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Manuals and User Guides for Suzuki GSF1250. We have 2 Suzuki GSF1250 manuals available for free PDF download: Service Manual, Owner’s Manual
Suzuki GSF1250 Service Manual (685 pages)
Brand: Suzuki
|
Category: Motorcycle
|
Size: 55.77 MB
Table of Contents
-
Section 1 Engine
65
-
General Information
16
-
Fuel and Oil Recommendation
19
-
Vehicle Identification Number
19
-
Cylinder Identification
20
-
Maintenance and Lubrication
32
-
Scheduled Maintenance
32
-
Lubrication Points
33
-
Table of Contents
65
-
Precautions
69
-
Precautions for Engine
69
-
-
Engine General Information and Diagnosis
70
-
General Description
70
-
Injection Timing Description
70
-
Self-Diagnosis Function
71
-
-
Schematic and Routing Diagram
73
-
FI System Wiring Diagram
73
-
Terminal Alignment of ECM Coupler
74
-
-
Component Location
75
-
FI System Parts Location
75
-
-
Diagnostic Information and Procedures
76
-
Engine Symptom Diagnosis
76
-
Self-Diagnostic Procedures
80
-
Use of SDS Diagnosis Reset Procedures
82
-
Show Data When Trouble (Displaying Data at the Time of DTC)
83
-
SDS Check
84
-
DTC Table
87
-
Fail-Safe Function Table
89
-
FI System Troubleshooting
90
-
Malfunction Code and Defective Condition Table
91
-
DTC «C12» (P0335): CKP Sensor Circuit Malfunction
94
-
DTC «C13» (P0105-H/L): IAP Sensor (No.1) Circuit Malfunction
97
-
DTC «C14» (P0120-H/L): TP Sensor Circuit Malfunction
106
-
DTC «C15» (P0115-H/L): ECT Sensor Circuit Malfunction
114
-
DTC «C17» (P1750-H/L): IAP Sensor (No.2) Circuit Malfunction
121
-
DTC «C21» (P0110-H/L): IAT Sensor Circuit Malfunction
129
-
DTC «C23» (P1651-H/L): to Sensor Circuit Malfunction
136
-
DTC «C24» (P0351), «C25» (P0352), «C26» (P0353) or «C27» (P0354): Ignition System Malfunction
142
-
DTC «C28» (P1655): Secondary Throttle Valve Actuator (STVA) Malfunction
142
-
DTC «C29» (P1654-H/L): Secondary Throttle Position Sensor (STPS) Circuit Malfunction
146
-
DTC «C31» (P0705): GP Switch Circuit Malfunction
154
-
DTC «C32» (P0201), «C33» (P0202), «C34» (P0203) or «C35» (P0204): Fuel Injector Circuit Malfunction
156
-
DTC «C40» (P0505 / P0506 / P0507): ISC Valve Circuit Malfunction
160
-
DTC «C41» (P0230-H/L): FP Relay Circuit Malfunction
166
-
DTC «C41» (P2505): ECM Power Input Signal Malfunction
169
-
DTC «C42» (P1650): IG Switch Circuit Malfunction
171
-
DTC «C44» (P0130/P0135): HO2 Sensor (HO2S) Circuit Malfunction
171
-
DTC «C49» (P1656): PAIR Control Solenoid Valve Circuit Malfunction
177
-
DTC «C60» (P0480): Cooling Fan Relay Circuit Malfunction
180
-
-
-
Specifications
183
-
Service Data
183
-
-
Special Tools and Equipment
184
-
Special Tool
184
-
-
Emission Control Devices
185
-
Precautions
185
-
Precautions for Emission Control Devices
185
-
-
General Description
185
-
Fuel Injection System Description
185
-
Crankcase Emission Control System Description
186
-
Exhaust Emission Control System Description
187
-
Noise Emission Control System Description
187
-
-
Schematic and Routing Diagram
188
-
PAIR System Hose Routing Diagram
188
-
-
Repair Instructions
189
-
Heated Oxygen Sensor (HO2S) Removal and Installation
189
-
Heated Oxygen Sensor (HO2S) Inspection
189
-
PAIR Reed Valve Removal and Installation
190
-
PAIR Control Solenoid Valve Removal and Installation
190
-
PAIR System Inspection
190
-
Crankcase Breather (PCV) Hose Inspection
192
-
Crankcase Breather (PCV) Hose / Cover / Separator Removal and Installation
192
-
Crankcase Breather (PCV) Cover Inspection
193
-
-
Specifications
194
-
Service Data
194
-
Tightening Torque Specifications
194
-
-
Special Tools and Equipment
194
-
Recommended Service Material
194
-
Special Tool
194
-
-
Engine Electrical Devices
195
-
Precautions
195
-
Precautions for Engine Electrical Device
195
-
-
Component Location
195
-
Engine Electrical Components Location
195
-
-
Diagnostic Information and Procedures
195
-
Engine Symptom Diagnosis
195
-
-
Repair Instructions
195
-
ECM Removal and Installation
195
-
CKP Sensor Inspection
195
-
IAP Sensor (No.1) Removal and Installation
196
-
IAP / TP / IAT Sensor Inspection
196
-
IAP / TP / IAT Sensor Removal and Installation
196
-
ECT Sensor Removal and Installation
196
-
ECT Sensor Inspection
197
-
TO Sensor Removal and Installation
197
-
TO Sensor Inspection
197
-
STP Sensor Inspection
197
-
STP Sensor Adjustment
198
-
STP Sensor Removal and Installation
198
-
STV Actuator Inspection
199
-
STV Actuator Removal and Installation
199
-
ISC Valve Inspection
199
-
ISC Valve Removal and Installation
199
-
ISC Valve Preset and Opening Initialization
200
-
HO2 Sensor Inspection
200
-
HO2 Sensor Removal and Installation
200
-
GP Switch Inspection
200
-
GP Switch Removal and Installation
200
-
-
Specifications
201
-
Service Data
201
-
Tightening Torque Specifications
202
-
-
Special Tools and Equipment
202
-
Recommended Service Material
202
-
Special Tool
202
-
-
Engine Mechanical
203
-
Schematic and Routing Diagram
203
-
Camshaft and Sprocket Assembly Diagram
203
-
Throttle Cable Routing Diagram
204
-
-
Diagnostic Information and Procedures
205
-
Engine Mechanical Symptom Diagnosis
205
-
Compression Pressure Check
205
-
-
Repair Instructions
206
-
Engine Components Removable with the Engine in Place
206
-
Air Cleaner Element Removal and Installation
208
-
Air Cleaner Element Inspection and Cleaning
208
-
Air Cleaner Box Removal and Installation
208
-
Throttle Cable Removal and Installation
208
-
Throttle Cable Inspection
209
-
Throttle Cable Play Inspection and Adjustment
209
-
Throttle Body Components
209
-
Throttle Body Construction
210
-
Throttle Body Removal and Installation
211
-
Throttle Body Disassembly and Assembly
212
-
Throttle Body Inspection and Cleaning
217
-
Throttle Valve Synchronization
217
-
Engine Assembly Removal
219
-
Engine Assembly Installation
223
-
Tightening Torque
224
-
Engine Top Side Disassembly
226
-
Engine Top Side Assembly
230
-
Valve Clearance Inspection and Adjustment
238
-
Camshaft Inspection
238
-
Camshaft Sprocket Inspection
240
-
Camshaft Sprocket Removal and Installation
240
-
Cam Chain Tension Adjuster Inspection
241
-
Cam Chain Guide Removal and Installation
241
-
Cam Chain Guide Inspection
241
-
Cam Chain Tensioner Inspection
242
-
Cylinder Head Disassembly and Assembly
242
-
Cylinder Head Related Parts Inspection
246
-
Valve Guide Replacement
249
-
Valve Seat Repair
250
-
Cylinder Disassembly and Assembly
250
-
Cylinder Inspection
252
-
Piston Ring Removal and Installation
253
-
Piston and Piston Ring Inspection
254
-
Engine Bottom Side Disassembly
255
-
Engine Bottom Side Assembly
263
-
Crank Balancer Disassembly and Assembly
274
-
Crank Balancer Inspection
275
-
Conrod Removal and Installation
276
-
Conrod and Crankshaft Inspection
277
-
Conrod Crank Pin Bearing Inspection and Selection
278
-
Crankshaft Journal Bearing Inspection and Selection
280
-
Crankshaft Thrust Clearance Inspection and Selection
282
-
-
Specifications
285
-
Service Data
285
-
Tightening Torque Specifications
286
-
-
Special Tools and Equipment
287
-
Recommended Service Material
287
-
Special Tool
288
-
-
Engine Lubrication System
291
-
Precautions
291
-
Precautions for Engine Oil
291
-
-
Schematic and Routing Diagram
292
-
Engine Lubrication System Chart Diagram
292
-
Oil Pan
292
-
-
Diagnostic Information and Procedures
293
-
Engine Lubrication Symptom Diagnosis
293
-
Oil Pressure Check
293
-
-
Repair Instructions
294
-
Engine Oil and Filter Replacement
294
-
Engine Oil Level Inspection
294
-
Oil Pan / Oil Strainer / Oil Pressure Regulator Removal and Installation
294
-
Oil Pressure Regulator / Oil Strainer Inspection
296
-
Oil Cooler Removal and Installation
297
-
Oil Pressure Switch Removal and Installation
297
-
Oil Pressure Switch Inspection
298
-
Oil Jet Removal and Installation
298
-
Oil Gallery Jet Removal and Installation
300
-
Oil Jet / Oil Gallery Jet Inspection
300
-
Oil Pump Removal and Installation
301
-
Oil Pump Inspection
303
-
-
Specifications
303
-
Service Data
303
-
Tightening Torque Specifications
303
-
-
Special Tools and Equipment
304
-
Recommended Service Material
304
-
Special Tool
304
-
-
Engine Cooling System
305
-
Precautions
305
-
Precautions for Engine Cooling System
305
-
Precautions for Engine Coolant
305
-
-
General Description
305
-
Engine Coolant Description
305
-
-
Schematic and Routing Diagram
306
-
Cooling Circuit Diagram
306
-
Water Hose Routing Diagram
307
-
-
Diagnostic Information and Procedures
308
-
Engine Cooling Symptom Diagnosis
308
-
-
Repair Instructions
308
-
Cooling Circuit Inspection
308
-
Radiator Cap Inspection
309
-
Radiator Inspection and Cleaning
309
-
Radiator / Cooling Fan Motor Removal and Installation
309
-
Water Hose Inspection
310
-
Water Hose Removal and Installation
311
-
Radiator Reservoir Tank Inspection
311
-
Radiator Reservoir Tank Removal and Installation
312
-
Cooling Fan Inspection
312
-
