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Manuals and User Guides for KTM 300 EXC. We have 14 KTM 300 EXC manuals available for free PDF download: Repair Manual, Owner’s Manual, Owner’s Handbook Manual, Manual

KTM 300 EXC Repair Manual

KTM 300 EXC Repair Manual (289 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 12.59 MB

Table of Contents
  • Table of Contents

    4

  • Table of Contents 2

    4

  • 1 Means of Representation

    8

    • Symbols Used

      8

    • Formats Used

      8

  • 2 Safety Advice

    9

    • Repair Manual

      9

    • Degrees of Risk and Symbols

      9

    • Work Rules

      9

  • 3 Important Information

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Figures

      10

  • 4 Serial Numbers

    11

    • Chassis Number

      11

    • Type Label

      11

    • Engine Number

      11

    • Fork Part Number

      11

    • Shock Absorber Part Number

      11

  • 5 Motorcycle

    12

    • Raising the Motorcycle with the Lift Stand

      12

    • Removing the Motorcycle from the Lift Stand

      12

    • Starting

      12

    • Starting the Motorcycle for Checking

      13

  • 6 Fork, Triple Clamp

    14

    • Exc Eu/Aus, XC-W

      14

    • Adjusting the Compression Damping of the Fork

      14

    • Adjusting the Rebound Damping of the Fork

      14

    • Adjusting the Spring Preload of the Fork

      14

    • Bleeding the Fork Legs

      15

    • Cleaning the Dust Boots of the Fork Legs

      15

    • Loosening the Fork Protection

      16

    • Positioning the Fork Protection

      16

    • Removing the Fork Legs

      16

    • Installing the Fork Legs

      16

    • Removing the Fork Protector

      17

    • Installing the Fork Protector

      17

    • Performing a Fork Service

      18

    • Disassembling the Fork Legs

      18

    • Cartridge Disassembly

      21

    • Disassembling the Compression Damping Fitting

      23

    • Checking the Fork Legs

      23

    • Assembling the Compression Damping Fitting

      24

    • Assembling the Cartridge

      25

    • Assembling the Fork Legs

      26

    • Greasing the Steering Head Bearing

      31

    • Removing the Lower Triple Clamp

      31

    • Installing the Lower Triple Clamp

      32

    • Checking the Play of the Steering Head Bearing

      33

    • Adjusting the Play of the Steering Head Bearing

      34

    • 250/300 Six Days

      34

    • Adjusting the Compression Damping of the Fork

      34

    • Adjusting the Rebound Damping of the Fork

      35

    • Bleeding the Fork Legs

      35

    • Cleaning the Dust Boots of the Fork Legs

      35

    • Loosening the Fork Protection

      36

    • Positioning the Fork Protection

      36

    • Removing the Fork Legs

      36

    • Installing the Fork Legs

      37

    • Removing the Fork Protector

      37

    • Installing the Fork Protector

      38

    • Performing a Fork Service

      38

    • Disassembling the Fork Legs

      38

    • Removing the Spring

      40

    • Disassembling the Cartridge

      41

    • Disassembling the Piston Rod

      42

    • Disassembling the Hydrostop Unit

      43

    • Disassembling the Seal Ring Retainer

      44

    • Checking the Fork Legs

      44

    • Assembling the Seal Ring Retainer

      45

    • Assembling the Hydrostop Unit

      46

    • Assembling the Piston Rod

      46

    • Assembling the Cartridge

      48

    • Assembling the Fork Legs

      49

    • Greasing the Steering Head Bearing

      52

    • Removing the Lower Triple Clamp

      53

    • Installing the Lower Triple Clamp

      53

    • Checking the Play of the Steering Head Bearing

      55

    • Adjusting the Play of the Steering Head Bearing

      55

  • 7 Handlebar, Controls

    56

    • Handlebar Position

      56

    • Adjusting the Handlebar Position

      56

    • Adjusting the Basic Position of the Clutch Lever

      56

    • Checking the Routing of the Throttle Cable

      57

    • Checking the Play in the Throttle Cable

      57

    • Adjusting the Play in the Throttle Cable

      58

  • 8 Frame

    59

    • Removing the Engine Guard (250/300 SIX DAYS)

      59

    • Installing the Engine Guard (250/300 SIX DAYS)

      59

  • 9 Shock Absorber, Swingarm

    60

    • Adjusting the High-Speed Compression Damping of the Shock Absorber

      60

    • Adjusting the Low-Speed Compression Damping of the Shock Absorber

      60

    • Adjusting the Rebound Damping of the Shock Absorber

      61

    • Measuring the Sag of the Unloaded Rear Wheel

      61

    • Checking the Static Sag of the Shock Absorber

      61

    • Checking the Riding Sag of the Shock Absorber

      62

    • Adjusting the Spring Preload of the Shock Absorber

      62

    • Adjusting the Riding Sag

      63

    • Removing the Shock Absorber

      63

    • Installing the Shock Absorber

      63

    • Servicing the Shock Absorber

      64

    • Removing the Spring

      64

    • Disassembling the Damper

      65

    • Disassembling the Piston Rod

      66

    • Disassembling the Seal Ring Retainer

      67

    • Replacing the Pilot Bushing

      68

    • Checking the Damper

      69

    • Disassembling the Rebound Adjuster

      69

    • Removing the Heim Joint

      70

    • Installing the Heim Joint

      71

    • Assembling the Rebound Adjuster

      72

    • Assembling the Seal Ring Retainer

      72

    • Assembling the Piston Rod

      73

    • Assembling the Damper

      74

    • Bleeding and Filling the Damper

      77

    • Filling the Damper with Nitrogen

      79

    • Installing the Spring

      80

    • Changing the Heim Joint

      81

  • 10 Exhaust

    83

    • Removing the Main Silencer

      83

    • Installing the Main Silencer

      83

    • Changing the Glass Fiber Yarn Filling of the Main Silencer

      83

  • 11 Air Filter

    85

    • Removing the Air Filter Box Lid

      85

    • Installing the Air Filter Box Lid

      85

    • Removing the Air Filter

      85

    • Installing the Air Filter

      85

    • Cleaning the Air Filter and Air Filter Box

      86

    • Sealing the Air Filter Box

      86

  • 12 Fuel Tank, Seat, Trim

    87

    • Opening the Filler Cap

      87

    • Closing the Filler Cap

      87

    • Removing the Seat

      87

    • Mounting the Seat

      88

    • Removing the Fuel Tank

      88

    • Installing the Fuel Tank

      89

    • Fuel Tap

      90

  • 13 Mask, Fender

    91

    • Removing the Front Fender

      91

    • Installing the Front Fender

      91

    • Removing the Headlight Mask with the Headlight

      91

    • Refitting the Headlight Mask with the Headlight

      92

Advertisement

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (150 pages)

2014

Brand: KTM
|
Category: Motorcycle
|
Size: 3.99 MB

Table of Contents
  • Table of Contents

    4

  • 1 Means of Representation

    7

    • Symbols Used

      7

    • Formats Used

      7

  • 2 Safety Advice

    8

    • Use Definition — Intended Use

      8

    • Degrees of Risk and Symbols

      8

    • Tampering Warning

      8

    • Safe Operation

      9

    • Protective Clothing

      9

    • Work Rules

      9

    • Environment

      9

    • Owner’s Manual

      9

  • 3 Important Notes

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Service

      10

    • Figures

      10

    • Customer Service

      10

  • 4 View of Vehicle

    11

    • View of Vehicle, Front Left (Example)

      11

    • View of Vehicle, Rear Right (Example)

      12

  • 5 Serial Numbers

    13

    • Chassis Number

      13

    • Type Label

      13

    • Key Number (All EXC Models)

      13

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      14

  • 6 Controls

    15

    • Clutch Lever

      15

    • Hand Brake Lever

      15

    • Throttle Grip

      15

    • Kill Switch (All EXC Models)

      15

    • Kill Switch (All XC-W Models)

      16

    • Horn Button (All EXC Models)

      16

    • Light Switch (All EXC Models)

      16

    • Light Switch (All XC-W Models)

      16

    • Turn Signal Switch (All EXC Models)

      16

    • Emergency off Switch (EXC AUS)

      17

    • Electric Starter Button (200/250/300 EXC EU, 250/300 SIX DAYS, XC-W)

      17

    • Electric Starter Button (EXC AUS)

      17

    • Overview of Indicator Lamps (EXC EU/AUS)

      17

    • Overview of Indicator Lamps (SIX DAYS EU)

      17

    • Overview of Indicator Lamps (300 XC-W SIX DAYS USA)

      18

    • Opening the Filler Cap

      18

    • Closing the Filler Cap

      18

    • Fuel Tap

      19

    • Choke

      19

    • Shift Lever

      19

    • Kick Starter

      20

    • Foot Brake Lever

      20

    • Side Stand

      20

    • Steering Lock (All EXC Models)

      20

    • Locking the Steering (All EXC Models)

      21

    • Unlocking the Steering (All EXC Models)

      21

  • 7 Speedometer

    22

    • Exc, XC-W

      22

    • Speedometer Overview

      22

    • Activation and Test

      22

    • Setting Kilometers or Miles

      22

    • Adjusting the Speedometer Functions

      23

    • Setting the Clock

      23

    • Querying Lap Time

      23

    • Display Mode SPEED (Speed)

      24

    • Display Mode SPEED/H (Service Hours)

      24

    • Setup Menu

      24

    • Unit of Measurement Menu

      25

    • Display Mode SPEED/CLK (Time)

      25

    • Setting the Clock

      25

    • Display Mode SPEED/LAP (Lap Time)

      26

    • Viewing the Lap Time

      26

    • Display Mode SPEED/ODO (Odometer)

