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Omron VS mini J7 User Manual

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  • Page 1
    Manual No. I63E-EN-01 VS mini J7 Compact General Purpose Inverter USER’S ManUal…
  • Page 2
    Please read this manual thoroughly and handle and operate the product with care. 1. To ensure safe and proper use of the OMRON-YASKAWA Inverters, please read this USER’S MANUAL (Cat. No. I63-EN-01) to gain sufficient knowledge of the devices, safety information, and precautions before actual use.
  • Page 3
    OMRON-YASKAWA Product References All OMRON-YASKAWA products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON-YASKAWA product, regardless of whether or not it appears in the proper name of the product. The abbreviation “Ch,” which appears in some displays and on some OMRON-YASKAWA products, often means “word”…
  • Page 4
    Make sure that these protective covers are on the product before use. Consult your OMRON-YASKAWA representative when using the product after a long period of storage. Do not touch the inside of the Inverter. Doing so may result in electrical shock.
  • Page 5
    Transportation Precautions Do not hold by front cover or panel , instead, hold by the radiation fin (heat Caution sink) while transporting the product. Doing so may result in injury. Do not pull on the cables. Doing so may result in damage to the product or Caution malfunction.
  • Page 6
    Operation and Adjustment Precautions Turn ON the input power supply only after mounting the front cover, terminal WARNING covers, bottom cover, Operator, and optional items. Not doing so may result in electrical shock. Do not remove the front cover, terminal covers, bottom cover, Operator, or WARNING optional items while the power is being supplied.
  • Page 7
    Maintenance and Inspection Precautions Do not touch the Inverter terminals while the power is being supplied. WARNING Maintenance or inspection must be performed only after turning OFF the WARNING power supply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and after waiting for the time specified on the front cover.
  • Page 8
    Contents of Warning • For CIMR-J7AZ20P1 to 20P7 (0.1 to 0.75 kW) and CIMR-J7AZB0P1 to B0P4 (0.1 to 0.4 kW): • For CIMR-J7AZ21P5 to A4P0 (1.5 to 4.0 kW), CIMR-J7AZB0P7 to B1P5 (0.75 to 1.5 kW), and CIMR-J7AZ40P2 to 44P0 (0.2 to 3.7 kW): Checking Before Unpacking Checking the Product On delivery, always check that the delivered product is the VARISPEED J7…
  • Page 9
    Chapter 11 Using the Inverter for a Describes information on using the Inverter for a motor. Motor Read and Understand this Manual Please read and understand this manual before using the product. Please consult your OMRON-YASKAWA representative if you have any questions or comments.
  • Page 10
    LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON-YASKAWA for any act exceed the individual price of the product on which liability is asserted.
  • Page 11
    Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON-YASKAWA’s test conditions, and the users must correlate it to actual application requirements.
  • Page 13: Table Of Contents

    Table of Contents CHAPTER 1 Overview……..1 Function .

  • Page 14
    Table of Contents CHAPTER 7 Communications ……89 RS-422/485 Communications Unit ……..90 Inverter Settings.
  • Page 15: Overview

    CHAPTER 1 Overview Function …………Nomenclature.

  • Page 16: Function

    Function Chapter 1-1 Function The compact simple VARISPEED J7-Series Inverter ensures greater ease of use than any conventional model. The VARISPEED J7 Inverter meets EC Directives and UL/cUL standard requirements for worldwide use. VARISPEED J7 Inverter Models The following 3-phase and single-phase 200-V AC-class, and 3-phase 400-V AC-class J7AZ models are available.

  • Page 17: Nomenclature

    Nomenclature Chapter 1-2 Nomenclature Panel Digital operator Function display LEDs Selected function is lit (see the functions below). Its data is Data display displayed on data display. Operation key Display selection key Press to run the motor. The RUN light is ON while running. Switch functions among function display LEDs.

  • Page 18
    Nomenclature Chapter 1-2 Digital Operator Indicators (Setting/Monitor Data display item indicators) Keys FREQ adjuster Appearance Name Function Data display Displays relevant data items, such as frequency reference, output frequency, and parameter set values. FREQ adjuster Sets the frequency reference within a range between 0 Hz and the maximum frequency.
  • Page 19: Design

    CHAPTER 2 Design Installation ……….. . 2-1-1 Dimensions .

  • Page 20: Installation

    Installation Chapter 2-1 Installation 2-1-1 Dimensions CIMR-J7AZ20P1 to CIMR-J7AZ20P7 (0.1 to 0.75 kW) 3-phase 200-V AC Input CIMR-J7AZB0P1 to CIMR-J7AZB0P4 (0.1 to 0.4 kW) Single-phase 200-V AC Input Rated voltage Model CIMR-J7AZ- Dimensions (mm) Weight (kg) 3-phase 200 V AC 20P1 Approx.

  • Page 21
    Installation Chapter 2-1 CIMR-J7AZ21P5 to CIMR-J7AZ22P2 (1.5 to 2.2 kW) 3-phase 200-V AC Input CIMR-J7AZB0P7 to CIMR-J7AZB1P5 (0.75 to 1.5 kW) Single-phase 200-V AC Input CIMR-J7AZ40P2 to CIMR-J7AZ42P2 (0.2 to 2.2 kW) 3-phase 400-V AC Input Two, 5-dia. holes Rated voltage Model CIMR-J7AZ- Dimensions (mm) Weight (kg)
  • Page 22: Installations Conditions

    Installation Chapter 2-1 CIMR-J7AZ24P0 (4.0 kW) 3-phase 200-V AC Input CIMR-J7AZ44P0 (4.0 kW) 3-phase 400-V AC Input Two, 5-dia. holes Rated voltage Model CIMR-J7AZ- Dimensions (mm) Weight (kg) 3-phase 200 V AC 24P0 Approx. 2.1 3-phase 400 V AC 44P0 Approx.

  • Page 23
    Installation Chapter 2-1 Installation Direction and Dimensions Install the Inverter under the following conditions. • Ambient temperature for operation (panel-mounting): -10°C to 50°C • Humidity: 95% or less (no condensation) Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally enclosed panel that is completely protected from floating dust.
  • Page 24: Wiring

    Wiring Chapter 2-2 Wiring Wiring must be performed only after confirming that the power supply has WARNING been turned OFF. Not doing so may result in electrical shock. Wiring must be performed by authorized personnel. Not doing so may result in WARNING electrical shock or fire.

  • Page 25: Removing And Mounting The Covers

    Wiring Chapter 2-2 2-2-1 Removing and Mounting the Covers It is necessary to remove the front cover, optional cover, top protection cover, and thebottom protection cover from the Inverter to wire the terminal block. Follow the instructions below to remove the covers from the Inverter. To mount the covers, take the opposite steps.

  • Page 26: Terminal Block

    Wiring Chapter 2-2 2-2-2 Terminal Block Before wiring the terminal block, be sure to remove the front cover, top protection cover, and the bottom protection cover. Position of Terminal Block Ground terminal Main circuit input terminals Control circuit terminals Main circuit output terminals Ground terminal Arrangement of Control Circuit Terminals Arrangement of Main Circuit Terminals…

  • Page 27
    Wiring Chapter 2-2 Main Circuit Terminals Symbol Name Description R/L1 Power Supply input terminals CIMR-J7AZ2_: 3-phase 200 to 230 V AC CIMR-J7AZB_: Single-phase 200 to 240 V AC S/L2 CIMR-J7AZ4_: 3-phase 380 to 460 V AC Note Connect single-phase input to terminals R/L1 and S/L2. T/L3 U/T1 Motor output terminals…
  • Page 28
    Wiring Chapter 2-2 Control Circuit Terminals Symbol Name Function Signal level Input Forward/Stop Forward at ON. Stops at OFF. Photocoupler 8 mA at 24 V DC Note NPN is the default setting Multi-function input 1 (S2) Set by parameter n36 for theses terminals.
  • Page 29
    Wiring Chapter 2-2 Selecting Frequency By using SW7, NPN or PNP input can be selected as shown below. Reference Input Method 0.1µ S1 to 5 S1 to 5 3.3k 0.1µ S1 to 5 S1 to 5 3.3k 24 V DC 24V DC (+10%) (+10%)
  • Page 30: Standard Connections

    Wiring Chapter 2-2 2-2-3 Standard Connections DC reactor (optional) Noise Filter 3-phase 200 V AC Single-phase 200 V AC (see note 1) 3-phase 400 V AC Multi-function contact output Forward/Stop Multi-function input 1 (S2) Multi-function input 2 (S3) Common Multi-function input 3 (S4) Multi-function input 4 (S5) Sequence input common Analog monitor output…

  • Page 31: Wiring Around The Main Circuit

    Wiring Chapter 2-2 2-2-4 Wiring around the Main Circuit Wire Size, Terminal Screw, Screw Tightening Torque, and Molded-case Circuit Breaker Capacities For the main circuit and ground, always use 600-V polyvinyl chloride (PVC) cables. If any cable is long and may cause voltage drops, increase the wire size according to the cable length.