Cooling Fan Relay Inspection
313
-
ECT Sensor Removal and Installation
313
-
ECT Sensor Inspection
313
-
Thermostat Connector / Thermostat Removal and Installation
313
-
Thermostat Inspection
315
-
Water Pump Components
316
-
Water Pump Construction
316
-
Water Pump Removal and Installation
317
-
Water Pump Disassembly and Assembly
318
-
Water Pump Related Parts Inspection
321
-
-
Specifications
322
-
Service Data
322
-
Tightening Torque Specifications
322
-
-
Special Tools and Equipment
323
-
Recommended Service Material
323
-
Special Tool
323
-
-
Fuel System
324
-
Precautions
324
-
Precautions for Fuel System
324
-
-
General Description
325
-
Fuel System Description
325
-
-
Schematic and Routing Diagram
326
-
Fuel Tank Drain Hose and Breather Hose Routing Diagram
326
-
-
Diagnostic Information and Procedures
327
-
Fuel System Diagnosis
327
-
-
Repair Instructions
328
-
Fuel Pressure Inspection
328
-
Fuel Pump Inspection
328
-
Fuel Discharge Amount Inspection
329
-
Fuel Pump Relay Inspection
330
-
Fuel Hose Inspection
330
-
Fuel Level Gauge Inspection
330
-
Fuel Level Indicator Inspection
330
-
Fuel Level Indicator Switch (Thermistor) Inspection
330
-
Fuel Tank Construction
331
-
Fuel Tank Removal and Installation
332
-
Fuel Pump Components
333
-
Fuel Pump Assembly / Fuel Level Gauge Removal and Installation
334
-
Fuel Pump Disassembly and Assembly
335
-
Fuel Mesh Filter Inspection and Cleaning
337
-
Fuel Injector / Fuel Delivery Pipe / T-Joint Removal and Installation
337
-
Fuel Injector Inspection and Cleaning
337
-
-
Specifications
338
-
Service Data
338
-
Tightening Torque Specifications
338
-
-
Special Tools and Equipment
339
-
Recommended Service Material
339
-
Special Tool
339
-
-
Ignition System
340
-
Schematic and Routing Diagram
340
-
Ignition System Diagram
340
-
Ignition System Components Location
340
-
-
Diagnostic Information and Procedures
341
-
Ignition System Symptom Diagnosis
341
-
No Spark or Poor Spark
342
-
-
Repair Instructions
343
-
Ignition Coil / Plug Cap and Spark Plug Removal and Installation
343
-
Spark Plug Inspection and Cleaning
344
-
Ignition Coil / Plug Cap Inspection
344
-
CKP Sensor Inspection
346
-
CKP Sensor Removal and Installation
347
-
Engine Stop Switch Inspection
347
-
Ignition Switch Inspection
348
-
Ignition Switch Removal and Installation
348
-
-
Specifications
350
-
Service Data
350
-
Tightening Torque Specifications
350
-
-
Special Tools and Equipment
350
-
Special Tool
350
-
-
Starting System
351
-
Schematic and Routing Diagram
351
-
Starting System Diagram
351
-
-
Component Location
351
-
Starting System Components Location
351
-
-
Diagnostic Information and Procedures
351
-
Starting System Symptom Diagnosis
351
-
Starter Motor will Not Run
352
-
Starter Motor Runs but Does Not Crank the Engine
352
-
-
Repair Instructions
353
-
Starter Motor Components
353
-
Starter Motor Removal and Installation
354
-
Starter Motor Disassembly and Assembly
355
-
Starter Motor Inspection
356
-
Starter Relay Removal and Installation
357
-
Starter Relay Inspection
357
-
Turn Signal / Side-Stand Relay Removal and Installation
358
-
Side-Stand / Ignition Interlock System Parts Inspection
358
-
Starter Clutch Removal and Installation
360
-
Starter Clutch Inspection
362
-
Starter Button Inspection
363
-
-
Specifications
363
-
Service Data
363
-
Tightening Torque Specifications
363
-
-
Special Tools and Equipment
364
-
Recommended Service Material
364
-
Special Tool
364
-
-
Charging System
365
-
Schematic and Routing Diagram
365
-
Charging System Diagram
365
-
-
Component Location
365
-
Charging System Components Location
365
-
-
Diagnostic Information and Procedures
365
-
Charging System Symptom Diagnosis
365
-
Battery Runs down Quickly
366
-
-
Repair Instructions
367
-
Battery Current Leakage Inspection
367
-
Regulated Voltage Inspection
367
-
Generator Inspection
367
-
Generator Removal and Installation
368
-
Regulator / Rectifier Construction
372
-
Regulator / Rectifier Inspection
372
-
Battery Components
373
-
Battery Charging
373
-
Battery Removal and Installation
376
-
Battery Visual Inspection
376
-
-
Specifications
377
-
Service Data
377
-
Tightening Torque Specifications
377
-
-
Special Tools and Equipment
378
-
Recommended Service Material
378
-
Special Tool
378
-
-
Exhaust System
379
-
Precautions
379
-
Precautions for Exhaust System
379
-
-
Repair Instructions
380
-
Exhaust System Construction
380
-
Exhaust Pipe / Muffler Removal and Installation
381
-
Exhaust System Inspection
384
-
-
Specifications
384
-
Tightening Torque Specifications
384
-
-
Special Tools and Equipment
384
-
Recommended Service Material
384
-
-
-
Section 2 Suspension
385
-
Precautions
386
-
Precautions for Suspension
386
-
-
Suspension General Diagnosis
387
-
Diagnostic Information and Procedures
387
-
Suspension and Wheel Symptom Diagnosis
387
-
-
Repair Instructions
388
-
Front Fork Components
388
-
Front Fork Removal and Installation
389
-
Front Fork Inspection
390
-
Front Fork Adjustment
391
-
Front Fork Disassembly and Assembly
391
-
Front Fork Parts Inspection
396
-
-
Front Suspension
388
-
Specifications
397
-
Service Data
397
-
Tightening Torque Specifications
397
-
-
Special Tools and Equipment
398
-
Recommended Service Material
398
-
Special Tool
398
-
-
Rear Suspension
399
-
Repair Instructions
399
-
Rear Suspension Components
399
-
Rear Suspension Assembly Construction
400
-
Rear Shock Absorber Removal and Installation
401
-
Rear Suspension Inspection
401
-
Rear Shock Absorber Inspection
402
-
Rear Suspension Adjustment
402
-
Rear Shock Absorber Disposal
402
-
Cushion Lever Removal and Installation
403
-
Cushion Lever Inspection
404
-
Cushion Lever Bearing Removal and Installation
404
-
Swingarm / Cushion Rod Removal and Installation
405
-
Swingarm Related Parts Inspection
407
-
Swingarm Bearing Removal and Installation
408
-
-
Specifications
410
-
Service Data
410
-
Tightening Torque Specifications
410
-
-
Special Tools and Equipment
411
-
Recommended Service Material
411
-
Special Tool
411
-
-
Wheels and Tires
412
-
Precautions
412
-
Precautions for Wheel and Tire
412
-
-
Repair Instructions
413
-
Front Wheel Components
413
-
Front Wheel Assembly Construction
415
-
Front Wheel Assembly Removal and Installation
417
-
Front Wheel Related Parts Inspection
419
-
Front Wheel Dust Seal / Bearing Removal and Installation
420
-
Rear Wheel Components
423
-
Rear Wheel Assembly Construction
425
-
Rear Wheel Assembly Removal and Installation
427
-
Rear Wheel Related Parts Inspection
428
-
Rear Wheel Dust Seal / Bearing Removal and Installation
429
-
Tire Removal and Installation
431
-
Wheel / Tire / Air Valve Inspection and Cleaning
432
-
Air Valve Removal and Installation
433
-
Wheel Balance Check and Adjustment
434
-
-
Specifications
434
-
Service Data
434
-
Tightening Torque Specifications
435
-
-
Special Tools and Equipment
435
-
Recommended Service Material
435
-
Special Tool
435
-
-
-
Section 3 Driveline / Axle
437
-
Precautions
438
-
Precautions for Driveline / Axle
438
-
-
Diagnostic Information and Procedures
439
-
Drive Chain and Sprocket Symptom Diagnosis
439
-
-
Repair Instructions
439
-
Drive Chain Related Components
439
-
Engine Sprocket Removal and Installation
440
-
Rear Sprocket / Rear Sprocket Mounting Drum Removal and Installation
442
-
Drive Chain Related Parts Inspection
443
-
Sprocket Mounting Drum Dust Seal / Bearing Removal and Installation
444
-
Drive Chain Replacement
445
-
-
Drive Chain / Drive Train / Drive Shaft
439
-
Specifications
448
-
Service Data
448
-
Tightening Torque Specifications
448
-
-
Special Tools and Equipment
449
-
Recommended Service Material
449
-
Special Tool
449
-
-
-
Section 4 Brake
451
-
Precautions
453
-
Precautions for Brake System
453
-
Brake Fluid Information
453
-
-
Brake Control System and Diagnosis
454
-
Schematic and Routing Diagram
454
-
Front Brake Hose Routing Diagram
454
-
Rear Brake Hose Routing Diagram
458
-
-
Repair Instructions
460
-
Brake Pedal Height Inspection and Adjustment
460
-
Front Brake Light Switch Inspection
460
-
Rear Brake Light Switch Inspection
461
-
Rear Brake Light Switch Inspection and Adjustment
461
-
Brake Fluid Level Check
461
-
Brake Hose Inspection
461
-
Air Bleeding from Brake Fluid Circuit
461
-
Brake Fluid Replacement
463
-
Front Brake Hose Removal and Installation
465
-
Rear Brake Hose Removal and Installation
466
-
Front Brake Master Cylinder Components
467
-
Front Brake Master Cylinder Assembly Removal and Installation
467
-
Front Brake Master Cylinder / Brake Lever Disassembly and Assembly
468
-
Front Brake Master Cylinder Parts Inspection
470
-
Rear Brake Master Cylinder Components
471
-
Rear Brake Master Cylinder Assembly Removal and Installation
471
-
Rear Brake Master Cylinder Disassembly and Assembly
472
-
Rear Brake Master Cylinder Parts Inspection
473
-
-
Diagnostic Information and Procedures
460
-
Brake Symptom Diagnosis
