Руководство по эксплуатации кинг лонг 6127

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OPERATION MANUAL

User’s Guide

King-Long XMQ6127 series tourist bus

Xiamen King Long United Automotive Industry Co., Ltd.

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Summary of Contents for King Long XMQ6127 series

  • Page 1: Vehicle Picture

    OPERATION MANUAL User’s Guide King-Long XMQ6127 series tourist bus Xiamen King Long United Automotive Industry Co., Ltd. — 1 -…

  • Page 2: Foreword

    As for the specifications introduced in relate to information of the driving and operation, service and maintenance of the XMQ6127 series tourist bus, please read them carefully and make proper operation, maintenance and repair so as to ensure it in good condition.

  • Page 3: Table Of Contents

    Contents Contents Vehicle picture———————————————————————————————————1 Foreword—————————————————————————————————————2 Contents Contents—————————————————————————————————————3-6 Technical parameters and complete vehicle description Technical parameters ————————————————————————————————7 Introduction to data plate———————————————————————————————8 Product quality assurance ——————————————————————————————-9 Technical document ————————————————————————————————-9 Vehicle body structure———————————————————————————————-10 Schematic illustration of the driver zone————————————————————————-11 Operation Instruction Instrument instruction———————————————————————————————CI-1 Illustration of switch and indicator s—————————————————————————SI-1-3 Air conditioner control panel————————————————————————————P-A-1 Heating Operation———————————————————————————————P-H-1-3…

  • Page 4: Contents

    Contents Safety hammer—————————————————————————————————OI-10 CAN module location & function description————————————————————O-E-1-2 Switch control box———————————————————————————————-O-E-3 Vehicle starting and driving Check oil level of the engine—————————————————————————————S-1 Check level of the coolant——————————————————————————————S-2 Check fuel pre-filter with water separator————————————————————————S-3 Check fuel level——————————————————————————————————S-4 Check vehicle lighting, intermittent lights and brake lights—————————————————S-5 Check the level of AdBlue and the daily maintenance of SCR system—————————————S-7 Drain water in air tank———————————————————————————————S-8 Check engine oil pressure——————————————————————————————S-9…

  • Page 5
    Contents Vehicle maintenance and service General knowledge————————————————————————————————M-1 Maintenance of engine and chassis subassembly—————————————————————M-1 Body maintenance ————————————————————————————————M-1 ABS/EBS system maintenance and service ——————————————————————-M-1 Electrical system maintenance and notices ———————————————————————M-2 Tire transposition—————————————————————————————————M-2 Adjustment of the brake pedal freeplay———————————————————————— M-3 Bus cleaning———————————————————————————————————M-3 Cleaning air filter —————————————————————————————————M-4 Cleaning outside of radiator ————————————————————————————-M-5 Coolant specification ———————————————————————————————M-5 Oil specification recommendation of the fuel and the lubricant———————————————M-6…
  • Page 6: Contents

    Contents Air conditioner system——————————————————————————————-C-18 Appendix Driver’s tool table ———————————————————————————————- A-1 Tightening moment of the bolts and the nuts in major position ——————————————A-2 The table of Lubricant, Power steering oil and Grease——————————————————-A-3 Air braking schematic diagram (with air suspension) ——————————————————- A-4 Electrical elementary diagram of vehicle ——————————————————————A-5-8 — 6 -…

  • Page 7: Technical Parameters And Complete Vehicle Description

    Technical parameter and complete vehicle description Technical parameters of the complete vehicle (vehicle No. GA200001) Product model 6127 Engine model ISL8.9E5 400 Engine type In-line six-cylinder water-cooling electrically controlled common rail direct-injection diesel engine (mm) 114×145 Cylinder diameter ×stroke (ml) 8900 Displacement 16.6:1…

  • Page 8: Introduction To Data Plate

    Technical parameter and complete vehicle description Introduction to specification data plate Bus data plate The bus data plate may be affixed to either the upside of the front passenger door frame or to the side of the front passenger door step (the position may vary with vehicle model). There are many parameters on the plate, such as vehicle model, gross mass, vehicle serial number, vehicle capacity, VIN (short for vehicle identification number), chassis serial number, engine serial number, engine model, rated power, production data and etc..

  • Page 9: Product Quality Assurance

    Technical parameter and complete vehicle description Product quality assurance We insist that the end user must make breaking-in maintenance of the rolling-out new vehicles in their initial driving mileage of 5000 km. The end user should make proper operation and maintenance strictly according to relevant regulations in the instruction book.

  • Page 10: Vehicle Body Structure

    C type luggage rack , icebox, middle passenger door, toilet, combination reading lamp, electric mirrors, DVD player, front and middle flip LCD TV ,reversal monitor , .etc. 8. Air-conditioning system Cooling /heating A/C system: KING LONG top mounted dependent air-conditioning system, WEBASTO heating system. Defroster: cooling /heating defrosting device.

  • Page 11: Schematic Illustration Of The Driver Zone

    Technical parameter and complete vehicle description B. Hint: a. The door remote control acts only when the parking brake is on the parking gear. b. The door could only be opened when the external mechanical lock isn’t locked up. c. In order to avoid impact, make sure that the door is completed closed or opened, before you make the next door switch operation.

  • Page 12
    Operation Instruction Instruction of instrument (VITI EDITION) Figure-1 The Outline of ZB271M The appearance of the ZB271M dashboard as shown in Figure-1 , it mainly contains eight indicator type measuring instruments, 29 icons which were lighted by the light-emitting diodes, one LCD screen and four buttons, dashboard pin definition go to Appendix A 2.1 Display Part.
  • Page 13
    Operation Instruction ZB271M dashboard has four buttons,S1、S2、S3、S4. S1—Set Button. S2—Up Button. S3—Down Button. S4—Return Button. S1 could set some information of dashboard, for example ,times, blacklight, VehPPK and so on. S2 and S3 could flip the screen up or down. S4 Return main interface.
  • Page 14
    Operation Instruction Figure -5. Figure-4 Fuel and Mileage information 2012 08-07 0000000000 .0 0000000000 .0 Figure-5 Fuel and Mileage information 3.1.4 The fifth interface display CNG and Catalyst. as shown in Figure-6 2012 08-07 C N G 0000 CATALYST Figure-6 CNG and CATALYST 3.1.5 The sixth display inside temperature,outside temperature and engine compartment temperature.
  • Page 15
    Operation Instruction Figure-7 Car and Engine compartment temperature 3.1.6 The seventh、eighth、ninth、tenth and eleventh interface display ECM、TCM、ABS、AIR、Retarded information. as shown in Figure-8、9、10、11、12. Figure-8 ECM Code Figure-9 TCM Code CI-1…
  • Page 16
    Operation Instruction Figure-10 ABS Code Figure-11 AIR Code Figure-12 Retarded Code 3.1.7 The thirteenth interface display online module. as shown in Figure-13. CI-1…
  • Page 17
    Operation Instruction Figure-13 Online Module 3.2 Dashboard Set 3.2.1 First,Press S1 go to set interface, Second, Press S2 and S3 flip the interface up or down. Could Set Time、Set Backlight、Set VehPPK、Set MotPPR、Clear Trip A、Clear Trip B、ClearTA、 Clear Oneway OC. as shown in Figure-14、15、16、17、18、19、20、21 Figure-14 Set Time Figure-15 Set Backlight Figure-16 Set VehPPK…
  • Page 18
    Operation Instruction Figure-17 Set MotPPR Figure-18 Clear Trip A Figure-19 Clear Trip B CI-1…
  • Page 19
    Operation Instruction Figure-20 ClearTA Figure-21 Clear Oneway OC 3.2.2 Set Time .First press S1 go to set interface, Second press S2 or S3 choose Set Time position as shown in Figure-14, Third press S1 go to Figure-22. Figure-22 Set Year Finally press S2 and S3 could increase or decrease years.
  • Page 20
    Operation Instruction Figure-24 Set Day Figure-25 Set Hour Figure-26 Set Minute 3.2.3 Set Backlight. First press S1 go to set interface, Second press S2 or S3 choose Set Backlight position as shown in Figure-15, Third press S1 go to Figure-27. CI-1…
  • Page 21
    Operation Instruction Set Backlight Backlight Figure-27 Set Backlight Finally press S2 and S3 could increase or decrease backlight. After set backlight, press S4 two times return main interface. 3.2.4 Set VehPPK. First press S1 go to set interface, Second press S2 or S3 choose Set VehPPK position as shown in Figure-16, Third press S1 go to Figure-28.
  • Page 22
    Operation Instruction Figure-29 Set MotPPR Finally press S2 and S3 could increase or decrease MotPPR. After set MotPPR, press S4 two times return main interface. 3.2.6 Clear Trip A. First press S1 go to set interface, Second press S2 or S3 choose Clear Trip A position as shown in Figure-18.
  • Page 23
    Operation Instruction Empty Empty Empty Empty Empty Empty Empty Empty Appendix B ZB271M Signal Bar instructions Icon Name Color Left turn light Green Right turn light Green Front fog light Green Yellow Rear fog light Yellow Pre-heater Yellow Alarm of oil pressure Engine fault Yellow High beam…
  • Page 24
    Operation Instruction Clearance Lamp Green Avoid side slide Charge Parking light Low beam Green Alarm of water temperature Alarm of Fuel Low Appendix C ZB271M LCD Alarm instructions Icon Icon Name Icon Icon Name Front Door Low Power Middle Door Alarm of water level ECAS Fault Concentrate lubrication…
  • Page 25
    Operation Instruction Brake Light Fault CRUISE Cruise Safety Door Brake Light Break Wear Antifreeze controller CI-1…
  • Page 26: Illustration Of Switch And Indicator S