      26

    • Display Mode SPEED/TR1 (Trip Master 1)

      26

    • Display Mode SPEED/TR2 (Trip Master 2)

      27

    • Setting TR2 (Trip Master 2)

      27

    • Display Mode SPEED/A1 (Average Speed 1)

      27

    • Display Mode SPEED/A2 (Average Speed 2)

      28

    • Display Mode SPEED/S1 (Stop Watch 1)

      28

    • Display Mode SPEED/S2 (Stop Watch 2)

      28

    • Table of Functions

      28

    • Table of Conditions and Menu Activation

      29

    • Six Days

      29

    • Speedometer Overview

      29

    • Activation and Test

      30

    • Setting Kilometers or Miles

      30

    • Setting the Speedometer Functions

      30

    • Setting the Clock

      31

    • Viewing the Lap Time

      31

    • Display Mode SPEED (Speed)

      32

    • Display Mode SPEED/H (Service Hours)

      32

    • Setup Menu

      32

    • Setting the Unit of Measurement

      33

    • Display Mode SPEED/CLK (Time)

      33

    • Setting the Clock

      33

    • Display Mode SPEED/LAP (Lap Time)

      34

    • Viewing the Lap Time

      34

    • Display Mode SPEED/ODO (Odometer)

      34

    • Display Mode SPEED/TR1 (Trip Master 1)

      34

    • Display Mode SPEED/TR2 (Trip Master 2)

      35

    • Setting TR2 (Trip Master 2)

      35

    • Display Mode SPEED/A1 (Average Speed 1)

      35

    • Display Mode SPEED/A2 (Average Speed 2)

      36

    • Display Mode SPEED/S1 (Stop Watch 1)

      36

    • Display Mode SPEED/S2 (Stop Watch 2)

      36

    • Table of Functions

      37

    • Table of Conditions and Menu Activation

      38

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (154 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 7.42 MB

Table of Contents
  • Table of Contents

    4

  • 1 Means of Representation

    7

    • Symbols Used

      7

    • Formats Used

      7

  • 2 Safety Advice

    8

    • Use Definition — Intended Use

      8

    • Degrees of Risk and Symbols

      8

    • Tampering Warning

      8

    • Safe Operation

      9

    • Protective Clothing

      9

    • Work Rules

      9

    • Environment

      9

    • Owner’s Manual

      9

  • 3 Important Notes

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Service

      10

    • Figures

      10

    • Customer Service

      10

  • 4 View of Vehicle

    11

    • View of Vehicle, Front Left (Example)

      11

    • View of Vehicle, Rear Right (Example)

      12

  • 5 Serial Numbers

    13

    • Chassis Number

      13

    • Type Label

      13

    • Key Number (All EXC Models)

      13

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      14

  • 6 Controls

    15

    • Clutch Lever

      15

    • Hand Brake Lever

      15

    • Throttle Grip

      15

    • Kill Switch (All EXC Models)

      15

    • Kill Switch (All XC-W Models)

      16

    • Horn Button (All EXC Models)

      16

    • Light Switch (All EXC Models)

      16

    • Light Switch (All XC-W Models)

      16

    • Turn Signal Switch (All EXC Models)

      16

    • Emergency off Switch (EXC AU)

      17

    • Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)

      17

    • Electric Starter Button (EXC AU)

      17

    • Overview of Indicator Lamps (All EXC Models)

      17

    • Overview of Indicator Lamps (All XC-W Models)

      17

    • Opening the Filler Cap

      18

    • Closing the Filler Cap

      18

    • Fuel Tap

      19

    • Choke

      19

    • Shift Lever

      19

    • Kick Starter

      20

    • Foot Brake Lever

      20

    • Side Stand

      20

    • Steering Lock (All EXC Models)

      20

    • Locking the Steering (All EXC Models)

      21

    • Unlocking the Steering (All EXC Models)

      21

  • 7 Speedometer

    22

    • Speedometer Overview

      22

    • Activation and Test

      22

    • Setting Kilometers or Miles

      22

    • Setting the Speedometer Functions

      23

    • Setting the Clock

      23

    • Viewing the Lap Time

      23

    • Display Mode SPEED (Speed)

      24

    • Display Mode SPEED/H (Service Hours)

      24

    • Setup Menu

      25

    • Setting the Unit of Measurement

      25

    • Display Mode SPEED/CLK (Time)

      26

    • Setting the Clock

      26

    • Display Mode SPEED/LAP (Lap Time)

      26

    • Viewing the Lap Time

      27

    • Display Mode SPEED/ODO (Odometer)

      27

    • Display Mode SPEED/TR1 (Trip Master 1)

      27

    • Display Mode SPEED/TR2 (Trip Master 2)

      28

    • Setting TR2 (Trip Master 2)

      28

    • Display Mode SPEED/A1 (Average Speed 1)

      28

    • Display Mode SPEED/A2 (Average Speed 2)

      29

    • Display Mode SPEED/S1 (Stop Watch 1)

      29

    • Display Mode SPEED/S2 (Stop Watch 2)

      29

    • Table of Functions

      30

    • Table of Conditions and Menu Activation

      31

  • 8 Preparing for Use

    32

    • Advice on First Use

      32

    • Running in the Engine

      33

    • Preparing the Vehicle for Difficult Riding Conditions

      33

    • Preparations for Riding on Dry Sand

      34

    • Preparations for Riding on Wet Sand

      34

    • Preparations for Riding on Wet and Muddy Surfaces

      35

    • Preparations for Riding at High Temperatures and Low Speeds

      35

    • Preparing for Riding at Low Temperatures or in Snow

      36

  • 9 Riding Instructions

    37

    • Checks and Maintenance Work When Preparing for Use

      37

    • Starting

      37

    • Start off

      38

    • Shifting, Riding

      38

    • Braking

      38

    • Stopping, Parking

      39

    • Transport

      39

    • Refueling

      40

  • 10 Service Schedule

    41

    • Service Work (as Additional Order)

      42

Advertisement

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (145 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 7.05 MB

Table of Contents
  • Table of Contents

    4

  • Table of Contents 2

    4

  • 1 Means of Representation

    7

    • Symbols Used

      7

    • Formats Used

      7

  • 2 Safety Advice

    8

    • Use Definition — Intended Use

      8

    • Degrees of Risk and Symbols

      8

    • Tampering Warning

      8

    • Safe Operation

      9

    • Protective Clothing

      9

    • Work Rules

      9

    • Environment

      9

    • Owner’s Manual

      9

  • 3 Important Notes

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Service

      10

    • Figures

      10

    • Customer Service

      10

  • 4 View of Vehicle

    11

    • View of Vehicle, Front Left (Example)

      11

    • View of Vehicle, Rear Right (Example)

      12

  • 5 Serial Numbers

    13

    • Chassis Number

      13

    • Type Label

      13

    • Key Number (All EXC Models)

      13

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      14

  • 6 Controls

    15

    • Clutch Lever

      15

    • Hand Brake Lever

      15

    • Throttle Grip

      15

    • Kill Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

      15

    • Kill Switch (Six Days EU)

      16

    • Kill Switch (All XC-W Models)

      16

    • Horn Button (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

      16

    • Horn Button (Six Days EU)

      16

    • Light Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

      16

    • Light Switch (Six Days EU)

      17

    • Light Switch (All XC-W Models)

      17

    • Turn Signal Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

      17

    • Turn Signal Switch (Six Days EU)

      17

    • Emergency off Switch (EXC AU)

      17

    • Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)

      18

    • Electric Starter Button (EXC AU)

      18

    • Overview of Indicator Lamps (All EXC Models)

      18

    • Overview of Indicator Lamps (All XC-W Models)

      18

    • Opening the Filler Cap

      18

    • Closing the Filler Cap

      19

    • Fuel Tap

      19

    • Choke

      20

    • Shift Lever

      20

    • Kick Starter

      20

    • Foot Brake Lever

      20

    • Side Stand

      21

    • Steering Lock (All EXC Models)

      21

    • Locking the Steering (All EXC Models)

      21

    • Unlocking the Steering (All EXC Models)

      22

  • 7 Speedometer

    23

    • Speedometer Overview

      23

    • Activation and Test

      23

    • Setting Kilometers or Miles

      23

    • Setting the Speedometer Functions

      24

    • Setting the Clock

      24

    • Viewing the Lap Time

      24

    • Display Mode SPEED (Speed)

      25

    • Display Mode SPEED/H (Service Hours)

      25

    • Setup Menu

      25

    • Setting the Unit of Measurement

      26

    • Display Mode SPEED/CLK (Time)

      26

    • Setting the Clock

      27

    • Display Mode SPEED/LAP (Lap Time)

      27

    • Viewing the Lap Time

      27

    • Display Mode SPEED/ODO (Odometer)

      28

    • Display Mode SPEED/TR1 (Trip Master 1)

      28

    • Display Mode SPEED/TR2 (Trip Master 2)

      28

    • Setting TR2 (Trip Master 2)

      28

    • Display Mode SPEED/A1 (Average Speed 1)

      29

    • Display Mode SPEED/A2 (Average Speed 2)

      29

    • Display Mode SPEED/S1 (Stop Watch 1)

      30

    • Display Mode SPEED/S2 (Stop Watch 2)