  • Page 32
    Wiring Chapter 2-2 Single-phase 200-V AC Model Model Terminal symbol Terminal Terminal Wire size Circuit CIMR-J7AZ- screw torque commended breaker (N•m) wire size capacity B0P1 R/L1, S/L2, T/L3, –, +1, +2, M3.5 0.8 to 1.0 0.75 to 2 U/T1, V/T2, W/T3 B0P2 R/L1, S/L2, T/L3, –, +1, +2, M3.5…
  • Page 33
    Wiring Chapter 2-2 Wiring on the Input Side of the Main Circuit Installing a Molded-case Always connect the power input terminals (R/L1, S/L2, and T/L3) and power Circuit Breaker supply via a molded case circuit breaker (MCCB) suitable to the Inverter. •…
  • Page 34
    Wiring Chapter 2-2 Connecting Input Input power supply can be connected to any terminal on the terminal block Power Supply to the because the phase sequence of input power supply is irrelevant to the phase Terminal Block sequence (R/L1, S/L2, and R/L3). Installing an AC Reactor If the Inverter is connected to a large-capacity power transformer (660 kW or more) or the phase advance capacitor is switched, an excessive peak current…
  • Page 35
    Wiring Chapter 2-2 Wiring on the Output Side of the Main Circuit Connecting the Terminal Connect output terminals U/T1, V/T2, and W/T3 to motor lead wires U, V, and Block to the Load Check that the motor rotates forward with the forward command. Switch over any two of the output terminals to each other and reconnect if the motor rotates in reverse with the forward command.
  • Page 36
    Wiring Chapter 2-2 Countermeasures against As described previously, a Noise Filter can be used to prevent induction noise Induction Noise from being generated on the output side. Alternatively, cables can be routed through a grounded metal pipe to prevent induction noise. Keeping the metal pipe at least 30 cm away from the signal line considerably reduces induction noise.
  • Page 37
    Wiring Chapter 2-2 Ground Wiring • Always use the ground terminal with the following ground resistance: 200-V Inverter: 100 W or less 400-V Inverter: separate ground,10 W or less • Do not share the ground wire with other devices such as welding machines or power tools.
  • Page 38
    Wiring Chapter 2-2 Harmonics ■ Definiton Harmonics consist of electric power produced from AC power and alternating at frequencies that are integral multiples of the frequency of the AC power. The following frequencies are harmonics of a 60- or 50-Hz commercial power supply.
  • Page 39
    Wiring Chapter 2-2 Causes of Harmonics Usually, electric machines have built-in circuitry that converts commercial AC Generation power supply into DC power. Such AC power, however, contains harmonics due to the difference in current flow between DC and AC. Obtaining DC from AC Using Rectifiers and Capacitors DC voltage is obtained by converting AC voltage into a pulsating one-side voltage with rectifiers and smoothing the pulsating one-side voltage with capacitors.
  • Page 40
    Wiring Chapter 2-2 Countermeasures with DC/AC Reactors Reactors against The DC reactor and AC reactor suppress harmonics and currents that change Harmonics Generation suddenly and greatly. The DC reactor suppresses harmonics better than the AC reactor. The DC reactor used with the AC reactor suppresses harmonics more effectively. The input power factor of the Inverter is improved by suppressing the harmonics of the input current of the Inverter.
  • Page 41: Wiring Control Circuit Terminals

    Wiring Chapter 2-2 2-2-5 Wiring Control Circuit Terminals A control signal line must be 50 m maximum and separated from power lines. The frequency reference must be input into the Inverter through shielded, twisted-pair wires. Wiring of Control I/O Terminals Wire each control I/O terminal under the following conditions.

  • Page 42
    Wiring Chapter 2-2 Wiring Method 1. Loosen the terminal screws with a thin-slotted screwdriver. 2. Insert the wires from underneath the terminal block. 3. Tighten each terminal screw firmly to a torque specified in the previous tables. Note 1. Always separate the control signal line from the main circuit cables and other power cables.
  • Page 43: Conforming To Ec Directive

    Wiring Chapter 2-2 2-2-6 Conforming to EC Directive The following description provides the wiring method of the Inverter to meet DC Directive requirements. If the following requirements are not satisfied, the whole equipment incorporating the Inverter will need further confirmation. Standard Connection Main Circuit Terminals Noise Filter…

  • Page 44
    Wiring Chapter 2-2 Wiring the Power Supply Make sure that the Inverter and Noise Filter are grounded together. • Always connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a dedicated Noise Filter. • Reduce the length of the ground wire as much as possible. •…
  • Page 45
    Wiring Chapter 2-2 Grounding the Shield In order to ground the shield securely, it is recommended that a cable clamp be directly connected to the ground plate as shown below. Cable clamp Ground plate Cable Shield LVD Conformance • Always connect the Inverter and power supply via a molded case circuit breaker (MCCB) suitable to the Inverter for protecting the Inverter from damage that may result from short-circuiting.
  • Page 46
    Wiring Chapter 2-2 400-V Models Inverter MCCB (Mitsubishi Electric) Model CIMR-J7AZ- Type Rated current (A) 40P2 NF30 40P4 40P7 41P5 42P2 44P0 To satisfy LVD (Low-voltage Directive) requirements, the system must be protected by a molded case circuit breaker (MCCB) when a short-circuit occurs.
  • Page 47: Preparing For Operation And Monitoring

    CHAPTER 3 Preparing for Operation and Monitoring Nomenclature……….Outline of Operation .

  • Page 48: Nomenclature

    Nomenclature Chapter 3-1 Nomenclature Indicators Setting/Monitor item indicators Data display Keys FREQ adjuster Appearance Name Function Data display Displays relevant data items, such as frequency reference, output frequency, and parameter set values. FREQ adjuster Sets the frequency reference within a range between 0 Hz and the maximum frequency.

  • Page 49: Outline Of Operation

    Outline of Operation Chapter 3-2 Outline of Operation Selecting Indicators Whenever the Mode Key is pressed, an indicator is lit in sequence beginning with the FREF indicator. The data display indicates the item corresponding to the indicator selected. The FOUT or IOUT indicator will be lit by turning the Inverter on again if the Inverter is turned off while the FOUT or IOUT indicator is lit.

  • Page 50
    Outline of Operation Chapter 3-2 Example of Frequency Reference Settings Display Key sequence Indicator Explanation example Power ON Note If the FREF indicator has not been lit, press the Mode Key repeatedly unit the FREF indicator is lit. Use the Increment or Decrement Key to set the frequency reference.
  • Page 51
    Terminal S5: Multi-function input 4 (S5) used Output terminal status Shows the ON/OFF status of outputs. : Closed : Open Terminal MA: Multi-function contact used output Error log Displays the latest error. (most recent one) Error Software No. OMRON use only.
  • Page 52
    Outline of Operation Chapter 3-2 Example of Forward/Reverse Selection Settings Display Key sequence Indicator Explanation example Press the Mode Key repeatedly until the F/R indicator is lit. The present setting will be displayed. For: Forward; rEv: Reverse Use the Increment or Decrement Key to change the direction of motor rotation.
  • Page 53
    Outline of Operation Chapter 3-2 Example of Paramter Settings Cancels set data. In approximately 1 s. Display Key sequence Indicator Explanation example Power ON Press the Mode Key repeatedly until the PRGM indicator is lit. Use the Increment or Decrement Key to set the parameter number.
  • Page 54
    Outline of Operation Chapter 3-2…
  • Page 55: Test Run

    CHAPTER 4 Test Run Procedure for Test Run ……… . Operation Example .

  • Page 56
    Chapter 4 Turn ON the input power supply only after mounting the front cover, terminal WARNING covers, bottom cover, Operator, and optional items. Not doing so may result in electrical shock. Do not remove the front cover, terminal covers, bottom cover, Operator, or WARNING optional items while the power is being supplied.
  • Page 57: Procedure For Test Run

    Procedure for Test Run Chapter 4-1 Procedure for Test Run 1. Installation and Mounting Install the Inverter according to the installation conditions. Refer to page 6. Ensure that the installation conditions are met. 2. Wiring and Connection Connect to the power supply and peripheral devices. Refer to page 10. Select peripheral devices which meet the specifications and wire correctly.

  • Page 58
    Procedure for Test Run Chapter 4-1 9. Operation Basic Operation: Operation based on the basic settings required to start and stop the Inverter. Refer to page 5-1. Advanced Operation: Operation that uses PID control or other functions. Refer to page 6-1. •…
  • Page 59: Operation Example

    Operation Example Chapter 4-2 Operation Example 4-2-1 Power Connection Checkpoints before Connecting the Power Supply • Check that the power supply is on the correct voltage and that the motor output terminals (R/L1, S/L2, and T/L3) are connected to the motor correctly.