    Operation Instruction Illustration of switch and indicator Number of switches , indicators and their own positions may vary with the vehicle model and configuration state, please refer to the flowing sheet : Switch Name Color Function Notes Pressed on up: foot control function is Retarder foot control turned ON…

  • Page 27
    Operation Instruction only use this Vehicle body Pressed on top: the vehicle body raise button when White raise/lower switch Pressed on bottom: the vehicle body descend vehicle stopping Pressed switch down Pressed on top: the vehicle will return to Kneeling/Restoration only when the White the normal height…
  • Page 28
    Operation Instruction Switch Name Color Function Notes Pressed on top: the electric horn is turned on White Horn Pressed on bottom: the air horn is turned on 1) While only turn on the switch, could supply power only Pressed on top: turn off the vehicle minutes;…
  • Page 29
    Operation Instruction Rear Pressed on top: close the door White passenger Pressed on bottom: open the door door switch Pressed on top: turned off the power, folded Flip TV the TV White switch Pressed on bottom: turned on the power, unfolded the TV The powder will be burst out and coated on engine…
  • Page 30
    Operation Instruction Color Indicator lamp Function Front passenger door opening alarm Rear passenger door opening alarm Yellow Kneeling working indication Green The 2th height state indication Yellow ECAS alarm indication ECAS fault indication White Engine start indication Yellow Exceeding emission standard indication Yellow Engine slight fault alarm White…
  • Page 31
    Operation Instruction Air Conditioner (KING LONG A/C KL-XB3) The introduction of control panel SK-17-1(SK-17-1Y) 1. Control panel and functions P-A-1…
  • Page 32
    Operation Instruction 2. Control panel operation P-A-1…
  • Page 33
    Operation Instruction P-A-1…
  • Page 34
    Operation Instruction P-A-1…
  • Page 35
    Operation Instruction P-A-1…
  • Page 36
    Operation Instruction P-A-1…
  • Page 37
    Operation Instruction Pre-heater Operation (Webasto) Standard Timer 1. General The standard digital timer enables you to preset the start of the heater operation up to 7 days in advance. It is possible to program 3 different starting times, only one of which can be activated. The standard digital timer features a wakeup alarm function.
  • Page 38
    Operation Instruction Press the 7 button – the memory location is flashing – using the 9 and 10 buttons set start of the heater operating time. Day of the week is flashing- set the day of the week. By repeatedly pressing the 6 button, memory locations 2 and 3 can be programmed or the time display mode can be reached.
  • Page 39
    Operation Instruction NANFENG Panel Operation Description:   1. Heating panel power switch: while pressing the button 1, the panel lamps are turning on or turning off, meanwhile, the heating opened or closed. 2. MANUAL/AUTO mode setting : while pressing on the button 2, may change over different mode state, once in AUTO mode, the water valve would open automatically and keep heating for room as far as the room temperature is below the temperature value which the system was already pre-established in advance;…
  • Page 40
    Operation Instruction ZF GEARBOX 6HP604C OPERATION 1.1 Pushbutton 1.1.1 Digital Speed Range Selector 1.1.2 CAN Speed Range Selector 1.1.2.1 Lighting of the CAN Speed Range Selector 0-G-1…
  • Page 41
    Operation Instruction 1.1.2.2 Pushbutton Settings 0-G-1…
  • Page 42
    Operation Instruction 1.2 Starting the Engine 1.3 Selecting the Gear 0-G-1…
  • Page 43
    Operation Instruction 1.4 Setting Off 1.5 Driving Ranges 0-G-1…
  • Page 44
    Operation Instruction 1.5.1 Downhill Travel 1.5.2 Downhill Travel 1.5.3 Kickdown 0-G-1…
  • Page 45
    Operation Instruction 1.5.4 Retarder Operating Mode Defined in Section 1.9 Defined in Section 1.9 Refer to Section 1.8 or vehicle manufacturer’s Operating Instructions 0-G-1…
  • Page 46
    Operation Instruction 1.6 Stopping, Parking 0-G-1…
  • Page 47
    Operation Instruction 1.7 Towing 1.7.1 Towing Away Vehicle with Operational Transmission 1.7.2 Towing a Vehicle with Suspected Transmission Damage 0-G-1…
  • Page 48
    Operation Instruction 1.8 Temperature Monitoring 1.9 Limit Values for Oil Temperature 1.9.1 Transmission Oil Temperature Before Heat Exchanger 1.9.2 Oil Temperature in Transmission Oil Sump 0-G-1…
  • Page 49
    Operation Instruction 1.9.3 Actions to be Taken When the Relevant Permissible Oil Temperature is Exceeded 0-G-1…
  • Page 50
    Operation Instruction 1.10 Status Monitoring/Warning Lamps 1.11 Transmission Response to a Malfunction 0-G-1…
  • Page 51
    Operation Instruction 1.11.1 Limp-Home Mode 1.12 Auxiliary Control Unit 0-G-1…
  • Page 52
    Operation Instruction 1.12.1 Operating Instructions for the Auxiliary Control Unit 0-G-1…
  • Page 53
    Operation Instruction WABCO ABS BASIC INTRODUCTION 0-AB-1…
  • Page 54
    Operation Instruction 0-AB-1…
  • Page 55
    Operation Instruction 0-AB-1…
  • Page 56
    Operation Instruction 0-AB-1…
  • Page 57
    Operation Instruction 0-AB-1…
  • Page 58
    Operation Instruction ECAS System Introduction 1. System introduction 0-EC-1…
  • Page 59
    Operation Instruction 3. System function 0-EC-1…
  • Page 60
    Operation Instruction 0-EC-1…
  • Page 61: Toilet Operation

    Operation Instruction TOILET OPERATION (1). Functions and Operations ①.When using the toilet, please lock the door to ensure the system is functioning properly. ②.Occupied Light: This indication light is controller by the toilet door lock. It can probably be installed on the door of the toilet module, or be located at the front of the Coach. The passengers can be aware of the status of the toilet.

