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Komatsu PC200 -8 Shop Manual

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HYDRAULIC

EXCAVATOR

PC200

PC200LC

PC220

PC220LC

SERIAL NUMBERS

SEN00084-20

-8

-8

-8

-8

PC200-

300001

PC200LC- 300001

PC220-

70001

PC220LC- 70001

and up

loading

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Summary of Contents for Komatsu PC200 -8

  • Page 1
    SEN00084-20 HYDRAULIC PC200 EXCAVATOR PC200LC PC220 PC220LC PC200- 300001 PC200LC- 300001 SERIAL NUMBERS and up PC220- 70001 PC220LC- 70001…
  • Page 2
    Find manuals at https://best-manuals.com…
  • Page 3: Table Of Contents

    SEN00093-20 HYDRAULIC EXCAVATOR 1SHOP MANUAL PC200-8 PC200LC-8 PC220-8 PC220LC-8 Machine model Serial number PC200-8 300001 and up PC200LC-8 300001 and up PC220-8 70001 and up PC220LC-8 70001 and up 00 Index and foreword Index Composition of shop manual …………………….. 2 Table of contents ………………………..

  • Page 4: Foreword And General Information Sen00094-05

    SEN00093-20 00 Index and foreword Composition of shop manual The contents of this shop manual are shown together with Form No. in a list. Note 1: Always keep the latest version of this manual in accordance with this list and utilize accordingly. The marks shown to the right of Form No.

  • Page 5
    00 Index and foreword SEN00093-20 40 Troubleshooting SEN00090-10 Failure code table and fuse locations SEN03308-02 General information on troubleshooting SEN00231-05 Troubleshooting by failure code (Display of code), Part 1 SEN00240-07 Troubleshooting by failure code (Display of code), Part 2 SEN00241-06 Troubleshooting by failure code (Display of code), Part 3 SEN00242-05 Troubleshooting by failure code (Display of code), Part 4…
  • Page 6: Table Of Contents

    SEN00093-20 00 Index and foreword Table of contents 00 Index and foreword Index SEN00093-20 Composition of shop manual ………………..Table of contents……………………Foreword and general information SEN00094-05 Safety notice ……………………..How to read the shop manual………………..Explanation of terms for maintenance standard …………..Handling of electric equipment and hydraulic component …………

  • Page 7
    00 Index and foreword SEN00093-20 Travel PPC valve ……………………31 Service PPC valve (with EPC valve) ………………40 Service PPC valve……………………46 Valve control ……………………..48 Solenoid valve ……………………. 50 PPC accumulator……………………52 Anti-drop valve for boom ………………….54 Anti-drop valve for arm ………………….60 Return oil filter …………………….
  • Page 8
    SEN00093-20 00 Index and foreword Adjusting play of work equipment and swing PPC valves …………46 Checking parts which cause hydraulic drift of work equipment ……….47 Releasing residual pressure from hydraulic circuit …………..49 Testing oil leakage ……………………50 Bleeding air from each part………………….
  • Page 9
    00 Index and foreword SEN00093-20 Failure code [CA272] IMV/PCV1 Open Error …………….40 Failure code [CA322] Inj #1 Open/Short Error…………….. 42 Failure code [CA323] Inj #5 Open/Short Error…………….. 44 Failure code [CA324] Inj #3 Open/Short Error…………….. 46 Failure code [CA325] Inj #6 Open/Short Error…………….. 48 Failure code [CA331] Inj #2 Open/Short Error……………..
  • Page 10
    SEN00093-20 00 Index and foreword Failure code [DW91KA] Travel Junction Sol Discon…………..48 Failure code [DW91KB] Travel Junction Sol Short …………..50 Failure code [DWA2KA] Service Sol Discon…………….52 Failure code [DWA2KB] Service Sol Short …………….53 Failure code [DWK0KA] 2-stage Relief Sol Discon …………..54 Failure code [DWK0KB] 2-stage Relief Sol Short…………..
  • Page 11
    00 Index and foreword SEN00093-20 Information in troubleshooting table ………………H-1 Speed or power of whole work equipment, swing, and travel is low……… H-2 Engine speed lowers significantly or engine stalls…………H-3 Work equipment, swing, and travel systems do not work ……….10 H-4 Abnormal sound comes out from around hydraulic pump ……….
  • Page 12
    SEN00093-20 00 Index and foreword Engine and cooling system SEN00660-05 Removal and installation of fuel supply pump assembly …………. Removal and installation of fuel injector assembly…………..Removal and installation of engine front seal…………….14 Removal and installation of engine rear seal …………….17 Removal and installation of cylinder head assembly…………..
  • Page 13
    00 Index and foreword SEN00093-20 90 Diagrams and drawings Hydraulic diagrams and drawings SEN00112-03 Hydraulic circuit diagram (PC200, 200LC-8)…………….Hydraulic circuit diagram (PC220, 220LC-8)…………….Hydraulic circuit diagram (PC200, 200LC-8, PC220, 220LC-8)……….Electrical diagrams and drawings SEN00113-09 Electrical circuit diagram ………………….Connector arrangement diagram ………………..
  • Page 14
    SEN00093-20 PC200, 220(LC)-8 Hydraulic excavator Form No. SEN00093-20  © 2017 KOMATSU All Rights Reserved Printed in Japan 02-17 (01)
  • Page 15
    SEN00094-05 HYDRAULIC EXCAVATOR 1SHOP MANUAL PC200-8 PC200LC-8 PC220-8 PC220LC-8 Machine model Serial number PC200-8 300001 and up PC200LC-8 300001 and up PC220-8 70001 and up PC220LC-8 70001 and up 00 Index and foreword Foreword and general information Safety notice …………………………2 How to read the shop manual …………………….
  • Page 16: Composition Of Shop Manual

