Mitsubishi cnc m80 руководство на русском

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• Page 2
  Introduction This manual covers the items required for installing, connecting and setting up the MITSUBISHI CNC. Supported models are as follows: Supported models Abbreviations in this manual M800S Series M800 Series, M800, M8 M80 Series M80 Series, M80, M8 Read this manual thoroughly and understand the product’s functions and performance before starting to use.
• Page 3
  CAUTION For items described as «Restrictions» or «Usable State» in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual. Items that are not described in this manual must be interpreted as «not possible». This manual is written on the assumption that all the applicable functions are included.
• Page 5
  Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the specifications before use.) The manuals issued by MTB take precedence over these manuals. Manual IB No. Purpose and Contents M800/M80 Series — Operation guide for NC IB-1501274 Instruction Manual — Explanation for screen operation, etc. C80 Series…
• Page 6
  M800W/M80W Series — Detailed specifications of hardware unit IB-1501268 Connection and Setup Manual — Installation, connection, wiring, setup (startup/adjustment) M800S/M80 Series — Detailed specifications of hardware unit IB-1501269 Connection and Setup Manual — Installation, connection, wiring, setup (startup/adjustment) C80 Series…
• Page 7
  (Monitor) GOT2000 Series Connection — Outline of connection types and connection method between Manual (Mitsubishi Electric SH-081197 GOT and Mitsubishi Electric connection devices Products) GT Designer3 (GOT2000) Screen — Outline of screen design method using screen creation SH-081220 Design Manual software GT Designer3 ■…
• Page 8
  Reference Manual for MTBs Manual Purpose and Contents M800/M80 Series Smart safety BNP-C3072-022 observation Specification manual — Explanation for smart safety observation function C80 Series Smart safety observation BNP-C3077-022 Specification manual M800/M80 Series CC-Link (Master/ BNP-C3072-089 — Explanation for CC-Link…
• Page 10
  Precautions for Safety Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into «DANGER», «WARNING» and «CAUTION». DANGER When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.
• Page 11
  For Safe Use Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes. Do not use this product in any applications other than those specified above, especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties.
• Page 12
  2. Items related to prevention of fire CAUTION Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires. If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous flow of large current could result in fires.
• Page 13
  4. General precautions Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc. (1) Items related to product and manual CAUTION For items described as «Restrictions» or «Usable State» in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.
• Page 14
  Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be damaged. Before using this product after a long period of storage, please contact the Mitsubishi Service Station or Service Center. Following the UN recommendations, battery units and batteries should be transported based on the international regulations such as those determined by International Civil Aviation Organization (ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO) and U.S.
• Page 15
  (3) Items related to wiring CAUTION Correctly wire this product. Failure to observe this could result in motor runaway, etc. Incorrect terminal connections could cause the devices to rupture or damage, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit.
• Page 16
  CAUTION Separate the signal wire from the drive line or power line when wiring. Carry out wiring so that there is no possibility of short circuit between wires, nor of dangerous state. Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system.
• Page 17
  (4) Set up WARNING Do not cancel the emergency stop before confirming the basic operation. Always set the stroke end and stroke limit. Failure to set this could result in collision with the machine end. CAUTION If the descriptions relating to the «restrictions» and «allowable conditions» conflict between this manual and the machine tool builder’s instruction manual.
• Page 18
  (6) Usage CAUTION Use this product within the range of environmental condition described in this manual. Using this product in an environment outside the range could result in electric shock, fire, operation failure, or damage to or deterioration of the product. Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs.
• Page 19
  The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx. every five years even when used in a normal environment. Contact the Service Center or Service Station for replacements.
• Page 20
  (9) Disposal CAUTION Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them as general industrial wastes. Do not alter or disassemble controller, drive unit, or motor. Collect and dispose of the spent batteries and the backlights for LCD according to the local laws. (10) General precautions To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition removed.
• Page 22
  (2) Requirements for «Law for Treatment of Waste and Cleaning» (a) Mitsubishi recommends recycling and selling the product when no longer needed according to item (1) above. The user should make an effort to reduce waste in this manner.
• Page 24
  This symbol mark is according to the directive 2006/66/EC Article 20 Information for end- users and Annex II. Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.
• Page 26
  Trademarks MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT, CC-Link IE, EcoMonitorLight and SLMP are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and/or other countries. Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.
• Page 28
  本製品の取扱いについて ( 日本語 /Japanese) 本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外で の使用をお願いいたします。 Handling of our product (English) This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. 본…

• Page 30: Table Of Contents

  3.9 Function Expansion Unit [M80] ………………….11 3.10 Communication Expansion Unit………………….11 3.11 Manual Pulse Generator ……………………12 3.12 Synchronous Feed Encoder ………………….12 3.13 MITSUBISHI CNC Machine Operation Panel ………………12 3.14 Handy Terminal……………………..12 3.15 Cable Connector Sets……………………12 3.16 Thermistor Sets……………………..13 3.17 Genuine Memory Card……………………

• Page 31
  4.13 Synchronous Feed Encoder………………….127 4.13.1 Synchronous Feed Encoder (OSE-1024-3-15-68)…………..127 4.14 MITSUBISHI CNC Machine Operation Panel ……………… 129 4.14.1 Main Panel A , B (FCU8-KB921 / FCU8-KB922 , FCU8-KB923 / FCU8-KB924) ….129 4.14.2 Sub Panel A (FCU8-KB931) ………………..135 4.15 Handy Terminal……………………..
• Page 32
  12.1 Synchronous Feed Encoder Connection System Drawing ………….. 258 12.2 Connecting with Control Unit ………………….258 13 Connection of MITSUBISHI CNC Machine Operation Panel ………….. 259 13.1 Machine Operation Panel Connection System Drawing …………..260 13.2 Connecting with Power Supply ………………….261…
• Page 33
  13.4 Connecting with Operation Panel I/O Unit ………………262 13.5 Connecting Emergency Stop Switch………………..263 13.6 Connecting with Sub Panel ………………….263 13.7 Software Interface ……………………..266 14 Connection of Handy Terminal ………………….271 14.1 Handy Terminal Connection System Drawing …………….. 272 14.2 Connecting with Control Unit………………….
• Page 34
  17.1.2 Setting DIP Switch ……………………319 17.2 Setting Drive Unit MDS-EM/EMH Series ………………320 17.2.1 Setting the Rotary Switch………………….320 17.3 Setting Drive Unit MDS-EJ/EJH Series……………….. 321 17.3.1 Setting the Rotary Switch………………….321 17.3.2 Setting the DIP Switch ………………….322 17.4 Setting Up without Connecting to the Motor/Drive Units at the Startup of Drive Unit ……
• Page 35
  22.1.1 Basic Position Alignment Method I ………………381 22.1.2 Basic Position Alignment Method II ………………384 22.1.3 Machine End Stopper Method: Automatic Initialization…………386 22.1.4 Machine End Stopper Method: Manual Initialization…………..390 22.1.5 Dog-type ……………………..393 22.1.6 Setting the Grid Interval and the Reference Encoder for Grid Interval ……..394 22.1.7 Precautions Common for the Initilization Operation…………..
• Page 36
  32 Appx.2: Protection Setting ……………………465 32.1 Protect Setting Screen ……………………466 32.2 Returning the Password to the Non-input State (Operation level 0 to 3) ……… 469 32.3 Changing the Operation Level to One of 4 to 6 …………….469 32.4 Changing the Password……………………

• Page 38: System Basic Configuration

  System Basic Configuration IB-1501269-F…

• Page 39: System Basic Configuration Drawing

  M800S/M80 Series Connection and Setup Manual 1 System Basic Configuration 1.1 System Basic Configuration Drawing Display unit Keyboard unit (Control unit is added onto back of display unit.) (Operation panel I/O unit is added onto back of keyboard unit.) Control unit…

• Page 40: General Connection Diagram

  General Connection Diagram IB-1501269-F…

• Page 41: General Connection Diagram [M800S]

  FCU8-DX2xx/DX6xx /DX4xx (Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual. (Note 2) For the connection of MITSUBISHI CNC machine operation panel, refer to the chapter «Connection of MITSUBISHI CNC Machine Operation Panel».

• Page 42: General Connection Diagram [M80]

  (Note 1) For information on how to connect the drive unit, refer to the drive unit’s manual. (Note 2) For the 8.4-type display unit, TP connector is not used. (Note 3) For the connection of MITSUBISHI CNC machine operation panel, refer to the chapter «Connection of MITSUBISHI CNC Machine Operation Panel».

• Page 43
  (Note 3) The safety remote I/O unit is available only when the functional safety expansion unit is mounted. (Note 4) For the connection of MITSUBISHI CNC machine operation panel, refer to the chapter «Connection of MITSUBISHI CNC Machine Operation Panel».

• Page 44: List Of Configuration

  List of Configuration IB-1501269-F…

• Page 45: Control Unit [M800S]

  M800S/M80 Series Connection and Setup Manual 3 List of Configuration 3.1 Control Unit [M800S] Classification Type Components Remarks NC functions Base control card Export Trade Control Order noncompliant unit and and display controller FCU8-MU542 Add-on CPU card Foreign Exchange Order noncompliant unit…

• Page 46: Keyboard Unit [M800S]

  M800S/M80 Series Connection and Setup Manual 3 List of Configuration 3.5 Keyboard Unit [M800S] Classification Type Components Remarks Escutcheon, key switch Keyboard for 10.4-type display unit FCU8-KB041 G402 cable ONG layout (for L system, XZF) Clear keys Screw cap set Escutcheon, key switch Keyboard for 10.4-type display unit…

• Page 47: Operation Panel I/O Unit

  M800S/M80 Series Connection and Setup Manual 3 List of Configuration 3.7 Operation Panel I/O Unit Classification Type Components Remarks DI: 96-points 24V/0V common type DO: 64-points source type (200mA/point) Manual pulse generator input: 3ch Control unit I/F DI 24V/0V common input [96 points]…

• Page 48: Remote I/O Unit

  M800S/M80 Series Connection and Setup Manual 3 List of Configuration 3.8 Remote I/O Unit Classification Type Components Remarks DI: 32-points 24V/0V common type DI 24V/0V common input [32 points] Base card FCU8-DX220 Do: 32-points source type (200mA/point) DO Source output [32 points] RIO 2.0 connector set…

• Page 49: Manual Pulse Generator

  M800S/M80 Series Connection and Setup Manual 3 List of Configuration 3.11 Manual Pulse Generator Classification Type Components Remarks UFO-01-2Z9 Input 5VDC 5V Manual Pulse Generator UFO-01-2Z9 (Produced by NIDEC NEMICON) 100pulse/rev Input 12VDC 12V Manual Pulse Generator HD60C HD60C 25pulse/rev 3.12 Synchronous Feed Encoder…

• Page 50: Thermistor Sets

  M800S/M80 Series Connection and Setup Manual 3 List of Configuration 3.16 Thermistor Sets Classification Type Components Remarks Thermistor PT3C-51F-M2 10P Thermistor (PT3C-51F-M2,10pcs.) 3.17 Genuine Memory Card Classification Type Components Remarks Exclusive SD cards for MITSUBISHI CNC FCU8-SD001G FCU8-SD001G 1GB capacity…

• Page 51: List Of Cables

  Synchronous encoder — control unit (straight, with connector) FCUA-R054-xM Synchronous encoder — control unit (right angle, with connector) 3, 5, 10, 15, 20 G071 LxM 24VDC relay cable for MITSUBISHI CNC machine operation panel 0.12, 0.5, 1 G123 Cable for emergency stop release G430 LxM…

• Page 52
  M800S/M80 Series Connection and Setup Manual 3 List of Configuration [Cable Relating to Drive Unit] Max. cable Type Application Available cable length (m) length Motor side PLG cable CNP2E-1-xM Spindle side accuracy detector 2, 3, 4, 5, 7, 10, 15, 20, 25, 30…
• Page 53
  M800S/M80 Series Connection and Setup Manual 3 List of Configuration IB-1501269-F…

• Page 54: General Specifications

  General Specifications IB-1501269-F…

• Page 55: Environment Conditions [M800S]

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.1 Environment Conditions [M800S] 4.1.1 Installation Environment Conditions Unit name Control unit Display unit Item FCU8-MU542/MA542 FCU8-DU141-31 : (10.4-type) Type FCU8-MU541/MA541 FCU8-DU181-31 : (15-type) During 0 to 58°C operation Ambient temperature During -20 to 60°C…

• Page 56
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Unit name Keyboard unit Operation panel I/O unit Machine operation panel FCU8-KB041/KB046 : (10.4-type) FCU8-KB921 FCU8-KB047 : (10.4-type/vertical FCU8-DX750 FCU8-KB922 Item arrangement) Type FCU8-DX760 FCU8-KB923 FCU8-KB048 : (10.4-type) FCU8-DX761 FCU8-KB924 FCU8-KB083 : (15-type/vertical…

• Page 57: 24Vdc Stabilized Power Supply Selecting Conditions

  M800S/M80 Series Connection and Setup Manual 4 General Specifications Unit name Remote I/O unit FCU8-DX213/ FCU8-DX220/ Item DX213-1/ Type DX230/ FCU8-DX202 FCU8-DX408 FCU8-DX651 DX654/ DX231 DX654-1 During 0 to 58°C operation Ambient temperature During -20 to 60°C storage Long term…

• Page 58: Environment Conditions [M80]

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.2 Environment Conditions [M80] 4.2.1 Installation Environment Conditions Unit name Control unit Display unit FCU8-DU121-12 : (8.4-type) Item FCU8-MU511/MU512 Type FCU8-DU141-32 : (10.4-type) FCU8-MU501/MU502 FCU8-DU181-32 : (15-type) During 0 to 58°C…

• Page 59
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Unit name Keyboard unit Operation panel I/O unit Machine operation panel FCU8-KB026/KB028 : (8.4-type) FCU8-KB029 : (8.4-type/vertical arrangement) FCU8-KB921 FCU8-KB041/KB046 : (10.4-type) FCU8-DX750 FCU8-KB922 Item Type FCU8-KB047 : (10.4-type/vertical FCU8-DX760 FCU8-KB923…

• Page 60: 24Vdc Stabilized Power Supply Selecting Conditions

  M800S/M80 Series Connection and Setup Manual 4 General Specifications Unit name Remote I/O unit FCU8-DX213/ FCU8-DX220/ Item DX213-1/ Type DX230/ FCU8-DX202 FCU8-DX408 FCU8-DX651 DX654/ DX231 DX654-1 During 0 to 58°C operation Ambient temperature During -20 to 60°C storage Long term…

• Page 61: Control Unit [M800S]

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800S] 4.3.1 FCU8-MU542 / FCU8-MA542 / FCU8-MU541 / FCU8-MA541 [Outline dimension] [mm] 239.1 214.5 IB-1501269-F…

• Page 62
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] (22) (21) (12) (14) (11) (13) (15) (16) (17) (18) (19) (20) [Cover opened] (23) Arrow A (10) Connector Connector Function Function name name USB_F Front-side USB memory I/F (13) RIO2 Remote I/O 2.0 communication…
• Page 63
  M800S/M80 Series Connection and Setup Manual 4 General Specifications CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device.
• Page 64
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (6) DCIN (24VDC input) +24V <Cable side connector type> Connector : 2-178288-3 Contact : 1-175218-5 Recommended manufacturer : Tyco Electronics (a) Specifications of power supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine tool builder).
• Page 65
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (7) EMG (External emergency stop input) EMG IN +24V <Cable side connector type> Connector : 50-57-9403 Contact : 0016020103 Recommended manufacturer : MOLEX (Note) Use this when installing an emergency stop switch in the electric cabinet. Connect a terminator (G123 cable) when not using this connector.
• Page 66
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (12) RIO1 (Remote I/O 2.0 communication 1st channel) (13) RIO2 (Remote I/O 2.0 communication 2nd channel) Up to 64 remote I/O stations can be connected. 1 2 3 TXRXD TXRXD* <Cable side connector type>…
• Page 67
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Input for synchronous feed encoder Specification of input part Three phases (A phase, B phase, a phase difference 90 degrees, Number of pulse phases Z phase) (Refer to the waveform below.)
• Page 68
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Input/output circuit Connector pin No. HA1A HA2A Signal input HA1B HA2B Control circuit Power output When using the synchronous feed encoder and the manual pulse generator at the same time, connect the manual pulse generator to the operation panel I/O unit or use a distribution cable made by the machine tool builder.
• Page 69
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Skip signal input conditions Use the input signal within the following condition ranges. 24V common 0V common Input voltage at external contact ON 6V or less 18V or more, 25.2V or less…
• Page 70
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (17) SIO (RS-232C communication 2ch) RD1(RXD1) SD1(TXD1) CS1(CTS1) RS1(RTS1) DR1(DSR1) ER1(DTR1) RD2(RXD2) SD2(TXD2) CS2(CTS2) RS2(RTS2) DR2(DSR2) ER2(DTR2) — Connect connector case with FG pattern. <Cable side connector type> Plug : 10120-3000PE…
• Page 71
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (18) LAN1 (Ethernet communication) TXRXD0+ TXRXD0- TXRXD1+ TXRXD2+ TXRXD2- TXRXD1- TXRXD3+ TXRXD3- — Connect connector case with FG pattern. — Use J303 cable when directly connecting a device such as a personal computer to the unit.
• Page 72
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [LED] Name Lamp state Details Lit (Green) 24VDC power is being supplied from the external power supply. The following may have caused an error: 24VIN — No 24VDC-power supply from the external power supply.