      30

    • Table of Functions

      30

    • Table of Conditions and Menu Activation

      31

  • 8 Preparing for Use

    32

    • Advice on First Use

      32

    • Running in the Engine

      33

    • Preparing the Vehicle for Difficult Riding Conditions

      33

    • Preparations for Riding on Dry Sand

      34

    • Preparations for Riding on Wet Sand

      34

    • Preparations for Riding on Wet and Muddy Surfaces

      35

    • Preparations for Riding at High Temperatures and Low Speeds

      35

    • Preparing for Riding at Low Temperatures or in Snow

      36

  • 9 Riding Instructions

    37

    • Checks and Maintenance Work When Preparing for Use

      37

    • Starting

      37

    • Start off

      38

    • Shifting, Riding

      38

    • Braking

      38

    • Stopping, Parking

      39

    • Transport

      39

    • Refueling

      40

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (139 pages)

201 year

Brand: KTM
|
Category: Motorcycle
|
Size: 4.41 MB

Table of Contents
  • Table of Contents

    4

  • 1 Means of Representation

    7

    • Symbols Used

      7

    • Formats Used

      7

  • 2 Safety Advice

    8

    • Use Definition — Intended Use

      8

    • Degrees of Risk and Symbols

      8

    • Tampering Warning

      8

    • Safe Operation

      9

    • Protective Clothing

      9

    • Work Rules

      9

    • Environment

      9

    • Owner’s Manual

      9

  • 3 Important Notes

    10

    • Guarantee, Warranty

      10

    • Operating and Auxiliary Substances

      10

    • Spare Parts, Accessories

      10

    • Service

      10

    • Figures

      10

    • Customer Service

      10

  • 4 View of Vehicle

    11

    • View of Vehicle, Front Left (Example)

      11

    • View of Vehicle, Rear Right (Example)

      12

  • 5 Serial Numbers

    13

    • Chassis Number

      13

    • Type Label

      13

    • Key Number (All EXC Models)

      13

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      14

  • 6 Controls

    15

    • Clutch Lever

      15

    • Hand Brake Lever

      15

    • Throttle Grip

      15

    • Kill Switch (All EXC Models)

      15

    • Kill Switch (XC-W)

      16

    • Horn Button (All EXC Models)

      16

    • Light Switch (All EXC Models)

      16

    • Light Switch (XC-W)

      16

    • Turn Signal Switch (All EXC Models)

      16

    • Emergency off Switch (EXC AUS)

      17

    • Electric Starter Button (200/250/300 EXC EU, 250/300 EXC SIX DAYS EU, XC-W)

      17

    • Electric Starter Button (EXC AUS)

      17

    • Overview of Indicator Lamps (All EXC Models)

      17

    • Speedometer

      17

    • Overview

      17

    • Activation and Test

      18

    • Tripmaster Switch

      18

    • Setting Kilometers or Miles

      18

    • Adjusting the Speedometer Functions

      18

    • Setting the Clock

      19

    • Querying Lap Time

      19

    • Display Mode SPEED (Speed)

      20

    • Display Mode SPEED/H (Operating Hours)

      20

    • Display Mode SPEED/CLK (Clock)

      20

    • Display Mode SPEED/LAP (Lap Time)

      21

    • Display Mode SPEED/ODO (Odometer)

      21

    • Display Mode SPEED/TR1 (Trip Master 1)

      21

    • Display Mode SPEED/TR2 (Trip Master 2)

      21

    • Display Mode SPEED/A1 (Average Speed 1)

      22

    • Display Mode SPEED/A2 (Average Speed 2)

      22

    • Display Mode SPEED/S1 (Stop Watch 1)

      22

    • Display Mode SPEED/S2 (Stop Watch 2)

      23

    • 6.14.19 Table of Functions

      23

    • 6.14.20 Table of Conditions and Menu Activation

      23

    • Opening the Filler Cap

      24

    • Closing the Filler Cap

      24

    • Fuel Tap

      25

    • Choke

      25

    • Shift Lever

      25

    • Kick Starter

      26

    • Foot Brake Lever

      26

    • Side Stand

      26

    • Steering Lock (All EXC Models)

      26

    • Locking the Steering (All EXC Models)

      27

    • Unlocking the Steering (All EXC Models)

      27

  • 7 Preparing for Use

    28

    • Advice on First Use

      28

    • Running in the Engine

      29

    • Preparing the Vehicle for Difficult Riding Conditions

      29

    • Preparations for Riding on Dry Sand

      30

    • Preparations for Riding on Wet Sand

      30

    • Preparations for Riding on Wet and Muddy Surfaces

      31

    • Preparations for Riding at High Temperatures and Low Speeds

      31

    • Preparing for Riding at Low Temperatures or in Snow

      32

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (136 pages)

2012 Motorcycle

Brand: KTM
|
Category: Motorcycle
|
Size: 4.26 MB

Table of Contents
  • Table of Contents

    4

  • Means of Representation

    7

  • Important Information

    8

  • View of Vehicle

    10

    • View of Vehicle, Front Left (Example)

      10

    • View of Vehicle, Rear Right (Example)

      11

  • Serial Numbers

    12

    • Chassis Number

      12

    • Type Label

      12

    • Key Number (All EXC Models)

      12

    • Engine Number

      13

    • Fork Part Number

      13

    • Shock Absorber Part Number

      13

  • Controls

    14

    • Clutch Lever

      14

    • Hand Brake Lever

      14

    • Throttle Grip

      14

    • Kill Switch (All EXC Models)

      14

    • Short Circuit Button (XC-W)

      15

    • Light Switch (All EXC Models)

      15

    • Turn Signal Switch (All EXC Models)

      15

    • Horn Button (All EXC Models)

      15

    • Emergency off Switch (200 EXC AUS)

      15

    • Emergency off Switch (250/300 EXC AUS)

      16

    • Electric Starter Button (250/300 EXC EU, EXC SIX DAYS, 250/300 XC-W)

      16

    • Electric Starter Button (250/300 EXC AUS)

      16

    • Light Switch (XC-W)

      16

    • Overview of Indicator Lamps (All EXC Models)

      16

    • Speedometer

      17

    • Speedometer Activation and Test

      17

    • Tripmaster Switch

      17

    • Setting Kilometers or Miles

      17

    • Setting the Clock

      18

    • Adjusting the Speedometer Functions

      18

    • Querying Lap Time

      19

    • Display Mode SPEED (Speed)

      19

    • Display Mode SPEED/H (Operating Hours)

      19

    • Display Mode SPEED/CLK (Clock)

      20

    • Display Mode SPEED/LAP (Lap Time)

      20

    • Display Mode SPEED/ODO (Odometer)

      20

    • Display Mode SPEED/TR1 (Trip Master 1)

      20

    • Display Mode SPEED/TR2 (Trip Master 2)

      21

    • Display Mode SPEED/A1 (Average Speed 1)

      21

    • Display Mode SPEED/A2 (Average Speed 2)

      21

    • Display Mode SPEED/S1 (Stop Watch 1)

      22

    • Display Mode SPEED/S2 (Stop Watch 2)

      22

    • Fuel Tap

      23

    • Opening the Filler Cap

      23

    • Closing the Filler Cap

      24

    • Shift Lever

      24

    • Kickstarter

      24

    • Foot Brake Lever

      25

    • Side Stand

      25

    • Steering Lock (All EXC Models)

      25

    • Locking the Steering (All EXC Models)

      25

    • Unlocking the Steering (All EXC Models)

      26

  • Preparing for Use

    27

    • Advice on First Use

      27

    • Running in the Engine

      28

    • Preparing the Vehicle for Difficult Operating Conditions

      28

    • Preparations for Riding on Dry Sand

      29

    • Preparations for Riding on Wet Sand

      29

    • Preparations for Riding on Wet and Muddy Surfaces

      30

    • Preparations for Riding at High Temperatures and Low Speeds

      30

    • Preparing for Rides at Low Temperatures or in Snow

      31

  • Riding Instructions

    32

    • Checks and Maintenance Work When Preparing for Use

      32

    • Starting

      32

    • Start off

      33

    • Shifting, Riding

      33

    • Braking

      33

    • Stopping, Parking

      34

    • Refueling

      34

  • Service Schedule

    36

    • Maintenance Work (as an Additional Order)

      37

KTM 300 EXC Repair Manual

KTM 300 EXC Repair Manual (154 pages)

KTM Automobile Parts User Manual

Brand: KTM
|
Category: Engine
|
Size: 5.51 MB

Table of Contents
  • Table of Contents

    5

  • Updating Instructions

    7

  • Explanation — Updating

    9

  • General Information

    14

  • Operating Ranges of the Carburetor

    16

    • Basic Information on a Change of the Carburetor Setting

      17

    • Basic Information on the Original Carburetor Setting

      17

  • Carburetor Adjustment

    17

    • Bleeding of the Hydraulic Clutch

      18

      • Checking the Setting of the TVC System

        18

      • Special Tools — Engine 250/300/380

        19

    • Cleaning

      20

    • Conservartion for Winter Operation

      20

    • Storage

      20

    • Removing and Refitting Engine

      22

      • Dismounting the Engine

        24

      • Filling in of Cooling Liquid

        26

      • Filling in of Transmission Oil

        26

      • Refitting the Engine

        26

    • Disassembling the Engine

      28

      • Dismounting of Cylinder Head, Cylinder and Piston

        30

      • Dismounting of Sprocket and Shift Lever

        30

      • Draining Gear Oil

        30

      • Dismounting of Clutch Cover

        31

      • Dismounting of Pressure Cap and Clutch Discs

        32

      • Dismounting of the Primary Drive

        32

      • Dismounting of Ignition Cover

        33

      • Dismounting of Kickstarter

        33

      • Dismounting of the Shift Lock

        33

      • Dismounting of the Ignition (Kokusan)

        34

      • Dismounting of the Ignition (SEM)