460
-
-
Specifications
474
-
Service Data
474
-
Tightening Torque Specifications
474
-
-
Special Tools and Equipment
475
-
Recommended Service Material
475
-
Special Tool
475
-
-
Front Brakes
476
-
Repair Instructions
476
-
Front Brake Components
476
-
Front Brake Pad Inspection
477
-
Front Brake Pad Replacement
477
-
Front Brake Caliper Removal and Installation
478
-
Front Brake Caliper Disassembly and Assembly
479
-
Front Brake Caliper Parts Inspection
481
-
Front Brake Disc Removal and Installation
482
-
Front Brake Disc Inspection
482
-
-
Specifications
483
-
Service Data
483
-
Tightening Torque Specifications
483
-
-
Special Tools and Equipment
484
-
Recommended Service Material
484
-
Special Tool
484
-
-
Repair Instructions
485
-
Rear Brake Components
485
-
Rear Brake Pad Inspection
486
-
Rear Brake Pad Replacement
486
-
Rear Brake Caliper Removal and Installation
488
-
Rear Brake Caliper Disassembly and Assembly
488
-
Rear Brake Caliper Parts Inspection
490
-
Rear Brake Disc Removal and Installation
491
-
Rear Brake Disc Inspection
491
-
-
Rear Brakes
485
-
Specifications
492
-
Service Data
492
-
Tightening Torque Specifications
492
-
-
Special Tools and Equipment
493
-
Recommended Service Material
493
-
Special Tool
493
-
-
Precautions
494
-
Precautions for ABS
494
-
ABS Information
494
-
-
General Description
494
-
Wheel Speed Sensor Description
494
-
ABS Control Unit Description
495
-
Hydraulic Unit (HU) Description
497
-
Self-Diagnosis Function and ABS Indicator Light Description
498
-
Fail-Safe Function Description
499
-
-
Abs
494
-
Schematic and Routing Diagram
500
-
ABS Wiring Diagram
500
-
ABS Unit Diagram
501
-
Front Wheel Speed Sensor Routing Diagram
502
-
Rear Wheel Speed Sensor Routing Diagram
504
-
-
Component Location
505
-
ABS Components Location
505
-
-
Diagnostic Information and Procedures
506
-
ABS Troubleshooting
506
-
Pre-Diagnosis Inspection
508
-
ABS Indicator Light Inspection
510
-
DTC (Diagnostic Trouble Code) Output
516
-
DTC (Diagnostic Trouble Code) Deleting
518
-
SDS Check
522
-
Active Control Inspection
523
-
DTC Table
527
-
DTC «13» (C1613): Wheel Speed Sensor Rotor Malfunction
528
-
DTC «14» (C1614): Wheel Speed Sensor Rotor Malfunction
530
-
DTC «22» (C1622): ABS Actuator Circuit Malfunction
532
-
DTC «23» (C1623): ABS Actuator Circuit Malfunction
534
-
DTC «25» (C1625): Wheel Speed Sensor Related Malfunction
536
-
DTC «35» (C1635): ABS Motor Malfunction
538
-
DTC «41» (C1641): Wheel Speed Sensor Signal Malfunction
540
-
DTC «42» (C1642): Wheel Speed Sensor Circuit Open
542
-
DTC «43» (C1643): Wheel Speed Sensor Circuit Short
546
-
DTC «44» (C1644): Wheel Speed Sensor Signal Malfunction
548
-
DTC «45» (C1645): Wheel Speed Sensor Circuit Open
550
-
DTC «46» (C1646): Wheel Speed Sensor Circuit Short
554
-
DTC «47» (C1647): Supply Voltage (Increased)
556
-
DTC «48» (C1648): Supply Voltage (Decreased)
558
-
DTC «55» (C1655): ABS Control Unit Malfunction
560
-
DTC «61» (C1661): ABS Solenoid Malfunction
562
-
-
-
Repair Instructions
563
-
ABS Control Unit Coupler Disconnect and Connect
563
-
Front Wheel Speed Sensor Removal and Installation
564
-
Rear Wheel Speed Sensor Removal and Installation
564
-
Front Wheel Speed Sensor Rotor Removal and Installation
565
-
Rear Wheel Speed Sensor Rotor Removal and Installation
566
-
Wheel Speed Sensor and Sensor Rotor Inspection
567
-
ABS Control Unit/Hu Removal and Installation
567
-
-
Specifications
569
-
Tightening Torque Specifications
569
-
-
Special Tools and Equipment
569
-
Special Tool
569
-
-
-
Section 5 Transmission / Transaxle
571
-
Precautions
572
-
Precautions for Transmission / Transaxle
572
-
-
Diagnostic Information and Procedures
573
-
Manual Transmission Symptom Diagnosis
573
-
-
Manual Transmission
573
-
Repair Instructions
574
-
Transmission Components
574
-
Transmission Removal
575
-
Transmission Installation
577
-
Transmission Construction
580
-
Countershaft Gear / Driveshaft Gear Disassembly and Assembly
581
-
Transmission Related Parts Inspection
584
-
Gear Position (GP) Switch Inspection
584
-
Gear Position (GP) Switch Removal and Installation
584
-
Gearshift Lever Construction
585
-
Gearshift Lever Removal and Installation
586
-
Gearshift Lever Height Inspection and Adjustment
586
-
Gearshift Shaft / Gearshift Cam Plate Components
586
-
Gearshift Construction
587
-
Gearshift Shaft / Gearshift Cam Plate Removal and Installation
587
-
Gearshift Linkage Inspection
590
-
Gearshift Shaft Oil Seal / Bearing Removal and Installation
591
-
-
Specifications
592
-
Service Data
592
-
Tightening Torque Specifications
592
-
-
Special Tools and Equipment
593
-
Recommended Service Material
593
-
Special Tool
593
-
-
Precautions
594
-
Precautions for Clutch System
594
-
Clutch Fluid (Brake Fluid) Information
594
-
-
Clutch
594
-
Schematic and Routing Diagram
595
-
Clutch Hose Routing Diagram
595
-
-
Repair Instructions
596
-
Clutch Lever Position Switch Inspection
596
-
Clutch Fluid Level Check
596
-
Clutch Hose Inspection
596
-
Air Bleeding from Clutch Fluid Circuit
597
-
Clutch Fluid Replacement
597
-
Clutch Hose Removal and Installation
598
-
Clutch Control System Components
599
-
Clutch Master Cylinder Assembly Removal and Installation
600
-
Clutch Master Cylinder / Clutch Lever Disassembly and Assembly
601
-
Clutch Master Cylinder Parts Inspection
603
-
Clutch Release Cylinder / Push Rod Removal and Installation
603
-
Clutch Push Rod (Left) Inspection
604
-
Clutch Release Cylinder Disassembly and Assembly
604
-
Clutch Release Cylinder Inspection
604
-
Clutch Components
605
-
Clutch Removal
606
-
Clutch Installation
607
-
Clutch Parts Inspection
611
-
-
Diagnostic Information and Procedures
596
-
Clutch System Symptom Diagnosis
596
-
-
Specifications
612
-
Service Data
612
-
Tightening Torque Specifications
612
-
-
Special Tools and Equipment
613
-
Recommended Service Material
613
-
Special Tool
613
-
-
-
Section 6 Steering
615
-
Precautions
616
-
Precautions for Steering
616
-
-
Steering General Diagnosis
617
-
Diagnostic Information and Procedures
617
-
Steering Symptom Diagnosis
617
-
-
Repair Instructions
618
-
Handlebar Components
618
-
Handlebar Construction
619
-
Handlebar Removal and Installation
620
-
Handlebars Inspection
621
-
Steering Components
622
-
Steering Removal and Installation
623
-
Steering Related Parts Inspection
626
-
Steering System Inspection
626
-
Steering Stem Bearing Removal and Installation
626
-
Steering Tension Adjustment
627
-
-
Steering / Handlebar
618
-
Specifications
628
-
Tightening Torque Specifications
628
-
-
Special Tools and Equipment
629
-
Recommended Service Material
629
-
Special Tool
629
-
-
-
Section 9 Body and Accessories
631
-
Precautions
633
-
Precautions for Electrical System
633
-
-
Component Location
633
-
Electrical Components Location
633
-
-
Schematic and Routing Diagram
634
-
Wiring Diagram (GSF1250)
634
-
Wiring Diagram (GSF1250S)
636
-
Wiring Diagram (GSF1250A)
638
-
Wiring Diagram (GSF1250SA)
639
-
Wiring Harness Routing Diagram
641
-
-
Wiring Systems
634
-
Specifications
644
-
Service Data
644
-
Tightening Torque Specifications
644
-
-
Repair Instructions
645
-
Headlight Components
645
-
Headlight Removal and Installation
646
-
Headlight Bulb Replacement
647
-
Headlight Beam Adjustment
649
-
Rear Combination Light Components
649
-
Rear Combination Light Construction
650
-
Rear Combination Light Removal and Installation
650
-
Brake Light Bulb / Taillight Bulb Replacement
651
-
License Plate Light Components
651
-
License Plate Light Removal and Installation
652
-
License Plate Light Bulb Replacement
652
-
Turn Signal Light Components
653
-
Front Turn Signal Light Removal and Installation
653
-
Rear Turn Signal Light Removal and Installation
654
-
Turn Signal Light Bulb Replacement
654
-
Reflex Refractor Construction
654
-
Turn Signal / Side-Stand Relay Inspection
655
-
Turn Signal / Side-Stand Relay Removal and Installation
655
-
Hazard Switch Inspection
655
-
Turn Signal Switch Inspection
655
-
Passing Light Switch Inspection
656
-
Dimmer Switch Inspection
656
-
-
Lighting Systems
645
-
Special Tools and Equipment
657
-
Special Tool
657
-
-
Specifications
657
-
Service Data
657
-
Tightening Torque Specifications
657
-
-
Combination Meter / Fuel Meter / Horn
658
-
General Description
658
-
Combination Meter System Description
658
-
-
Repair Instructions
659
-
Combination Meter Components
659
-
Combination Meter Removal and Installation
661
-
Combination Meter Disassembly and Assembly
661
-
Combination Meter Inspection
662
-
Engine Coolant Temperature Indicator Light Inspection
662
-
Engine Coolant Temperature Removal and Installation
663
-
Fuel Level Indicator Inspection
663
-
Fuel Level Indicator Switch (Thermistor) Inspection
664
-
Fuel Level Gauge Inspection
665
-
Speedometer Inspection
665
-
Speed Sensor Removal and Installation
665
-
Speed Sensor Inspection
666
-
