Мануал на ктм ехс 300

Brand: KTM
|
Category: Motorcycle
|
Size: 12.59 MB

• Table of Contents

  4

• Table of Contents 2

  4

• 1 Means of Representation

  8

  • Symbols Used

    8

  • Formats Used

    8

• 2 Safety Advice

  9

  • Repair Manual

    9

  • Degrees of Risk and Symbols

    9

  • Work Rules

    9

• 3 Important Information

  10

  • Guarantee, Warranty

    10

  • Operating and Auxiliary Substances

    10

  • Spare Parts, Accessories

    10

  • Figures

    10

• 4 Serial Numbers

  11

  • Chassis Number

    11

  • Type Label

    11

  • Engine Number

    11

  • Fork Part Number

    11

  • Shock Absorber Part Number

    11

• 5 Motorcycle

  12

  • Raising the Motorcycle with the Lift Stand

    12

  • Removing the Motorcycle from the Lift Stand

    12

  • Starting

    12

  • Starting the Motorcycle for Checking

    13

• 6 Fork, Triple Clamp

  14

  • Exc Eu/Aus, XC-W

    14

  • Adjusting the Compression Damping of the Fork

    14

  • Adjusting the Rebound Damping of the Fork

    14

  • Adjusting the Spring Preload of the Fork

    14

  • Bleeding the Fork Legs

    15

  • Cleaning the Dust Boots of the Fork Legs

    15

  • Loosening the Fork Protection

    16

  • Positioning the Fork Protection

    16

  • Removing the Fork Legs

    16

  • Installing the Fork Legs

    16

  • Removing the Fork Protector

    17

  • Installing the Fork Protector

    17

  • Performing a Fork Service

    18

  • Disassembling the Fork Legs

    18

  • Cartridge Disassembly

    21

  • Disassembling the Compression Damping Fitting

    23

  • Checking the Fork Legs

    23

  • Assembling the Compression Damping Fitting

    24

  • Assembling the Cartridge

    25

  • Assembling the Fork Legs

    26

  • Greasing the Steering Head Bearing

    31

  • Removing the Lower Triple Clamp

    31

  • Installing the Lower Triple Clamp

    32

  • Checking the Play of the Steering Head Bearing

    33

  • Adjusting the Play of the Steering Head Bearing

    34

  • 250/300 Six Days

    34

  • Adjusting the Compression Damping of the Fork

    34

  • Adjusting the Rebound Damping of the Fork

    35

  • Bleeding the Fork Legs

    35

  • Cleaning the Dust Boots of the Fork Legs

    35

  • Loosening the Fork Protection

    36

  • Positioning the Fork Protection

    36

  • Removing the Fork Legs

    36

  • Installing the Fork Legs

    37

  • Removing the Fork Protector

    37

  • Installing the Fork Protector

    38

  • Performing a Fork Service

    38

  • Disassembling the Fork Legs

    38

  • Removing the Spring

    40

  • Disassembling the Cartridge

    41

  • Disassembling the Piston Rod

    42

  • Disassembling the Hydrostop Unit

    43

  • Disassembling the Seal Ring Retainer

    44

  • Checking the Fork Legs

    44

  • Assembling the Seal Ring Retainer

    45

  • Assembling the Hydrostop Unit

    46

  • Assembling the Piston Rod

    46

  • Assembling the Cartridge

    48

  • Assembling the Fork Legs

    49

  • Greasing the Steering Head Bearing

    52

  • Removing the Lower Triple Clamp

    53

  • Installing the Lower Triple Clamp

    53

  • Checking the Play of the Steering Head Bearing

    55

  • Adjusting the Play of the Steering Head Bearing

    55

• 7 Handlebar, Controls

  56

  • Handlebar Position

    56

  • Adjusting the Handlebar Position

    56

  • Adjusting the Basic Position of the Clutch Lever

    56

  • Checking the Routing of the Throttle Cable

    57

  • Checking the Play in the Throttle Cable

    57

  • Adjusting the Play in the Throttle Cable

    58

• 8 Frame

  59

  • Removing the Engine Guard (250/300 SIX DAYS)

    59

  • Installing the Engine Guard (250/300 SIX DAYS)

    59

• 9 Shock Absorber, Swingarm

  60

  • Adjusting the High-Speed Compression Damping of the Shock Absorber

    60

  • Adjusting the Low-Speed Compression Damping of the Shock Absorber

    60

  • Adjusting the Rebound Damping of the Shock Absorber

    61

  • Measuring the Sag of the Unloaded Rear Wheel

    61

  • Checking the Static Sag of the Shock Absorber

    61

  • Checking the Riding Sag of the Shock Absorber

    62

  • Adjusting the Spring Preload of the Shock Absorber

    62

  • Adjusting the Riding Sag

    63

  • Removing the Shock Absorber

    63

  • Installing the Shock Absorber

    63

  • Servicing the Shock Absorber

    64

  • Removing the Spring

    64

  • Disassembling the Damper

    65

  • Disassembling the Piston Rod

    66

  • Disassembling the Seal Ring Retainer

    67

  • Replacing the Pilot Bushing

    68

  • Checking the Damper

    69

  • Disassembling the Rebound Adjuster

    69

  • Removing the Heim Joint

    70

  • Installing the Heim Joint

    71

  • Assembling the Rebound Adjuster

    72

  • Assembling the Seal Ring Retainer

    72

  • Assembling the Piston Rod

    73

  • Assembling the Damper

    74

  • Bleeding and Filling the Damper

    77

  • Filling the Damper with Nitrogen

    79

  • Installing the Spring

    80

  • Changing the Heim Joint

    81

• 10 Exhaust

  83

  • Removing the Main Silencer

    83

  • Installing the Main Silencer

    83

  • Changing the Glass Fiber Yarn Filling of the Main Silencer

    83

• 11 Air Filter

  85

  • Removing the Air Filter Box Lid

    85

  • Installing the Air Filter Box Lid

    85

  • Removing the Air Filter

    85

  • Installing the Air Filter

    85

  • Cleaning the Air Filter and Air Filter Box

    86

  • Sealing the Air Filter Box

    86

• 12 Fuel Tank, Seat, Trim

  87

  • Opening the Filler Cap

    87

  • Closing the Filler Cap

    87

  • Removing the Seat

    87

  • Mounting the Seat

    88

  • Removing the Fuel Tank

    88

  • Installing the Fuel Tank

    89

  • Fuel Tap

    90

• 13 Mask, Fender

  91

  • Removing the Front Fender

    91

  • Installing the Front Fender

    91

  • Removing the Headlight Mask with the Headlight

    91

  • Refitting the Headlight Mask with the Headlight

    92

Brand: KTM
|
Category: Motorcycle
|
Size: 3.99 MB

• Table of Contents

  4

• 1 Means of Representation

  7

  • Symbols Used

    7

  • Formats Used

    7

• 2 Safety Advice

  8

  • Use Definition — Intended Use

    8

  • Degrees of Risk and Symbols

    8

  • Tampering Warning

    8

  • Safe Operation

    9

  • Protective Clothing

    9

  • Work Rules

    9

  • Environment

    9

  • Owner’s Manual

    9

• 3 Important Notes

  10

  • Guarantee, Warranty

    10

  • Operating and Auxiliary Substances

    10

  • Spare Parts, Accessories

    10

  • Service

    10

  • Figures

    10

  • Customer Service

    10

• 4 View of Vehicle

  11

  • View of Vehicle, Front Left (Example)