  • Page 62
    Operation Instruction ④. Hand Wash System: The toilet is Faucet Soap dispenser equipped with a water pump for the hand wash faucet. When the button is pushed, the water Hand-wash pump is turned on for a certain period of time button (normally 3-5 seconds).
  • Page 63
    Operation Instruction ⑨. Fresh -Water Holding Tank System: The holding tank is to store the fresh water for toilet flush and hand wash, please check the water level before use. Make sure water is full. If the Water Level Warning System indicates lack of water, please watering in time.
  • Page 64
    Operation Instruction ⑤. When clean the inside of the toilet module, remove the cover of the floor drainage. The water can be drained directly out of the coach through the floor drain. Please do not spray water at the electrical junction box, the fan, and other electrical equipment to Drainage avoid wetting them and resulting in damage.
  • Page 65
    Operation Instruction Open/close the passage door. 1. Before leaving the vehicle, press the button 1 of the door remote controller to close the door. 2. Use the key to lock the door. First insert key into the hole 3 and clockwise rotate key about 90°, then anticlockwise rotate handle 4, after that the door would be locked.
  • Page 66
    Operation Instruction Door remote controller 2 Door remote controller 1 Door emergency switch Model 1 The model 1 door emergency switch is located on upside of the gate ingress. Operation tips: 1) Please press the red button 1 and flick open the valve cover 2. 2) Please rotate the red handle switch 3 clockwise up to 90 degree.
  • Page 67: Adjustment Of The Driver’s Seat

    Operation Instruction Adjustment of the driver’s seat The driver’s seat may be made proper adjustment for the back and forth as well as the backrest angle according to requirement of the driver. Handle 1 and Handle 2: cushion height adjustment Handle 4: back and forth adjustment Handle 3: adjustment of the driver’s weight Left handle: backrest angle adjustment…

  • Page 68: Horn Button

    Operation Instruction Horn button Model 1 It is on the steering wheel. The horn is hooting when pressing the button 1. The type of steering wheel may vary with vehicle model. Please use the horn only when strictly necessary to warn other drivers and pedestrians.

  • Page 69: Adjustment Of The Steering Wheel

    Operation Instruction Adjustment of the steering wheel Pull-up the loosening handle 1 or rotate the loosening button 2. Adjust the height and the inclination of the steering wheel to the desired position. After adjusting, press the regulating handle or button down to lock the steering column. Note: Number of handles varies with vehicle model Attention! Adjust the steering wheel only when the vehicle is stopped…

  • Page 70: Ignition Switch

    Operation Instruction Ignition switch Position of the ignition key is shown in fig.1. 1.»L» LOCK: Insert or remove the key in this position. 2.»A» ACC: Power supply of the instrument is switched on 3.»O» ON: Normal driving position 4.»S» START: Initiating position of the engine, and the key may rebound to the «ON»…

  • Page 71: Lamplight Operating Handles

    Operation Instruction Lamplight operating handles Model 1 The lamplight operating handle is located on left underside of the steering wheel, which control the front small light, headlamp, headlamp dimming ,etc. Indicating that the headlamp and the small lamp are all off. Model 2 Is the small lamp indication.

  • Page 72: Wiper Operating Handle

    Operation Instruction Wiper operating handle Model 1 (with retarder) The wiper operating handle is located on right underside of the steering wheel. (model 1~2) OFF Out of work INT interval wiper operation step LO Slow wiping HI Quick wiping Model 2 (with exhaust brake) The wiper may spray water by pressing the end of the handle.

  • Page 73: Passenger Control Panel

    Operation Instruction Passenger control panel instruction 1. air outlet 2. service button 3. reading lamp button 4. lamp 5. loudhailer 6. stop button When the passenger require to read something, may press the button 3 for turning on the reading lamp; may press the cover 1 for cooling air; may press the button 6 for requiring stop the vehicle accordingly.

  • Page 74: Safety Hatch

    Operation Instruction Safety hatch The safety hatch is located on scaffold of the vehicle. Please open the safety hatch according to the above diagrammatic representation and illustration for escaping in case of danger. Model 1 When in emergency and dangerous condition, should 1) push upward with hands and make the hatch open 2) pull down the plastic cover and rotate red handle 3) push dome open…

  • Page 75: Safety Hammer

    Operation Instruction Safety hammer The safety hammer is located on the side window. Please take down the safety hammer and break open the side window for escaping in case of danger. Model 1 OI-10…

  • Page 76
    Operation Instruction Central Electricity Distributor (VITI ) Installation position The central electricity distributor always installed in the compartment of the instrument desk or located in front-left side cabin door box under the driving area. The box integrates 50 chip-type fuses, 20 general and special relays, and has 8 standby chip type fuses, one fuse clip, which makes its construction more compact and function more powerful.
  • Page 77
    Operation Instruction CAN bus module: 0-E-1…
  • Page 78: Switch Control Box

    Operation Instruction Switch control box (Model: JKH2025A) CQ2025 A wiring diagram (Printed on opposite cover of the switch control box) 0-E-2…

  • Page 79: Vehicle Starting And Driving

    Vehicle Starting and Driving Preparatives for vehicle operation start up: Check daily, before turning engine on: Oil level dipstick 1. Check oil level of the engine The warning “Engine oil pressure” is displayed as a signal item on the combination instrument when the oil pressure is too low, the alarm buzzer sounds, the warning light STOP comes on, stop the engine and check engine oil level at the dipstick.

  • Page 80: Check Level Of The Coolant

    Vehicle Starting and Driving 2 Check level of the coolant The coolant level is automatically monitored. If coolant level gets too low,the digital indicator displays a driver information on the combination instrument. In this case, park vehicle in a safe place as traffic conditions permit, stop engine and visually check the coolant level.

  • Page 81
    Vehicle Starting and Driving 3 Fuel pre-filter with water separator (drain accumulated water) Model for Euro II Draining accumulated water On a daily basis, check the lower cup of the water separator. If there is water in the cup, unscrew the draining plug one or two turns, to drain the accumulated water.
  • Page 82
    Vehicle Starting and Driving 4. Fuel level Turn the ignition key to drive position (on). Check the fuel level on the indicator. If necessary, fill up the fuel tank. (but direct viewing by open the tank cover is preferred). Eliminate deposited water in diesel filter in time and check fuel pipe for no leakage.
  • Page 83
    Vehicle Starting and Driving 5. Vehicle lighting, intermittent lights and brake lights Check all instruments and indicator lamps for normal, especially the head lamp, the turning lamp, the brake lamp, the reversing lamp and the danger alarm lamp. Check the bulb and the switch for their damage. To carry out the lamp substitution, hands should be very clean.
  • Page 84: Check The Level Of Adblue And The Daily Maintenance Of Scr System

    Vehicle Starting and Driving 6. Check the level of AdBlue and the daily maintenance of SCR system The volume of AdBlue Check the level of AdBlue. When the vehicle key rotate the ON position, the LED screen of combination instrument will display the remain volume of the AdBlue, please see the right diagram.

  • Page 85
    Vehicle Starting and Driving If the AdBlue spill in skin, mild irritation may occur. Wash off with soap and water. If the AdBlue spill in eye, irrigate eyes with large amount of water. The AdBlue is Non-combustible, if heated water evaporates and ammonia will be released.
  • Page 86: Drain Water In Air Tank

    Vehicle Starting and Driving Drain water in air tank Open the water drain valve of air tank to drain oily water fully. If too much oily water is bled, check to see if desiccant needs to be replaced in air drier. (This may be avoided when adopting the automatic drain valve but it should be checked every two weeks)

  • Page 87
    Vehicle Starting and Driving Check daily after turning engine on: 1. engine oil pressure Run the engine. The information on engine oil pressure can be requested through the driver information digital display. If the oil pressure is too low, the oil pressure is automatically shown on the combination instrument. Indication of the oil gauge will show a high value after the cold start of the engine and then it should be kept within the range of 0.3-0.5Mpa (3- 5kg/cm ) along with the increment of the oil temperature as well…
  • Page 88
    Vehicle Starting and Driving 2. Pneumatic pressure The air pressure gauge indicates the reserve pressure individually for the front and rear service brake circuits. The reserve air pressure in each brake circuit must be sufficient for the correct operation of the brake system.
  • Page 89
    Vehicle Starting and Driving 3. Tachometer working order Indications on tachometer scale: a. Green zone – operating range of maximum performance b. Yellow zone – a little high speed range (warning of engine fault) c. Red zone – engine overspeed range (risk of immediate engine damage) Always observe tachometer while driving the vehicle.
  • Page 90: Steering Wheel Play

    Vehicle Starting and Driving 4. Steering play Steering wheel play Run the engine at idle gear and straighten the front wheels forwards. Turn the steering wheel alternatively to the right and to the left. The steering play (free movement of the steering wheel) is measured on the perimeter of the steering wheel and should be between 20 and 30 mm.