    Proper service and repair are extremely important for safe machine operation. The service and repair techniques recommended by Komatsu and described in this manual are both effective and safe. Some of these techniques require the use of tools specially designed by Komatsu for the specific purpose.

  • Page 17: Working Range Diagram

    00 Index and foreword SEN00094-05 Preparations for work When removing a cover which is under Before adding oil or making any repairs, internal pressure or under pressure from a park the machine on a hard and level spring, always leave 2 bolts in diagonal ground, and apply the parking brake and positions.

  • Page 18: Table Of Contents

    SEN00094-05 00 Index and foreword Precautions for sling work and making signs Only one appointed worker must make signs and co-workers must communicate with each other frequently. The appointed sign maker must make specified signs clearly at a place where he is well seen from the operator’s seat and where he can see the working condition easily.

  • Page 19
    00 Index and foreword SEN00094-05 If the load is unstable or the wire rope 13) If the hoist stops because of a power fail- or chains are twisted, lower the load ure, turn the power switch OFF. When and lift it up again. turning on a switch which was turned OFF Do not lift up the load slantingly.
  • Page 20: Carrier Roller

    SEN00094-05 00 Index and foreword a Example of O-ring (Fitted to every joint of Precautions for disconnecting and con- necting hoses and tubes in air conditioner hoses and tubes) circuit Disconnection For the environment, the air condi- tioner of this machine uses the refrigerant (air conditioner gas: R134a) which has fewer factors of the depletion of the ozone layer.

  • Page 21: How To Read The Shop Manual

    This section explains the method of reproducing, repairing, and replacing parts. Revision and distribution Any additions, revisions, or other change of notices will be sent to KOMATSU distributors. Get the most up-to-date information before you start any work. PC200, 220-8…

  • Page 22: Weight Table

    SEN00094-05 00 Index and foreword Filing method File by the brochures in the correct order of the form number printed in the shop manual composition table. Revised edition mark When a manual is revised, the ones and tens digits of the form number of each brochure is increased by 1.

  • Page 23: Explanation Of Terms For Maintenance Standard

    00 Index and foreword SEN00094-05 Explanation of terms for maintenance standard The maintenance standard chapter explains the criteria for replacing or reusing products and parts in the machine maintenance work. The following terms are used to explain the criteria. Standard size and tolerance To be accurate, the finishing size of parts is a little different from one to another.