Oil Pressure Indicator Inspection
666
-
Oil Pressure Switch Removal and Installation
667
-
Ignition Switch Inspection
667
-
Ignition Switch Removal and Installation
667
-
Horn Inspection
667
-
Horn Removal and Installation
668
-
-
Special Tools and Equipment
669
-
Special Tool
669
-
-
Specifications
669
-
Service Data
669
-
Tightening Torque Specifications
669
-
-
Exterior Parts
670
-
Schematic and Routing Diagram
670
-
Seat Lock Cable Routing Diagram
670
-
-
Repair Instructions
671
-
Exterior Parts Construction
671
-
Front Fender Construction
673
-
Frame Cover Cushion Construction
673
-
Engine Sprocket Outer Cover Cushion Construction
674
-
Fastener Removal and Installation
674
-
Exterior Parts Removal and Installation
675
-
Seat Height Adjustment
678
-
-
Body Structure
679
-
Repair Instructions
679
-
Body Frame Construction
679
-
Engine Mounting Bracket Bushing Replacement
679
-
Engine Mount Bushing Replacement
680
-
Front Footrest Bracket Construction
680
-
Side-Stand Construction
681
-
Side-Stand Removal and Installation
682
-
Center Stand Construction
682
-
Center Stand Removal and Installation
682
-
-
-
Specifications
683
-
Tightening Torque Specifications
683
-
-
Special Tools and Equipment
683
-
Recommended Service Material
683
-
-
Advertisement
Suzuki GSF1250 Owner’s Manual (60 pages)
Brand: Suzuki
|
Category: Motorcycle
|
Size: 36.41 MB
Table of Contents
-
Break-In (Running-In)
2
-
Table of Contents
3
-
Table of Contents
4
-
Consumer Information
4
-
Accessory Information and Precaution Safety Tips
5
-
Modification
6
-
Safe Riding Recommendation for Motorcycle Riders
6
-
Serial Number Location
6
-
Noise Control System (Australia Only)
7
-
Location of Parts
8
-
Vehicle View and Parts Identification
8
-
Ignition Switch
9
-
Instrument Panel
10
-
Fuel Meter
11
-
Odometer
11
-
Tachometer
11
-
Trip Meters
11
-
Clock
12
-
Fuel Injection System Indicator «FI»
12
-
Coolant Temperature Indicator Light
13
-
High Beam Indicator Light
13
-
Oil Pressure Indicator Light
13
-
Turn Signal Indicator Light
13
-
Clutch Lever Adjustment
14
-
Hazard Warning Switch
14
-
Left Handlebar
14
-
Turn Signal Light Switch
14
-
Electric Starter Button
15
-
Engine Stop Switch
15
-
-
Right Handlebar
15
-
Throttle Grip
15
-
Fuel Tank Cap
16
-
Gearshift Lever
16
-
Rear Brake Pedal
16
-
Seat Lock and Helmet Holders
17
-
Stands
17
-
Damping Force Adjustment
18
-
Spring Pre-Load Adjustment
18
-
-
Suspension Adjustment
18
-
Fuel, Engine Oil and Coolant Recommendations
19
-
Seat Height Adjustment
19
-
Fuel Octane Rating
20
-
Oxygenated Fuel Recommendation
20
-
Engine Oil
20
-
SAE Engine Oil Viscosity
20
-
Coolant
21
-
Anti-Freeze
21
-
Required Amount of Water/Coolant
21
-
Jaso T903
21
-
Break-In (Running-In) and Inspection before Riding
22
-
Maximum Engine Speed Recommendation
23
-
Breaking in the New Tires
23
-
Initial Service
23
-
Riding Tips
24
-
Starting the Engine
25
-
Starting off
25
-
Using the Transmission
26
-
Riding on Hills
26
-
Stopping and Parking
26
-
Shifting Up/Down Schedule
26
-
Inspection and Maintenance
27
-
Maintenance Schedule
28
-
Tool Kit Location
29
-
Fuel Tank Removal
29
-
Lubrication Points
30
-
Battery
31
-
Air Cleaner
31
-
Air Cleaner Drain Tube
32
-
Spark Plugs Removal
33
-
Spark Plug Inspection
33
-
Spark Plug Replacement Guide
33
-
Engine Oil Level Check
34
-
Fuel Hose
34
-
Spark Plug Installation
34
-
Engine Oil and Filter Change
35
-
Engine Idle Speed Inspection
36
-
Throttle Cable Adjustment
37
-
Clutch
37
-
Coolant Level
38
-
Coolant Change
38
-
Drive Chain
38
-
Drive Chain Cleaning and Oiling
39
-
Drive Chain Adjustment
39
-
Brakes
40
-
Brake Fluid
40
-
Brake Pads
40
-
Tires
41
-
Rear Brake Light Switch
41
-
Rear Brake Pedal Adjustment
41
-
Tire Pressure and Loading
42
-
Tire Condition and Type
42
-
Cold Tire Inflation Pressure
42
-
Side Stand/Ignition Interlock Switch
43
-
Front Wheel Removal
44
-
Rear Wheel Removal
45
-
Light Bulb Replacement
46
-
Headlight/Position Light
46
-
Brake Light/Taillight
47
-
Headlight Beam Adjustment
48
-
License Plate Light
48
-
Turn Signal Light
48
-
Fuses
49
-
Troubleshooting
50
-
Fuel Supply Check
51
-
Ignition System Check
51
-
Engine Stalling
51
-
Cleaning
53
-
Washing the Motorcycle
53
-
Waxing the Motorcycle
53
-
Inspection after Cleaning
53
-
Storage
54
-
Procedure for Returning to Service
54
-
Specifications
55
-
Index
56
-
Advertisement
Related Products
-
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-
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-
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-
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Suzuki GSF 1250 S Bandit
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Для Suzuki GSF 1250 Bandit
- Сервисный мануал (Service Manual) на Suzuki GSF 1250 Bandit
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- Suzuki GSF 1250 Bandit
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GSF1250/S/A/SA
9 9 5 0 0 — 3 9 3 0 0 — 0 1 E
FOREWORD
This manual contains an introductory description on the SUZUKI GSF1250/S/A/SA and procedures for its inspection/service and overhaul of its main components.
Other information considered as generally known is not included.
Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.
This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.
*This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.
*Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail.
*This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you.
!WARNING
Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual.
Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger.
© COPYRIGHT SUZUKI MOTOR CORPORATION 2006
|
TABLE OF CONTENTS |
00 |
||
|
0 |
|||
|
Precautions |
00-i |
||
|
Precautions …………………………………………………… |
00-1 |
1 |
|
|
General Information …………………………………………… |
0-i |
||
|
General Information |
0A-1 |
||
|
Maintenance and Lubrication …………………………… |
0B-1 |
||
|
Service Data………………………………………………….. |
0C-1 |
2 |
|
|
Engine ………………………………………………………………. |
1-i |
||
|
Precautions |
1-1 |
||
|
Engine General Information and Diagnosis ……….. |
1A-1 |
||
|
Emission Control Devices ……………………………….. |
1B-1 |
3 |
|
|
Engine Electrical Devices………………………………… |
1C-1 |
||
|
Engine Mechanical…………………………………………. |
1D-1 |
||
|
Engine Lubrication System |
1E-1 |
||
|
Engine Cooling System…………………………………… |
1F-1 |
4 |
|
|
Fuel System ………………………………………………….. |
1G-1 |
||
|
Ignition System………………………………………………. |
1H-1 |
||
|
Starting System………………………………………………. |
1I-1 |
||
|
……………………………………………..Charging System |
1J-1 |
||
|
Exhaust System …………………………………………….. |
1K-1 |
5 |
|
|
Suspension |
2-i |
||
|
Precautions …………………………………………………….. |
2-1 |
||
|
…………………………Suspension General Diagnosis |
2A-1 |
||
|
Front Suspension …………………………………………… |
2B-1 |
6 |
|
|
Rear Suspension |
2C-1 |
||
|
Wheels and Tires …………………………………………… |
2D-1 |
||
|
…………………………………………………..Driveline / Axle |
3-i |
||
|
Precautions …………………………………………………….. |
3-1 |
7 |
|
|
Drive Chain / Drive Train / Drive Shaft ………………. |
3A-1 |
||
|
Brake ………………………………………………………………… |
4-i |
||
|
Precautions …………………………………………………….. |
4-1 |
||
|
Brake Control System and Diagnosis ……………….. |
4A-1 |
8 |
|
|
Front Brakes………………………………………………….. |
4B-1 |
||
|
Rear Brakes ………………………………………………….. |
4C-1 |
||
|
ABS ……………………………………………………………… |
4E-1 |
||
|
Tranmission / Transaxle …………………………………….. |
5-i |
9 |
|
|
Precautions …………………………………………………….. |
5-1 |
||
|
Manual Transmission ……………………………………… |
5B-1 |
||
|
Clutch …………………………………………………………… |
5C-1 |
||
|
Steering…………………………………………………………….. |
6-i |
||
|
Precautions …………………………………………………….. |
6-1 |
10 |
|
|
Steering General Diagnosis …………………………….. |
6A-1 |
||
|
Steering / Handlebar ………………………………………. |
6B-1 |
||
|
Body and Accessories……………………………………….. |
9-i |
||
|
Precautions …………………………………………………….. |
9-1 |
11 |
|
|
Wiring Systems ……………………………………………… |
9A-1 |
||
|
Lighting Systems……………………………………………. |
9B-1 |
||
|
Combination Meter / Fuel Meter / Horn……………… |
9C-1 |
||
|
Exterior Parts ………………………………………………… |
9D-1 |
||
|
Body Structure ………………………………………………. |
9E-1 |
Table of Contents 00- i
Section 00
00
Precautions
CONTENTS
|
Precautions ……………………………………….. |
00-1 |
General Precautions ……………………………………. |
00-1 |
|
Precautions………………………………………………….. |
00-1 |
Precautions for Electrical Circuit Service ………… |
00-2 |
|
Warning / Caution / Note………………………………. |
00-1 |
00-1 Precautions:
Precautions
Precautions
Warning / Caution / Note
B718H10000001
Please read this manual and follow its instructions carefully. To emphasize special information, the symbol and the words WARNING, CAUTION and NOTE have special meanings. Pay special attention to the messages highlighted by these signal words.
! WARNING
Indicates a potential hazard that could result in death or injury.
! CAUTION
Indicates a potential hazard that could result in motorcycle damage.
NOTE
Indicates special information to make maintenance easier or instructions clearer.
