement/ Air Bleeding

  340

• Brake Fluid Draining

  340

• Brake Fluid Feeling/Bleeding

  341

• Brake Pad/Disc

  343

• Front Brake Pad Replacement

  343

• Rear Brake Pad Replacement

  344

• Front Master Cylinder Removal

  346

• Brake Disc Inspection

  346

• Front Master Cylinder Disassembly

  347

• Front Master Cylinder Inspection

  348

• Front Master Cylinder Assembly

  349

• Rear Master Cylinder Removal

  351

• Rear Master Cylinder Disassembly

  352

• Rear Master Cylinder Inspection

  353

• Rear Master Cylinder Assembly

  353

• Front Brake Caliper Removal

  355

• Rear Master Cylinder Installation

  355

• Front Brake Caliper Inspection

  357

• Front Brake Caliper Assembly

  357

• Front Brake Caliper Installation

  358

• Rear Brake Caliper Removal

  359

• Rear Brake Caliper Disassembly

  359

• Rear Brake Caliper Inspection

  360

• Rear Brake Caliper Assembly

  361

• Brake Pedal Removal

  362

• Rear Brake Caliper Installation

  362

• Brake Pedal Installation

  363

• Battery/Charging System Diagram

  365

• Battery/Charging System Contents

  366

• Battery Removal/Installation

  370

• Voltage Inspection

  370

• Battery Testing

  371

• Battery Charging

  372

• Charging System Inspection

  373

• Current Leakage Inspection

  373

• Charging Voltage Inspection

  373

• Alternator Charging Coil Inspection

  374

• Regulator/Rectifier

  374

• System Inspection

  374

• Regulator/Rectifier Removal/Installation

  375

• Ignition System System Diagram

  377

• Ignition System Contents

  378

• Ignition System Inspection

  381

• Ignition Coil Primary Peak Voltage

  381

• Ignition Pulse Generator Peak Voltage

  382

• Ignition Coil Removal/Installation

  384

• Ignition Pulse Generator Removal

  384

• Ignition Pulse Generator Installation

  385

• Ignition Timing

  387

• Electrical Starter System Diagram

  389

• Electrical Starter Contents

  390

• Starter Motor Removal

  393

• Starter Motor Disassembly

  393

• Starter Motor Inspection

  394

• Starter Motor Assembly

  396

• Starter Motor Installation

  398

• Starter Relay Switch

  399

• Operation Inspection

  399

• Groud Line Inspection

  399

• Starter Relay Voltage Inspection

  399

• Diode Removal

  400

• Diode Inspection

  400

• Diode Installation

  400

• Starter Relay Switch Removal/Installation

  400

• Lights/Meters/Switches System Location

  401

• Lights/Meters/Switches Contents

  402

• Headlight

  405

• Bulb Replacement

  405

• Bulb Removal

  406

• Bulb Installation

  406

• Turn Signal Bulb Replacement

  407

• Turn Signal Removal/Installation

  408

• Tail/Brake Light Bulb Replacement

  408

• License Light Bulb Replacement

  409

• Combination Meter Removal

  409

• Combination Meter Disassembly

  410

• Combination Meter Assembly

  411

• Combination Meter Installation

  411

• Tachometer System Inspection

  412

• Speedometer/Speed Sensor System Inspection

  413

• Speed Sensor Removal/Installation

  414

• Coolant Temperature Gauge/Sensor Inspection

  415

• ECT Sensor Unit Inspection

  416

• Oil Pressure Switch Inspection

  417

• Oil Pressure Switch Removal/Installation

  418

• Fan Motor Control Relay Inspection

  419

• Fuel Reserve Sensor Inspection

  419

• Ignition Switch Inspection

  420

• Ignition Switch Removal/Installation

  420

• Handlebar Switches

  421

• Clutch Switch

  422

• Neutral Switch

  422

• Side Stand Switch Inspection

  423

• Side Stand Switch Istallation

  423

• Turn Signal Relay Inspection

  424

• Horn

  424

• Wiring Diagrams

  425

• Troubleshooting Contents

