Расходомер rotamass руководство по эксплуатации - Arganabio.ru - инструкции по эксплуатации и многое другое

Contents
Table of Contents
Troubleshooting
Bookmarks

Quick Links

User’s Manual

MASS

ROTA

Total Insight

Coriolis Mass Flow and Density Meter

Quick Reference Instruction Manual

for Spare

IM01U10A01-00EN-R

IM01U10A01-00EN-R, 1

edition, 2019-12-09

Related Manuals for YOKOGAWA ROTAMASS Total Insight

Summary of Contents for YOKOGAWA ROTAMASS Total Insight

Page 1
User’s Manual MASS ROTA Total Insight Coriolis Mass Flow and Density Meter Quick Reference Instruction Manual for Spare IM01U10A01-00EN-R IM01U10A01-00EN-R, 1 edition, 2019-12-09…
Page 2: Table Of Contents

Table of contents Table of contents Introduction…………………………Scope of application ……………………. Target group ……………………….. Applicable documents……………………Contact information……………………… Explanation of safety instructions and symbols …………….Safety…………………………..Intended use ……………………….. Technical conditions ……………………. General safety instructions ………………….. Warranty …………………………Product specification ……………………..10 Scope of delivery ……………………..
Page 3
Table of contents 7.2.1 Unpacking ……………………..33 7.2.2 General installation instructions ………………. 33 7.2.3 Transmitter installation ………………….33 7.2.3.1 Rotating and replacing the display ………………33 7.2.3.2 Rotating transmitter housing (integral type) …………….. 37 7.2.3.3 Rotating the terminal box (remote type)…………….39 7.2.3.4 Installing transmitter on pipe (remote type)…………….
Page 4: Introduction

The following persons are the target group of this manual: ▪ Technicians ▪ Engineers This manual along with its applicable documents enables the target group to replace an existing Rotamass Total Insight sensor or transmitter by completing the following steps: ▪ Dismantling ▪ Installation ▪ Configuration (parametrization) ▪…
Page 5
Quick Reference Instruction Manual for Spare Introduction Explanation of safety instructions and symbols Explanation of Symbols in this Meaning symbols document Indicates a hazard, documentations must be consulted. Indicates important information. The ␣␣ symbols in the document numbers are placeholders, IM01U10S01-00␣␣-R here, for example, for the corresponding language version (DE, EN, etc.).
Page 6: Safety

Details can be obtained from the responsible Yokogawa sales organization. Operational safety cannot be ensured in the event of any improper or not intended use. Rota Yokogawa is not liable for damage arising from such use.
Page 7: General Safety Instructions

/ or environmental harm. ▶ Yokogawa will not take any liability regarding damage caused by corrosion / erosion. ▶ If corrosion / erosion may happen, the user has to check periodically if the necessary wall thickness is still in place.
Page 8
General safety instructions ▶ If Rotamass Total Insight is used to measure safety-related quantities, ensure that the transmitter does not display any error messages and, if applicable, the Total Health Check function is performed at regular intervals (see applicable General Specifica- tions GS01U01B␣␣-00␣␣-R, chapter «Options»).
Page 9: Warranty

Please contact the Yokogawa sales organization if the device needs to be repaired. The warranty terms for this device are described in the quotation. If a defect for which Yokogawa is responsible occurs in the device during the warranty period, Yokogawa will repair that defect at its own cost.
Page 10: Product Specification

Quick Reference Instruction Manual for Spare Product specification Scope of delivery 4 Product specification 4.1 Scope of delivery The scope of delivery of the flow meter must be checked for completeness using the fol- lowing list: Tab. 1: Overview: Scope of delivery of the flow meter Spare Spare sensor…
Page 11: Transport And Storage

Quick Reference Instruction Manual for Spare Transport and storage Transport 5 Transport and storage 5.1 Transport The following rules apply when transporting the flow meter: ▶ Observe the transport-related instructions on packaging. ▶ In order to avoid damage, do not unpack the flow meter until it is at the installation site.
Page 12: Storage

Quick Reference Instruction Manual for Spare Transport and storage Storage 5.2 Storage Please note the following rules apply when storing the flow meter: Risk of damage to the flow meter due to storage in a damp environment NOTICE ▶ Protect flow meter from rain and humidity. ▶…
Page 13: Sensor Replacement

6 Sensor replacement 6.1 Dismantling of the defective sensor The defective Rotamass Total Insight sensor has to be dismantled. The dismantling flow depends on the flow meter type (integral or remote). The rules according to the Explosion Proof Type Manual IM 01U10X0␣-00␣␣-R apply, es- pecially the chapter “Operation, maintenance and repair”.
Page 14
Quick Reference Instruction Manual for Spare Sensor replacement Dismantling of the defective sensor Integral type Fig. 3: Connecting interfaces on sensor integral type Display (if available) Power supply cable entry Communication cable entry Transmitter housing back cover Fig. 4: Connecting interfaces on transmitter housing back cover Terminal box power and I/O Grounding screw for connecting grounding conductor Grounding terminal for external potential equalization (transmitter)
Page 15: Disconnect Remote Type Sensor

Quick Reference Instruction Manual for Spare Sensor replacement Dismantling of the defective sensor 6.1.2 Disconnect remote type sensor Life-threatening injuries from electric shock WARNING ▶ Switch off power supply and communication. ▶ Secure against inadvertent switch-on. Disconnecting After power down and breaking all power cable connections from L/+ N/- and grounding power, for the power circuit (except potential equalization connection of external grounding termi- communication…
Page 16: Remove Defective Sensor

Quick Reference Instruction Manual for Spare Sensor replacement Dismantling of the defective sensor 4. Disconnect the power cables from L/+ and N/- “Power supply connection terminals”. Grounding screw 5. Remove “Grounding screw for connecting grounding conductor”. 6. Remove potential equalization from “Grounding terminal for potential equalization” (if used).
Page 17: Installation Of The Spare Sensor

Quick Reference Instruction Manual for Spare Sensor replacement Installation of the Spare sensor 6.2 Installation of the Spare sensor 6.2.1 Unpacking Note the following rules prior to installation: ▶ Check packaging and contents for damage. ▶ Do not remove protective materials such as protective stickers or caps on process connections until the start of the installation process.
Page 18: Sensor Installation

Quick Reference Instruction Manual for Spare Sensor replacement Installation of the Spare sensor 6.2.3 Sensor installation Risk of injury due to escaping fluids, if pipe connection is faulty DANGER ▶ Correct slope and mismatch of pipe connections before inserting the sensor. Fig. 5: Avoid: Slope and mismatch ▶…
Page 19: Parameter Setting

Quick Reference Instruction Manual for Spare Sensor replacement Parameter setting Avoiding creation of noise Zero point stability is a prerequisite for exact mass flow measurement. Insufficient instal- lation may lead to mechanical tensions or flow noise which impact zero point stability. Countermeasures to help avoid noise creation: ▶…
Page 20: Parameter Setting Procedure

Quick Reference Instruction Manual for Spare Sensor replacement Wiring 6.3.2 Parameter setting procedure The coupling of the existing transmitter with the spare sensor can be executed with the following procedure: 1. Set the process parameter units to standard units. Please refer to chapter 7.3.3 Set up process variable units [} 44]. 2.
Page 21
Wiring work must only be performed at max. 80 % humidity and temperatures up to NOTICE 31 °C, linearly decreasing to 50 % relative humidity at 40 °C. Although Rota Yokogawa considers the guidelines of EMC, please be aware that con- NOTICE ducted and radiated electromagnetic emission may effect the EMC of adjacent areas.
Page 22: Grounding Connections

Quick Reference Instruction Manual for Spare Sensor replacement Wiring ▶ In case of cabling in pipes (Conduit), guide the pipe through the opening in the wiring and use watertight gaskets to avoid that water runs in. Install the installation pipe at an angle, as shown in the figure below.
Page 23: Connection Of Sensor And Transmitter

In order to obtain optimum measuring results and ensure compliance with the specifica- tion, it is imperative that an original connecting cable and original glands from Rota Yokogawa are used. In order to ensure the IP code, the cable must be professionally in- stalled at the entries.
Page 24: Connection Terminals

Quick Reference Instruction Manual for Spare Sensor replacement Wiring 6.4.3.1 Connection terminals The delivery includes an operating tool for connecting the connecting cable to the connection terminals. Fig. 13: Connection terminal circuits (transmitter on the left side, sensor on the right side) Driver circuit (D+/D-) Signal grounding Sensor circuits (S1+/S1-, S2+/S2-)
Page 25
Quick Reference Instruction Manual for Spare Sensor replacement Wiring green blue white brown yellow drain wire Fig. 15: Terminated standard connecting cable L␣␣␣, transmitter side Connection scheme of standard connecting cable option L␣␣␣ Tab. 2: Version coaxial wire Standard connecting cable option L␣␣␣ Signal Coaxial wire Coaxial wire pair colour…
Page 26
Quick Reference Instruction Manual for Spare Sensor replacement Wiring Installation of fire retardant connecting cable option Y␣␣␣ D– D– S1– S1– S2– S2– Fig. 16: Transmitter and sensor interconnection diagram Sensor Transmitter Potential equalization system shield wire Fig. 17: Terminated fire retardant connecting cable Y␣␣␣, transmitter side Connection scheme of fire retardant connecting cable option Y␣␣␣…
Page 27: Commissioning

Quick Reference Instruction Manual for Spare Sensor replacement Commissioning 6.5 Commissioning 1. Activate external power switch. 2. Perform check of piping installation. 3. Check flow meter for device errors, warnings or alarms, see chapter on Troubleshooting [} 74] 4. Configure the transmitter, and perform autozero, see chapter on System configuration and operation [} 73].
Page 28: Transmitter Replacement

7 Transmitter replacement 7.1 Dismantling of the defective transmitter The defective Rotamass Total Insight transmitter has to be dismantled. The dismantling flow depends on the flow meter type (integral or remote). The rules according to the Explosion Proof Type Manual IM 01U10X0 ˽ -00 ˽ ˽ -R apply, especially the chapter “Operation, maintenance and repair”.
Page 29: Disconnect Remote Type Transmitter

Quick Reference Instruction Manual for Spare Transmitter replacement Dismantling of the defective transmitter Transmitter housing back cover Fig. 19: Connecting interfaces on transmitter housing back cover Terminal box power and I/O Grounding screw for connecting grounding conductor Power supply cable entry Grounding terminal for external potential equalization 7.1.2 Disconnect remote type transmitter Life-threatening injuries from electric shock…
Page 30: Remove Defective Transmitter

Quick Reference Instruction Manual for Spare Transmitter replacement Dismantling of the defective transmitter 7. Disconnect the power cables from L/+ and N/- “power supply connection terminals”. Grounding screw 8. Remove “Grounding screw for connecting grounding conductor”. 9. Remove potential equalization from “Grounding terminal for potential equalization”. 7.1.3 Remove defective transmitter After disconnection the transmitter has to be removed by unscrewing the four clamping bolts.
Page 31
Quick Reference Instruction Manual for Spare Transmitter replacement Dismantling of the defective transmitter 4. Disconnect the power cables from L/+ and N/- “Power supply connection terminals”. Grounding screw 5. Remove “Grounding screw for connecting grounding conductor”. 6. Remove potential equalization from “Grounding terminal for potential equalization” (if used).
Page 32: Remove Microsd Card (Transmitter With Display Only)

Quick Reference Instruction Manual for Spare Transmitter replacement Dismantling of the defective transmitter 4. Disconnect all wires from the transmitter with the operating tool. Operating tool 7.1.5 Remove microSD card (transmitter with display only) In case of defective transmitter with display the microSD card can be used to set up the Spare transmitter by following the procedure after removal of transmitter: 1.
Page 33: Installation Of The Spare Transmitter

Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 7.2 Installation of the Spare transmitter 7.2.1 Unpacking Note the following rules prior to installation: ▶ Check packaging and contents for damage. ▶ Do not remove protective materials such as protective stickers or caps on process connections until the start of the installation process.
Page 34
Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 1. Switch off power supply. 2. Using an Allen wrench (size: 3.0), turn the locking screw on display screw plug clock- wise to remove. 3. Unscrew display cover from transmitter housing. 4.
Page 35
Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 5. Remove the display from housing by pulling forward. 6. Rotate display and push back into housing in the orientation desired. The display can be removed and replaced by loosening the connector. NOTICE IM01U10A01-00EN-R, 1 edition, 2019-12-09…
Page 36
Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 7. Tighten screws. 8. Screw display cover back onto transmitter housing. 9. Using an Allen wrench (size: 3.0), turn the locking screw on display screw plug counter-clockwise to tighten. IM01U10A01-00EN-R, 1 edition, 2019-12-09 36 / 76…
Page 37: Rotating Transmitter Housing (Integral Type)

Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 7.2.3.2 Rotating transmitter housing (integral type) The transmitter housing can be installed in any one of four orientations. Short-circuit hazard caused by penetrating water WARNING Failure of measuring electronics ▶…
Page 38
Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 3. Rotate transmitter housing at angles of 90°, 180° or 270°. 4. Place transmitter housing. 5. Tighten the four fixing screws. IM01U10A01-00EN-R, 1 edition, 2019-12-09 38 / 76…
Page 39: Rotating The Terminal Box (Remote Type)

Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 7.2.3.3 Rotating the terminal box (remote type) The terminal box can be installed in any one of four orientations. 1. Loosen the four fixing screws and remove the cover. 2.
Page 40: Installing Transmitter On Pipe (Remote Type)

Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 7.2.3.4 Installing transmitter on pipe (remote type) Risk of overheating the transmitter due to increased ambient temperature WARNING Failure of measuring electronics ▶ Observe the maximum allowable ambient temperature for the transmitter. ▶…
Page 41
Quick Reference Instruction Manual for Spare Transmitter replacement Installation of the Spare transmitter 1. Screw angle bracket to bottom of transmitter. 2. Place retaining clip around pipe and slide through drill holes on angle bracket. 3. Fasten retaining clip to bracket using the nuts. IM01U10A01-00EN-R, 1 edition, 2019-12-09 41 / 76…
Page 42: Parameter Setting

µSD of the Spare transmitter The method to set up the Spare transmitter properly depends on the following model code positions of the defective Rotamass Total Insight in comparison to the Spare Trans- mitter:…
Page 43
Quick Reference Instruction Manual for Spare Transmitter replacement Parameter setting Display 13 14 1. Position 14: Display Model code Position 14 – possible values Mapping Without display With display Only Essential transmitters can be delivered without a display (value E in MS code position 1).
Page 44: Set Up Process Variable Units

Quick Reference Instruction Manual for Spare Transmitter replacement Parameter setting 7.3.3 Set up process variable units For Spare Set the Spare transmitter measurement units to the values from the file “Customer_Set- transmitter: tings_YourDeviceSerialNumber.csv” found on the DVD of Spare transmitter. For Spare sensor: Set the existing transmitter measurement units to the values from the file “Customer_Set- tings_YourDeviceSerialNumber.csv”…
Page 45: Set Up Sensor Relevant And Sensor Specific Parameters

Quick Reference Instruction Manual for Spare Transmitter replacement Parameter setting 7.3.4 Set up sensor relevant and sensor specific parameters For Spare Set the Spare transmitter sensor parameters to the values from microSD card of the de- transmitter: fective transmitter by display. For Spare Set the sensor parameters in the existing transmitter to the values from microSD card of sensor:…
Page 46
Quick Reference Instruction Manual for Spare Transmitter replacement Parameter setting Depending on the model code of the defective transmitter these parameters should be adjusted: Meter size 13 14 The following parameter values are recommended to set, if needed: Tab. 7: Overview: setting values for parameters [… lowcut] and [… URV] Recommend RMTI parameter setting values: Parameter [……
Page 47: Set Up System Related Parameters

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 7.3.6 Set up system related parameters It is necessary for usage in the plant that the system related parameters like TAGs and communication Address fit to the system settings. Therefore these settings have to be adapted in the Universal Spare Transmitter.
Page 48
Wiring work must only be performed at max. 80 % humidity and temperatures up to NOTICE 31 °C, linearly decreasing to 50 % relative humidity at 40 °C. Although Rota Yokogawa considers the guidelines of EMC, please be aware that con- NOTICE ducted and radiated electromagnetic emission may effect the EMC of adjacent areas.
Page 49: Grounding Connections

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring ▶ In case of cabling in pipes (Conduit), guide the pipe through the opening in the wiring and use watertight gaskets to avoid that water runs in. Install the installation pipe at an angle, as shown in the figure below.
Page 50: Connection Of Sensor And Transmitter

In order to obtain optimum measuring results and ensure compliance with the specifica- tion, it is imperative that an original connecting cable and original glands from Rota Yokogawa are used. In order to ensure the IP code, the cable must be professionally in- stalled at the entries.
Page 51: Connection Terminals

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 7.4.3.1 Connection terminals The delivery includes an operating tool for connecting the connecting cable to the connection terminals. Fig. 24: Connection terminal circuits (transmitter on the left side, sensor on the right side) Driver circuit (D+/D-) Signal grounding Sensor circuits (S1+/S1-, S2+/S2-)
Page 52
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring green blue white brown yellow drain wire Fig. 26: Terminated standard connecting cable L␣␣␣, transmitter side Connection scheme of standard connecting cable option L␣␣␣ Tab. 8: Version coaxial wire Standard connecting cable option L␣␣␣ Signal Coaxial wire Coaxial wire pair colour…
Page 53
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Installation of fire retardant connecting cable option Y␣␣␣ D– D– S1– S1– S2– S2– Fig. 27: Transmitter and sensor interconnection diagram Sensor Transmitter Potential equalization system shield wire Fig. 28: Terminated fire retardant connecting cable Y␣␣␣, transmitter side Connection scheme of fire retardant connecting cable option Y␣␣␣…
Page 54: Transmitter

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 7.4.4 Transmitter 7.4.4.1 Connection terminals Risk of injury from electrical shock due to inadequate grounding WARNING ▶ Use grounding screw to connect the grounding conductor. ▶ Use an M4 ring-type or forked cable lug for the grounding conductor of the power supply cable.
Page 55: Hart And Modbus Connection Terminals

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 7.4.4.2 HART and Modbus connection terminals Depending on the flow meter specification, there are different configurations of the connection terminal. Following are configuration examples of the connection terminal (value JK and M7 on model code position 13 — see Inputs and outputs for details): HART (I/O1) (I/O2) (I/O3) (I/O4)
Page 56: Assignment Of Hart And Modbus

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 7.4.4.3 Assignment of HART and Modbus The table below shows possible connection terminal assignments for I/O outputs depend- ing on model code position 13. The following figure shows the relevant position of the model code: 13 14 Configuration of input/output terminals for HART communication HART I/O…
Page 57
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Model code Connection terminal assignment Position 13 I/O1 +/- I/O2 +/- I/O3 +/- I/O4 +/- P/Sout1 Iout1 Iout2 Passive – Write-protect Passive Passive NAMUR P/Sout1 P/Sout2 Iout1 Iout2 Passive Passive Write-protect Passive Passive NAMUR…
Page 58: Hart And Modbus Communication

