Руководство по эксплуатации хитачи 200

Brand: Hitachi
|
Category: Excavators
|
Size: 8.03 MB

• Table of Contents

  8

• Machine Numbers

  12

  • Recognize Safety Information

    12

  • Understand Signal Words

    12

  • Follow Safety Instructions

    13

  • Prepare for Emergencies

    14

  • Protect against Noise

    14

  • Wear Protective Clothing

    14

  • General Precautions for Cab

    15

  • Inspect Machine

    15

  • Adjust the Operator’s Seat

    16

  • Ensure Safety before Rising from or Leaving Operator’s Seat

    16

    • Conditions

      16

  • Use Handholds and Steps

    16

  • Fasten Your Seat Belt

    17

  • Handle Starting Aids Safely

    17

  • Move and Operate Machine Safely

    17

  • Jump Starting

    18

  • Keep Riders off Machine

    18

  • Operate Only from Operator’s Seat

    18

  • Precautions for Operations

    19

  • Investigate Job Site Beforehand

    20

  • Confirm Direction of Machine to be Driven

    21

  • Equipment of Head Guard, Rops, Fops

    21

  • Provide Signals for Jobs Involving Multiple Numbers of Machines

    21

  • Drive Machine Safely

    22

  • Avoid Injury from Rollaway Accidents

    24

  • Avoid Injury from Back-Over and Swing Accidents

    25

  • Avoid Undercutting

    26

  • Keep Person Clear from Working Area

    26

  • Never Position Bucket over Anyone

    26

  • Avoid Tipping

    27

  • Never Undercut a High Bank

    27

  • Dig with Caution

    28

  • Operate with Caution

    28

  • Avoid Power Lines

    29

  • Object Handling

    29

  • Precautions for Lightning

    29

  • Handle Fluids Safely−Avoid Fires

    30

  • Park Machine Safely

    30

  • Protect against Flying Debris

    30

  • Transport Safely

    31

  • Practice Safe Maintenance

    32

  • Stay Clear of Moving Parts

    33

  • Support Machine Properly

    33

  • Warn Others of Service Work

    33

  • Prevent Parts from Flying

    34

  • Store Attachments Safely

    34

  • Prevent Burns

    35

  • Replace Rubber Hoses Periodically

    35

  • Avoid High-Pressure Fluids

    36

  • Prevent Fires

    37

  • Beware of Exhaust Fumes

    38

  • Evacuating in Case of Fire

    38

  • Precautions for Welding and Grinding

    38

  • Avoid Applying Heat to Lines Containing Flammable Fluids

    39

  • Avoid Heating Near Pressurized Fluid Lines

    39

  • Remove Paint before Welding or Heating

    39

  • Beware of Asbestos Dust

    40

  • Prevent Battery Explosions

    40

  • Service Air Conditioning System Safely

    40

  • Dispose of Waste Properly

    41

  • Handle Chemical Products Safely

    41

• Safety Signs

  42

• Components Name

  50

• Operator’s Station

  51

  • Cab Features

    51

  • Multi Function Monitor

    52

  • Outline

    53

    • Menu Screen (23)

      56

    • Hour Meter

      57

    • Fuel Gauge

      57

    • Clock

      57

    • Back Monitor Selector

      57

    • Menu Key

      58

    • Optional Function Key

      58

    • Return to Basic Screen Key

      58

    • Alarm Light

      58

    • Optional Function Display

      58

    • Coolant Temperature Gauge

      59

    • Operating Status Icon Display

      59

  • Alarm Occurrence Screen

    64

  • Contents of Alarms

    66

  • Clock Setting

    68

  • Attachment Selection (Only Machines Equipped with Optional Parts)

    69

  • Pump 2 Flow Rate Adjustment (Only Machines Equipped with Optional Parts)

    73

  • Displaying Operating Conditions

    74

  • Fuel Rate Display/No Display

    75

  • Back Monitor Settings

    83

  • Maintenance Settings

    85

  • Mail (Optional)