  • Page 60
    Operation Example Chapter 4-2 4-2-3 Initializing Parameters • Initialize the parameters using the following procedure. • To initialize the parameters, set n01 to 8. Indicator Display Explanation sequence example Power ON Press the Mode Key repeatedly until the PRGM indicator is lit. Press the Enter Key.
  • Page 61
    Operation Example Chapter 4-2 4-2-5 No-load Operation • Start the no-load motor (i.e., not connected to the mechanical system) using the Digital Operator. Note Before operating the Digital Operator, check that the FREQ adjuster is set to MIN. Forward/Reverse Rotation with the Digital Operator Indicator Display Explanation…
  • Page 62
    Operation Example Chapter 4-2 4-2-6 Actual Load Operation • After checking the operation with the motor in no-load status, connect the mechanical system and operate with an actual load. Note Before operating the Digital Operator, check that the FREQ adjuster is set to MIN.
  • Page 63: Basic Operation

    CHAPTER 5 Basic Operation Initial Settings ……….V/f Control.

  • Page 64: Initial Settings

    Initial Settings Chapter 5-1 This section explains the basic settings required to operate and stop the Inverter. The settings of parameters described here will be sufficient for simple Inverter operations. First, make these basic settings, then skip to the explanations of those special functions, even when your application requires special functions, such as stall prevention, carrier frequency setting, overtorque detection, torque compensation, slip compensation.

  • Page 65: V/F Control

    V/f Control Chapter 5-2 V/f Control Setting the V/f Patterns (n09 to n15) • Set the V/f pattern so that the motor output torque is adjusted to the required load torque. • The J7AZ incorporates an automatic torque boost function. Therefore, a maximum of 150% torque can be output at 3 Hz without changing the default settings.

  • Page 66
    V/f Control Chapter 5-2 2. With 400-V Inverters, the values for the upper limit of setting ranges and the default settings will be twice those given in the above table. Output voltage Note 1. Set the parameters so that the following condition will be satisfied.
  • Page 67: Setting The Local/Remote Mode

    Setting the Local/Remote Mode Chapter 5-3 Setting the Local/Remote Mode The J7AZ operates in local or remote mode. The following description provides information on these modes and how to select them. Basic Conecpt Operation mode Basic concept Description Remote The Inverter in a system operates RUN Command according to the control signal of Selectable from two types and set in n02.

  • Page 68: Selecting The Operation Command

    Selecting the Operation Command Chapter 5-4 Selecting the Operation Command The following description provides information on how to input operation commands to start or stop the Inverter or change the direction of rotation of the Inverter. Three types of command input methods are available. Select either one of them according to the application.

  • Page 69: Setting The Frequency Reference

    Setting the Frequency Reference Chapter 5-5 Setting the Frequency Reference 5-5-1 Selecting the Frequency Reference The following description provides information on how to set the frequency reference in the Inverter. Select the method according to the operation mode. Remote mode: Select and set one out of six frequency references in n03. Local mode: Select and set one out of two frequency references in n07.

  • Page 70: Upper And Lower Frequency Reference Limits

    Setting the Frequency Reference Chapter 5-5 5-5-2 Upper and Lower Frequency Reference Limits Regardless of the methods of operation mode and frequency reference input, the upper and lower frequency reference limits can be set. Setting the Frequency Reference Upper and Lower Limits (n30 and n31) •…

  • Page 71: Setting Frequency References Through Key Sequences

    Setting the Frequency Reference Chapter 5-5 5-5-4 Setting Frequency References through Key Sequences The following description provides information on parameters related to frequency reference settings through key sequences on the Digital Operator Setting Frequency References 1 through 8 and the Inching Frequency Command (n21 through n28 and n29) A total of nine frequency references (frequency references 1 through 8) and an inching frequency command can be set together in the Inverter.

  • Page 72
    Setting the Frequency Reference Chapter 5-5 Frequency reference Multi-step speed Multi-step speed Multi-step speed reference 1 reference 2 reference 3 (Set value: 6) (Set value: 7) (Set value: 8) Frequency reference 1 Frequency reference 2 Frequency reference 3 Frequency reference 4 Frequency reference 5 Frequency reference 6 Frequency reference 7…
  • Page 73
    Setting the Frequency Reference Chapter 5-5 Setting the Frequency Reference with the FREF Indicator Lit The frequency reference can be set while the FREF indicator of the Digital Operator is lit in the following cases. • Parameter n03 for frequency reference selection is set to 1, which enables frequency reference 1, and the Inverter is in remote mode.
  • Page 74: Setting The Acceleration/Deceleration Time

    Setting the Acceleration/Deceleration Time Chapter 5-6 Setting the Acceleration/Deceleration Time The following description provides information on parameters related to acceleration and deceleration time settings. Trapezoidal and S-shape acceleration and deceleration are available. Using the Sshape characteristic function for acceleration and deceleration can reduce shock to the machinery when stopping or starting.

  • Page 75
    Setting the Acceleration/Deceleration Time Chapter 5-6 S-shape Acceleration/Deceleration Characteristic (n20) • Trapezoidal and S-shape acceleration and deceleration are available. Using the S-shape characteristic function for acceleration and deceleration can reduce shock to the machinery when stopping or starting. • Any one of three S-shape acceleration/deceleration times (0.2, 0.5, and 1.0 s) is selectable.
  • Page 76: Selecting The Reverse Rotation-Prohibit

    Selecting the Reverse Rotation-prohibit Chapter 5-7 Selecting the Reverse Rotation-prohibit This parameter is used to specify whether to enable or disable the reverse rotation command sent to the Inverter from the control circuit terminals or Digital Operator. The parameter should be set to “not accept” when the Inverter is applied to systems that prohibit the reverse rotation of the Inverter.

  • Page 77: Multi-Function I/0

    Multi-function I/0 Chapter 5-9 Multi-function I/0 5-9-1 Multi-function Input The J7AZ incorporates four multi-function input terminals (S2 through S5). Inputs into these terminals have a variety of functions according to the application. Multi-function Input (n36 through n39) Multi-function Input 1 (S2) Changes during operation Setting…

  • Page 78
    Multi-function I/0 Chapter 5-9 Set Values Value Function Description Forward/Reverse rotation 3-wire sequence (to be set in n37 only) command By setting n37 to 0, the set value in n36 is ignored and the following setting are forcibly made. RUN input (RUN when ON) STOP input (STOP when OFF) Forward/Reverse rotation command (OFF: Forward;…
  • Page 79
    Multi-function I/0 Chapter 5-9 Operation in 2-wire Sequence (Set Value: 2) • The Inverter operates in 2-wire sequence by setting a multi-function input parameter to 2 (reverse/stop). • The following diagram shows a wiring example of the terminals in 2-wire sequence.
  • Page 80
    Multi-function I/0 Chapter 5-9 Speed Search (Set Value: 14, 15) The speed search function is provided for smooth restarting without stopping a free running motor. Use it when switching the motor from commercial power supply operation to Inverter operation, when starting with the Inverter a motor turned by external force, etc.
  • Page 81: Multi-Function Output

    Multi-function I/0 Chapter 5-9 5-9-2 Multi-function Output The J7AZ incorporates two multi-function output terminals (MA and MB). Output from these terminals has a variety of functions according to the application. Selecting the Multi-function Output (n40) Multi-function Output (MA/MB and MC) Changes during operation Setting…

  • Page 82: 5-10 Analog Monitor Output

    Analog Monitor Output Chapter 5-10 5-10 Analog Monitor Output The J7AZ incorporates analog monitor output terminals AM and AC. These terminals have analog monitor values of output frequency or current. Setting the Analog Monitor Output (n44 and n45) • The output frequency or current as a monitored item is set in n44. •…

  • Page 83: Advanced Operation

    CHAPTER 6 Advanced Operation Setting the Carrier Frequency ……..DC Injection Braking Function .

  • Page 84: Setting The Carrier Frequency

    Setting the Carrier Frequency Chapter 6-1 This chapter provides information on the use of advanced functions of the Inverter for operation. Refer to this chapter to use the various advanced functions, such as stall prevention, carrier frequency setting, overtorque detection, torque compensation, and slip compensation. Setting the Carrier Frequency The carrier frequency of the J7AZ can be fixed or varied in proportion to the output frequency.

  • Page 85
    Setting the Carrier Frequency Chapter 6-1 The Inverter cannot maintain rated output current with the carrier frequency set to a value higher than the default one. The following table shows the default value and a decrease in the output current of each Inverter model. Be sure to use the Inverter so that there will be no decrease in rated output current.
  • Page 86: Dc Injection Braking Function

    DC Injection Braking Function Chapter 6-2 DC Injection Braking Function The DC injection braking function applies DC on the induction motor for braking control. Startup DC Injection Braking: This braking is used for stopping and starting the motor rotating by inertia with no regenerative processing. DC Injection Braking to Stop: Adjust the stop DC injection braking time if the motor rotating does not decelerate to a stop in normal operation due to inertia from a heavy load.