3-Wire cable (twisted pair (D0, D1) and Common) with shield should be used. Wire gauge cable should be AWG24 or wider. Rotamass Total Insight has a RS485 electrical interface, operating in slave mode and communicating with the following default specification: Default ▪…
Page 59
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Master Pull Up Balanced Pair Common Pull Down LT: Line Termination ROTAMASS Slave n Fig. 31: Modbus connection Output signals Galvanic isolation All circuits for inputs, outputs and power supply are galvanically isolated from each other. Active current One or two current outputs are available depending on model code position 13.
Page 60
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Passive current Value output lout Nominal output current 4 – 20 mA Maximum output current range 2.4 – 21.6 mA External power supply 10.5 – 32 V Load resistance for secure HART communi- 230 – 600 Ω…
Page 61
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Active pulse Connection of an electronic counter output P/Sout Maximum voltage and correct polarity must be observed for wiring. Value Load resistance > 1 kΩ Internal power supply 24 V ±20 % Maximum pulse rate 10000 pulses/s Frequency range…
Page 62
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Active pulse Value output P/Sout Internal power supply 24 V ±20 % with internal pull-up resistor Internal pull-up resistor 2.2 kΩ Maximum pulse rate 10000 pulses/s Frequency range 0 – 12.5 kHz ROTAMASS 24 V P/Sout+…
Page 63
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Active status Since this is a transistor contact, maximum allowed current as well as polarity and level of output P/Sout output voltage must be observed during wiring. Value Load resistance > 1 kΩ Internal power supply 24 V ±20 %…
Page 64
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring ROTAMASS P/Sout+ or Sout+ P/Sout- or Sout- Fig. 43: Passive status output connection P/Sout or Sout for solenoid valve circuit ① Relay ② Solenoid valve ③ Magnetic valve power supply ④ Protective diode A relay must be connected in series to switch alternating voltage.
Page 65
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Passive current The passive current input lin is provided for connecting a four-wire transmitter with an out- input lin put signal of 4 – 20 mA. Value Nominal input current 4 – 20 mA Maximum input current range 2.4 –…
Page 66: Profibus Pa Connection Terminals

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 7.4.4.5 PROFIBUS PA connection terminals For the PROFIBUS PA version there is only one configuration of the connection terminal. Following is the configuration of the connection terminal (value G0 and G1 on model code position 13, see Inputs and outputs for details): (I/O1) (I/O2) PROFIBUS PA…
Page 67: Profibus Pa Communication

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 7.4.4.7 PROFIBUS PA communication Output signals PROFIBUS PA Digital communication signal based on PROFIBUS PA protocol. PROFIBUS PA Maximum voltage and correct polarity must be observed for wiring. output signals Value Power supply 9 –…
Page 68: Power Supply

③ Electromechanical counter PROFIBUS PA communication PROFIBUS PA PROFIBUS PA interface of Rotamass Total Insight is based on PROFIBUS PA protocol interface (Profile Revision R3.02 Compliant) and standard IEC61158, for details of instrumentation see website of the PROFIBUS/PROFINET organization (https://www.profibus.com/).
Page 69: Connecting Power Supply And External Devices

Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 7.4.4.9 Connecting power supply and external devices Risk of sparking and damage to the flow meter due to incorrect sealing WARNING ▶ In case of metric cable entry ensure appropriate IP rating and suitability of O-ring of used accessory (e.g.
Page 70
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring Risk of injury due to electrical shock WARNING ▶ The transmitter must be assigned an external, fixed-mount power switch or automatic circuit breaker in order to disconnect the transmitter from the power grid (compliant with IEC60947-1 and IEC60947-3).
Page 71
Quick Reference Instruction Manual for Spare Transmitter replacement Wiring 6. Fit grounding conductor with a terminal lug and affix to grounding conductor. 7. Screw cable gland on tightly. 8. Screw back cover onto transmitter housing in clockwise direction. 9. Using an Allen wrench (Size: 3.0), loosen the locking screw in counter-clockwise direction.
Page 72: Wiring Check List

Quick Reference Instruction Manual for Spare Transmitter replacement Commissioning 7.4.5 Wiring check list The following checks must be performed once the flow meter is connected electrically: Risk of injury from electrical shock due to insufficiently closed housing WARNING ▶ Before switching on the power supply, check that the housing covers of the transmit- ter have been properly installed.
Page 73: System Configuration And Operation

2. Close valves in front of and after the flow meter and stop the flow. 3. Wait until density, temperature and pressure are stabilized. 4. In case of fluids, compare the density displayed on the Rotamass Total Insight with the fluid density in order to rule out gas accumulations in the measuring tube.
Page 74: Troubleshooting

All error messages and error codes that may appear in operation are described in the Software Instruction Manual. Possible malfunctions that may occur during commissioning are explained in the General Instruction Manual IM 01U10B␣␣-00␣␣-R. If you cannot remedy the malfunction using these explanations, contact the Yokogawa service center. IM01U10A01-00EN-R, 1 edition, 2019-12-09…
Page 75
IM01U10A01-00EN-R, 1 edition, 2019-12-09 75 / 76…
Page 76
PROFIBUS: registered trademark of PROFIBUS Nutzerorganisation e.V., Karlsruhe, DE ROTAMASS: registered trademark of Rota Yokogawa GmbH & Co. KG, DE FieldMate: registered trademark of YOKOGAWA ELECTRIC CORPORATION All other company and product names mentioned in this document are trade names, trademarks or registered trademarks of their respective companies.

Источник

Loading…

3 Series

Coriolis Mass Flow and Density Meter

Integral Type RCCT3

Remote Type RCCF31 + RCCS3

Remote Type RCCR31 + RCCS3

IM 01R04B04-00E-E

Rota Yokogawa GmbH & Co. KG

Rheinstr. 8

D-79664 Wehr

Germany

IM 01R04B04-00E-E ©Copyright July 2003 (Rü) 8th edition, April 2011 (Rü)

Blank Page

		CONTENTS
	Contents
1. Introduction………………………………………………………………………..	1-1
1.1	Using the Coriolis Flowmeter Safely……………………………………………………	1-2
1.2	Warranty……………………………………………………………………………………………..	1-3
1.3	Instruction according EMC………………………………………………………………….	1-3
1.4	ATEX Documentation…………………………………………………………………………..	1-4
1.5	Disposal, Cleaning and Return…………………………………………………………….	1-5
1.6	Confirmation of accessories………………………………………………………………..	1-8
2. Transportation and Storage………………………………………….	2-1
3. Product description………………………………………………………….	3-1
3.1	The functional principle……………………………………………………………………….	3-1
3.2	The Integral Type RCCT34 to 39/IR………………………………………………………	3-2
3.3	The Remote Field-Mount Converter RCCF31………………………………………..	3-2
3.4	The Remote Rack-Mount Converter RCCR31……………………………………….	3-3
3.5	The Remote Detector RCCS30 to 33…………………………………………………….	3-4
3.6	The Remote Detector RCCS30 to 33 /Tx……………………………………………….	3-4
3.7	The Remote Detector RCCS34 to 39/IR………………………………………………..	3-5
3.8	The Remote Detector RCCS34 to 39/IR /Tx…………………………………………..	3-6
3.9	The Remote and Integral Type RCCx39/XR…………………………………………..	3-7
3.10	Measurement system and applications………………………………………………	3-8
3.11	Name Plates………………………………………………………………………………………	3-9

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

CONTENTS
4. Installation………………………………………………………………………….	4-1
4.1	General ………………………………………………………………………………………………………………………….	4-1
4.2	Mounting of detector RCCS30 to 33 option /PD…………………………………………	4-2
4.3	Piping………………………………………………………………………………………………….	4-2
4.4	Customer insulation…………………………………………………………………………….	4-6
4.5	Mounting of converter RCCF31 to 2-inch pipe……………………………………….	4-6
4.6	Mounting of converter RCCR31 in a subrack…………………………………………	4-7
4.7	Alteration of display (RCCT3 / RCCF31)……………………………………………….	4-7
4.8	Wiring…………………………………………………………………………………………………	4-8


4.8.1	General items………………………………………………………………………………………….	4-8
4.8.2	Ground (earth) connections……………………………………………………………………	4-10
4.8.3 Wiring technique…………………………………………………………………………………….	4-11
4.8.4	Assembling and connecting the Remote Cable RCCY03…………………………	4-12
4.8.5	Power supply wiring………………………………………………………………………………	4-15
4.8.6	Connecting to external instruments……………………………………………………….	4-18
4.8.7	Connecting HARTCommunication………………………………………………………..	4-22
4.8.8	Flowmeters with intrinsic safe outputs…………………………………………………..	4-22
5. Basic operating procedures……………………………………………	5-1
5.1	Liquid crystal display………………………………………………………………………….	5-1
5.2	Display modes…………………………………………………………………………………….	5-3
5.3	Setting via keys…………………………………………………………………………………..	5-4
5.4	Examples of parameter settings via keys…………………………………………….	5-5
5.4.1	Display configuration, set volume flow to line 1……………………………………….	5-5
5.4.2	Setting Temperature 20-120°C to Analog Output 2 …………………………………..	5-6
5.5	Setting parameters in converter with option /NC………………………………….	5-8
5.6	Zero adjustment (Autozero)…………………………………………………………………	5-9

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

		CONTENTS
6. Operation via HART……………………………………………………………..	6-1
6.1	Conditions of communication line……………………………………………………….	6-1
6.2	Communication via FieldMate……………………………………………………………..	6-2
6.3	Communication via HART Communicator…………………………………………….	6-5
6.4	Unique functions of HART Communicator……………………………………………	6-6
6.5	Transmitting device variables via HART………………………………………………	6-7
6.6	Hardware Write Protect……………………………………………………………………….	6-8
7. Parameter description……………………………………………………..	7-1
7.1	Overview……………………………………………………………………………………………..	7-1
7.2	Parameter list………………………………………………………………………………………	7-2
7.3	Parameter tree, Display menu……………………………………………………………	7-21
7.4	Parameter tree, HART menu………………………………………………………………	7-51
7.5	Mass flow functions (Basic or Detailed Setup)……………………………………	7-83
7.6	Volume flow functions (Basic or Detailed Setup)………………………………..	7-84
7.7	Density functions (Basic or Detailed Setup)……………………………………….	7-85
7.8	Temperature functions (Basic or Detailed Setup)……………………………….	7-86
7.9	Velocity functions (Detailed Setup)…………………………………………………….	7-86
7.10	Analog 1 functions (Basic or Detailed Setup)……………………………………	7-87
7.11	Analog 2 functions (Basic or Detailed Setup)……………………………………	7-88
7.12	Pulse/Status output 1 functions (Basic or Detailed Setup)………………..	7-89
7.13 Pulse/Status output 2 functions (Basic or Detailed Setup)…………………	7-93
7.14	Status input functions (Basic or Detailed Setup)………………………………	7-94
7.15	HART output (Detailed Setup)…………………………………………………………..	7-95
7.16	Totalizer functions (Basic or Detailed Setup)……………………………………	7-96
7.17	Flow direction function (Detailed Setup)…………………………………………..	7-97
7.18	Concentration measurement (Detailed Setup)…………………………………..	7-98
7.19	Net flow (Detailed Setup)………………………………………………………………….	7-99
7.20	Slug detection (Detailed Setup)………………………………………………………	7-100
7.21	Empty pipe detection (Detailed Setup)……………………………………………	7-101

iii

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

CONTENTS
7.22	Corrosion detection (Detailed Setup)………………………………………………	7-102
7.23	Detector data (Detailed Setup)………………………………………………………..	7-102
7.24	Autozero (Diag/Service)………………………………………………………………….	7-103
7.25	Reading maximum fluid temperature (Detailed Setup)…………………….	7-104
7.26	Option /GA for Gas Measurement…………………………………………………..	7-104
8. Self-diagnostic and Troubleshooting………………………….	8-1
8.1 Error descriptions and countermeasure………………………………………………..	8-1
8.2	Reading Event + Error History (Diag/Service, Self test/Status)……………..	8-3
8.3	Self test (Diag/Service)………………………………………………………………………..	8-3
8.4	Signaland I/O-Test (Diag/Service)………………………………………………………	8-3
8.5	Output trim………………………………………………………………………………………….	8-4
8.6	Detector cleaning………………………………………………………………………………..	8-4
8.7	Troubleshooting………………………………………………………………………………….	8-5
8.7.1	No indication……………………………………………………………………………………………	8-5
8.7.2	No key-setting possible……………………………………………………………………………	8-6
8.7.3	No HART communication…………………………………………………………………………	8-6
8.7.4	Unstable zero…………………………………………………………………………………………..	8-7
8.7.5	Disagreement of indication with actual flow rate………………………………………	8-8
8.7.6	Disagreement of indication with actual density………………………………………..	8-9
8.7.7	Disagreement of indication with actual temperature……………………………….	8-10
8.7.8	Discrepancy of output signals to the assigned measurand…………………….	8-11
8.7.9	Setting «Burn-out» mode………………………………………………………………………..	8-12
8.8	Detection of metering tube failure……………………………………………………..	8-13
8.9	Customer Maintenance Part List………………………………………………………..	8-14

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

			CONTENTS
9. Explosion protected type instruments…………………………..	9-1
9.1	ATEX…………………………………………………………………………………………………..	9-1
9.1.1	Technical Data…………………………………………………………………………………………	9-1
9.1.2	Installation……………………………………………………………………………………………….	9-4
9.1.3	Operation…………………………………………………………………………………………………	9-7
9.1.4	Maintenance and repair……………………………………………………………………………	9-7
9.1.5	Ex-relevant marking on name plates (refer to chapter 3.11)………………………	9-7
9.2	FM	(USA + Canada)…………………………………………………………………………….	9-9
9.2.1	Technical Data…………………………………………………………………………………………	9-9
9.2.2	Installation……………………………………………………………………………………………..	9-10
9.2.3	General warnings…………………………………………………………………………………..	9-12
9.2.4	Ex-relevant marking on name plates (refer to chapter 3.11)…………………….	9-13
9.2.5	Control drawings……………………………………………………………………………………	9-14
9.3	IECEx………………………………………………………………………………………………..	9-19
9.3.1	Technical Data……………………………………………………………………………………….	9-19
9.3.2	Installation……………………………………………………………………………………………..	9-22
9.3.3	Operation……………………………………………………………………………………………….	9-24
9.3.4	Maintenance and repair………………………………………………………………………….	9-24
9.3.5	Ex-relevant marking on name plates (refer to chapter 3.11)…………………….	9-25
9.4	INMETRO (Brazil)……………………………………………………………………………….	9-26
9.5	Gost approval……………………………………………………………………………………	9-26
10. PED (Pressure Equipment Directive)……………………………………………….	10-1
11. Technical Data…………………………………………………………………………………….	11-1
11.1	Specifications………………………………………………………………………………….	11-1
11.2	Dimensions……………………………………………………………………………………..	11-8
11.3	Model, Suffix and Option Codes…………………………………………………….	11-15
APPENDIX 1. Software change History……………………………	A1-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

CONTENTS


APPENDIX 2. Safety Instrumented Systems Installation……………..	A2-1
A2.1	Scope and Purpose………………………………………………………………………..	A2-1
A2.2	Using Rotamass 3 for a SIS Application………………………………………….	A2-1
A2.2.1	Safety Function……………………………………………………………………………………	A2-1
A2.2.2	Safety Accuracy…………………………………………………………………………………..	A2-2
A2.2.3	Diagnostic Response Time…………………………………………………………………..	A2-2
A2.2.4	Setup…………………………………………………………………………………………………..	A2-2
A2.2.5	Proof Testing……………………………………………………………………………………….	A2-2
A2.2.6	Repair and Replacement………………………………………………………………………	A2-3
A2.2.7	Startup Time………………………………………………………………………………………..	A2-3
A2.2.8	Firmware Update………………………………………………………………………………….	A2-3
A2.2.9	Reliability Data…………………………………………………………………………………….	A2-3
A2.2.10	Lifetime Limits…………………………………………………………………………………..	A2-3
A2.2.11	Required Parameter Settings……………………………………………………………..	A2-3
A2.2.12	Environmental Limits…………………………………………………………………………	A2-4
A2.2.13	Application Limits………………………………………………………………………………	A2-4
A2.3	Definitions and Abbreviations…………………………………………………………	A2-4
A2.3.1	Definitions…………………………………………………………………………………………..	A2-4
A2.3.2	Abbreviations………………………………………………………………………………………	A2-4

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1. Introduction

This instrument has been adjusted at the factory before shipment.

To ensure correct use of the instrument, please read this manual thoroughly and fully understand how to operate the instrument before operating it.

NOTE

This manual describes the hardware and software configurations of the ROTAMASS Coriolis Massflowmeter.

Regarding This User’s Manual

•This manual should be provided to the end user.

•Before use, read this manual thoroughly to comprehend its contents.

•The contents of this manual may be changed without prior notice.

•All rights are reserved. No part of this manual may be reproduced in any form without Yokogawa’s written permission.

•Yokogawa makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of merchantability and suitability for a particular purpose.

•All reasonable effort has been made to ensure the accuracy of the contents of this manual. However, if any errors or omissions are found, please inform Yokogawa.

•Yokogawa assumes no responsibilities for this product except as stated in the warranty.

•Please note that this user’s manual may not be revised for any specification changes, construction changes or operating part changes that are not considered to affect function or performance.

•If the customer or any third party is harmed by the use of this product, Yokogawa assumes no responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect damages.

1. INTRODUCTION

Safety and Modification Precautions

•The following general safety precautions must be observed during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. Yokogawa assumes no liability for the customer’s failure to comply with these requirements. If this instrument is used in a manner not specified in this manual, the protection provided by this instrument may be impaired.

•The following safety symbol marks are used in this user’s manual and instrument.

WARNING

A WARNING sign denotes a hazard. It calls attention to procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result in injury or death of personnel.

CAUTION

A CAUTION sign denotes a hazard. It calls attention to procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result in damage to or destruction of part or all of the product.

IMPORTANT

An IMPORTANT sign denotes that attention is required to avoid damage to the instrument or system failure.

NOTE

A NOTE sign denotes information necessary for essential understanding of operation and features.

1-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1. INTRODUCTION

Protective grounding terminal

Functional grounding terminal

(This terminal should not be used as a protective grounding terminal.)

Alternating current

Direct current

1.1Using the Coriolis Flowmeter Safely

WARNING

(1) Installation

•Installation of the Coriolis flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures relating to installation.

•The Coriolis flowmeter is a heavy instrument. Be careful that no damage is caused to personnel through accidentally dropping it, or by exerting excessive force on the Coriolis flowmeter. When moving the Coriolis flowmeter, always use a trolley and have at least two people carry it.

•When the Coriolis flowmeter is processing hot fluids, the instrument itself may become extremely hot. Take sufficient care not to get burnt.