  • Page 91: Check Tire For Abrasion And Pressure And Tire Nut For Fixture

    Vehicle Starting and Driving Control periodically, at least once a week: 1. Check tire for abrasion and pressure and tire nut for fixture The vehicle’s safety and performance depend considerably on the state of the tires, reason why they should be checked daily. Before driving a vehicle, check charging pressure of tire for normal, tire for damage, tire nut for fixture.

  • Page 92: Air Cleaner

    Vehicle Starting and Driving 2. Air cleaner (activate the dust discharge valve to loosen accumulated dust) Model 1 The maintenance of the air cleaner is made up of the substitution of the filtering elements and should be done only when the maintenance indicator indicates the saturation of the element.

  • Page 93: General Leakages (Water, Oil, Fluids And Fuel

    Vehicle Starting and Driving 3. General leakages (water, oil, fluids and fuel) Check the engine, the transmission, the driving axle, the steering system, the cooling system and the oil pipeline, the air pipeline of the complete vehicle for their leakage. S-15…

  • Page 94: Fastening And State Of Seat Belts

    Vehicle Starting and Driving 4. Fastening and state of seat belts Check buckle of the safety belt of the driver seat for normal and ensure for its lockup under the following situations when fastening the safety belt. ● The body dashes forward all of a sudden; ●…

  • Page 95: Check Emergency Devices And Driver’s Tools (Fire Extinguisher

    Vehicle Starting and Driving 5. Check emergency devices and driver’s tools Such as extinguisher, crosstie for blocking vehicle, emergency hammer, jack and etc.. Fire extinguisher Fire extinguisher: The pulse super-micro powder fire extinguisher is fixed in the engine compartment, when the compartment is on fire, the fire extinguisher activate automatically or is active by manual work to eradicate the fire The fire button is usually located at auxiliary instrument…

  • Page 96: Windshield Wipers And Conditions Of Wiper Blades And Arms

    Vehicle Starting and Driving 6. Working order of windshield wipers and conditions of wiper blades and arms Model 1 Regularly check the windshield wiper blades for dirt or damage. Press the lever to activate the windshield washer Caution: Do not use the windshield wipers when the windshield is dry.

  • Page 97: Electrical Rearview Mirror

    Vehicle Starting and Driving 7. Electrical rearview mirror Check, adjust and clean the rearview mirror. Model 1 Rearview mirror control button Model 1 L: adjusting left rearview mirror. R: adjusting right rearview mirror. Mirror button: push down the arrow headed button to adjust the mirror for 4 directions.

  • Page 98: Power Steering System

    Vehicle Starting and Driving Inspection every two weeks before and after driving Model 1 1. Power steering Ensure that all the maintenance service jobs on the steering system be carried out at the intervals recommended in the maintenance manual to guaranty total efficiency and safety. If any working abnormality in the steering is noticed, immediately supply the necessary repairs.

  • Page 99: General State And Tension Of Drive Belts

    Vehicle Starting and Driving 3. General state and tension of drive belts Check the tension of engine belt, fan belt and compressor belt, if loose, tension it; if damaged, replace it. Do not start up the engine without the drive belts. In the case of one of the belts breaking, immediately stop the engine and have a new belt put in.

  • Page 100
    Vehicle Starting and Driving Air conditioning compressor drive belt The pneumatic tensioning system keeps the tension of air conditioning compressor drive belt correctly adjusted and do not need to be adjusted periodically. Adjusting method of the air conditioner belt is shown in the figure 1 Check tension of belt Apply 98N force to belt with finger…
  • Page 101: Check Level Of Battery Electrolyte

    Vehicle Starting and Driving 4. Check level of battery electrolyte Open the battery cover to check level of electrolyte, if the level is lower than scale marked on the battery, please add it in time. Note: During adding electrolyte, never start engine. Battery The battery compartment is located at the second compartment of left or right rear side.

  • Page 102: Procedures For Engine Start Up

    Vehicle Starting and Driving Engine start up and shut down Procedures for engine start up Don’t release parking brake and keep to place the gear box lever in neutral. The vehicle is not possible to move in the gear position. Turn the ignition key into “start”…

  • Page 103: Engine Shut Down

    Vehicle Starting and Driving Engine shut down Loosen accelerator pedal. Place the gear box lever in neutral position and apply the parking brake. Turn the ignition key to the off position, without accelerating. Note: After engine runs at heavy loading, temperature of cooling water is higher than 90ºC, so do not stop engine at once.

  • Page 104: Engine Start Up And Shut Down In The Engine Compartment

    Vehicle Starting and Driving Engine start up and shut down in the engine compartment Park the vehicle and activate the parking brake. Model 1 Put the gear box lever or the automatic transmission selector in neutral (dead point). If the transmission is in gear position, the start up with in the engine compartment will not work.

  • Page 105: Starting The Vehicle

    Vehicle Starting and Driving Starting the vehicle The vehicle could only be started when braking system pressure has reached 5kg/cm above and each instrument and indicator lamp is on the proper condition, and water outlet temperature exceeds 60℃ as well as the parking brake has been released after the engine is started.

  • Page 106: Parking The Vehicle

    Vehicle Starting and Driving Parking the vehicle The parking brake should be always applied when the vehicle is parked. Additionally, in some countries, it is determined by law that a vehicle parked on a slope must have at least one of its wheels wedged, to prevent its accidental moving. In this case, always keep an appropriate wedge available for this purpose aboard the vehicle.

  • Page 107: General Knowledge

    Maintenance and service General knowledge King Long recommends that the bus be maintained according to the Maintenance Schedule in this section. Perform maintenance at whichever interval occurs first. At each scheduled maintenance interval, perform all previous maintenance checks they are due for scheduled maintenance.

  • Page 108: Tire Transposition

    Maintenance and service When maintain the brake shoe ,do not damage the ring gear and sensor, clean the ring gear and sensor at the same time. after maintenance ,do remember to put the sensor to the limited position along the ring gear direction. Make sure that the power is in off position when remove and install the components, keep the components clean and dry.

  • Page 109: Adjustment Of The Brake Pedal Freeplay

    Maintenance and service Tire transposition diagram(three axles) Adjustment of the brake pedal free play Loosen locknut of brake pedal push rod and adjust adjusting nut, and then measure the vertical distance from pedal free position to the position where pressing resistance increases apparently when depressing pedal.

  • Page 110: Cleaning Air Filter

    Maintenance and service Cleaning the air filter Hint: Please replace filter element under such conditions: it has been washed 5 times; filter element has been damaged; filter element is clogged excessively; after changing the engine oil .When air filter indicator on combination instrument lights, clean the air filter or replace the element.

  • Page 111
    Maintenance and service Caution: Vapor spray gun, solution, gasoline or equivalent should not be used during the cleaning. -Before reinstalling air filter element, check element from inside to outside with check lamp for damage; -Check sealing ring for damage or cracks. Caution: Do not start the engine without mounting the air filter.
  • Page 112: Coolant Specification

    Maintenance and service below: mix 700-800g caustic soda with 150g kerosene and then inject the miscible liquids into water, at this time, make engine run at middle speed for 5-10 minutes. 10-12 hours later, make engine run again for 10-15 minutes and then drain aqueous solution and clean cooling system with fresh water. Coolant specification as shown below: the users should choose proper brand according to requirement: Specs ℃…

  • Page 113
    Maintenance and service 3) This item is a quality index of -45 degree dilute antifreeze. 4) To measure freezing point, should be done in special lab according to SH/T 0090; In emergency, may adopts portable refractometer to check and the test result is for reference. While existing disputes to two measuring results, is subject to the SH/T 0090.
  • Page 114
    Maintenance and service Engine oil viscosity  Since oil viscosity fluctuated with temperature, so the ambient temperature of engine working area is very important to select viscosity grade (as shown in the figure). When temperature exceed lower limit, it may decrease cold start capacity of the engine but will not make any damage to the engine. …
  • Page 115
    Maintenance and service Power steering hydraulic oil: Fulfill standard: General Allison C-3. When ambient temperature is low than 10°C, please apply DEXRON-II hydraulic fluid to steering gear; when ambient temperature is higher than 10°C, please apply C-3/10W hydraulic fluid. C-3/10W grade oil can be used in most area .all-year generally. C-3/30 grade oil can be used in non-cold area all-year generally.
  • Page 116: Breaking-In Of A New Vehicle

    Maintenance and service Breaking-in of New Vehicle Engine of new vehicle should be sure not to operate at the maximum power output during the breaking-in period to keep best performance and superior efficiency as well as guarantee durable service life. Please drive cautiously and pay more attention to abnormal phenomenon occurred during breaking-in period.