  • Page 87: Stall Prevention Function

    Stall Prevention Function Chapter 6-3 Stall Prevention Function A stall will occur if the motor cannot keep up with the rotating magnetic field on the motor stator side when a large load is applied to the motor or a sudden acceleration/deceleration is performed.

  • Page 88
    Stall Prevention Function Chapter 6-3 Stall Prevention Level during Acceleration Changes during operation Setting 30 to 200 (%) Unit of Set Values range setting Set Values • This function is used to stop accelerating the load if the output current exceeds the set current value so that the Inverter will continue operating without stalling.
  • Page 89
    Stall Prevention Function Chapter 6-3 Stall Prevention during Operation Changes during operation Setting 30 to 200 (%) Unit of Default setting range setting Set Values • This function will decrease the output frequency if the output current exceeds the set current value by a minimum of approximately 100 ms so that the Inverter will continue operating without stalling.
  • Page 90: Overtorque Detection Function

    Overtorque Detection Function Chapter 6-4 Overtorque Detection Function When an excessive load is applied to the equipment, the Inverter detects the overtorque condition through an increase in the output current. Overtorque Detection Function Selection Changes during operation Setting 0 to 4 Unit of Default setting range…

  • Page 91: Torque Compensation Function

    Torque Compensation Function Chapter 6-5 Set Values Set the parameter as percentage based on the rated Inverter current as 100%. Overtorque Detection Time Changes during operation Setting 0.1 to 10.0 (s) Unit of 0.1 s Default setting range setting Set Values •…

  • Page 92: Slip Compensation Function

    Slip Compensation Function Chapter 6-6 Slip Compensation Function The slip compensation function calculates the motor torque according to the output current, and sets gain to compensate for output frequency. This function is used to improve speed accuracy when operating with a load. Motor Rated Slip Changes during operation…

  • Page 93: Other Functions

    Other Functions Chapter 6-7 Other Functions The following description provides information on the other functions and parameter settings of the Inverter. 6-7-1 Motor Protection Characteristics (n33 and n34) This parameter setting is for motor overload detection (OL1). Motor Protection Characteristic Selection Changes during operation Setting…

  • Page 94: Cooling Fan Operation Function (N35)

    Other Functions Chapter 6-7 6-7-2 Cooling Fan Operation Function (n35) This parameter is used to operate the cooling fan of the Inverter while the Inverter is turned on or only while the Inverter is in operation. Cooling Fan Operation Selection Changes during operation Setting…

  • Page 95: Fault Retry (N48)

    Other Functions Chapter 6-7 6-7-4 Fault Retry (n48) The Inverter may be break if the fault retry function is used. Caution If the Inverter breaks, take the following measures: Be sure to install a no-fuse breaker (NFB). Provide the Inverter and peripheral machines with a sequence so that the machines will stop operating when the Inverter has an operational fault.

  • Page 96: Frequency Jump Function (N49 To N51)

    Other Functions Chapter 6-7 6-7-5 Frequency Jump Function (n49 to n51) • The frequency jump function prevents the Inverter from generating frequencies that make the mechanical system resonate. • The frequency jump function can be used effectively to set two dead bands of a frequency reference.

  • Page 97: Frequency Detection Function

    Other Functions Chapter 6-7 6-7-6 Frequency Detection Function • The 3G3JV has the following frequency detection functions. Frequency Detection: Detects that the frequency reference coincides with the output frequency. Frequency Detection Levels 1 and 2: Detects that the output frequency is the same as or higher or lower than the set value (frequency detection level) in n58.

  • Page 98
    Other Functions Chapter 6-7 Frequency Detection Levels 1 and 2 • The parameter n40 for multi-function output must be set for frequency detection output. Set value: 4 for frequency detection level 1 (Output frequency ≥ n58) Set value: 5 for frequency detection level 2 (Output frequency ≤ n58) •…
  • Page 99: Up/Down Command Frequency Memory (N62)

    Other Functions Chapter 6-7 6-7-7 UP/DOWN Command Frequency Memory (n62) • This function changes the reference frequency by turning the UP and DOWN commands on and off. • In order to use this function, set n39 for multi-function inputs 4 to 34. Then the multi-function input 3 (S4) and multi-function input 4 (S5) terminals are set as described below.

  • Page 100
    Other Functions Chapter 6-7 Set Values Value Description The frequency on hold is not retrained. The frequency on hold for 5 s or more is retailed. Operation of UP/DOWN Function RUN command (Forward rotation) Time UP command (S4) Time DOWN command (S5) Time Output frequency…
  • Page 101: Error History (N78)

    Other Functions Chapter 6-7 • When the RUN command for forward or reverse rotation is input, the Inverter will start operating at the lower limit regardless of whether the UP/ DOWN command is input or not. • When the UP/DOWN function and inching frequency command are both assigned to multi-function inputs, an inching frequency command input will have the highest priority.

  • Page 102
    Other Functions Chapter 6-7…
  • Page 103: Communications

    CHAPTER 7 Communications RS-422/485 Communications Unit ……. . . 7-1-1 Overview .

  • Page 104: Rs-422/485 Communications Unit

    RS-422/485 Communications Unit Chapter 7-1 Using a SI-485/J7 (3G3JV-PSI485J) RS-422/485 Communications Unit allows J7AZ Inverters to participate in RS-422/485 serial communications. This makes Inverter control input, frequency reference input, monitoring of the Inverter’s operating status, and reading and writing of parameter settings all possible via communications.

  • Page 105: Names Of Parts

    RS-422/485 Communications Unit Chapter 7-1 7-1-3 Names of Parts Terminal block Terminating resistance switch Terminal Block S– Shield R– Terminating Resistance Switch Note Set the terminating resistance switch to ON to connect the terminating resistance. 7-1-4 Mouting Procedure Use the following procedure to mount an RS-422/485 Communications Unit SI-485/J7 (3G3JV-PSI485J) to a J7AZ Inverter.

  • Page 106
    RS-422/485 Communications Unit Chapter 7-1 4. Align the Unit with the Inverter’s connector, and push the Unit onto the Inverter (so that the 3 catches enter the corresponding holes) until it is securely mounted. Connector 5. Mount the front cover (removed previously) on top of the RS-422/485 Communications Unit, and secure it using the front cover mounting screws.
  • Page 107: Inverter Settings

    Inverter Settings Chapter 7-2 Inverter Settings 7-2-1 Setting the Communications Conditions Communications Time-over Detection Selection (n68) • This parameter is used for monitoring the communications system. • The set value in the parameter determines whether communications time- over detection will be performed with “CE” displayed if there is an interval of more than 2 s between normal communications.

  • Page 108
    Inverter Settings Chapter 7-2 Set Values Value Description 0.1 Hz 0.01 Hz Converted value based on 30,000 as max. frequency 0.1% (Max. frequency: 100%) Note Communications data after the above conversion is hexadecimal. For example, if the frequency is 60 Hz and the unit of setting is 0.01 Hz, the converted value is obtained as follows: 60/0.01 = 6000 = 1770 Hex Slave Address (n70) •…
  • Page 109
    Inverter Settings Chapter 7-2 RS-422A/485 Parity Selection Register 0148 Hex Changes during operation Setting 0 to 2 Unit of Default setting range setting Set Values Value Description Even No parity In normal serial communications, data is configured in single bytes, and messages are created by stringing together multiple bytes of data.
  • Page 110: Operation Command Selection (N02)

    Inverter Settings Chapter 7-2 7-2-2 Operation Command Selection (n02) • Select the method to input the RUN or STOP command into the Inverter. • This parameter is enabled in remote mode only. The Inverter in local mode accepts the RUN command only through key sequences on the Digital Operator.

  • Page 111: Setting The Multi-Function Inputs (N36 To N39)

    Inverter Settings Chapter 7-2 7-2-4 Setting the Multi-function Inputs (n36 to n39) • In addition to the methods described above, the RUN command and frequency reference can be input through RS-422A/485 communications by setting the value 18 in any one of the parameters from n36 to n39 (multi-function input).

  • Page 112: Message Communications Basic Format

    In the above communications, the default is –1 (65535) and the LSB (least- significant byte) is converted as MSB (most-significant byte) (in the opposite direction). The CRC-16 check is automatically performed by using the protocol macro function of OMRON’s SYSMAC CS/CJ-series, C200HX/HG/ HE, or CQM1H Programmable Controllers.

  • Page 113
    Message Communications Basic Format Chapter 7-3 Slave Address • The Master can communicate with a maximum of 32 Slaves over RS- 422A/485. A unique Slave address is allocated to each Slave (Inverter) for communications. • Slave addresses are within a range from 00 to 32 (00 through 20 Hex). If a DSR message is issued to Slave address 00, the message will be a broadcast message.
  • Page 114
    Message Communications Basic Format Chapter 7-3 Error Check The CRC-16 check code is the remainder (16 bits) when all of the message blocks from the Slave address to the final communications data are connected in series, as shown in the following diagram, and this data is divided by a fixed 17-digit binary number (1 1000 0000 0000 0101).
  • Page 115: Dsr Message And Response

    DSR Message and Response Chapter 7-4 DSR Message and Response The following description provides information on how to set DSR messages and what details are returned as responses. Each DSR message or response is divided into 8-bit blocks. Therefore, data must be set in 8-bit blocks for communications.