•Where the fluid being processed is a toxic substance, avoid contact with the fluid and avoid inhaling any residual gas, even after the instrument has been taken off the line for maintenance and so forth.

•All procedures relating to installation must comply with the electrical code of the country where it is used.

(2) Wiring

•The wiring of the Coriolis flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures relating to wiring.

•When connecting the wiring, check that the supply voltage is within the range of the voltage specified for this instrument before connecting the power cable. In addition, check that no voltage is applied to the power cable before connecting the wiring.

•The protective grounding must be connected securely at the terminal with the mark to avoid danger to personnel.

(3) Operation

•Do not open the cover until the power has been off for at least 10 minutes. Only expert engineer or skilled personnel are permitted to open the cover.

(4) Maintenance

•Maintenance on the Coriolis flowmeter should be performed by expert engineer or skilled personnel. No operator shall be permitted to perform any operations relating to maintenance.

•Always conform to maintenance procedures outlined in this manual. If necessary, contact Yokogawa.

•Care should be taken to prevent the build up of dirt, dust or other substances on the display panel glass or data plate. If these surfaces do get dirty, wipe them clean with a soft dry cloth.

(5) European Pressure Equipment Directive

(PED)

•When using the instrument as a PED-compliant product, be sure to read Chapter 10 before

use.

(6) Hazardous Duty Type Instruments

• For explosion proof type instruments the description in chapter 9 «EXPLOSION PRO-

TECTED TYPE INSTRUMENT» has priority to the other descriptions in this instruction manual.

•All instruction manuals for ATEX Ex related products are available in English, German and French. Should you require Ex related instructions in your local language, you should contact your nearest Yokogawa office or representative.

•Only trained personal should install and maintain instruments in hazardous areas.

•The protective grounding terminal must be connected to a suitable IS grounding system.

•Avoid mechanical generated sparks while working on the equipment and peripherial devices in hazardous areas.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-2

1.2 Warranty

•The warranty terms of this instrument that are guaranteed are described in the quotation. We will make any repairs that may become necessary during the guaranteed term free of charge.

•Please contact our sales office if this instrument requires repair.

•If the instrument is faulty, contact us with complete details about the problem and the length of time it has been faulty, and state the model and serial number. We would appreciate the inclusion of drawings or additional information.

•The results of our examination will determine whether the meter will be repaired free of charge or on an at-cost basis.

The guarantee will not apply in the following cases:

•Damage due to negligence or insufficient maintenance on the part of the customer.

•Problems or damage resulting from handling, operation or storage that violates the intended use and specifications.

•Problems that result from using or performing maintenance on the instrument in a location that does not comply with the installation location specified by Yokogawa.

•Problems or damage resulting from repairs or modifications not performed by Yokogawa or someone authorized by Yokogawa.

•Problems or damage resulting from inappropriate installation after delivery.

•Problems or damage resulting from disasters such as fires, earthquakes, storms, floods, or lightning strikes and external causes.

1.3 Instruction according EMC

The ROTAMASS Coriolis flowmeter is conform to the European EMC Guideline and fulfills the following standards:

EN 61326-1: 2006;

EN 61326-2-3: 2006;

EN 61000-3-2: 2006;

EN 61000-3-3: 1995+A1+A2

ROTAMASS is a class A product and should be used and installed properly according to the EMC Class A requirements

1. INTRODUCTION

Restriction on Use of Radio Transceiver :

IMPORTANT

Although the products has been designed to resist high frequency electrical noise, if a radio transceiver is used near the flowmeter or its external wiring, the transmitter may be affected by high frequency noise pickup. To test for such effects, bring the transceiver in use slowly from a distance of several meters from the flowmeter, and observe the measurement loop for noise effects. Thereafter, always use the transceiver outside the area affected by noise.

Installation

CAUTION

The function ground terminal or the PEterminal have to be connected to protective ground to ensure electro-magnetic interference protection.

To ensure the EMC specifications the following measures must be carried out :

1.Put the power cables through the ferrite core clamp before connecting to the terminals as shown in chapter ´ Installation ´ (Power supply wiring).

2.Put the I/O- cables through the ferrite core clamp before connecting to the terminals as shown in chapter ´ Installation ´ (Power supply wiring).

3.Connect protective ground conductor of power supply to PEterminal in the terminal box (see chapter ´ Installation ´ (Power supply wiring).

4.In case of Explosion proof type instrument, further requirements are described in chapter 9 “EXPLOSION PROTECTED TYPE INSTRUMENTS”. The description in this chapter is prior to other descriptions in this instruction manual.

1-3

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1.INTRODUCTION

1.4ATEX Documentation

This is only applicable to the countries in European Union.

EST

SLO P

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-4

1.5Disposal, Cleaning and Return

For safe use

WARNING

If the process fluid is harmful to personnel, handle the instrument carefully even after it has been removed from the process line for maintenance or other purposes. Exercise extreme care to prevent the fluid from coming into contact with human skin and to avoid inhaling any residual gas. Before sending it to the Seller for examination and/or repair please clean the instrument thoroughly and make sure, that no harmful chemicals are in or at the meter. If the instrument contains unknown fluids the Seller will send it back to the Purchaser

for cleaning on their cost.

WARNING

ROTAMASS might be heavy instruments. Please give attention to prevent that persons are not injured by carrying or installing. It is preferable when carrying the instrument to use a cart and be done by two or more persons. When removing the instrument from hazardous processes, avoid contact with the fluid and the interior of the meter.

Warranty

The warranty of the instruments shall cover the period noted on the quotation presented to the purchaser at the time of purchase. The Seller shall repair the instrument free of charge when the failure occurred during the warranty period.

All inquiries on instrument failure should be directed to the Seller’s sales representative from whom you purchased the instrument or your nearest sales office of the Seller.

Should the instrument fail, contact the Seller, specifying the model and instrument number of the product in question. Be specific in describing details on the failure and the process in which

1. INTRODUCTION

the failure occurred. It will be helpful if schematic diagrams and/or records of data are attached to the failed instrument. Whether or not the failed instrument should be repaired free of charge shall be left solely to the discretion of the Seller as a result of an inspection by the Seller.

The Purchaser shall not be entitled to receive repair services from the Seller free of charge, even during the warranty period, if the malfunction or damage is due to improper and/or inadequate maintenance of the instrument in question by the Purchaser handling, use or storage of the instrument in question beyond the design and/or specifications requirements, use of the instrument in question in a location no conforming to the conditions specified in the Seller’s General Specification or Instruction Manual retrofitting and/or repair by an other party than the Seller or a party to whom the Seller has entrusted repair services. improper relocation of the instrument in question after delivery reason of force measure such as fires, earthquakes, storms/ floods, thunder/lightning, or other reasons not attributable to the instrument in question.

For disposal and recycling please refer to your national regulations.

Please find following help. After remove of all products rests the instruments can be disassembled and the parts treated different.

Naming: R = recycling, D = disposal,

Sd = special disposal

Name	Body	Converter	Cover with	Elec-
of			housing	window	tron-
product							ics
Rota-	SS	R	Al	R	Al +	D	Sd
mass					Glass

In case of return of flow meters to Yokogawa for testing or repair purposes please fill out one of the following forms and send it with the equipment to YOKOGAWA.

1-5

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1. INTRODUCTION

Delivery Note (for EU-Countries)	Date :
Ref. REPAIR for serial no. __________________________
We are sending following type of article
via forwarding agent : Yusen Air ; Raunheim/Frankfurt
Item Article				Unit Price	Total Price
Type (MS-Code)
________________________________	€ __________	€__________
					(nominal value)
Charges for airworthy packing
and delivery FOB				€___________
Total value				€ ___________
Value for customs purpose only			€ _________
					(current value)
Gross weight .	_____________________kg
Net weight :	_____________________kg
Customs Tariff No. :	_____________________
Country og origin :	Federal Republic of Germany
Delivery note 2-fold accompanis the goods
			SPECIMEN Certificate
Company :	________________________	Address :	______________________
Department :	________________________	Name :	______________________
Telephone :	________________________	Fax :	______________________

The attached flowmeter :
Type : ______________________________	Orderor Serial No.	___________
has been operated with following liquids:___________________________________________
Because the liquid is	water-endangering		toxic	caustic	flammable

we have

checked, that all cavities in the flowmeter are free from such substances

flushed out and neutralised all cavities in the flowmeter

Please check applicable description

We confirm that there is no risk to man or enviroment through any residual liquid containes in this flowmeter.

Date : _____________________

Signature : _______________________

Company stamp:

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-6

1. INTRODUCTION

PROFORMA INVOICE (for Third-party-Countries)		Date :
Ref. REPAIR for serial no. __________________________
We are sending following type of article
via forwarding agent : Yusen Air ; Raunheim/Frankfurt
Item Article			Unit Price	Total Price
Type (MS-Code)
________________________________	€ __________	€__________
				(nominal value)
Charges for airworthy packing
and delivery FOB			€___________
Total value			€ ___________
Value for customs purpose only		€ _________
				(current value)
Gross weight .	_____________________kg
Net weight :	_____________________kg
Customs Tariff No. :	_____________________
Country og origin :	Federal Republic of Germany
Delivery note 2-fold accompanis the goods
		SPECIMEN Certificate
Company :	________________________	Address :	______________________
Department :	________________________	Name :	______________________
Telephone :	________________________	Fax :	______________________

The attached flowmeter :
Type : ______________________________	Orderor Serial No.	___________
has been operated with following liquids:___________________________________________
Because the liquid is	water-endangering		toxic	caustic	flammable

we have

checked, that all cavities in the flowmeter are free from such substances

flushed out and neutralised all cavities in the flowmeter

Please check applicable description

We confirm that there is no risk to man or enviroment through any residual liquid containes in this flowmeter.

Date : _____________________

Signature : _______________________

Company stamp:

1-7

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1. INTRODUCTION

1.6 Confirmation of accessories

When you received the instrument, please check the following accessories.

RCCF31 remote type converter

—1x ferrite cores for power line

—1x ferrite core for I/O lines

—1x band for fixing the ferrite cores on power line

—1x 2-inch pipe mounting bracket set

—1x bracket

—1x U-bracket

—2x nuts

—2x washers

—4x bolts with hexagon socket

—1x terminal wiring auxiliary tool

—1x cable gland for wiring port detector signal

—M20 cable gland (metal) (for RCCF31-xxxM…)

—NPT 1/2´´ cable gland (metal) (for RCCF31-xxxA…)

—2x cable gland for power supply and I/O signal wiring port

—M20 cable gland (plastic) (for RCCF31-xxxM…)

—NPT 1/2´´ (for RCCF31-xxxA…) cable glands for power supply and I/O signal wiring port are not attached.

Remote type detector RCCS3

—1x cable gland for wiring port detector signal

—1x M20 cable gland (for RCCS3x-Mxxxxxx)

—1x NPT 1/2´´ cable gland + 1x adapter M20 to NPT (for RCCS3x-Axxxxxx)

Integral RCCT3

—1x ferrite cores for power line

—1x ferrite core for I/O lines

—1x band for fixing the ferrite cores on power line

—1x terminal wiring auxiliary tool

—2x cable gland for power supply and I/O signal wiring port

—M20 Cable gland (plastic) (for RCCT3x-xxxMxxxxxx)

—1x NPT 1/2´´ cable gland + 1x adapter M20 to NPT (for RCCS3x-Axxxxxx)

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-8

2. Transportation and storage

2. Transportation and Storage

Transport instructions

When transporting the instrument, you must observe the following safety instructions in order to avoid lethal injury, damage to the instrument and other material damage.

The steps involved in transport may only be carried out by qualified persons taking into account the safety instructions.

•Observe the transport instructions on the packaging.

•Observe the below mentioned storage conditions.

•Use only the original packaging.

•The packaging material must be disposed of in accordance with the regulations.

•The transport braces must not be removed until installation.

•Read the chapter “Safety instructions”.

•To avoid any damages, unpack the flowmeter only at the installation site.

•Mechanical shocks are to be avoided.

WARNING

ROTAMASS is a heavy instrument. Please be careful to prevent persons from injuring when it is handled.

Storage conditions

Please note the following for storage purposes :

The detector and converter should be stored in its transport packaging.

Choose a storage place that meets the following requirements:

•Protection from rain and humidity

•Free of mechanical vibration and shocks

• Ambient temperature between	-40°C to 55°C	(RCCT3 / RCCF31 / RCCR31)
	-50°C to 80°C	(RCCS3)

•Atmospheric humidity ranging from 0 to 100%. Operation above 95% for longer times is not recommended

Before storing a used flowmeter remove any fluid from the flowmeter line completely. Properties of the instrument can change when stored outdoors.

2-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

2. Transportation and storage

Blank Page

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

2-2

3. Product description

3.1 The functional principle

The ROTAMASS instrument measures the mass flow with the help of the so-called Coriolis force. This force occurs, when the medium being measured is flowing at velocity ν through a tube that is rotating around an axis perpendicular to the direction of flow at

angular velocity ϖ.

When the medium moves away from the axis of rotation it must be accelerated to an

increasingly high peripheral velocity. The force required for this is called Coriolis force, after its discoverer. The Coriolis force reduces the rotation. The opposite effect occurs, when the medium flows towards the axis of rotation. Then the Coriolis force amplifies the rotation.

The formula for the Coriolis force is as follows:

Fc = — 2 m (ϖx ν )

The entire measurement tube is deformed slightly by the Coriolis forces, in the way shown. This deformation is registered by movement sensors at points S1 and S2 .

For practical exploitation of this physical principle, it is sufficient for the tube to perform sympathetic oscillations on a small section of a circular path. This is achieved by exciting the measurement tube at point E by means of an electromagnetic exciter.

The general construction of a Coriolis mass flowmeter looks as followed:

3-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

3.2 The Integral Type RCCT34 to 39/IR

The following drawing shows the general construction of the integral type ROTAMASS

Display

Terminal box power and I/O

Power supply cable entry

I/O — line cable entry

Name plate

Flow direction arrow

Detector assembly

F31.EPS

3.3 The Remote Field-Mount Converter RCCF31

The following drawing shows the general construction of the remote field-mount converter.

Terminal box detector connection

Terminal box power and I/O

Display

I/O cable entry

Power supply cable entry

F32.EPS

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-2

3. Product description

3.4 The Remote Rack-Mount Converter RCCR31

The following drawing shows the general construction of the remote rack-mount converter.

19-inch cassette	Terminal board
			Input /
			Output
			terminals
		D+
		D-
		S1+
		S1-
		S2+
		S2-	Iout1+
		TP1
		Iout1-
		TP2
		Iout2+
		TP3
		Iout2-
		COM
		Pout+

			Pout-
			Sin+
	Detector		Sin-
		Sout+
		Sout-
	connection
		L/+
	terminals
		N/-

			G
Display and infrared switches	Ground
terminals
		Power

			terminals	F35.EPS

3-3

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

3.5 The Remote Detector RCCS30 to 33

The following drawing shows the general construction of the remote detector RCCS30 to 33.

3.6 The Remote Detector RCCS30 to 33 /Tx

The following drawing shows the general construction of the remote detector RCCS30 to 33 /Tx.

see table 8

Factory insulation

Terminal box

Process connection

Heating connection

Name plate

Ventilation optional /T3

F37.EPS

Dimensions in mm

Weight (without process flanges): 12kg

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-4

3. Product description

3.7 The Remote Detector RCCS34 to 39/IR

The following drawing shows the general construction of the remote detector RCCS34 to 39/IR.

Terminal box

Option /S2 and /MT

F34.EPS

3-5

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

3.8 The Remote Detector RCCS34 to 39/IR /Tx

The following drawing shows the general construction of the remote detector RCCS34 to 39/IR /Tx.

Heating connection	Process connection
optional /T2 or /T3

Factory insulation

Terminal box

Ventilation optional /T3

F36.EPS

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-6

3. Product description

3.9 The Remote and Integral Type RCCx39/XR

The following drawing shows the general construction of the RCCx39/XR.

Remote Type RCCS39/XR

Terminal box

Option /S2 and /MT

Integral Type RCCT39/XR

F38.EPS

3-7

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

3.10 Measurement system and applications

ROTAMASS measures the mass flow of fluids directly.

The measurement system uses the Coriolis principle and is suitable for a wide range of continuous flow measurement applications in all branches of process technology.

ROTAMASS has two components: the detector and the converter.

The detector measures the mass flow directly and converts it into electrical signals. The converter evaluates the electrical signals and outputs the following values:

—mass flow, independent from media properties, such as density, temperature, viscosity

—fluid density

—fluid temperature

The values are displayed and output as electrical values for use by other systems.

The converter is operated by three infra-red keys and a 4- line display and is standard equipped with HARTcommunication protocol.

ROTAMASS is suitable for

—measuring liquids, liquids with solid content, multi-phase mixtures

—measuring gases (restricted by density and pressure loss)

—simultaneous measurement of mass flow, density, temperature, volume flow and cumulated mass and volume

—measuring of concentrations of liquid mixtures, solutions and suspensions

—connection to controllers and process control systems

ROTAMASS provides the following I/O-connections and can be configured for a wide

variety of different measurement applications (controlling, checking, monitoring, metering, mixing, filling).

—2 active analog outputs

—2 passive pulse outputs / status outputs

—1 status input

optional /AP:

—1 active pulse output / status output

optional /NM:

—1 pulse output / status output according EN 50227 (NAMUR)

optional /KF2 :

—1 passive analog output Ex ia

—1 passive pulse output / status output Ex ia

These capabilities make ROTAMASS ideal for the increasing demand of requirements for automation and the growing trend towards batch processes.

optional /FB see IM 01R04B05-00E-E :

—1 Foundation Fieldbus communication line

optional /FB and /KF4 see IM 01R04B05-00E-E :

—1 intrinsic safe Ex ia Foundation Fieldbus communication line

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-8

3. Product description

3.11 Name Plates

Name plate of Integral type RCCT3:

1 Model code

2Serial number

3Ambient temperature range

4 Current output range and load resistance range

5Power supply range

6 Maximum supply voltage and maximum current for passive pulseand statusoutput

7Calibration constants of detector (see also on calibration certificate)

8Number of notified body according ATEX (only for ATEX certified flowmeters)

9Number of notified body according PED (only for units with process connections more than DN25)

10Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

11PS = maximum permissible pressure

12TS = maximum permissible process temperature

13Material of metering tubes

14Year of manufacturing

15Customer specified tag number if option /BG was ordered

Name plate of Remote Converter RCCF31 / RCCR31:

1 Model code

2Serial number

3Year of manufacturing

4 Ambient temperature range

5Power supply range

6Current output range and load resistance range

7 Maximum supply voltage and maximum current for passive pulse output

8Maximum supply voltage and maximum current for passive status output

9Number of notified body according ATEX (only for ATEX certified flowmeters)

10Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

11Customer specified tag number if option /BG was ordered

3-9

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

Name plate of Remote Detector RCCS3:

1 Model code

2Serial number

3Calibration constants of detector (see also on calibration certificate)

4Number of notified body according ATEX (only for ATEX certified flowmeters)

5 Number of notified body according PED (only for units with process connections greater than DN25) 6 Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

7PS = maximum permissible pressure

8 TS = maximum permissible process temperature

9 Material of metering tubes

10Year of manufacturing

11Customer specified tag number if option /BG was ordered

Name plate of RCCT3 and RCCS3 with option /DS (Dual Seal approval):

In general the name plates of these units are the same as shown above. The difference is as followed:

PS is named as «Working pressure range» TS is named as «Process temperature range»

«Dual Seal» is additionally stated on the name plate

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-10

4. INSTALLATION

4. Installation

4.1 General

WARNING

This instrument must be installed by an expert engineer or skilled personal. The procedures described in this chapter are not permitted for operators.