Please note, however, that the warnings and cautions contained in this manual cannot possibly cover all potential hazards relating to the servicing, or lack of servicing, of the motorcycle. In addition to the WARNINGS and CAUTIONS stated, you must use good judgement and basic mechanical safety principles. If you are unsure about how to perform a particular service operation, ask a more experienced mechanic for advice.
General Precautions
B718H10000002
!WARNING
•Proper service and repair procedures are important for the safety of the service mechanic and the safety and reliability of the motorcycle.
•When 2 or more persons work together, pay attention to the safety of each other.
•When it is necessary to run the engine indoors, make sure that exhaust gas is forced outdoors.
•When working with toxic or flammable materials, make sure that the area you work in is well ventilated and that you follow all of the material manufacturer’s instructions.
•Never use gasoline as a cleaning solvent.
•To avoid getting burned, do not touch the engine, engine oil, oil cooler and exhaust system until they have cooled.
•After servicing the fuel, oil, water, exhaust or brake systems, check all lines and fittings related to the system for leaks.
!CAUTION
•If parts replacement is necessary, replace the parts with Suzuki Genuine Parts or their equivalent.
•When removing parts that are to be reused, keep them arranged in an orderly manner so that they may be reinstalled in the proper order and orientation.
•Be sure to use special tools when instructed.
•Make sure that all parts used in reassembly are clean. Lubricate them when specified.
•Use the specified lubricant, bond, or sealant.
•When removing the battery, disconnect the negative (–) cable first and then the positive (+) cable.
•When reconnecting the battery, connect the positive (+) cable first and then the negative (–) cable, and replace the terminal cover on the positive (+) terminal.
•When performing service to electrical parts, if the service procedures do not require use of battery power, disconnect the negative (–) cable the battery.
•When tightening the cylinder head or case bolts and nuts, tighten the larger sizes first. Always tighten the bolts and nuts diagonally from the inside toward outside and to the specified tightening torque.
•Whenever you remove oil seals, gaskets, packing, O-rings, locking washers, selflocking nuts, cotter pins, circlips and certain other parts as specified, be sure to replace them with new ones. Also, before installing these new parts, be sure to remove any left over material from the mating surfaces.
•Never reuse a circlip. When installing a new circlip, take care not to expand the end gap larger than required to slip the circlip over the shaft. After installing a circlip, always ensure that it is completely seated in its groove and securely fitted.
Precautions: 00-2
•Use a torque wrench to tighten fasteners to the specified torque. Wipe off grease and oil if a thread is smeared with them.
•After reassembling, check parts for tightness and proper operation.
•To protect the environment, do not unlawfully dispose of used motor oil, engine coolant and other fluids: batteries, and tires.
•To protect Earth’s natural resources, properly dispose of used motorcycle and parts.
Precautions for Electrical Circuit Service
B718H10000003
When handling the electrical parts or servicing the FI and ABS systems, observe the following points for the safety of the systems.
Electrical Parts
Connector / Coupler
•When connecting a connector, be sure to push it in until a click is felt.
I310G1000001-01
•With a lock type coupler, be sure to release the lock when disconnecting, and push it in fully to engage the lock when connecting.
•When disconnecting the coupler, be sure to hold the coupler body and do not pull the lead wires.
•Inspect each terminal on the connector/coupler for looseness or bending.
•Inspect each terminal for corrosion and contamination. The terminals must be clean and free of any foreign material which could impede proper terminal contact.
I310G1000002-01
•Inspect each lead wire circuit for poor connection by shaking it by hand lightly. If any abnormal condition is found, repair or replace.
I310G1000003-01
•When taking measurements at electrical connectors using a tester probe, be sure to insert the probe from the wire harness side (rear) of the connector/coupler.
2
1
I649G1000013-01
•When connecting meter probe from the terminal side of the coupler (where connection from harness side not being possible), use extra care not to force and cause the male terminal to bend or the female terminal to open. Connect the probe as shown to avoid opening of female terminal. Never push in the probe where male terminal is supposed to fit.
00-3 Precautions:
•Check the male connector for bend and female connector for excessive opening. Also check the coupler for locking (looseness), corrosion, dust, etc.
4
“A”
3
4
I649G1000030-01
|
3. Coupler |
4. Probe |
“A”: Where male terminal fits |
Clamp
•Clamp the wire harness at such positions as indicated in “Wiring Harness Routing Diagram in Section 9A (Page 9A-8)”.
•Bend the clamp properly so that the wire harness is clamped securely.
•In clamping the wire harness, use care not to allow it to hang down.
•Do not use wire or any other substitute for the band type clamp.
I718H1000001-02
Fuse
•When a fuse is blown, always investigate the cause to correct it and then replace the fuse.
•Do not use a fuse of different capacity.
•Do not use wire or any other substitute for the fuse.
I649G1000001-01
Switch
Never apply grease material to switch contact points to prevent damage.
ECM / ABS control unit / HU / Various sensors
•Since each component is a high-precision part, great care should be taken not to apply any severe impacts during removal and installation.
I310G1000007-01
I649G1000003-01
Precautions: 00-4
•Be careful not to touch the electrical terminals of the electronic parts (ECM, ABS control unit/HU, etc.). The static electricity from your body may damage them.
I310G1000008-01
•When disconnecting and connecting the coupler, make sure to turn OFF the ignition switch, or electronic parts may get damaged.
1
I649G1000031-01
1.Ignition switch
•Never allow dust or water to contact the ABS control unit/HU.
I649G1000004-01
•The ABS control unit/HU cannot be disassembled. Replace the whole unit with a new one.
I649G1000005-01
Battery
•Battery connection in reverse polarity is strictly prohibited. Such a wrong connection will damage the components of the FI and ABS systems instantly when reverse power is applied.
I718H1000004-01
•Removing any battery terminal of a running engine is strictly prohibited. The moment such removal is made, damaging counter electromotive force will be applied to the electronic unit which may result in serious damage.
I310G1000011-01
00-5 Precautions:
•Before measuring voltage at each terminal, check to make sure that battery voltage is 11 V or higher. Terminal voltage check with a low battery voltage will lead to erroneous diagnosis.
I310G1000012-01
•Never connect any tester (voltmeter, ohmmeter, or whatever) to the electronic unit when its coupler is disconnected. Otherwise, damage to electronic unit may result.
•Never connect an ohmmeter to the electronic unit with its coupler connected. If attempted, damage to ECM or sensors may result.
•Be sure to use a specified voltmeter/ohmmeter. Otherwise, accurate measurements may not be obtained and personal injury may result.
Electrical Circuit Inspection Procedure
While there are various methods for electrical circuit inspection, described here is a general method to check for open and short circuit using an ohmmeter and a voltmeter.
Open circuit check
Possible causes for the open circuit are as follows. As the cause can exist in the connector/coupler or terminal, they need to be checked carefully.
•Loose connection of connector/coupler
•Poor contact of terminal (due to dirt, corrosion or rust, poor contact tension, entry of foreign object etc.)
•Wire harness being open.
•Poor terminal-to-wire connection.
When checking system circuits including an electronic control unit such as ECM, ABS control unit/HU, etc., it is important to perform careful check, starting with items which are easier to check.
1)Disconnect the negative (–) cable from the battery.
2)Check each connector/coupler at both ends of the circuit being checked for loose connection. Also check for condition of the coupler lock if equipped.
“A”
“A”
I718H1000005-02
|
1. Sensor |
“A”: Check for loose connection |
3)Using a test male terminal, check the female terminals of the circuit being checked for contact tension.
Check each terminal visually for poor contact (possibly caused by dirt, corrosion, rust, entry of foreign object, etc.). At the same time, check to make sure that each terminal is fully inserted in the coupler and locked.
If contact tension is not enough, rectify the contact to increase tension or replace. The terminals must be clean and free of any foreign material which could impede proper terminal contact.
“B”
“C”
I649G1000027-01
“B”: Check contact tension by inserting and removing.
“C”: Check each terminal for bend and proper alignment.
4)Using continuity inspect or voltage check procedure as described below, inspect the wire harness terminals for open circuit and poor connection. Locate abnormality, if any.
“D” “F”
“E”
I649G1000028-01
”D”: Looseness of crimping
“E”: Open
“F”: Thin wire (A few strands left)
Precautions: 00-6
Continuity check
1)Measure resistance across coupler “B” (between “A” and “C” in figure).
If no continuity is indicated (infinity or over limit), the circuit is open between terminals “A” and “C”.
“A”
“B” ECM
“C”
I705H1000006-02
2)Disconnect the coupler “B” and measure resistance between couplers “A” and “B-1”.
If no continuity is indicated, the circuit is open between couplers “A” and “B-1”. If continuity is indicated, there is an open circuit between couplers “B-2” and “C” or an abnormality in coupler “B-2” or coupler “C”.
“A”
“B-2”
ECM
“B” “C”
“B-1”
I705H1000010-02
Voltage check
If voltage is supplied to the circuit being checked, voltage check can be used as circuit check.
1)With all connectors/couplers connected and voltage applied to the circuit being checked, measure voltage between each terminal and body ground.
2)If measurements were taken as shown in the figure and results were listed in the following, it means that the circuit is open between terminals “A” and “B”.
Voltage between
“A” and body ground: Approx. 5 V “B” and body ground: Approx. 5 V “C” and body ground: 0 V
3)Also, if measured values are as listed following, a resistance (abnormality) exists which causes the voltage drop in the circuit between terminals “A” and “B”.
Voltage between
“A” and body ground: Approx. 5 V
“B” and body ground: Approx. 5 V – 2 V voltage drop
“C” and body ground: 3 V – 2 V voltage drop
“A”
ECM
“B”
“C”
5V
5V
0V 5V
“A” “B” “C”
I705H1000007-01
Short circuit check (Wire harness to ground)
1)Disconnect the negative (–) cable from the battery.
2)Disconnect the connectors/couplers at both ends of the circuit to be checked.
NOTE
If the circuit to be checked branches to other parts as shown, disconnect all connectors/ couplers of those parts. Otherwise, diagnosis will be wrong.
00-7 Precautions:
3)Measure resistance between terminal at one end of circuit (“A” terminal in figure) and body ground. If continuity is indicated, there is a short circuit to ground between terminals “A” and “C”.
“A”
“D”
“B” ECM
“C”
“E”
5V
“A” “C”
I705H1000008-01
|
“D”: To other parts |
“E”: Other parts |
4)Disconnect the connector/coupler included in circuit (coupler “B”) and measure resistance between terminal “A” and body ground. If continuity is indicated, the circuit is shorted to the ground between terminals “A” and “B”.