• Page 73: Control Unit [M80]

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.4 Control Unit [M80] 4.4.1 FCU8-MU511 / FCU8-MU512 / FCU8-MU501 / FCU8-MU502 [Outline dimension] [mm] 239.1 214.5 IB-1501269-F…

• Page 74
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] (22) (21) (12) (14) (10) (11) (13) (15) (16) (17) (18) (19) (20) (23) Arrow A Connector Connector Function Function name name USB_F Front-side USB memory I/F (13) RIO2 Remote I/O 2.0 communication…
• Page 75
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [LED] Name Lamp state Details Lit (Green) 24VDC power is being supplied from the external power supply. The following may have caused an error: 24VIN — No 24VDC-power supply from the external power supply.

• Page 76: Display Unit [M800S]

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.5 Display Unit [M800S] 4.5.1 10.4-type (FCU8-DU141-31) [Outline dimension] [mm] (Space required for wiring) Option relay unit Option relay unit, Option relay unit, not mounted FCU8-EX702 mounted FCU8-EX703 mounted (Space required for wiring)

• Page 77
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 276±0.3 272±0.3 2±0.2 screw 4-M3 (Square hole dimension) IB-1501269-F…

• Page 78: 15-Type (Fcu8-Du181-31)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.5.2 15-type (FCU8-DU181-31) [Outline dimension] [mm] (Space required for wiring) Option relay unit Option relay unit, Option relay unit, not mounted FCU8-EX702 mounted FCU8-EX703 mounted (Space required for wiring) IB-1501269-F…

• Page 79
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 193±0.3 193±0.3 199±0.3 183±0.3 screw 8-M3 8±0.2 8±0.2 193.5 (Square hole dimension) IB-1501269-F…

• Page 80: Precautions

  Connection of Frame Ground (FG)».) Otherwise, the reaction and operability of the touchscreen will remarkably deteriorate. [Spot defect of LCD] The display inspection standard at the time of shipment from MITSUBISHI is as follows. Item Reference value Bright spot defect N ≦…

• Page 81: Display Unit [M80]

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80] 4.6.1 8.4-type (FCU8-DU121-12) [Outline dimension] [mm] (Space required for wiring) Option relay unit Option relay unit, Option relay unit, not mounted FCU8-EX702 mounted FCU8-EX703 mounted (Space required for wiring) (Note) The 8.4-type display unit is incompatible with the touchscreen.

• Page 82
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 246±0.3 2±0.2 242±0.3 4-M3 screw (Square hole dimension) IB-1501269-F…

• Page 83: Type (Fcu8-Du141-32)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.6.2 10.4-type (FCU8-DU141-32) [Outline dimension] [mm] (Space required for wiring) Option relay unit Option relay unit, Option relay unit, not mounted FCU8-EX702 mounted FCU8-EX703 mounted (Space required for wiring) IB-1501269-F…

• Page 84
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 276±0.3 272±0.3 2±0.2 screw 4-M3 (Square hole dimension) IB-1501269-F…

• Page 85: 15-Type (Fcu8-Du181-32)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.6.3 15-type (FCU8-DU181-32) [Outline dimension] [mm] (Space required for wiring) Option relay unit Option relay unit, Option relay unit, not mounted FCU8-EX702 mounted FCU8-EX703 mounted (Space required for wiring) IB-1501269-F…

• Page 86
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 193±0.3 193±0.3 199±0.3 183±0.3 8-M3 screw 8±0.2 8±0.2 193.5 (Square hole dimension) IB-1501269-F…

• Page 87: Precautions

  Connection of Frame Ground (FG)».) Otherwise, the reaction and operability of the touchscreen will remarkably deteriorate. [Spot defect of LCD] The display inspection standard at the time of shipment from MITSUBISHI is as follows. Item Reference value Bright spot defect N ≦…

• Page 88: Keyboard Unit

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit (Note) Do not change the setting for the rotary switch mounted on the keyboard unit. If the setting is changed, the keyboard will not work. Type The initial value of the rotary switch…

• Page 89: Keyboard For 8.4-Type Display Unit (Fcu8-Kb026)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7.1 Keyboard for 8.4-type Display Unit (FCU8-KB026) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension]…

• Page 90: Keyboard For 8.4-Type Display Unit (Fcu8-Kb028)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7.2 Keyboard for 8.4-type Display Unit (FCU8-KB028) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension]…

• Page 91: Keyboard For 8.4-Type Display Unit (Fcu8-Kb029)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7.3 Keyboard for 8.4-type Display Unit (FCU8-KB029) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension]…

• Page 92: Keyboard For 10.4-Type Display Unit (Fcu8-Kb041)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7.4 Keyboard for 10.4-type Display Unit (FCU8-KB041) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension]…

• Page 93: Keyboard For 10.4-Type Display Unit (Fcu8-Kb046)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7.5 Keyboard for 10.4-type Display Unit (FCU8-KB046) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension]…

• Page 94: Keyboard For 10.4-Type Display Unit (Fcu8-Kb047)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7.6 Keyboard for 10.4-type Display Unit (FCU8-KB047) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension]…

• Page 95: Keyboard For 10.4-Type Display Unit (Fcu8-Kb048)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7.7 Keyboard for 10.4-type Display Unit (FCU8-KB048) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension]…

• Page 96: Keyboard For 15-Type Display Unit (Fcu8-Kb083)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.7.8 Keyboard for 15-type Display Unit (FCU8-KB083) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension]…

• Page 97: Operation Panel I/O Unit

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit Characteristics of operation panel I/O unit are as follows. (1) The followings can be connected to the operation panel I/O unit. (a) Remote I/O interface … 1ch Input/output signals can be extended with Remote I/O units.

• Page 98: Fcu8-Dx750/ Fcu8-Dx760 / Fcu8-Dx761

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.8.2 FCU8-DX750/ FCU8-DX760 / FCU8-DX761 [Outline dimension : FCU8-DX750] [mm] 99 (Space required for wiring) [Outline dimension : FCU8-DX760] [mm] 99 (Space required for wiring) IB-1501269-F…

• Page 99
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX761] [mm] 99 (Space required for wiring) IB-1501269-F…
• Page 100
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Installation dimension: FCU8-DX750 / FCU8-DX760 / FCU8-DX761] [mm] 116 (Unit outline) 106±0.3 4-M3 screw (Note) The unit thickness of the fixed part with screws is 16.6mm. Select the fixing screws having the length suitable for the thickness.
• Page 101
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] FCU8-DX750 FCU8-DX760 FCU8-DX761 (11) (11) (11) (10) (11) Connector Connector Function Function name name CJ37 Machine signal input CJ71 Control unit I/F CJ38 Machine signal output NCKB Keyboard I/F CJ39…
• Page 102
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (1) CJ37 (Machine signal input) Digital input 48 points (1st and 2nd stations) (3) CJ39 (Machine signal input) Digital input 48 points (2nd and 3rd stations) CJ37 CJ39 X200 X218 X230…
• Page 103
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. Input circuit…
• Page 104
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (2) CJ38 (Machine signal output) Digital output 32 points (1st station) (4) CJ40 (Machine signal output) Digital output 32 points (2nd station) (9) CJ42 (Machine signal output) Digital output 32 points (4th station)
• Page 105
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal output circuit Use within the specification ranges shown below. Output circuit CJ38/CJ40/CJ42 DOCOM Stabilized Control power supply circuit 24VDC(+) Load Y200 Y23F Y260 Y27F Output conditions…
• Page 106
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more, twice or more the load current) in parallel to the load.
• Page 107
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (Note 3) Always keep the total sum oftput current of each Y200 to Y207, Y208 to Y20F, Y210 to Y217, Y218 to Y21F, Y220 to Y227, Y228 to Y22F, Y230 to Y237, Y238 to Y23F, Y260 to Y267, Y268 to Y26F, Y270 to Y277, and Y278 to Y27F less than 0.8A.
• Page 108
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (5) MPG (Manual pulse generator input) 5V manual pulse generator and 12V manual pulse generator can be connected to this connector. HA3A HA3B HA2A HA2B HA1A HA1B +12V +12V +12V — Connect connector case with FG pattern.
• Page 109
  M800S/M80 Series Connection and Setup Manual 4 General Specifications <Specification of input part> 5V manual pulse generator 12V manual pulse generator Two phases (A phase, B phase, a phase difference 90 degrees) Number of pulse phases (Refer to the waveform below.)
• Page 110
  M800S/M80 Series Connection and Setup Manual 4 General Specifications <Input/output circuit> (a) 5V manual pulse generator 470Ω HA1A HA2A HA3A 470Ω Control circuit HA1B HA2B HA3B (b) 12V manual pulse generator 470Ω HA1A HA2A HA3A 470Ω Control circuit HA1B HA2B…
• Page 111
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (6) RIO3EXT (Remote I/O 2.0 communication) 1 2 3 TXRXD TXRXD* <Cable side connector type> Connector : 1-1318119-3 Contact : 1318107-1 x6 Recommended manufacturer : Tyco Electronics Refer to the following chart for the maximum number of connecting stations and I/O points.
• Page 112
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (10) AIO (Analog input, Analog output) Analog input and analog output can be connected to this connector. — Connect connector case with FG pattern. <Cable side connector type> Plug : 10120-3000PE…
• Page 113
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of analog signal input circuit Input circuit Input conditions Analog input voltage -10 to 10V Max. input rating (Note 1) ±15V Resolution |-10 ～ +10V| / 4095 = 4.88mV Precision Within ±25mV (Note 2)
• Page 114
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [LED] FCU8-DX750 FCU8-DX760 FCU8-DX761 (10) (11) Status Name Function Color Details Normal At fault FUSE Fuse status Green Not lit Not lit when a fuse has been blown out. Energization status of DC24V input…

• Page 115: Remote I/O Unit

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Types of signals described on the list of units can be input/output from the remote I/O unit (FCU8-DXxxx) according to the type and No. of contacts. Remote I/O units are used by being connected to the control unit or the operation panel I/O unit.

• Page 116: Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.9.2 FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX651/ FCU8-DX408 [Outline dimension : FCU8-DX220] [mm] (Space required for wiring) [Outline dimension : FCU8-DX230]…

• Page 117
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX231] [mm] (Space required for wiring) [Outline dimension : FCU8-DX202] [mm] (Space required for wiring) IB-1501269-F…
• Page 118
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX213] [mm] (Space required for wiring) [Outline dimension : FCU8-DX213-1] [mm] (Space required for wiring) IB-1501269-F…
• Page 119
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX654] [mm] (Space required for wiring) [Outline dimension : FCU8-DX654-1] [mm] (Space required for wiring) IB-1501269-F…
• Page 120
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX651] [mm] (Space required for wiring) [Outline dimension : FCU8-DX408] [mm] (Space required for wiring) IB-1501269-F…
• Page 121
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Installation dimension : FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408] [mm] (Unit outline) 2-M5 Screw [Installation dimension : FCU8-DX651] [mm] 3-M5 Screw 88 ±…
• Page 122
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] FCU8-DX220 FCU8-DX230 / DX231 FCU8-DX202 FCU8-DX213 / DX213-1 (21) (22) (21) (21) (21) (13) (22) (22) (22) (14) (13) (13) (13) (19) (14) (14) (14) (15) (15) (15) (15) (17)
• Page 123
  M800S/M80 Series Connection and Setup Manual 4 General Specifications CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device.
• Page 124
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. Input circuit…
• Page 125
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (2) CJ32 (Machine signal output) (4) CJ34 (Machine signal output) CJ32 CJ34(FCU8-DX230) CJ34(FCU8-DX231) O Y00 O Y10 O Y20 O Y20 O Y01 O Y11 O Y21 O Y21 O Y02…
• Page 126
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal output circuit Use within the specification ranges shown below. Output circuit Source output 24VDC Control circuit CJ32/CJ34 Load Output conditions Insulation method Non-insulation Rated load voltage 24VDC 0.2A/point…
• Page 127
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (Note 2) When the rush current exceeds the maximum output current, always connect a protective resistor (R=150Ω) serially to the load to suppress rush currents. Make sure that the current is less than the maximum output current including the momentary current.
• Page 128
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (b) Outline of analog signal output circuit The analog signal output circuit can be used only for FCU8-DX231. Output circuit CJ34 Load 500Ω Output conditions Analog output voltage -10 to 10V(±5%) Resolution 10V / 4095 = 2.44mV…
• Page 129
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (5) CJ35 (Machine signal input) COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ <Cable side connector type> Connector : 713-1116/037-000 Recommended manufacturer : WAGO (The cable side connector is attached to the unit.)
• Page 130
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Follow the wiring diagram below. Input circuit 0V common CJ35 External contact Input resistance Control COMA+ circuit External contact Input resistance COMB+ CJ36 Stabilized…
• Page 131
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (6) CJ36 (Machine signal output) IO24VB IO0VB IO24VA IO0VA COMB- COMA- COMB- COMA- COMB- COMA- COMB- COMA- <Cable side connector type> Connector : 713-1110/037-000 Recommended manufacturer : WAGO (The cable side connector is attached to the unit.) (a) Outline of digital signal output circuit Use within the specification ranges shown below.
• Page 132
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Output conditions Insulation method Photo coupler insulation Rated load voltage 24VDC 2A/point Max. output current 8A or less in the whole unit Output delay time 400μs (Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more, twice or more the load current) in parallel to the load.
• Page 133
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (7) SDI (Safety machine signal input) SX07B COMB+ SX07A COMA+ SX06B COMB+ SX06A COMA+ SX05B COMB+ SX05A COMA+ SX04B COMB+ SX04A COMA+ SX03B COMB+ SX03A COMA+ SX02B COMB+ SX02A COMA+ SX01B…
• Page 134
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Follow the wiring diagram below. Input circuit 0V common External duplication contact SX0A Input resistance Control circuit SX3A SX0B Input resistance SX3B Control COMA+…
• Page 135
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (8) SDO (Safety machine signal output) IO24VB IO0VB IO24VA IO0VA SY03B COMB- SY03A COMA- SY02B COMB- SY02A COMA- SY01B COMB- SY01A COMA- SY00B COMB- SY00A COMA- <Cable side connector type> Connector : 713-1110/037-000 Recommended manufacturer : WAGO (The cable side connector is attached to the unit.)
• Page 136
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Output conditions Insulation method Photo coupler insulation Rated load voltage 24VDC 2A/point Max. output current 8A or less in the whole unit Output delay time 400μs (Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more, twice or more the load current) in parallel to the load.
• Page 137
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (9) SDI1 (Safety DI input) COM+ SX04B 　 COM+ SX04A 　 COM+ SX03B 　 COM+ SX03A 　 COM+ SX02B 　 COM+ SX02A 　 COM+ SX01B 　 COM+ SX01A 　 COM+ SX00B 　…
• Page 138
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Follow the wiring diagram below. Input circuit External duplication contact SDI1 / SDI2 SX00A 5kΩ Control circuit SX07A SX00B 5kΩ 24VDC SX07B COM+ Control…
• Page 139
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (10) SDI2 (Safety DI input) COM+ SX07B 　 COM+ SX07A 　 COM+ SX06B 　 COM+ SX06A 　 COM+ SX05B 　 COM+ SX05A 　 <Cable side connector type> Connector : 175362-1 (2-pole type)
• Page 140
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal output circuit Use within the specification ranges shown below. Output circuit SDO1 24VDC SYR00A Load Control circuit SYR03A SYR00A SYR03A SDO2 Control circuit SYR00B Load SYR03B…
• Page 141
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Precautions (1) Influence on the relay life by a connected load An actual relay life can be substantially shortened depending on the type of a connected load and the characteristics of its inrush current.
• Page 142
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (2) Measures against back EMF Provide a contact protection circuit for an extended contact life, noise prevention at contact close, and reduction of the carbides and nitric acids formed by an arc discharge.
• Page 143
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (13) RIO1 (Remote I/O 2.0 communication) (14) RIO2 (Remote I/O 2.0 communication) 1 2 3 TXRXD TXRXD* <Cable side connector type> Connector : 1-1318119-3 Contact : 1318107-1 x6 Recommended manufacturer : Tyco Electronics…
• Page 144
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (17) FG (FG terminal) (18) FG (FG terminal (M4 screw)) (19) AIO1 (Analog input, Analog output) Analog input and analog output can be connected to this connector. AI 0 AI 1…
• Page 145
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (a) Outline of analog signal input circuit Input circuit AIO1 Input conditions Analog input voltage -10 to 10V Max. input rating (Note 1) ±15V Resolution |-10 to +10V| / 4095 = 4.88mV Precision Within ±25mV (Note 2)
• Page 146
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (20) THERMISTOR (Thermistor input) Thermistor can be connected to this connector. CH10 CH11 CH12 Thermistor CH1 Thermistor CH2 Thermistor CH3 Thermistor CH4 Thermistor CH5 Thermistor CH6 Thermistor CH1 Thermistor CH2 Thermistor CH3…
• Page 147
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (21) STATION No. (Station No. group setting switch) (22) STATION No. (Station No. setting switch) (23) STATION No. (Station No. setting switch) IB-1501269-F…
• Page 148
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [LED : FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408] FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX408 FCU8-DX202…
• Page 149
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [LED : FCU8-DX651] Status Name Function Color Details Normal At fault Safety relay output SYR00 status Green Not lit Not lit when a relay has been blown out. Safety relay output SYR01 status…