        34

      • Dismounting of Gearshift Mechanism and Transmission

        35

      • Dismounting of Intake Flange and Reed Valve Housing

        35

      • Parting of Engine Housing Halves

        35

      • Dismounting the Crankshaft

        36

      • Servicing of Individual Components

        37

      • Working on the Right-Hand Housing Half

        39

      • Working on the Left-Hand Housing Half

        40

    • Crankshaft

      41

    • Crankshaft Webs – Measure Outer Dimension

      41

    • Piston

      41

    • Piston Ring End Gap

      41

    • Checking Cylinder for Wear

      42

    • Nikasil Coating of Cylinder

      42

    • Recoated Cylinder

      42

    • Cylinder Exhaust Control System

      43

    • Cylinder Preassembly

      43

    • Exhaust Control, Clutch Cover

      45

    • Preassembly of Clutch Cover

      45

    • Reed Valve Housing, Intake Flange

      46

    • Clutch

      47

    • Replace Outer Clutch Hub

      48

    • Preassembly of Shift Shaft

      49

    • Shift Mechanism

      49

    • Check Stator and Pulse Generator (Kokusan)

      50

    • Ignition (Kokusan)

      50

    • Kokusan Ignition & Spark Plug

      50

    • Check Stator (SEM)

      51

    • Ignition (SEM)

      51

    • SEM Ignition & Spark Plug

      51

    • Assembly Mainshaft

      52

    • Transmission

      52

    • Assembly Countershaft

      53

    • Assemble of Kickstarter Shaft

      54

    • Assembling the Engine

      55

    • Assembling the Engine Housing

      58

    • Mounting Kickstarter

      59

    • Mounting Shift Mechanism

      59

    • Mount Primary Drive and Clutch

      60

    • Mounting Clutch Discs and Pressure Cap

      61

    • Adjusting Dimension „X“

      62

    • Mounting Piston and Cylinder

      62

    • Adjusting Control Flap (Dimension “Z“)

      63

    • Mounting Cylinder Head

      64

    • Mounting Reed Valve Housing and Intake Flange

      64

    • Mounting Steering Covers

      64

    • Mounting Engine Sprocket

      65

    • Mounting the Ignition (Kokusan)

      65

    • Adjusting Ignition Point (SEM)

      66

    • Mounting Starting Lever and Shift Lever

      66

    • Mounting the Ignition (SEM)

      66

      • Electrical

        67

      • Checking the Voltage Regulator (Kokusan)

        69

      • Checking the Voltage Regulator (Tympanium)

        69

      • Checking the Voltage Regulator-Rectifier (Shindengen)

        69

      • CDI Unit

        70

      • Checking the Capacitor

        70

      • Ignition Coil (Kokusan)

        70

      • Ignition Coil (SEM)

        70

      • Checking the Voltage Regulator

        71

      • Static Ignition Values 250-380 SX, EXC (Kokusan 2K-1, 2K-3, 2K-4)

        72

      • Static Generator Values 250-380 EXC (Kokusan 2K-3) (Except 250 USA)

        74

      • Static Ignition Values 250 MXC, EXC USA (Kokusan 2K-2)

        76

      • Troubleshooting

        79

    • Trouble Shooting

      81

    • Technical Specifications

      83

      • Technical Specifications — Engine 250/300/380 SX/MXC/EXC ‘99 (Only for USA)

        85

      • Basic Carburetor Setting

        86

      • Gasket Thicknesses

        86

      • Tightening Torques

        86

      • Tolerances and Fitting Clearances

        86

      • Technical Specifications — Engine 250/300/380 SX/EXC/EGS ‘99 (All Models out of USA)

        87

      • Standard Adjustment — Fork

        89

      • Standard Adjustment — Shock Absorber

        89

      • Technical Specifications Chassis 250/300/380 SX/MXC/EXC/EGS ‘99

        89

      • Carburetor Setting KTM 250/300 MXC/EXC EU, USA‘99 KEIHIN PWK 38

        90

      • Carburetor Setting KTM 250 SX Europe, USA ‘99 KEIHIN PWK 38

        91

      • Carburetor Setting KTM 380 SX/MXC/EXC EU, USA ‘99 KEIHIN PWK 38

        92

      • Technical Data — Engine 250/300/380 SX/MXC/EXC 2000 (Only USA)

        93

      • Technical Data — Engine 250/300/380 SX/EXC 2000 (All Models out of USA)

        95

      • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2000

        97

      • Carburetor Setting G KTM 250 SX EUR/USA 2000 KEIHIN PWK 38AG PJ

        98

      • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG

        99

      • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG

        100

      • Carburetor Setting KTM 380 SX/MXC/ EXC/EUR/USA 2000 KEIHIN PWK 38 AG

        101

      • Technical Data — Engine 250/300/380 SX/MXC EXC 2001 (Only USA)

        103

      • Technical Data — Engine 250/300/380 SX / EXC 2001 (All Models out of USA)

        105

      • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2001

        107

      • Carburetor Setting KTM 250 SX EUR/USA 2001 KEIHIN PWK 38AG PJ

        108

      • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG

        109

      • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG

        110

      • Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2001 KEIHIN PWK 38 AG

        111

      • Technical Data — Engine 250/300/380 SX / MXC / EXC 2002 (Only USA)

        112

      • Technical Data — Engine 250/300/380 SX / EXC 2002 (All Models out of USA)

        114

      • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2002

        116

      • Carburetor Setting KTM 250 SX EUR/USA 2002 KEIHIN PWK 38AG

        117

      • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG

        118

      • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG

        119

      • Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2002 KEIHIN PWK 38 AG

        120

      • Technical Data — Engine 250/300 MXC/EXC 2003

        121

      • Periodic Lubrication and Maintenance Schedule

        131

      • Periodic Maintenance Schedule 2001/02

        132

      • Important Chacks and Maintenance to be Carried by the Rider

        133

      • Periodic Maintenance Schedule 2003

        134

      • Recommended Inspection of the 250/300 EXC and MXC Engine Used for Enduro Competitions by Your KTM Workshop

        136

      • Recommended Inspection of the 250/300 EXC and MXC Engine Used for Hobby Enduro by Your KTM Workshop

        136

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (74 pages)

KTM Owner’s Manual Motorcycle 125 EXC, EXC SIX DAYS 200 XC, XC-W, EXC 250 XC, XC-W, EXC, EXC SIX DAYS 300 XC, XC-W, EXC-E, EXC-E SIX DAYS

Brand: KTM
|
Category: Motorcycle
|
Size: 9.08 MB

Table of Contents
  • Table of Contents

    5

  • Serial Number Locations

    6

    • Chassis Number

      6

    • Engine Number, Engine Type

      6

  • Operation Instruments

    6

    • Clutch Lever

      6

    • Hand Brake Lever

      6

    • Electronic Speedometer

      7

    • Indicator Lamps (EXC)

      11

    • Short Circuit Button

      11

    • Combination Switch (EXC)

      12

    • Headlamp Switch (XC-W)

      12

    • Flasher Switch

      12

    • Starter Button

      12

    • Emergency off Switch (Australia)

      12

    • Filler Cap

      13

    • Fuel Tap

      13

    • Choke Knob

      13

    • Shift Lever

      14

    • Kickstarter

      14

    • Foot Brake Pedal

      14

    • Side Stand

      14

    • Steering Lock

      14

    • Compression Damping of Fork

      15

    • Rebound Damping of Fork

      15

    • Spring Preload of the Fork

      15

    • Shock Absorber Compression Damping

      16

    • Shock Absorber Rebound Damping

      16

  • General Tips and Warnings for Starting the Motorcycle

    17

    • Instructions for Your First Ride

      17

    • Running in

      17

  • Driving Instructions

    18

    • What You Should Check before each Start

      18

    • Starting When the Engine Is Cold

      19

    • Starting When the Engine Is Warm

      19

    • What to Do When the Engine Is „Flooded

      19

    • Starting off

      19

    • Shifting/Riding

      20

    • Braking

      20

    • Stopping and Parking

      20

    • Refueling, Fuel

      20

  • Periodic Maintenance Schedule

    21

  • Maintenance Work on Chassis and Engine

    25

    • Changing the Spring Preloading of the Shock Absorber

      25

    • Pivot Bearing

      25

    • Basic Suspension Setup for the Weight of the Driver

      26

    • Checking the Shock Absorber and Spring

      26

    • Determining the Static Sag of the Shock Absorber

      26

    • Determining the Riding Sag of the Shock Absorber

      26

    • Changing the Spring Preload on the Telescopic Fork

      27

    • Checking the Basic Setup of the Telescopic Fork

      27

    • Breather Plug Front Fork

      27

    • Cleaning the Dust Sleeves of the Telescopic Fork

      28

    • Checking and Adjusting the Steering Head Bearing

      28

    • Changing the Fork Offset (Caster) XC/EXC Six Days

      29

    • How to Change the Handlebar Position

      30

    • Adapting Chain Guide to the Rear Sprocket

      31

    • Check Chain Tension

      32

    • Correct Chain Tension

      32

    • Chain Maintenance

      32

    • Chain Wear

      32

    • General Information about KTM Disc Brakes

      33

    • Changing Basic Position of the Hand Brake Lever

      34

    • Checking the Brake Fluid Level — Front Brake

      34

    • Refilling the Front Brake Fluid Reservoir

      34

    • Checking the Front Brake Pads

      34

    • Replacing the Front Brake Pads

      35

    • Checking the Rear Brake Fluid Level

      35

    • Refilling the Rear Brake Fluid Reservoir

      35

    • Changing the Basic Position of the Foot Brake Pedal

      36

    • Checking the Rear Brake Pads

      36

    • Replacing the Rear Brake Pads

      36

    • Dismounting and Mounting the Front Wheel

      37

    • Dismounting and Mounting the Rear Wheel

      38

    • Tires, Air Pressure

      38

    • Checking Spoke Tension

      39

    • Replacing the Battery of the Digital Speedometer

      39

    • Replacing the Headlight Lamp/Parking Light Lamp

      39

    • Battery

      40

    • Charging the Battery

      40

    • Fuse

      41

    • Cooling System

      41

    • Checking the Coolant Level

      42

    • Refilling/Bleeding the Cooling System

      42

    • Cleaning the Air Filter

      42

    • Checking the Oil Level of the Hydraulic Clutch

      43

    • Exhaust System

      43

    • Changing the Original Position of the Clutch Lever

      43

    • Bleeding the Hydraulic Clutch

      44

    • Carburetor Adjustment

      44

    • Draining the Float Chamber of the Carburetor

      46

    • Checking the Float Level

      46

    • Adjusting the Engine Characteristic Via the Ignition Curve

      46

    • Adjusting the Engine Characteristic Via the Auxiliary Spring

      47

    • Check Transmission Oil Level

      48

    • Changing the Transmission Oil

      48

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (71 pages)