    90

  • Language Settings

    92

  • Switch Panel

    94

  • Engine Control Dial

    95

  • Auto-Idle Switch

    95

  • Power Mode Switch

    96

  • Travel Mode Switch

    96

  • Work Light Switch

    97

  • Wiper/Washer Switch

    98

  • Switch Panel (Optional)

    100

  • Key Switch

    102

  • Power Boost Switch (ZX180-3, 200-3, 270-3, 330-3 Class)

    102

  • Horn Switch

    102

  • Cigar Lighter

    103

  • Cab Light

    104

  • Installing Fire Extinguisher (Optional)

    104

  • Pilot Control Shut-Off Lever

    105

  • Engine Stop Switch

    105

  • Fuse Box

    106

  • Auto Air Conditioner

    107

  • Cab Heater Operation

    111

  • Cooling Operation

    111

  • Defroster Operation

    112

  • Tips for Optimal Air Conditioner Usage

    113

  • Cab Heater (Optional)

    114

  • Cab Heater Operation

    115

  • Defroster Operation

    116

  • AM/FM Radio Operation

    117

  • Digital Clock Setting Procedure

    118

  • Cab Door Release Lever

    119

  • Opening Upper Front Window

    119

  • Closing Upper Front Window

    120

  • Removing and Storing Lower Front Window

    121

  • Opening Side Windows

    121

  • Opening/Closing Overhead Window

    122

  • Emergency Exit

    123

  • Adjusting the Seat

    124

  • Seat with a Built-In Heater

    125

  • Adjusting the Air-Suspension Seat (Optional)

    126

  • Seat with a Built-In Heater

    127

  • Adjusting Console Height

    128

  • Seat Belt

    129

• Break-In

  130

  • Observe Engine Operation Closely

    130

  • Every 8 Hours or Daily

    130

  • After the First 50 Hours

    130

  • After the First 100 Hours

    130

• Operating the Engine

  132

  • Inspect Machine Daily before Starting

    132

  • Before Starting Engine

    133

  • Starting the Engine in Ordinary Temperature

    134

  • Starting in Cold Weather

    136

  • Check Instruments after Starting

    138

  • Using Booster Batteries

    139

  • Stopping the Engine

    141

• Driving the Machine

  142

  • Drive the Machine Carefully

    142

  • Steering the Machine Using Pedals

    143

  • Steering the Machine Using Levers

    144

  • Travel Mode Switch

    145

  • Travel Alarm (Optional)

    145

  • Operating on Soft Ground

    146

  • Raise One Track Using Boom and Arm

    146

  • Towing Machine a Short Distance

    147

  • Operating in Water or Mud

    148

  • Parking the Machine on Slopes

    149

  • Parking the Machine

    149

• Operating the Machine

  150

  • Control Lever (ISO Pattern)

    150

  • Attachment Pedal (Hydraulic Breaker) (Optional)

    151

  • Attachment Pedal (Hydraulic Crusher) (Optional)

    152

  • Pilot Control Shut-Off Lever

    153

  • Engine Speed Control

    155

  • Auto-Idle

    156

  • Work Mode

    157

  • Work Mode Select

    158

  • Power Boost (ZX180-3, 200-3, 270-3, 330-3 Class)

    159

  • Power Mode

    160

  • Operating Backhoe

    161

  • Grading Operation

    161

  • Face Shovel Operation

    162

  • Avoid Abusive Operation

    162

  • Operating Tips

    163

  • Select Correct Track Shoes

    163

  • Hydraulic Breaker and Hydraulic Crusher

    164

  • Pipings for Breaker and Crusher (Optional)