• Page 150: Function Expansion Unit

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.10 Function Expansion Unit 4.10.1 Functional Safety Expansion Unit (FCU8-EX133) [Outline dimension] [mm] 118.2 23.4 IB-1501269-F…

• Page 151: Communication Expansion Unit

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.11 Communication Expansion Unit 4.11.1 CC-Link (FCU8-EX561) [Outline dimension] [mm] 94.6 IB-1501269-F…

• Page 152
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] Connector Function name CC-Link communication CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc.
• Page 153
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [LED] Name Color Status Details CC-Link module in the normal state (1) RUN Green Not lit Watchdog timer error (2) LRUN Green Data link in process of execution (3) SD Green…

• Page 154: Profibus-Dp (Fcu8-Ex563)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.11.2 PROFIBUS-DP (FCU8-EX563) [Outline dimension] [mm] 94.6 IB-1501269-F…

• Page 155
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] Connector Function name PROFIBUS-DP CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device.
• Page 156
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [LED] Name Color Status Details Green Lit when PROFIBUS-DP module is normally operated Green/ (1) RUN (Green) Flashing Boot standby yellow (2) RDY (Yellow) (Module status) Yellow Boot error No power supply, module failure…

• Page 157: Ethernet/Ip (Fcu8-Ex565)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.11.3 EtherNet/IP (FCU8-EX565) [Outline dimension] [mm] 94.6 IB-1501269-F…

• Page 158
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] Connector Function name LAN1 EtherNet/IP communication (Note) On this unit, EtherNet/IP function is supported by the «LAN1» port only. LAN2 does not support EtherNet/ IP function. CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc.
• Page 159
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [LED] Name Green LED Red LED Details (1) MS (Green/Red) Flashing Flashing In self-test (Module status) Flashing Not lit Waiting for initialization Not lit Normal operation Not lit Flashing Recoverable failure…

• Page 160: Option Relay Unit (Fcu8-Ex702)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.11.4 Option Relay Unit (FCU8-EX702) [Outline dimension] [mm] 94.6 IB-1501269-F…

• Page 161: Option Relay Unit (Fcu8-Ex703)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.11.5 Option Relay Unit (FCU8-EX703) [Outline dimension] [mm] 78.4 IB-1501269-F…

• Page 162: Manual Pulse Generator

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.12 Manual Pulse Generator 4.12.1 5V Manual Pulse Generator (UFO-01-2Z9) 100 pulse/rev [Outline dimension] [mm] Gasket 3-M4 stud Index Panel cut diameter 72 at equal pitch 0V A B M3 x 6 8.89…

• Page 163: Manual Pulse Generator (Hd60C)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.12.2 Manual Pulse Generator (HD60C) 25 pulse/rev [Outline dimension] [mm] Packing t 2.0 3-M4 stud bolt  L10 Installation of screws other than M3 x 6 not possible 24 0.5 27 0.5 8.89…

• Page 164: Synchronous Feed Encoder

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.13 Synchronous Feed Encoder 4.13.1 Synchronous Feed Encoder (OSE-1024-3-15-68) [Outline dimension] [mm] Caution plate 5. 4 hole 19. 5 14. 3 — 0.11 — 0.006 — 0. 012 — 0.017 — 0. 042 + 0.14…

• Page 165
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] Connector pin assignment Function Function A phase Z phase B phase A phase reverse Case grounding Z phase reverse B phase reverse IB-1501269-F…

• Page 166: Mitsubishi Cnc Machine Operation Panel

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.14 MITSUBISHI CNC Machine Operation Panel 4.14.1 Main Panel A , B (FCU8-KB921 / FCU8-KB922 , FCU8-KB923 / FCU8-KB924) [Outline dimension : FCU8-KB921] [mm] (Space required for wiring) [Outline dimension : FCU8-KB922]…

• Page 167
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-KB923] [mm] (Space required for wiring) [Outline dimension : FCU8-KB924] [mm] (Space required for wiring) IB-1501269-F…
• Page 168
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Panel cut dimension : FCU8-KB921 / FCU8-KB922] [mm] (Unit outline) 248±0.3 4-M3 screw 246±0.3 1±0.2 (6.5) (6.5) (Square hole dimension) [Panel cut dimension : FCU8-KB923 / FCU8-KB924] [mm] (Unit outline) 278±0.3…
• Page 169
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] FCU8-KB921 / (2) (3) (4) FCU8-KB922 FCU8-KB923 / (2) (3) (4) FCU8-KB924 Connector Connector Function Function name name Remote I/O 2.0 communication DCIN 24VDC input RIOOUT (relay) DCOUT 24VDC output FG terminal Remote I/O 2.0 communication…
• Page 170
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (1) DCIN (24VDC input) +24V <Cable side connector type> Connector : 2-178288-3 Contact : 1-175218-5 Recommended manufacturer : Tyco Electronics (2) DCOUT (24VDC output) +24V <Cable side connector type> Connector : 2-178288-3…
• Page 171
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (6) SUBP (Sub panel connection) Spare SW(ZR5423[5]) Spare SW(ZR5423[4]) Spare SW(ZR5423[3]) Memory protection (ZR5423[2]) RSW3_G(ZR5423[1]) RSW3_F(ZR5422[D]) RSW3_E(ZR5422[F]) RSW3_D(0V) RSW3_C(ZR5423[0]) RSW3_B(ZR5422[E]) RSW3_A(ZR5422[C]) RSW2_G(ZR5422[B]) RSW2_F(ZR5422[7]) RSW2_E(ZR5422[9]) RSW2_D(0V) RSW2_C(ZR5422[A]) RSW2_B(ZR5422[8]) RSW2_A(ZR5422[6]) RSW1_G(ZR5422[5]) RSW1_F(ZR5422[1]) RSW1_E(ZR5422[3])

• Page 172: Sub Panel A (Fcu8-Kb931)

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.14.2 Sub Panel A (FCU8-KB931) [Outline dimension] [mm] (Space required for wiring) [Panel cut dimension] [mm] (Unit outline) 128±0.3 screw 4-M3 126±0.3 1±0.2 (6.5) (Square hole dimension) IB-1501269-F…

• Page 173
  M800S/M80 Series Connection and Setup Manual 4 General Specifications [Connector] Switch name Switch name Rapid traverse override ON switch Emergency stop switch OFF switch Memory protection switch Cutting override (1) Rapid traverse override Output signal a Output signal c Output signal e…
• Page 174
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (2) Emergency stop switch Contact 1 (B contact) Contact 2 (B contact) <Switch type> Switch : XA1E-BV4U02TR Recommended manufacturer : IDEC Connection : Terminal <Cable side connector type> Connector: Faston terminal #110…
• Page 175
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (4) ON switch Switch NC NO Lamp terminal (+) Lamp terminal (-) Contact 1 (A contact) Contact 2 (B contact) (Note) Connect LGCON terminal and ON terminal of G170 cable to NO terminal of ON switch.
• Page 176
  M800S/M80 Series Connection and Setup Manual 4 General Specifications (6) Cutting override Output signal a Output signal c Output signal e Common terminal Output signal d Output signal b Parity check signal <Switch type> Switch : AC09-GY0/20L3B02 Recommended manufacturer : Fuji Electric Connection : Connector <Switch side connector type>…

• Page 177: Handy Terminal

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.15 Handy Terminal Unit name Handy terminal Item Type HG1T-SB12UH-MK1346-L5 Ambient During 0 to 40 ℃ temperature operation During -20 to 60 ℃ storage Long term: 10 to 75% RH (with no dew condensation)

• Page 178
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Dimension and names of parts 46.7 (10) (11) 11.5 Name Function/ Specification Name Function/ Specification Monochrome display with Host interface connector backlight HOST (DDK: 17JE-23250-02(D8A6)) 192(W) × 64(H) dots Emergency stop switch…
• Page 179
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Signal explanation HOST HOST connector Input/ Function/ Name terminal No. signal name Output Frame ground Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Ground RS(RTS) RS-232C communication signal (Request To Send)
• Page 180
  M800S/M80 Series Connection and Setup Manual 4 General Specifications Terminal connections Handy terminal side 24VDC(+) Insulation type DC-DC 24VDC input 24VDC(-) converter SW2_C11 SW2_C12 Enable switch SW2_C21 SW2_C22 SW1_NC11 SW1_NC12 Emergency stop switch SW1_NC21 SW1_NC22 SW6_NO1 Switchover switch SW6_C1 IB-1501269-F…

• Page 181: Thermistor

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.16 Thermistor 4.16.1 Thermistor(PT3C-51F-M2) [Outline dimension] [mm] 250±10 Made by SHIBAURA ELECTRONICS Co., Ltd. Ambient temperature -10 to + 190 ℃ Insulation resistance 100MΩ or more at 500VDC [between case and lead wire]…

• Page 182: Exclusive Sd Cards For Mitsubishi Cnc

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.17 Exclusive SD Cards for MITSUBISHI CNC Item FCU8-SD001G FCU8-SD004G Capacity NAND Flash SLC (Note 1) During operation -25 ℃ to +85 ℃ Ambient temperature During storage -40 ℃ to +85 ℃…

• Page 183: Specifications And Precautions Of Usb/Sd/Lan Interface

  M800S/M80 Series Connection and Setup Manual 4 General Specifications 4.18 Specifications and Precautions of USB/SD/LAN Interface 4.18.1 USB Interface (Memory I/F card) M800S / M80 Standards USB2.0 High Speed (480Mbps) Data transfer speed Full Speed (12Mbps) (Note) Low Speed (1.5Mbps) Power supply to USB Supply voltage: 5V ±…

• Page 184: Sd Interface (Memory I/F Card)

  SD card (requires converting adapter). In case of using one of them, careful performance check must be required by the machine tool builder. Commercially available devices may not be compatible with MITSUBISHI units or suitable FA environment for temperature- or noise-wise.

• Page 185
  M800S/M80 Series Connection and Setup Manual 4 General Specifications IB-1501269-F…

• Page 186: Installation

  Installation IB-1501269-F…

• Page 187: Heat Radiation Countermeasures

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.1 Heat Radiation Countermeasures Please refer to the following method for heat radiation countermeasures. Example of heat radiation countermeasures <Hypothetical conditions> (1) Average internal temperature of operation panel: T ≤ 58°C (2) Peripheral temperature of operation panel : Ta ≤ 0°C to 45°C (3) Internal temperature rise value : ΔT = T — Ta (max) = 13°C…

• Page 188
  M800S/M80 Series Connection and Setup Manual 5 Installation The following shows an example of calculation applied to heat radiation countermeasures for the operation panel when 15-type display unit is used. Because heat will accumulate in the upper portions of the unit, install an agitating fan as required.
• Page 189
  M800S/M80 Series Connection and Setup Manual 5 Installation Calculation example of panel internal heating value (1) Calculation of unit heating value (In the case of FCU8-DU181-32 + FCU8-KB083 + FCU8-DX750) Heating value (W) Total heating value of units (W) : 16.6W (= display unit + operation panel I/O unit)

• Page 190: Noise Countermeasures

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.2 Noise Countermeasures 5.2.1 Connection of Frame Ground (FG) The frame should basically be grounded at one ground point. Connect the control unit and operation panel I/O unit’s 0V (RG) to the FG on the +24V stabilized power supply.

• Page 191: Shield Clamping Of Cables

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.2.2 Shield Clamping of Cables The shield of the shield cable connected to the control unit and drive unit must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise.

• Page 192: Connecting Spark Killers

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.2.3 Connecting Spark Killers The noise which is generated during the operation of the coil or contact needs to be eliminated. Connect the spark killers (CR composite element) in the parallel with the coil and the contact for the countermeasure.

• Page 193: Lightning Surge Protection Countermeasure

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.2.4 Lightning Surge Protection Countermeasure Generally, the lightning surge intrudes into the control power supply of device from the power supply line, and the surge may damage the control power supply and the internal circuit.

• Page 194: Unit Installation

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3.1 Display Unit Mount the display unit with the prescribed number of fixing screws. (Note) Refer to «General Specifications: Display Unit» for the panel cut dimension drawing and the screw hole position.

• Page 195
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-DU141 (10.4-type display unit)] — Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) — Fixed on the back side Fixture: M3 nut (4 pcs).
• Page 196
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-DU181 (15-type display unit)] — Fixed on the front side Fixing screw: Cheese head screw M3 (8 pcs). (Fixing screws are provided with the unit.) — Fixed on the back side Fixture: M3 nut (8 pcs).

• Page 197: Keyboard Unit

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.3.2 Keyboard Unit Mount the keyboard unit with the prescribed number of fixing screws. (Note) Refer to «General Specifications: Keyboard Unit» for the panel cut dimension drawing and the screw hole position.

• Page 198
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-KB029] — Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) — Fixed on the back side Fixture: M3 nut (4 pcs).
• Page 199
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-KB041/KB046] — Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) — Fixed on the back side Fixture: M3 nut (4 pcs).
• Page 200
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-KB047] — Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) — Fixed on the back side Fixture: M3 nut (4 pcs).
• Page 201
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-KB048] — Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) — Fixed on the back side Fixture: M3 nut (4 pcs).
• Page 202
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-KB083] — Fixed on the front side Fixing screw: Cheese head screw M3 (6 pcs). (Fixing screws are provided with the unit.) — Fixed on the back side Fixture: M3 nut (6 pcs).

• Page 203: Operation Panel I/O Unit

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.3.3 Operation Panel I/O Unit Mount the operation panel I/O unit with the prescribed number of fixing screws. (Note) Refer to «General Specifications: Operation Panel I/O Unit» for the installation dimension and the screw hole position.

• Page 204: Remote I/O Unit

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.3.4 Remote I/O Unit Mount the remote I/O unit with the prescribed number of fixing screws. (Note) Refer to «General Specifications: Remote I/O Unit» for the installation dimension and the screw hole position.

• Page 205
  M800S/M80 Series Connection and Setup Manual 5 Installation [Install to DIN rail] (1) Set down the rail hook. (2) Hook the upper latch of the unit on the DIN rail. (3) Push the unit into the rail. (4) Lock it.

• Page 206: Functional Safety Expansion Unit

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.3.5 Functional Safety Expansion Unit Install the functional safety expansion unit as follows: (1) Open the cover of control unit. (2) Fix the functional safety expansion unit with 2 screws. (3) Close the cover of control unit.

• Page 207: Communication Expansion Unit

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.3.6 Communication Expansion Unit Install the expansion unit as follows: [FCU8-EX702] (1) Remove the cover on the back side of control unit. (2) Insert FCU8-EX561/EX563/EX565 into FCU8-EX702. (3) Fix FCU8-EX702 to the control unit with three screws of M3 x 25.

• Page 208
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-EX703] (1) Remove the cover of FCU8-EX703. (2) Insert FCU8-EX561/EX563/EX565 into FCU8-EX703. (3) Close the cover of FCU8-EX703. (4) Remove the cover on the back side of control unit. (5) Fix FCU8-EX703 to the control unit with three screws of M3 x 25.

• Page 209: Mitsubishi Cnc Machine Operation Panel

  M800S/M80 Series Connection and Setup Manual 5 Installation 5.3.7 MITSUBISHI CNC Machine Operation Panel Mount the MITSUBISHI CNC machine operation panel (main panel and sub panel) with the prescribed number of fixing screws. (Note) Refer to «General Specifications: MITSUBISHI CNC Machine Operation Panel» for the panel cut dimension drawing and the screw hole position.

• Page 210
  M800S/M80 Series Connection and Setup Manual 5 Installation [FCU8-KB931] — Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) — Fixed on the back side Fixture: M3 nut (4 pcs).
• Page 211
  M800S/M80 Series Connection and Setup Manual 5 Installation IB-1501269-F…

• Page 212: Precautions For Connecting

  Precautions for Connecting IB-1501269-F…

• Page 213: Precautions For Wiring

  M800S/M80 Series Connection and Setup Manual 6 Precautions for Connecting 6.1 Precautions for Wiring 6.1.1 Precautions when Connecting/Disconnecting Cables If the cable is connected/disconnected without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed.

• Page 214
  M800S/M80 Series Connection and Setup Manual 6 Precautions for Connecting (b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector off. Open Pull For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and pull the connector off.
• Page 215
  M800S/M80 Series Connection and Setup Manual 6 Precautions for Connecting (e) For the optical cable connector, pull off while holding down the lock button. Press Pull For the Ethernet connector, pull off while holding down the locked latch. (1) Press Pull (g) For the USB connector, pull off while holding down the locked latch.

• Page 216: Precautions For Using Optical Communication Cable

  Special precautions, differing from the conventional cable, are required when laying and handling the optical communication cable. (Note) If the cable you use is not Mitsubishi’s, malfunctions resulted from connection problems or aged deterioration are not covered under the warranty. Optical communication cable outline and parts…

• Page 217: Precautions For Connecting 24V Power Supply

  M800S/M80 Series Connection and Setup Manual 6 Precautions for Connecting Precautions for laying optical communication cable (1) Do not apply a force exceeding the cable’s tolerable tension. Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move.