2007

Brand: KTM
|
Category: Motorcycle
|
Size: 5.14 MB

Table of Contents
  • Table of Contents

    5

  • Serial Number Locations

    6

    • Chassis Number

      6

    • Engine Number, Engine Type

      6

  • Operation Instruments

    6

    • Clutch Lever

      6

    • Hand Brake Lever

      6

    • Electronic Speedometer

      7

    • Indicator Lamps (EXC)

      11

    • Combination Switch (EXC)

      12

    • Headlamp Switch (XC-W)

      12

    • Flasher Switch

      12

    • Emergency off Switch (Australia)

      12

    • Filler Cap

      13

    • Filler Cap (XC, XC-W)

      13

    • Fuel Tap

      13

    • Choke Knob

      13

    • Shift Lever

      13

    • Kickstarter

      14

    • Foot Brake Pedal

      14

    • Side Stand

      14

    • Steering Lock

      14

    • Compression Damping of Fork

      15

    • Rebound Damping of Fork

      15

    • Spring Preload of the Fork(XC/EXC Six Days)

      15

    • Compression Damping of Shock Absorber (XC-W, EXC)

      16

    • Shock Absorber Compression Damping (XC-W/EXC)

      16

    • Shock Absorber Rebound Damping XC-W, EXC)

      16

  • General Tips and Warnings for Starting the Motorcycle

    17

    • Instructions for Your First Ride

      17

    • Running in

      17

  • Driving Instructions

    18

    • What You Should Check before each Start

      18

    • Starting When the Engine Is Cold

      19

    • Starting When the Engine Is Warm

      19

    • What to Do When the Engine Is „Flooded

      19

    • Starting off

      19

    • Shifting/Riding

      20

    • Braking

      20

    • Stopping and Parking

      20

    • Refueling, Fuel

      20

  • Periodic Maintenance Schedule

    21

  • Maintenance Work on Chassis and Engine

    25

    • Changing the Spring Preloading of the Shock Absorber

      25

    • Pivot Bearing

      25

    • Basic Suspension Setup for the Weight of the Driver

      26

    • Checking the Shock Absorber and Spring

      26

    • Determining the Static Sag of the Shock Absorber

      26

    • Determining the Riding Sag of the Shock Absorber

      26

    • Changing the Spring Preload on the Telescopic Fork

      27

    • Checking the Basic Setup of the Telescopic Fork

      27

    • Replacing Fork Springs

      28

    • Breather Plug Front Fork

      28

    • Cleaning the Dust Sleeves of the Telescopic Fork

      28

    • Changing the Fork Offset (Caster) (XC)

      29

    • Checking and Adjusting the Steering Head Bearing

      30

    • How to Change the Handlebar Position

      31

    • Check Chain Tension

      31

    • Correct Chain Tension

      32

    • Chain Maintenance

      32

    • Chain Wear

      32

    • General Information about KTM Disc Brakes

      33

    • Adjusting the Free Travel at the Hand Brake Lever

      34

    • Checking the Brake Fluid Level — Front Brake

      34

    • Refilling the Front Brake Fluid Reservoir

      34

    • Checking the Front Brake Pads

      34

    • Replacing the Front Brake Pads

      35

    • Changing the Basic Position of the Foot Brake Pedal

      35

    • Checking the Rear Brake Fluid Level

      35

    • Refilling the Rear Brake Fluid Reservoir

      35

    • Checking the Rear Brake Pads

      36

    • Replacing the Rear Brake Pads

      36

    • Dismounting and Mounting the Front Wheel

      36

    • Dismounting and Mounting the Rear Wheel

      37

    • Tires, Air Pressure

      38

    • Checking Spoke Tension

      38

    • Replacing the Battery of the Digital Speedometer

      39

    • Check/Set Distance of the Magnetic Sensor

      39

    • Replacing the Headlight Lamp/Parking Light Lamp

      39

    • Cooling System

      40

    • Checking the Coolant Level

      40

    • Refilling/Bleeding the Cooling System

      41

    • Cleaning the Air Filter

      41

    • Checking the Oil Level of the Hydraulic Clutch

      42

    • Exhaust System

      42

    • Changing the Original Position of the Clutch Lever

      42

    • Bleeding the Hydraulic Clutch

      43

    • Carburetor Adjustment

      43

    • Draining the Float Chamber of the Carburetor

      45

    • Checking the Float Level

      45

    • Adjusting the Engine Characteristic Via the Ignition Curve

      45

    • Adjusting the Engine Characteristic Via the Auxiliary Spring

      46

    • Check Transmission Oil Level (125/200)

      47

    • Changing the Transmission Oil (125/200)

      47

    • Check Transmission Oil Level (250/300)

      47

    • Changing the Transmission Oil (250/300)

      47

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (67 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 5.12 MB

Table of Contents
  • Table of Contents

    5

  • Serial Number Locations

    6

    • Chassis Number

      6

    • Engine Number, Engine Type

      6

  • Operation Instruments

    6

    • Clutch Lever

      6

    • Hand Brake Lever

      6

    • Electronic Speedometer

      7

    • Indicator Lamps (EXC)

      11

    • Short Circuit Button (SX)

      12

    • Combination Switch (EXC)

      12

    • Headlamp Switch (EXC USA)

      12

    • Flasher Switch

      12

    • Emergency off Switch (Australia)

      12

    • Filler Cap

      13

    • Fuel Tap

      13

    • Choke Knob

      13

    • Shift Lever

      13

    • Kickstarter

      14

    • Foot Brake Pedal

      14

    • Side Stand

      14

    • Steering Lock

      14

    • Compression Damping of Fork

      15

    • Rebound Damping of Fork

      15

    • Damping Action During Compression of Shock Absorber (SX)

      15

    • Compression Damping of Shock Absorber (MXC, EXC)

      16

    • Rebound Damping of Shock Absorber (SX, MXC, EXC)

      16

  • General Tips and Warnings for Starting the Motorcycle

    17

    • Instructions for Your First Ride

      17

    • Running in

      17

  • Driving Instructions

    18

    • What You Should Check before each Start

      18

    • Starting When the Engine Is Cold

      19

    • Starting When the Engine Is Warm

      19

    • What to Do When the Engine Is „Flooded

      19

    • Starting off

      19

    • Shifting/Riding

      19

    • Braking

      20

    • Stopping and Parking

      20

    • Refueling, Fuel

      20

  • Periodic Maintenance Schedule

    21

  • Maintenance Work on Chassis and Engine

    24

    • Changing the Spring Preload of the Shock Absorber

      24

    • Pivot Bearing

      24

    • Basic Suspension Setup for the Weight of the Driver

      25

    • Checking the Shock Absorber and Spring

      25

    • Determining the Static Sag of the Shock Absorber

      25

    • Determining the Riding Sag of the Shock Absorber

      25

    • Checking the Basic Setup of the Telescopic Fork

      26

    • Changing the Spring Preload on the Telescopic Fork

      26

    • Replacing Fork Springs

      27

    • Breather Plug Front Fork

      27

    • Cleaning the Dust Sleeves of the Telescopic Fork

      27

    • Changing the Fork Offset (SX)

      28

    • Checking and Adjusting the Steering Head Bearing

      29

    • How to Change the Handlebar Position

      30

    • Check Chain Tension

      30

    • Correct Chain Tension

      31

    • Chain Maintenance

      31

    • Chain Wear

      31

    • General Information about KTM Disc Brakes

      32

    • Adjusting the Free Travel at the Hand Brake Lever

      33

    • Checking the Brake Fluid Level — Front Brake

      33

    • Refilling the Front Brake Fluid Reservoir

      33

    • Checking the Front Brake Pads

      33

    • Replacing the Front Brake Pads

      34

    • Changing the Basic Position of the Foot Brake Pedal

      34

    • Checking the Rear Brake Fluid Level

      34

    • Refilling the Rear Brake Fluid Reservoir

      34

    • Checking the Rear Brake Pads

      35

    • Replacing the Rear Brake Pads

      35

    • Dismounting and Mounting the Front Wheel

      35

    • Dismounting and Mounting the Rear Wheel

      36

    • Tires, Air Pressure

      37

    • Checking Spoke Tension

      37

    • Replacing the Battery of the Digital Speedometer

      37

    • Check/Set Distance of the Magnetic Sensor

      38

    • Replacing the Headlight Lamp/Parking Light Lamp

      38

    • Cooling System

      39

    • Radiator Cover for the Cold Season

      39

    • Checking the Coolant Level

      39

    • Refilling/Bleeding the Cooling System

      40

    • Cleaning the Air Filter

      40

    • Changing the Original Position of the Clutch Lever

      41

    • Checking the Oil Level of the Hydraulic Clutch

      41

    • Bleeding of the Hydraulic Clutch

      41

    • Exhaust System

      41

    • Cleaning the Spark Arrestor (EXC USA)