    165

  • Secondary Relief Pressure Adjustment

    167

  • Precautions for Breaker Operation

    169

  • Breaker Maintenance

    172

  • Precautions for Crusher Operation

    173

  • Attachment

    175

  • Attachment Connection Parts

    179

  • Precaution for Arm Roll-In/Bucket Roll-In Combined Operation

    180

  • When Installing an Attachment Longer than Standard Bucket

    180

  • Shackle Hole Usage

    181

  • Overnight Storage Instructions

    181

    • Emergency Boom Lowering Procedure (Without Hose-Rupture Safety Valve)

      182

  • Emergency Boom Lowering Procedure

    183

  • Object Handling

    184

• Transporting

  186

  • Transporting by Road

    186

  • Loading/Unloading on a Trailer

    186

  • Machine Lifting Procedure

    190

• Maintenance

  192

  • Correct Maintenance and Inspection Procedures

    192

  • Check the Hour Meter Regularly

    193

  • Use Correct Fuels and Lubricants

    193

  • Layout

    194

  • Maintenance Guide Table

    195

  • Prepare Machine for Maintenance

    197

  • Hood and Access Covers (ZX120-3, 180-3 Class)

    198

  • Hood and Access Covers (ZX200-3, 270-3, 330-3 Class)

    199

  • Periodic Replacement of Parts

    200

  • Maintenance Guide

    201

    • Front Joint Pins

      201

    • A. Greasing

      207

    • Swing Bearing

      209

    • Swing Internal Gear

      210

  • Engine

    211

    • Engine Oil Level

      211

    • Change Engine Oil

      212

    • Replace Engine Oil Filter

      212

  • Transmission

    214

    • Pump Transmission

      214

    • Swing Reduction Gear

      215

    • Travel Reduction Gear

      216

  • Hydraulic System

    218

    • Inspection and Maintenance of Hydraulic Equipment

      218

    • Breaker Maintenance

      220

    • Maintenance

      221

    • Check Hydraulic Oil Level

      221

    • Change Hydraulic Oil

      222

    • Suction Filter Cleaning

      222

    • Air Bleeding Procedures

      224

    • Replace Hydraulic Oil Tank Filter

      225

    • Replace Pilot Oil Filter

      226

    • Replace Air Breather Element

      227

    • Check Hoses and Lines

      228

    • Service Recommendations for Hydraulic Fittings

      231

  • Fuel System

    233

    • Drain Fuel Tank Sump

      235

    • Drain Fuel Filter

      236

    • Replace Fuel Main Filter Element

      240

    • Replace Fuel Pre-Filter Element

      241

    • Clean Fuel Solenoid Pump Strainer

      242

    • Check Fuel Hoses

      243

  • Air Cleaner

    244

    • Clean Air Cleaner Outer Element

      244

    • Replace Air Cleaner Outer and Inner Elements

      244

  • Cooling System

    246

    • Check Coolant Level

      248

    • Check and Adjust Fan Belt Tension

      249

    • ZX120-3, 180-3 Class

      249

    • Check and Adjust Fan Belt Tension (ZX200-3, ZX270-3, ZX330-3 Class)

      250

    • Change Coolant

      251

    • Clean Radiator Interior

      251

    • Clean Radiator, Oil Cooler Core and Inter Cooler Outside

      252

    • Clean Oil Cooler, Radiator and Inter Cooler Front Screen

      252

    • Clean Air Conditioner Condenser

      252

    • Clean Fuel Oil Cooler

      252

    • Clean Air Conditioner Front Screen (Opt.)