“A”
“D”
ECM
“B” “C”
I705H1000009-02
“D”: To other parts
Using The Multi-Circuit Testers
•Use the Suzuki multi-circuit tester set.
•Use well-charged batteries in the tester.
•Be sure to set the tester to the correct testing range.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
(A)
I649G1000024-02
Using the testers
•Incorrectly connecting the (+) and (–) probes may cause the inside of the tester to be burned.
•If the voltage and current are not known, make measurements using the highest range.
•When measuring the resistance with the multi-circuit tester (1), f will be shown as 10.00 M: and “1” flashes in the display.
•Check that no voltage is applied before making the measurement. If voltage is applied the tester may be damaged.
Precautions: 00-8
•After using the tester, turn the power off.
Special tool
: 09900–25008 (Multi-circuit tester set)
I649G1000002-01
NOTE
•When connecting the multi-circuit tester, use the needle pointed probe to the back side of the lead wire coupler and connect the probes of tester to them.
•Use the needle pointed probe to prevent the rubber of the water proof coupler from damage.
•When using the multi-circuit tester, do not strongly touch the terminal of the ECM coupler with a needle pointed tester probe to prevent the terminal damage or terminal bend.
Special tool
(A): 09900–25009 (Needle pointed probe set)
(A)
I649G1000025-02
00-9 Precautions:
Table of Contents 0- i
Section 0
General Information
0
CONTENTS
|
General Information ………………………….. |
0A-1 |
|
General Description ……………………………………… |
0A-1 |
|
Symbols …………………………………………………….. |
0A-1 |
|
Abbreviations ……………………………………………… |
0A-1 |
|
SAE-to-Former SUZUKI Term ………………………. |
0A-2 |
|
Vehicle Side View ……………………………………….. |
0A-3 |
|
Vehicle Identification Number ……………………….. |
0A-4 |
|
Fuel and Oil Recommendation ……………………… |
0A-4 |
|
Engine Coolant Recommendation …………………. |
0A-5 |
|
BREAK-IN Procedures…………………………………. |
0A-5 |
|
Cylinder Identification…………………………………… |
0A-5 |
|
Country and Area Codes ……………………………… |
0A-6 |
|
Wire Color Symbols …………………………………….. |
0A-6 |
|
Warning, Caution and Information Labels |
|
|
Location …………………………………………………… |
0A-7 |
|
Component Location ……………………………………. |
0A-8 |
|
Electrical Components Location ……………………. |
0A-8 |
|
Specifications…………………………………………….. |
0A-10 |
|
Specifications (GSF1250/S)………………………… |
0A-10 |
|
Specifications (GSF1250A/SA)……………………. |
0A-12 |
|
Special Tools and Equipment ……………………… |
0A-14 |
|
Special Tool ……………………………………………… |
0A-14 |
|
Maintenance and Lubrication…………….. |
0B-1 |
|
Precautions………………………………………………….. |
0B-1 |
|
Precautions for Maintenance ………………………… |
0B-1 |
|
General Description ……………………………………… |
0B-1 |
|
Recommended Fluids and Lubricants…………….. |
0B-1 |
|
Scheduled Maintenance ……………………………….. |
0B-1 |
|
Periodic Maintenance Schedule Chart……………. |
0B-1 |
|
Lubrication Points ……………………………………….. |
0B-2 |
|
Repair Instructions ………………………………………. |
0B-3 |
|
Air Cleaner Element Replacement…………………. |
0B-3 |
|
Air Cleaner Element Inspection and Cleaning …. |
0B-3 |
|
Exhaust Pipe Bolt and Muffler Bolt Inspection …. |
0B-4 |
|
Spark Plug Replacement ……………………………… |
0B-4 |
|
Spark Plug Inspection and Cleaning ………………. |
0B-4 |
|
Valve Clearance Inspection and Adjustment …… |
0B-5 |
|
Fuel Line Inspection …………………………………… |
0B-10 |
|
Evaporative Emission Control System |
|
|
Inspection (E-33 Only) ……………………………… |
0B-10 |
|
Engine Oil and Filter Replacement ………………. |
0B-10 |
|
Throttle Cable Play Inspection and |
|
|
Adjustment ……………………………………………… |
0B-12 |
|
Throttle Valve Synchronization ……………………. |
0B-12 |
|
PAIR System Inspection …………………………….. |
0B-12 |
|
Cooling System Inspection………………………….. |
0B-12 |
|
Clutch System Inspection……………………………. |
0B-14 |
|
Clutch Hose Replacement ………………………….. |
0B-15 |
|
Clutch Fluid Replacement …………………………… |
0B-15 |
|
Drive Chain Inspection and Adjustment ………… |
0B-15 |
|
Drive Chain Cleaning and Lubricating…………… |
0B-16 |
|
Brake System Inspection ……………………………. |
0B-17 |
|
Tire Inspection…………………………………………… |
0B-19 |
|
Steering System Inspection ………………………… |
0B-20 |
|
Front Fork Inspection …………………………………. |
0B-20 |
|
Rear Suspension Inspection ……………………….. |
0B-20 |
|
Chassis Bolt and Nut Inspection ………………….. |
0B-21 |
|
Compression Pressure Check …………………….. |
0B-22 |
|
Oil Pressure Check ……………………………………. |
0B-22 |
|
SDS check ……………………………………………….. |
0B-22 |
|
Specifications…………………………………………….. |
0B-23 |
|
Tightening Torque Specifications…………………. |
0B-23 |
|
Special Tools and Equipment ……………………… |
0B-23 |
|
Recommended Service Material ………………….. |
0B-23 |
|
Special Tool ……………………………………………… |
0B-23 |
|
Service Data ……………………………………… |
0C-1 |
|
Specifications………………………………………………. |
0C-1 |
|
Service Data……………………………………………….. |
0C-1 |
|
Tightening Torque Specifications…………………… |
0C-7 |
0A-1 General Information:
General Information
General Description
Symbols
B718H10101001
Listed in the table below are the symbols indicating instructions and other information necessary for servicing. The meaning of each symbol is also included in the table.
|
Symbol |
Definition |
||||||||||
|
Torque control required. |
|||||||||||
|
Data beside it indicate specified torque. |
|||||||||||
|
Apply oil. |
|||||||||||
|
Use engine oil unless otherwise specified. |
|||||||||||
|
Apply molybdenum oil solution. |
|||||||||||
|
(Mixture of engine oil and SUZUKl MOLY PASTE in a ratio of 1:1). |
|||||||||||
|
Apply SUZUKI SUPER GREASE “A” or equivalent. |
|||||||||||
|
99000-25010 |
|||||||||||
|
Apply SUZUKI MOLY PASTE or equivalent. |
|||||||||||
|
99000-25140 |
|||||||||||
|
Apply SUZUKI SILICONE GREASE or equivalent. |
|||||||||||
|
99000-25100 |
|||||||||||
|
Apply SUZUKI BOND “1207B” or equivalent. |
|||||||||||
|
99000-31140 |
|||||||||||
|
Apply SUZUKI BOND “1215” or equivalent. |
|||||||||||
|
99000-31110 |
|||||||||||
|
Apply THREAD LOCK SUPER “1303” or equivalent. |
|||||||||||
|
99000-32030 |
|||||||||||
|
Apply THREAD LOCK SUPER “1322” or equivalent. |
|||||||||||
|
99000-32110 |
|||||||||||
|
Apply THREAD LOCK SUPER “1360” or equivalent. |
|||||||||||
|
99000-32130 |
|||||||||||
|
Use engine coolant or equivalent. |
|||||||||||
|
99000-99032-11X |
|||||||||||
|
Use fork oil or equivalent. |
|||||||||||
|
99000-99001-SS8 |
|||||||||||
|
Apply or use brake fluid. |
|||||||||||
|
Use special tool. |
|||||||||||
|
Do not reuse. |
|||||||||||
|
Note on reassembly. |
|||||||||||
Abbreviations
B718H10101002
A:
ABDC: After Bottom Dead Center ABS: Anti-lock brake system AC: Alternating Current
ACL: Air Cleaner, Air Cleaner Box
API: American Petroleum Institute ATDC: After Top Dead Center A/F: Air Fuel Mixture
B:
BBDC: Before Bottom Dead Center BTDC: Before Top Dead Center B+: Battery Positive Voltage
C:
CKP Sensor: Crankshaft Position Sensor (CKPS) CKT: Circuit
CLP Switch: Clutch Lever Position Switch (Clutch Switch)
CO: Carbon Monoxide
CPU: Central Processing Unit
D:
DC: Direct Current
DMC: Dealer Mode Coupler
DOHC: Double Over Head Camshaft DRL: Daytime Running Light
DTC: Diagnostic Trouble code
E:
ECM: Engine Control Module Engine Control Unit (ECU) (FI Control Unit)
ECT Sensor: Engine Coolant Temperature Sensor (ECTS)
Water Temp. Sensor (WTS)
F:
FI: Fuel Injection, Fuel Injector FP: Fuel pump
FPR: Fuel Pressure Regulator
General Information: 0A-2
FP Relay: Fuel Pump Relay
G:
GEN: Generator GND: Ground
GP Switch: Gear Position Switch
H:
HC: Hydrocarbons
HO2 sensor: Heated Oxygen Sensor (HO2S)
I:
IAP Sensor: Intake Air Pressure Sensor (IAPS) IAT Sensor: Intake Air Temperature Sensor (IATS) IG: Ignition
ISC Valve: Idle Speed Control Valve (ISCV)
J:
JASO: Japanese Automobile Standards Organization
L:
LCD: Liquid Crystal Display
LED: Light Emitting Diode (Malfunction Indicator Lamp) LH: Left Hand
M:
MAL-CODE: Malfunction Code (Diagnostic Code) Max: Maximum
MIL: Malfunction Indicator Lamp (LED) Min: Minimum
N:
NOx: Nitrogen Oxides
O:
OHC: Over Head Camshaft
OPS: Oil Pressure Switch
P:
PAIR: Pulsed Secondary Air Injection
PCV: Positive Crankcase Ventilation (Crankcase Breather)
R:
RH: Right Hand
ROM: Read Only Memory
S:
SAE: Society of Automotive Engineers SDS: Suzuki Diagnosis System
STC System: Secondary Throttle Control System (STCS)
STP Sensor: Secondary Throttle Position Sensor (STPS)
ST Valve: Secondary Throttle Valve (STV)
STV Actuator: Secondary Throttle Valve Actuator (STVA)
T:
TO Sensor: Tip-over Sensor (TOS)
TP Sensor: Throttle Position Sensor (TPS)
SAE-to-Former SUZUKI Term
B718H10101012
This list shows SAE (Society of Automotive Engineers) J1930 terms and abbreviations which may be used in this manual in compliance with SAE recommendations, as well as their former SUZUKI names.