• Page 218: Turning The Power On/Off

  M800S/M80 Series Connection and Setup Manual 6 Precautions for Connecting 6.2 Turning the Power ON/OFF The diagram below shows the ON/OFF timing of the drive unit power supply (200VAC/400VAC), remote I/O unit power supply (24VDC) and control unit power supply (24VDC).

• Page 219
  M800S/M80 Series Connection and Setup Manual 6 Precautions for Connecting IB-1501269-F…

• Page 220: Connection Of Control Unit

  Connection of Control Unit IB-1501269-F…

• Page 221: Control Unit Connection System Drawing

  (Note 1) The mounted connector differs depending on the unit. Refer to the following chapter for which of the connector is mounted. «General specifications: Control Unit [M800S]» «General specifications: Control Unit [M80]» (Note 2) For the connection of MITSUBISHI CNC machine operation panel, refer to the chapter «Connection of MITSUBISHI CNC Machine Operation Panel». IB-1501269-F…

• Page 222: Connecting With Power Supply

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.2 Connecting with Power Supply Connect a general-purpose 24VDC stabilized power supply to the control unit. J070/J071 DCIN +24V DCIN Control unit (Note 1) Rush current may occur to lead welding on the contacts, when a magnetic switch such as relay directly controls 24VDC’s ON/OFF during 24V power supply to the control unit.

• Page 223: Connecting With Emergency Stop Signal

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.3 Connecting with Emergency Stop Signal Connect the emergency stop switch to EMG connector of the control unit. Emergency stop switch J120 Control unit Emergency stop switch Control unit…

• Page 224
  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit ISO13849-1 (PLd, Cat.3) and IEC62061 (SIL CL2) can be realized by using the safety remote I/O unit (directly wiring the external emergency stop redundantly). Refer to «Smart safety observation» (BNP-C3072-022) for details.

• Page 225: Connecting With Operation Panel I/O Unit

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit <Drive unit (MDS-EJ/EJH) external emergency stop: Example> Control unit Stabilized power supply +24V 0V(LG Emergency MDS-EJ/EJH stop switch Control unit J120 +24V EMGIN MDS-EJ/EJH Emergency stop input circuit <Caution>…

• Page 226: Connecting With Remote I/O Unit

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.5 Connecting with Remote I/O Unit Connect the remote I/O unit to RIO1 or RIO2 connector of the control unit. Control unit Remote I/O unit Remote I/O 1ch RIO1 J210 Max.64 stations…

• Page 227: Connecting With Drive Unit

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit Connect the optical communication cables from the NC to the each drive unit so that they run in a straight line from the NC to the drive unit that is a final axis. Note that the number of connected axes is limited by the NC.

• Page 228: Connecting With Drive Unit Mds-E/Eh Series

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.6.1 Connecting with Drive Unit MDS-E/EH Series CAUTION 1. Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm.

• Page 229
  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit (2) When Using Two or More Power Supply Units within a Single NC Communication Bus System Two or more power supply units may be required within a single NC communication bus system if the spindle drive unit capacity is large.

• Page 230: Connecting With Drive Unit Mds-Em/Emh Series

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.6.2 Connecting with Drive Unit MDS-EM/EMH Series CAUTION 1. Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm.

• Page 231
  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit (2) When using the MDS-E/EH unit together The power (L+, L-) can be supplied to other drive unit by using the power supply part which is built into MDS-EM/ EMH.

• Page 232: Connecting With Drive Unit Mds-Ej/Ejh Series

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.6.3 Connecting with Drive Unit MDS-EJ/EJH Series CAUTION 1. Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm.

• Page 233: Connecting With Rs-232C Device

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.7 Connecting with RS-232C Device (1) Connect the RS-232C device to SIO connector of the control unit. Control unit J031 RS-232C device Cable name J030 cable J031 cable <Related items>…

• Page 234: Connecting With Skip Signal (Sensor)

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.8 Connecting with Skip Signal (Sensor) Connect the skip signals to SKIP connector of the control unit. Skip signals are used for processing high-speed signals. Always shield the cable.

• Page 235
  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit <24V connection at COM terminal> Control unit SKIP J100 2.35kΩ Stabilized power supply 24VDC(+) 1,5,11,15 24V connection at COM terminal (Note 1) NC recognizes input signals of 2ms or more as the valid skip signals. If machine contacts (relay, etc.) are used, malfunctions will occur due to chattering.

• Page 236: Connecting With Manual Pulse Generator

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.9 Connecting with Manual Pulse Generator Connect the 5V power supply type manual pulse generator (2ch) to ENC connector of the control unit. 5V manual pulse generator (Rear view) NO.1…

• Page 237: Handle Numbers

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.9.1 Handle Numbers There are two types of the handle numbers assignment: automatic assignment and arbitrary assignment. [Automatic assignment] Set all the parameters from «#1395 H1_pno (1st handle selection)» to «#1397 H3_pno (3rd handle selection)» to «0000».

• Page 238: Connecting With Synchronous Feed Encoder

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.10 Connecting with Synchronous Feed Encoder Connect the synchronous feed encode (1ch) to ENC connector of the control unit. Synchronous feed encoder OSE1024-3-15-68 R054 cable <Right angle> R050 cable <Related items>…

• Page 239: Connecting I/O Device Via Communication Expansion Unit

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.11 Connecting I/O Device via Communication Expansion Unit Mount the communication expansion unit onto the dedicated slot of the control unit. (Note 1) To use the communication expansion unit, the option relay unit (FCU8-EX70x) is required.

• Page 240: Connecting I/O Device Via Cc-Link

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.11.1 Connecting I/O Device via CC-Link Use the dedicated communication cable for CC-Link network connection. Connect the communication cable to the communication connector of the CC-Link expansion unit. The connector for the communication cable on the CC-Link expansion unit side is provided with the CC-Link expansion unit.

• Page 241
  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit [CC-Link cable connecting procedure] (1) Remove the sheath of the CC-Link cable about 4cm. Shield mesh CC-Link cable (2) Isolate the shield mesh and the wires coverd with shield tape.
• Page 242
  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit (5) Insert the CC-Link cable into the connector of CC-Link unit. Control unit CC-Link expansion unit Connector of CC-link unit CC-link cable (Note) Connector of CC-Link unit is two-step structure. It is not different even if attach the cable to whichever.

• Page 243: Connecting I/O Device Via Profibus-Dp

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.11.2 Connecting I/O Device via PROFIBUS-DP The expansion unit FCU8-EX563 functions as a master station of PROFIBUS-DP. Use the PROFIBUS dedicated communication cable for connection to PROFIBUS-DP. Make sure to attach the terminator to the final station unit of the network. There is a slide switch on the PROFIBUS communication cable for setting the terminator.

• Page 244: Connecting I/O Device Via Ethernet/Ip

  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit 7.11.3 Connecting I/O Device via EtherNet/IP The expansion unit FCU8-EX565 functions as a scanner or an adapter of EtherNet/IP. Connect the EtherNet/IP- compatible equipment with an ethernet cable (category 5e or above and twisted pair shield cable).

• Page 245
  M800S/M80 Series Connection and Setup Manual 7 Connection of Control Unit IB-1501269-F…

• Page 246: Connection Of Keyboard Unit

  Connection of Keyboard Unit IB-1501269-F…

• Page 247: Keyboard Unit Connection System Drawing

  M800S/M80 Series Connection and Setup Manual 8 Connection of Keyboard Unit The method for connecting to each unit and device from the keyboard unit is briefly explained in this chapter. 8.1 Keyboard Unit Connection System Drawing Operation panel I/O unit…

• Page 248: Connection Of Operation Panel I/O Unit

  Connection of Operation Panel I/O Unit IB-1501269-F…

• Page 249: Operation Panel I/O Unit Connection System Drawing

  J350/J351 cable CJ40 Machine control panel, etc. J350/J351 cable CJ42 Machine control panel, etc. J224 cable Analog I/O (Note) For the connection of MITSUBISHI CNC machine operation panel, refer to the chapter «Connection of MITSUBISHI CNC Machine Operation Panel». IB-1501269-F…

• Page 250: Connecting With Frame Ground

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.2 Connecting with Frame Ground [FCU8-DX750 / FCU8-DX760] M4 screw Round terminal Frame ground [FCU8-DX761] Round terminal Frame ground M4 screw M4 screw Round terminal Frame ground…

• Page 251: Connecting With Control Unit

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.3 Connecting with Control Unit Connect the control unit to CJ71 connector of the operation panel I/O unit. Control unit Operation panel I/O unit RIO3EXT RIO2.0 Terminator…

• Page 252: Connecting With Remote I/O Unit

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.5 Connecting with Remote I/O Unit Connect the remote I/O unit to RIO3EXT connector of the operation panel I/O unit. Control unit Operation panel I/O unit RIO occupied stations…

• Page 253: Connecting With Manual Pulse Generator (Mpg)

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.6 Connecting with Manual Pulse Generator (MPG) Connect the manual pulse generator to MPG connector of the operation panel I/O unit. Both 5V power supply type (UFO-01-2Z9) and 12V power supply type (HD60C) manual pulse generator can be used.

• Page 254
  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit (2) Connecting with 12V manual pulse generator (maximum cable length: 50m) Connect the 12V manual pulse generator to the connector MPG. NO.1 When connecting one 12V manual pulse…

• Page 255: Handle Numbers

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.6.1 Handle Numbers There are two types of the handle numbers assignment: automatic assignment and arbitrary assignment. [Automatic assignment] Set all the parameters from «#1395 H1_pno (1st handle selection)» to «#1397 H3_pno (3rd handle selection)» to «0000».

• Page 256: Connecting With Machine Operation Panel

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.7 Connecting with Machine Operation Panel Connect the machine operation panel to CJ37/CJ38/CJ39/CJ40/CJ42 connector of the operation panel I/O unit. [FCU8-DX750/DX761] Machine Operation Panel (Example) FCU8-DX750/DX761 J460…

• Page 257: Wiring For 24V Common Input

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.7.1 Wiring for 24V Common Input Machine side Machine side FCU8-DX750/DX760/DX761 FCU8-DX750/DX760/DX761 CJ37 CJ39 X200 X230 X201 X231 X202 X232 X203 X233 X204 X234 X205 X235 X206…

• Page 258: Wiring For 0V Common Input

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.7.2 Wiring for 0V Common Input Machine side Machine side FCU8-DX750/DX760/DX761 FCU8-DX750/DX760/DX761 CJ37 CJ39 X200 X230 X201 X231 X202 X232 X203 X233 X204 X234 X205 X235 X206…

• Page 259: Wiring For Source Type Output

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.7.3 Wiring for Source Type Output Machine side Machine side FCU8-DX750/DX760/DX761 FCU8-DX750/DX760/DX761 CJ38 CJ40 Y200 Y220 Y201 Y221 Y202 Y222 Y203 Y223 Y204 Y224 Y205 Y225 Y206…

• Page 260: Example Of Wiring Cj42 (Fcu8-Dx760)

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.7.4 Example of Wiring CJ42 (FCU8-DX760) Machine side FCU8-DX760 CJ42 Y260 Y261 Y262 Y263 Y264 Y265 Y266 Y267 Y268 Y269 Y26A Y26B Y26C Y26D Y26E Y26F DOCOM…

• Page 261: Connecting With Analog I/O Signal (Fcu8-Dx761)

  M800S/M80 Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Analog I/O Signal (FCU8-DX761) For the analog input/output signals, connect J224 cable to the AIO connector of FCU8-DX761. The analog input/output signals are available to connect up to one point for the input, and up to one point for the output.

• Page 262: Connection Of Remote I/O Unit

  Connection of Remote I/O Unit IB-1501269-F…

• Page 263: Remote I/O Unit Connection System Drawing

  (Note 1) The mounted connector differs depending on the unit. Refer to the following chapter for which of the connector is mounted. «General Specifications: Remote I/O unit» (Note 2) For the connection of MITSUBISHI CNC machine operation panel, refer to the chapter «Connection of MITSUBISHI CNC Machine Operation Panel». IB-1501269-F…

• Page 264: Connecting With Power Supply

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.2 Connecting with Power Supply Connect 24VDC power supply (general-purpose stabilized power supply) to the remote I/O unit. [FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 /…

• Page 265
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [FCU8-DX651] Stabilized power supply 24VDC(+) J070/071 cable DCIN DCOUT G071 cable DCIN <Related items> Cable drawing «Cable : J070/J071 Cable», «Cable : G071 Cable» Connector pin assignment: «General Specifications: Remote I/O Unit» (DCIN connector)

• Page 266: Connecting With Frame Ground

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.3 Connecting with Frame Ground [FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408] Frame ground 250 Series flat terminal <Flat terminal type>…

• Page 267: Connecting With Control Unit

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.4 Connecting with Control Unit Control unit Remote I/O unit Remote I/O 1ch RIO1 J210 Max.64 stations Max. input: 2048 points Max. output: 2048 points RIO2 Remote I/O 2ch J210 Max.64 stations…

• Page 268: Connecting With Operation Panel I/O Unit

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.5 Connecting with Operation Panel I/O Unit Control unit Operation panel I/O unit RIO occupied stations Remote I/O unit FCU8-DX750: 1 to 3, 7 to 12 FCU8-DX760: 1 to 3, 7 to 12…

• Page 269: Connecting With Machine Control Signal (Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx651)

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.6 Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651) [FCU8-DX220] J351 CJ31 J351 CJ32 <Related items> Cable drawing: «Cable: J351 Cable» Connector pin assignment: «General Specifications: Remote I/O Unit» (CJ31/CJ32 connector)

• Page 270
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Machine input 0V common] Machine side FCU8-DX220/230/231/651 Machine side FCU8-DX230/231 CJ31 CJ33 DICOM DICOM +24V +24V +24V +24V Stabilized Stabilized power supply power supply 24VDC(+) 24VDC(+) DICOM DICOM…
• Page 271
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Machine input 24V common] Machine side FCU8-DX220/230/231/651 Machine side FCU8-DX230/231 CJ31 CJ33 DICOM DICOM +24V +24V +24V +24V Stabilized Stabilized power supply power supply 24VDC(+) DICOM 24VDC(+) DICOM…
• Page 272
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Machine output : FCU8-DX220 / FCU8-DX230 / FCU8-DX651] Machine side FCU8-DX220/230/651 Machine side FCU8-DX230 CJ32 CJ34 +24V +24V +24V +24V Stabilized Stabilized DCIN DCIN power supply power supply…
• Page 273
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Machine output : FCU8-DX231] Machine side FCU8-DX231 Machine side FCU8-DX231 CJ32 CJ34 +24V +24V +24V +24V Stabilized Stabilized DCIN DCIN power supply power supply 24VDC(+) +24V 24VDC(+) +24V…

• Page 274: Connecting With Machine Control Signal (Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1)

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1) [FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1] FCU8-DX213 / 213-1 : CJ35 <Applicable cable> FCU8-DX654 / 654-1 : Solid wire : 0.08 — 1.5 mm…

• Page 275
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Mounting the wire] (1) Insert a slotted screwdriver (blade width: 2.5mm). (2) Insert the wire and then pull the screwdriver out. [Mounting the connector] (1) Push the connector to the lock lever position.
• Page 276
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Machine input (wiring example 1) : FCU8-DX213 / FCU8-DX213-1] Machine side FCU8-DX213/213-1 CJ35 COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+…
• Page 277
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Machine input (wiring example 2) : FCU8-DX213 / FCU8-DX213-1] Machine side FCU8-DX213/213-1 CJ35 COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+…
• Page 278
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Machine output : FCU8-DX213 / FCU8-DX213-1] Machine side FCU8-DX213/213-1 CJ36 COMA- COMB- COMA- COMB- COMA- COMB- COMA- COMB- Stabilized power supply 24VDC(+) IO24VA IO0VA IO24VB IO0VB Stabilized DCIN…
• Page 279
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Safety machine input (wiring example 1) : FCU8-DX654 / FCU8-DX654-1] Machine side FCU8-DX654/654-1 SX00A SX00B COMA+ COMB+ SX01A SX01B COMA+ COMB+ SX02A SX02B COMA+ COMB+ SX03A SX03B COMA+…
• Page 280
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Safety machine input (wiring example 2) : FCU8-DX654 / FCU8-DX654-1] Machine side FCU8-DX654/654-1 SX00A SX00B COMA+ COMB+ SX01A SX01B COMA+ COMB+ SX02A SX02B COMA+ COMB+ SX03A SX03B COMA+…
• Page 281
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Safety machine output : FCU8-DX654 / FCU8-DX654-1] Machine side FCU8-DX654/654-1 SY00A COMA- SY00B COMB- SY01A COMA- SY01B COMB- SY02A COMA- SY02B COMB- SY03A COMA- SY03B COMB- Stabilized power supply…

• Page 282: Connecting With Safety Machine Control Signal (Fcu8-Dx651)

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.8 Connecting with Safety Machine Control Signal (FCU8-DX651) CAUTION 1. Connect the cable to the designated connector. Incorrect connections could damage the device. 2. Do not connect or disconnect the connection cables between each unit while the power is ON.