      42

    • Carburetor Adjustment

      42

    • Draining the Float Chamber of the Carburetor

      43

    • Checking the Float Level

      43

    • Engine Characteristic 250/300 SX/MXC/EXC

      44

    • Check Transmission Oil Level (125/200)

      45

    • Changing the Transmission Oil (125/200)

      45

    • Check Transmission Oil Level (250/300)

      45

    • Changing the Transmission Oil (250/300)

      45

KTM 300 EXC Owner's Handbook Manual

KTM 300 EXC Owner’s Handbook Manual (45 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 3.46 MB

Table of Contents
  • Chassis Number

    3

  • Engine Number

    3

  • Table of Contents

    5

  • Serial Number Locations

    6

    • Chassis Number

      6

    • Engine Number, Engine Type (125/200)

      6

    • Engine Number, Engine Type (250/300/380)

      6

  • Operation Instruments

    6

    • Clutch Lever

      6

    • Hand Brake Lever

      6

    • Digital Speedometer, Indicator Lamp (EXC)

      7

    • Digital Speedometer

      7

    • Odometer (EXC USA)

      7

    • Speedometer, Indicator Lamps (EXC — Australia)

      7

    • Short Circuit Button (SX)

      7

    • Combination Switch (EXC)

      8

    • Headlamp Switch (EXC USA)

      8

    • Flasher Switch

      8

    • Emergency off Switch (Australia)

      8

    • Filler Cap

      8

    • Refueling, Fuel

      9

    • Fuel Tap

      9

    • Choke Knob

      9

    • Shift Lever

      10

    • Kickstarter

      10

    • Foot Brake Pedal

      10

    • Compression Damping of Fork

      10

    • Rebound Damping of Fork

      10

    • Compression Damping of Shock Absorber

      11

    • Rebound Damping of Shock Absorber

      11

    • Steering Lock

      11

    • Side Stand

      11

  • Driving Instructions

    12

    • Starting off

      13

    • Periodic Maintenance Schedule

      14

  • Maintenance Work on Chassis and Engine

    16

    • Changing the Original Position of the Clutch Lever

      16

    • Checking and Adjusting the Steering Head Bearing

      16

    • Breather Plug Front Fork

      17

    • Cleaning the Dust Sleeves of the Telescopic Fork

      17

    • How to Change the Handlebar Position

      17

    • Changing the Spring Preloading of the Shock Absorber

      18

    • Pivot Bearing

      18

    • Check Chain Tension

      18

    • Correct Chain Tension

      19

    • Chain Maintenance

      19

    • Chain Wear

      19

    • General Informations about KTM Disc Brakes

      20

    • Adjusting of Free Travel at the Hand Brake Lever

      20

    • WIRING DIAGRAMME, CARBURETOR SETTING . . .Appendix

      21

    • Checking of Brake Fluid Level — Front Brake

      21

    • Refilling the Front Brake Fluid Reservoir

      21

    • Checking the Front Brake Pads

      21

    • Replacing the Front Brake Pads

      21

    • Changing the Basic Position of the Foot Brake Pedal

      22

    • Checking Rear Brake Fluid Level

      22

    • Refilling the Rear Brake Fluid Reservoir

      22

    • Checking the Rear Brake Pads

      23

    • Replacing the Rear Brake Pads

      23

    • Dismounting and Mounting the Front Wheel

      23

    • Dismounting and Mounting the Rear Wheel

      24

    • Tires-Air Pressure

      25

    • Checking Spoke Tension

      25

    • Replacing the Battery of the Digital Speedometer

      25

    • Adjustin Digital Speedometer

      27

    • Check/Set Distance of Magnetic Sensor

      27

    • Replacing Headlight Lamp (H4)

      28

    • Cooling System

      28

    • Radiator Cover for the Cold Season

      29

    • Checking the Coolant Level

      29

    • Refilling/Bleeding the Cooling System

      29

    • Cleaning the Air Filter

      30

    • Exhaust System

      30

    • Cleaning the Spark Arrestor (EXC USA)

      30

    • Draining of Float Chamber of the Carburetor

      30

    • Carburetor Adjustment

      31

    • Checking the Float Level

      32

    • Checking the Oil Level of the Hydraulic Clutch

      32

    • Bleeding of the Hydraulic Clutch

      32

    • Check Transmission Oil Level (125/200)

      33

    • Changing the Transmission Oil (125/200)

      33

    • Check Transmission Oil Level (250/300/380)

      33

    • Changing the Transmission Oil (250/300/380)

      33

KTM 300 EXC Owner's Manual

KTM 300 EXC Owner’s Manual (39 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 4.82 MB

Table of Contents
  • Serial Number Locations

    6

  • Frame Number

    6

  • Engine Number, Engine Type (125/200)

    6

  • Engine Number, Engine Type (250/300/380)

    6

  • Operation Instruments

    6

  • Clutch Control Lever (125/200)

    6

  • Clutch Control Lever (250/300/380)

    6

  • Table of Contents

    5

  • Hand Brake Lever

    7

  • Speedometer, Indicator Lamps (EXC)

    7

  • Odometer (EXC USA)

    7

  • Speedometer, Indicator Lamps (EGS)

    7

  • Ignition Lock

    7

  • Short Circuit Button (SX)

    8

  • Combination Switch (EXC)

    8

  • Headlamp Switch (EXC USA)

    8

  • Flasher Switch

    8

  • Emergency off Switch (Australia)

    8

  • Filler Cap

    9

  • Refueling, Fuel

    9

  • Fuel Tap

    9

  • Choke Knob

    10

  • Shift Lever

    10

  • Kickstarter

    10

  • Foot Brake Pedal

    10

  • Compression Damping of Fork

    10

  • Rebound Damping of Fork

    11

  • Compression Damping of Shock Absorber

    11

  • Rebound Damping of Shock Absorber

    11

  • Steering Lock

    11

  • Side Stand

    11

  • Driving Instructions

    12

  • Starting When the Engine Is Cold

    13

  • Starting When the Engine Is Warm

    13

  • Starting off

    13

  • Stopping and Parking

    13

  • Periodic Lubrication and Maintenance Schedule

    14

  • Maintenance Work on Chassis and Engine

    15

  • Changing the Original Position of the Clutch Lever (125/200)

    15

  • Checking and Adjusting the Steering Head Bearing

    15

  • Check Chain Tension

    16

  • Correct Chain Tension

    16

  • Chain Maintenance

    16

  • Chain Wear

    17

  • General Informations about KTM Disc Brakes

    17

  • Adjusting of Free Travel at the Hand Brake Lever

    17

  • Checking of Brake Fluid Level — Front Brake

    18

  • Refilling the Front Brake Fluid Reservoir

    18

  • Checking the Front Brake Pads

    18

  • Replacing the Front Brake Pads

    18

KTM 300 EXC Owner's Handbook Manual

KTM 300 EXC Owner’s Handbook Manual (37 pages)

1999

Brand: KTM
|
Category: Motorcycle
|
Size: 5.75 MB

Table of Contents
  • Serial Number Locations

    6

  • Chassis Number

    6

  • Engine Number, Engine Type (125/200)

    6

  • Engine Number, Engine Type (250/300/380)

    6

  • Operation Instruments

    6

  • Clutch Lever

    6

  • Hand Brake Lever

    6

  • Table of Contents

    5

  • Speedometer, Indicator Lamp (EXC)

    7

  • Odometer (EXC USA)

    7

  • Speedometer, Indicator Lamps (EGS)

    7

  • Ignition Lock

    7

  • Short Circuit Button (SX)

    8

  • Combination Switch (EXC)

    8

  • Headlamp Switch (EXC USA)

    8

  • Flasher Switch

    8

  • Emergency off Switch (Australia)

    8

  • Filler Cap

    9

  • Refueling, Fuel

    9

  • Fuel Tap

    9

  • Choke Knob

    10

  • Shift Lever

    10

  • Kickstarter

    10

  • Foot Brake Pedal

    10

  • Compression Damping of Fork

    10

  • Rebound Damping of Fork

    11

  • Compression Damping of Shock Absorber

    11

  • Rebound Damping of Shock Absorber

    11

  • Steering Lock

    11

  • Center Stand

    11

  • Driving Instructions

    12

  • Starting off

    13

  • Periodic Lubrication and Maintenance Schedule

    14

  • Maintenance Work on Chassis and Engine

    15

  • Changing the Original Position of the Clutch Lever

    15

  • Checking and Adjusting the Steering Head Bearing

    15

  • Pivot Bearing

    16

  • Check Chain Tension

    16

  • Correct Chain Tension

    16

  • Chain Maintenance

    16

  • Chain Wear

    17

  • General Informations about KTM Disc Brakes

    17

  • Adjusting of Free Travel at the Hand Brake Lever

    17

  • Checking of Brake Fluid Level — Front Brake

    18

  • Refilling the Front Brake Fluid Reservoir

    18

  • Checking the Front Brake Pads

    18

  • Replacing the Front Brake Pads

    18

  • Changing the Basic Position of the Brake Pedal

    19

  • Checking Rear Brake Fluid Level

    19

  • Refilling the Rear Brake Fluid Reservoir

    19

KTM 300 EXC Manual

KTM 300 EXC Manual (12 pages)

motor type 546

Brand: KTM
|
Category: Engine
|
Size: 10.69 MB

Table of Contents
  • Technical Data

    1

  • Gear Ratios

    2

  • Basic Carburetor Setting

    2

  • Tolerances and Fitting Clearances

    2

  • Gasket Thicknesses

    2

  • Crank Case

    3

  • Clutch Cover

    4

  • Crankshaft, Piston

    4

  • Cylinder

    5

  • Twin Valve Control

    5

  • Carburettor

    6

  • Clutch

    7

  • Kickstarter

    7

  • Ignition System

    8

  • Transmission

    9

  • Shifting Mechanism

    10

  • Cooling System

    10

  • Special Tools

    11

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Related Products

  • KTM 300 EXC AUS

  • KTM 300 EXC EU 2010

  • KTM 300 EXC SIX DAYS EU 2010

  • KTM 300 EXC AUS 2010

  • KTM 300 EXC Six days eu

  • KTM 300 EXC Factory Edition

  • KTM 300 EXC SIX DAYS

  • KTM 300 EXC 2004

  • KTM 300 EXC-E SIX DAYS 2008

  • KTM 300 EXC 2006

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  5. 300 EXC TPI 2019

Manuals and User Guides for KTM 300 EXC TPI 2019. We have 2 KTM 300 EXC TPI 2019 manuals available for free PDF download: Repair Manual, Setup Instructions