    11

  • View of Vehicle, Rear Right (Example)

    12

• 5 Serial Numbers

  13

  • Chassis Number

    13

  • Type Label

    13

  • Key Number (All EXC Models)

    13

  • Engine Number

    13

  • Fork Part Number

    13

  • Shock Absorber Part Number

    14

• 6 Controls

  15

  • Clutch Lever

    15

  • Hand Brake Lever

    15

  • Throttle Grip

    15

  • Kill Switch (All EXC Models)

    15

  • Kill Switch (All XC-W Models)

    16

  • Horn Button (All EXC Models)

    16

  • Light Switch (All EXC Models)

    16

  • Light Switch (All XC-W Models)

    16

  • Turn Signal Switch (All EXC Models)

    16

  • Emergency off Switch (EXC AUS)

    17

  • Electric Starter Button (200/250/300 EXC EU, 250/300 SIX DAYS, XC-W)

    17

  • Electric Starter Button (EXC AUS)

    17

  • Overview of Indicator Lamps (EXC EU/AUS)

    17

  • Overview of Indicator Lamps (SIX DAYS EU)

    17

  • Overview of Indicator Lamps (300 XC-W SIX DAYS USA)

    18

  • Opening the Filler Cap

    18

  • Closing the Filler Cap

    18

  • Fuel Tap

    19

  • Choke

    19

  • Shift Lever

    19

  • Kick Starter

    20

  • Foot Brake Lever

    20

  • Side Stand

    20

  • Steering Lock (All EXC Models)

    20

  • Locking the Steering (All EXC Models)

    21

  • Unlocking the Steering (All EXC Models)

    21

• 7 Speedometer

  22

  • Exc, XC-W

    22

  • Speedometer Overview

    22

  • Activation and Test

    22

  • Setting Kilometers or Miles

    22

  • Adjusting the Speedometer Functions

    23

  • Setting the Clock

    23

  • Querying Lap Time

    23

  • Display Mode SPEED (Speed)

    24

  • Display Mode SPEED/H (Service Hours)

    24

  • Setup Menu

    24

  • Unit of Measurement Menu

    25

  • Display Mode SPEED/CLK (Time)

    25

  • Setting the Clock

    25

  • Display Mode SPEED/LAP (Lap Time)

    26

  • Viewing the Lap Time

    26

  • Display Mode SPEED/ODO (Odometer)

    26

  • Display Mode SPEED/TR1 (Trip Master 1)

    26

  • Display Mode SPEED/TR2 (Trip Master 2)

    27

  • Setting TR2 (Trip Master 2)

    27

  • Display Mode SPEED/A1 (Average Speed 1)

    27

  • Display Mode SPEED/A2 (Average Speed 2)

    28

  • Display Mode SPEED/S1 (Stop Watch 1)

    28

  • Display Mode SPEED/S2 (Stop Watch 2)

    28

  • Table of Functions

    28

  • Table of Conditions and Menu Activation

    29

  • Six Days

    29

  • Speedometer Overview

    29

  • Activation and Test

    30

  • Setting Kilometers or Miles

    30

  • Setting the Speedometer Functions

    30

  • Setting the Clock

    31

  • Viewing the Lap Time

    31

  • Display Mode SPEED (Speed)

    32

  • Display Mode SPEED/H (Service Hours)

    32

  • Setup Menu

    32

  • Setting the Unit of Measurement

    33

  • Display Mode SPEED/CLK (Time)

    33

  • Setting the Clock

    33

  • Display Mode SPEED/LAP (Lap Time)

    34

  • Viewing the Lap Time

    34

  • Display Mode SPEED/ODO (Odometer)

    34

  • Display Mode SPEED/TR1 (Trip Master 1)

    34

  • Display Mode SPEED/TR2 (Trip Master 2)

    35

  • Setting TR2 (Trip Master 2)

    35

  • Display Mode SPEED/A1 (Average Speed 1)

    35

  • Display Mode SPEED/A2 (Average Speed 2)

    36

  • Display Mode SPEED/S1 (Stop Watch 1)

    36

  • Display Mode SPEED/S2 (Stop Watch 2)

    36

  • Table of Functions

    37

  • Table of Conditions and Menu Activation

    38

Brand: KTM
|
Category: Motorcycle
|
Size: 7.42 MB

• Table of Contents

  4

• 1 Means of Representation

  7

  • Symbols Used

    7

  • Formats Used

    7

• 2 Safety Advice

  8

  • Use Definition — Intended Use

    8

  • Degrees of Risk and Symbols

    8

  • Tampering Warning

    8

  • Safe Operation

    9

  • Protective Clothing

    9

  • Work Rules

    9

  • Environment

    9

  • Owner’s Manual

    9

• 3 Important Notes

  10

  • Guarantee, Warranty

    10

  • Operating and Auxiliary Substances

    10

  • Spare Parts, Accessories

    10

  • Service

    10

  • Figures

    10

  • Customer Service

    10

• 4 View of Vehicle

  11

  • View of Vehicle, Front Left (Example)

    11

  • View of Vehicle, Rear Right (Example)

    12

• 5 Serial Numbers

  13

  • Chassis Number

    13

  • Type Label

    13

  • Key Number (All EXC Models)

    13

  • Engine Number

    13

  • Fork Part Number

    13

  • Shock Absorber Part Number

    14

• 6 Controls

  15

  • Clutch Lever

    15

  • Hand Brake Lever

    15

  • Throttle Grip

    15

  • Kill Switch (All EXC Models)

    15

  • Kill Switch (All XC-W Models)

    16

  • Horn Button (All EXC Models)

    16

  • Light Switch (All EXC Models)

    16

  • Light Switch (All XC-W Models)

    16

  • Turn Signal Switch (All EXC Models)

    16

  • Emergency off Switch (EXC AU)

    17

  • Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)

    17

  • Electric Starter Button (EXC AU)

    17

  • Overview of Indicator Lamps (All EXC Models)

    17

  • Overview of Indicator Lamps (All XC-W Models)

    17

  • Opening the Filler Cap

    18

  • Closing the Filler Cap

    18

  • Fuel Tap

    19

  • Choke

    19

  • Shift Lever

    19

  • Kick Starter

    20

  • Foot Brake Lever

    20

  • Side Stand

    20

  • Steering Lock (All EXC Models)

    20

  • Locking the Steering (All EXC Models)

    21

  • Unlocking the Steering (All EXC Models)

    21

• 7 Speedometer

  22

  • Speedometer Overview

    22

  • Activation and Test

    22

  • Setting Kilometers or Miles

    22

  • Setting the Speedometer Functions

    23

  • Setting the Clock

    23

  • Viewing the Lap Time

    23

  • Display Mode SPEED (Speed)

    24

  • Display Mode SPEED/H (Service Hours)

    24

  • Setup Menu

    25

  • Setting the Unit of Measurement

    25

  • Display Mode SPEED/CLK (Time)

    26

  • Setting the Clock

    26

  • Display Mode SPEED/LAP (Lap Time)

    26

  • Viewing the Lap Time

    27

  • Display Mode SPEED/ODO (Odometer)