  • Page 116
    DSR Message and Response Chapter 7-4 Response Normal Byte No. Data Slave address Function code (03 Hex) Number of bytes of attached data Data of start register MS B Data of next register Data of next register n–1 CRC-16 check Error Byte No.
  • Page 117: Data Write/Broadcast Data Write (Function Code: 10 Hex)

    DSR Message and Response Chapter 7-4 Response Normal Byte No. Data Data example (Hex) Slave address Function code Number of bytes of attached data Data in register No. 0020 MS B Data in register No. 0021 Data in register No. 0022 Data in register No.

  • Page 118
    DSR Message and Response Chapter 7-4 DSR Message Byte No. Data Slave address Function code (10 Hex) Register No. of write start data Number of registers of write data (max. 16) Data of start register Data of next register Data of next register Data of next register n–1 CRC-16 check…
  • Page 119
    DSR Message and Response Chapter 7-4 Example of Data Read In the following example, two-register data (the RUN command) is written from register 0002 Hex of the Inverter with a Slave address of 01. DSR Message Byte No. Data Data example (Hex) Slave address…
  • Page 120: Loop-Back Test (Function Code: 08 Hex)

    DSR Message and Response Chapter 7-4 7-4-3 Loop-back Test (Function Code: 08 Hex) Settings and Response • The DSR message from the Master is returned as a response. The Inverter does not retrieve or process this data. • The DSR message or normal response for loop-back test use is divided into 8-byte blocks as shown below.

  • Page 121
    DSR Message and Response Chapter 7-4 Example of Loop-back Test In the following example, a loop-back test is conducted on the Inverter with a Slave address of 01. DSR Message Byte No. Data Data example (Hex) Slave address Function code Test data 1 Test data 2 CRC-16 check…
  • Page 122: Enter Command

    Enter Command Chapter 7-5 Enter Command The Enter command is used for copying parameter set values that have been written through communications in and after register 0101 Hex of the RAM area to the EEPROM of the Inverter. This is done so that the EEPROM can maintain the parameter set values.

  • Page 123: Setting The Communications Data

    Setting the Communications Data Chapter 7-6 Setting the Communications Data The following description provides information on how to convert the register data (such as monitor value or parameter set value data) in the communications data block of the message data (such as DSR and response data).

  • Page 124
    Setting the Communications Data Chapter 7-6 Negative Values Expressed in 2’s Complements If the frequency reference bias in n42 is –100%, the minimum unit of setting will be 1% and the data will be converted as follows: 100 (%)/1 (%) = 100 = 0064 Hex →…
  • Page 125: Register Number Allocations In Detail

    Register Number Allocations in Detail Chapter 7-7 Register Number Allocations in Detail The following description provides information on register numbers allocated to the Inverter and the meanings of the registers. As for the register numbers of the parameters (n01 through n79), refer to Section 10 List of Parameters and the description of each of these parameters wherever explained in this manual.

  • Page 126: Monitor Functions

    Register Number Allocations in Detail Chapter 7-7 Broadcast Message with Slave Address: 00 (00 Hex) Write Register No. (Hex) Function Description 0000 Not used. 0001 RUN command Refer to the table below. 0002 Frequency reference Set the frequency reference based on the maximum frequency as 30,000.

  • Page 127
    Register Number Allocations in Detail Chapter 7-7 Status Signal (Register 0020 Hex) Bit No. Function During RUN (1: During RUN) Forward/reverse operation (1: Reverse operation) Inverter ready (1: Ready) Fault (1: Fault) Data setting error (1: Error) Multi-function output (1: ON) 6 to 15 Not used.
  • Page 128
    Register Number Allocations in Detail Chapter 7-7 Inverter Status 1 (Register 002C Hex) Bit No. Function During RUN (1: During RUN) Zero speed (1: Zero speed) Frequency agree (1: Frequency agree) Warning (Nonfatal error) (1: Warning) Frequency detection 1 (1: Output frequency ≤n58) Frequency detection 2 (1: Output frequency ≥n58) Inverter ready (1: Ready) UV (1: UV)
  • Page 129: Communications Error Codes

    Communications Error Codes Chapter 7-8 Communications Error Codes The Inverter will detect a communications error if normal communications fail or a message data error occurs. The Inverter returns a response that consists of the Slave address, function code with the MSB set to 1, error code, and CRC-16 check block when the communications error is detected.

  • Page 130: Self-Diagnostic Test

    Self-diagnostic Test Chapter 7-9 Self-diagnostic Test The Inverter incorporates a self-diagnostic test function that checks whether RS-422A/485 communications are functioning. If the Inverter has a communications failure, take the steps provided below to check whether the communications function of the Inverter is normal. Self-diagnostic Test Steps 1.

  • Page 131: Communications

    CHAPTER 8 Communications Protective and Diagnostic Functions ……. . 8-1-1 Fault Detection (Fatal Error) .

  • Page 132: Protective And Diagnostic Functions

    Protective and Diagnostic Functions Chapter 8-1 Protective and Diagnostic Functions 8-1-1 Fault Detection (Fatal Error) The Inverter will detect the following faults if the Inverter or motor burns or the internal circuitry of the Inverter malfunctions. When the Inverter detects a fault, the fault code will be displayed on the Digital Operator, the fault contact output will operate, and the Inverter output will be shut off causing the motor to coast to a stop.

  • Page 133
    Protective and Diagnostic Functions Chapter 8-1 Fault Fault name and meaning Probable cause and remedy display Radiation fin overheated (OH) • The ambient temperature is too high. → Ventilate the Inverter or install a cooling unit. The temperature of the radiation fins of the Inverter has reached •…
  • Page 134
    Protective and Diagnostic Functions Chapter 8-1 Fault Fault name and meaning Probable cause and remedy display Digital Operator transmission • The internal circuitry of the Inverter has a fault. → Turn the Inverter off and on. fault 1 (F00) → Replace the Inverter if the same fault occurs again. An initial memory fault has been detected Digital Operator transmission…
  • Page 135: Warning Detection (Nonfatal Error)

    Protective and Diagnostic Functions Chapter 8-1 8-1-2 Warning Detection (Nonfatal Error) The warning detection is a type of Inverter protective function that does not operate the fault contact output and returns the Inverter to its original status once the cause of the error has been removed. The Digital Operator flashes and display the detail of the error.

  • Page 136
    Protective and Diagnostic Functions Chapter 8-1 Fault display Warning name and Meaning Probable cause and remedy Forward- and reverse-rotation input (EF) • A sequence error has occurred. → Check and adjust the local or remote selection (flashing) The forward and reverse commands are sequence.
  • Page 137: Troubleshooting

    Troubleshooting Chapter 8-2 Troubleshooting Due to parameter setting errors, faulty wiring, and so on, the Inverter and motor may not operate as expected when the system is started up. If that should occur, use this section as a reference and apply the appropriate measures.

  • Page 138: Motor Rotates In The Wrong Direction

    Troubleshooting Chapter 8-2 The wiring on the Inverter The Inverter cannot check input signals if the input wiring on the control control circuit terminals is circuit terminals is incorrect. incorrect. Operate the Digital Operator and check the input terminal status of multi- function monitor U06.

  • Page 139: Motor Outputs No Torque Or Acceleration Is Slow

    Troubleshooting Chapter 8-2 8-2-4 Motor Outputs No Torque or Acceleration is Slow The stall prevention level If the value in n57 for stall prevention level during operation is too low, the during running is too low. speed will drop before torque output is turned ON. Check to be sure that the set value is suitable.

  • Page 140: Controller Or Am Radio Receives Noise When Inverter Is Started

    Troubleshooting Chapter 8-2 8-2-7 Controller or AM Radio Receives Noise when Inverter is Started Noise derives from Take the following actions to prevent noise. Inverter switching. • Lower the carrier frequency of the Inverter in n46. The number of internal switching times is reduced, so noise can be reduced to some extent.

  • Page 141: 8-2-10 Motor Rotates After Output Of Inverter Is Turned Off

    Troubleshooting Chapter 8-2 8-2-10 Motor Rotates after Output of Inverter is Turned Off Insufficient DC Control If the motor continues operating at low speed, without completely stopping, and after a deceleration stop has been executed, it means that the DC braking is not decelerating enough.

  • Page 142: Maintenance And Inspection

    Maintenance and Inspection Chapter 8-3 Maintenance and Inspection Do not touch the Inverter terminals while the power is being supplied. WARNING Maintenance or inspection must be performed only after turning OFF the WARNING power supply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and after waiting for the time specified on the front cover.