  • Page 24
    SEN00094-05 00 Index and foreword Standard clearance and standard value Clearance limit The clearance made when new parts are Parts can be used until the clearance assembled is called the “standard clear- between them is increased to a certain ance“, which is indicated by the range limit.
  • Page 25: Handling Of Electric Equipment And Hydraulic Component

    00 Index and foreword SEN00094-05 Handling of electric equipment and hydraulic component To maintain the performance of the machine over a long period, and to prevent failures or other troubles before they occur, correct “operation“, “maintenance and inspection“, “troubleshooting“, and “repairs” must be carried out.

  • Page 26: Table Of Fuel, Coolant And Lubricants

    SEN00094-05 00 Index and foreword Disconnections in wiring If the wiring is held and the connectors are pulled apart, or components are lifted with a crane with the wiring still connected, or a heavy object hits the wiring, the crimping of the connector may separate, or the sol- dering may be damaged, or the wiring may be broken.

  • Page 27
    00 Index and foreword SEN00094-05 Removing, installing, and drying connec- tors and wiring harnesses Disconnecting connectors Hold the connectors when discon- necting. When disconnecting the connectors, hold the connectors. For connectors held by a screw, loosen the screw fully, then hold the male and female connectors in each hand and pull apart.
  • Page 28: Travel Motor

    SEN00094-05 00 Index and foreword Connecting connectors Check the connector visually. Check that there is no oil, dirt, or water stuck to the connector pins (mating portion). Check that there is no deformation, defective contact, corrosion, or dam- age to the connector pins. Check that there is no damage or breakage to the outside of the con- nector.

  • Page 29: Clss

    00 Index and foreword SEN00094-05 Heavy duty wire connector (DT 8-pole, 12- Disconnection Connection (Example of pole) incomplete setting of (a)) Disconnection (Left of figure) While pressing both sides of locks (a) and (b), pull out female connector (2). Connection (Right of figure) Push in female connector (2) horizon- tally until the lock clicks.

  • Page 30
    SEN00094-05 00 Index and foreword Drying wiring harness If there is any oil or dirt on the wiring har- ness, wipe it off with a dry cloth. Avoid washing it in water or using steam. If the connector must be washed in water, do not use high-pressure water or steam directly on the wiring harness.
  • Page 31
    00 Index and foreword SEN00094-05 Handling controller The controller contains a microcomputer and electronic control circuits. These con- trol all of the electronic circuits on the machine, so be extremely careful when handling the controller. Do not place objects on top of the control- ler.
  • Page 32
    SEN00094-05 00 Index and foreword Points to remember when handling hydraulic equipment With the increase in pressure and precision of hydraulic equipment, the most common cause of failure is dirt (foreign material) in the hydraulic circuit. When adding hydraulic oil, or when disassembling or assembling hydraulic equipment, it is necessary to be particularly careful.
  • Page 33
    00 Index and foreword SEN00094-05 Change hydraulic oil when the temperature is high When hydraulic oil or other oil is warm, it flows easily. In addition, the sludge can also be drained out easily from the circuit together with the oil, so it is best to change the oil when it is still warm.
  • Page 34: Handling Of Connectors Newly Used For Engines

    SEN00094-05 00 Index and foreword Handling of connectors newly used for engines a Mainly, following engines are object for follow- Pull lock type (PACKARD-2) ing connectors. 95 – 170, 12V140 engines 95E-5 Various temperature sensors 107E-1 Example) 114E-3 Intake air temperature sensor in 125E-5 intake manifold: TIM 140E-5…

  • Page 35
    00 Index and foreword SEN00094-05 Push lock type 95, 107, 114 engines Example) Fuel pressure sensor in common rail (BOSCH-03) Disconnect connector (3) according to the fol- lowing procedure. While pressing lock (C), pull out connector (3) in the direction of the arrow. 114 engine 107, 114 engines Example)
  • Page 36
    SEN00094-05 00 Index and foreword 95, 125 – 170, 12V140 engines Turn-housing type (Round green connector) While pressing lock (E) of the connector, 140 engine pull out connector (5) in the direction of Example) the arrow. Intake air pressure sensor in intake mani- fold (CANNON-04): PIM etc.
  • Page 37: How To Read Electric Wire Code

    00 Index and foreword SEN00094-05 How to read electric wire code a The information about the wires unique to each machine model is described in Troubleshooting section, Relational information of troubleshooting. In the electric circuit diagram, the material, thickness, and color of each electric wire are indicated by sym- bols.