For the installation of explosion protected instruments see chapter 9 „Explosion protected type instruments”. If the detector is not insulated, the surface of detector may be very hot according to the process temperature.

IMPORTANT

—Keep protection sheet on the flanges attached until the flowmeter is installed to piping.

—Don’t open the terminal box until the wiring procedure. Leaving the box opened can result in insulation deterioration.

—A newly installed piping-line often contains foreign matters (such as welding scrap and wood chips). Remove them by flushing the piping before installing the flowmeter. This will help to prevent not only damaging the flowmeter, but making erroneous signal generated by foreign matters.

—For RCCT3 or RCCF31 at ambient temperature above 50°C a sunshade is recommended. This is particularly important in countries with high ambient temperatures.

About the site

To stabilize the instrument, please consider the following items where to place the instrument for your long-term use.

—Ambient Temperature

Please avoid installing in a place which has a large temperature gradient and variation as possible. And if the meter is subjected to radiant heat from plant, please use heat insulation measure or please set up so that is well ventilated.

—Atmospheric conditions

Please avoid to place in a corrosive atmosphere as possible. When used in corrosive atmosphere, allow better ventilation.

—Shock and vibration

Please install in a place without shock and vibration as possible.

—Explosion-proof equipment installations

If the product is installed in hazardous areas please notice the installation hints in chapter 9.

Sequence of installation:

—Mounting of detector RCCS30 to 33 on a 2-inch pipe if option /PD was ordered (see chapter 4.2)

—Piping of the detector or integral flowmeter in the line (see chapter 4.3)

—Customer insulation of detector if necessary (see chapter 4.4)

—Mounting of converter RCCF31 on a 2-inch pipe (see chapter 4.5)

—Mounting of converter RCCR31 in a subrack (see chapter 4.6)

—Alteration of converter display of converter RCCF31 if necessary (see chapter 4.7)

—Wiring of converter (see chapter 4.8)

—After installation an autozero according chapter 5.6 must be executed. When carrying out the zeroadjustment, the measuring tube should be filled with the liquid at “no flow”. It is therefore recommended to have shut-off valves at appropriate points of the upstream (vertical installation) and downstream (horizontal installation) of the flowmeter.

4-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.2 Mounting of detector RCCS30 to 33 option /PD

The detector RCCS30 to 33 can be mounted on a 2-inch pipe (option /PD) with a bracket and U-bolt assy.

4.3 Piping

IMPORTANT

When the following notes are not observed, flow measurements may not be correct and can damage the instrument. Please make correct piping design in accordance with the present guidelines.

IMPORTANT

Please be careful to install the flowmeter not too close to motors, transformers, inverters and other power

source, induction failure may occur.

1.The upstream and downstream piping length has no influence on the functioning of the instrument.

2.Piping requirements for proper operation :

•A Coriolis mass flowmeter can be installed vertically, horizontally or at any angle from the horizontal position.

•However, the piping must be installed to ensure that the measuring tube is always filled with liquid.

•The position of installation of the detector is arbitrary. A vertical mounting is recommended however.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-2

4. INSTALLATION

Vertical installation (recommended):

Makes pipe easier to empty (in case of maintenance, startup, product change). Helps gas bubbles to escape.

Only one shut-off valve is required to ensure “no flow” for setting Autozero.

Horizontal installation :

For liquids: Measuring tube downwards so that no gas can collect if “no flow”.

For gasses: Measuring tube upwards so that no liquid can collect if “no flow”.

Installation at highest point of a piping system:

Avoid it, as this can lead to collection of gas bubbles.

Installation with pressure below 1 bar abs:

Avoid it, as suction can draw air into the measuring tube, leading to incorrect measurements. Free outlets to containers or vessels can generate low pressure by earth gravity acceleration.

Flow

F41.EPS

•Do not stress the detector mechanically. Fix the pipe not on both ends of the detector but only at one side. Let the other side run free for minimum mechanical stress on the detector.

•Please use the standard reducers if the piping’s crosssection differs at the inlet or outlet point of the flowmeter.

Use shut-off valve and bypass line

To facilitate zero adjustment and maintenance, providing a bypass line is recommended.

	Bypassvalve
Shut-off	Shut-off
valve
valve

	Coriolisﬂowmeter	F0301.ai

Supporting the Coriolis flowmeter

WARNING

—Please prevent the detector from pipeline stretching, vibration or shock.

—Please prevent the detector from direct fixing. (See figure below.)

—Please fix the pipe at first and support the detector with piping. (See figure below.)

—Please fix only one side of the detector instead of both sides so as to minimize mechanical stress to the detector.

4-3

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

pipe

detector

pipe

detector

pipe

Please avoid direct ﬁxing at detector. This causes measurement errors.

Please use the piping to support the detector.

In addition, to secure the support of only one side of the pipe detector.

F0302.ai

IMPORTANT

When density measurement is used and the instrument is set up horizontally, you will need to set a predetermined correction factor into the converter. Please see chapter 7.7.

Check the adjacent pipe

WARNING

Eccentricity and inclination are dangerous and may cause leakage in the piping. This may cause damage to the pipe flanges.

If the dimensions are not in tolerance or you have incline or eccentric pipes, please correct before installing detectors.

FDDFOUSJDJUZ

JODMJOBUJPO

‘ BJ

If a new pipeline is provided, it may have other foreign materials such as wood chips and welding trash. Before installing, please remove them by flushing.

Mounting of integral and remote type detector

IMPORTANT

Please prepare your flange bolts and nuts. Please provide a gasket in the piping. However, if the gasket diameter is too large or too small.

(1) Mounting direction

Please note the flow direction according the arrow on the instrument. If flow is opposite to the direction of the arrow change parameter «Flow Direction» (see chapter 7.17).

(2) Mounting Flange

Install piping by using bolts, nuts and gaskets.

Bolts, nuts and gaskets are not included. Please prepare those according the flanges.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-4

4. INSTALLATION

1JQF GMBOHF

(BTLFU

‘MPXNFUFS ‘MBOHF

/VU

(3) Mounting Clamp

Clamp and gasket must be mounted to fit into the groove of the ferrules of the pipe, fitted to cover the taper portion of the ferrule to the Coriolis flowmeter.

The ferrules, clamps, gaskets are not included and must be provided on site.

Clamp

Gasket

Ferrule

F0306.ai

Gas flow measurement

CAUTION

A stable zero is mandatory for a good mass flow measurement. Mechanical installation stress and flow noise influence zero stability. Action has to be taken to avoid any generation of sound.

Recommendations:

•Support the weight of the detector by soft coupling (silicon or other kind of rubber support.

•Do not bend or stress the detector via the adjacent pipe. This is achieved by supporting the pipe 10D or more away from the detector.

•Pipe reduction or extension should be avoided directly before or after the meter.

•Avoid any control valves or orifices or any other sound generator near the detector.

4-5

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.4 Customer insulation

Customer insulation is only possible for remote detector RCCS3x with option /S2 (terminal box on distance). The upper line of the insulation must be minimum 40 mm below the terminal box.

IMPORTANT

For explosion proof types see tables «Temperature classification» in chapter 9.

4.5 Mounting of converter RCCF31 to 2-inch pipe

The field-mount converter RCCF31 can be mounted on a 2-inch pipe. Therefore use the delivered bracket and U-bolt assy.

F0309.ai

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-6

4. INSTALLATION

4.6 Mounting of converter RCCR31 in a subrack

If the remote rack mount converter RCCR31 was not ordered with option /SR1 or /SR2, the customer has to mount it to an own 19´´ subrack. The terminal board must be fixed by 6 screws (M2.5×10) to the rear side of the subrack.

The RCCR31 rack cassette must be inserted into the subrack.

4.7 Alteration of display (RCCT3 / RCCF31)

LCD display can be turned its direction with respect to piping configurations.

Removing four screws, adjusting display’s orientation and fixing the screws tightly again as shown in figure

below.

Lock screw for cover (Ex d)

F43.EPS

IMPORTANT

Fix the lock screw for use in hazardous area. After modification the user must ensure that the cover is screwed down tightly to maintain the IP rating of the housing, failure to do so may allow moisture ingress and failure of electronic components.

4-7

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.8Wiring

4.8.1General items

Notes concerning the wiring

When wiring, please observe the following precautions.

WARNING

—In order to prevent damage from condensation ensure isolation of the terminal box of the Coriolis flowmeter.

—Conduit wiring is recommended. Please use wiring conduit thick steel or flexible. In order to prevent rainwater from flowing or remain into the wiring pipe, please keep the watertight using a seal tape.

—Before opening the terminal box, be sure to turn off the power.

—Please fully tighten the terminal box cover.

—When removing the cover, please unlock the locking screw clockwise. (See figure below).

—After mounting the cover, please lock the cover by turning the locking screw counterclockwise. (See figure below).

—For explosion proof wiring please see chapter 9.

$PWFS MPDLJOH TDSFX

*OEJDBUPS

$PWFS MPDLJOH TDSFX

3$$5 *OUFHSBM UZQF

3$$’ 3FNPUF UZQF DPOWFSUFS ‘ BJ

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-8

4. INSTALLATION

Wiring port handling

(1) When waterproof property is unnecessary

For meters with NPT 1/2´´ threads the wiring port is sealed with a cap (not water-proof) that must be removed before wiring. For the unused wiring port, please prepare plug by the customer. For explosion proof, please refer to Chapter 9.

(BTLFU

1MBTUJD HMBOE

‘ BJ

(2) When waterproof property is necessary (Wiring using waterproof glands)

IMPORTANT

To prevent water or condensation from entering the converter housing, waterproof glands are recommended. Do not over-tighten the glands or damage to the cables may result. Tightness of the gland can be checked by confirming that the cable is held firmly in place.

(3) Conduit Wiring

When wiring the conduits, utilize the waterproof gland to prevent water from flowing into wiring connection port. Place the conduit pipe on an angle as shown in Figure below. Install a drain valve at the low end of the vertical pipe, and open the valve regularly.

%SBJO WBMWF

F0402.ai

4-9

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.8.2 Ground (earth) connections

IMPORTANT

Grounding resistance of 10 Ω or less is necessary. For explosion proof type follow the domestic electrical requirements as regulated in each country.

The following table shows the grounding:

*OUFHSBM UZQF

3FNPUF UZQF

r 1SPUFDUJWF FBSUI UFSNJOBM DPOOFDUFE BT CFMPX r %FUFDUPS DPOOFDUFE UP DPOWFSUFS WJB SFNPUF DBCMF r 1SPUFDUJWF FBSUI UFSNJOBM DPOOFDUFE BT CFMPX

1SPUFDUJWF FBSUI	1SPUFDUJWF FBSUI
%FUFDUPS	3FNPUF DBCMF
	%FUFDUPS

(SPVOEJOH SFTJTUBODF 0IN PS MFTT		(SPVOEJOH SFTJTUBODF

		0IN PS MFTT
		‘ BJ

—The location of the protective earth terminal is at the terminal box of converter as shown in figure below.

—In case of remote type, the detector is grounded at the converter. (See figure above.)

—Use insulated PVC wire for 600 V for grounding wire.

DPWFS MPDLJOH TDSFX

EJTQMBZ

QSPUFDUJWF FBSUI

UFSNJOBM MPDBUJPO

DPWFS MPDLJOH TDSFX

3$$5 JOUFHSBM UZQF

3$$’ SFNPUF DPOWFSUFS

‘ BJ

1SPUFDUJWF FBSUI UFSNJOBM . TDSFX

‘ BJ

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-10

4. INSTALLATION

4.8.3 Wiring technique

Cable connection on terminal block:

For connecting the cables to power-, I/O- and remote cable connection terminals a special tool is attached to the instrument. The terminal looks as follows:

$BCMF DPOOFDUJPO QPSU

		8JSJOH UPPM TMPU
			$BCMF
	PP	$BCMF DPOOFDUJPO	8JSJOH UPPM TMPU
D+
D–		QPSU

S1+

S1–

S2+

S2–

TP1

TP2

TP3

COM

YOKOGAWA

‘ BJ

Insert the auxiliary tool from the top into the terminal block.

‘ BJ

Tilt the tool until it opens the cable port and insert the cable. Tilt the tool back and the opening is closed and the cable is fixed. Remove the tool. Fix the wires one at a time, please make sure that is secured to the wiring terminal block.

‘ BJ

IMPORTANT

— Do external electrical connection in conformity with EN 61010-1 or equivalent national regulations. For hazardous area installation in Europe (ATEX) use standard EN 60079-14 as a guideline.

— Do not switch power supply on before all wiring is finished.

4-11

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.8.4 Assembling and connecting the Remote Cable RCCY03

Remote type converter RCCF31 / RCCR31 are used with remote type detector RCCS3. To connect these instruments use pair- / triple-twisted cable with overall shielding type Li2Y(st)+CY 3x2AWG24 + 1×3 AWG20 exclusive cable RCCY03. The maximum length is 300 m / 984 ft; 50 m/164 ft for FM-applications Cross-sectional view of remote cable RCCY03:

1MBTUJD TIFBU 0VUFS TIJFME

8SBQ

		«MVNJOJVNGPJM
	$PSF
	‘JMMFS
	*OOFSTIJFME	‘ BJ

For RCCY03 -1-L	the cable is completely terminated.
For RCCY03 -0-L	the termination set is attached and the customer has to terminate the cable by his own.

The termination set contains:

— 6 x 20 mm 0.15 m shrink down plastic tube, d= 3.2 mm
—	2 x 20 mm 0.05 m shrink down plastic tube, d= 4.8 mm
—	18 conductor markers

— 12 terminal sleeves 0.25 mm2 light blue

— 6 terminal sleeves 0.5 mm2 orange

— 1 terminal sleeve 1.5 mm2

‘ BJ

For ATEX explosion proof application cable RCCY03-xLxxx /KS1 (blue color) is recommended.

NOTE

Careful assembly of the cable is indispensable for correct connection between the detector and the converter. This ensures good measuring results.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-12

4. INSTALLATION

Termination procedure:

Cable end detector

—Remove PVC outer sheeting and outer shielding 100 mm from the end.

—Remove the clear wrap and the filler material.

—Remove the foil that is around the isolated wires.

—Clip off each drain wire close to the cable jacket.

—Slide a shrink down plastic tube (d = 3.2 mm, l = 20 mm) over each of the 3 pairs and a shrink down plastic tube (d = 4.8 mm, l = 20 mm) over the triple of wires, push it to the cable jacket and heat with hot air.

—Strip 8 mm of the cable ends.

—Fix the light blue terminal sleeves (0.25 mm2) to the wire endings of the 3 cable pairs.

—Fix the orange terminal sleeves (0.5 mm2) to the wire endings of the cable triple

—Make a radial cut into the PVC outer sheeting 25 mm from the end and cut lenghtwise.

Rotamass Remote Cable RCCY03 : Detector RCCS side

		1
		2
	Terminal sleeves	3
	0.25mm (light blue)
	Shrinkdown	4
Cut	plastic tube
d 3.2mm	5


		6

Shrinkdown

plastic tube

d 5mm

Terminal sleeves 0.5mm (orange)

Cable end converter

—Remove PVC outer sheeting and outer shielding 100 mm from the end.

—Remove the clear wrap and the filler material.

—Remove the foil that is around the isolated wires.

—Do not clip off the drain wires !

—Twist the 4 drain wires together and fix the 1.5 mm2 terminal sleeve.

—Slide a shrink-down plastic tube (d = 3.2 mm, l =20 mm) over each of the 3 pairs and a shrink down plastic tube (d = 4.8 mm, l = 20 mm) over the triple of wires, push it to the cable jacket and heat with hot air.

—Strip 8 mm of the cable ends.

—Fix the light blue terminal sleeves (0.25 mm2) to the wire endings of the 3 cable pairs.

—Fix the orange terminal sleeves (0.5 mm2) to the wire endings of the cable triple

—Make a radial cut into the PVC outer sheeting 25 mm from the end and cut lenghtwise.

—Slide the conductor markers onto the pairs of wires on both sides of the cable, so that the pairs are numbered 1-2, 3-4, 5-6 and the triple 7-8-9. Each cable must have the same number on detector and on

converter side.

Rotamass Remote Cable RCCY03 : Converter RCCF31 side

		1
		2
		3
Cut	Shrinkdown	4
plastic tube
	d 3.2mm	5
		6

	7
	7
	8
25	9
Shrinkdown	9
plastic tube
d = 5mm

4-13

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

Cable connection to detector RCCS3 and field-mount converter RCCF31: 1. Remove connection box cover detector and converter (see figure below).

‘ BJ

2.Loosen the thread of cable gland and insert the cable into the cap and the clamp part. (See figure below.)

3.Remove the PVC outer sheathing 25 mm from the end and fold back outer shield over the clamp part.

(See figure below.)

$BQ

8JSJOH QPSU

$MBNQ QBSU

$BCMF

$BCMF HMBOE	0VUFS TIJFME	4DSFX QBSU
PG DBCMF	‘ BJ

4.Tighten the cable gland.

5.Connect the numbered leads to the terminals as shown in the figure below.

6.Connect inner shields to terminal COM.

	3$$4	3$$:	3$$’
	%			%

	%			%

3FNPUF EFUFDUPS 3$$4	4			4	3FNPUF $POWFSUFS 3$$’

4			4

UFSNJOBM	4		4	UFSNJOBM
	4		4
	51		51
	51		51
	51		51
%		*OOFS TIJFMET	$0.	%
%				%
			4
4
			4
4
			4
4
			4
4
			51
51
			51
51
			51
51
			$0.

‘ BJ

7. Close the connection box covers.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-14

4. INSTALLATION

Cable connection to rack-mount converter RCCR31:

1.Loose the cable clamp on terminal board

2.Remove the 25 mm section of PVC outer sheathing from the cable and fix the outer ring of the cable with the cable clamp on terminal board. (see left figure below).

3.Connect the numbered leads to the terminals as shown in the right figure below.

4.Connect inner shields to terminal COM.