    27

  • Display Mode SPEED/TR1 (Trip Master 1)

    27

  • Display Mode SPEED/TR2 (Trip Master 2)

    28

  • Setting TR2 (Trip Master 2)

    28

  • Display Mode SPEED/A1 (Average Speed 1)

    28

  • Display Mode SPEED/A2 (Average Speed 2)

    29

  • Display Mode SPEED/S1 (Stop Watch 1)

    29

  • Display Mode SPEED/S2 (Stop Watch 2)

    29

  • Table of Functions

    30

  • Table of Conditions and Menu Activation

    31

• 8 Preparing for Use

  32

  • Advice on First Use

    32

  • Running in the Engine

    33

  • Preparing the Vehicle for Difficult Riding Conditions

    33

  • Preparations for Riding on Dry Sand

    34

  • Preparations for Riding on Wet Sand

    34

  • Preparations for Riding on Wet and Muddy Surfaces

    35

  • Preparations for Riding at High Temperatures and Low Speeds

    35

  • Preparing for Riding at Low Temperatures or in Snow

    36

• 9 Riding Instructions

  37

  • Checks and Maintenance Work When Preparing for Use

    37

  • Starting

    37

  • Start off

    38

  • Shifting, Riding

    38

  • Braking

    38

  • Stopping, Parking

    39

  • Transport

    39

  • Refueling

    40

• 10 Service Schedule

  41

  • Service Work (as Additional Order)

    42

Brand: KTM
|
Category: Motorcycle
|
Size: 7.05 MB

• Table of Contents

  4

• Table of Contents 2

  4

• 1 Means of Representation

  7

  • Symbols Used

    7

  • Formats Used

    7

• 2 Safety Advice

  8

  • Use Definition — Intended Use

    8

  • Degrees of Risk and Symbols

    8

  • Tampering Warning

    8

  • Safe Operation

    9

  • Protective Clothing

    9

  • Work Rules

    9

  • Environment

    9

  • Owner’s Manual

    9

• 3 Important Notes

  10

  • Guarantee, Warranty

    10

  • Operating and Auxiliary Substances

    10

  • Spare Parts, Accessories

    10

  • Service

    10

  • Figures

    10

  • Customer Service

    10

• 4 View of Vehicle

  11

  • View of Vehicle, Front Left (Example)

    11

  • View of Vehicle, Rear Right (Example)

    12

• 5 Serial Numbers

  13

  • Chassis Number

    13

  • Type Label

    13

  • Key Number (All EXC Models)

    13

  • Engine Number

    13

  • Fork Part Number

    13

  • Shock Absorber Part Number

    14

• 6 Controls

  15

  • Clutch Lever

    15

  • Hand Brake Lever

    15

  • Throttle Grip

    15

  • Kill Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

    15

  • Kill Switch (Six Days EU)

    16

  • Kill Switch (All XC-W Models)

    16

  • Horn Button (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

    16

  • Horn Button (Six Days EU)

    16

  • Light Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

    16

  • Light Switch (Six Days EU)

    17

  • Light Switch (All XC-W Models)

    17

  • Turn Signal Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)

    17

  • Turn Signal Switch (Six Days EU)

    17

  • Emergency off Switch (EXC AU)

    17

  • Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)

    18

  • Electric Starter Button (EXC AU)

    18

  • Overview of Indicator Lamps (All EXC Models)

    18

  • Overview of Indicator Lamps (All XC-W Models)

    18

  • Opening the Filler Cap

    18

  • Closing the Filler Cap

    19

  • Fuel Tap

    19

  • Choke

    20

  • Shift Lever

    20

  • Kick Starter

    20

  • Foot Brake Lever

    20

  • Side Stand

    21

  • Steering Lock (All EXC Models)

    21

  • Locking the Steering (All EXC Models)

    21

  • Unlocking the Steering (All EXC Models)

    22

• 7 Speedometer

  23

  • Speedometer Overview

    23

  • Activation and Test

    23

  • Setting Kilometers or Miles

    23

  • Setting the Speedometer Functions

    24

  • Setting the Clock

    24

  • Viewing the Lap Time

    24

  • Display Mode SPEED (Speed)

    25

  • Display Mode SPEED/H (Service Hours)

    25

  • Setup Menu

    25

  • Setting the Unit of Measurement

    26

  • Display Mode SPEED/CLK (Time)

    26

  • Setting the Clock

    27

  • Display Mode SPEED/LAP (Lap Time)

    27

  • Viewing the Lap Time

    27

  • Display Mode SPEED/ODO (Odometer)

    28

  • Display Mode SPEED/TR1 (Trip Master 1)

    28

  • Display Mode SPEED/TR2 (Trip Master 2)

    28

  • Setting TR2 (Trip Master 2)

    28

  • Display Mode SPEED/A1 (Average Speed 1)

    29

  • Display Mode SPEED/A2 (Average Speed 2)

    29

  • Display Mode SPEED/S1 (Stop Watch 1)

    30

  • Display Mode SPEED/S2 (Stop Watch 2)

    30

  • Table of Functions

    30

  • Table of Conditions and Menu Activation

    31

• 8 Preparing for Use

  32

  • Advice on First Use

    32

  • Running in the Engine

    33

  • Preparing the Vehicle for Difficult Riding Conditions

    33

  • Preparations for Riding on Dry Sand

    34

  • Preparations for Riding on Wet Sand

    34

  • Preparations for Riding on Wet and Muddy Surfaces

    35

  • Preparations for Riding at High Temperatures and Low Speeds

    35

  • Preparing for Riding at Low Temperatures or in Snow

    36

• 9 Riding Instructions

  37

  • Checks and Maintenance Work When Preparing for Use

    37

  • Starting

    37

  • Start off

    38

  • Shifting, Riding

    38

  • Braking

    38

  • Stopping, Parking

    39

  • Transport

    39

  • Refueling

    40

Brand: KTM
|
Category: Motorcycle
|
Size: 4.41 MB

• Table of Contents

  4

• 1 Means of Representation

  7

  • Symbols Used

    7

  • Formats Used

    7

• 2 Safety Advice

  8

  • Use Definition — Intended Use

    8

  • Degrees of Risk and Symbols

    8

  • Tampering Warning

    8

  • Safe Operation

    9

  • Protective Clothing

    9

  • Work Rules

    9

  • Environment

    9

  • Owner’s Manual

    9

• 3 Important Notes

  10

  • Guarantee, Warranty

    10

  • Operating and Auxiliary Substances

    10

  • Spare Parts, Accessories

    10

  • Service

    10

  • Figures

    10

  • Customer Service

    10

• 4 View of Vehicle

  11

  • View of Vehicle, Front Left (Example)

    11

  • View of Vehicle, Rear Right (Example)

    12

• 5 Serial Numbers

  13

  • Chassis Number

    13

  • Type Label

    13

  • Key Number (All EXC Models)

    13

  • Engine Number

    13

  • Fork Part Number

    13

  • Shock Absorber Part Number

    14

• 6 Controls

  15

  • Clutch Lever

    15

  • Hand Brake Lever

    15

  • Throttle Grip

    15

  • Kill Switch (All EXC Models)

    15

  • Kill Switch (XC-W)

    16

  • Horn Button (All EXC Models)

    16

  • Light Switch (All EXC Models)