KTM 300 EXC TPI 2019 Repair Manual

KTM 300 EXC TPI 2019 Repair Manual (387 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 19.58 MB

Table of Contents
  • Table of Contents

    4

  • 1 Means of Representation 1

    9

    • Symbols Used

      9

    • Formats Used

      9

  • 2 Safety Advice

    10

    • Repair Manual

      10

    • Degrees of Risk and Symbols

      10

    • Work Rules

      10

  • 3 Important Notes 3

    11

    • Manufacturer and Implied Warranty

      11

    • Operating and Auxiliary Substances

      11

    • Spare Parts, Accessories

      11

    • Figures

      11

  • 4 Serial Numbers

    12

    • Chassis Number

      12

    • Type Label

      12

    • Engine Number

      12

    • Fork Part Number

      12

    • Shock Absorber Article Number

      13

  • 5 Motorcycle

    14

    • Raising the Motorcycle with a Lift Stand

      14

    • Removing the Motorcycle from the Lift Stand

      14

    • Starting the Vehicle

      14

    • Starting the Motorcycle to Check the Function

      15

  • 6 Fork, Triple Clamp

    16

    • Adjusting the Compression Damping of the Fork

      16

    • Adjusting the Rebound Damping of the Fork

      17

    • Adjusting the Spring Preload of the Fork (All Six Days Models)

      18

    • Bleeding the Fork Legs

      18

    • Cleaning the Dust Boots of the Fork Legs

      19

    • Removing the Fork Legs

      19

    • Installing the Fork Legs

      20

    • Removing the Fork Protector

      21

    • Installing the Fork Protector

      21

    • All Standard EXC/XC-W Models

      22

    • Servicing the Fork

      22

    • Disassembling the Fork Legs

      22

    • Disassembling the Cartridge

      25

    • Disassembling the Tap Compression

      28

    • Checking the Fork Legs

      29

    • Assembling the Tap Compression

      30

    • Assembling the Cartridge

      31

    • Assembling the Fork Legs

      35

    • Lubricating the Steering Head Bearing

      39

    • Removing the Lower Triple Clamp

      39

    • Installing the Lower Triple Clamp

      40

    • Changing the Steering Head Bearing

      42

    • Checking the Play of the Steering Head Bearing

      44

    • Adjusting the Steering Head Bearing Play

      44

    • All Six Days Models

      45

    • Servicing the Fork

      45

    • Disassembling the Fork Legs

      45

    • Disassembling the Cartridge

      48

    • Disassembling the Tap Compression

      51

    • Checking the Fork Legs

      52

    • Assembling the Tap Compression

      53

    • Assembling the Cartridge

      54

    • Assembling the Fork Legs

      58

    • Lubricating the Steering Head Bearing

      63

    • Removing the Lower Triple Clamp

      63

    • Installing the Lower Triple Clamp

      64

    • Changing the Steering Head Bearing

      66

    • Checking the Play of the Steering Head Bearing

      67

    • Adjusting the Steering Head Bearing Play

      68

  • 7 Handlebar, Controls 7

    69

    • Handlebar Position

      69

    • Adjusting the Handlebar Position

      69

    • Adjusting the Basic Position of the Clutch Lever

      71

    • Checking the Rubber Grip

      72

    • Checking Throttle Cable Routing

      72

    • Checking the Play in the Throttle Cable

      73

    • Adjusting the Play in the Throttle Cable

      73

    • Setting the Characteristic Map of the Throttle Response

      74

  • 8 Frame

    76

    • Checking the Frame

      76

    • Removing the Engine Guard (All Six Days Models)

      76

    • Installing the Engine Guard (All Six Days Models)

      76

    • Changing the Footrests

      76

  • 9 Shock Absorber, Swingarm

    80

    • Adjusting the High-Speed Compression Damping of the Shock Absorber

      80

    • Adjusting the Low-Speed Compression Damping of the Shock Absorber

      80

    • Adjusting the Rebound Damping of the Shock Absorber

      81

    • Measuring the Rear Wheel Dimension Unloaded

      82

    • Checking the Static Sag of the Shock Absorber

      82

    • Checking the Riding Sag of the Shock Absorber

      83

    • Adjusting the Spring Preload of the Shock Absorber

      83

    • Adjusting the Riding Sag

      84

    • Removing the Shock Absorber

      85

    • Installing the Shock Absorber

      85

    • Servicing the Shock Absorber

      85

    • Removing the Spring

      86

    • Disassembling the Damper

      87

    • Disassembling the Seal Ring Retainer

      88

    • Disassembling the Piston Rod

      89

    • Replacing the Pilot Bushing

      90

    • Checking the Damper

      91

    • Removing the Heim Joint

      92

    • Installing the Heim Joint

      93

    • Assembling Seal Ring Retainer

      93

    • Assembling the Piston Rod

      94

    • Assembling the Damper

      96

    • Bleeding and Filling the Damper

      98

    • Filling Damper with Nitrogen

      101

    • Installing the Spring

      102

    • Checking the Swingarm

      103

    • Checking the Heim Joint for Play

      103

    • Changing the Heim Joint

      104

    • Changing the Heim Joint on the Swingarm

      105

    • Checking the Swingarm Bearing for Play

      107

    • Removing the Swingarm

      107

    • Installing the Swingarm

      108

    • Changing the Swingarm Bearing

      110

  • 10 Exhaust 10

    113

    • Removing the Manifold

      113

    • Installing the Manifold

      114

    • Removing the Main Silencer

      115

    • Installing the Main Silencer

      116

    • Changing the Glass Fiber Yarn Filling in the Main Silencer

      116

  • 11 Air Filter

    118

    • Air Filter

      118

    • Removing the Air Filter Box Cover

      118

    • Installing the Air Filter Box Cover

      118

    • Removing the Air Filter

      119

    • Installing the Air Filter

      119

    • Cleaning the Air Filter and Air Filter Box

      120

    • Preparing Air Filter Box Cover for Securing

      120

    • Sealing the Air Filter Box

      121

  • 12 Fuel Tank, Seat, Trim

    122

    • Opening the Filler Cap

      122

    • Closing the Filler Cap

      122

    • Removing the Seat

      123

    • Mounting the Seat

      123

    • Removing the Fuel Tank

      124

    • Installing the Fuel Tank

      125

    • Changing the Fuel Screen

      127

    • Changing the Fuel Filter

      128

    • Changing the Fuel Pump

      131

    • Checking the Fuel Pressure

      134

  • 13 Mask, Fender

    136

    • Removing Front Fender

      136

    • Installing Front Fender

      136

    • Removing the Headlight Mask with the Headlight

      137

    • Installing the Headlight Mask with the Headlight

      137

  • 14 Wheels 14

    139

    • Checking the Tire Air Pressure

      139

    • Checking the Tire Condition

      139

    • Checking the Wheel Bearing for Play

      140

    • Checking the Brake Discs

      141

    • Checking the Rim Run-Out

      141

    • Checking Spoke Tension

      142

    • Front Wheel

      143

    • Removing the Front Wheel

      143

    • Installing the Front Wheel

      144

    • Changing the Front Brake Disc

      144

    • Changing Front Wheel Bearing

      145

    • Rear Wheel

      146

    • Removing the Rear Wheel

      146

    • Installing the Rear Wheel

      147

    • Changing the Rear Brake Disc

      148

    • Changing the Rear Wheel Bearing

      149

    • Checking the Chain for Dirt

      151

    • Cleaning the Chain

      151

    • Checking the Chain Tension

      152

    • Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide

      153

    • Adjusting the Chain Tension

      155

    • Changing the Drivetrain Kit

      156

  • 15 Wiring Harness, Battery 15

    159

    • Ignition Curve Plug-In Connector

      159

    • Changing the Main Fuse

      159

    • Changing the Fuses of Individual Power Consumers

      161

    • Disconnecting the Negative Cable of the Battery

      162

    • Connecting the Negative Cable of the Battery

      163

    • Removing the Battery

      163

    • Installing the Battery

      164

    • Recharging the Battery

      165

    • Checking the Charging Voltage

      166

    • Checking the Open-Circuit Current

      167

    • Checking the Starter Relay

      167

    • Diagnostics Connector

      168

  • 16 Brake System 16

    169

    • Checking the Front Brake Linings

      169

    • Changing the Front Brake Linings

      169

    • Checking the Free Travel of the Hand Brake Lever

      171

    • Adjusting Free Travel of Hand Brake Lever (All EXC Models)

      172

    • Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)