• Page 283
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Safety relay output] Machine side FCU8-DX651 SDO1 DC24V SYR00A SY00A SYR00A SX08A SY00B SDO2 SYR00B SX08B SYR00B Relay Feedback SDO1 DC24V SYR01A SY01A SYR01A SX09A SY01B SDO2 SYR01B…

• Page 284: Connecting With Analog I/O Signal (Fcu8-Dx202)

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.9 Connecting with Analog I/O Signal (FCU8-DX202) For the analog input/output signals, connect J221 cable to the AIO1 connector of FCU8-DX202. The analog input/output signals are available to connect up to four points for the input, and up to one point for the output.

• Page 285
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit Input/output circuit Machine side FCU8-DX202 AIO1 Shield Shell Stabilized DCIN power supply 24VDC(+) +24V CAUTION 1. Connect the cable to the designated connector. Incorrect connections could damage the device.

• Page 286: Connecting With Thermistor (Fcu8-Dx408)

  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.10 Connecting with Thermistor (FCU8-DX408) Connect the thermistor with THERMISTOR connector. The maximum cable length is 25m. The recommended shield cable is «HK-SB/20276XL, black, LF 1P X 22AWG» made by Taiyo Cabletec.

• Page 287
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Thermistor cable connecting procedure] The thermistor cable has the following configuration: Thermistor Cable with shield THERMISTOR connector (1) Solder the thermistor to the shield cable and cover the joint surface with the protection tube.
• Page 288
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit [Connecting with thermistor:FCU8-DX408] FCU8-DX408 THERMISTOR Thermistor Thermistor CH1 Thermistor CH1 Shield Thermistor Thermistor CH2 Thermistor CH2 CH12 Thermistor Thermistor CH12 Thermistor CH12 DCIN Stabilized power supply 24VDC(+) +24V…
• Page 289
  M800S/M80 Series Connection and Setup Manual 10 Connection of Remote I/O Unit IB-1501269-F…

• Page 290: Connection Of Manual Pulse Generator

  Connection of Manual Pulse Generator IB-1501269-F…

• Page 291: Manual Pulse Generator Connection System Drawing

  M800S/M80 Series Connection and Setup Manual 11 Connection of Manual Pulse Generator The method for connecting to each unit and device from the manual pulse generator is briefly explained in this chapter. 11.1 Manual Pulse Generator Connection System Drawing Connecting to control unit (5V)

• Page 292: Connecting With Control Unit

  M800S/M80 Series Connection and Setup Manual 11 Connection of Manual Pulse Generator 11.2 Connecting with Control Unit 5V manual pulse generator (Rear view) NO.1 When connecting one 5V 5V 0V A B manual pulse generator J026 NO.1 NO.2 When connecting two 5V…

• Page 293
  M800S/M80 Series Connection and Setup Manual 11 Connection of Manual Pulse Generator (2) 12V manual pulse generator (maximum cable length: 50m) NO.1 When connecting one 12V manual pulse 12V manual pulse 12V 0V generator generator HD60C (Rear view) J020 Operation panel NO.2…

• Page 294: Connection Of Synchronous Feed Encoder

  Connection of Synchronous Feed Encoder IB-1501269-F…

• Page 295: Synchronous Feed Encoder Connection System Drawing

  M800S/M80 Series Connection and Setup Manual 12 Connection of Synchronous Feed Encoder The method for connecting to each unit and device from the synchronous feed encoder is explained in this chapter. 12.1 Synchronous Feed Encoder Connection System Drawing Control unit…

• Page 296: Connection Of Mitsubishi Cnc Machine Operation Panel

  Connection of MITSUBISHI CNC Machine Operation Panel IB-1501269-F…

• Page 297: Machine Operation Panel Connection System Drawing

  M800S/M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel This chapter briefly explains how to connect the MITSUBISHI CNC machine operation panel to each unit and device. (Note) In this chapter «MITSUBISHI CNC Machine operation panel» is shorten to Machine operation panel.

• Page 298: Connecting With Power Supply

  24VDC(+) J070/J071 <Related items> Cable drawing: «Cable: J070/J071 Cable» Connector pin assignment: «General Specifications: MITSUBISHI CNC Machine Operation Panel: Main Panel A,B» (DCIN connector) When sharing the 24VDC power supply with the control unit, connect a 24VDC relay cable. [FCU8-KB921/KB922/KB923/KB924]…

• Page 299: Connecting With Frame Ground

  When the remote I/O unit on the next stage is not relayed, connect the R2-TM terminal. <Related items> Cable drawing: «Cable: J010 Cable», «Cable: J210 Cable» Connector pin assignment: «General Specifications: MITSUBISHI CNC Machine Operation Panel: Main Panel A,B» (RIOIN/RIOOUT connector) IB-1501269-F…

• Page 300: Connecting Emergency Stop Switch

  Emergency stop switch Machine operation panel (sub panel) <Related items> Cable drawing: «Cable: J121 Cable» Connector pin assignment: «General Specifications: MITSUBISHI CNC Machine Operation Panel: Sub Panel A» (emergency stop switch) 13.6 Connecting with Sub Panel Rapid traverse override G460…

• Page 301
  M800S/M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel <Wiring of rotary switch (SUBP)> Main panel A/B (FCU8-KB92x) Sub panel A (FCU8-KB931) [SUBP] Rotary Switch (For cutting override) 21 position Real gray code Rotary Switch…
• Page 302
  M800S/M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel <Wiring of other switches (SUBP)> Main panel A/B (FCU8-KB92x) [SUBP] Sub panel A (FCU8-KB931) Memory protection switch 2 notch Key shape 2c Manual return type Switch input spare…

• Page 303: Software Interface

  M800S/M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel 13.7 Software Interface Station Nos. of the machine operation panel RIOs are fixed. Device Nos. such as switch and LED on the machine operation panel are fixed as follows:…

• Page 304
  M800S/M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel <Device No. of key switches> Key switch Device Key switch Device ZR5$24[0] ZR5$26[0] ZR5$24[1] ZR5$26[1] ZR5$24[2] ZR5$26[2] ZR5$24[3] ZR5$26[3] ZR5$24[4] ZR5$26[4] ZR5$24[5] ZR5$26[5] ZR5$24[6] ZR5$26[6] ZR5$24[7]…
• Page 305
  M800S/M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel <Device No. of LED> Device Device ZR6$24[0] ZR6$26[0] ZR6$24[1] ZR6$26[1] ZR6$24[2] ZR6$26[2] ZR6$24[3] ZR6$26[3] ZR6$24[4] ZR6$26[4] ZR6$24[5] ZR6$26[5] ZR6$24[6] ZR6$26[6] ZR6$24[7] ZR6$26[7] ZR6$24[8] ZR6$26[8] ZR6$24[9] ZR6$26[9]…
• Page 306
  M800S/M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel (2) Sub panel Sub panel is equipped with cutting override, rapid traverse override, memory protection switch and emergency stop switch. Direct wiring is available for the emergency stop switch, and device numbers for the other switches are…
• Page 307
  M800S/M80 Series Connection and Setup Manual 13 Connection of MITSUBISHI CNC Machine Operation Panel IB-1501269-F…

• Page 308: Connection Of Handy Terminal

  Connection of Handy Terminal IB-1501269-F…

• Page 309: Handy Terminal Connection System Drawing

  M800S/M80 Series Connection and Setup Manual 14 Connection of Handy Terminal This chapter briefly explains how to connect the handy terminal to each unit and device. 14.1 Handy Terminal Connection System Drawing Handy terminal Control unit G430 cable HOST 14.2 Connecting with Control Unit Connect the handy terminal to SIO connector and ENC connector of the control unit.

• Page 310: Cable

  Cable IB-1501269-F…

• Page 311: Symbols For Writing Cable Drawings

  (4) In the cable drawings, the partner of the twisted pair cable is given a priority, so the pin No. of the connectors at both ends are not necessary in number of order. (5) Equivalent parts can be used for the connector, contact and wire material. (6) The tolerances of the cables provided by MITSUBISHI are as follows: Cable length (mm) Tolerances (mm) ±30…

• Page 312: Cable Relating To Nc

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.1 FCUA-R050/R054 Cable Max. cable length: 30m Application: Synchronous encoder — control unit FCUA-R050 FCUA-R054 ENC1 ENC1A (ENC2A) ENC1A*(ENC2A*) ENC1B (ENC2B) ENC1B*(ENC2B*) ENC1Z (ENC2Z) ENC1Z*(ENC2Z*) [FCUA-R050 cable]…

• Page 313: G071 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.2 G071 Cable Max. cable length: 1m Application: 24VDC relay cable for MITSUBISHI CNC machine operation panel DCOUT DCIN R : Red W : White G : Green [DCOUT] [DCIN] Connector: 2-178288-3…

• Page 314: G123 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.3 G123 Cable Application: Cable for emergency stop release Circuit display 1st pole G123 20mm EMGIN +24V [EMG] Connector : 50-57-9403 Wire material : UL1007 AWG22 Contact : 0016020103 Recommended manufacturer : MOLEX…

• Page 315: G430 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.4 G430 Cable Max. cable length: 10m Application: For connection to handy terminal HOST Control unit Handy terminal Cotrol panel terminal block HOST HA1A HA1B SD(TXD) RD(RXD) SD(TXD) RD(RXD) CS(CTS) RS(RTS) RS(RTS)

• Page 316: G460 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.5 G460 Cable Max. cable length: 0.5m Application: Cable for MITSUBISHI CNC machine operation panel (cable between main panel and sub panel) RSW1 SUBP RSW2 SW-NO SW-NO SW-C SW-C [RSW1][RSW2] 1 : Purple…

• Page 317: J010 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.6 J010 Cable Max. cable length: 1m Application: Operation panel I/O interface cable CJ71 CJ71 CJ71 CJ71 TXRXD TXRXD TXRXD* TXRXD* 3.3V 3.3V Drain wire Drain wire AWG22×3P (With shield / drain wire)

• Page 318: J020/J021/J022 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.7 J020/J021/J022 Cable Max. cable length: 50m Application: Manual Pulse Generator cable (12V) HA1A HA1B +12V 12V1 HA2A HA2B +12V 12V2 HA3A HA3B +12V 12V3 [MPG] Wire material : [1ch][2ch][3ch] Connector : 10120-3000PE UL2464 U-TKVVBS AWG24 ×…

• Page 319: J023/J024/J025 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.8 J023/J024/J025 Cable Max. cable length: 20m Application: Manual Pulse Generator cable (5V) HA1A HA1B HA2A HA2B HA3A HA3B [MPG] Wire material : [1ch][2ch][3ch] Connector : 10120-3000PE UL2464 U-TKVVBS AWG22 × 6P Crimp terminal : V1.25-3 ×…

• Page 320: J026/J027 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.9 J026/J027 Cable Max. cable length: 20m (the maximum length of the cable when connected to the control unit via other units) Application: Manual Pulse Generator cable (5V) HA1A HA1B HA2A HA2B…

• Page 321: J030/J031 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.10 J030/J031 Cable Max. cable length: 15m (the maximum length of the cable when connected to the control unit via other units) Application: RS232C I/F cable SIO1 SIO2 SIO1 SD1(TXD1) SD(TXD) RD1(RXD1)

• Page 322: J070/J071 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.11 J070/J071 Cable Max. cable length: 15m(J070) / 20m(J071) Application: 24VDC power cable DCIN DCIN +24V +24V [J070 cable] Wire material : 2464C BIOS-CL3-16 02C × 16AWG(26/0.26) [DCIN] Recommended manufacturer : BANDO DENSEN Connector : 2-178288-3 Crimp terminal : R1.25-4 ×…

• Page 323: J100 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.12 J100 Cable Max. cable length: 20m Application: Skip SKIP SKIP SKIP0 SKIP1 SKIP2 SKIP3 SKIP4 SKIP5 SKIP6 SKIP7 [SKIP] Wire material : Connector : 10120-3000PE UL2464 U-TKVVBS AWG24 × 6P Crimp terminal : R1.25-3.5 ×…

• Page 324: J120 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.13 J120 Cable Max. cable length: 30m Application: Emergency stop cable EMG IN R1.25-3 [EMG] Connector : 50-57-9403 Wire material : (former model number: 51030-0330) 2464C BIOS-CL3-22 01P Crimp terminal : V1.25-3 × 2…

• Page 325: J121 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.14 J121 Cable Max. cable length: 30m Application: Emergency stop cable for MITSUBISHI CNC machine operation panel Faston terminal#110 EMG IN White [EMG] Wire material : Connector : 50-57-9403 2464C BIOS-CL3-22 01P…

• Page 326: J210 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.15 J210 Cable Max. cable length: 50m Application: Remote I/O 2.0 communication cable TXRXD TXRXD TXRXD* TXRXD* Drain wire Drain wire (With shield / drain wire) AWG22×2P [RIO] Connector : 1-1318119-3 Wire material : HK-SB/20276XL Black LF 2P × 22AWG…

• Page 327: J221 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.16 J221 Cable Max. cable length: 30m Application: Analog input/output cable (for remote I/O unit) AI0G AI1G AI2G AI3G AI0G AI1G AI2G AI3G [AIO] Wire material : Connector : 10120-3000PE UL2464 U-TKVVBS AWG24 × 6P Crimp terminal : R1.25-3.5 x 10…

• Page 328: J224 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.17 J224 Cable Max. cable length: 30m Application: Analog input/output cable (for operation panel I/O unit) AI0G [AIO] Wire material : Connector : 10120-3000PE UL2464 U-TKVVBS AWG24 × 6P Crimp terminal : R1.25-3.5 x 10…

• Page 329: J303 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.18 J303 Cable Max. cable length: 50m Application: LAN straight cable White White orange orange Orange Orange White White green green Green Green Blue Blue White White blue blue White White brown…

• Page 330: J350 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.19 J350 Cable Max. cable length: 50m Application: DI/DO CJ31,CJ32,CJ33,CJ34, CJ38,CJ40,CJ42 [CJ31,CJ32,CJ33,CJ34,CJ38,CJ40,CJ42] Wire material: UL2651 AWG28x40 (FLEX-S(40)-7/0.127 7030 Connector: XG4M-4030 / 7940-6500SC 2651P) Strain relief: XG4T-4004 / 3448-7940 Recommended manufacturer: Oki Electric Cable…

• Page 331: J351 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.20 J351 Cable Max. cable length: 50m Application: DI/DO CJ31,CJ32,CJ33,CJ34, CJ38,CJ40,CJ42 [CJ31,CJ32,CJ33,CJ34,CJ38,CJ40,CJ42] Wire material: UL2651 AWG28x40 (FLEX-S(40)-7/0.127 7030 Connector: XG4M-4030 / 7940-6500SC 2651P) Strain relief: XG4T-4004 / 3448-7940 Recommended manufacturer: Oki Electric Cable…

• Page 332: J460 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.21 J460 Cable Max. cable length: 50m Application: DI/DO CJ37,CJ39 [CJ37,CJ39] Wire material: UL2651 AWG28x50 (FLEX-S(50)-7/0.127 7030 Connector: XG4M-5030 / 7950-6500SC 2651P) Strain relief: XG4T-5004 / 3448-7950 Recommended manufacturer: Oki Electric Cable…

• Page 333: J461 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.2.22 J461 Cable Max. cable length: 50m Application: DI/DO CJ37,CJ39 [CJ37,CJ39] Wire material: UL2651 AWG28x50 (FLEX-S(50)-7/0.127 7030 Connector: XG4M-5030 / 7950-6500SC 2651P) Strain relief: XG4T-5004 / 3448-7950 Recommended manufacturer: Oki Electric Cable…

• Page 334: R2-Tm Terminator Connector

  Recommended manufacturer: Tyco Electronics Resistor: 110Ω 1/4W (Note 1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are compatible with the specifications. (Note 2) Cover the 110Ω terminator with a black insulation tube.

• Page 335: Cable Relating To Drive Unit

  15.3.1 Cable Wire and Assembly (1) Cable wire The specifications of the wire used for each cable, and the machining methods are shown in this section. The Mitsubishi designated cable is the recommended cables shown below. When manufacturing the encoder cable and battery connection cable, use the recommended wires shown below or equivalent products.