  • Page 117
    Maintenance and service 6. Check connection of transmission control mechanism for looseness. 7. Check connections of steering gear for looseness and damage. 8. Tighten bolts and nuts of front and rear suspension(carry out when full load) 9. Check connections of chassis and driving system according to specified torques. Tighten torques please refer to corresponding instructions.
  • Page 118: Daily Maintenance Operation

    Maintenance and service Daily Maintenance Operation System Item Operation Technical requirement No leakage, damage, and crack. Air cleaner Check Clips without looseness. Fuel-water Release the water and fouling Drain separator Do not pull or lever the cooling fan for starting the engine. Cooling fan Inspect No crack, looseness, bend or damage.

  • Page 119: Transmission

    Maintenance and service Periodical maintenance and operation items and regulations Periodical maintenance of each class: do maintenance during each interval or certain miles . Special instruction: if assembly instruction requires different oil replace period, please follow the instruction’s requirement on maintenance period and operation. If else please refer to this manual for maintenance requirement.

  • Page 120
    Maintenance and service System Item Operation Technical requirement Front axle Brake clearance (DF & F S applicable series) Rear axle ( DF Brake clearance & FS series) applicable Fasteners Check/tighten Check and tighten the bolts, rods, height control suspension valves, air springs, shock absorbers, anti-roll bars. The top covers of air Check Listening and wiping the liquid soap.
  • Page 121
    Maintenance and service System Item Operation Technical requirement brake pedal Check & 10-15mm free stroke adjust Shoe drum clearance: 0.30mm ~ 0.50mm, in braking Check condition complete braking, pedal stroke not surpass 1/2 of the whole stroke, check in the dry condition Brake brake Check…
  • Page 122
    Maintenance and service Maintenance operation and regulation every 10000km or 3 months depend on whichever occurs first. Every 10000km include every 5000km maintenance operation System Item Operation Technical requirement Replace Check oil surface within required range Check engine and oil seal without apparent leakage Replace oil when engine water temperature is over 60℃, for removing the impurity Oil level more than CF…
  • Page 123: Rear Axle

    Maintenance and service Maintenance operation and regulation every 20000km or 5 months depend on whichever occurs first. Every 20000km include every 10000km maintenance operation System Item Operation Technical requirement Fuel filter Replace Replace fuel filter element accordingly Engine oil Replace Replace and fill oil level within required range Engine Coolant…

  • Page 124
    Maintenance and service System Item Operation Technical requirement There are gaps on the surface of the rubber The surface of the rubber become adhesive, brittle and the rubbe drop off seriously The rubber bal Change The connection of the metal and the rubber is damaged. The partia joints depth is up to 6mm The rubber ball joint rotates in the inner hole of the ball head a…
  • Page 125
    Maintenance and service System Item Operation Technical requirement front rear wind shield and Check Clean, no crack, sealing good side window glass clean Body paint no crack or peeling, re-paint color the body with paint Check same as original Body, frame pattern, character, company Check Pattern, character, company mark clear, complete…
  • Page 126
    Maintenance and service Maintenance operation and regulation every 40000km or 8 months depend on whichever occurs first. Every 40000km include every 20000km maintenance operation System Item Operation Technical requirement Drive belt, Cooling fan belt tension Check/adjust Check each belt without loosening or damage Cooling fan bearing and bolt Check/adjust No damage, fouling, loosening Engine…
  • Page 127
    Maintenance and service Maintenance operation and regulation more than 80000km or corresponding time interval. ZF Series axle Oil or Grease change required, depending on whichever occurs first. Assembly Model Maintenance Maintenance Oil Classes Remark ( Table for Name Operation Interval Lubricant)…
  • Page 128
    Maintenance and service Assembly & System Application Range Oil Change Interval Oil Classes Name — Scheduled routes 360,000 km or 3 3 ZF-Ecofluid M Transmission ZF Ecolite — Average speed from 20to 60km/h years 02B(1)/02E/ Series without Intarder — Long-distance coach journeys 540,000 km or 3 3 02H/02L (Manual)…
  • Page 129
    Maintenance and service ZF Automatic Gearbox Products Assembly & System Name Application Range Oil Change Interval Oil Classes Automatic oil sump temperature below 120,000km Transmission Transmission ZF Ecomat Series 100 centigrate or 3years ( ATF ) Fluids ( ) automatic 14A/14B/14C/14E (HP502C/592C/602C/604C)…
  • Page 130: Maintenance Period Chart

    Maintenance and service Maintenance period chart 1、1st line is the item of break-in of new vehicle (prescript items completed after driving 5000KM or the days of registration vehicle) 2、Other items are compulsion maintenance program (the circulation is 80000KM/12 months) 3、 For engine、 axle、 transmission please refer to producer’s maintenance manual, if without special maintenance period, please refer to this manual for maintenance information.

  • Page 131: Maintenance Period Chart

    Maintenance and service Maintenance period chart 1、1st line is the item of break-in of new vehicle (prescript items completed after driving 5000KM or the days of registration vehicle) 2、Other items are compulsion maintenance program (the circulation is 80000KM/12 months) 3、For engine、axle、transmission please refer to producer’s maintenance manual, if without special maintenance period, please refer to this manual for maintenance information.

  • Page 132
    Maintenance and service Maintenance period chart 1、1st line is the item of break-in of new vehicle (prescript items completed after driving 5000KM or the days of registration vehicle) 2、Other items are compulsion maintenance program (the circulation is 80000KM/12 months) 3、For engine、axle、transmission please refer to producer’s maintenance manual, if without special maintenance period, please refer to this manual for maintenance information.
  • Page 133
    Maintenance and service Maintenance period chart 1、1st line is the item of break-in of new vehicle (prescript items completed after driving 5000KM or the days of registration vehicle) 2、Other items are compulsion maintenance program (the circulation is 80000KM/12 months) 3、For engine、axle、transmission please refer to producer’s maintenance manual, if without special maintenance period, please refer to this manual for maintenance information.
  • Page 134
    Maintenance and service Maintenance period chart 1、1st line is the item of break-in of new vehicle (prescript items completed after driving 5000KM or the days of registration vehicle) 2、Other items are compulsion maintenance program (the circulation is 80000KM/12 months) 3、For engine、axle、transmission please refer to producer’s maintenance manual, if without special maintenance period, please refer to this manual for maintenance information.
  • Page 135
    Common trouble and elimination Engine common trouble and its elimination (suitable for diesel engine) Diesel engine can not start Possible causes Remedies 1 ) Too low starting speed 1) Check the starting system and assure the starting speed is not lower than 110rpm.
  • Page 136
    Common trouble and elimination Diesel engine power deficient Possible causes Remedies 1 ) Intake blocked 1 ) Check the air cleaner, intake pipe, and clean or replace the air cleaner filter elements. 2 ) high exhaust back pressure 2 ) Check the valve timing, adjust it if necessary; Clean the exhaust pipe.
  • Page 137
    Common trouble and elimination Abnormal noise during engine operation Possible causes Remedies 1) Connecting rod bearing bushing and 1) Dismantle and check the bushing and, if necessary, replace it main bearing bushing are worn-out and keep the reasonable clearance as required. and clash voice appears in the crankcase.
  • Page 138
    Common trouble and elimination Exhaust with black smoke Possible causes Remedies 1) Intake clogged 1) heck and clean the air cleaner and intake passage. 2) Poor fuel quality 2) Use prescribed fuel. 3) Incorrect distribution timing 3) Adjust the distribution timing according to the instruction. 4) Bad atomization of injector 4) Check and repair or replace 5) The injector spray too much fuel…
  • Page 139
    Common trouble and elimination Too low oil pressure Possible causes Remedies 1) Diluted or incorrectly selected 1) Select the proper oil. 2) Inner and outer rotors of oil pump worn-out 2) Replace the oil pump. or too large 3) Oil filter choked 3) Replace the whirling type filter element.
  • Page 140
    Common trouble and elimination Chassis constant fault and elimination Propeller shaft Fault Possible cause Eliminating method symptom Propeller shaft sliding yoke Remove and let the sliding yoke and the assembled incorrectly fixing yoke on the same plane The propeller shaft is distortion or Adjust or replace the propeller shaft bending The universal-joint journal or the…
  • Page 141
    Common trouble and elimination Transmission Fault Possible cause Eliminating method symptom Control mechanism 1) Improper height of the control hinge 1) Adjust the control hinge 2) There has clearance between the 2) Correct or replace the parts control hinge connection 3) The control hinge bend 3)…
  • Page 142
    Common trouble and elimination Rear axle Fault Possible cause Eliminating method symptom When the vehicle is starting Excessive clearance between 1) Adjust the clearance the differential gear Excessive clearance between 2) Adjust the clearance the driving and the driven gear Looseness of the connecting 3)…
  • Page 143: Front Axle And Steering System