  • Page 38
    SEN00094-05 00 Index and foreword Dimensions (Table 2) Nominal No. 0.5f (0.5) 0.75f (0.85) 1.25f (1.25) Number of strands/Diam- 20/0.18 7/0.32 30/0.18 11/0.32 50/0.18 16/0.32 37/0.26 26/0.32 58/0.26 41/0.32 65/0.32 eter of strand Conductor Sectional 0.51 0.56 0.76 0.88 1.27 1.29 1.96 2.09…
  • Page 39: Ppc Valve

    00 Index and foreword SEN00094-05 Color codes table (Table 3) Color Code Color of wire Color Code Color of wire Black Light green & White Brown Light green & Yellow Brown & Black Blue & Red Brown & Red Blue & White Brown &…

  • Page 40: Precautions When Carrying Out Operation

    SEN00094-05 00 Index and foreword Precautions when carrying out operation [When carrying out removal or installation (disassembly or assembly) of units, be sure to follow the general precautions given below when carrying out the operation.] Precautions when carrying out removal work If the coolant contains antifreeze, dispose of it correctly.

  • Page 41
    00 Index and foreword SEN00094-05 Precautions when carrying out installation work Tighten all bolts and nuts (sleeve nuts) to the specified (KES) torque. Install the hoses without twisting or interference and fix them with intermediate clamps, if there are any. Replace all gaskets, O-rings, cotter pins, and lock plates with new parts.
  • Page 42: Pilot Oil Filter

    SEN00094-05 00 Index and foreword Checking muffler and exhaust pipe for damage and looseness Visually check the muffler, exhaust pipe and their mounting parts for a crack and damage. If any part is damaged, replace it. Check the mounting bolts and nuts of the muffler, exhaust pipe and their mounting parts for looseness.

  • Page 43: Method Of Disassembling And Connecting Push-Pull Type Coupler

    00 Index and foreword SEN00094-05 Method of disassembling and connecting push-pull type coupler Before carrying out the following work, loosen the oil filler cap of the hydraulic tank gradually to release the residual pressure from the hydraulic tank. Even if the residual pressure is released from the hydraulic tank, some hydraulic oil flows out when the hose is disconnected.

  • Page 44
    SEN00094-05 00 Index and foreword Type 2 Disconnection Hold the tightening portion and push body (7) straight until sliding prevention ring (6) contacts contact surface (a) of the hexag- onal portion at the male end. (Fig. 6) While holding the condition of Step 1), turn lever (8) to the right (clockwise).
  • Page 45
    00 Index and foreword SEN00094-05 Type 3 Disconnection Hold the tightening portion and push body (9) straight until sliding prevention ring (8) contacts contact surface (b) of the hexag- onal portion at the male end. (Fig. 10) While holding the condition of Step 1), push cover (10) straight until it contacts contact surface (b) of the hexagonal por- tion at the male end.
  • Page 46: Standard Tightening Torque Table

    SEN00094-05 00 Index and foreword Standard tightening torque table Table of tightening torques for bolts and nuts a Unless there are special instructions, tighten metric nuts and bolts to the torque below. a The following table applies to the bolts in Fig. A. Thread diameter of bolt Width across flats Tightening torque…

  • Page 47
    00 Index and foreword SEN00094-05 Table of tightening torques for split flange bolts a Unless there are special instructions, tighten split flange bolts to the torque below. Thread diameter of bolt Width across flats Tightening torque 59 – 74 6.0 – 7.5 98 –…
  • Page 48
    SEN00094-05 00 Index and foreword Table of tightening torques for hoses (taper seal type and face seal type) a Unless there are special instructions, tighten the hoses (taper seal type and face seal type) to the torque below. a Apply the following torque when the threads are coated (wet) with engine oil. Tightening torque Nm {kgm} Taper seal Face seal…
  • Page 49
    00 Index and foreword SEN00094-05 Table of tightening torques for 102, 107 and 114 engine series (Eye joints) a Unless there are special instructions, tighten the metric eye joints of the 102, 107 and 114 engine series to the torque below. Thread size Tightening torque 8 ±…
  • Page 50: Conversion Table