Detector			Cable	Converter
RCCS3			RCCY03	RCCR31
D+	1				1	D+

D-	2					2	D-

S1+	3					3	S1+

S1-	4					4	S1-

S2+	5					5	S2+

S2-	6			6	S2-

TP1	7			7	TP1

TP2	8			8	TP2

TP3	9	9	TP3

				Shields	COM

4.8.5 Power supply wiring

The terminals for the power supply and for the I/O ports are in a separate terminal box as shown in the figures below.

$PWFS MPDLJOH TDSFXT

%JTQMBZ

$PWFS MPDLJOH TDSFXT

3$$5 *OUFHSBM UZQF

3$$’ SFNPUF DPOWFSUFS

‘ BJ

1PXFS UFSNJOBM CMPDL

1SPUFDUJWF FBSUI

*OQVU 0VUQVU TJHOBM UFSNJOBM . TDSFX UFSNJOBM CMPDL

‘ BJ

4-15

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

CAUTION

1.Before starting the wiring, turn off the source of the supply power and check with the tester that there is no voltage at the cable.

2. For RCCT3 / RCCF31 the protective ground conductor must be connected to the separate PE terminal in the terminal box with Crimp-on ring-type terminal in order to avoid personal shock hazard.

2.For RCCR31 the protective ground conductor must be connected to the separate PE terminal on the terminal board in order to avoid personal shock hazard.

3.An exclusive external circuit breaker must be placed near each flowmeter.

4.Check the external circuit breaker’s rating conforms to the requirements specified in the specification of this instrument.

5.Wire the power supply cable keeping the distance of 1 cm or more from other signal wires.

6.Confirm the operating voltage of the converter before operation.

7.Please lock the cover of the converter with hexagon lock screw before operation (only RCCT3 /RCCF31)

•Connect the power supply cable to the terminals inside of the converter terminal box (RCCT3 /RCCF31) or on terminal board (RCCR31).

•Confirm two ferrite core sets are attached to the flowmeter.

•Insert the cables into ferrite core before connecting to the terminals. Fix the ferrite core to the cable with clamping wire.

•Connect the power cables to the terminals according to the figure below.

•For the connection of protective ground conductor to PE terminal of RCCF31 / RCCT3 use a crimp-on ring type terminal. For RCCR31 connect the protective ground conductor to PE terminal of terminal board.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-16

+ — 20.5 to 28.8 V DC

4. INSTALLATION

CAUTION

Special connections for Ex version :

The converter case must be connected to the potential equalisation facility of the

hazardous area , e.g. to the U-clamp PA terminal on the outside at the converter. Please refer to chapter 9 “Explosion Protected Type Instruments”.

Power supply cable

Cable : Use cables acc. to VDE 0250, VDE 0281 or equivalents.

Outer diameter : DIN and NPT cable gland: 6.5 to 10.5 mm in diameter

Nominal cross section of conductive wire	: 0.5 to 2.5 mm²
Outer diameter of cores insulation part	: < 3.6 mm
Connecting length of conductive wire part	: < 9 mm

24V DC connections

For the DC power supply type, connect a 24 V DC power supply, following the precautions below.

1. Connecting Power Supply

Please refer to the Figure in right. AC power supplies

can not be connected. Confirm the polarity of DC power supply.

F49.EPS

2. Supply voltage rating

The specification for the supply voltage is 20.5 – 28.8 V DC. But because the input voltage of the converter drops due to cable resistance, it should be used within the following range.

3. Ground connection

Connect ground as shown on page 4-8 due to EMC protection.

Allowed cable length m (ft)

1000
(3300)
900
(2970)
800
(2640)
700
(2310)
600
(1980)
500
(1650)
400
(1320)
300
(990)
200
(660)
100
(330)
0						voltage V
20	22	24	26	28	30
	Cable crosssection area 2mm

Cable crosssection area 1.25mm

F410.EPS

4-17

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.8.6 Connecting to external instruments

•Use cables with cross section 0.08 to 0.5 mm²

•Connect the cables from the external instruments to the terminals inside of the converter terminal box (RCCT3 / RCCF31 or on terminal board (RCCR31).

•Confirm two ferrite core sets are attached to the flowmeter.

•Insert the cable into ferrite core before connecting to the terminals. Fix the ferrite core (see figure on page 4-16)

•Connect the cables to the terminals according to the figure below.

I/O-Terminal Overview :

1.Analog signal output (Iout 1 and Iout 2) ROTAMASS has 2 analog outputs, 4 to 20 mA DC.

Load resistance 20600 Ω (/KF2 has only one analog output, which is intrinsic safe. See chapter 4.8.8).

+	Iout +
ROTAMASS	Receiving instrument
—	—
Iout —
	Load resistance max. 600 Ω
F411.EPS

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-18

4. INSTALLATION

2.Pulse Output passive (Pout / Sout)

ROTAMASS has 2 pulse outputs (isolated transistor contact).

Attention must be paid to voltage and polarity when wiring (/KF2 has one passive pulse output, which is intrinsic safe. See chapter 4.8.8)

	Protective diode
ROTAMASS	Pout +/Sout +

Pulse output		Mechanical counter
	Pout — /
	Sout-	30VDC, 200mA max

ROTAMASS	Pout + /Sout +

Pulse output	Load	Electronic counter
	Pout — /
	Sout-	F412.EPS

3.Status Output passive (Pout / Sout)

The pulse outputs can be set to status outputs by menu item. Since this is an isolated

transistor contact, attention must be paid to voltage and polarity when wiring. This output cannot switch an AC load. To switch an AC load, an intermediate relay (see the figure below) is required.

		Protective diode
ROTAMASS	Pout + /Sout +

	Load
	Pout — /
	Sout-	30VDC, 200mA max

ROTAMASS	Pout + /Sout +

		Magnetic
		valve
	Pout — /
	Sout-	F413.EPS

All Rights Reserved. Copyright © 2003, Rota Yokogawa	4-19	IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.Pulse Output active (option /AP)

Pulse output 1 (Pout) can be ordered as active output. Not possible with intrinsic safe outputs option /KF2.

305″.»44	7
		1VMTF SBUF )[ L)[
	Lų

		1PVU		*G UIF MPBE SFTJTUBODF JT Lų
			7 7 WPMUBHF QVMTF JT PCUBJOFE

					-PBE	&MFDUSPOJD DPVOUFS
		1PVU				‘ BJ

5.Status Output active (option /AP)

Status output 1 (Pout) can be ordered as active output. Not possible with intrinsic safe outputs option /KF2.

ROTAMASS

12V, 6mA max., Load > 10kΩ

Pout +

Load

Pout —

ROTAMASS +

12V, 6mA max. Pout +

Magnetic valve

Pout —

F421.EPS

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-20

4. INSTALLATION

6.Pulse / Status Output according EN 60947-5-6 (NAMUR) (option /NM) Pulse output 1 (Pout) can be ordered as NAMUR output.

	Transmitter Relay
	~	~
ROTAMASS	Pout +
1k	U

10k	+

Pulse output	—

	Pout —

F426.EPS

7.Status input (Sin)

Status input is designed for use with voltage-free (“dry”) contact (activate source current to detect the contact state). Be careful not to connect to any signal source carrying any voltage. Applying voltage may damage the input circuit.

Close: 200Ω max

Open: 100kΩ min

Sin-	Voltage-free

	contact input	F415.EPS

4-21

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.8.7 Connecting HARTCommunication

HART communication is available on analog output 1 and the HART-communicator is connected via load resistance (230 … 600 Ω) as shown on the figure below.

Control room

4 to 20mA DC signal trans-

Intermediate mission line Terminal board terminals

Receiving instrument

ROTAMASS

HART	HART	HART
Communicator	Communicator	Communicator	F417.EPS

4.8.8 Flowmeters with intrinsic safe outputs

ROTAMASS with option /KF2 has one intrinsic safe current output and one intrinsic safe pulse / status output. The Ex-data of this output can be found in chapter 9.1.

The second current output, the second pulse / status output and the status input are not available. The concerning parameters in the menu are not visible.

Current output : The intrinsic safe current output is passive and an external power supply with shunt-diode type barrier or isolation type barrier should be connected.

Example of installation :

Hazardous area	Safe area
ROTAMASS		Vin
/KF2	Iout +
		R barrier
	Iout —		V out
		4-20mA	R load
			Ground
F418.EPS

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-22

Назначение
Описание
Программное обеспечение
Знак утверждения типа
Поверка
Сведения о методах измерений

Назначение

Счетчики-расходомеры массовые кориолисовые ROTAMASS предназначены для измерений массового расхода и массы жидкости и газа в потоке.

Описание

Принцип действия счетчиков-расходомеров массовых кориолисовых ROTAMASS основан на использовании сил Кориолиса, действующих на поток среды, двигающейся по петле трубопровода, которая колеблется с постоянной частотой. Сила Кориолиса вызывает поперечные колебания противоположных сторон петли, и, как следствие, фазовые смещения их частотных характеристик, пропорциональные массовому расходу.

Счетчики-расходомеры массовые кориолисовые ROTAMASS состоят из первичного преобразователя и вторичного преобразователя RCCF31.

Счетчики-расходомеры массовые кориолисовые ROTAMASS имеют жидкокристаллический дисплей, частотно-импульсные и аналоговые выходные сигналы с реализованной функцией коммуникационной связи посредством протокола HART.

Счетчики-расходомеры массовые кориолисовые ROTAMASS выпущены в двух исполнениях: компактное (RCCT) и раздельное (RCCS/RCCF31). Компактное исполнение характеризуется монтажом вторичного преобразователя непосредственно на первичный преобразователь. Раздельное исполнение характеризуется удаленным монтажом вторичного преобразователя от первичного преобразователя.

Счетчики-расходомеры массовые кориолисовые ROTAMASS выпущены в следующих моделях: 32, 34, 36, 38, 39, 39/IR, которые отличаются диапазоном измерений массового расхода и номинальными диаметрами.

Заводские номера счетчиков-расходомеров массовых кориолисовых ROTAMASS приведены в таблицах 1 и 2.

Общий вид первичных и вторичных преобразователей счетчиков-расходомеров массовых кориолисовых ROTAMASS представлен на рисунке 1.

Пломбировка от несанкционированного доступа счетчиков-расходомеров массовых кориолисовых ROTAMASS осуществляется нанесением знака поверки давлением на пломбировочную мастику, расположенную в пластиковом колпачке (или пломбировочной чашке с металлической скобой), которые предотвращают доступ к стопорному винту. Схема пломбировки от несанкционированного доступа, обозначение места нанесения знака поверки представлены на рисунке 2.

Мктс

, ШГОАГОНрРЕЕН

Рисунок 2 — Схема пломбировки от несанкционированного доступа, обозначение места нанесения знака поверки счетчиков-расходомеров массовых кориолисовых ROTAMASS

Таблица 1 — Заводские номера счетчиков-расходомеров массовых кориолисовых ROTAMASS

раздельного исполнения

Модель	Заводской номер
Первичного преобразователя	Вторичного преобразователя
	D1H800478	D1H800477
RCCS32/RCCF31	D1HA03922	D1HA03921
	289677/001/01	289677/002/01
RCCS34/RCCF31	293025/001/01	293025/002/01
	308422/004/01	308422/005/01
	308422/004/02	308422/005/02
	289677/004/01	289677/005/01
RCCS36/RCCF31	289677/004/02	289677/005/02
	289677/004/03	289677/005/03
	289677/004/04	289677/005/04
	304624/001/01	304624/003/01
	308422/001/02	308422/002/02
RCCS38/RCCF31	289677/007/01	289677/008/01
	289677/007/02	289677/008/02
	308422/013/01	308422/014/01
	308422/013/02	308422/014/02
	289677/010/01	289677/011/01
	289677/010/05	289677/011/05
RCCS39/RCCF31	289677/010/02	289677/011/02
	304624/002/01	304624/003/02
	289677/010/04	289677/011/04
	294507/001/01	294507/002/01
	289677/010/03	289677/011/03
RCCS39/IR/RCCF31	308422/010/01	308422/011/01

Таблица 2 — Заводские номера счетчиков-расходомеров массовых кориолисовых ROTAMASS компактного исполнения

Модель	Заводской номер
	D1HA03923
RCCT34	D1H800481 D1H800479 D1H800480
RCCT36	D1H800483 D1H800482
	D1H800484
	D1H800485
RCCT38	D1H800486 D1H800487 D1H602390
	D1H800491
	D1H800488
RCCT39	D1H800489 311753/001/01 311753/002/01 289677/013/03
RCCT39/IR	D1H602392 D1H602394

Программное обеспечение

счетчиков-расходомеров массовых кориолисовых ROTAMASS является встроенным.

Программное обеспечение счетчиков-расходомеров массовых кориолисовых ROTAMASS предназначено для обработки сигналов, выполнения математической обработки результатов измерений, обеспечения взаимодействия с периферийными устройствами, хранения в энергонезависимой памяти результатов измерений.

Программное обеспечение после включения питания проводит ряд самодиагностических проверок, во время работы осуществляет сбор и обработку поступающих данных, а также циклическую проверку целостности конфигурационных данных.

Защита программного обеспечения счетчиков-расходомеров массовых кориолисовых ROTAMASS от несанкционированного доступа с целью изменения параметров, влияющих на метрологические характеристики, осуществляется механическим пломбированием и установкой пароля.

Уровень защиты программного обеспечения от непреднамеренных и преднамеренных изменений «высокий» в соответствии с Р 50.2.077-2014

Идентификационные данные программного обеспечения счетчиков-расходомеров массовых кориолисовых ROTAMASS приведены в таблице 3.

Таблица 3 — Идентификационные данные программного обеспечения

Идентификационные данные (признаки)	Значение
Идентификационное наименование ПО	Main software
Номер версии (идентификационный номер) ПО	не ниже R1.00.01*
Цифровой идентификатор ПО	—
* Номер версии (идентификационный номер) программного обеспечения указан в паспорте счетчика-расходомера массового кориолисового ROTAMASS

Таблица 4 — Метрологические характеристики

Наименование характеристики	Значение
Модель	RCCS32	RCCS34; RCCT34	RCCS36; RCCT36	RCCS38; RCCT38	RCCS39; RCCT39	RCCS39/IR RCCT39/IR
Номинальный диаметр	DN40	DN25; DN40	DN25; DN40; DN50	DN50; DN80; DN100	DN80; DN100	DN100
Наибольший расход, т/ч	0,6	5	15	50	120	300
Наименьший расход, т/ч	0,06	0,5	1,5	5	12	30
Стабильность нуля, Zs, кг/ч	0,019	0,135	0,45	1,6	4,3	13
Пределы допускаемой основной относительной погрешности при измерении массового расхода и массы по частотно-импульсному выходу и индикатору, % — для жидкости — для газа	± 0,1 + (Zs/G)100 ± 0,5 + (Zs/G>100
Пределы допускаемой основной относительной погрешности преобразования частотно-импульсного сигнала в аналоговый токовый, %	± 0,05
Пределы допускаемой дополнительной относительной погрешности от измеренного значения массового расхода по частотно-импульсному выходу при частоте ниже 800 Гц, %	± 0,1
Пределы допускаемой дополнительной приведенной к наибольшему массовому расходу погрешности при изменении температуры окружающей среды (при работе с аналоговым выходным сигналом) от условий поверки на каждые 10 °C, %	± 0,05
Пределы допускаемой дополнительной относительной погрешности от измеренного значения массового расхода при изменении давления измеряемой среды от условий при калибровке на каждые 0,1 МПа, %	—	-0,036	-0,0092	-0,014	-0,073
G — измеренное значение расхода, кг/ч

Наименование характеристики	Значение
Модель	RCCS32	RCCS34;	RCCS36;	RCCS38;	RCCS39;	RCCS39/IR
	RCCT34	RCCT36	RCCT38	RCCT39	RCCT39/IR
Измеряемая среда	жидкость, газ
Температура измеряемой среды, °C	от — 200 до + 350
Давление измеряемой среды, МПа, не более	4
Параметры выходных сигналов:
— частотно-импульсный, Гц			от 20 до 10000
— аналоговый токовый, мА		от 4 до 20 с поддержкой протокола HART
Условия эксплуатации:
— температура окружающей среды, °C			от — 50 до + 80
— влажность окружающей среды, %, не более			100 без конденсации влаги
— атмосферное давление, кПа			от 84 до 106,7
Напряжение питания:
— напряжение переменного тока, В			от 90 до 264
— частота переменного тока, Гц			от 47 до 63
— напряжение постоянного тока, В			от 22,5 до 28,8
Потребляемая мощность, В • А, не более	25
Масса, кг, не более	3,5	13	17	26	64	92
Габаритные размеры, мм, не более: — длина	210	408	540	625	1050	1105
— ширина	102	266	266	266	266	266
— высота	242	432	485	527	710	765
Средний срок службы, лет	20

Знак утверждения типа

наносится на маркировочную табличку, закрепленную на корпусе первичного преобразователя наклейкой и на титульные листы руководства по эксплуатации и паспорта типографским способом.

Таблица 6 — Комплектность счетчиков-расходомеров массовых кориолисовых ROTAMASS

Наименование	Обозначение	Количество
Счетчик-расходомер массовый кориолисовый	ROTAMASS	43 шт.
Кабель связи (зависит от заказа)	—	1 шт.
Коммуникатор для настройки HART475, BT200 (по отдельному заказу)	—	1 шт.
Руководство по эксплуатации	—	1 экз.
Паспорт	—	1 экз.
Методика поверки	МП 0958-1-2019	1 экз.
* заводские номера счетчиков-расходомеров массовых кориолисовых ROTAMASS приведены в таблицах 1 и 2.

Поверка

осуществляется по документу МП 0958-1-2019 «ГСИ. Счетчики-расходомеры массовые кориолисовые ROTAMASS», утвержденному ФГУП «ВНИИР 20.02.2019 г.

Основные средства поверки:

— вторичный эталон в соответствии с ГПС (часть 1), утвержденной приказом Росстандарта от 7 февраля 2018 г. № 256.

Допускается применение аналогичных средств поверки, обеспечивающих определение метрологических характеристик поверяемых СИ с требуемой точностью.

Знак поверки наносится на свидетельство о поверке счетчиков-расходомеров массовых кориолисовых ROTAMASS, а также на пломбировочную мастику, установленную в соответствии с рисунком 2.

Сведения о методах измерений

приведены в эксплуатационном документе.