    Common trouble and elimination Fault Possible cause Eliminating method symptom Blocking or damage of the Clean or replace the ventilation ventilation plug plug Axle housing cracks Leakage of Damageor distortion of the Repair or replace the axle housing the rear coupling flange sealing surface Adjust or replace the coupling axle…

  • Page 144
    Common trouble and elimination Fault Possible cause Eliminating method symptom 6) Fatigue of the front leaf spring, 6) Replace the faulted parts looseness of the «U» -bolt or damage of the central bolt The steering system 1) Difficulty gear 1) Adjust the gear engagement engagement 2)…
  • Page 145
    Common trouble and elimination Fault Possible cause Eliminating method symptom Others 1) Correct the driving pattern Misproportion 1) Breakdown caused untimely abrupt starting or the emergent 2) Make the loading according to the tire wear braking specified capacity 2) Overloading Too low oil level Add the lubricant to the given Lubricant…
  • Page 146: Braking System

    Common trouble and elimination There has oil Clogging of the strainer or the Clean the filter strainer or replace spillage in the filter element the filter element steering oil There has air in the pipeline Add the oil and make the tank exhaustion Braking system…

  • Page 147
    Common trouble and elimination Fault Possible cause Eliminating method symptom Tire pressure uneven or tire Operate as required dimension different Improper installation of the Tighten the locknut of the brake brake shoe or damage of the shoe supporting pin and replace the return spring return spring Improper engagement of the…
  • Page 148
    Common trouble and elimination Fault Possible cause Eliminating method symptom When compressed air pressure is abnormal: Repair the leakage point There has air leakage inside the air pipeline Disassemble repair The air compressor doesn’t compressor work Adjust or wash pressure regulator Disassemble and repair the brake improper adjusted or failured…
  • Page 149
    Common trouble and elimination Fault Possible cause Eliminating method symptom The battery has no power, or is Charge and clean the joint and lack of power or terminal loose screw it Poor contact of the starter switch, short circuit of the Repair or replace it connector lug or bad of the solenoid…
  • Page 150: Air Conditioner System

    Common trouble and elimination Common trouble and troubleshooting of air conditioner system The remedy and trouble analysis under abnormal pressure Pressure Description Analysis Remedy There is bubble in the inspection glass ; the Check cold air in the bus system for the The refrigerant insufficient high…

  • Page 151
    Common trouble and elimination Pressure Description Analysis Remedy Discharge the Air mixed in the refrigerant in The high and low The cooling capability refrigerant the system pressure are vacuum is not and change much higher than Insufficient good for the first the desiccators the normal value system has air and the…
  • Page 152
    Common trouble and elimination Electric system trouble and remedy Fault Possible cause Eliminating method symptom the power 1. + no power supply; generator D+ no output, exchange lamp on the the generator and repair control 2. D+ not connected well; reconnect the cable D+;…
  • Page 153
    Common trouble and elimination Fault Possible cause Eliminating method symptom compressor clutch connecting cable reconnect the cable; not connected well; change the clutch or repair; clutch damaged; refer to the above-mentioned items; compressor malfunction lamp light up; not working refrigerant light not lighting up; relay out of work;…
  • Page 154
    Appendix Driver tools table(one each) Part name Part name Tool box Flat-tip screwdriver 6*100MM Combination wrench 8 Hammer 1 pound Combination wrench 10 Slip joint pliers 8” Combination wrench 12 Nipper pliers 6” Combination wrench 13 Tire pressure gauge 0-1.4MPa Combination wrench 14 Valve core wrench Combination wrench 15…
  • Page 155
    Appendix Tightening torque of main bolts and nuts Position Tightening torque(N·m) Front tyre nut 412~480 Rear tyre nut 294~421 Bolt, connecting lower knuckle and ball pin 245~304 Steering kingpin lockpin nut 60~70 Fixing nut, upper steering knuckle 274~343 Binding nut, tie rod 90~110 Locked bolt and nut between pitman arm and pitman arm shaft 407~434…
  • Page 156
    Appendix Bolts torque table Torques for bolts with metric unified threads Torques N.m*(ft-lb) Dimension of bolt 10.9 12.9 3(2) 5(3) 5(4) 6(4) 9(7) 10(7) 10(7) 15(11) 18(13) 25(18) 35(26) 45(33) 50(37) 75(55) 83(61) 88(65) 123(91) 147(108) 137(101) 196(145) 235(173) 211(156) 300(221) 358(264) 290(213)
  • Page 157: The Table Of Lubricant, Power Steering Oil And Grease

    Appendix The table of Lubricant, Power steering oil and Grease Main assembly lubricant Oil site Lubricant Type Level Engine Diesel engine oil 15W/40 API CH/H – 4/SG Transmission Gear oil SAE 85W-90 ZF TE-ML20 or API GL – Main reducer Gear oil SAE 85W-90 API GL –…

  • Page 158
    Appendix Air braking schematic diagram…
  • Page 159
    Electric schematic diagram of the complete vehicle (1)
  • Page 160
    Electric schematic diagram of the complete vehicle (2)
  • Page 161
    Electric schematic diagram of the complete vehicle (3)
  • Page 162
    Electric schematic diagram of the complete vehicle (4)

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#1

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29.06.2014 14:43:36

Прикрепляю действующие Руководства по эксплуатации на весь модельный ряд KING LONG. Объединены автобусы 6800-6900 и 6127-6129-6130.

В течение текущего года будут подготовлены абсолютно новые Руководства по эксплуатации для каждой модели автобуса индивидуально.

 

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29.03.2017 19:38:16

Прикрепляю Краткие Руководства по эксплуатации в обновленной редакции.

Исправлены ошибки и несоответствия.
Просьба предыдущие редакции не использовать.

Автобусы KING LONG модели XMQ 6900,6800 изд. 2015г.
Автобусы KING LONG модели XMQ 6129,6127,6120 изд. 2016г.

На автобусах начиная с 2017 года выпуска и позднее имеется ряд новшеств и отличий от предыдущих моделей, по ним выложим обновление по мере готовности.

 

Ризван Уразов

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19.06.2017 14:09:00

Скиньте руководство по эксплуатации кинг лонг 6129 метан и коды ошибок если есть у кого! Заранее спасибо.

 

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19.06.2017 15:09:12

Цитата
Ризван Уразов написал:
Скиньте руководство по эксплуатации кинг лонг 6129 метан и коды ошибок если есть у кого! Заранее спасибо.