    SEN00094-05 00 Index and foreword Conversion table Method of using the conversion table The conversion table in this section is provided to enable simple conversion of figures. For details of the method of using the conversion table, see the example given below. Example: Method of using the conversion table to convert from millimeters to inches Convert 55 mm into inches.

  • Page 51
    This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com…

  • 1088, SEN06146-00 50-500 14 PC200, 200LC, 220, 220LC-8M0 500 Hydraulic system Disassembly and assembly of control valve Disassembly and assembly of control valve 1 a This section explains only the precautions for assembling the contol valve assembly. Special tools Procedures for replacing pressure com- pensation valve seal a Since many types of pressure compensation valves are insta…

  • 1038, SEN06144-00 50-300 22 PC200, 200LC, 220, 220LC-8M0 300 Power train Removal and installation of swing motor and swing machin- Removal and installation of swing motor and swing machinery assembly 1 Removal k Lower the work equipment to the ground completely, after the engine is stopped, loosen the hydraulic tank cap gradually to reduce the pressure inside, and set the lo…

  • 358, SEN06127-00 30-101 6 PC200, 200LC, 220, 220LC-8M0 101 Testing and adjusting, Part 1 Tools for testing, adjusting, and troubleshooting a For the model names and part Nos. of the T-boxes and T-adapters used for troubleshooting for the machine monitor, controllers, sensors, actuators, electrical equipment, and wiring harnesses, see “Trou- bleshooting (Genera…

  • 346, SEN06125-00 20-100 16 PC200, 200LC, 220, 220LC-8M0 100 Standard service value table Standard value table for chassis related parts Applicable model PC220, 220LC-8M0 Cate- gory Item Measurement condition Unit Standard value for new machine Judgement criteria Work equipment Time lag Boom • Hydraulic oil temperature: Within operating range • Engine running at low idle • Working mode: P mod…

  • 173, SEN06120-00 PC200, 200LC, 220, 220LC-8M0 10-402 31 402 Hydraulic system, Part 2 Functions and operation by valve When cylinder head pressure is lower than bottom pressure Function q Check valve (6) installed to regeneration circuit (C) closes and shuts off the oil flowing from the cylinder head to the bottom.

  • 797, SEN06137-00 PC200, 200LC, 220, 220LC-8M0 40-305 25 305 Troubleshooting by failure code, Part 5 Failure code [DXE0KA] LS-EPC Sol Open Circuit Circuit diagram related to LS-EPC solenoid

  • 404, SEN06127-00 30-101 52 PC200, 200LC, 220, 220LC-8M0 101 Testing and adjusting, Part 1 Testing parts which cause hydraulic drift of work equipment Testing parts which cause hydraulic drift of work equipment a If the work equipment (cylinder) drifts hydrauli- cally, check to see if the causal part is the cyl- inder packing or control valve side according to the followin…

  • 222, SEN06121-00 10-403 24 PC200, 200LC, 220, 220LC-8M0 403 Hydraulic system, Part 3 PPC valve 1. Spool 2. Piston 3. Disc 4. Nut (for lever connection) 5. Joint 6. Plate 7. Retainer 8. Body 9. Filter Unit: mm No. Check item Criteria Remedy 10 Centering spring (for ports P3 and P4) Standard dimension Repair limit Replace spring if damaged or deformed Free length x Outside diam…

  • 391, SEN06127-00 PC200, 200LC, 220, 220LC-8M0 30-101 39 101 Testing and adjusting, Part 1 Testing and adjusting oil pressure in pump PC control cir- 5) Run the engine at high idle, operate the left work equipment control lever to relieve the arm circuit at the IN stroke end, and measure the oil pressure. a Measuring condition and method of judgment: If the pressures are in the …