      172

    • Checking the Front Brake Fluid Level

      172

    • Adding Front Brake Fluid

      173

    • Changing the Front Brake Fluid

      174

    • Checking the Brake Linings of the Rear Brake

      176

    • Changing the Rear Brake Linings

      176

    • Checking the Free Travel of Foot Brake Lever

      178

    • Adjusting the Basic Position of the Foot Brake Lever

      179

    • Checking the Rear Brake Fluid Level

      180

    • Adding Rear Brake Fluid

      180

    • Changing the Rear Brake Fluid

      181

  • 17 Lighting System, Instruments

    184

    • Changing the Headlight Bulb

      184

    • Changing the Turn Signal Bulb (All EXC Models)

      184

    • Checking the Headlight Setting

      185

    • Adjusting the Headlight Range

      186

    • Changing the Combination Instrument

      186

    • Combination Instrument Overview

      187

    • Activation and Test

      187

    • Setting the Kilometers or Miles

      187

    • Adjusting the Combination Instrument Function

      188

    • Setting the Clock

      189

    • Activating Additional Functions

      189

    • Setting the Wheel Circumference

      190

    • Viewing the Lap Time

      190

  • 18 Engine

    192

    • Cleaning the Pressure Sensor Hose

      192

    • Removing the Engine

      192

    • Installing the Engine

      198

    • Engine Disassembly

      205

    • Clamping the Engine into the Engine Work Stand

      205

    • Removing the Shift Lever

      205

    • Removing the Clutch Push Rod

      205

    • Draining the Gear Oil

      205

    • Removing the Spacer

      206

    • Removing the Alternator Cover

      206

    • Removing the Kick Starter

      207

    • Removing Injection Valves

      207

    • Removing the Cylinder Head

      207

    • Removing the Cylinder

      208

    • Removing the Piston

      210

    • Removing the Water Pump Cover

      211

    • Removing the Clutch Cover

      211

    • Removing the Clutch Discs

      212

    • Removing the Clutch Basket

      213

    • Removing the Balancer Shaft

      214

    • Removing the Kick Starter Shaft

      215

    • Removing the Intermediate Kick Starter Gear

      215

    • Removing the Shift Shaft

      216

    • Removing the Shift Drum Locating Unit

      216

    • Removing the Locking Lever

      216

    • Removing the Rotor

      216

    • Removing the Starter Motor

      217

    • Removing the Reed Valve Housing

      218

    • Removing the Left Engine Case Section

      219

    • Removing the Shift Rails

      219

    • Removing the Shift Drum

      219

    • Removing the Shift Forks

      220

    • Removing the Transmission Shafts

      220

    • Removing the Crankshaft

      220

    • Working on Individual Parts

      221

    • Working on the Right Section of the Engine Case

      221

    • Working on the Left Section of the Engine Case

      222

    • Removing the Crankshaft Bearing Inner Race

      224

    • Installing the Crankshaft Bearing Inner Race

      224

    • Changing the Connecting Rod, Conrod Bearing, and Crank Pin

      225

    • Checking the Crankshaft Run-Out at the Bearing Pin

      226

    • Checking/Measuring the Cylinder

      226

    • Cleaning the Pressure Sensor Cylinder Connection

      227

    • Removing the Exhaust Control

      227

    • Checking the Exhaust Control

      229

    • Installing the Exhaust Control

      231

    • Cylinder — Nikasil Coating

      234

    • Checking/Measuring the Piston

      234

    • Checking the Piston Ring End Gap

      235

    • Measuring the Piston/Cylinder Mounting Clearance

      235

    • Disassemble the Reed Valve Housing

      236

    • Checking the Reed Valve Housing, Reed Valve and Intake Flange

      237

    • Assemble the Reed Valve Housing

      237

    • Working on the Clutch Cover

      239

    • Checking the Clutch

      242

    • Preassembling Shift Shaft

      243

    • Checking the Shift Mechanism

      244

    • Disassembling the Main Shaft

      245

    • Disassembling the Countershaft

      246

    • Checking the Transmission

      246

    • Assembling the Main Shaft

      248

    • Assembling the Countershaft

      248

    • Checking the Kick Starter

      250

    • Preassembling the Kick Starter Shaft

      250

    • Checking the Electric Starter Drive

      251

    • Engine Assembly

      252

    • Installing the Crankshaft

      252

    • Installing the Transmission Shafts

      253

    • Installing the Shift Forks

      253

    • Installing the Shift Drum

      254

    • Installing the Shift Rails

      254

      • Installing the Left Engine Case Section

        254

      • Installing the Reed Valve Housing

        255

      • Installing the Starter Motor

        256

      • Installing the Rotor

        257

      • Installing the Locking Lever

        257

      • Installing the Shift Drum Locating Unit

        258

      • Installing the Shift Shaft

        258

      • Installing the Intermediate Kick Starter Gear

        258

      • Installing the Kick Starter Shaft

        258

      • Installing the Balancer Shaft

        259

      • Installing the Clutch Basket

        260

      • Installing the Clutch Discs

        261

      • Installing the Clutch Cover

        263

      • Installing the Water Pump Cover

        265

      • Installing the Piston

        266

      • Installing the Cylinder

        267

      • Checking the X-Distance

        269

      • Adjusting the X-Distance

        269

      • Adjusting the Z-Distance

        271

      • Installing the Cylinder Head

        273

      • Installing Injection Valves

        274

      • Installing the Kick Starter

        274

      • Installing the Alternator Cover

        274

      • Installing the Spacer

        275

      • Installing the Gear Oil Drain Plug

        275

      • Installing the Clutch Push Rod

        276

      • Installing the Shift Lever

        276

      • Removing the Engine from the Engine Work Stand

        276

  • 19 Clutch 19

    277

    • Checking/Correcting the Fluid Level of the Hydraulic Clutch

      277

    • Changing the Hydraulic Clutch Fluid

      278

    • Checking the Clutch

      279

  • 20 Water Pump, Cooling System

    288

    • Cooling System

      288

    • Checking the Antifreeze and Coolant Level

      288

    • Checking the Coolant Level

      289

    • Draining the Coolant

      289

    • Refilling with Coolant

      290

  • 21 Exhaust Control 21

    293

    • Checking/Adjusting the Exhaust Control

      293

  • 22 Lubrication System

    296

    • Changing the Gear Oil

      296

    • Checking the Gear Oil Level

      297

    • Adding Gear Oil

      297

    • Checking 2-Stroke Oil Level

      298

    • Opening 2-Stroke Oil Tank Cap

      299

    • Adding 2-Stroke Oil

      299

    • Closing 2-Stroke Oil Tank Cap

      299

    • Priming the Oil Pump

      300

    • Replacing the Oil Pump

      301

  • 23 Ignition System

    304

    • Checking the Ignition System

      304

    • Ignition Coil — Checking the Primary Winding

      305

    • Checking the Spark Plug Connector

      306

    • Alternator — Checking the Stator Winding

      306

    • Checking the Crankshaft Position Sensor

      307

    • Changing the Spark Plug

      308

    • Changing the Spark Plug and Spark Plug Connector

      309

    • Removing the Stator

      309

    • Installing the Stator

      310

  • 24 Electric Starter 24

    311

    • Checking the Starter Motor

      311

  • 25 Throttle Valve Body

    312

    • Adjusting the Idle Speed

      312

    • Programming Ambient Pressure

      312

    • Cold Start Button

      313

  • 26 Technical Data

    314

    • Engine

      314

    • All 250 Models

      314

    • All 300 Models

      314

    • Tolerance, Engine Wear Limits

      315

    • Engine Tightening Torques

      316

    • Capacities

      317

    • Gear Oil

      317

    • Engine Oil

      317

    • Coolant

      317

    • Fuel

      318

    • Chassis

      318

    • Electrical System

      319

    • Tires

      319

    • Fork

      319

    • All Standard EXC/XC-W Models

      319

    • All Six Days Models

      320

    • Shock Absorber

      320

    • Chassis Tightening Torques

      321

  • 27 Cleaning, Care

    324

    • Cleaning, Care

      324

    • Cleaning the Motorcycle

      324

    • Checks and Maintenance Steps for Winter Operation

      325

  • 28 Storage

    326

    • Preparing for Use after Storage

      327

  • 29 Service Schedule

    328

    • Additional Information

      328

    • Required Work

      328

    • Recommended Work

      329

  • 30 Wiring Diagram

    332

    • All EXC Models)

      332

    • All EXC Models)

      334

    • All EXC Models)

      336

    • All EXC Models)

      338

    • All EXC Models)

      340

    • All EXC Models)

      342

    • All EXC Models)

      344

    • All EXC Models)

      346

    • All XC-W Models)

      348

    • All XC-W Models)

      350

    • All XC-W Models)

      352

    • All XC-W Models)

      354

    • All XC-W Models)

      356

    • All XC-W Models)

      358

  • 31 Substances

    360

  • 32 Auxiliary Substances

    362

  • 33 Special Tools

    364

  • 34 Standards 34

    379

  • 35 Index of Special Terms

    380

  • 36 List of Abbreviations 36

    381

    • Index

      382

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KTM 300 EXC TPI 2019 Setup Instructions

KTM 300 EXC TPI 2019 Setup Instructions (45 pages)

Brand: KTM
|
Category: Motorcycle
|
Size: 2.76 MB

Table of Contents
  • Means of Representation

    4

  • Mount and Tighten Screws

    7

  • Remove Screws

    21

  • Mount and Tighten Screw

    24

  • Tighten Screws 3 . Guideline

    28

  • Adding 2-Stroke Oil

    35

  • Setting the Clock

    39

  • Technical Data

    40

  • Auxiliary Substances

    43

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