Ризван,
прикрепляем дополнение по метановым автобусам.
Скачать здесь: https://yadi.sk/d/3L6786Ce3KFzYX

Касательно кодов ошибок — Вы можете сообщить номера ошибок? Расшифровка здесь:

https://yadi.sk/i/o7R-vXSH3KFzUL

Если можно — обратитесь в СУПНР Астрахань для проведения компьютерной диагностики, у них имеется оригинальное оборудование YUCHAI

Все, что ни делается, – все к лучшему.

 

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Большое спасибо за информацию!

 

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05.11.2018 11:56:10

Помогите разобраться при диагностике вышли вот такие вот ошибки  

Прикрепленные файлы

Все про автобусы


King-Long XMQ6127 series tourist bus keeps features of superior economy,

security and comfort. It has stable performance, strong power, luxury interior

trimming and high speed, which could meet applications of passenger inter-city

transportation, touring and business affairs, etc.

As for the specifications introduced in relate to information of the driving

and operation, service and maintenance of the XMQ6127 series tourist bus,

please read them carefully and make proper operation, maintenance and repair so

as to ensure it in good condition. Special hint: without authorization of Xiamen

King Long United Automotive Industry Co., Ltd, never modify the electrical

deployment of the whole vehicle, and should not lap the power supply line in

disorder. Improper usage and repair may have a strong impact on service

performance of the complete vehicle, and thus the manufacturer , Xiamen King

Long United Automotive Industry Co., Ltd. will not takes the responsibility for

the damages caused by them.

Any problem in service, please contact our special maintenance network or

after-sales department. We will ensure timely and complete maintenance as well

as original parts supply.

In order to satisfy all kinds of different demand of the consumers, we strive

to improve the quality of the product continuously to optimize our products. We

should not give any further notice for any modification of the product in advance .

The contents on the instruction book can only be used as reference. If there are

facts not comply with the manual, will be subject to the actual state of the

products because for some device and items, the vehicle will be finally equipped

only if they have been taken as optional configurations.

Final interpretive right of the instruction book belongs to the engineering

academy of Xiamen King Long United Automotive Industry Co., Ltd.

FOREWORD

Xiamen King Long United Automotive Industry Co., Ltd.

— 2 —

MAY. 2016

Download or browse on-line these Operating Manual for King Long XMQ6127 series Other.

Summary of Contents:

[Page 1] King Long XMQ6127 series

— 1 — OPERATION MANUAL User’s Guide King-Long XMQ6127 series tourist bus Xiamen King Long United Automotive Industry Co., Ltd.

[Page 2] King Long XMQ6127 series

Foreword — 2 — FOREWORD King-Long XMQ6127 series tourist bus keeps features of superior economy, security and comfort. It has stable performance, strong power, luxury interior trimming and high speed, which could meet applications of passenger…

[Page 3] King Long XMQ6127 series

Contents — 3 — Contents Vehicle picture———————————————————————————————————1 Foreword—————————————————————…

[Page 4] King Long XMQ6127 series

Contents — 4 — Safety hammer—————————————————————————————————OI-10 CAN module location & function description————————————————————O-E-1-2 …

[Page 5] King Long XMQ6127 series

Contents — 5 — Vehicle maintenance and service General knowledge————————————————————————————————M-1 Maintenance of engine and chassis subassembly————————————-…

[Page 6] King Long XMQ6127 series

Contents — 6 — Air conditioner system——————————————————————————————-C-18 Appendix Driver’s tool table —————————————————————————-…

[Page 7] King Long XMQ6127 series

Technical parameter and complete vehicle description — 7 — Technical parameters of the complete vehicle (vehicle No. GA200001) Product model 6127 Engine model ISL8.9E5 400 Engine type In-line six-cylinder water-cooling electrically co…

[Page 8] King Long XMQ6127 series

Technical parameter and complete vehicle description — 8 — Introduction to specification data plate Bus data plate The bus data plate may be affixed to either the upside of the front passenger door frame or to the side of the front passe…

[Page 9] King Long XMQ6127 series

Technical parameter and complete vehicle description — 9 — Product quality assurance We insist that the end user must make breaking-in maintenance of the rolling-out new vehicles in their initial driving mileage of 5000 km. The end user sho…

[Page 10] King Long XMQ6127 series

Technical parameter and complete vehicle description — 10 — Body Structure 1. Structural style Semi-integral body structure 2. Structure The bodywork structure adopts closed girder construction of six major assembly parts, which are combin…

[Page 11] King Long XMQ6127 series

Technical parameter and complete vehicle description — 11 — B. Hint: a. The door remote control acts only when the parking brake is on the parking gear. b. The door could only be opened when the external mechanical lock isn’t locked up. …

[Page 12] King Long XMQ6127 series

Operation Instruction CI-1 Instruction of instrument (VITI EDITION) Figure-1 The Outline of ZB271M The appearance of the ZB271M dashboard as shown in Figure-1 , it mainly contains eight indicator type measuring instruments, 29 icons which w…

[Page 13] King Long XMQ6127 series

Operation Instruction CI-1 ZB271M dashboard has four buttons,S1、S2、S3、S4. S1—Set Button. S2—Up Button. S3—Down Button. S4—Return Button. S1 could set some information of dashboard, for example ,times, blacklight, VehPPK and so on…

[Page 14] King Long XMQ6127 series

Operation Instruction CI-1 Figure -5. Figure-4 Fuel and Mileage information 2012 08-07 0000000000 .0 L 0000000000 .0 L Figure-5 Fuel and Mileage information 3.1.4 The fifth interface display CNG an…

[Page 15] King Long XMQ6127 series

Operation Instruction CI-1 Figure-7 Car and Engine compartment temperature 3.1.6 The seventh、eighth、ninth、tenth and eleventh interface display ECM、TCM、ABS、AIR、Retarded information. as shown in Figure-8、9、10、11、12. …

[Page 16] King Long XMQ6127 series

Operation Instruction CI-1 Figure-10 ABS Code Figure-11 AIR Code Figure-12 Retarded Code 3.1.7 The thirteenth interface display online module. as shown in Figure-13.

[Page 17] King Long XMQ6127 series

Operation Instruction CI-1 Figure-13 Online Module 3.2 Dashboard Set 3.2.1 First,Press S1 go to set interface, Second, Press S2 and S3 flip the interface up or down. Could Set Time、Set Backlight、Set VehPPK、Set MotPPR、Clear Trip A、C…

[Page 18] King Long XMQ6127 series

Operation Instruction CI-1 Figure-17 Set MotPPR Figure-18 Clear Trip A Figure-19 Clear Trip B

[Page 19] King Long XMQ6127 series

Operation Instruction CI-1 Figure-20 ClearTA Figure-21 Clear Oneway OC 3.2.2 Set Time .First press S1 go to set interface, Second press S2 or S3 choose Set Time position as shown in Figure-14, Third press S1 go to Figure-22. Figure-22 Se…

[Page 20] King Long XMQ6127 series

Operation Instruction CI-1 Figure-24 Set Day Figure-25 Set Hour Figure-26 Set Minute 3.2.3 Set Backlight. First press S1 go to set interface, Second press S2 or S3 choose Set Backlight position as shown in Figure-15, Third press S1 go …

[Page 21] King Long XMQ6127 series

Operation Instruction CI-1 Set Backlight Backlight 80 Figure-27 Set Backlight Finally press S2 and S3 could increase or decrease backlight. After set backlight, press S4 two times return main interface. 3.2.4 Set VehPPK. First press S1 go to …

[Page 22] King Long XMQ6127 series

Operation Instruction CI-1 Figure-29 Set MotPPR Finally press S2 and S3 could increase or decrease MotPPR. After set MotPPR, press S4 two times return main interface. 3.2.6 Clear Trip A. First press S1 go to set interface, Second press S2 or …

[Page 23] King Long XMQ6127 series

Operation Instruction CI-1 14 Empty 15 Empty 16 Empty 17 Empty 18 Empty 19 Empty 20 Empty 21 Empty Appendix B ZB271M Signal Bar instructions Icon Name Color Left turn light Green Right turn ligh…