• Page 336: Cnp2E-1 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.2 CNP2E-1 Cable Max. cable length: 30m Application: Motor side PLG cable Spindle side accuracy detector TS5690 cable Spindle drive unit side connector (3M) Spindle motor side connector Receptacle: 36210-0100PL (Tyco Electronics)

• Page 337: Cnp3Ez-2P/Cnp3Ez-3P Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.3 CNP3EZ-2P/CNP3EZ-3P Cable Max. cable length: 30m Application: Spindle side detector cable OSE-1024 cable CNP3EZ-2P (Straight) CNP3EZ-3P (Angle) Spindle drive unit side connector Spindle motor side connector (3M) (DDK) Receptacle: 36210-0100PL Connector: MS3106A20-29S (D190)

• Page 338: Cnv2E-8P/Cnv2E-9P Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.4 CNV2E-8P/CNV2E-9P Cable Max. cable length: 30m Application: For HF/HF-H, HF-KP (Tool spindle) Motor side detector cable (for A48/A51/A74N(/A74)) / For HF-KP (Servo) Motor side detector relay cable (Drive unit side) (CNV2E-8P)

• Page 339: Cnv2E-D Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.5 CNV2E-D Cable Max. cable length: 30m Application: MDS-B-SD unit cable Drive unit side connector (3M) Receptacle: 36210-0100PL MDS-B-SD unit side connector Shell kit: 36310-3200-008 (3M) (MOLEX) Connector: 10120-3000VE Connector set: 54599-1019 Shell kit: 10320-52F0-008 0.5mm…

• Page 340: Cnv2E-Hp Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.6 CNV2E-HP Cable Max. cable length: 30m Application: MDS-B-HR unit cable Drive unit side connector (3M) MDS-B-HR unit side connector Receptacle: 36210-0100PL (Hirose Electric) Shell kit: 36310-3200-008 (MOLEX) Plug: RM15WTPZ-8S(71) Connector set: 54599-1019 Clamp: JR13WCCA-10(72) 0.5mm…

• Page 341: Dg30 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.7 DG30 Cable Max. cable length: 10m Application: Battery cable (drive unit — battery box, drive unit — drive unit) Drive unit side connector Drive unit side connector (J.S.T) (J.S.T) Connector: PAP-02V-O Connector: PHR-2-BL Contact: SPHD-001G-P0.5…

• Page 342: G380 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.8 G380 Cable Max. cable length: 30m Application: Optical communication cable for wiring between drive units (outside panel) for optical communication repeater unit Use when the cable length is 10m or more to 30m or less.

• Page 343: J395 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.9 J395 Cable Max. cable length: 10m Application: Optical communication cable for wiring between drive units (outside panel) for wiring between NC-drive units Use when wiring outside of the panel with a cable of 10m or less.

• Page 344: J396 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.10 J396 Cable Max. cable length: 10m Application: Optical communication cable for wiring between drive units (inside panel) Use when wiring in the panel with a cable of 10m or less. [OPT]…

• Page 345: Mr-Bks1Cbl-A1-H / Mr-Bks1Cbl-A2-H Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.11 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable Max. cable length: 10m Application: <200V Series> Brake cable for HG96 MR-BKS1CBL-A1-H (load side angle) MR-BKS1CBL-A2-H (reverse load side angle) Servo motor brake connector (Japan Aviation Electronics)

• Page 346: Mr-D05Udl3M-B Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.13 MR-D05UDL3M-B Cable Max. cable length: 3m Application: STO cable Drive unit side (Tyco Electronics) Connector set: MR-D05UDL3M-B Yellow (Dot mark: Red) STO1 STO1 input Gray (Dot mark: Black) STO2 input STO2…

• Page 347: Sh21 Cable

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.3.15 SH21 Cable Max. cable length: 30m Application: Power supply communication cable Power backup unit communication cable CN4, CN9 SVTXD SVTXD SVTXD* SVTXD* SVALM SVALM SVALM* SVALM* SVRXD SVRXD SVRXD4 SVRXD4 SVEMG…

• Page 348: List Of Cable Connector Sets

  M800S/M80 Series Connection and Setup Manual 15 Cable 15.4 List of Cable Connector Sets Type Application Package contents Connector (3M) Shell kit (3M) 10120-3000PE x 2pcs. 10320-52F0-008 x 2pcs. General I/O units FCUA-CS000 (For SKIP,SIO,MPG,AIO) Gold contact (MOLEX) Connector (MOLEX) 0016020103 x 3 pcs.

• Page 349
  M800S/M80 Series Connection and Setup Manual 15 Cable IB-1501269-F…

• Page 350: Setup Outline

  Setup Outline IB-1501269-F…

• Page 351: Hardware Configuration

  M800S/M80 Series Connection and Setup Manual 16 Setup Outline 16.1 Hardware Configuration The following shows the hardware names used in this manual. [Example of 15-type] (A) Cancel key (B) Menu changeover key (C) Front-side SD card I/F (D) USB Interface…

• Page 352
  M800S/M80 Series Connection and Setup Manual 16 Setup Outline [M800S] [M80] (A) 7-segment LED (B) Rotary switch IB-1501269-F…

• Page 353: Flow Of Initial Setup

  M800S/M80 Series Connection and Setup Manual 16 Setup Outline 16.2 Flow of Initial Setup The following flow chart shows the procedures of the initial setup. (Note) When setting up with backup files, refer to the chapter of «Data Backup and Restoration».

• Page 354: Setting The Hardware

  Setting the Hardware IB-1501269-F…

• Page 355: Setting Drive Unit Mds-E/Eh Series

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.1 Setting Drive Unit MDS-E/EH Series 17.1.1 Setting the Rotary Switch Set the axis number with the rotary switch. <Drive unit> 1-axis 2-axis 3-axis 1-axis 2-axis servo drive unit servo drive unit…

• Page 356: Setting Dip Switch

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware <Power supply unit> Power supply unit (MDS-E/EH-CV) MDS-E/EH-CV setting Rotary switch setting Setting items Normal setting Setting prohibited 1 ～ 3 External emergency stop setting Setting prohibited 5 ～ F 17.1.2 Setting DIP Switch…

• Page 357: Setting Drive Unit Mds-Em/Emh Series

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.2 Setting Drive Unit MDS-EM/EMH Series 17.2.1 Setting the Rotary Switch Set the axis number with the rotary switch. < Drive unit > Multi-hybrid drive unit (MDS-EM/EMH-SPV3) MDS-EM/EMH-SPV3 setting Rotary switch…

• Page 358: Setting Drive Unit Mds-Ej/Ejh Series

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.3 Setting Drive Unit MDS-EJ/EJH Series 17.3.1 Setting the Rotary Switch Set the axis number with the rotary switch. 1-axis 1-axis 1-axis 2-axis servo/ servo drive unit pindle drive unit…

• Page 359: Setting The Dip Switch

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware < MDS-EJ-V2/SP2 setting > AXIS NO. Rotary switch setting L axis M axis 1st axis 2nd axis 2nd axis 3rd axis 3rd axis 4th axis 4th axis 5th axis 5th axis…

• Page 360: Setting Up Without Connecting To The Motor/Drive Units At The Startup Of Drive Unit

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.4 Setting Up without Connecting to the Motor/Drive Units at the Startup of Drive Unit When connecting the motor or drive unit after setting up the system, set the axis data beforehand to enable the operation without the motor or drive unit.

• Page 361: Connecting The Batteries

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.5 Connecting the Batteries 17.5.1 Control Unit Battery The battery is not connected when the machine is delivered. Be sure to connect the battery before starting up. A lithium battery in the control unit battery holder retains parameter settings, machining programs and the like, which requires to be backed up at the power OFF.

• Page 362
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware [Installation method] (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.) (2) Confirm that the control unit LED, 7-segment display, etc., are all OFF.

• Page 363: Servo Drive Unit Battery

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.5.2 Servo Drive Unit Battery (Note) The battery connection is not necessary unless the drive unit employs absolute position detection. (Spindle drive unit does not require the battery, because the unit does not employ absolute position detection.) There are batteries as shown below.

• Page 364
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware MDS-EM Connect the battery connector to the connector BTI of the drive unit. MR-BAT6V1SET Battery connector connection part magnified figure Connect the battery box with BTI. IB-1501269-F…
• Page 365
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware MDS-EJ/EJH-Vx Connect the battery connector to the connector BAT of the drive unit. Insert the plug to BAT Pull out the connector while after installing the battery. pushing the unlocking lever.

• Page 366: Connecting And Setting The Remote I/O Unit

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit 17.6.1 Outline of the Remote I/O Unit The specification varies for each remote I/O unit. Each unit has one or two rotary switch(es) for unit No. setting, which links the device Nos.

• Page 367
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware Number of Unit type Machine control signals that can be handled Total occupied stations Digital input signal(DI) 32 points FCU8-DX220 Digital output signal(DO) 32 points Digital input signal(DI) 64 points…

• Page 368: Connection And Station No. Setting On Remote I/O Unit

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.6.2 Connection and Station No. Setting on Remote I/O Unit When connecting directly to the control unit Control unit Remote I/O unit Remote I/O 1ch RIO1 J210 Max.64 stations Max. input: 2048 points Max.

• Page 369
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware (Note 1) A remote I/O unit has two slide switches (station No. group setting switches) and one rotary switch (station No. setting switch) for station No. setting, which link the device Nos. (with X/Y). Set the slide switches and the rotary switch as follows.
• Page 370
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware When connecting to the operation panel I/O unit Control unit Operation panel I/O unit RIO occupied stations Remote I/O unit FCU8-DX750: 1 to 3, 7 to 12 FCU8-DX760: 1 to 3, 7 to 12…

• Page 371: Station No. Setting When Using Multiple Remote I/O Units

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.6.3 Station No. Setting when Using Multiple Remote I/O Units Multiple remote I/O units can be used, as long as the total No. of occupied stations connected with serial links is eight or less.

• Page 372
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware Setting example 2 Remote I/O unit Control unit FCU8-DX23□, FCU8-DX654, FCU8-DX654-1 Group1 1：OFF 2：OFF Group2 1：OFF 2：ON Group3 1：ON 2：OFF Group4 1：ON 2：ON Setting example 3 Control unit Safety remote I/O unit…
• Page 373
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware When connecting to the operation panel I/O unit Operation panel I/O unit occupies 9 to 11 stations among station No. 1 to 64. Therefore, RIO3 can occupy up to 53 to 55 stations, as shown below.

• Page 374: Plc Device Assignment Of Digital Signal (Di/Do)

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.6.4 PLC Device Assignment of Digital Signal (DI/DO) The input/output signals (analog signal, DI/DO, etc.) are assigned to the PLC devices, and the digital signals (DI/DO) can be assigned to the arbitrary PLC devices by the parameters.

• Page 375: Fixed Device Assignment

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.6.4.1 Fixed Device Assignment (1) By setting the parameter «#53001 RIO dev assign» to «0», the PLC device assignment method, which is to be used for input/output of each remote I/O unit station, will be the fixed device assignment.

• Page 376: Arbitrary Device Assignment

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.6.4.2 Arbitrary Device Assignment Parameter setting for device arbitrary assignment (1) By setting the parameter «#53001 RIO dev assign» to «1», the assignment method for PLC devices to be used for input/output of each remote I/O unit station becomes arbitrary device assignment.

• Page 377
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware (7) Up to 24 stations can be specified for high-speed input/output specification each for input and output. If 25 or more stations are specified, the alarm «Y05 Initial parameter error» will be issued.
• Page 378
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware (e) The RIO assignment parameters have not been specified to the remote I/O unit stations with DI/DO functions (except safety DI/DO) that are connected to NC. Two or more stations of the PLC devices are set redundantly to the RIO assignment parameters.
• Page 379
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware Operating parameter setting screen (1) RIO assignment parameter setting rule (a) For arbitrary device assignment, assign PLC devices to all stations which are connected to the remote units with DI/DO function. Devices can be assigned in random order for arbitrary device assignment. It is unnecessary to assign in order of the target channels, target station numbers, PLC devices, etc.

• Page 380: Thermistor Input Interface

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.6.5 Thermistor Input Interface (1) By connecting the remote I/O unit with thermistor, up to 12 points of thermistor input are available. For details on the unit which has thermistor input function, refer to «General Specifications: Remote I/O Unit».

• Page 381: Initializing The Nc Internal Data (Sram)

  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware 17.7 Initializing the NC Internal Data (SRAM) The initialization does not affect the settings of the option parameters. (Note) The DIP switches next to the rotary switch are for our adjustment. Do not change them after the shipment.

• Page 382
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware (Note 1) After the initializing and the NC power ON, the IP address is initialized as follows. <Base specification parameter> #1934 Local IP address: 192.168.100. 1 Failure to communicate with the screen may be caused by inconsistency between the parameter value and the «C:WINDOWSmelcfg.ini»…
• Page 383
  M800S/M80 Series Connection and Setup Manual 17 Setting the Hardware IB-1501269-F…

• Page 384: Setting Up With M80/M800S Setup Installer

  Setting Up with M80/M800S SETUP INSTALLER IB-1501269-F…

• Page 385
  MITUBISHI will not provide performance guarantee and maintenance for commercially available SD card. In the case of using a commercially available SD card, careful performance check must be required by the machine tool builder. Commercially available devices may not be compatible with MITSUBISHI units or suitable FA environment for temperature or noise-wise.

• Page 386: Activate M80/M800S Setup Installer

  M800S/M80 Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.1 Activate M80/M800S SETUP INSTALLER (1) Write the data for M80/M800S SETUP INSTALLER into an SD card. The data configuration is as illustrated below. Installer (Execution file) installer.o…

• Page 387
  APLC C language module The size of APLC C language module must be 120KB or less. User cycle For details of user cycle, refer to «M800/M80 Series Interactive Cycle Insertion (Customization) Specification manual» ( BNP-C3072-121-0003). Data storage capacity Storage capacity of the installation data is as follows:…

• Page 388: Install Custom Screen

  M800S/M80 Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.2 Install Custom Screen Carry out the procedures of this section to register custom screens. When you use standard screens only, there is no need to carry out the procedure.

• Page 389: Install Start-Up Screen

  M800S/M80 Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.3 Install Start-up Screen Carry out the procedures of this section to register custom start-up screen. When you use standard start-up screen, there is no need to carry out the procedures.

• Page 390: Install Aplc C Language Module

  M800S/M80 Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.4 Install APLC C Language Module Carry out the procedures of this section to register APLC C language module. When you do not use APLC C language module, there is no need to carry out the procedure.

• Page 391: Install User Cycle

  M800S/M80 Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.5 Install User Cycle Carry out the procedures of this section to register user cycle. When you do not use user cycle, there is no need to carry out the procedure.

• Page 392: Setting The Parameters And Date/Time

  Setting the Parameters and Date/Time IB-1501269-F…

• Page 393: Selecting The Nc System Type And Displayed Language

  WARNING Confirm the emergency stop state before carrying out the steps in this chapter. Refer to the section of «M800/M80 Series Alarm/Parameter Manual» for the details of the parameters. You can also refer to the parameter guidance display. Normally, the initial setting of NC is performed with NC Configrator2.

• Page 394: Setting The Parameters For The System Specifications

  M800S/M80 Series Connection and Setup Manual 19 Setting the Parameters and Date/Time 19.2 Setting the Parameters for the System Specifications (1) On the Mainte screen, select [Mainte] and then [Psswd input]. Enter the machine parameter password in the setting area and press the [INPUT] key.

• Page 395: Setting The Parameters For The Machine Specifications

  M800S/M80 Series Connection and Setup Manual 19 Setting the Parameters and Date/Time 19.3 Setting the Parameters for the Machine Specifications (1) On the Mainte screen, select [Mainte] and then [Psswd input]. Enter the machine parameter password in the setting area and press the [INPUT] key.

• Page 396
  M800S/M80 Series Connection and Setup Manual 19 Setting the Parameters and Date/Time Configuration example for seven part systems (Number of axes per part system: 8, 1, 1, 1, 1, 1, 3) (Assumed to use the device of each part system in the ladder as follows:) $1 Axis 1 [Axis 1] →…

• Page 397: Setting Date And Time

  M800S/M80 Series Connection and Setup Manual 19 Setting the Parameters and Date/Time 19.4 Setting Date and Time (1) Select [Time] on the Monitr screen. (2) Select [Time setting] on the integrated time screen. The time setting mode is entered. The cursor appears at the «#1 Date» position in the Run-out time display.

• Page 398: Plc Program Writing

  PLC Program Writing IB-1501269-F…

• Page 399: Writing Plc Program Using The Sd Card

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing In this manual, PLC program writing is executed by connecting a personal computer, which has GX Developer installed, to the control unit. Refer to the PLC Development Manual for details.

• Page 400
  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing (3) «Local Area Connection Status» is displayed. Click [Properties]. (4) Click «Internet Protocol Version 4 (TCP/IPv4)» on the [Networking] tab, and then click [Properties]. IB-1501269-F…

• Page 401: Connecting The Control Unit And A Personal Computer

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing (5) Take a note of the displayed IP address and subnet mask. (6) Set the following addresses. (Note) (Example)IP address: 192.168.200.2 Subnet mask: 255.255.255.0 (Note) Set the address between «192.168.200.0» and «192.168.200.255» other than «192.168.200.1» for the setting example on «18.2.1 Confirming the IP Address for CNC».

• Page 402: Setting The Communication With Gx Developer

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing 20.4 Setting the Communication with GX Developer (1) Perform the following operations with GX Developer to start the setup screen. [Online] -> [Transfer setup…] (2) Set the following items in order.

• Page 403: Setting The Parameters On Gx Developer

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing 20.5 Setting the Parameters on GX Developer (Note) There are two methods of ladder programming; independent program method and multi-program method, which makes differences in parameter settings. An incorrect parameter setting in the ladder programming may cause a write error.

• Page 404: Setting The Number Of Device Points

  After creating a sequence program management area (project), the number of device points to be used in the project must be set first. This operation is required every time when a new project is created. For details on each setting item, refer to the M800/M80 Series PLC Programming Manual «3.4.14.3 Common Pointers». (Note) If this operation is not performed, an error occurs when a sequence program is downloaded to a CNC controller.