    16

  • Light Switch (XC-W)

    16

  • Turn Signal Switch (All EXC Models)

    16

  • Emergency off Switch (EXC AUS)

    17

  • Electric Starter Button (200/250/300 EXC EU, 250/300 EXC SIX DAYS EU, XC-W)

    17

  • Electric Starter Button (EXC AUS)

    17

  • Overview of Indicator Lamps (All EXC Models)

    17

  • Speedometer

    17

  • Overview

    17

  • Activation and Test

    18

  • Tripmaster Switch

    18

  • Setting Kilometers or Miles

    18

  • Adjusting the Speedometer Functions

    18

  • Setting the Clock

    19

  • Querying Lap Time

    19

  • Display Mode SPEED (Speed)

    20

  • Display Mode SPEED/H (Operating Hours)

    20

  • Display Mode SPEED/CLK (Clock)

    20

  • Display Mode SPEED/LAP (Lap Time)

    21

  • Display Mode SPEED/ODO (Odometer)

    21

  • Display Mode SPEED/TR1 (Trip Master 1)

    21

  • Display Mode SPEED/TR2 (Trip Master 2)

    21

  • Display Mode SPEED/A1 (Average Speed 1)

    22

  • Display Mode SPEED/A2 (Average Speed 2)

    22

  • Display Mode SPEED/S1 (Stop Watch 1)

    22

  • Display Mode SPEED/S2 (Stop Watch 2)

    23

  • 6.14.19 Table of Functions

    23

  • 6.14.20 Table of Conditions and Menu Activation

    23

  • Opening the Filler Cap

    24

  • Closing the Filler Cap

    24

  • Fuel Tap

    25

  • Choke

    25

  • Shift Lever

    25

  • Kick Starter

    26

  • Foot Brake Lever

    26

  • Side Stand

    26

  • Steering Lock (All EXC Models)

    26

  • Locking the Steering (All EXC Models)

    27

  • Unlocking the Steering (All EXC Models)

    27

• 7 Preparing for Use

  28

  • Advice on First Use

    28

  • Running in the Engine

    29

  • Preparing the Vehicle for Difficult Riding Conditions

    29

  • Preparations for Riding on Dry Sand

    30

  • Preparations for Riding on Wet Sand

    30

  • Preparations for Riding on Wet and Muddy Surfaces

    31

  • Preparations for Riding at High Temperatures and Low Speeds

    31

  • Preparing for Riding at Low Temperatures or in Snow

    32

Brand: KTM
|
Category: Motorcycle
|
Size: 4.26 MB

• Table of Contents

  4

• Means of Representation

  7

• Important Information

  8

• View of Vehicle

  10

  • View of Vehicle, Front Left (Example)

    10

  • View of Vehicle, Rear Right (Example)

    11

• Serial Numbers

  12

  • Chassis Number

    12

  • Type Label

    12

  • Key Number (All EXC Models)

    12

  • Engine Number

    13

  • Fork Part Number

    13

  • Shock Absorber Part Number

    13

• Controls

  14

  • Clutch Lever

    14

  • Hand Brake Lever

    14

  • Throttle Grip

    14

  • Kill Switch (All EXC Models)

    14

  • Short Circuit Button (XC-W)

    15

  • Light Switch (All EXC Models)

    15

  • Turn Signal Switch (All EXC Models)

    15

  • Horn Button (All EXC Models)

    15

  • Emergency off Switch (200 EXC AUS)

    15

  • Emergency off Switch (250/300 EXC AUS)

    16

  • Electric Starter Button (250/300 EXC EU, EXC SIX DAYS, 250/300 XC-W)

    16

  • Electric Starter Button (250/300 EXC AUS)

    16

  • Light Switch (XC-W)

    16

  • Overview of Indicator Lamps (All EXC Models)

    16

  • Speedometer

    17

  • Speedometer Activation and Test

    17

  • Tripmaster Switch

    17

  • Setting Kilometers or Miles

    17

  • Setting the Clock

    18

  • Adjusting the Speedometer Functions

    18

  • Querying Lap Time

    19

  • Display Mode SPEED (Speed)

    19

  • Display Mode SPEED/H (Operating Hours)

    19

  • Display Mode SPEED/CLK (Clock)

    20

  • Display Mode SPEED/LAP (Lap Time)

    20

  • Display Mode SPEED/ODO (Odometer)

    20

  • Display Mode SPEED/TR1 (Trip Master 1)

    20

  • Display Mode SPEED/TR2 (Trip Master 2)

    21

  • Display Mode SPEED/A1 (Average Speed 1)

    21

  • Display Mode SPEED/A2 (Average Speed 2)

    21

  • Display Mode SPEED/S1 (Stop Watch 1)

    22

  • Display Mode SPEED/S2 (Stop Watch 2)

    22

  • Fuel Tap

    23

  • Opening the Filler Cap

    23

  • Closing the Filler Cap

    24

  • Shift Lever

    24

  • Kickstarter

    24

  • Foot Brake Lever

    25

  • Side Stand

    25

  • Steering Lock (All EXC Models)

    25

  • Locking the Steering (All EXC Models)

    25

  • Unlocking the Steering (All EXC Models)

    26

• Preparing for Use

  27

  • Advice on First Use

    27

  • Running in the Engine

    28

  • Preparing the Vehicle for Difficult Operating Conditions

    28

  • Preparations for Riding on Dry Sand

    29

  • Preparations for Riding on Wet Sand

    29

  • Preparations for Riding on Wet and Muddy Surfaces

    30

  • Preparations for Riding at High Temperatures and Low Speeds

    30

  • Preparing for Rides at Low Temperatures or in Snow

    31

• Riding Instructions

  32

  • Checks and Maintenance Work When Preparing for Use

    32

  • Starting

    32

  • Start off

    33

  • Shifting, Riding

    33

  • Braking

    33

  • Stopping, Parking

    34

  • Refueling

    34

• Service Schedule

  36

  • Maintenance Work (as an Additional Order)

    37

• Table of Contents

  5

• Updating Instructions

  7

• Explanation — Updating

  9

• General Information

  14

• Operating Ranges of the Carburetor

  16

  • Basic Information on a Change of the Carburetor Setting

    17

  • Basic Information on the Original Carburetor Setting

    17

• Carburetor Adjustment

  17

  • Bleeding of the Hydraulic Clutch

    18

    • Checking the Setting of the TVC System

      18

    • Special Tools — Engine 250/300/380

      19

  • Cleaning

    20

  • Conservartion for Winter Operation

    20

  • Storage

    20

  • Removing and Refitting Engine

    22

    • Dismounting the Engine

      24

    • Filling in of Cooling Liquid

      26

    • Filling in of Transmission Oil

      26

    • Refitting the Engine

      26

  • Disassembling the Engine

    28

    • Dismounting of Cylinder Head, Cylinder and Piston

      30

    • Dismounting of Sprocket and Shift Lever

      30

    • Draining Gear Oil

      30

    • Dismounting of Clutch Cover

      31

    • Dismounting of Pressure Cap and Clutch Discs

      32

    • Dismounting of the Primary Drive

      32

    • Dismounting of Ignition Cover

      33

    • Dismounting of Kickstarter

      33

    • Dismounting of the Shift Lock

      33

    • Dismounting of the Ignition (Kokusan)