Нормативные документы, устанавливающие требования к счетчикам- расходомерам массовым кориолисовым ROTAMASS

Приказ Росстандарта от 07.02.2018 г. № 256 Об утверждении Государственной поверочной схемы для средств измерений массы и объема жидкости в потоке, объема жидкости и вместимости при статических измерениях, массового и объемного расходов жидкости

Содержание

Счетчики-расходомеры массовые кориолисовые ROTAMASS
Скачать
Информация по Госреестру
Назначение
Описание
Счетчики-расходомеры массовые кориолисовые ROTAMASS
Скачать
Информация по Госреестру
Назначение
Описание
Кориолисовый массовый расходомер ROTAMASS
Массовые расходомеры RotaMASS серии RCCT3x, RCCS3x, RCCX39/IR, RCCX39/XR и преобразователи RCCF31 и RCCR31

Скачать

Поставщик:
Номер в ГРСИ РФ:	76785-19
Категория:	Расходомеры
Производитель / заявитель:	Фирма «Rota Yokogawa GmbH & Co. KG», Германия

76785-19: Описание типа СИ	Скачать	107 КБ
76785-19: Методика поверки МП 0958-1-2019	Скачать	4.5 MБ

Информация по Госреестру

Основные данные
Номер по Госреестру	76785-19
Наименование	Счетчики-расходомеры массовые кориолисовые
Модель	ROTAMASS
Межповерочный интервал / Периодичность поверки	4 года
Страна-производитель	ГЕРМАНИЯ
Срок свидетельства (Или заводской номер)	зав.№ мод. RCCS32/RCCF31 — D1H800478-D1H800477, D1HA03922-D1HA03921; мод. RCCS34/RCCF31 — 289677/001/01-289677/002/01, 293025/001/01-293025/002/01; мод. RCCS36/RCCF31 — 308422/004/01-308422/005/01, 308422/004/02-308422/005/02, 289677/004/01-289677/005/01, 289677/004/02-289677/005/02, 289677/004/03-289677/005/03, 289677/004/04-289677/005/04, 304624/001/01-304624/003/01; мод. RCCS38/RCCF31 — 308422/001/02-308422/002/02, 289677/007/01-289677/008/01, 289677/007/02-289677/008/02; мод. RCCS39/RCCF31 — 308422/013/01-308422/014/01, 308422/013/02-308422/014/02, 289677/010/01-289677/011/01, 289677/010/05-289677/011/05, 289677/010/02-289677/011/02, 304624/002/01-304624/003/02, 289677/010/04-289677/011/04, 294507/001/01-294507/002/01, 289677/010/03-289677/011/03; мод. RCCS39/IR/RCCF31 — 308422/010/01-308422/011/01; мод. RCCT34 — D1HA03923, D1H800481, D1H800479, D1H800480; мод. RCCT36 — D1H800483, D1H800482; мод. RCCT38 — D1H800484, D1H800485, D1H800486, D1H800487, D1H602390; мод. RCCT39 — D1H800491, D1H800488, D1H800489, 311753/001/01, 311753/002/01, 289677/013/03; мод. RCCT39/IR — D1H602392, D1H602394

Производитель / Заявитель

Фирма «Rota Yokogawa GmbH & Co. KG», Германия

Назначение

Описание

Заводские номера счетчиков-расходомеров массовых кориолисовых ROTAMASS приведены в таблицах 1 и 2.

Таблица 1 — Заводские номера счетчиков-расходомеров массовых кориолисовых ROTAMASS

Источник

Для измерений массового расхода, массы, температуры жидкостей, суспензий и газов, объема, объемного расхода и плотности жидкостей и суспензий. Применяются для учетных и технологических операций в нефтяной, нефтехимической, газовой, пищевой, фармацевтической и других отраслях промышленности.

Скачать

Информация по Госреестру

Поставщик:
Номер в ГРСИ РФ:	27054-14
Категория:	Расходомеры
Производитель / заявитель:	Фирма «Rota Yokogawa GmbH & Co. KG», Германия

Основные данные
Номер по Госреестру	27054-14
Наименование	Счетчики-расходомеры массовые кориолисовые
Модель	ROTAMASS
Класс СИ	29.01.02
Год регистрации	2014
Методика поверки / информация о поверке	МП 27054-09, МИ 3151-2008
Межповерочный интервал / Периодичность поверки	4 года;1 год при поверке на месте эксплуатации (при использовании в составе СИКН)
Страна-производитель	Германия
Примечание	24.10.2014 утвержден вместо 27054-09
Информация о сертификате
Срок действия сертификата	24.10.2019
Тип сертификата (C — серия/E — партия)	C
Дата протокола	Приказ 1683 п. 31 от 24.10.201409 от 17.09.09 п.378

Производитель / Заявитель

Фирма «Rota Yokogawa GmbH & Co.KG», Германия

Rheinstrasse 8, D-79660 Wehr/Baden, Germany, тел. +49 (0) 77-61-56-7124, факс +49 (0) 77-61-56-7126

Назначение

Счетчики-расходомеры массовые кориолисовые ROTAMASS (далее — расходомеры), предназначены для измерений массового расхода, массы, температуры, объема, объемного расхода и плотности для жидкостей, суспензий, газов и пара и концентрации для растворов, суспензий и эмульсий.

Описание

Расходомер состоит из первичного преобразователя расхода (ППР), принцип действия которого основан на использовании сил Кориолиса, которые возникают в колебательной системе расходомера, в которой одновременно имеет место поступательное и вращательное движения. Фазовый сдвиг между частотами колебаний двух трубок, зависит от массового расхода рабочей среды, а частота колебаний трубок — от плотности жидкости. Измерение температуры среды осуществляется термометром сопротивления Pt100, встроенным в корпус расходомера. Сигналы с ППР и термометра сопротивления поступают на вторичный преобразователь (ВП), где обрабатываются по принятому алгоритму и индицируются в виде измеренных параметров на дисплее ВП (опционально) и передаются по аналоговым и импульсным выходным сигналам, протоколам HART, FOUNDATION Fieldbus, Modbus.

Расходомеры имеют два варианта конструктивных исполнений: компактный и разделенный.

Компактное исполнение имеют модели RCCT34 ^ RCCT39, RCCT39/IR, RCCT39/XR (вторичный преобразователь расходомера монтируется на его ППР).

У раздельного исполнения ВП выносится до 300 м от ППР и имеет 2 варианта:

— ППР моделей RCCS30- RCCS39, RCCS30LR, RCCS39/IR, RCCS39/XR и ВП RCCF31;

— ППР моделей RCCS30- RCCS39, RCCS30LR, RCCS39/IR, RCCS39/XR и ВП RCCR31.

— два активных аналоговых выхода, которые могут быть запрограммированы на передачу одного из измеренных параметров рабочей среды: массовый и объемный расходы, плотность и температура рабочей среды;

— два пассивных выхода: импульсный и частотный. Один из них программно настраивается на передачу измеренных параметров: массовый и объемный расходы, плотность и температура рабочей среды, второй — масса и объем рабочей среды.

Общий вид расходомеров представлен на фото 1.

Источник

Кориолисовый массовый расходомер ROTAMASS

Преобразователь ROTAMASS представляет собой массовый расходомер, использующий кориолисовые силы (рис. 5). Массомер монтируется непосредственно на трубопровод и не требует прямолинейных участков выше или ниже по течению [10].

Рис. 5. Внешний вид кориолисового массового расходомера ROTAMASS

Расходомер измеряет расход по частоте колебаний измерительной трубки. Такие измерения могут быть подвержены влиянию внешних воздействий или вибраций, передаваемых по трубопроводу. Для прибора ROTAMASS была разработана уникальная конструкция «корпус в корпусе», эффективно устраняющая негативное влияние внешних воздействий и вибраций. На рис. 6 показана структура корпуса ROTAMASS. Внутренний корпус устанавливается во внешний, подсоединяемый к фланцам. Концы трубок крепятся к внутреннему корпусу. Двойная структура позволяет поглощать внешние воздействия и вибрации, передаваемые через фланцы на внешний корпус, сводя к минимуму деформацию трубок, закрепленных на внутреннем корпусе. В конструкции также используются две трубки, которые колеблются в противоположных направлениях. Сенсорные катушки для измерения вибрации монтируются на одной из трубок, а магнит – на другой. Благодаря такой конфигурации, трубки не столь подвержены влиянию внешней вибрации. Кроме того, настройка резонансной частоты колебаний трубок на уровне, значительно превышающем уровень частоты внешних воздействий, сводит к минимуму их негативное влияние. Еще одна структурная особенность – наклон линейного участка U-образных трубок, позволяющий жидкости стекать по трубкам под действием силы тяжести [1].

Рис. 6. Конфигурация детектора прибора ROTAMASS

Характеристики измерения расхода:

— Номинальный диапазон расхода – 0 ÷5 т/час;

— Стабильность нуля – 0,135 кг/час.

Характеристики измерения плотности:

— Диапазон — 0,3 ÷ 5 кг/л;

— Точность — ± 3 г/л.

Характеристики измерения температуры:

— Диапазон — -200 ÷ +230 °С;

— 90-264 В переменный ток, 50 Гц.

Маркировка датчика имеет следующую расшифровку:

— RCCT36 — модель датчика (номинальный расход 2,7 т/ч = 45 кг/мин);

— А — источник питания: 100-240 В переменного тока;

— М — кабельный ввод: М20х1,5;

— 02 — подключение к технологической линии DN 25;

— QR1 — свидетельство о первичной поверке [10].

Источник

Массовые расходомеры RotaMASS серии RCCT3x, RCCS3x, RCCX39/IR, RCCX39/XR и преобразователи RCCF31 и RCCR31

Массовые расходомеры RotaMASS компании YOKOGAWA предназначены для измерения массового (как мгновенного, так и суммарного) расхода жидкости, газа, суспензии, высоковязких сред.

Кориолисовые расходомеры RotaMASS являются высокоточными измерительными приборами, устойчивыми к внешним факторам окружающей среды, вибрации, механическим напряжениям в трубопроводе.

Массовые расходомеры RotaMASS представлены линейкой приборов в интегральном и разнесенном исполнении:

RCCT3x — расходомер интегрального исполнения;

RCCS3x — сенсор расходомера раздельного исполнения;

RCCF31 — электронный преобразователь расходомера раздельного исполнения;

RCCR31 — электронный преобразователь расходомера раздельного исполнения для монтажа в стойке.

Прибор ROTAMASS измеряет расход практически всех текучих сред, включая высоковязкие жидкости, суспензии и многофазные среды, содержащие газ.
Имеются варианты для локального монтажа и монтажа в стойке.
Усовершенствованные средства обработки цифрового сигнала обеспечивают высокую точность и стабильность измерений.
Специальная система динамической развязки чувствительного элемента значительно снижает восприимчивость к внешним нагрузкам и вибрации.
Простота гидравлической схемы предусматривает самодренаж, простоту очистки, а также возможность использования прибора при работе с санитарно-техническим оборудованием.
Прибор обеспечивает высокую точность и стабильность показаний в широком диапазоне измерений.
Погрешность измерений плотности составляет не более +/— 0,0005 г/см³.
Измерение концентрации растворов, суспензий и эмульсий (например, расчет содержания воды, количества нефти).
Объемный расход при базовой плотности.
Измерение температуры.
Стандартный модуль в/в включает два аналоговых выхода, два выхода импульса или выход состояния и один вход состояния.
Выпускаются варианты прибора во взрывозащищенном исполнении (ATEX, FM, IECEx, EAC, INMETRO, NEPSI, KOSHA).
Европейская сертификация MID согл. OIML R-117-1 и американская сертификация NTEP для измерений при перекачке продукта по закрытой системе (см. Технические характеристики GS 01R04B07-00R-R).
Широкий диапазон рабочих температур: от —200 °C до 350 °C.
Многофункциональность на базе микропроцессорных средств.
Электрически стираемое программируемое ПЗУ обеспечивает сохранение настроек параметров и суммарных значений при любой продолжительности сбоя электропитания.
Жидкокристаллический дисплей высокой четкости.
Функция коммуникационной связи HART.
Опция — связь по шине FOUNDATION™ Fieldbus (см. Технические характеристики GS 01RO4B05-00R-E)
Опция — связь по протоколу Modbus.
Опция — искробезопасные выходы.
Выбор материала измерительной трубки.
Стандартные фланцы EN, ASME или JIS; прочие варианты подсоединения — по требованию.

Жидкости, газы, суспензии, высоковязкие среды

Массовый расход: ±0,1 % от измеренного значения ± стабильность нуля;

плотность: до 0,0005 г/см 3 .

Массовый расход: ±0,5 % от измеренного значения ± стабильность нуля.

Измерение жидкостей с содержанием газа

Содержание газа от 3 до 100 % в зависимости от типоразмера расходомера; стабильное измерение при кратковременных проявлениях газа в виде газовых пробок

Диапазон измерений массового расхода (для всей линейки типоразмеров)

0…300 т/ч; до 600 т/ч для RCCX39/XR

Пределы рабочих температур

Максимальное рабочее давление

Номинальный диаметр и класс фланцев

Диаметр: от DN15 до DN200. По заказу — DN250;

класс: EN PN16 — EN PN100; ASME class 150 — ASME class 1500; JIS 10K, 20K; DIN 11851(резьбовое); DIN 32676 (хомутовое)

Источник

Adblock
detector

Loading…

3 Series

Coriolis Mass Flow and Density Meter

Integral Type RCCT3

Remote Type RCCF31 + RCCS3

Remote Type RCCR31 + RCCS3

IM 01R04B04-00E-E

Rota Yokogawa GmbH & Co. KG

Rheinstr. 8

D-79664 Wehr

Germany

IM 01R04B04-00E-E ©Copyright July 2003 (Rü) 8th edition, April 2011 (Rü)

Blank Page

		CONTENTS
	Contents
1. Introduction………………………………………………………………………..	1-1
1.1	Using the Coriolis Flowmeter Safely……………………………………………………	1-2
1.2	Warranty……………………………………………………………………………………………..	1-3
1.3	Instruction according EMC………………………………………………………………….	1-3
1.4	ATEX Documentation…………………………………………………………………………..	1-4
1.5	Disposal, Cleaning and Return…………………………………………………………….	1-5
1.6	Confirmation of accessories………………………………………………………………..	1-8
2. Transportation and Storage………………………………………….	2-1
3. Product description………………………………………………………….	3-1
3.1	The functional principle……………………………………………………………………….	3-1
3.2	The Integral Type RCCT34 to 39/IR………………………………………………………	3-2
3.3	The Remote Field-Mount Converter RCCF31………………………………………..	3-2
3.4	The Remote Rack-Mount Converter RCCR31……………………………………….	3-3
3.5	The Remote Detector RCCS30 to 33…………………………………………………….	3-4
3.6	The Remote Detector RCCS30 to 33 /Tx……………………………………………….	3-4
3.7	The Remote Detector RCCS34 to 39/IR………………………………………………..	3-5
3.8	The Remote Detector RCCS34 to 39/IR /Tx…………………………………………..	3-6
3.9	The Remote and Integral Type RCCx39/XR…………………………………………..	3-7
3.10	Measurement system and applications………………………………………………	3-8
3.11	Name Plates………………………………………………………………………………………	3-9

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

CONTENTS
4. Installation………………………………………………………………………….	4-1
4.1	General ………………………………………………………………………………………………………………………….	4-1
4.2	Mounting of detector RCCS30 to 33 option /PD…………………………………………	4-2
4.3	Piping………………………………………………………………………………………………….	4-2
4.4	Customer insulation…………………………………………………………………………….	4-6
4.5	Mounting of converter RCCF31 to 2-inch pipe……………………………………….	4-6
4.6	Mounting of converter RCCR31 in a subrack…………………………………………	4-7
4.7	Alteration of display (RCCT3 / RCCF31)……………………………………………….	4-7
4.8	Wiring…………………………………………………………………………………………………	4-8


4.8.1	General items………………………………………………………………………………………….	4-8
4.8.2	Ground (earth) connections……………………………………………………………………	4-10
4.8.3 Wiring technique…………………………………………………………………………………….	4-11
4.8.4	Assembling and connecting the Remote Cable RCCY03…………………………	4-12
4.8.5	Power supply wiring………………………………………………………………………………	4-15
4.8.6	Connecting to external instruments……………………………………………………….	4-18
4.8.7	Connecting HARTCommunication………………………………………………………..	4-22
4.8.8	Flowmeters with intrinsic safe outputs…………………………………………………..	4-22
5. Basic operating procedures……………………………………………	5-1
5.1	Liquid crystal display………………………………………………………………………….	5-1
5.2	Display modes…………………………………………………………………………………….	5-3
5.3	Setting via keys…………………………………………………………………………………..	5-4
5.4	Examples of parameter settings via keys…………………………………………….	5-5
5.4.1	Display configuration, set volume flow to line 1……………………………………….	5-5
5.4.2	Setting Temperature 20-120°C to Analog Output 2 …………………………………..	5-6
5.5	Setting parameters in converter with option /NC………………………………….	5-8
5.6	Zero adjustment (Autozero)…………………………………………………………………	5-9

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

		CONTENTS
6. Operation via HART……………………………………………………………..	6-1
6.1	Conditions of communication line……………………………………………………….	6-1
6.2	Communication via FieldMate……………………………………………………………..	6-2
6.3	Communication via HART Communicator…………………………………………….	6-5
6.4	Unique functions of HART Communicator……………………………………………	6-6
6.5	Transmitting device variables via HART………………………………………………	6-7
6.6	Hardware Write Protect……………………………………………………………………….	6-8
7. Parameter description……………………………………………………..	7-1
7.1	Overview……………………………………………………………………………………………..	7-1
7.2	Parameter list………………………………………………………………………………………	7-2
7.3	Parameter tree, Display menu……………………………………………………………	7-21
7.4	Parameter tree, HART menu………………………………………………………………	7-51
7.5	Mass flow functions (Basic or Detailed Setup)……………………………………	7-83
7.6	Volume flow functions (Basic or Detailed Setup)………………………………..	7-84
7.7	Density functions (Basic or Detailed Setup)……………………………………….	7-85
7.8	Temperature functions (Basic or Detailed Setup)……………………………….	7-86
7.9	Velocity functions (Detailed Setup)…………………………………………………….	7-86
7.10	Analog 1 functions (Basic or Detailed Setup)……………………………………	7-87
7.11	Analog 2 functions (Basic or Detailed Setup)……………………………………	7-88
7.12	Pulse/Status output 1 functions (Basic or Detailed Setup)………………..	7-89
7.13 Pulse/Status output 2 functions (Basic or Detailed Setup)…………………	7-93
7.14	Status input functions (Basic or Detailed Setup)………………………………	7-94
7.15	HART output (Detailed Setup)…………………………………………………………..	7-95
7.16	Totalizer functions (Basic or Detailed Setup)……………………………………	7-96
7.17	Flow direction function (Detailed Setup)…………………………………………..	7-97
7.18	Concentration measurement (Detailed Setup)…………………………………..	7-98
7.19	Net flow (Detailed Setup)………………………………………………………………….	7-99
7.20	Slug detection (Detailed Setup)………………………………………………………	7-100
7.21	Empty pipe detection (Detailed Setup)……………………………………………	7-101

iii

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

CONTENTS
7.22	Corrosion detection (Detailed Setup)………………………………………………	7-102
7.23	Detector data (Detailed Setup)………………………………………………………..	7-102
7.24	Autozero (Diag/Service)………………………………………………………………….	7-103
7.25	Reading maximum fluid temperature (Detailed Setup)…………………….	7-104
7.26	Option /GA for Gas Measurement…………………………………………………..	7-104
8. Self-diagnostic and Troubleshooting………………………….	8-1
8.1 Error descriptions and countermeasure………………………………………………..	8-1
8.2	Reading Event + Error History (Diag/Service, Self test/Status)……………..	8-3
8.3	Self test (Diag/Service)………………………………………………………………………..	8-3
8.4	Signaland I/O-Test (Diag/Service)………………………………………………………	8-3
8.5	Output trim………………………………………………………………………………………….	8-4
8.6	Detector cleaning………………………………………………………………………………..	8-4
8.7	Troubleshooting………………………………………………………………………………….	8-5
8.7.1	No indication……………………………………………………………………………………………	8-5
8.7.2	No key-setting possible……………………………………………………………………………	8-6
8.7.3	No HART communication…………………………………………………………………………	8-6
8.7.4	Unstable zero…………………………………………………………………………………………..	8-7
8.7.5	Disagreement of indication with actual flow rate………………………………………	8-8
8.7.6	Disagreement of indication with actual density………………………………………..	8-9
8.7.7	Disagreement of indication with actual temperature……………………………….	8-10
8.7.8	Discrepancy of output signals to the assigned measurand…………………….	8-11
8.7.9	Setting «Burn-out» mode………………………………………………………………………..	8-12
8.8	Detection of metering tube failure……………………………………………………..	8-13
8.9	Customer Maintenance Part List………………………………………………………..	8-14