• Page 405: Setting The Number Of Common Pointer Points

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing 20.5.3 Setting the Number of Common Pointer Points The number of common pointer points for each sequence program must be set for creating the sequence program with the multi-program method. This operation is required every time when a new project is created, and the parameter file must be written to the CNC controller.

• Page 406: Setting The Program Execution Order

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing 20.5.4 Setting the Program Execution Order The execution method and execution order for each sequence program must be set for creating sequence programs with the multi-program method. This operation must be carried out before the sequence program is executed with the CNC controller.

• Page 407: Writing A Plc Program With Gx Developer

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing 20.6 Writing a PLC Program with GX Developer (Note)This operation is for performing writing in the temporary storage area of CNC (RAM inside CNC). The temporary storage area (RAM inside CNC) does not hold data after the power is turned OFF. If the data need to be held even after the power OFF, write the sequence program in ROM inside CNC following the procedure described in «Writing a PLC…

• Page 408: Writing A Plc Program To Rom With Gx Developer

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing 20.7 Writing a PLC Program to ROM with GX Developer [Operation procedure] (1) Perform the following operation with GX Developer to start the operation screen. [Online] -> [Write to PLC (Flash ROM)] -> [Copy program memory data into ROM] (Note) Only «IC Card (ROM)»…

• Page 409: Setting The Plc Parameters

  M800S/M80 Series Connection and Setup Manual 20 PLC Program Writing 20.8 Setting the PLC Parameters Select [Bit select] on the Mainte screen and set the bit selection parameters from #6449 to #6452. See the following table for details of the parameters.

• Page 410: Confirming The Basic Operation

  Confirming the Basic Operation IB-1501269-F…

• Page 411: Checking Inputs/Outputs And Alarms

  M800S/M80 Series Connection and Setup Manual 21 Confirming the Basic Operation 21.1 Checking Inputs/Outputs and Alarms (1) Checking the input signals (a) Select [I/F dia] on the Diagn screen. (b) Confirm that signals turn ON/OFF properly on the IF Diagnosis screen.

• Page 412: Confirming Manual Operation

  M800S/M80 Series Connection and Setup Manual 21 Confirming the Basic Operation 21.2 Confirming Manual Operation 21.2.1 Using the Manual Pulse Generator (1) Select the handle mode. (2) Set the handle feed magnification to a minimum value. (3) Cancel the emergency stop. Confirm the operation status displays «RDY». (Note 2) (Note 1) If any abnormal noise or vibration occurs, execute an emergency stop and take a measure against vibration.

• Page 413: Servo Simplified Adjustment

  M800S/M80 Series Connection and Setup Manual 21 Confirming the Basic Operation 21.3 Servo Simplified Adjustment 21.3.1 First Measure Against Vibration Setting the filter can reduce the vibration. (1) Select [Drv mon] and then [Servo unit] on the Diagn screen. See the displayed value in «AFLT frequency».

• Page 414: Nc Analyzer2

  M800S/M80 Series Connection and Setup Manual 21 Confirming the Basic Operation 21.3.2 NC Analyzer2 Servo parameters can be automatically adjusted by measuring and analyzing the machine characteristics. Measurement and analysis are conducted by driving the motor using machining programs for adjustment or vibration signals.

• Page 415
  M800S/M80 Series Connection and Setup Manual 21 Confirming the Basic Operation IB-1501269-F…

• Page 416: Setting The Position Detection System

  Setting the Position Detection System IB-1501269-F…

• Page 417: Adjusting The Absolute Position Detection System

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System There are two kinds of position detection system: one is «relative position detection», which establishes the reference position (zero point) at every CNC power-ON; the other is «absolute position detection», which allows to start the operation without establishing the reference position (zero point) again after the CNC power-ON.

• Page 418: Basic Position Alignment Method I

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System 22.1.1 Basic Position Alignment Method I Preparations #2049 type (absolute position detection type) = 2 Set the parameters on the (marked point alignment method) [Abs.Posit.Param.] screen. #2050 absdir (basic point of Z direction) = 0/1…

• Page 419
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System Move the cursor to «Zero-P» with the The input value is registered in the «Zero-P» area. [ ↑ ] and [ ↓ ] keys.Enter the value in the input area and press the [INPUT] key.
• Page 420
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System The operation order is slightly different when «#2059 zerbas = 1 (grid point just before stopper)» is set. Set the procedure (6) «Zero-P» after «Complete» is displayed on «State» of the procedure (10).

• Page 421: Basic Position Alignment Method Ii

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System 22.1.2 Basic Position Alignment Method II Preparations #2049 type (absolute position detection type) = 4 Set the parameters on the (marked point alignment method II) [Abs.Posit.Param.] screen. #2059 zerbas (zero return parameter) =0…

• Page 422
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System Move the axis toward the mechanical State: [Origin set] basic position and align it to the marked point. Move the cursor to «Origin-P» with The input value is registered in the «Origin-P» area.

• Page 423: Machine End Stopper Method: Automatic Initialization

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System 22.1.3 Machine End Stopper Method: Automatic Initialization Preparations #2049 type (absolute position detection type) = 1 (stopper method) Set the parameters on the #2054 clpush (current limit) = 0 to 100 [Abs.Posit.Param.] screen.

• Page 424
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System Move the cursor to «Zero-P» with The input value is registered in the «Zero-P» area. the [ ↑ ] and [ ↓ ] keys.Enter the value in the input area and press the [INPUT] key.
• Page 425
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System The operation order is slightly different when «#2059 zerbas = 1 (grid point just before stopper)» is set. Set the procedure (6) «Zero-P» after «Complete» is displayed on «State» of the procedure (12).
• Page 426
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System (Note7) Automatic initialization cannot be started in the following cases. The operation message «Can’t start» will appear if starting is attempted. — When «#0 Absolute posn set» is not set.

• Page 427: Machine End Stopper Method: Manual Initialization

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System 22.1.4 Machine End Stopper Method: Manual Initialization Preparations #2049 type (absolute position detection type) = 1 (stopper method) Set the parameters on the #2054 clpush (current limit) = 0 to 100 [Abs.Posit.Param.] screen.

• Page 428
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System Move the cursor to «Zero-P» with The input value is registered in the «Zero-P» area. the [ ↑ ] and [ ↓ ] keys. Enter the value in the input area and press the [INPUT] key.
• Page 429
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System (Note 1) To change just the basic machine coordinate zero point, set «#0 Absolute posn set» and «#2 Zero-P», and then turn the power OFF and ON. (Note 2) If pressing against the machine end is attempted without passing the grip point once after turning the power ON, the operation message «Not passed on grid»…

• Page 430: Dog-Type

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System 22.1.5 Dog-type Preparations #2049 type (absolute position detection type) = 3 (dog-type) Set the parameters on the [Abs.Posit.Param.] screen. Turn the power OFF and ON. (Only when «#2049 type» has been reset.) The following are the operations on [Absolute position setting screen].(Select [Mainte] ->…

• Page 431: Setting The Grid Interval And The Reference Encoder For Grid Interval

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System 22.1.6 Setting the Grid Interval and the Reference Encoder for Grid Interval Set the parameters «#2041 grspcref (reference encoder for grid interval)» and «#2049 grspc (grid interval)» according to the machine configuration.

• Page 432: Precautions Common For The Dogless-Type Absolute Position Detector

  (3) When an MPI scale made by Mitsubishi Heavy Industries Machine Tool Co., Ltd. is used, set the zero point return parameters so that Z phase of the MPI scale becomes the grid point (electric basic position), and then perform zero point initialization setting.

• Page 433: Adjustment Of Reference Position Return In Relative Position Detection System

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System 22.2 Adjustment of Reference Position Return in Relative Position Detection System 22.2.1 Dog-type Reference Position Return Operation In the dog-type reference position return, the axis moves as follows: (1) Starts moving at G28 rapid traverse rate.

• Page 434: Dog-Type Reference Position Return Adjustment Procedures

  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System 22.2.2 Dog-type Reference Position Return Adjustment Procedures Adjust the dog-type reference position return with the following steps. (1) Select [Param] menu from the maintenance screen, and then select zero point parameter screen by feeding the page.

• Page 435
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System (5) Determine the grid mask amount according to the state as shown below. Grid space When is smaller Axis speed Electrical zero point (the first grid after the switch is turned ON and OFF)
• Page 436
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System (7) Turn the power OFF and ON, and then execute reference position return. (8) Confirm the grid space and grid amount values on DRIVE MONITOR screen. If the grid amount value is approximately half of the grid space, the grid mask amount has been set correctly. If the value is not approximately half, repeat the procedure from step (1).
• Page 437
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System Grid point The position detector has a Z-phase that generates one pulse per rotation. The 0-point position of this Z-phase is the grid point. Thus, there is a grid point per rotation of the position detector, and the machine has many grid points at a regular pitch.
• Page 438
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System Reference position return direction (#2030 dir (-)) The direction of the (axis) movement, after the dog-type reference position return is executed and the limit switch kicks the dog and decelerate to stop, is set to either positive «0» or negative «1».
• Page 439
  M800S/M80 Series Connection and Setup Manual 22 Setting the Position Detection System IB-1501269-F…

• Page 440: Setting The Tool Entry Prohibited Range

  Setting the Tool Entry Prohibited Range IB-1501269-F…

• Page 441: Stroke End (H/W Ot)

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range Following functions are available for setting a tool entry prohibited range to detect over travels (OT). (1) Stroke end (H/W OT) The limit switch signal will detect the stroke end and limit the movement of the axis.

• Page 442: Stored Stroke Limit (S/W Ot)

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit (S/W OT) 23.2.1 Outline Three tool entry prohibited ranges can be set with stored stroke limit I, stored stroke limit II, IIB and stored stroke limit IB.

• Page 443
  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range Valid Conditions of Stored Stroke Limit When using the relative position detection system, the stored stroke limit is invalid until the reference position return is completed after the power is turned ON.
• Page 444
  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range The stored stroke limits I, II, IIB, IB and IC are handled as follows. Prohibited Type Description Range setting parameters Validating conditions range — Set by the machine tool builder.

• Page 445: Stored Stroke Limit I

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2.2 Stored Stroke Limit I This is a stroke limit function used by the machine tool builder. The boundary is set with the parameters («#2013 OT — (Soft limit I -)»…

• Page 446: Stored Stroke Limit Ii

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2.3 Stored Stroke Limit II The boundary is set with the axis parameters «#8204 OT-CHECK-N» and «#8205 OT-CHECK-P» or with program commands. Either the inside or the outside of the set boundary is the prohibited range. Whether the inside or outside of the range is prohibited is determined by «#8210 OT-INSIDE».

• Page 447
  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range (2) Stored stroke limit IIB (When prohibited range is on inside) A range except for that of the stored stroke limit I becomes the movement prohibited range.

• Page 448: Stored Stroke Limit Ib

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2.4 Stored Stroke Limit IB The boundary is set for each axis with the axis parameters «#2061 OT_1B-» and «#2062 OT_1B+». The inside of the set boundary is the prohibited range.

• Page 449: Stored Stroke Limit Ic

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2.5 Stored Stroke Limit IC The boundary is set for each axis with the axis parameters «#2061 OT_1B-» and «#2062 OT_1B+». The inside of the set boundary is the machine movement valid range.

• Page 450: Movable Range During Inclined Axis Control

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2.6 Movable Range during Inclined Axis Control By setting «#2063 OT_1Btype» to «3», the inclined axis control axis can be checked with the program coordinates using the stored stroke limit IB/IC range setting («#2061» and «#2062»). The stored stroke limit IB and IC cannot be used together at this time.

• Page 451: Stored Stroke Limit For Rotation Axis

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2.7 Stored Stroke Limit for Rotation Axis Stored stroke limits I and II are used as the stored stroke limit for the rotation axis. The area between the maximum and minimum values of the prohibited range’s parameters, which does not contain the 0 point of the basic machine coordinate system, is the entry prohibited range.

• Page 452: Precautions

  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2.9 Precautions (1) If the maximum value and minimum value of the stored stroke limit’s prohibited range are set to the same value, the following will occur.

• Page 453
  M800S/M80 Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range IB-1501269-F…

• Page 454: Confirming The Spindle Operation

  Confirming the Spindle Operation IB-1501269-F…

• Page 455: In Manual Operation (With Manual Numerical Command)

  M800S/M80 Series Connection and Setup Manual 24 Confirming the Spindle Operation Confirm that the spindle operates properly in manual/MDI operation. Confirm the spindle rotation speed as well. CAUTION 1. Do not adjust the spindle when possible risks associated with adjustment procedures are not thoroughly taken into consideration.

• Page 456: In Mdi Operation

  M800S/M80 Series Connection and Setup Manual 24 Confirming the Spindle Operation 24.2 In MDI Operation (1) Select MDI mode. (2) Select [MDI] on the Setup screen. Enter a program to issue an S command. Program example (to rotate the spindle at 100r/min for 5 seconds) S100 M03 ;…

• Page 457
  M800S/M80 Series Connection and Setup Manual 24 Confirming the Spindle Operation IB-1501269-F…

• Page 458: Setting The Handy Terminal

  Setting the Handy Terminal IB-1501269-F…

• Page 459: Inputting The Data From A Personal Computer

  M800S/M80 Series Connection and Setup Manual 25 Setting the Handy Terminal It is necessary to customize the display part composition, the key input, the communication condition with NC, etc. to connect the handy terminal (HG1T-SB12UH-MK1346-L*). Create the customized data with «NC Designer HT» and download it to the handy terminal.

• Page 460
  M800S/M80 Series Connection and Setup Manual 25 Setting the Handy Terminal (3) Select [Online] — [Communication setting] from the menu of «NC Designer HT» and confirm the communication condition is as follows. Port: Personal computer port Transmission: 19200 [bps] Data length: 8 [bit]…
• Page 461
  M800S/M80 Series Connection and Setup Manual 25 Setting the Handy Terminal (7) The customized data will be downloaded to the handy terminal. (8) When the download has been completed, the following dialog box will be displayed. IB-1501269-F…

• Page 462: Inputting The Data From Nc

  M800S/M80 Series Connection and Setup Manual 25 Setting the Handy Terminal 25.2 Inputting the Data from NC Create a download data (handy.cod) from a project data (*.p1t) created with «NC Designer HT», then download it to the handy terminal. (1) Start the customized data creation tool «NC Designer HT» to create a project data (*.p1t).

• Page 463
  M800S/M80 Series Connection and Setup Manual 25 Setting the Handy Terminal Operating status is displayed by the LED on the control unit. Lo … Loading En … Complete without error n1 — n7 … Complete with error When the download is completed with error, possible causes are as listed below.

• Page 464: Setting The Deceleration Check

  Setting the Deceleration Check IB-1501269-F…

• Page 465: Function

  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check 26.1 Function The next block is executed after the axis is decelerated and stopped at the joint between the axis movement blocks. This is to reduce the machine shock and to prevent the corner roundness, at the time when the sudden change of the control axis feedrate occurs.

• Page 466
  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check (b) Selecting the deceleration check method There are three methods for the deceleration check, and the method is selected by the parameter. 1) For the execution block with the rapid traverse command (G00/G53)

• Page 467: Deceleration Check Method

  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check 26.2 Deceleration Check Method (1) Command deceleration check After interpolation for one block has been completed, the completion of the command system deceleration is confirmed before execution of the next block. The required time for the deceleration check is equal to the longest one of the deceleration check time for the simultaneously commanded axes, which are determined according to the acceleration/deceleration mode and time constant.

• Page 468
  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check (2) Smoothing check method After the command deceleration check has been completed, the completion of all axes smoothing zero in the part system is confirmed before execution of the next block.

• Page 469: Deceleration Check For Opposite Direction Movement Reversal

  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check 26.3 Deceleration Check for Opposite Direction Movement Reversal Deceleration check cannot be designated for G01 -> G00 or G01 -> G01, but it can be designated in the following manner only when the movement reverses to the opposite direction in successive blocks.

• Page 470: Parameter

  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check 26.4 Parameter (1) Designating deceleration check Base specification parameter Item Details Setting range The definitions are changed with the setting of «#1306 InpsTyp 1193 inpos Deceleration check specification type».

• Page 471
  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check (3) Designation of in-position check width (a) Servo parameter Item Details Setting range Set the in-position detection width. Set the accuracy required for the machine. SV024 In-position The lower the setting is, the higher the positioning 2224 0 to 32767 (μm)

• Page 472: Relation With Other Functions

  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check 26.5 Relation with Other Functions (1) Tool compensation When the tool compensation is performed, the deceleration check will be operated on the block after compensation. (2) Control axis synchronization (G125), control axis superimposition (G126), arbitrary axis exchange (G140), arbitrary…

• Page 473: Precautions

  M800S/M80 Series Connection and Setup Manual 26 Setting the Deceleration Check 26.6 Precautions (1) When in-position check is valid, set the servo in-position width of the servo parameter. (2) This function is invalid for the axes in the automatic machine lock.

• Page 474: Adjust S-Analog Screen

  Adjust S-analog Screen IB-1501269-F…

• Page 475
  M800S/M80 Series Connection and Setup Manual 27 Adjust S-analog Screen The spindle analog output adjustment is carried out on this screen. Display items Display item Details This is a number to be used when inputting/outputting the parameters. For manual adjustments, this uses the [ ↑ ] [ ↓ ] keys to move the cursor to the setting item Parameter No.