      34

    • Dismounting of the Ignition (SEM)

      34

    • Dismounting of Gearshift Mechanism and Transmission

      35

    • Dismounting of Intake Flange and Reed Valve Housing

      35

    • Parting of Engine Housing Halves

      35

    • Dismounting the Crankshaft

      36

    • Servicing of Individual Components

      37

    • Working on the Right-Hand Housing Half

      39

    • Working on the Left-Hand Housing Half

      40

  • Crankshaft

    41

  • Crankshaft Webs – Measure Outer Dimension

    41

  • Piston

    41

  • Piston Ring End Gap

    41

  • Checking Cylinder for Wear

    42

  • Nikasil Coating of Cylinder

    42

  • Recoated Cylinder

    42

  • Cylinder Exhaust Control System

    43

  • Cylinder Preassembly

    43

  • Exhaust Control, Clutch Cover

    45

  • Preassembly of Clutch Cover

    45

  • Reed Valve Housing, Intake Flange

    46

  • Clutch

    47

  • Replace Outer Clutch Hub

    48

  • Preassembly of Shift Shaft

    49

  • Shift Mechanism

    49

  • Check Stator and Pulse Generator (Kokusan)

    50

  • Ignition (Kokusan)

    50

  • Kokusan Ignition & Spark Plug

    50

  • Check Stator (SEM)

    51

  • Ignition (SEM)

    51

  • SEM Ignition & Spark Plug

    51

  • Assembly Mainshaft

    52

  • Transmission

    52

  • Assembly Countershaft

    53

  • Assemble of Kickstarter Shaft

    54

  • Assembling the Engine

    55

  • Assembling the Engine Housing

    58

  • Mounting Kickstarter

    59

  • Mounting Shift Mechanism

    59

  • Mount Primary Drive and Clutch

    60

  • Mounting Clutch Discs and Pressure Cap

    61

  • Adjusting Dimension „X“

    62

  • Mounting Piston and Cylinder

    62

  • Adjusting Control Flap (Dimension “Z“)

    63

  • Mounting Cylinder Head

    64

  • Mounting Reed Valve Housing and Intake Flange

    64

  • Mounting Steering Covers

    64

  • Mounting Engine Sprocket

    65

  • Mounting the Ignition (Kokusan)

    65

  • Adjusting Ignition Point (SEM)

    66

  • Mounting Starting Lever and Shift Lever

    66

  • Mounting the Ignition (SEM)

    66

    • Electrical

      67

    • Checking the Voltage Regulator (Kokusan)

      69

    • Checking the Voltage Regulator (Tympanium)

      69

    • Checking the Voltage Regulator-Rectifier (Shindengen)

      69

    • CDI Unit

      70

    • Checking the Capacitor

      70

    • Ignition Coil (Kokusan)

      70

    • Ignition Coil (SEM)

      70

    • Checking the Voltage Regulator

      71

    • Static Ignition Values 250-380 SX, EXC (Kokusan 2K-1, 2K-3, 2K-4)

      72

    • Static Generator Values 250-380 EXC (Kokusan 2K-3) (Except 250 USA)

      74

    • Static Ignition Values 250 MXC, EXC USA (Kokusan 2K-2)

      76

    • Troubleshooting

      79

  • Trouble Shooting

    81

  • Technical Specifications

    83

    • Technical Specifications — Engine 250/300/380 SX/MXC/EXC ‘99 (Only for USA)

      85

    • Basic Carburetor Setting

      86

    • Gasket Thicknesses

      86

    • Tightening Torques

      86

    • Tolerances and Fitting Clearances

      86

    • Technical Specifications — Engine 250/300/380 SX/EXC/EGS ‘99 (All Models out of USA)

      87

    • Standard Adjustment — Fork

      89

    • Standard Adjustment — Shock Absorber

      89

    • Technical Specifications Chassis 250/300/380 SX/MXC/EXC/EGS ‘99

      89

    • Carburetor Setting KTM 250/300 MXC/EXC EU, USA‘99 KEIHIN PWK 38

      90

    • Carburetor Setting KTM 250 SX Europe, USA ‘99 KEIHIN PWK 38

      91

    • Carburetor Setting KTM 380 SX/MXC/EXC EU, USA ‘99 KEIHIN PWK 38

      92

    • Technical Data — Engine 250/300/380 SX/MXC/EXC 2000 (Only USA)

      93

    • Technical Data — Engine 250/300/380 SX/EXC 2000 (All Models out of USA)

      95

    • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2000

      97

    • Carburetor Setting G KTM 250 SX EUR/USA 2000 KEIHIN PWK 38AG PJ

      98

    • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG

      99

    • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG

      100

    • Carburetor Setting KTM 380 SX/MXC/ EXC/EUR/USA 2000 KEIHIN PWK 38 AG

      101

    • Technical Data — Engine 250/300/380 SX/MXC EXC 2001 (Only USA)

      103

    • Technical Data — Engine 250/300/380 SX / EXC 2001 (All Models out of USA)

      105

    • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2001

      107

    • Carburetor Setting KTM 250 SX EUR/USA 2001 KEIHIN PWK 38AG PJ

      108

    • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG

      109

    • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG

      110

    • Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2001 KEIHIN PWK 38 AG

      111

    • Technical Data — Engine 250/300/380 SX / MXC / EXC 2002 (Only USA)

      112

    • Technical Data — Engine 250/300/380 SX / EXC 2002 (All Models out of USA)

      114

    • Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2002

      116

    • Carburetor Setting KTM 250 SX EUR/USA 2002 KEIHIN PWK 38AG

      117

    • Carburetor Setting KTM 250 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG

      118

    • Carburetor Setting KTM 300 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG

      119

    • Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2002 KEIHIN PWK 38 AG

      120

    • Technical Data — Engine 250/300 MXC/EXC 2003

      121

    • Periodic Lubrication and Maintenance Schedule

      131

    • Periodic Maintenance Schedule 2001/02

      132

    • Important Chacks and Maintenance to be Carried by the Rider

      133

    • Periodic Maintenance Schedule 2003

      134

    • Recommended Inspection of the 250/300 EXC and MXC Engine Used for Enduro Competitions by Your KTM Workshop

      136

    • Recommended Inspection of the 250/300 EXC and MXC Engine Used for Hobby Enduro by Your KTM Workshop

      136

Brand: KTM
|
Category: Motorcycle
|
Size: 9.08 MB

• Table of Contents

  5

• Serial Number Locations

  6

  • Chassis Number

    6

  • Engine Number, Engine Type

    6

• Operation Instruments

  6

  • Clutch Lever

    6

  • Hand Brake Lever

    6

  • Electronic Speedometer

    7

  • Indicator Lamps (EXC)

    11

  • Short Circuit Button

    11

  • Combination Switch (EXC)

    12

  • Headlamp Switch (XC-W)

    12

  • Flasher Switch

    12

  • Starter Button

    12

  • Emergency off Switch (Australia)