  • Page 143
    It is recommended that the ambient temperature and power-on time be reduced as much as possible to extend of the life of the Inverter. Note For details regarding maintenance, consult your OMRON-YASKAWA repre- sentative. Replacement of Cooling Fan If the FAN fault is displayed or the cooling fan needs replacement, take the following steps to replace it.
  • Page 144
    Maintenance and Inspection Chapter 8-3 2. Hold the fan wire and pull the protective tube of the cover in the arrow 3 direction. Protective tube There is a connector inside. Fan wind direction 3. Slide the protective tube and remove the internal connector. 4.
  • Page 145: Specifications

    CHAPTER 9 Specifications Inverter Specifications ……… . . Specifications of Accessories .

  • Page 146: Inverter Specifications

    Inverter Specifications Chapter 9-1 Inverter Specifications 3-phase Model CIMR-J´7AZ 20P1 20P2 20P4 20P7 21P5 22P2 24P0 200-V AC Power Rated voltage 3-phase 200 to 230 V AC at 50/60 Hz models supply and frequency Allowable voltage –15% to 10% fluctuation Allowable frequency ±5% fluctuation…

  • Page 147
    Inverter Specifications Chapter 9-1 Control Overload capacity 150% of rated output current for 1 min charac- External frequency set signal Selectable with FREQ adjuster: 0 to 10 V DC (20 kW), 4 to 20 mA (250 teristics W), and 0 to 20 mA (250 W) Acceleration/deceleration time 0.0 to 999 s (Independent acceleration and deceleration time settings: 2 types)
  • Page 148
    Inverter Specifications Chapter 9-1 Max. applicable motor capacity (kW) 0.75 Output Rated output capacity (kVA) specifi- Rated output current (A) cations Rated output voltage (V) 3-phase 380 to 460 V AC (according to the input voltage) Max. output frequency 400 Hz parameter setting Control Harmonic-current DC reactor (option) connection possible…
  • Page 149: Specifications Of Accessories

    Specifications of Accessories Chapter 9-2 Specifications of Accessories 9-2-1 List of Accessories Mounting Accessories Name Model Description Adapter Panel SI232J/J7 & SI232J/J7C Interface required to connect a Digital Operator to a (for J7AZ Series) J7AZ Inverter. There are two types of Adapter Panels available: a fixed type (SI232J/J7) and a detach-able type (SI232J/J7C).

  • Page 150: Adapter Panel

    Specifications of Accessories Chapter 9-2 9-2-2 Adapter Panel SI232/J7_ An Adapter Panel is required as an interface to connect a Digital Operator (JVOP-140 or JVOP-146) to the J7AZ Inverter. There are two models of Adapter Panel available. The SI232/J7 is perma- nently installed and cannot be removed and the SI232/J7C for copying para- meters is installed so that it can be removed.

  • Page 151: Rs-422/485 Communications Unit

    Specifications of Accessories Chapter 9-2 9-2-3 RS-422/485 Communications Unit SI485/J7 The RS-422/485 Communications Unit (SI485/J7) functions as an interface for RS-422/485 general-purpose communications. The communications pro- tocol conforms to MODBUS (same protocol as V7AZ and F7 Inverters). Com- munications can be used for Inverter control inputs, frequency references, monitoring Inverter operating status, and reading/writing parameter settings.

  • Page 152: Digital Operator

    Specifications of Accessories Chapter 9-2 9-2-5 Digital Operator JVOP-140/JVOP-146 The Digital Operator (JVOP-140/JVOP-146) is used to control the Inverter from a distance. There are two models available. The JVOP-140 is equipped with an adjuster and the JVOP-146 is not. Always use the JVOP140 together with a Digital Operator Case (3G3IV- PEZZ08386A).

  • Page 153: Digital Operator Case

    Specifications of Accessories Chapter 9-2 9-2-6 Digital Operator Case 3G3IV-PEZZ08386A The Digital Operator Case (3G3IV-PEZZ08386A) is used to secure the JVOP- 140 Digital Operator. Without this Case, the Digital Operator’s connection cable cannot be wired. Always use the JVOP-140 and the Digital Operator Case together.

  • Page 154: Din Track Mounting Bracket

    Specifications of Accessories Chapter 9-2 9-2-9 DIN Track Mounting Bracket 3G3IV-PEZZ08122_ An adapter making it possible to easily mount the Inverter to DIN tracks. Applicable Model Inverter DIN Track Mounting Bracket 3-phase 200 V AC CIMR-J7AZ20P1/-20P2/-20P4/-20P7 3G3IV-PEZZ08122A CIMR-J7AZ21P5/-22P2 3G3IV-PEZZ08122B CIMR-J7AZ24P0 3G3IV-PEZZ08122C Single-phase 200 V AC CIMR-J7AZB0P1/-B0P2/-B0P4…

  • Page 155: 9-2-10 Ac Reactor

    Specifications of Accessories Chapter 9-2 9-2-10 AC Reactor The AC Reactor suppresses harmonic current generated from the Inverter and improves the power factor of the Inverter. Connect the AC Reactor to the Inverter if the capacity of the power supply is much larger than that of the Inverter.

  • Page 156: Option Specifications

    Option Specifications Chapter 9-3 Option Specifications 9-3-1 EMC-compatible Noise Filter • Be sure to select an optimum Noise Filter from the following so that the Inverter will satisfy EMC directive requirements of the EC Directives. • Connect the Noise Filter between the power supply and the input terminals (R/L1, S/L2, and T/L3) of the Inverter.

  • Page 157
    Option Specifications Chapter 9-3 External Dimensions Filters Schaffner model Dimensions 3 x 200 V 3G3JV-PFI2010-SE 3G3JV-PFI2020-SE 1 x 200 V 3G3JV-PFI1010-SE 3G3JV-PFI1020-SE 3 x 400 V 3G3JV-PFI3005-SE 3G3JV-PFI3010-SE 3G3JV-PFI3020-SE Drive mounts Output flexes Rasmi model Dimensions Inverter fixing 3 x 200 V 3G3JV-PFI2010-E 3G3-JV-PF2020-E 3G3JV-PFI2030-E 1 x 200 V 3G3-JV-PFI1010-E…
  • Page 158
    Option Specifications Chapter 9-3…
  • Page 159: List Of Parameters

    CHAPTER 10 List of Parameters List of Parameters ……….

  • Page 160
    List of Parameters Chapter 10 List of Parameters Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) Parameter Used to prohibit parameters to be written, 0, 1, 6, (0101) write- sets parameters, or change the monitor…
  • Page 161
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) Frequency Used to set the input method for the 0, 1 (0107) selection in frequency reference in local mode.
  • Page 162
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) S-shape Used to set S-shape acceleration/ 0 to 3 5-14 (0114) accelera-tion/ deceleration characteristics. decel-eration 0: No S-shape acceleration/deceleration character-istic…
  • Page 163
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) Motor Used to set the motor overload detection 0 to 2 6-14 (0121) protection (OL1) for the electronic thermal character- characteristics of the motor.
  • Page 164
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) Multi-function Reverse/ Reverse rotation 2 to 8, 5-17 (0127) input 4 (Input Stop command in 2-wire 10 to terminal S5) sequence…
  • Page 165
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) Multi-function Communi- ON: RS-422A/485 2 to 8, 5-17 (0127) input 4 (input cations or communications input 10 to terminal S5)
  • Page 166
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) Multi-function Used to select the functions of multi-function 0 to 7, 5-20 (0128) output output terminals.
  • Page 167
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) Multi-function Rotating in ON: Rotating in 0 to 7, 5-20 (0128) output reverse reverse direction 10 to (MA/MB direction…
  • Page 168
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) DC control Used to impose DC on the induction motor 0 to (0134) current for braking control.
  • Page 169
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) UP/DOWN Used to store the adjusted frequency 0, 1 6-19 (013E) command reference with the UP/DOWN function. frequency 0: Frequency not stored memory…
  • Page 170
    List of Parameters Chapter 10 Para- Name Description Setting Unit of Default Changes Refer- meter No. range setting setting during ence (Register operation page No. (Hex)) RS-422A/485 Used to the set the unit of frequency 0 to 3 (0145) communica- reference and frequency-related values (See note tions…
  • Page 171
    Software Used to display the software number of the (014F) number Inverter for OMRON’s control reference use. Note This parameter is monitored only. Note 1. Values will be set in 0.1-Hz increments if the frequency is less than 100 Hz and 1-Hz increments if the frequency is 100 Hz or over.
  • Page 172
    List of Parameters Chapter 10…
  • Page 173: Using The Inverter For A Motor

    CHAPTER 11 Using the Inverter for a Motor Using the Inverter for a Motor……..