Ex. SAE term (Abbreviation): Former SUZUKI term
A:
Air Cleaner (ACL): Air Cleaner, Air Cleaner Box
B:
Battery Positive Voltage (B+): Battery Voltage, +B
C:
Crankshaft Position Sensor (CKP Sensor):
Crankshaft Position Sensor (CKPS), Crank Angle
D:
Data Link Connector (DLC): Dealer Mode Coupler Diagnostic Test Mode (DTM): —
Diagnostic Trouble Code (DTC): Diagnostic Code, Malfunction Code
E:
Electronic Ignition (EI): —
Engine Control Module (ECM): Engine Control Module (ECM), Fl Control Unit, Engine Control Unit (ECU)
Engine Coolant Level (ECL): Coolant Level Engine Coolant Temperature (ECT): Coolant
Temperature, Engine Coolant Temperature, Water Temperature
Engine Speed (RPM): Engine Speed (RPM) Evaporative Emission (EVAP): Evaporative Emission Evaporative Emission Canister (EVAP Canister): —
(Canister)
F:
Fan Control (FC): —
Fuel Level Sensor: Fuel Level Sensor, Fuel Level Gauge
Fuel Pump (FP): Fuel Pump (FP)
G:
Generator (GEN): Generator
Ground (GND): Ground (GND, GRD)
H:
Hydrocarbons (HC): Hydrocarbons
Heated Oxygen Sensor (HO2S): Heated Oxygen Sensor (HO2S), O2 sensor
I:
Ignition Control Module (ICM): —
Intake Air Temperature (IAT): Intake Air Temperature (IAT), Air Temperature
Idle Speed Control (ISC): —
Ignition Control (IC): Electronic Spark Advance (ESA)
Ignition Control Module (ICM): —
Intake Air Temperature (IAT): Intake Air Temperature (IAT), Air Temperature
M:
Malfunction Indicator Lamp (MIL): LED Lamp, Malfunction Indicator Lamp (MIL)
Manifold Absolute Pressure (MAP): Intake Air Pressure (IAP), Intake Vacuum
Mass Air Flow (MAF): Air Flow
O:
On-Board Diagnostic (OBD): Self-Diagnosis Function, Diagnostic
Open Loop (OL): —
P:
Programmable Read Only Memory (PROM): — Pulsed Secondary Air Injection (PAIR): Pulse Air
Control (PAIR)
Purge Valve (Purge Valve): Purge Valve (SP Valve)
R:
Random Access Memory (RAM): —
0A-3 General Information:
Read Only Memory (ROM): ROM
S:
Secondary Air Injection (AIR): —
Secondary Throttle Control System (STCS): STC
System (STCS)
Secondary Throttle Valve (STV): ST Valve (STV)
Secondary Throttle Valve Actuator (STVA): STV
Actuator (STVA)
T:
Throttle Body (TB): Throttle Body (TB)
Throttle Body Fuel Injection (TBI): Throttle Body Fuel
Injection (TBI)
Throttle Position Sensor (TP Sensor): TP Sensor
(TPS)
V:
Voltage Regulator (VR): Voltage Regulator
Volume Air Flow (VAF): Air Flow
Vehicle Side View
B718H10101003
NOTE
Difference between illustration and actual motorcycles may exist depending on the markets.
SUZUKI GSF1250 (2007-model)
Right Side
I718H1010001-01
Left Side
I718H1010002-02
SUZUKI GSF1250S (2007-model)
Right Side
I718H1010003-01
Left Side
I718H1010004-02
SUZUKI GSF1250A (2007-model)
Right Side
I718H1010005-01
General Information: 0A-4
Left Side
I718H1010006-01
SUZUKI GSF1250SA (2007-model)
Right Side
I718H1010009-02
Left Side
I718H1010010-03
Vehicle Identification Number
B718H10101004
The frame serial number or V.I.N. (Vehicle Identification Number) “A” is stamped on the right side of the steering head pipe. The engine serial number “B” is located on the right side of the crankcase. These numbers are required especially for registering the machine and ordering spare parts.
“A”
I718H1010011-03
“B”
I718H1010012-03
Fuel and Oil Recommendation
B718H10101005
Fuel (For USA and Canada)
Use only unleaded gasoline of at least 87 pump octane (R/2 + M/2) or 91 octane or higher rated by the research method.
Gasoline containing MTBE (Methyl Tertiary Butyl Ether), less than 10% ethanol, or less than 5% methanol with appropriate cosolvents and corrosion inhibitor is permissible.
Fuel (For Other Countries)
Gasoline used should be graded 91 octane (Research Method) or higher. Unleaded gasoline is recommended.
Engine Oil (For USA)
Oil quality is a major contributor to your engine’s performance and life. Always select good quality engine oil.
Suzuki recommends the use of SUZUKI PERFORMANCE 4 MOTOR OIL or equivalent engine oil. Use of SF/SG or SH/SJ in API with MA in JASO. Suzuki recommends the use of SAE 10W-40 engine oil. If SAE 10W-40 engine oil is not available, select and alternative according to the chart.
0A-5 General Information:
Engine Oil (For Other Countries)
Oil quality is a major contributor to your engine’s performance and life. Always select good quality engine oil. Use of SF/SG or SH/SJ in API with MA in JASO. Suzuki recommends the use of SAE 10W-40 engine oil. If SAE 10W-40 engine oil is not available, select an alternative according to the chart.
I310G1010005-01
Brake Fluid
Specification and classification: DOT 4
! WARNING
Since the brake system of this motorcycle is filled with a glycol-based brake fluid by the manufacturer, do not use or mix different types of fluid such as silicone-based and petroleum-based fluid for refilling the system, otherwise serious damage will result.
Do not use any brake fluid taken from old or used or unsealed containers.
Never reuse brake fluid left over from a previous servicing, which has been stored for a long period.
Front Fork Oil
Use fork oil SS8 or an equivalent fork oil.
Engine Coolant Recommendation
B718H10101011
Engine Coolant
Use an anti-freeze/engine coolant compatible with an aluminum radiator, mixed with distilled water only.
Water for mixing
Use distilled water only. Water other than distilled water can corrode and clog the aluminum radiator.
Anti-freeze/Engine coolant
The engine coolant perform as a corrosion and rust inhibitor as well as anti-freeze. Therefore, the engine coolant should be used at all times even though the atmospheric temperature in your area does not go down to freezing point.
Suzuki recommends the use of SUZUKI COOLANT antifreeze/engine coolant. If this is not available, use an equivalent which is compatible with an aluminum radiator.
Liquid amount of water/Engine coolant
Solution capacity (total)
3 250 ml (3.4/2.9 US/Imp qt)
For engine coolant mixture information, refer to “Engine Coolant Description in Section 1F (Page 1F-1)”.
! CAUTION
Mixing of anti-freeze/engine coolant should be limited to 60%. Mixing beyond it would reduce its efficiency. If the anti-freeze/engine coolant mixing ratio is below 50%, rust inhabiting performance is greatly reduced. Be sure to mix it above 50% even though the atmospheric temperature does not go down to the freezing point.
BREAK-IN Procedures
B718H10101006
During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to “BREAK-IN” before subjecting the engine to maximum stresses. The future performance and reliability of the engine depends on the care and restraint exercised during its early life. The general rules are as follows.
1)Keep to these break-in engine speed limits:
Speed limits
Initial 800 km (500 miles): Below 4 500 r/min Up to 1 600 km (1 000 miles): Below 7 000 r/min Over 1 600 km (1 000 miles): Below 9 500 r/min
2)Upon reaching an odometer reading of 1 600 km (1 000 miles) you can subject the motorcycle to full throttle operation. However, do not exceed 9 500 r/ min at any time.
Cylinder Identification
B718H10101007
The four cylinders of this engine are identified as #1, 2, 3 and #4 cylinder, as counted from left to right (as viewed by the rider on the seat).