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

			CONTENTS
9. Explosion protected type instruments…………………………..	9-1
9.1	ATEX…………………………………………………………………………………………………..	9-1
9.1.1	Technical Data…………………………………………………………………………………………	9-1
9.1.2	Installation……………………………………………………………………………………………….	9-4
9.1.3	Operation…………………………………………………………………………………………………	9-7
9.1.4	Maintenance and repair……………………………………………………………………………	9-7
9.1.5	Ex-relevant marking on name plates (refer to chapter 3.11)………………………	9-7
9.2	FM	(USA + Canada)…………………………………………………………………………….	9-9
9.2.1	Technical Data…………………………………………………………………………………………	9-9
9.2.2	Installation……………………………………………………………………………………………..	9-10
9.2.3	General warnings…………………………………………………………………………………..	9-12
9.2.4	Ex-relevant marking on name plates (refer to chapter 3.11)…………………….	9-13
9.2.5	Control drawings……………………………………………………………………………………	9-14
9.3	IECEx………………………………………………………………………………………………..	9-19
9.3.1	Technical Data……………………………………………………………………………………….	9-19
9.3.2	Installation……………………………………………………………………………………………..	9-22
9.3.3	Operation……………………………………………………………………………………………….	9-24
9.3.4	Maintenance and repair………………………………………………………………………….	9-24
9.3.5	Ex-relevant marking on name plates (refer to chapter 3.11)…………………….	9-25
9.4	INMETRO (Brazil)……………………………………………………………………………….	9-26
9.5	Gost approval……………………………………………………………………………………	9-26
10. PED (Pressure Equipment Directive)……………………………………………….	10-1
11. Technical Data…………………………………………………………………………………….	11-1
11.1	Specifications………………………………………………………………………………….	11-1
11.2	Dimensions……………………………………………………………………………………..	11-8
11.3	Model, Suffix and Option Codes…………………………………………………….	11-15
APPENDIX 1. Software change History……………………………	A1-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

CONTENTS


APPENDIX 2. Safety Instrumented Systems Installation……………..	A2-1
A2.1	Scope and Purpose………………………………………………………………………..	A2-1
A2.2	Using Rotamass 3 for a SIS Application………………………………………….	A2-1
A2.2.1	Safety Function……………………………………………………………………………………	A2-1
A2.2.2	Safety Accuracy…………………………………………………………………………………..	A2-2
A2.2.3	Diagnostic Response Time…………………………………………………………………..	A2-2
A2.2.4	Setup…………………………………………………………………………………………………..	A2-2
A2.2.5	Proof Testing……………………………………………………………………………………….	A2-2
A2.2.6	Repair and Replacement………………………………………………………………………	A2-3
A2.2.7	Startup Time………………………………………………………………………………………..	A2-3
A2.2.8	Firmware Update………………………………………………………………………………….	A2-3
A2.2.9	Reliability Data…………………………………………………………………………………….	A2-3
A2.2.10	Lifetime Limits…………………………………………………………………………………..	A2-3
A2.2.11	Required Parameter Settings……………………………………………………………..	A2-3
A2.2.12	Environmental Limits…………………………………………………………………………	A2-4
A2.2.13	Application Limits………………………………………………………………………………	A2-4
A2.3	Definitions and Abbreviations…………………………………………………………	A2-4
A2.3.1	Definitions…………………………………………………………………………………………..	A2-4
A2.3.2	Abbreviations………………………………………………………………………………………	A2-4

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1. Introduction

This instrument has been adjusted at the factory before shipment.

To ensure correct use of the instrument, please read this manual thoroughly and fully understand how to operate the instrument before operating it.

NOTE

This manual describes the hardware and software configurations of the ROTAMASS Coriolis Massflowmeter.

Regarding This User’s Manual

•This manual should be provided to the end user.

•Before use, read this manual thoroughly to comprehend its contents.

•The contents of this manual may be changed without prior notice.

•All rights are reserved. No part of this manual may be reproduced in any form without Yokogawa’s written permission.

•Yokogawa makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of merchantability and suitability for a particular purpose.

•All reasonable effort has been made to ensure the accuracy of the contents of this manual. However, if any errors or omissions are found, please inform Yokogawa.

•Yokogawa assumes no responsibilities for this product except as stated in the warranty.

•Please note that this user’s manual may not be revised for any specification changes, construction changes or operating part changes that are not considered to affect function or performance.

1. INTRODUCTION

Safety and Modification Precautions

•The following safety symbol marks are used in this user’s manual and instrument.

WARNING

A WARNING sign denotes a hazard. It calls attention to procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result in injury or death of personnel.

CAUTION

IMPORTANT

An IMPORTANT sign denotes that attention is required to avoid damage to the instrument or system failure.

NOTE

A NOTE sign denotes information necessary for essential understanding of operation and features.

1-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1. INTRODUCTION

Protective grounding terminal

Functional grounding terminal

(This terminal should not be used as a protective grounding terminal.)

Alternating current

Direct current

1.1Using the Coriolis Flowmeter Safely

WARNING

(1) Installation

•Installation of the Coriolis flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures relating to installation.

•When the Coriolis flowmeter is processing hot fluids, the instrument itself may become extremely hot. Take sufficient care not to get burnt.

•All procedures relating to installation must comply with the electrical code of the country where it is used.

(2) Wiring

•The wiring of the Coriolis flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures relating to wiring.

•The protective grounding must be connected securely at the terminal with the mark to avoid danger to personnel.

(3) Operation

•Do not open the cover until the power has been off for at least 10 minutes. Only expert engineer or skilled personnel are permitted to open the cover.

(4) Maintenance

•Maintenance on the Coriolis flowmeter should be performed by expert engineer or skilled personnel. No operator shall be permitted to perform any operations relating to maintenance.

•Always conform to maintenance procedures outlined in this manual. If necessary, contact Yokogawa.

•Care should be taken to prevent the build up of dirt, dust or other substances on the display panel glass or data plate. If these surfaces do get dirty, wipe them clean with a soft dry cloth.

(5) European Pressure Equipment Directive

(PED)

•When using the instrument as a PED-compliant product, be sure to read Chapter 10 before

use.

(6) Hazardous Duty Type Instruments

• For explosion proof type instruments the description in chapter 9 «EXPLOSION PRO-

TECTED TYPE INSTRUMENT» has priority to the other descriptions in this instruction manual.

•Only trained personal should install and maintain instruments in hazardous areas.

•The protective grounding terminal must be connected to a suitable IS grounding system.

•Avoid mechanical generated sparks while working on the equipment and peripherial devices in hazardous areas.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-2

1.2 Warranty

•The warranty terms of this instrument that are guaranteed are described in the quotation. We will make any repairs that may become necessary during the guaranteed term free of charge.

•Please contact our sales office if this instrument requires repair.

•The results of our examination will determine whether the meter will be repaired free of charge or on an at-cost basis.

The guarantee will not apply in the following cases:

•Damage due to negligence or insufficient maintenance on the part of the customer.

•Problems or damage resulting from handling, operation or storage that violates the intended use and specifications.

•Problems that result from using or performing maintenance on the instrument in a location that does not comply with the installation location specified by Yokogawa.

•Problems or damage resulting from repairs or modifications not performed by Yokogawa or someone authorized by Yokogawa.

•Problems or damage resulting from inappropriate installation after delivery.

•Problems or damage resulting from disasters such as fires, earthquakes, storms, floods, or lightning strikes and external causes.

1.3 Instruction according EMC

The ROTAMASS Coriolis flowmeter is conform to the European EMC Guideline and fulfills the following standards:

EN 61326-1: 2006;

EN 61326-2-3: 2006;

EN 61000-3-2: 2006;

EN 61000-3-3: 1995+A1+A2

ROTAMASS is a class A product and should be used and installed properly according to the EMC Class A requirements

1. INTRODUCTION

Restriction on Use of Radio Transceiver :

IMPORTANT

Installation

CAUTION

The function ground terminal or the PEterminal have to be connected to protective ground to ensure electro-magnetic interference protection.

To ensure the EMC specifications the following measures must be carried out :

1.Put the power cables through the ferrite core clamp before connecting to the terminals as shown in chapter ´ Installation ´ (Power supply wiring).

2.Put the I/O- cables through the ferrite core clamp before connecting to the terminals as shown in chapter ´ Installation ´ (Power supply wiring).

3.Connect protective ground conductor of power supply to PEterminal in the terminal box (see chapter ´ Installation ´ (Power supply wiring).

1-3

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1.INTRODUCTION

1.4ATEX Documentation

This is only applicable to the countries in European Union.

EST

SLO P

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-4

1.5Disposal, Cleaning and Return

For safe use

WARNING

for cleaning on their cost.

WARNING

Warranty

All inquiries on instrument failure should be directed to the Seller’s sales representative from whom you purchased the instrument or your nearest sales office of the Seller.

Should the instrument fail, contact the Seller, specifying the model and instrument number of the product in question. Be specific in describing details on the failure and the process in which

1. INTRODUCTION

For disposal and recycling please refer to your national regulations.

Please find following help. After remove of all products rests the instruments can be disassembled and the parts treated different.

Naming: R = recycling, D = disposal,

Sd = special disposal

Name	Body	Converter	Cover with	Elec-
of			housing	window	tron-
product							ics
Rota-	SS	R	Al	R	Al +	D	Sd
mass					Glass

In case of return of flow meters to Yokogawa for testing or repair purposes please fill out one of the following forms and send it with the equipment to YOKOGAWA.

1-5

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1. INTRODUCTION

Delivery Note (for EU-Countries)	Date :
Ref. REPAIR for serial no. __________________________
We are sending following type of article
via forwarding agent : Yusen Air ; Raunheim/Frankfurt
Item Article				Unit Price	Total Price
Type (MS-Code)
________________________________	€ __________	€__________
					(nominal value)
Charges for airworthy packing
and delivery FOB				€___________
Total value				€ ___________
Value for customs purpose only			€ _________
					(current value)
Gross weight .	_____________________kg
Net weight :	_____________________kg
Customs Tariff No. :	_____________________
Country og origin :	Federal Republic of Germany
Delivery note 2-fold accompanis the goods
			SPECIMEN Certificate
Company :	________________________	Address :	______________________
Department :	________________________	Name :	______________________
Telephone :	________________________	Fax :	______________________

The attached flowmeter :
Type : ______________________________	Orderor Serial No.	___________
has been operated with following liquids:___________________________________________
Because the liquid is	water-endangering		toxic	caustic	flammable

we have

checked, that all cavities in the flowmeter are free from such substances

flushed out and neutralised all cavities in the flowmeter

Please check applicable description

We confirm that there is no risk to man or enviroment through any residual liquid containes in this flowmeter.

Date : _____________________

Signature : _______________________

Company stamp:

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-6

1. INTRODUCTION

PROFORMA INVOICE (for Third-party-Countries)		Date :
Ref. REPAIR for serial no. __________________________
We are sending following type of article
via forwarding agent : Yusen Air ; Raunheim/Frankfurt
Item Article			Unit Price	Total Price
Type (MS-Code)
________________________________	€ __________	€__________
				(nominal value)
Charges for airworthy packing
and delivery FOB			€___________
Total value			€ ___________
Value for customs purpose only		€ _________
				(current value)
Gross weight .	_____________________kg
Net weight :	_____________________kg
Customs Tariff No. :	_____________________
Country og origin :	Federal Republic of Germany
Delivery note 2-fold accompanis the goods
		SPECIMEN Certificate
Company :	________________________	Address :	______________________
Department :	________________________	Name :	______________________
Telephone :	________________________	Fax :	______________________

The attached flowmeter :
Type : ______________________________	Orderor Serial No.	___________
has been operated with following liquids:___________________________________________
Because the liquid is	water-endangering		toxic	caustic	flammable

we have

checked, that all cavities in the flowmeter are free from such substances

flushed out and neutralised all cavities in the flowmeter

Please check applicable description

We confirm that there is no risk to man or enviroment through any residual liquid containes in this flowmeter.

Date : _____________________

Signature : _______________________

Company stamp:

1-7

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1. INTRODUCTION

1.6 Confirmation of accessories

When you received the instrument, please check the following accessories.

RCCF31 remote type converter

—1x ferrite cores for power line

—1x ferrite core for I/O lines

—1x band for fixing the ferrite cores on power line

—1x 2-inch pipe mounting bracket set

—1x bracket

—1x U-bracket

—2x nuts

—2x washers

—4x bolts with hexagon socket

—1x terminal wiring auxiliary tool

—1x cable gland for wiring port detector signal

—M20 cable gland (metal) (for RCCF31-xxxM…)

—NPT 1/2´´ cable gland (metal) (for RCCF31-xxxA…)

—2x cable gland for power supply and I/O signal wiring port

—M20 cable gland (plastic) (for RCCF31-xxxM…)

—NPT 1/2´´ (for RCCF31-xxxA…) cable glands for power supply and I/O signal wiring port are not attached.

Remote type detector RCCS3

—1x cable gland for wiring port detector signal

—1x M20 cable gland (for RCCS3x-Mxxxxxx)

—1x NPT 1/2´´ cable gland + 1x adapter M20 to NPT (for RCCS3x-Axxxxxx)

Integral RCCT3

—1x ferrite cores for power line

—1x ferrite core for I/O lines

—1x band for fixing the ferrite cores on power line

—1x terminal wiring auxiliary tool

—2x cable gland for power supply and I/O signal wiring port

—M20 Cable gland (plastic) (for RCCT3x-xxxMxxxxxx)

—1x NPT 1/2´´ cable gland + 1x adapter M20 to NPT (for RCCS3x-Axxxxxx)

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

1-8

2. Transportation and storage

2. Transportation and Storage

Transport instructions

When transporting the instrument, you must observe the following safety instructions in order to avoid lethal injury, damage to the instrument and other material damage.

The steps involved in transport may only be carried out by qualified persons taking into account the safety instructions.

•Observe the transport instructions on the packaging.

•Observe the below mentioned storage conditions.

•Use only the original packaging.

•The packaging material must be disposed of in accordance with the regulations.

•The transport braces must not be removed until installation.

•Read the chapter “Safety instructions”.

•To avoid any damages, unpack the flowmeter only at the installation site.

•Mechanical shocks are to be avoided.

WARNING

ROTAMASS is a heavy instrument. Please be careful to prevent persons from injuring when it is handled.

Storage conditions

Please note the following for storage purposes :

The detector and converter should be stored in its transport packaging.

Choose a storage place that meets the following requirements:

•Protection from rain and humidity

•Free of mechanical vibration and shocks

• Ambient temperature between	-40°C to 55°C	(RCCT3 / RCCF31 / RCCR31)
	-50°C to 80°C	(RCCS3)

•Atmospheric humidity ranging from 0 to 100%. Operation above 95% for longer times is not recommended

Before storing a used flowmeter remove any fluid from the flowmeter line completely. Properties of the instrument can change when stored outdoors.

2-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

2. Transportation and storage

Blank Page

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

2-2

3. Product description

3.1 The functional principle

angular velocity ϖ.

When the medium moves away from the axis of rotation it must be accelerated to an

The formula for the Coriolis force is as follows:

Fc = — 2 m (ϖx ν )

The entire measurement tube is deformed slightly by the Coriolis forces, in the way shown. This deformation is registered by movement sensors at points S1 and S2 .

The general construction of a Coriolis mass flowmeter looks as followed:

3-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

3.2 The Integral Type RCCT34 to 39/IR

The following drawing shows the general construction of the integral type ROTAMASS

Display

Terminal box power and I/O

Power supply cable entry

I/O — line cable entry

Name plate

Flow direction arrow

Detector assembly

F31.EPS

3.3 The Remote Field-Mount Converter RCCF31

The following drawing shows the general construction of the remote field-mount converter.

Terminal box detector connection

Terminal box power and I/O

Display

I/O cable entry

Power supply cable entry

F32.EPS

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-2

3. Product description

3.4 The Remote Rack-Mount Converter RCCR31

The following drawing shows the general construction of the remote rack-mount converter.

19-inch cassette	Terminal board
			Input /
			Output
			terminals
		D+
		D-
		S1+
		S1-
		S2+
		S2-	Iout1+
		TP1
		Iout1-
		TP2
		Iout2+
		TP3
		Iout2-
		COM
		Pout+

			Pout-
			Sin+
	Detector		Sin-
		Sout+
		Sout-
	connection
		L/+
	terminals
		N/-

			G
Display and infrared switches	Ground
terminals
		Power

			terminals	F35.EPS

3-3

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

3.5 The Remote Detector RCCS30 to 33

The following drawing shows the general construction of the remote detector RCCS30 to 33.

3.6 The Remote Detector RCCS30 to 33 /Tx

The following drawing shows the general construction of the remote detector RCCS30 to 33 /Tx.

see table 8

Factory insulation

Terminal box

Process connection

Heating connection

Name plate

Ventilation optional /T3

F37.EPS

Dimensions in mm

Weight (without process flanges): 12kg

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-4

3. Product description

3.7 The Remote Detector RCCS34 to 39/IR

The following drawing shows the general construction of the remote detector RCCS34 to 39/IR.

Terminal box

Option /S2 and /MT

F34.EPS

3-5

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

3.8 The Remote Detector RCCS34 to 39/IR /Tx

The following drawing shows the general construction of the remote detector RCCS34 to 39/IR /Tx.

Heating connection	Process connection
optional /T2 or /T3

Factory insulation

Terminal box

Ventilation optional /T3

F36.EPS

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-6

3. Product description

3.9 The Remote and Integral Type RCCx39/XR

The following drawing shows the general construction of the RCCx39/XR.