  • Page 174
    Using the Inverter for a Motor Chapter 11 Using the Inverter for a Motor Using Inverter for Existing Standard Motor When a standard motor is operated with the Inverter, a power loss is lightly higher than when operated with a commercial power supply. In addition, cooling effects also decline the low-speed range, resulting in an increase in the motor temperature.
  • Page 175
    Using the Inverter for a Motor Chapter 11 H Using Inverter for Special Motors Pole-changing Motor The rated input current of pole-changing motors differs from that of standard motors. Select, therefore, an appropriate Inverter according to the maximum input current of the motor to be used. Before changing the number of poles, always make sure that the motor has stopped.
  • Page 176
    Using the Inverter for a Motor Chapter 11 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. I63-EN-01 Revision code The following table outlines the changes made to the manual during each revision.
  • Page 177
    OMRON YASKAWA MOTION CONTROL B.V. – Wegalaan 65 – 2132 JD Hoofddorp – The Netherlands phone: + 31 (0) 23 568 74 00 – fax: + 31 (0) 23 568 74 88 – www.omronyaskawa.com     Note: Specifications subject to change without notice. Manual No. I63-EN-01…

NOTICE

Items to Check Before Unpacking

II

Thank you for choosing this VARISPEED J7-series product. Proper use and

handling of the product will ensure proper product performance, will lengthen

product life, and may prevent possible accidents. Please read this manual

thoroughly and handle and operate the product with care.

1. To ensure safe and proper use of the OMRON-YASKAWA Inverters,

please read this USER’S MANUAL (Cat. No. I63-EN-01) to gain sufficient

knowledge of the devices, safety information, and precautions before

actual use.

2. The products are illustrated without covers and shieldings for closer look in

this USER’S MANUAL. For actual use of the products, make sure to use

the covers and shieldings as specified.

3. This USER’S MANUAL and other related user’s manuals are to be

delivered to the actual end users of the products.

4. Please keep this manual close at hand for future reference.

5. If the product has been left unused for a long time, please inquire at our

sales representative.

1. This manual describes the functions of the product and relations with other

products. You should assume that anything not described in this manual is

not possible.

2. Although care has been given in documenting the product, please contact

your OMRON representative if you have any suggestions on improving this

manual.

3. The product contains potentially dangerous parts under the cover. Do not

attempt to open the cover under any circumstances. Doing so may result

in injury or death and may damage the product. Never attempt to repair or

disassemble the product.

4. We recommend that you add the following precautions to any instruction

manuals you prepare for the system into which the product is being

installed.

• Precautions on the dangers of high-voltage equipment.

• Precautions on touching the terminals of the product even after power has

been turned OFF. (These terminals are live even with the power turned

OFF.)

5. Specifications and functions may be changed without notice in order to

improve product performance.

Check the following items before removing the product from the package:

• Has the correct product been delivered (i.e., the correct model number

and specifications)?

• Has the product been damaged in shipping?

• Are any screws or bolts loose?

Table of Contents for Omron VS mini J7:

  • II Thank you for choosing this VARISPEED J7-series product. Proper use and handling of the product will ensure proper product performance, will lengthen product life, and may prevent possible accidents. Please read this manual thoroughly and handle and operate the product with care. 1. To ensure safe and proper use of the OMRON-YASKAWA Inverters, please read this USER’S MANUAL (Cat. No. I63-EN-01) to gain sufficient knowledge of the devices, safety information, a

  • 111 Register Number Allocations in Detail Chapter 7-7 7-7 Register Number Allocations in Detail The following description provides information on register numbers allocated to the Inverter and the meanings of the registers. As for the register numbers of the parameters (n01 through n79), refer to Section 10 List of Parameters and the description of each of these parameters wherever explained in this manual. 7-7-1 I/O Function Communications with a Single Slave with Addr

  • 121 Protective and Diagnostic Functions Chapter 8-1 8-1-2 Warning Detection (Nonfatal Error) The warning detection is a type of Inverter protective function that does not operate the fault contact output and returns the Inverter to its original status once the cause of the error has been removed. The Digital Operator flashes and display the detail of the error. If a warning occurs, take appropriate countermeasures according to the table below. Note Some warnings or some cases s

  • 107 DSR Message and Response Chapter 7-4 Example of Loop-back Test In the following example, a loop-back test is conducted on the Inverter with a Slave address of 01. DSR Message Response Normal Error Byte No. Data Data example (Hex) 1 Slave address 01 2 Function code 08 3 Test data 1 00 4 00 5 Test data 2 A5 6 37 7 CRC-16 check DA 8 8D Byte No. Data Data example (Hex) 1 Slave address 01 2 Function code 08 3 Test data 1 00

  • 125 Troubleshooting Chapter 8-2 8-2-4 Motor Outputs No Torque or Acceleration is Slow The stall prevention level during running is too low. If the value in n57 for stall prevention level during operation is too low, the speed will drop before torque output is turned ON. Check to be sure that the set value is suitable. The stall prevention level during acceleration is too low. If the value in n56 for stall prevention level during acceleration is too slow, the acceleration time will be too long. Check to be sure that the set value is suit

  • 34 Nomenclature Chapter 3-1 3-1 Nomenclature Note For safety’s reasons, the reset will not work while a RUN command (forward or reverse) is in effect. Wait until the RUN command is OFF before resetting the Inverter. Appearance Name Function Data display Displays relevant data items, such as frequency reference, output frequency, and parameter set values. FREQ adjuster Sets the frequency reference within a range between 0 Hz and the maximum frequency. FREF indicator The frequency refe

  • 114 Register Number Allocations in Detail Chapter 7-7 Inverter Status 1 (Register 002C Hex) Output Terminal Status (Register 002D Hex) Communications Error (Register 003D Hex) Bit No. Function 0 During RUN (1: During RUN) 1 Zero speed (1: Zero speed) 2 Frequency agree (1: Frequency agree) 3 Warning (Nonfatal error) (1: Warning) 4 Frequency detection 1 (1: Output frequency ≤n58) 5 Frequency detection 2 (1: Output frequency ≥n58) 6 Inverter ready (1: Ready) 7 UV (1

  • 56 Setting the Frequency Reference Chapter 5-5 5-5-2 Upper and Lower Frequency Reference Limits Regardless of the methods of operation mode and frequency reference input, the upper and lower frequency reference limits can be set. Setting the Frequency Reference Upper and Lower Limits (n30 and n31) • Set the upper and lower frequency reference limits as percentage based on the maximum frequency as 100%. Note If n31 is set to a value less than the minimum output frequency (FMIN), the Inverter will have no output when

  • 21 Wiring Chapter 2-2 Wiring on the Output Side of the Main Circuit Connecting the Terminal Block to the Load Connect output terminals U/T1, V/T2, and W/T3 to motor lead wires U, V, and W. Check that the motor rotates forward with the forward command. Switch over any two of the output terminals to each other and reconnect if the motor rotates in reverse with the forward command. Never Connect a Power Supply to Output Terminals Never connect a power

  •  Compact General Purpose Inverter  Manual No. I63-EN-01 OMRON YASKAWA MOTION CONTROL B.V. – Wegalaan 65 – 2132 JD Hoofddorp – The Netherlands phone: +  31 (0) 23 568 74 00 – fax: + 31 (0) 23 568 74 88 – www.omronyaskawa.com Note: Specifications subject to change with

  • IV General Precautions Observe the following precautions when using the VARISPEED Inverters and peripheral devices. This manual may include illustrations of the product with protective covers removed in order to describe the components of the product in detail. Make sure that these protective covers are on the product before use. Consult your OMRON-YASKAWA representative when using the product after a long period of storage. Do not touch the inside of the Inverter. Doing so may result in electrical shock. Ope

  • 91 RS-422/485 Communications Unit Chapter 7-1 7-1-3 Names of Parts Terminal Block Terminating Resistance Switch Note Set the terminating resistance switch to ON to connect the terminating resistance. 7-1-4 Mouting Procedure Use the following procedure to mount an RS-422/485 Communications Unit SI-485/J7 (3G3JV-PSI485J) to a J7AZ Inverter. 1. Turn OFF the Inverter’s power supply. Mounting the RS-422/485 Communications Unit without turning OFF the Inverter’s power supply may result in electric shock or damage to equipment. 2. Loosen the Inve

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Manual for Omron VS mini J7 Inverter (177 pages)

Specifications:

1383/1383714-vs_mini_j7.pdf file (04 Oct 2022)

Omron VS mini J7: Read PDF Manual Online

Accompanying Data:

Omron VS mini J7 Inverter PDF Operation & User’s Manual (Updated: Tuesday 4th of October 2022 11:14:46 PM)

Rating: 4.5 (rated by 19 users)

Compatible devices: KP100L-OD — 12-2010, RX — 2, SX-F, KP40G, 3G3RX-A2004-V1, 3G3RX2 Series, SYSDRIVE 3G3RV, 3G3RX Series.