      252

  • Electrical System

    253

    • Batteries

      253

    • Replace Batteries

      256

    • Replacing Fuses

      257

  • Miscellaneous

    259

    • Check Bucket Teeth

      259

    • Change Bucket

      263

  • Convert Bucket Connection into Face Shovel

    264

    • Adjust Bucket Linkage

      265

    • Remove Travel Levers

      266

    • Check Windshield Washer Fluid Level

      267

    • Check Track Sag

      268

    • Clean and Replace Air Conditioner Filter

      270

    • Check Air Conditioner

      272

    • Clean Cab Floor

      273

    • Retighten Cylinder Head Bolt

      274

    • Inspect and Adjust Valve Clearance

      274

    • Measure Engine Compression Pressure

      274

    • Check Starter and Alternator

      274

    • Check and Replace EGR Device

      274

    • Check Tightening Torque of Bolts and Nuts

      275

• Hydraulic Circuit and Electrical Circuit

  290

  • Hydraulic Circuit

    290

  • Electrical Circuit

    291

  • Electrical Diagram

    291

  • Electrical Diagram

    292

• Maintenance under Special Environmental Conditions

  294

• Storage

  296

  • Storing the Machine

    296

  • Removing the Machine from Storage

    297

• Troubleshooting

  298

  • Impossible to Start the Engine

    298

  • Engine

    299

  • Electrical System

    303

  • Mode Selection

    305

  • Control Levers

    306

  • Hydraulic System

    306

• Specifications

  310

  • Specifications (ZX110-3, 110M-3)

    310

  • Working Ranges (ZX110-3, 110M-3)

    311

  • Specifications (ZX160LC-3)

    311

  • Specifications (ZX180LC-3, 180LCN-3)

    312

  • Shoe Types and Applications (ZX180LC-3, 180LCN-3)

    313

  • Specifications (ZX210-3, 210LC-3)

    313

  • Bucket Types and Applications (ZX210-3, 210LC-3)

    314

  • Specifications (ZX210LCN-3, 240N-3)

    314

  • Specifications (ZX130-3, 130LCN-3)

    315

  • Working Ranges (ZX210LCN-3, 240N-3)

    316

  • Shoe Types and Applications (ZX210LCN-3, 240N-3)

    317

  • Shoe Types and Applications (ZX130LCN-3)

    318

  • Bucket Types and Applications (ZX210LCN-3, 240N-3)

    319

  • Specifications (ZX250LC-3, 250LCN-3)

    319

  • Specifications (ZX160LC-3)

    320

  • Working Ranges (ZX250LC-3, 250LCN-3)

    321

  • Shoe Types and Applications (ZX250LC-3, 250LCN-3)

    323

  • Bucket Types and Applications (ZX250LC-3, 250LCN-3)

    324

  • Specifications (ZX280LC-3, 280LCN-3)

    324

  • Specifications (ZX180LC-3, 180LCN-3)

    325

  • Working Ranges (ZX280LC-3, 280LCN-3)

    326

  • Shoe Types and Applications (ZX280LC-3, 280LCN-3)

    328

  • Bucket Types and Applications (ZX280LC-3, 280LCN-3)

    329

  • Specifications (ZX350LC-3, 350LCN-3)

    329

  • Specifications (ZX210-3, 210LC-3)

    330

  • Working Ranges (ZX350LC-3, 350LCN-3)

    331

  • Shoe Types and Applications (ZX350LC-3, 350LCN-3)

    332

  • Bucket Types and Applications (ZX350LC-3, 350LCN-3)

    333

    • Specifications (ZX210LCN-3, 240N-3)

      334

    • Working Ranges (ZX210LCN-3, 240N-3)

      335

    • Specifications (ZX250LC-3, 250LCN-3)

      338

    • Working Ranges (ZX250LC-3, 250LCN-3)

      339

    • Specifications (ZX280LC-3, 280LCN-3)

      342

    • Working Ranges (ZX280LC-3, 280LCN-3)

      343

    • Specifications (ZX350LC-3, 350LCN-3)

      346

    • Working Ranges (ZX350LC-3, 350LCN-3)

      347

  • Sound Level Results (2000/14/EC)

    350

  • Vibration Level

    350

• Optional Attachments and Devices

  352

  • Using Pad Crawler Shoe

    352

  • Traveling and Other Cautions

    353

  • Transporting

    354

  • Precautions for Transporting Machines with Pad Crawler Shoes

    354

  • Long Arm Operation

    357

  • Blade Lever

    358

  • Precautions for Blade Operation

    358

  • Avoid Hitting Blade with Front-End Attachment

    359

  • Avoid Hitting Blade with Bucket

    359

  • Avoid Striking the Blade into a Rock

    359

  • Blade Maintenance

    360

  • Specifications (ZX110-3 with Blade)