Remote Type RCCS39/XR

Terminal box

Option /S2 and /MT

Integral Type RCCT39/XR

F38.EPS

3-7

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

3.10 Measurement system and applications

ROTAMASS measures the mass flow of fluids directly.

The measurement system uses the Coriolis principle and is suitable for a wide range of continuous flow measurement applications in all branches of process technology.

ROTAMASS has two components: the detector and the converter.

The detector measures the mass flow directly and converts it into electrical signals. The converter evaluates the electrical signals and outputs the following values:

—mass flow, independent from media properties, such as density, temperature, viscosity

—fluid density

—fluid temperature

The values are displayed and output as electrical values for use by other systems.

The converter is operated by three infra-red keys and a 4- line display and is standard equipped with HARTcommunication protocol.

ROTAMASS is suitable for

—measuring liquids, liquids with solid content, multi-phase mixtures

—measuring gases (restricted by density and pressure loss)

—simultaneous measurement of mass flow, density, temperature, volume flow and cumulated mass and volume

—measuring of concentrations of liquid mixtures, solutions and suspensions

—connection to controllers and process control systems

ROTAMASS provides the following I/O-connections and can be configured for a wide

variety of different measurement applications (controlling, checking, monitoring, metering, mixing, filling).

—2 active analog outputs

—2 passive pulse outputs / status outputs

—1 status input

optional /AP:

—1 active pulse output / status output

optional /NM:

—1 pulse output / status output according EN 50227 (NAMUR)

optional /KF2 :

—1 passive analog output Ex ia

—1 passive pulse output / status output Ex ia

These capabilities make ROTAMASS ideal for the increasing demand of requirements for automation and the growing trend towards batch processes.

optional /FB see IM 01R04B05-00E-E :

—1 Foundation Fieldbus communication line

optional /FB and /KF4 see IM 01R04B05-00E-E :

—1 intrinsic safe Ex ia Foundation Fieldbus communication line

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-8

3. Product description

3.11 Name Plates

Name plate of Integral type RCCT3:

1 Model code

2Serial number

3Ambient temperature range

4 Current output range and load resistance range

5Power supply range

6 Maximum supply voltage and maximum current for passive pulseand statusoutput

7Calibration constants of detector (see also on calibration certificate)

8Number of notified body according ATEX (only for ATEX certified flowmeters)

9Number of notified body according PED (only for units with process connections more than DN25)

10Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

11PS = maximum permissible pressure

12TS = maximum permissible process temperature

13Material of metering tubes

14Year of manufacturing

15Customer specified tag number if option /BG was ordered

Name plate of Remote Converter RCCF31 / RCCR31:

1 Model code

2Serial number

3Year of manufacturing

4 Ambient temperature range

5Power supply range

6Current output range and load resistance range

7 Maximum supply voltage and maximum current for passive pulse output

8Maximum supply voltage and maximum current for passive status output

9Number of notified body according ATEX (only for ATEX certified flowmeters)

10Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

11Customer specified tag number if option /BG was ordered

3-9

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3. Product description

Name plate of Remote Detector RCCS3:

1 Model code

2Serial number

3Calibration constants of detector (see also on calibration certificate)

4Number of notified body according ATEX (only for ATEX certified flowmeters)

5 Number of notified body according PED (only for units with process connections greater than DN25) 6 Area for Exrelevant marking (see chapter 9). The CE-mark is not present for FM-approved units.

7PS = maximum permissible pressure

8 TS = maximum permissible process temperature

9 Material of metering tubes

10Year of manufacturing

11Customer specified tag number if option /BG was ordered

Name plate of RCCT3 and RCCS3 with option /DS (Dual Seal approval):

In general the name plates of these units are the same as shown above. The difference is as followed:

PS is named as «Working pressure range» TS is named as «Process temperature range»

«Dual Seal» is additionally stated on the name plate

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

3-10

4. INSTALLATION

4. Installation

4.1 General

WARNING

This instrument must be installed by an expert engineer or skilled personal. The procedures described in this chapter are not permitted for operators.

IMPORTANT

—Keep protection sheet on the flanges attached until the flowmeter is installed to piping.

—Don’t open the terminal box until the wiring procedure. Leaving the box opened can result in insulation deterioration.

—For RCCT3 or RCCF31 at ambient temperature above 50°C a sunshade is recommended. This is particularly important in countries with high ambient temperatures.

About the site

To stabilize the instrument, please consider the following items where to place the instrument for your long-term use.

—Ambient Temperature

—Atmospheric conditions

Please avoid to place in a corrosive atmosphere as possible. When used in corrosive atmosphere, allow better ventilation.

—Shock and vibration

Please install in a place without shock and vibration as possible.

—Explosion-proof equipment installations

If the product is installed in hazardous areas please notice the installation hints in chapter 9.

Sequence of installation:

—Mounting of detector RCCS30 to 33 on a 2-inch pipe if option /PD was ordered (see chapter 4.2)

—Piping of the detector or integral flowmeter in the line (see chapter 4.3)

—Customer insulation of detector if necessary (see chapter 4.4)

—Mounting of converter RCCF31 on a 2-inch pipe (see chapter 4.5)

—Mounting of converter RCCR31 in a subrack (see chapter 4.6)

—Alteration of converter display of converter RCCF31 if necessary (see chapter 4.7)

—Wiring of converter (see chapter 4.8)

4-1

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.2 Mounting of detector RCCS30 to 33 option /PD

The detector RCCS30 to 33 can be mounted on a 2-inch pipe (option /PD) with a bracket and U-bolt assy.

4.3 Piping

IMPORTANT

When the following notes are not observed, flow measurements may not be correct and can damage the instrument. Please make correct piping design in accordance with the present guidelines.

IMPORTANT

Please be careful to install the flowmeter not too close to motors, transformers, inverters and other power

source, induction failure may occur.

1.The upstream and downstream piping length has no influence on the functioning of the instrument.

2.Piping requirements for proper operation :

•A Coriolis mass flowmeter can be installed vertically, horizontally or at any angle from the horizontal position.

•However, the piping must be installed to ensure that the measuring tube is always filled with liquid.

•The position of installation of the detector is arbitrary. A vertical mounting is recommended however.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-2

4. INSTALLATION

Vertical installation (recommended):

Makes pipe easier to empty (in case of maintenance, startup, product change). Helps gas bubbles to escape.

Only one shut-off valve is required to ensure “no flow” for setting Autozero.

Horizontal installation :

For liquids: Measuring tube downwards so that no gas can collect if “no flow”.

For gasses: Measuring tube upwards so that no liquid can collect if “no flow”.

Installation at highest point of a piping system:

Avoid it, as this can lead to collection of gas bubbles.

Installation with pressure below 1 bar abs:

Avoid it, as suction can draw air into the measuring tube, leading to incorrect measurements. Free outlets to containers or vessels can generate low pressure by earth gravity acceleration.

Flow

F41.EPS

•Do not stress the detector mechanically. Fix the pipe not on both ends of the detector but only at one side. Let the other side run free for minimum mechanical stress on the detector.

•Please use the standard reducers if the piping’s crosssection differs at the inlet or outlet point of the flowmeter.

Use shut-off valve and bypass line

To facilitate zero adjustment and maintenance, providing a bypass line is recommended.

	Bypassvalve
Shut-off	Shut-off
valve
valve

	Coriolisﬂowmeter	F0301.ai

Supporting the Coriolis flowmeter

WARNING

—Please prevent the detector from pipeline stretching, vibration or shock.

—Please prevent the detector from direct fixing. (See figure below.)

—Please fix the pipe at first and support the detector with piping. (See figure below.)

—Please fix only one side of the detector instead of both sides so as to minimize mechanical stress to the detector.

4-3

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

pipe

detector

pipe

detector

pipe

Please avoid direct ﬁxing at detector. This causes measurement errors.

Please use the piping to support the detector.

In addition, to secure the support of only one side of the pipe detector.

F0302.ai

IMPORTANT

When density measurement is used and the instrument is set up horizontally, you will need to set a predetermined correction factor into the converter. Please see chapter 7.7.

Check the adjacent pipe

WARNING

Eccentricity and inclination are dangerous and may cause leakage in the piping. This may cause damage to the pipe flanges.

If the dimensions are not in tolerance or you have incline or eccentric pipes, please correct before installing detectors.

FDDFOUSJDJUZ

JODMJOBUJPO

‘ BJ

If a new pipeline is provided, it may have other foreign materials such as wood chips and welding trash. Before installing, please remove them by flushing.

Mounting of integral and remote type detector

IMPORTANT

Please prepare your flange bolts and nuts. Please provide a gasket in the piping. However, if the gasket diameter is too large or too small.

(1) Mounting direction

Please note the flow direction according the arrow on the instrument. If flow is opposite to the direction of the arrow change parameter «Flow Direction» (see chapter 7.17).

(2) Mounting Flange

Install piping by using bolts, nuts and gaskets.

Bolts, nuts and gaskets are not included. Please prepare those according the flanges.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-4

4. INSTALLATION

1JQF GMBOHF

(BTLFU

‘MPXNFUFS ‘MBOHF

/VU

(3) Mounting Clamp

Clamp and gasket must be mounted to fit into the groove of the ferrules of the pipe, fitted to cover the taper portion of the ferrule to the Coriolis flowmeter.

The ferrules, clamps, gaskets are not included and must be provided on site.

Clamp

Gasket

Ferrule

F0306.ai

Gas flow measurement

CAUTION

A stable zero is mandatory for a good mass flow measurement. Mechanical installation stress and flow noise influence zero stability. Action has to be taken to avoid any generation of sound.

Recommendations:

•Support the weight of the detector by soft coupling (silicon or other kind of rubber support.

•Do not bend or stress the detector via the adjacent pipe. This is achieved by supporting the pipe 10D or more away from the detector.

•Pipe reduction or extension should be avoided directly before or after the meter.

•Avoid any control valves or orifices or any other sound generator near the detector.

4-5

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.4 Customer insulation

Customer insulation is only possible for remote detector RCCS3x with option /S2 (terminal box on distance). The upper line of the insulation must be minimum 40 mm below the terminal box.

IMPORTANT

For explosion proof types see tables «Temperature classification» in chapter 9.

4.5 Mounting of converter RCCF31 to 2-inch pipe

The field-mount converter RCCF31 can be mounted on a 2-inch pipe. Therefore use the delivered bracket and U-bolt assy.

F0309.ai

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-6

4. INSTALLATION

4.6 Mounting of converter RCCR31 in a subrack

The RCCR31 rack cassette must be inserted into the subrack.

4.7 Alteration of display (RCCT3 / RCCF31)

LCD display can be turned its direction with respect to piping configurations.

Removing four screws, adjusting display’s orientation and fixing the screws tightly again as shown in figure

below.

Lock screw for cover (Ex d)

F43.EPS

IMPORTANT

4-7

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.8Wiring

4.8.1General items

Notes concerning the wiring

When wiring, please observe the following precautions.

WARNING

—In order to prevent damage from condensation ensure isolation of the terminal box of the Coriolis flowmeter.

—Before opening the terminal box, be sure to turn off the power.

—Please fully tighten the terminal box cover.

—When removing the cover, please unlock the locking screw clockwise. (See figure below).

—After mounting the cover, please lock the cover by turning the locking screw counterclockwise. (See figure below).

—For explosion proof wiring please see chapter 9.

$PWFS MPDLJOH TDSFX

*OEJDBUPS

$PWFS MPDLJOH TDSFX

3$$5 *OUFHSBM UZQF

3$$’ 3FNPUF UZQF DPOWFSUFS ‘ BJ

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-8

4. INSTALLATION

Wiring port handling

(1) When waterproof property is unnecessary

(BTLFU

1MBTUJD HMBOE

‘ BJ

(2) When waterproof property is necessary (Wiring using waterproof glands)

IMPORTANT

(3) Conduit Wiring

%SBJO WBMWF

F0402.ai

4-9

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.8.2 Ground (earth) connections

IMPORTANT

Grounding resistance of 10 Ω or less is necessary. For explosion proof type follow the domestic electrical requirements as regulated in each country.

The following table shows the grounding:

*OUFHSBM UZQF

3FNPUF UZQF

r 1SPUFDUJWF FBSUI UFSNJOBM DPOOFDUFE BT CFMPX r %FUFDUPS DPOOFDUFE UP DPOWFSUFS WJB SFNPUF DBCMF r 1SPUFDUJWF FBSUI UFSNJOBM DPOOFDUFE BT CFMPX

1SPUFDUJWF FBSUI	1SPUFDUJWF FBSUI
%FUFDUPS	3FNPUF DBCMF
	%FUFDUPS

(SPVOEJOH SFTJTUBODF 0IN PS MFTT		(SPVOEJOH SFTJTUBODF

		0IN PS MFTT
		‘ BJ

—The location of the protective earth terminal is at the terminal box of converter as shown in figure below.

—In case of remote type, the detector is grounded at the converter. (See figure above.)

—Use insulated PVC wire for 600 V for grounding wire.

DPWFS MPDLJOH TDSFX

EJTQMBZ

QSPUFDUJWF FBSUI

UFSNJOBM MPDBUJPO

DPWFS MPDLJOH TDSFX

3$$5 JOUFHSBM UZQF

3$$’ SFNPUF DPOWFSUFS

‘ BJ

1SPUFDUJWF FBSUI UFSNJOBM . TDSFX

‘ BJ

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-10

4. INSTALLATION

4.8.3 Wiring technique

Cable connection on terminal block:

For connecting the cables to power-, I/O- and remote cable connection terminals a special tool is attached to the instrument. The terminal looks as follows:

$BCMF DPOOFDUJPO QPSU

		8JSJOH UPPM TMPU
			$BCMF
	PP	$BCMF DPOOFDUJPO	8JSJOH UPPM TMPU
D+
D–		QPSU

S1+

S1–

S2+

S2–

TP1

TP2

TP3

COM

YOKOGAWA

‘ BJ

Insert the auxiliary tool from the top into the terminal block.

‘ BJ

IMPORTANT

— Do external electrical connection in conformity with EN 61010-1 or equivalent national regulations. For hazardous area installation in Europe (ATEX) use standard EN 60079-14 as a guideline.

— Do not switch power supply on before all wiring is finished.

4-11

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

4.8.4 Assembling and connecting the Remote Cable RCCY03

1MBTUJD TIFBU 0VUFS TIJFME

8SBQ

		«MVNJOJVNGPJM
	$PSF
	‘JMMFS
	*OOFSTIJFME	‘ BJ

For RCCY03 -1-L	the cable is completely terminated.
For RCCY03 -0-L	the termination set is attached and the customer has to terminate the cable by his own.

The termination set contains:

— 6 x 20 mm 0.15 m shrink down plastic tube, d= 3.2 mm
—	2 x 20 mm 0.05 m shrink down plastic tube, d= 4.8 mm
—	18 conductor markers

— 12 terminal sleeves 0.25 mm2 light blue

— 6 terminal sleeves 0.5 mm2 orange

— 1 terminal sleeve 1.5 mm2

‘ BJ

For ATEX explosion proof application cable RCCY03-xLxxx /KS1 (blue color) is recommended.

NOTE

Careful assembly of the cable is indispensable for correct connection between the detector and the converter. This ensures good measuring results.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-12

4. INSTALLATION

Termination procedure:

Cable end detector

—Remove PVC outer sheeting and outer shielding 100 mm from the end.

—Remove the clear wrap and the filler material.

—Remove the foil that is around the isolated wires.

—Clip off each drain wire close to the cable jacket.

—Strip 8 mm of the cable ends.

—Fix the light blue terminal sleeves (0.25 mm2) to the wire endings of the 3 cable pairs.

—Fix the orange terminal sleeves (0.5 mm2) to the wire endings of the cable triple

—Make a radial cut into the PVC outer sheeting 25 mm from the end and cut lenghtwise.

Rotamass Remote Cable RCCY03 : Detector RCCS side

		1
		2
	Terminal sleeves	3
	0.25mm (light blue)
	Shrinkdown	4
Cut	plastic tube
d 3.2mm	5


		6

Shrinkdown

plastic tube

d 5mm

Terminal sleeves 0.5mm (orange)

Cable end converter

—Remove PVC outer sheeting and outer shielding 100 mm from the end.

—Remove the clear wrap and the filler material.

—Remove the foil that is around the isolated wires.

—Do not clip off the drain wires !

—Twist the 4 drain wires together and fix the 1.5 mm2 terminal sleeve.

—Strip 8 mm of the cable ends.

—Fix the light blue terminal sleeves (0.25 mm2) to the wire endings of the 3 cable pairs.

—Fix the orange terminal sleeves (0.5 mm2) to the wire endings of the cable triple

—Make a radial cut into the PVC outer sheeting 25 mm from the end and cut lenghtwise.

converter side.

Rotamass Remote Cable RCCY03 : Converter RCCF31 side

		1
		2
		3
Cut	Shrinkdown	4
plastic tube
	d 3.2mm	5
		6

	7
	7
	8
25	9
Shrinkdown	9
plastic tube
d = 5mm

4-13

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4. INSTALLATION

Cable connection to detector RCCS3 and field-mount converter RCCF31: 1. Remove connection box cover detector and converter (see figure below).

‘ BJ

2.Loosen the thread of cable gland and insert the cable into the cap and the clamp part. (See figure below.)

3.Remove the PVC outer sheathing 25 mm from the end and fold back outer shield over the clamp part.

(See figure below.)

$BQ

8JSJOH QPSU

$MBNQ QBSU

$BCMF

$BCMF HMBOE	0VUFS TIJFME	4DSFX QBSU
PG DBCMF	‘ BJ

4.Tighten the cable gland.

5.Connect the numbered leads to the terminals as shown in the figure below.

6.Connect inner shields to terminal COM.

	3$$4	3$$:	3$$’
	%			%

	%			%

3FNPUF EFUFDUPS 3$$4	4			4	3FNPUF $POWFSUFS 3$$’

4			4

UFSNJOBM	4		4	UFSNJOBM
	4		4
	51		51
	51		51
	51		51
%		*OOFS TIJFMET	$0.	%
%				%
			4
4
			4
4
			4
4
			4
4
			51
51
			51
51
			51
51
			$0.

‘ BJ

7. Close the connection box covers.

IM 01R04B04-00E-E 8th edition March 01, 2011 -00

4-14

4. INSTALLATION

Cable connection to rack-mount converter RCCR31:

1.Loose the cable clamp on terminal board

2.Remove the 25 mm section of PVC outer sheathing from the cable and fix the outer ring of the cable with the cable clamp on terminal board. (see left figure below).

3.Connect the numbered leads to the terminals as shown in the right figure below.

4.Connect inner shields to terminal COM.

Detector			Cable	Converter
RCCS3			RCCY03	RCCR31
D+	1				1	D+

D-	2					2	D-

S1+	3					3	S1+

S1-	4					4	S1-

S2+	5					5	S2+

S2-	6			6	S2-

TP1	7			7	TP1

TP2	8			8	TP2

TP3	9	9	TP3

				Shields	COM