  • 1165, SEN06151-00 PC200, 200LC, 220, 220LC-8M0 80-100 7 100 Air conditioner Outline of refrigeration cycle Outline of refrigeration cycle The refrigeration cycle is comprised of 4 cycles. The refrigerant is circulated while repeatedly vaporizing and liquefying. 1. Compression (Compressor) The compressor sucks in the refrigerant that has been vaporized in the evaporator an…

  • 530, 200 General Information on troubleshooting Connection table for connector pin numbers 40-200 26 PC200, 200LC, 220, 220LC-8M0 SEN06132-01

  • 382, SEN06127-00 30-101 30 PC200, 200LC, 220, 220LC-8M0 101 Testing and adjusting, Part 1 Replacing alternator belt Replacing alternator belt 1 a The auto-tensioner is provided for the fan belt. Thus, testing and adjustment of the belt is usu- ally not necessary. a Disconnect air conditioner compressor belt before replacing the fan belt. k Stop the machine on a level ground and lower th…

  • 741, SEN06136-00 PC200, 200LC, 220, 220LC-8M0 40-304 17 304 Troubleshooting by failure code, Part 4 Failure code [DHSCMA] Arm Dump PPC Press Sensor Abnormality Circuit diagram related to arm out PPC pressure sensor Cause Procedure, measuring location, criteria and remarks 5 Hot short circuit in wiring harness (contact with 5 V/24 V circuit) 1. Turn starting switch to OFF position…

  • 183, SEN06120-00 PC200, 200LC, 220, 220LC-8M0 10-402 41 402 Hydraulic system, Part 2 Functions and operation by valve When pilot pressure (PST) is supplied (travel independent) q When pilot pressure (PST) from the travel junction solenoid valve is supplied, travel junction spool (2) compresses spring (1) to the left side and ports (PTL) and (PTR) are disconnected. q …

  • 614, 301 Troubleshooting by failure code, Part 1 Failure code [CA227] Sens 2 Supply Volt High Error 40-301 44 PC200, 200LC, 220, 220LC-8M0 SEN06133-00 Failure code [CA227] Sens 2 Supply Volt High Error Failure code [CA234] Eng Overspeed Action level Failure code Failure Sensor 2 Power Supply Voltage High Error (Engine controller system) L03 CA227 Detail of failure q High voltage appears in sensor p…

Table of Contents for Komatsu PC200-8M0:

  • SEN06134-00 PC200, 200LC, 220, 220LC-8M0 40-302 5 302 Troubleshooting by failure code, Part 2 Failure code [CA322] Inj #1(L#1) Open/Short Error Circuit diagram related to injector #1

  • SEN06146-00 PC200, 200LC, 220, 220LC-8M0 50-500 27 500 Hydraulic system Disassembly and assembly of travel PPC valve Assembly a Only precautions for assembly are described. a Before assembly, thoroughly clean the parts and check them for dirt, rust, or damage to pre- vent failure. Assemble the parts with utmost care. a When installing piston (7), apply grease (G2- LI) to its periphery and the inside of the valve body hole. a Install spring (4

  • SEN06112-00 PC200, 200LC, 220, 220LC-8M0 00-200 17 200 Foreword and general information Method of disconnecting and connecting of push-pull type Method of disconnecting and connecting of push-pull type coupler 1 k Loosen the oil filler cap of the hydraulic tank slowly to release the remaining pressure in the hydraulic tank. k Even if the remaining pressure is released from the hydraulic tank, some hydraulic oil flows

  • 10-401 30 SEN06119-00 PC200-8M0, PC200LC-8M0, PC220-8M0, PC220LC-8M0 Hydraulic excavator Form No. SEN06119-00 © 2012 KOMATSU All Rights Reserved Printed in Japan 07-12 (01)

  • PC200, 200LC, 220, 220LC-8M0 50-800 1 SEN06149-00 HYDRAULIC EXCAVATOR 1SHOP MANUAL PC200-8M0 PC200LC-8M0 PC220-8M0 PC220LC-8M0 Machine model Serial number PC200-8M0 400001 and up PC200LC-8M0 400001 and up PC220-8M0 100001 and up PC220LC-8M0 100001 and up 50 Disassembly and assembly 1 800 Electrical system Removal and installation of machine monitor assembly