    12

  • Filler Cap

    13

  • Fuel Tap

    13

  • Choke Knob

    13

  • Shift Lever

    14

  • Kickstarter

    14

  • Foot Brake Pedal

    14

  • Side Stand

    14

  • Steering Lock

    14

  • Compression Damping of Fork

    15

  • Rebound Damping of Fork

    15

  • Spring Preload of the Fork

    15

  • Shock Absorber Compression Damping

    16

  • Shock Absorber Rebound Damping

    16

• General Tips and Warnings for Starting the Motorcycle

  17

  • Instructions for Your First Ride

    17

  • Running in

    17

• Driving Instructions

  18

  • What You Should Check before each Start

    18

  • Starting When the Engine Is Cold

    19

  • Starting When the Engine Is Warm

    19

  • What to Do When the Engine Is „Flooded

    19

  • Starting off

    19

  • Shifting/Riding

    20

  • Braking

    20

  • Stopping and Parking

    20

  • Refueling, Fuel

    20

• Periodic Maintenance Schedule

  21

• Maintenance Work on Chassis and Engine

  25

  • Changing the Spring Preloading of the Shock Absorber

    25

  • Pivot Bearing

    25

  • Basic Suspension Setup for the Weight of the Driver

    26

  • Checking the Shock Absorber and Spring

    26

  • Determining the Static Sag of the Shock Absorber

    26

  • Determining the Riding Sag of the Shock Absorber

    26

  • Changing the Spring Preload on the Telescopic Fork

    27

  • Checking the Basic Setup of the Telescopic Fork

    27

  • Breather Plug Front Fork

    27

  • Cleaning the Dust Sleeves of the Telescopic Fork

    28

  • Checking and Adjusting the Steering Head Bearing

    28

  • Changing the Fork Offset (Caster) XC/EXC Six Days

    29

  • How to Change the Handlebar Position

    30

  • Adapting Chain Guide to the Rear Sprocket

    31

  • Check Chain Tension

    32

  • Correct Chain Tension

    32

  • Chain Maintenance

    32

  • Chain Wear

    32

  • General Information about KTM Disc Brakes

    33

  • Changing Basic Position of the Hand Brake Lever

    34

  • Checking the Brake Fluid Level — Front Brake

    34

  • Refilling the Front Brake Fluid Reservoir

    34

  • Checking the Front Brake Pads

    34

  • Replacing the Front Brake Pads

    35

  • Checking the Rear Brake Fluid Level

    35

  • Refilling the Rear Brake Fluid Reservoir

    35

  • Changing the Basic Position of the Foot Brake Pedal

    36

  • Checking the Rear Brake Pads

    36

  • Replacing the Rear Brake Pads

    36

  • Dismounting and Mounting the Front Wheel

    37

  • Dismounting and Mounting the Rear Wheel

    38

  • Tires, Air Pressure

    38

  • Checking Spoke Tension

    39

  • Replacing the Battery of the Digital Speedometer

    39

  • Replacing the Headlight Lamp/Parking Light Lamp

    39

  • Battery

    40

  • Charging the Battery

    40

  • Fuse

    41

  • Cooling System

    41

  • Checking the Coolant Level

    42

  • Refilling/Bleeding the Cooling System

    42

  • Cleaning the Air Filter

    42

  • Checking the Oil Level of the Hydraulic Clutch

    43

  • Exhaust System

    43

  • Changing the Original Position of the Clutch Lever

    43

  • Bleeding the Hydraulic Clutch

    44

  • Carburetor Adjustment

    44

  • Draining the Float Chamber of the Carburetor

    46

  • Checking the Float Level

    46

  • Adjusting the Engine Characteristic Via the Ignition Curve

    46

  • Adjusting the Engine Characteristic Via the Auxiliary Spring

    47

  • Check Transmission Oil Level

    48

  • Changing the Transmission Oil

    48

Brand: KTM
|
Category: Motorcycle
|
Size: 5.14 MB

• Table of Contents

  5

• Serial Number Locations

  6

  • Chassis Number

    6

  • Engine Number, Engine Type

    6

• Operation Instruments

  6

  • Clutch Lever

    6

  • Hand Brake Lever

    6

  • Electronic Speedometer

    7

  • Indicator Lamps (EXC)

    11

  • Combination Switch (EXC)

    12

  • Headlamp Switch (XC-W)

    12

  • Flasher Switch

    12

  • Emergency off Switch (Australia)

    12

  • Filler Cap

    13

  • Filler Cap (XC, XC-W)

    13

  • Fuel Tap

    13

  • Choke Knob

    13

  • Shift Lever

    13

  • Kickstarter

    14

  • Foot Brake Pedal

    14

  • Side Stand

    14

  • Steering Lock

    14

  • Compression Damping of Fork

    15

  • Rebound Damping of Fork

    15

  • Spring Preload of the Fork(XC/EXC Six Days)

    15

  • Compression Damping of Shock Absorber (XC-W, EXC)

    16

  • Shock Absorber Compression Damping (XC-W/EXC)

    16

  • Shock Absorber Rebound Damping XC-W, EXC)

    16

• General Tips and Warnings for Starting the Motorcycle

  17

  • Instructions for Your First Ride

    17

  • Running in

    17

• Driving Instructions

  18

  • What You Should Check before each Start

    18

  • Starting When the Engine Is Cold

    19

  • Starting When the Engine Is Warm

    19

  • What to Do When the Engine Is „Flooded

    19

  • Starting off

    19

  • Shifting/Riding

    20

  • Braking

    20

  • Stopping and Parking

    20

  • Refueling, Fuel

    20

• Periodic Maintenance Schedule

  21

• Maintenance Work on Chassis and Engine

  25

  • Changing the Spring Preloading of the Shock Absorber

    25

  • Pivot Bearing

    25

  • Basic Suspension Setup for the Weight of the Driver

    26

  • Checking the Shock Absorber and Spring

    26

  • Determining the Static Sag of the Shock Absorber

    26

  • Determining the Riding Sag of the Shock Absorber

    26

  • Changing the Spring Preload on the Telescopic Fork

    27

  • Checking the Basic Setup of the Telescopic Fork

    27

  • Replacing Fork Springs

    28

  • Breather Plug Front Fork

    28

  • Cleaning the Dust Sleeves of the Telescopic Fork

    28

  • Changing the Fork Offset (Caster) (XC)

    29

  • Checking and Adjusting the Steering Head Bearing

    30

  • How to Change the Handlebar Position

    31

  • Check Chain Tension

    31

  • Correct Chain Tension

    32

  • Chain Maintenance

    32

  • Chain Wear

    32

  • General Information about KTM Disc Brakes

    33

  • Adjusting the Free Travel at the Hand Brake Lever

    34

  • Checking the Brake Fluid Level — Front Brake

    34

  • Refilling the Front Brake Fluid Reservoir

    34

  • Checking the Front Brake Pads

    34

  • Replacing the Front Brake Pads

    35

  • Changing the Basic Position of the Foot Brake Pedal

    35

  • Checking the Rear Brake Fluid Level

    35

  • Refilling the Rear Brake Fluid Reservoir

    35

  • Checking the Rear Brake Pads

    36

  • Replacing the Rear Brake Pads

    36

  • Dismounting and Mounting the Front Wheel

    36

  • Dismounting and Mounting the Rear Wheel

    37

  • Tires, Air Pressure

    38

  • Checking Spoke Tension

    38

  • Replacing the Battery of the Digital Speedometer

    39

  • Check/Set Distance of the Magnetic Sensor

    39

  • Replacing the Headlight Lamp/Parking Light Lamp

    39

  • Cooling System

    40

  • Checking the Coolant Level

    40

  • Refilling/Bleeding the Cooling System

    41

  • Cleaning the Air Filter

    41

  • Checking the Oil Level of the Hydraulic Clutch

    42

  • Exhaust System

    42

  • Changing the Original Position of the Clutch Lever

    42

  • Bleeding the Hydraulic Clutch

    43

  • Carburetor Adjustment

    43

  • Draining the Float Chamber of the Carburetor

    45

  • Checking the Float Level

    45

  • Adjusting the Engine Characteristic Via the Ignition Curve

    45

  • Adjusting the Engine Characteristic Via the Auxiliary Spring

    46

  • Check Transmission Oil Level (125/200)