Recommended Documentation:

Omron VS mini J7: Text of Operation & User’s Manual

(Ocr-Read Version Summary of Contents, UPD: 04 October 2022)

  • 84, 70 Setting the Carrier Frequency Chapter 6-1 This chapter provides information on the use of advanced functions of the Inverter for operation. Refer to this chapter to use the various advanced functions, such as stall prevention, carrier frequency setting, overtorque detection, torque compensation, and slip compensation. 6-1 Setting the Carrier Frequency The …

  • 145, 131 CHAPTER 9 Specifications 9-1 Inverter Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 9-2 Specifications of Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 9-2-1 List of Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 9-2-2 Adapter Panel .…

  • 88, 74 Stall Prevention Function Chapter 6-3 Set Values • This function is used to stop accelerating the load if the output current exceeds the set current value so that the Inverter will continue operating without stalling. The Inverter accelerates the load while the output current is the same as or less than the set value. • Set the parameter as percentage ba…

  • 134, 120 Protective and Diagnostic Functions Chapter 8-1 f00 Digital Operator transmission fault 1 (F00) An initial memory fault has been detected • The internal circuitry of the Inverter has a fault. → Turn the Inverter off and on. → Replace the Inverter if the same fault occurs again. f01 Digital Operator transmission fault 2 (F01) A ROM fault has been detected. • The inter…

  • 77, 63 Multi-function I/0 Chapter 5-9 5-9 Multi-function I/0 5-9-1 Multi-function Input The J7AZ incorporates four multi-function input terminals (S2 through S5). Inputs into these terminals have a variety of functions according to the application. Multi-function Input (n36 through n39) Note Do not set values outside the above setting ranges. n36 Multi-function Input 1 (S2) Changes dur…

  • 104, 90 RS-422/485 Communications Unit Chapter 7-1 Using a SI-485/J7 (3G3JV-PSI485J) RS-422/485 Communications Unit allows J7AZ Inverters to participate in RS-422/485 serial communications. This makes Inverter control input, frequency reference input, monitoring of the Inverter’s operating status, and reading and writing of parameter settings all possible via communications. Up to 32 Inverters…

  • 4, IV General Precautions Observe the following precautions when using the VARISPEED Inverters and peripheral devices. This manual may include illustrations of the product with protective covers removed in order to describe the components of the product in detail. Make sure that these protective covers are on the product before use. Consult your OMRON-YASKAWA representative when usi…

  • 153, 139 Specifications of Accessories Chapter 9-2 9-2-6 Digital Operator Case 3G3IV-PEZZ08386A The Digital Operator Case (3G3IV-PEZZ08386A) is used to secure the JVOP- 140 Digital Operator. Without this Case, the Digital Operator’s connection cable cannot be wired. Always use the JVOP-140 and the Digital Operator Case together. Dimensions (mm) 9-2-7 Digital Operator Connection Cable 3G3IV…

  • 29, 15 Wiring Chapter 2-2 Selecting Frequency Reference Input Method By using SW7, NPN or PNP input can be selected as shown below. Selecting Frequency Reference Input Method By using SW8, frequency reference voltage or current input can be selected. Parameter settings are required together with the selection of the frequency reference input method. 24 V DC (+10%)…

  • 157, 143 Option Specifications Chapter 9-3 External Dimensions Filters Schaffner model Dimensions ABCDEFGH I JKL 3 x 200 V 3G3JV-PFI2010-SE 194 82 50 160 181 62 5.3 M5 25 56 118 M14 3G3JV-PFI2020-SE 169 111 50 135 156 91 5.5 M5 25 96 118 M4 1 x 200 V 3G3JV-PFI1010-SE 169 71 45 135 156 51 5.3 M5 22 56 118 M4 3G3JV-PFI1020-SE 169 111 50 135 156 91 5.3 M5 25 96 118 M4 3…

  • 63, 49 CHAPTER 5 Basic Operation 5-1 Initial Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 5-2 V/f Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 5-3 Setting the Local/Remote Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …

  • 36, 22 Wiring Chapter 2-2 Countermeasures against Induction Noise As described previously, a Noise Filter can be used to prevent induction noise from being generated on the output side. Alternatively, cables can be routed through a grounded metal pipe to prevent induction noise. Keeping the metal pipe at least 30 cm away from the signal line considerably reduces induc…

  • 97, 83 Other Functions Chapter 6-7 6-7-6 Frequency Detection Function • The 3G3JV has the following frequency detection functions. Frequency Detection: Detects that the frequency reference coincides with the output frequency. Frequency Detection Levels 1 and 2: Detects that the output frequency is the same as or higher or lower than the set value (frequency detection level) …

  • 105, 91 RS-422/485 Communications Unit Chapter 7-1 7-1-3 Names of Parts Terminal Block Terminating Resistance Switch Note Set the terminating resistance switch to ON to connect the terminating resistance. 7-1-4 Mouting Procedure Use the following procedure to mount an RS-422/485 Communications Unit SI-485/J7 (3G3JV-PSI485J) to a J7AZ Inverter. 1. Turn OFF the Inverter’s power…

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Omron VS mini J7: Recommended Instructions

LT-26DX7BFN, Sound Terrain SS-84G, Direct Vent BDV300C, 430, VRCD300-USB, MS-7156

  • P/N:333745491 Rev:00OWNER’S MANUALRead all safety precautions and instructions carefully before operating equipment.Ensure engine is stopped and level before performing any maintenance or service.IMPORTANT: Record product information to reference when ordering parts or obtaining warranty coverage.Serial Number:LPG GENERATORMODEL NUMBERL03391Rev Level:00DO NOT …

    L03391 120

  • INVERTERINVERTER FR-F800 INSTRUCTION MANUAL (DETAILED)CHEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANIB(NA)-0600547ENG-C(1803)MEE Printed in Japan Specifications subject to change without notice.FR-F800INSTRUCTION MANUAL (DETAILED)FR-F820-00046(0.75K) to 04750(110K)FR-F840-00023(0.75K) to 06830(315K)FR-F842-07700(355K) to 12120(560 …

    FR-F820-00046 660

  • OPERATOR’S MANUALMODEL #1005743500W DIGITAL HYBRID INVERTER GENERATORMade in China — REV 20190930 Champion Power Equipment, Inc., Santa Fe Springs, CA USAor visit championpowerequipment.comSAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. …

    100574 39

  • SOLAR PRO II wird im Schlafmodus angeliefert und muss „aufgeweckt“ werdenSOLAR PRO II comes in „sleep mode“ and needs to be activatedSOLAR PRO II arrive en mode de sommeilZum Aufwecken die Tasten P und T gleichzeitig 5 Sekunden drückenPress buttons P and T at once for 5 secondsPour reveillier appuyer les boutons P et T en même temps pour 5 secondsD …

    SOLAR PRO II 15

  • PRINTED IN CHINA © 1997 COBRA ELECTRONICS CORPORATION 480-214-P-001Cobra Electronics Corporation6500 W. Cortland StreetChicago, IL 60707OPERATING INSTRUCTIONS FOR YOUR“Big Power In Small Packages.”MODELS EXECUTIVE AND TRAVELER Exec/Trav Inverter Manual 9/15/97 10:12 AM Page 2 …

    Executive 8

  • GENERATORE SILENZIATO INVERTER POWER GENERATOR Cod. 65160 — 65157Mod. QL2000i — QL3000iMANUALE D’USO E MANUTENZIONEINSTRUCTION MANUAL- ISTRUZIONI ORIGINALI -Leggere attentamente il manuale di istruzioni prima di utilizzare l’apparecchio e conservarlo per consultazioni future. …

    QL2000i 72

  • SMA Solar Technology AGwww.SMA.deSTP10-17TL-BEN102612 | IMEN-STP10-17TL | Version 1.2ENPV InverterSUNNY TRIPOWER 10000TL / 12000TL / 15000TL / 17000TLUser ManualESSymbols on the InverterOperation display. The inverter is in operating mode.An error has occurred. Please inform your installer immediately.Bluetooth®. Bluetooth communication is active.*NOTICE, danger!Symbols on the type pl …

    10000TL 2

  • Outdoor The inverter is suitable for outdoor installation.RAL quality mark for solar productsThe inverter complies with the requirements of the German Institute for Quality Assurance and Labelling.Certified safety The inverter is VDE-tested (Association for Electrical, Electronic and Information Technologies) and complies with the requirements of the German Equipm …

    Sunny Tripower 15000TL 2

  • Installation&Operation ManualShenzhen Growatt New Energy Technology CO.,LTD1st East & 3rd Floor, Jiayu Industrial Zone, Xibianling, Shangwu Village,Shiyan, Baoan District, Shenzhen,P.R.China+ 86 755 2747 1942+ 86 755 2747 [email protected] — UM — 002 — 00Growatt 2500MTLGrowatt 3000MTLGrowatt 3600MTLGrowatt 4200MTLGrowatt 4600MTLGrowatt 5000MTL …

    2500MTL 38

  • Installations- und BedienungsanleitungInstallation and operating instructionsInstructions d’installation et de serviceStecaGrid 2010+ Master/SlaveStecaGrid 2010+ Maître/Esclave734.843 | Z04 | 10.48PHOTOVOLTAIK — PHOTOVOLTAIC — PHOTOVOLTAIQUE — FOTOVOLTAICADE / EN / FR …

    StecaGrid 2010+ Slave 84

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