  426

• Engine Does Not Start or Is Hard to Start

  426

• Engine Lacks Power

  427

• Poor Performance at Low and Idle Speed

  428

• Poor Performance at High Speed

  429

• Poor Handling

  429

• Index

  430

Brand: Honda
|
Category: Motorcycle
|
Size: 88.6 MB

• 2. Frame/Body Panels/Exhaust System

  44

  • Table of Contents

    44

  • Seat

    45

  • Side Cover

    45

  • Air Cleaner Housing Side Cover

    45

  • Rear Cowl

    46

  • Front Fender

    46

  • Rear Fender a

    47

  • Rear Fender B

    47

  • Muffler/Exhaust Pipe

    49

  • Lbf-Ft)

    52

  • Nom

    52

• __ ~~~?~~

  282

  • Nom (1.0 Kqf-Rn, 7 Lbf-Ft)

    291

  • Nom (4.0 29 Ibfoft)

    294

  • Kqf-Rn

    315

  • Lbf-Ft)

    317

Brand: Honda
|
Category: Motorcycle
|
Size: 40.06 MB

Brand: Honda
|
Category: Motorcycle
|
Size: 3.29 MB

• Product View

  5

• Introduction

  6

• A few Words about Safety

  8

• Contents

  10

• Motorcycle Safety

  13

• Protective Apparel

  14

• Load Limits and Guidelines

  16

• Accessories and Modifications

  18

• Parts Location

  20

• Instruments and Indicators

  23

• Coolant Temperature Gauge

  29

• Odometer/Tripmeter/Digital Clock Display

  30

• Digital Clock

  32

• Major Components

  34

• Front Suspension

  34

• Spring Preload

  34

• Standard Position

  34

• Rebound Damping

  35

• Rear Suspension

  36

• Front Brake Fluid Level

  39

• Front Brake Lever

  40

• Other Checks

  40

• Rear Brake Fluid Level

  41

• Clutch

  42

• Coolant Recommendation

  44

• Inspection

  45

• Fuel Tank

  46

• Petrol Containing Alcohol

  48

• Engine Oil Level Check

  49

• Tubeless Tyres

  50

• Air Pressure

  50

• Tread Wear

  52

• Tyre Repair

  53

• Tyre Replacement

  54

• Important Safety Reminders

  55

• Essential Individual Components

  56

• Ignition Switch

  56

• Keys

  57

• Immobilizer System (Hiss)

  59

• Right Handlebar Controls

  62

• Engine Stop Switch

  62

• Start Button

  62

• Hazard Switch

  63

• Left Handlebar Controls

  64

• Features

  65

• Steering Lock

  65

• Seat

  66

• Helmet Holder

  67

• Document Bag

  68

• Storage Compartment for U-Shaped Anti-Theft Lock

  69

• Side Cover

  70

• Luggage Tie-Down Hooks

  71

• Fuel Tank Maintenance Position

  72

• Headlight Aim Vertical Adjustment

  73

• Operation Pre Ride Inspection

  74

• Starting the Engine

  76

• Preparation

  77

• Starting Procedure

  77

• Flooded Engine

  79

• Ignition Cut off

  80

• Running-In

  80

• Riding

  81

• Braking

  83

• Parking

  84

• Anti-Theft Tips

  85

• The Importance of Maintenance

  86

• Maintenance Safety

  87

• Maintenance Schedule

  89

• Tool Kit

  92

• Serial Number

  93

• Colour Label

  94

• Engine Oil

  95

• Oil Recommendation

  95

• Viscosity

  96

• Engine Oil and Filter

  98

• Crankcase Breather

  101

• Spark Plugs

  102

• Throttle Operation

  105

• Idle Speed

  106

• Air Cleaner

  107

• Coolant Replacement

  108

• Drive Chain

  109

• Wear Inspection

  113

• Lubrication and Cleaning

  114

• Drive Chain Slider

  115

• Front and Rear Suspension Inspection

  116

• Side Stand

  117

• Functional Check

  117

• Front Wheel Removal

  118

• Front Wheel Installation

  120

• Rear Wheel Removal

  122

• Installation Notes

  123

• Brake Pad Wear

  124

• Front Brake

  124

• Rear Brake

  125

• Battery

  126

• Fuse Replacement

  128

• Fuse Box

  129

• Main Fuse

  130

• Brakelight Switch Adjustment

  131

• Bulb Replacement

  132

• Headlight Bulb

  133

• Position Light Bulb (Except U Type)