    47

  • Changing the Transmission Oil (125/200)

    47

  • Check Transmission Oil Level (250/300)

    47

  • Changing the Transmission Oil (250/300)

    47

Brand: KTM
|
Category: Motorcycle
|
Size: 5.12 MB

• Table of Contents

  5

• Serial Number Locations

  6

  • Chassis Number

    6

  • Engine Number, Engine Type

    6

• Operation Instruments

  6

  • Clutch Lever

    6

  • Hand Brake Lever

    6

  • Electronic Speedometer

    7

  • Indicator Lamps (EXC)

    11

  • Short Circuit Button (SX)

    12

  • Combination Switch (EXC)

    12

  • Headlamp Switch (EXC USA)

    12

  • Flasher Switch

    12

  • Emergency off Switch (Australia)

    12

  • Filler Cap

    13

  • Fuel Tap

    13

  • Choke Knob

    13

  • Shift Lever

    13

  • Kickstarter

    14

  • Foot Brake Pedal

    14

  • Side Stand

    14

  • Steering Lock

    14

  • Compression Damping of Fork

    15

  • Rebound Damping of Fork

    15

  • Damping Action During Compression of Shock Absorber (SX)

    15

  • Compression Damping of Shock Absorber (MXC, EXC)

    16

  • Rebound Damping of Shock Absorber (SX, MXC, EXC)

    16

• General Tips and Warnings for Starting the Motorcycle

  17

  • Instructions for Your First Ride

    17

  • Running in

    17

• Driving Instructions

  18

  • What You Should Check before each Start

    18

  • Starting When the Engine Is Cold

    19

  • Starting When the Engine Is Warm

    19

  • What to Do When the Engine Is „Flooded

    19

  • Starting off

    19

  • Shifting/Riding

    19

  • Braking

    20

  • Stopping and Parking

    20

  • Refueling, Fuel

    20

• Periodic Maintenance Schedule

  21

• Maintenance Work on Chassis and Engine

  24

  • Changing the Spring Preload of the Shock Absorber

    24

  • Pivot Bearing

    24

  • Basic Suspension Setup for the Weight of the Driver

    25

  • Checking the Shock Absorber and Spring

    25

  • Determining the Static Sag of the Shock Absorber

    25

  • Determining the Riding Sag of the Shock Absorber

    25

  • Checking the Basic Setup of the Telescopic Fork

    26

  • Changing the Spring Preload on the Telescopic Fork

    26

  • Replacing Fork Springs

    27

  • Breather Plug Front Fork

    27

  • Cleaning the Dust Sleeves of the Telescopic Fork

    27

  • Changing the Fork Offset (SX)

    28

  • Checking and Adjusting the Steering Head Bearing

    29

  • How to Change the Handlebar Position

    30

  • Check Chain Tension

    30

  • Correct Chain Tension

    31

  • Chain Maintenance

    31

  • Chain Wear

    31

  • General Information about KTM Disc Brakes

    32

  • Adjusting the Free Travel at the Hand Brake Lever

    33

  • Checking the Brake Fluid Level — Front Brake

    33

  • Refilling the Front Brake Fluid Reservoir

    33

  • Checking the Front Brake Pads

    33

  • Replacing the Front Brake Pads

    34

  • Changing the Basic Position of the Foot Brake Pedal

    34

  • Checking the Rear Brake Fluid Level

    34

  • Refilling the Rear Brake Fluid Reservoir

    34

  • Checking the Rear Brake Pads

    35

  • Replacing the Rear Brake Pads

    35

  • Dismounting and Mounting the Front Wheel

    35

  • Dismounting and Mounting the Rear Wheel

    36

  • Tires, Air Pressure

    37

  • Checking Spoke Tension

    37

  • Replacing the Battery of the Digital Speedometer

    37

  • Check/Set Distance of the Magnetic Sensor

    38

  • Replacing the Headlight Lamp/Parking Light Lamp

    38

  • Cooling System

    39

  • Radiator Cover for the Cold Season

    39

  • Checking the Coolant Level

    39

  • Refilling/Bleeding the Cooling System

    40

  • Cleaning the Air Filter

    40

  • Changing the Original Position of the Clutch Lever

    41

  • Checking the Oil Level of the Hydraulic Clutch

    41

  • Bleeding of the Hydraulic Clutch

    41

  • Exhaust System

    41

  • Cleaning the Spark Arrestor (EXC USA)

    42

  • Carburetor Adjustment

    42

  • Draining the Float Chamber of the Carburetor

    43

  • Checking the Float Level

    43

  • Engine Characteristic 250/300 SX/MXC/EXC

    44

  • Check Transmission Oil Level (125/200)

    45

  • Changing the Transmission Oil (125/200)

    45

  • Check Transmission Oil Level (250/300)

    45

  • Changing the Transmission Oil (250/300)

    45

Brand: KTM
|
Category: Motorcycle
|
Size: 3.46 MB

• Chassis Number

  3

• Engine Number

  3

• Table of Contents

  5

• Serial Number Locations

  6

  • Chassis Number

    6

  • Engine Number, Engine Type (125/200)

    6

  • Engine Number, Engine Type (250/300/380)

    6

• Operation Instruments

  6

  • Clutch Lever

    6

  • Hand Brake Lever

    6

  • Digital Speedometer, Indicator Lamp (EXC)

    7

  • Digital Speedometer

    7

  • Odometer (EXC USA)

    7

  • Speedometer, Indicator Lamps (EXC — Australia)

    7

  • Short Circuit Button (SX)

    7

  • Combination Switch (EXC)

    8

  • Headlamp Switch (EXC USA)

    8

  • Flasher Switch

    8

  • Emergency off Switch (Australia)