  • 500 Troubleshooting of hydraulic and mechanical system (H-mode) H-9 Work equipment does not move in its single operation 40-500 18 PC200, 200LC, 220, 220LC-8M0 SEN06139-00 H-9 Work equipment does not move in its single operation Failure (1) Boom does not move independently. (2) Arm does not move independently. (3) Bucket does not move independently. Related infor- mation q Perform all troubleshooting with working mode in power mode (P). Probable causes and cri- teria Cause Criteria and t

  • SEN06123-00 10-600 10 PC200, 200LC, 220, 220LC-8M0 600 Electrical system Engine control Rotation sensor 1. Connector 2. Sensor 3. O-ring Boost pressure and temperature sensor 1. Connector 2. Sensor 3. O-ring

  • SEN06117-00 10-200 12 PC200, 200LC, 220, 220LC-8M0 200 Power train Swing circle Swing circle 1 PC200-8M0, PC200LC-8M0 1. Swing circle inner race (No. of teeth: 96) 2. Ball 3. Swing circle outer race a. Inner race soft zone “S“ position b. Outer race soft zone “S“ position Specifications Reduction ratio: –96/13 = –7.385 Amount of filled grease: 14.6 l (G2-LI) Unit: mm No. Check item Criteria Remedy 4 Axial clearance of bearing (when mounted on chassis) Standard clearance Allowable clearance Replace 0.

  • 100 Air conditioner Failure code [879DKZ] Sunlight sensor Open or Short Circuit 80-100 52 PC200, 200LC, 220, 220LC-8M0 SEN06151-00 Failure code [879DKZ] Sunlight sensor Open or Short Circuit Action level Failure code Failure Sunlight sensor open or short circuit (Machine monitor system) – 879DKZ Detail of failure q Air conditioner controller detected open or short circuit in sunlight sensor. Action of con- troller q The air conditioner controller sends information about the sunlight sensor open or short circuit to the machine monitor via CAN

  • 301 Troubleshooting by failure code, Part 1 40-301 2 PC200, 200LC, 220, 220LC-8M0 SEN06133-00 Failure code [CA111] ECM Critical Internal Failure…………………………………………………………………………. 19 Failure code [CA115] Eng Ne and Bkup Speed Sens Error……………………………………………………………… 19 Failure code [CA122] Chg Air Press Sensor High Error ………….

  • SEN06137-00 PC200, 200LC, 220, 220LC-8M0 40-305 25 305 Troubleshooting by failure code, Part 5 Failure code [DXE0KA] LS-EPC Sol Open Circuit Circuit diagram related to LS-EPC solenoid

  • SEN06120-00 PC200, 200LC, 220, 220LC-8M0 10-402 51 402 Hydraulic system, Part 2 Functions and operation by valve When engine is running (other than swing or travel operation) q The pressurized oil from self-pressure reduc- ing valve (1) flows to variable back pressure solenoid valve (3). q Since drive signal (IS3) of variable back pres- sure solenoid valve (3) is “ON”, the pressur- ized oil (PR) from self-pressure reducing valve (1) flown to spring cham

  • SEN06140-00 PC200, 200LC, 220, 220LC-8M0 40-600 7 600 Troubleshooting of engine (S-mode) S-2 Engine does not start S-2 Engine does not start a) Engine does not crank General causes why engine does not crank q Internal parts of engine seized. oSee «S-4 Engine stops during operations» q Defective electrical system q Defect in hydraulic pump Cause Broken flywheel ring gear Defective or deteriorated battery Defective connection of battery cable terminal Defective battery relay Defective starting switch Defective safety relay Defective starting motor (motor

  • SEN06114-00 01-100 12 PC200, 200LC, 220, 220LC-8M0 100 Specification and technical data Table of fuel, coolant and lubricants Table of fuel, coolant and lubricants 1 a For details of the notes (Notes 1, Note 2…) in the table, see Operation and Maintenance Manual.

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