  134

• Brake/Tail Light Bulb

  135

• Front/Rear Turn Signal Bulb

  136

• License Light Bulb

  137

• Cleaning

  138

• Washing the Motorcycle

  139

• Finishing Touches

  140

• Removing Road Salt

  140

• Clean the Mat Painted Surface

  141

• Painted Aluminum Wheel Maintenance

  141

• Exhaust Pipe and Muffler Maintenance

  141

• Storage Guide

  142

• Removal from Storage

  144

• Specifications

  145

• Dimensions

  145

• Capacities

  145

• Engine

  146

• Chassis and Suspension

  147

• Power Transmission

  147

• Electrical

  148

• Lights

  148

• Fuse

  148

• Catalytic Converter

  149

• Noise Control System (Australia Only)

  150

Brand: Honda
|
Category: Motorcycle
|
Size: 3.17 MB

Brand: Honda
|
Category: Motorcycle
|
Size: 3.11 MB

Brand: Honda
|
Category: Motorcycle
|
Size: 3.13 MB

Brand: Honda
|
Category: Motorcycle
|
Size: 3.6 MB

Brand: Honda
|
Category: Motorcycle
|
Size: 3.5 MB

• Contents

  1

• Model Identification

  2

• Specifications

  3

• General Information

  3

• Torque Values

  5

• Standard Torque Values

  6

• Tools

  7

• Cable & Harness Routing

  9

• Maintenance Schedule

  11

• Engine Lubrication Diagram

  12

• Oil Pump Removal

  13

• Oil Pump Installation

  13

• Lubrication Points

  14

• Inspection and Adjustment

  15

• Valve Clearance

  15

• Cam Chain Tension

  18

• Drive Chain

  18

• Brake Pad Wear

  20

• Engine Removal/Installation

  21

• Crankcase Assembly

  28

• Front Wheel/Suspension Instruments

  28

• Indicator Light Bulb Replacement

  28

• Meter Bulb Replacement

  29

• Fuse Holder Replacement

  29

• Front Wheel Removal

  30

• Front Wheel Installation

  30

• Front Fork Specifications

  31

• Front Fork Removal

  31

• Front Fork Installation

  32

• Front Fork Separation

  34

• Front Fork Inspection

  35

• Front Fork Assembly

  36

• Rear Wheel/Suspension Service Information

  38

• Rear Wheel/Suspension Troubleshooting

  38

• Rear Wheel/Suspension Tools

  38

• Rear Wheel/Suspension Specifications

  38

• Rear Wheel Removal

  39

• Rear Wheel Disassembly

  39

• Axle Inspection

  40

• Rear Wheel Bearing

  41

• Rear Wheel Rim Runout

  41

• Final Driven Sprocket

  41

• Damper Rubbers

  42

• Rear Wheel Assembly

  42

• Rear Wheel Installation

  44

• Shock Absorber Removal

  44

• Shock Absorber Disassembly

  44

• Shock Absorber Inspection

  45

• Shock Absorber Assembly

  45

• Shock Absorber Installation

  46

• Swingarm Removal

  47

• Swingarm Disassembly

  47

• Recommended Damping Adjuster Positions

  47

• Swingarm Inspection

  48

• Swingarm Assembly

  48

• Swingarm Installation

  48

• Hydraulic Brake

  49

• Front Brake Pad Replacement

  49

• Rear Brake Pad Replacement

  51

• Front Brake Caliper Removal

  51

• Rear Brake Caliper Removal

  51

• Caliper Disassembly

  52

• Caliper Piston O.D. Inspection

  53

• Caliper Cylinder I.D. Inspection

  53

• Caliper Assembly

  53

• Wiring Diagram

  54

• Rear Master Cylinder Removal

  56

• Rear Master Cylinder Installation

  56

• Brake Pedal Shaft Removal

  57

• Brake Pedal Shaft Installation

  57