    8

  • Filler Cap

    8

  • Refueling, Fuel

    9

  • Fuel Tap

    9

  • Choke Knob

    9

  • Shift Lever

    10

  • Kickstarter

    10

  • Foot Brake Pedal

    10

  • Compression Damping of Fork

    10

  • Rebound Damping of Fork

    10

  • Compression Damping of Shock Absorber

    11

  • Rebound Damping of Shock Absorber

    11

  • Steering Lock

    11

  • Side Stand

    11

• Driving Instructions

  12

  • Starting off

    13

  • Periodic Maintenance Schedule

    14

• Maintenance Work on Chassis and Engine

  16

  • Changing the Original Position of the Clutch Lever

    16

  • Checking and Adjusting the Steering Head Bearing

    16

  • Breather Plug Front Fork

    17

  • Cleaning the Dust Sleeves of the Telescopic Fork

    17

  • How to Change the Handlebar Position

    17

  • Changing the Spring Preloading of the Shock Absorber

    18

  • Pivot Bearing

    18

  • Check Chain Tension

    18

  • Correct Chain Tension

    19

  • Chain Maintenance

    19

  • Chain Wear

    19

  • General Informations about KTM Disc Brakes

    20

  • Adjusting of Free Travel at the Hand Brake Lever

    20

  • WIRING DIAGRAMME, CARBURETOR SETTING . . .Appendix

    21

  • Checking of Brake Fluid Level — Front Brake

    21

  • Refilling the Front Brake Fluid Reservoir

    21

  • Checking the Front Brake Pads

    21

  • Replacing the Front Brake Pads

    21

  • Changing the Basic Position of the Foot Brake Pedal

    22

  • Checking Rear Brake Fluid Level

    22

  • Refilling the Rear Brake Fluid Reservoir

    22

  • Checking the Rear Brake Pads

    23

  • Replacing the Rear Brake Pads

    23

  • Dismounting and Mounting the Front Wheel

    23

  • Dismounting and Mounting the Rear Wheel

    24

  • Tires-Air Pressure

    25

  • Checking Spoke Tension

    25

  • Replacing the Battery of the Digital Speedometer

    25

  • Adjustin Digital Speedometer

    27

  • Check/Set Distance of Magnetic Sensor

    27

  • Replacing Headlight Lamp (H4)

    28

  • Cooling System

    28

  • Radiator Cover for the Cold Season

    29

  • Checking the Coolant Level

    29

  • Refilling/Bleeding the Cooling System

    29

  • Cleaning the Air Filter

    30

  • Exhaust System

    30

  • Cleaning the Spark Arrestor (EXC USA)

    30

  • Draining of Float Chamber of the Carburetor

    30

  • Carburetor Adjustment

    31

  • Checking the Float Level

    32

  • Checking the Oil Level of the Hydraulic Clutch

    32

  • Bleeding of the Hydraulic Clutch

    32

  • Check Transmission Oil Level (125/200)

    33

  • Changing the Transmission Oil (125/200)

    33

  • Check Transmission Oil Level (250/300/380)

    33

  • Changing the Transmission Oil (250/300/380)

    33

Brand: KTM
|
Category: Motorcycle
|
Size: 4.82 MB

• Serial Number Locations

  6

• Frame Number

  6

• Engine Number, Engine Type (125/200)

  6

• Engine Number, Engine Type (250/300/380)

  6

• Operation Instruments

  6

• Clutch Control Lever (125/200)

  6

• Clutch Control Lever (250/300/380)

  6

• Table of Contents

  5

• Hand Brake Lever

  7

• Speedometer, Indicator Lamps (EXC)

  7

• Odometer (EXC USA)

  7

• Speedometer, Indicator Lamps (EGS)

  7

• Ignition Lock

  7

• Short Circuit Button (SX)

  8

• Combination Switch (EXC)

  8

• Headlamp Switch (EXC USA)

  8

• Flasher Switch

  8

• Emergency off Switch (Australia)

  8

• Filler Cap

  9

• Refueling, Fuel

  9

• Fuel Tap

  9

• Choke Knob

  10

• Shift Lever

  10

• Kickstarter

  10

• Foot Brake Pedal

  10

• Compression Damping of Fork

  10

• Rebound Damping of Fork

  11

• Compression Damping of Shock Absorber

  11

• Rebound Damping of Shock Absorber

  11

• Steering Lock

  11

• Side Stand

  11

• Driving Instructions

  12

• Starting When the Engine Is Cold

  13

• Starting When the Engine Is Warm

  13

• Starting off

  13

• Stopping and Parking

  13

• Periodic Lubrication and Maintenance Schedule

  14

• Maintenance Work on Chassis and Engine

  15

• Changing the Original Position of the Clutch Lever (125/200)

  15

• Checking and Adjusting the Steering Head Bearing

  15

• Check Chain Tension

  16

• Correct Chain Tension

  16

• Chain Maintenance

  16

• Chain Wear

  17

• General Informations about KTM Disc Brakes

  17

• Adjusting of Free Travel at the Hand Brake Lever

  17

• Checking of Brake Fluid Level — Front Brake

  18

• Refilling the Front Brake Fluid Reservoir

  18

• Checking the Front Brake Pads

  18

• Replacing the Front Brake Pads

  18

Brand: KTM
|
Category: Motorcycle
|
Size: 5.75 MB

• Serial Number Locations

  6

• Chassis Number

  6

• Engine Number, Engine Type (125/200)

  6

• Engine Number, Engine Type (250/300/380)

  6

• Operation Instruments

  6

• Clutch Lever

  6

• Hand Brake Lever

  6

• Table of Contents

  5

• Speedometer, Indicator Lamp (EXC)

  7

• Odometer (EXC USA)

  7

• Speedometer, Indicator Lamps (EGS)

  7

• Ignition Lock

  7

• Short Circuit Button (SX)

  8

• Combination Switch (EXC)

  8

• Headlamp Switch (EXC USA)

  8

• Flasher Switch

  8

• Emergency off Switch (Australia)

  8

• Filler Cap

  9

• Refueling, Fuel

  9

• Fuel Tap

  9

• Choke Knob

  10

• Shift Lever

  10

• Kickstarter

  10

• Foot Brake Pedal

  10

• Compression Damping of Fork

  10

• Rebound Damping of Fork

  11

• Compression Damping of Shock Absorber

  11

• Rebound Damping of Shock Absorber

  11

• Steering Lock

  11

• Center Stand

  11

• Driving Instructions

  12

• Starting off

  13

• Periodic Lubrication and Maintenance Schedule

  14

• Maintenance Work on Chassis and Engine

  15

• Changing the Original Position of the Clutch Lever

  15

• Checking and Adjusting the Steering Head Bearing

  15

• Pivot Bearing

  16

• Check Chain Tension

  16

• Correct Chain Tension

  16

• Chain Maintenance

  16

• Chain Wear

  17

• General Informations about KTM Disc Brakes

  17

• Adjusting of Free Travel at the Hand Brake Lever

  17

• Checking of Brake Fluid Level — Front Brake

  18

• Refilling the Front Brake Fluid Reservoir

  18

• Checking the Front Brake Pads

  18

• Replacing the Front Brake Pads

  18

• Changing the Basic Position of the Brake Pedal

  19

• Checking Rear Brake Fluid Level

  19

• Refilling the Rear Brake Fluid Reservoir

  19

• Technical Data

  1

• Gear Ratios

  2

• Basic Carburetor Setting

  2

• Tolerances and Fitting Clearances

  2

• Gasket Thicknesses

  2

• Crank Case

  3

• Clutch Cover

  4

• Crankshaft, Piston

  4

• Cylinder

  5

• Twin Valve Control

  5

• Carburettor

  6

• Clutch

  7

• Kickstarter

  7

• Ignition System

  8

• Transmission

  9

• Shifting Mechanism

  10

• Cooling System

  10

• Special Tools

  11

KTM 300 EXC TPI 2019 Repair Manual (387 pages)

Table of Contents

KTM 300 EXC TPI 2019 Setup Instructions (45 pages)

Table of Contents

Motorcycle

Motorcycle Accessories

Offroad Vehicle

Engine

Bicycle