• Page 476: Adjustment Preparations

  M800S/M80 Series Connection and Setup Manual 27 Adjust S-analog Screen 27.1 Adjustment Preparations The PLC must be stopped when performing spindle analog output adjustments by one of the following methods below: Operation methods (when stopping the PLC with the rotary switch) Set the rotary switch in the upper part of the unit to The PLC is stopped.

• Page 477: Performing Manual Adjustments

  M800S/M80 Series Connection and Setup Manual 27 Adjust S-analog Screen 27.3 Performing Manual Adjustments Adjusting the ch0 0V offset Use the [ ↑ ] [ ↓ ] keys to move the cursor to item The current setting value is displayed at «Current adjust data».

• Page 478
  M800S/M80 Series Connection and Setup Manual 27 Adjust S-analog Screen Adjusting the ch0 — gain The current setting value is displayed at «Current adjust data». Use the [ ↑ ] [ ↓ ] keys to move the cursor to item A ch0 -10V analog voltage is output at this time.
• Page 479
  M800S/M80 Series Connection and Setup Manual 27 Adjust S-analog Screen IB-1501269-F…

• Page 480: Device Open Parameter Screen

  Device Open Parameter Screen IB-1501269-F…

• Page 481
  M800S/M80 Series Connection and Setup Manual 28 Device Open Parameter Screen This function can set or change the user back up area of the PLC device from the NC screen. Divide the device area in accordance with the specifications of the machine tool builder and switch the display format or data type for each divided area (hereinafter called a group information).
• Page 482
  M800S/M80 Series Connection and Setup Manual 28 Device Open Parameter Screen Display items Display items Details Setting range Parameter No. Display the parameter No.(maximum of 100). Set the head device which designates the divided area. — It is possible to designate the device allocation which overlaps with R8300 to R9799 other groups.
• Page 483
  M800S/M80 Series Connection and Setup Manual 28 Device Open Parameter Screen Display items Details Setting range Designate the display format of the data, the restriction of display, and the state of input protection. a) Cancellation of input protection 1: Not check Input protection check for the data protection key 2 will not be executed in the group detail screen.
• Page 484
  M800S/M80 Series Connection and Setup Manual 28 Device Open Parameter Screen Menu for the device allocation/number of data input Menu Details Line Copy the data of a line where a cursor is placed. copy Writes the contents of the data copied (one line) into a line where the cursor is placed.
• Page 485
  M800S/M80 Series Connection and Setup Manual 28 Device Open Parameter Screen Menu for inputting the data type Menu Details Input «BYTE» to the data type. BYTE When the display format is BIT format, it will be changed to the desimal format with sign.

• Page 486: Sram Open Parameter Screen

  SRAM Open Parameter Screen IB-1501269-F…

• Page 487
  M800S/M80 Series Connection and Setup Manual 29 SRAM Open Parameter Screen SRAM open area for a machine tool builder can be set or changed. It can be divided according to the machine tool builder’s usage, and the display format and the data format can be switched for each divided area (hereinafter called a group).
• Page 488
  M800S/M80 Series Connection and Setup Manual 29 SRAM Open Parameter Screen Display items Display item Details Setting range Display the parameter No.(maximum of 100). Set the data type (CHAR, SHORT, LONG, DOUBLE) of the allocation area. CHAR: 1-byte integer type. The area is saved per 1-byte.
• Page 489
  M800S/M80 Series Connection and Setup Manual 29 SRAM Open Parameter Screen Display item Details Setting range Designate the display format of the data, display limitation and the state of the input protection. a) Cancellation of input protection 1: Not check Input protection check for the data protection key 2 will not be executed in the group detail screen.
• Page 490
  M800S/M80 Series Connection and Setup Manual 29 SRAM Open Parameter Screen Menu when inputting the data type Menu Details Input CHAR into the data type. CHAR Input SHORT into the data type. SHORT Input LONG into the data type. LONG Input DOUBLE into the data type.
• Page 491
  M800S/M80 Series Connection and Setup Manual 29 SRAM Open Parameter Screen Menu when inputting the display format Menu Details W/ DEC Change the display format to the decimal format with sign. sign W/O DEC Change the display format to the decimal format without sign.

• Page 492: Data Backup And Restoration

  Data Backup and Restoration IB-1501269-F…

• Page 493
  M800S/M80 Series Connection and Setup Manual 30 Data Backup and Restoration The following two functions are available for the data backup and restoration: all backup function for files in batch and input/output function for separate files. The following devices are available in all backup and restoration.

• Page 494: All Backup

  M800S/M80 Series Connection and Setup Manual 30 Data Backup and Restoration 30.1 All Backup The following explains the procedure to backup the various NC data to the memory card in a batch. [Note] (1) APLC data can be backed up only when the APLC release specification is valid.

• Page 495
  M800S/M80 Series Connection and Setup Manual 30 Data Backup and Restoration (3) The backup is completed without error. The states of backup-complete files turn to «Complete», the date displayed in «Backup list» will be updated. <Note> — If the APLC release specification is invalid, the APLC data cannot be backed up and «Unexecute»…

• Page 496: All Restoration

  Auto backup device» is selected. [Note] (1) The presence/absence of each file (system data, ladder, APLC data and custom data (for M80 Series only)) for the transfer destination is not checked when the restoration is executed. (2) Each file for the system data, ladder, APLC data and custom data are rewritten when the restoration is executed.

• Page 497
  M800S/M80 Series Connection and Setup Manual 30 Data Backup and Restoration (5) Move the cursor to select the file. Press the The operation message «OK? (Y/N)» appears. [INPUT] key. The cursor moves as follows: <Note> [ ↓ ] key: — If there are no files at the position where the cursor moved Auto1 ->…

• Page 498: Appx.1: Setting The System Lock

  Appx.1: Setting the System Lock IB-1501269-F…

• Page 499: Setting The Encryption Key

  M800S/M80 Series Connection and Setup Manual 31 Appx.1: Setting the System Lock System lock is a function for a machine tool builder to set a valid term to use the machine that machine user is using. If a decryption code is not input by a specified limit, the servo ready finish signal will be forcibly turned OFF and the use of the machine will be disabled.

• Page 500: Setting Of Expiration Date

  M800S/M80 Series Connection and Setup Manual 31 Appx.1: Setting the System Lock 31.2 Setting of Expiration Date Inputting a decryption code while the system lock is disabled, the system lock function becomes enabled and the expiration date is being set.

• Page 501: Display Of Time Limit Warning And Alarm Notification

  (6) When you upgrade the M800 Series/M80 Series software version from C3 or older to C5 or later with system lock enabled, the password for the system lock is automatically expanded to 8 digits. To issue a decryption code, add «0000»…

• Page 502: Appx.2: Protection Setting

  Appx.2: Protection Setting IB-1501269-F…

• Page 503: Protect Setting Screen

  M800S/M80 Series Connection and Setup Manual 32 Appx.2: Protection Setting Operating the maintenance screen reduces a phenomenon in which defective workpieces run out due to an operation mistake, by implementing a restriction with seven operation levels. The operation level varies depending on the MTB specifications.

• Page 504
  M800S/M80 Series Connection and Setup Manual 32 Appx.2: Protection Setting Data to be protected Initial value Setting range Display items Objects to be protected Change Output Change Output Change Output Table for protection level setting on this screen Available level Table for protection level setting cannot be changed by the ○…
• Page 505
  M800S/M80 Series Connection and Setup Manual 32 Appx.2: Protection Setting Initial value Setting range Display items Objects to be protected Change Output Change Output Change Output Operator mail notification setting Email communication address file ○ Email communication setting file Operator mail…

• Page 506: Returning The Password To The Non-Input State (Operation Level 0 To 3)

  M800S/M80 Series Connection and Setup Manual 32 Appx.2: Protection Setting 32.2 Returning the Password to the Non-input State (Operation level 0 to 3) Operation Methods Press the menu [0-3 opn level]. The menu [0-3 opn level] is highlighted. The operation message «Change opn. level back to 0 to 3? (Y/ N)»…

• Page 507: Changing The Password

  M800S/M80 Series Connection and Setup Manual 32 Appx.2: Protection Setting 32.4 Changing the Password Operation Methods (Example) Change the password of operation level 4 from «OLDPASS» to «NEWPASS» Press the menu [Change pasword]. The menu [Change pasword] is highlighted. The operation message «Enter the current password.» is displayed.

• Page 508: Clearing The Password

  M800S/M80 Series Connection and Setup Manual 32 Appx.2: Protection Setting 32.5 Clearing the Password Operation Methods (Example) Clear the password of operation level 4 Press the menu [Change pasword]. The menu [Change pasword] is highlighted. The operation message «Enter the current password.» is displayed.

• Page 509: Changing The Protection Level

  M800S/M80 Series Connection and Setup Manual 32 Appx.2: Protection Setting 32.6 Changing the Protection Level Changing the protection level is available only for the data being set in the lower level than a current operation level. Operation Methods (Example) Change the «Available level» from «4» to «5»…

• Page 510: Appx.3: Displaying Original Logo On Standard Screen

  Appx.3: Displaying Original Logo On Standard Screen IB-1501269-F…

• Page 511
  M800S/M80 Series Connection and Setup Manual 33 Appx.3: Displaying Original Logo On Standard Screen A logo that machine tool builders create can be displayed on the upper left of the standard screen. In order to display the logo, create a logo file (JPG) and install it. When a logo file is prepared by machine tool builders, the unit name (Base common parameter #1135 unt_nm) is not displayed.

• Page 512: Appx.4: Emc Installation Guidelines

  Appx.4: EMC Installation Guidelines IB-1501269-F…

• Page 513: Introduction

  (3) Introduction of members for measures Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment described in this manual. However, the level of the noise will differ according to the equipment type and layout, control panel structure and wiring lead-in, etc.

• Page 514: Emc Measures

  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines 34.3 EMC Measures The main items relating to EMC measures include the following. (1) Store the device in a sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance.

• Page 515: Measures For Door

  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines 34.4.2 Measures for Door (1) Use metal for all members configuring the panel. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below.

• Page 516: Measures For Wiring In Panel

  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines 34.5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (J210/J303) that carry out high-speed communication.

• Page 517: Shield Treatment Of Cables

  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines 34.5.2 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel. Use a shield clamp within 10cm of the lead-out port from the panel. (Refer to «EMC Countermeasure Parts: Shield Clamp Fitting».)

• Page 518: Emc Countermeasure Parts

  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines 34.6 EMC Countermeasure Parts 34.6.1 Shield Clamp Fitting The effect can be improved by directly connecting the cable’s shield sheath to the grounding plate as shown below. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting.

• Page 519: Ferrite Core

  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines 34.6.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable.

• Page 520: Surge Absorber

  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines 34.6.3 Surge Absorber Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply (user- prepared) supplying power to the control unit and DIO. Select the following product or equivalent for the surge absorber.

• Page 521
  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines (2) Example of surge absorber installation An example of installing the surge absorber in the machine control panel is shown below. A short-circuit fault will occur in the surge absorber if a surge exceeding the tolerance is applied. Thus, install a circuit protection breaker in the stage before the surge absorber.

• Page 522: Selection Of Stabilized Power Supply

  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines 34.6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine manufacturer). Use a power supply that complies with CE Marking or that follows the safety standards given below.

• Page 523
  M800S/M80 Series Connection and Setup Manual 34 Appx.4: EMC Installation Guidelines IB-1501269-F…

• Page 524: Appx.5: Restrictions For Lithium Batteries

  Appx.5: Restrictions for Lithium Batteries IB-1501269-F…

• Page 525: Restriction For Packing

  RID, ADR 35.1.1 Target Products The following Mitsubishi NC products use lithium batteries. If the lithium metal content exceeds 1g for battery cell and 2g for battery, the battery is classified as dangerous good (Class9). In order to avoid an accidental actuation during the transportation, all lithium battery products incorporated in a machinery or device must be fixed securely and must be shipped with wrapped over the outer package as to prevent damage or short- circuits.

• Page 526: Handling By User

  M800S/M80 Series Connection and Setup Manual 35 Appx.5: Restrictions for Lithium Batteries 35.1.2 Handling by User The shipper must confirm the latest IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country. These should be checked by the company commissioned for the actual transportation.

• Page 527: Products Information Data Sheet (Er Battery)

  This description is based on the lithium battery’s (ER battery) hazardous goods data sheet (Products Information Data Sheet) which MITSUBISHI has researched, and will be applied only to the ER batteries described in «Transportation Restrictions for Lithium Batteries: Restriction for Packing».

• Page 528
  M800S/M80 Series Connection and Setup Manual 35 Appx.5: Restrictions for Lithium Batteries (6) Physical/chemical properties Physical form Solid Shape Cylinder type Smell Odorless Not applicable (insoluble) Appearance Boiling point/Boiling range, Melting point, No information Decomposition temperature, Flash point (7) Stability and reactivity Stability Stable under normal handling condition.

• Page 529: Forbiddance Of Transporting Lithium Battery By Passenger Aircraft Provided In The Code Of Federal Regulation

  M800S/M80 Series Connection and Setup Manual 35 Appx.5: Restrictions for Lithium Batteries 35.3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation This regulation became effective from Dec.29, 2004. This law is a domestic law of the United States, however it also applies to the domestic flight and international flight departing from or arriving in the United States.

• Page 530: Restriction Related To Eu Battery Directive

  Follow the instruction bellow as shipping products incorporating MITSUBISHI device. (1) When shipping products incorporating MITSUBISHI device any time later than September 26th, 2008, the symbol mark shown as Figure 1 in section «Information for End-user» is required to be attached on the machinery or on the package.

• Page 531
  M800S/M80 Series Connection and Setup Manual 35 Appx.5: Restrictions for Lithium Batteries IB-1501269-F…

• Page 532: Appx.6: Precautions For Compliance To Ul/C-Ul Standards

  Appx.6: Precautions for Compliance to UL/c-UL Standards IB-1501269-F…

• Page 533
  M800S/M80 Series Connection and Setup Manual 36 Appx.6: Precautions for Compliance to UL/c-UL Standards (1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.) This NC system complies with the UL Standards on the condition that the stabilized power supply unit supplying 24VDC to each unit is a UL-approved part of SELV/limited power LPS or Class 2.

• Page 534: Revision History

  4.7.4 Keyboard for 10.4-type Display Unit (FCU8-KB041) 4.7.7 Keyboard for 10.4-type Display Unit (FCU8-KB048) 4.10 Function Expansion Unit 4.11.2 PROFIBUS-DP (FCU8-EX563) 4.14 Exclusive SD cards for MITSUBISHI CNC 5.3.5 Function Expansion Unit 7.11.2 Connecting I/O Device via PROFIBUS-DP 10.9 Connecting with Analog I/O Signal (FCU8-DX202) 13.2.12 J221 Cable…

• Page 535
  Date of Manual No. Revision details revision Apr.2016 IB(NA)1501269-C (Continued from the previous page) Chapter composition change Title of chapter 6 was changed into «Precautions for Connecting» Former 6.3 to 6.9 were changed into independent chapters (Chapter 7 to 12) Explanations for connection of drive unit in former 9.3 to 9.5 were moved to a new chapter 7 Former chapter numbers 7 to 19 were changed into 13 to 24 due to the change of…
• Page 536
  4.16 Thermistor 5.3.7 MITSUBISHI CNC Machine Operation Panel 7.11.3 Connecting I/O Device via EtherNet/IP 10.10 Connecting with Thermistor (FCU8-DX408) Chapter 13 Connection of MITSUBISHI CNC Machine Operation Panel Chapter 14 Connection of Handy Terminal 15.2.2 G071 Cable 15.2.4 G430 Cable 15.2.5 G460 Cable…
• Page 537
  Manual No. Revision details revision Nov. 2017 IB(NA)1501269-F The descriptions of M800 Series/M80 Series were revised in response to S/W version The following units were added. FCU8-KB922 (MITSUBISHI CNC Machine operation panel) FCU8-KB924 (MITSUBISHI CNC Machine operation panel) The following cable was deleted.
• Page 539
  AutoCont Control Systems s.r.o (Service Partner) KAFKOVA 1853/3, 702 00 OSTRAVA 2, CZECH REPUBLIC BRAZIL TEL: +420-59-5691-185 / FAX: +420-59-5691-199 Mitsubishi Electric do Brasil Comércio e Serviços Ltda. Russia Service Center Votorantim Office NC-TECH (Service Partner) AV. GISELE CONSTANTINO,1578， PARQUE BELA VISTA, VOTORANTIM-SP, BRAZIL CEP:18.110-650 213, B.NOVODMITROVSKAYA STR., 14/2, 127015 MOSCOW, RUSSIA…
• Page 540
  MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. (CHINA FA CENTER) Singapore Service Center China Shanghai Service Center 307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 1-3,5-10,18-23/F, NO.1386 HONG QIAO ROAD, CHANG NING QU, TEL: +65-6473-2308 / FAX: +65-6476-7439 SHANGHAI 200336, CHINA…
• Page 541
  Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product.