|
# 1 |
# 2 |
# 3 |
# 4 |
I718H1010013-01
Djebel 250XC и DR-Z 400 S описание приборной панели (RU, 0.2 MB)
DRZ-250 Service Manual (RU, 43.4 MB)
GSX1250fa-Руководство пользователя (RU, 3.7 MB)
Service Manual Suzuki GSF 400 (RU, 4.8 MB)
Service Manual Suzuki Hayabusa K8+ (EN, 35.2 MB)
Susuki GSX 1300 BK Service manual (EN, 37.0 MB)
Suzuki Boulevard C50 2009 (EN, 2.9 MB)
Suzuki Boulevard M109R сервис мануал (RU, 2.7 MB)
Suzuki Boulevard M90 сервис мануал (EN, 40.1 MB)
Suzuki Burgman (AN400) service manual (EN, 18.1 MB)
Suzuki DL 1000 V-Strom руководство пользователя (RU, 3.5 MB)
Suzuki DR250RX SJ45A Djabbel 250 Parts Catalogue 2004-2 (EN, 17.1 MB)
Suzuki GN250 Service Manual (EN, 30.1 MB)
Suzuki GSF 1200 S 2001-2002 Repair Manual (EN, 18.6 MB)
Suzuki GSF 1250 service manual (EN, 35.2 MB)
Suzuki GSF 400 Service Manual `91-`97 (EN, 49.8 MB)
Suzuki GSF 600 S 2000-02 Manual (RU, 26.2 MB)
Suzuki GSF 650 S K7 Manual (RU, 21.3 MB)
Suzuki GSF1250 service manual (EN, 43.1 MB)
Suzuki GSF600/1200 1996-2001 Haynes service manual (EN, 50.8 MB)
Suzuki GSF650A(SA) 2009г -Руководство пользователя (RU, 4.8 MB)
SUZUKI GSF650A/SA (K9) 2009-Руководство пользователя (RU, 4.8 MB)
Suzuki GSF650A/SA 2009-2012 руководство пользователя (RU, 4.8 MB)
Suzuki GSR 600 — Руководство пользователя (RU, 4.6 MB)
Suzuki GSR 750 technical information (EN, 3.0 MB)
Suzuki GSX 1250 FA Manual (RU, 3.7 MB)
Suzuki GSX 1300 BKA руководство пользователя (RU, 3.7 MB)
Suzuki GSX-R 1100W 93-98 Microfiches (EN, 25.3 MB)
Suzuki GSX-R 1100W 93-98 Service Manual (EN, 61.2 MB)
Suzuki GSX-R 600 K8-K9 Servise Manual (EN, 20.6 MB)
Suzuki GSX-R750 2000-2003 (Y-K3) Parts Catalog (EN, 2.5 MB)
Suzuki GSX-R750 K4-K5 (2004) Service Manual (EN, 20.2 MB)
Suzuki GSX650F Service Manual (EN, 43.1 MB)
Suzuki gsxr 750 К6/К7 — Service Manual (EN, 46.0 MB)
Suzuki Intruder 1400 Reparaturanleitung (DE, 12.5 MB)
Suzuki intruder VS 700/750/800 (1987-2008) (RU, 19.9 MB)
Suzuki Intruder VS700-800 Service Repair Maintenance Manual (EN, 0.4 MB)
Suzuki Intruder VS700-800 часть 10 (EN, 0.8 MB)
Suzuki Intruder VS700-800 часть 11 (EN, 0.5 MB)
Suzuki Intruder VS700-800 часть 12 (EN, 0.6 MB)
Suzuki Intruder VS700-800 часть 13 (EN, 0.2 MB)
Suzuki Intruder VS700-800 часть 14 (EN, 0.1 MB)
Suzuki Intruder VS700-800 часть 15 (элетросхемы) (EN, 1.0 MB)
Suzuki Intruder VS700-800 часть 2 (EN, 0.3 MB)
Suzuki Intruder VS700-800 часть 3 (EN, 0.7 MB)
Suzuki Intruder VS700-800 часть 4 (EN, 1.9 MB)
Suzuki Intruder VS700-800 часть 5 (EN, 0.6 MB)
Suzuki Intruder VS700-800 часть 6 (EN, 0.5 MB)
Suzuki Intruder VS700-800 часть 7 (EN, 0.6 MB)
Suzuki Intruder VS700-800 часть 8 (EN, 0.6 MB)
Suzuki Intruder VS700-800 часть 9 (EN, 0.3 MB)
Suzuki RF 400 -Manual (JP, 22.1 MB)
Suzuki RF 400 Каталог запчастей (JP, 50.4 MB)
Suzuki RF600R service manual (EN, 43.4 MB)
Suzuki TL1000S — Руководство пользователя (English) (EN, 44.5 MB)
Suzuki VL 1500 Intruder service manual (98-00) (EN, 34.2 MB)
Suzuki VL 1500 Intruder руководство пользователя (RU, 6.7 MB)
Suzuki VL1500 Service Manual 1998-2000 (EN, 33.1 MB)
Suzuki VL1500 service manual 1998-2000 (EN, 33.1 MB)
Suzuki VL1500 service manual 1998-2000 (EN, 33.1 MB)
Suzuki VL800 Manual (RU, 3.7 MB)
Suzuki VL800-Руководство пользователя (RU, 3.7 MB)
Suzuki VX 800 Service Manual (EN, 7.7 MB)
Suzuki VZ1500 owner’s manual (EN, 1.7 MB)
Suzuki XF 650 Freewind (ccm 644 Engine) Service Manual (EN, 12.7 MB)
Suzuku AN650 Service Manual (EN, 31.4 MB)
User Manual Suzuki Hayabusa K8-L13 (RU, 3.3 MB)
User Manual Suzuki SV 650 1GEN 1/2 (EN, 5.1 MB)
User Manual Suzuki SV 650 1GEN 2/2 (EN, 4.5 MB)
Каталог запчастей на GSF 750. (JP, 8.3 MB)
Мануал Suzuki SV 650 S (RU, 1.8 MB)
Руководство по сервисному обслуиванию SFV400 (RU, 4.8 MB)
Руководство пользователя SUZUKI GSFA(SA) 2009 (RU, 4.8 MB)
Руководство пользователя Suzuki GSX 650 F 08г-12г (RU, 3.2 MB)
Руководство пользователя Suzuki GSX1250fa (RU, 3.7 MB)
Mivv Speed Edge Suzuki GSF 1250 Bandit
ПРИМЕЧАНИЕ. Это руководство не содержит подробных инструкций по установке, технике безопасности или эксплуатации. Полную информацию см. в руководствах по системе EDGE GSF.
Отсканируйте QR-код, чтобы получить доступ к полному руководству пользователя, или посетите webсайт. AP: http://www.automatedproduction.com.
УВЕДОМЛЕНИЯ
Только должным образом обученный обслуживающий персонал может выполнять процедуры установки и обслуживания. (Другими словами: электрики, обслуживающий персонал, нанятый или работающий в организации, бизнесе или службе).
Все электропитание должно быть отключено перед подключением и установкой.
Гарантия аннулируется, если система EDGE GSF используется способом, не указанным производителем.
Перед использованием система EDGE GSF должна быть правильно установлена уполномоченным персоналом. Уточните у своего дилера, завершена ли установка и готово ли устройство к использованию.
Настоящее краткое руководство разделено на две части:
- Установка
- Работа системы
Подробную информацию об установке киосков можно найти в Руководстве по установке киосков GSF № PNEG-2332.
Подробные сведения об установке и настройке системы EDGE GSF можно найти в Руководстве по установке системы EDGE GSF № 890-00685.
Подробную информацию о работе системы EDGE GSF можно найти в Руководстве пользователя системы EDGE GSF №89000684.
МОНТАЖ
Перед установкой системы EDGE GSF должны быть установлены следующие элементы:
- Цепной диск
- Электропроводка и розетки
- Кабели связи Ethernet
Порядок установки системы EDGE GSF:
- Стойла GSF в загонах
- Кормушки EDGE GSF в стойлах
- Податчик EDGE GSF к цепному диску
- Антенны EDGE GSF LFID
- Распылители (при необходимости)
- Контроллер EDGE GSF без экрана
- Сеть (маршрутизатор, коммутатор Ethernet, точка доступа)
Cеть
Сетевая инфраструктура, сконфигурированная на заводе, после установки будет представлять две сети Wi-Fi:
- ESF-СЕТЬ
- ESF-КЛИЕНТ-СЕТЬ
ESF-NETWORK — это частная сеть, используемая исключительно фидерами EDGE GSF для связи с бесэкранным контроллером EDGE GSF. ESF-CLIENT-NETWORK — это сеть для пользователей и GSF Wand для доступа к бесэкранному контроллеру EDGE GSF или для выполнения обслуживания.
Питатели EDGE GSF
Податчики EDGE GSF должны быть связаны с безэкранным контроллером EDGE GSF с надлежащими параметрами загона/стойла. Эти параметры можно настроить как с фидеров EDGE GSF, так и с бесэкранного контроллера EDGE GSF.
Примечание: Комната и загоны должны быть созданы сначала в бесэкранном контроллере EDGE GSF перед настройкой/связыванием каждого устройства подачи EDGE GSF.
Калибровка устройства подачи EDGE GSF
Кормушки EDGE GSF должны быть откалиброваны для используемого типа корма. Во время новой настройки или при изменении типа подачи необходимо выполнить калибровку.
То, что вы должны знать
Кормушка EDGE GSF раздает корм на временной основе, поэтому тип и текстура корма влияют на количество корма, выдаваемого за определенное время.
Все питатели EDGE GSF используют одни и те же данные калибровки. После выполнения калибровки на одном устройстве подачи EDGE GSF она распространяется на все остальные. Вы можете выполнить калибровку в любое время, но в конце процесса все питатели EDGE GSF получат новые данные калибровки.
ПЕРЕД ПРОДОЛЖЕНИЕМ: Убедитесь, что шнек заполнен кормом. При необходимости используйте функцию ручной подачи, чтобы заполнить его.
Процедура:
- Используйте пустое ведро, чтобы поймать корм.
- Взвесьте пустое ведро.
- Перейдите в меню калибровки на устройстве подачи EDGE GSF.
- Поместите пустое ведро под шнек.
- Нажмите Enter, чтобы начать первый проход раздачи корма.
- Взвесьте ведро с кормом.
- Вычтите вес пустого ведра из веса ведра с кормом, чтобы получить фактический вес выданного корма.
- Введите вес корма в устройство подачи EDGE GSF.
- Опустошите ведро.
- Повторите процесс для второго прохода.
- После ввода массы корма второго прохода устройство подачи EDGE GSF рассчитает среднее значение двух проходов и отправит это значение на безэкранный контроллер EDGE GSF.
- Через 15 минут бесэкранный контроллер EDGE GSF отправит новую информацию о калибровке на все устройства подачи EDGE GSF.
РАБОТА СИСТЕМЫ
Конфигурация
Контроллер EDGE GSF без экрана web Интерфейс является основным способом настройки системы пользователем. Использовать web браузере для ввода следующей информации в безэкранном контроллере EDGE GSF:
- Комната
- Ручки
- Время, дата, часовой пояс
- Название сайта
- Имя контроллера
- Кривые подачи (если кривая по умолчанию не используется)
Добавление свиноматок в систему
Кормушки EDGE GSF (или GSF Wand) обнаруживают свиноматок по их электронным tags и постоянно сообщать о своем статусе подачи на безэкранный контроллер EDGE GSF. С бесэкранного контроллера EDGE GSF пользователь может настроить параметры кормления в целом и/или для каждой свиноматки. Есть два способа зарегистрировать свиноматку в системе:
- Вручную: Используйте GSF Wand, чтобы вручную обнаружить свиноматку и зарегистрировать ее в системе.
- Автоматически: Новая свиноматка автоматически добавляется в систему при первом посещении стойла. «Новая свиноматка» появляется в списке новых свиноматок. Как только параметр для новой свиноматки будет введен, свиноматка будет удалена из списка новых свиноматок и появится только в основном списке свиноматок.
ПРИМЕЧАНИЕ: Только один RFID tag может использоваться на свиноматку в системе. Если RFID tag повторно используется, то предыдущая информация о свиноматке должна быть удалена из системы перед назначением RFID новой свиноматке.
ПЕРЕД ПРОДОЛЖЕНИЕМ: Убедитесь, что шнек заполнен кормом. При необходимости используйте функцию ручной подачи, чтобы заполнить его.
Процедура:
- Используйте пустое ведро, чтобы поймать корм.
- Взвесьте пустое ведро.
- Перейдите в меню калибровки на устройстве подачи EDGE GSF.
- Поместите пустое ведро под шнек.
- Нажмите Enter, чтобы начать первый проход раздачи корма.
- Взвесьте ведро с кормом.
GSI Electronics Inc. 5200 Armand Frappier Saint-Hubert, Qc
Канада J3Z 1G5
Телефон: 1-877-926-2777
E-mail: mtl_techsupport@agcocorp.com