    361

  • Working Ranges (ZX110-3 with Blade)

    362

  • Shoe Types and Applications (ZX110-3 with Blade)

    363

  • Specifications (ZX130-3 with Blade)

    364

  • Working Ranges (ZX130-3 with Blade)

    365

  • Shoe Types and Applications (ZX130-3 with Blade)

    366

  • Offset Arm Front

    367

  • Offset Direction and Working Range

    368

  • Precautions for Operating with the Offset Function

    369

    • Maintenance

      370

    • Specifications (ZX110-3, 110M-3 Offset)

      371

    • Working Ranges (ZX110-3, 110M-3 Offset)

      372

    • Bucket Teeth (Transverse-Type-Pin-Used Type)

      373

  • Maintenance

    375

  • 2-Piece Boom

    378

  • Specifications

    378

  • ZX130-3, 130LCN-3 (2-Piece Boom)

    378

  • Working Ranges

    379

    • ZX130-3, 130LCN-3 2-Piece Boom

      379

  • Shoe Types and Applications

    380

    • ZX130-3 2-Piece Boom

      380

    • ZX130LCN-3 (2-Piece Boom)

      381

  • Specifications

    382

    • ZX210-3, 210LC-3 2-Piece Boom

      382

  • Working Ranges

    383

    • ZX210-3, 210LC-3 2-Piece Boom

      383

  • Shoe Types and Applications

    384

    • ZX210-3 2-Piece Boom

      384

    • ZX210LC-3 2-Piece Boom

      384

  • Specifications

    385

    • ZX210LCN-3, 240N-3 2-Piece Boom

      385

  • Working Ranges

    386

    • ZX210LCN-3, 240N-3 2-Piece Boom

      386

  • Shoe Types and Applications

    387

    • ZX210LCN-3 2-Piece Boom

      387

    • ZX240N-3 2-Piece Boom

      387

  • Specifications

    388

    • ZX250LC-3, 250LCN-3 2-Piece Boom

      388

  • Working Ranges

    389

    • ZX250LC-3, 250LCN-3 2-Piece Boom

      389

  • Shoe Types and Applications

    390

    • ZX250LC-3 2-Piece Boom

      390

    • ZX250LCN-3 2-Piece Boom

      390

  • Specifications

    391

    • ZX280LC-3, 280LCN-3 2-Piece Boom

      391

  • Working Ranges

    392

    • ZX280LC-3, 280LCN-3 2-Piece Boom

      392

  • Shoe Types and Applications

    393

    • ZX280LC-3 2-Piece Boom

      393

    • ZX280LCN-3 2-Piece Boom

      393

  • Specifications

    394

    • ZX350LC-3, 350LCN-3 2-Piece Boom

      394

  • Working Ranges

    395

  • ZX350LC-3, 350LCN-3 (2-Piece Boom)

    395

  • Shoe Types and Applications

    396

  • ZX350LC-3 (2-Piece Boom)

    396

  • Lifting Hook

    397

  • Lifting Capacities

    399

  • Index

    456

• Index

  457

  • Shoe Types and Applications (ZX210-3, 210LC-3)

    458

URL:http://www.hitachi-c-m.com

PRINTED IN JAPAN (K) 2012, 02

PART NO.

WDCD-EN-00

Workshop Manual

ZX

200

-5G

200LC

-5G

210H

-5G

210LCH

-5G

210K

-5G

210LCK

-5G

Hydraulic Excavator

Service Manual consists of the following separate Part No.

Technical Manual (Operational Principle)

Technical Manual (Troubleshooting)

Workshop Manual

Engine Manual

: Vol. No.TODCD-EN

: Vol. No.TTDCD-EN

: Vol. No.WDCD-EN

: Vol. No.EDCD-EN