[Page 24] King Long XMQ6127 series

Operation Instruction CI-1 Clearance Lamp Green Avoid side slide Red Charge Red Parking light Red Low beam Green Alarm of water temperature Red Alarm of Fuel Low Red Appendix C ZB271M LCD Alarm instructions Ic…

[Page 25] King Long XMQ6127 series

Operation Instruction CI-1 Brake Light Fault CRUISE Cruise Safety Door Brake Light Break Wear Antifreeze controller

[Page 26] King Long XMQ6127 series

Operation Instruction CI-1 Illustration of switch and indicator Number of switches , indicators and their own positions may vary with the vehicle model and configuration state, please refer to the flowing sheet : Switch Name Color Functio…

[Page 27] King Long XMQ6127 series

Operation Instruction CI-1 Vehicle body raise/lower switch White Pressed on top: the vehicle body raise Pressed on bottom: the vehicle body descend only use this button when vehicle is stopping Kneeling/Restoration switch White Pr…

[Page 28] King Long XMQ6127 series

Operation Instruction SI-2 Switch Name Color Function Notes Horn White Pressed on top: the electric horn is turned on Pressed on bottom: the air horn is turned on Emergency power switch Red Pressed on top: turn off the vehicle …

[Page 29] King Long XMQ6127 series

Operation Instruction SI-2 Rear passenger door switch White Pressed on top: close the door Pressed on bottom: open the door Flip TV switch White Pressed on top: turned off the power, folded the TV Pressed on bottom: turned on the …

[Page 30] King Long XMQ6127 series

Operation Instruction SI-3 Indicator lamp Color Function Red Front passenger door opening alarm Red Rear passenger door opening alarm Yellow Kneeling working indication Green The 2th height state indication Yellow ECAS alarm indic…

[Page 31] King Long XMQ6127 series

Operation Instruction P-A-1 Air Conditioner (KING LONG A/C KL-XB3) The introduction of control panel SK-17-1(SK-17-1Y) 1. Control panel and functions

[Page 32] King Long XMQ6127 series

Operation Instruction P-A-1 2. Control panel operation

[Page 33] King Long XMQ6127 series

Operation Instruction P-A-1

[Page 34] King Long XMQ6127 series

Operation Instruction P-A-1

[Page 35] King Long XMQ6127 series

Operation Instruction P-A-1

[Page 36] King Long XMQ6127 series

Operation Instruction P-A-1

[Page 37] King Long XMQ6127 series

Operation Instruction P-H-1 Pre-heater Operation (Webasto) 1. General The standard digital timer enables you to preset the start of the heater operation up to 7 days in advance. It is possible to program 3 different starting times, only one…

[Page 38] King Long XMQ6127 series

Operation Instruction P-H-2 Press the 7 button – the memory location is flashing – using the 9 and 10 buttons set start of the heater operating time. Day of the week is flashing- set the day of the week. By repeatedly pressing the 6 button, …

[Page 39] King Long XMQ6127 series

Operation Instruction P-H-3 NANFENG Panel Operation Description:  1. Heating panel power switch: while pressing the button 1, the panel lamps are turning on or turning off, meanwhile, the heating opened or closed. 2. …

[Page 40] King Long XMQ6127 series

Operation Instruction 0-G-1 ZF GEARBOX 6HP604C OPERATION 1.1 Pushbutton 1.1.1 Digital Speed Range Selector 1.1.2 CAN Speed Range Selector 1.1.2.1 Lighting of the CAN Speed Range Selector

[Page 41] King Long XMQ6127 series

Operation Instruction 0-G-1 1.1.2.2 Pushbutton Settings

[Page 42] King Long XMQ6127 series

Operation Instruction 0-G-1 1.2 Starting the Engine 1.3 Selecting the Gear

[Page 43] King Long XMQ6127 series

Operation Instruction 0-G-1 1.4 Setting Off 1.5 Driving Ranges

[Page 44] King Long XMQ6127 series

Operation Instruction 0-G-1 1.5.1 Downhill Travel 1.5.2 Downhill Travel 1.5.3 Kickdown

[Page 45] King Long XMQ6127 series

Operation Instruction 0-G-1 1.5.4 Retarder Operating Mode Defined in Section 1.9 Defined in Section 1.9 Refer to Section 1.8 or vehicle manufacturer’s Operating Instructions

[Page 46] King Long XMQ6127 series

Operation Instruction 0-G-1 1.6 Stopping, Parking

[Page 47] King Long XMQ6127 series

Operation Instruction 0-G-1 1.7 Towing 1.7.1 Towing Away Vehicle with Operational Transmission 1.7.2 Towing a Vehicle with Suspected Transmission Damage

[Page 48] King Long XMQ6127 series

Operation Instruction 0-G-1 1.8 Temperature Monitoring 1.9 Limit Values for Oil Temperature 1.9.1 Transmission Oil Temperature Before Heat Exchanger 1.9.2 Oil Temperature in Transmission Oil Sump

[Page 49] King Long XMQ6127 series

Operation Instruction 0-G-1 1.9.3 Actions to be Taken When the Relevant Permissible Oil Temperature is Exceeded

[Page 50] King Long XMQ6127 series

Operation Instruction 0-G-1 1.10 Status Monitoring/Warning Lamps 1.11 Transmission Response to a Malfunction

[Page 51] King Long XMQ6127 series

Operation Instruction 0-G-1 1.11.1 Limp-Home Mode 1.12 Auxiliary Control Unit

[Page 52] King Long XMQ6127 series

Operation Instruction 0-G-1 1.12.1 Operating Instructions for the Auxiliary Control Unit

[Page 53] King Long XMQ6127 series

Operation Instruction 0-AB-1 WABCO ABS BASIC INTRODUCTION

[Page 54] King Long XMQ6127 series

Operation Instruction 0-AB-1

[Page 55] King Long XMQ6127 series

Operation Instruction 0-AB-1

[Page 56] King Long XMQ6127 series

Operation Instruction 0-AB-1

[Page 57] King Long XMQ6127 series

Operation Instruction 0-AB-1

[Page 58] King Long XMQ6127 series

Operation Instruction 0-EC-1 ECAS System Introduction 1. System introduction

[Page 59] King Long XMQ6127 series

Operation Instruction 0-EC-1 3. System function

[Page 60] King Long XMQ6127 series

Operation Instruction 0-EC-1

[Page 61] King Long XMQ6127 series

Operation Instruction 0-T-1 TOILET OPERATION (1). Functions and Operations ①.When using the toilet, please lock the door to ensure the system is functioning properly. ②.Occupied Light: This indication light is controller by the toilet d…

[Page 62] King Long XMQ6127 series

Operation Instruction 0-T-2 ④. Hand Wash System: The toilet is equipped with a water pump for the hand wash faucet. When the button is pushed, the water pump is turned on for a certain period of time (normally 3-5 seconds). The water will ke…

[Page 63] King Long XMQ6127 series

Operation Instruction 0-T-3 ⑨. Fresh -Water Holding Tank System: The holding tank is to store the fresh water for toilet flush and hand wash, please check the water level before use. Make sure water is full. If the Water Level Warning System i…

[Page 64] King Long XMQ6127 series

Operation Instruction 0-T-4 ⑤. When clean the inside of the toilet module, remove the cover of the floor drainage. The water can be drained directly out of the coach through the floor drain. Please do not spray water at the electrical juncti…

[Page 65] King Long XMQ6127 series

Operation Instruction 0-K-1 Open/close the passage door. 1. Before leaving the vehicle, press the button 1 of the door remote controller to close the door. 2. Use the key to lock the door. First insert key into the hole 3 and …

[Page 66] King Long XMQ6127 series

Operation Instruction 0-K-2 Door emergency switch The model 1 door emergency switch is located on upside of the gate ingress. Operation tips: 1) Please press the red button 1 and flick open the valve cover 2. …

[Page 67] King Long XMQ6127 series

Operation Instruction 0I-1 Adjustment of the driver’s seat The driver’s seat may be made proper adjustment for the back and forth as well as the backrest angle according to requirement of the driver. Handle 1 and Handle 2: cushion …

[Page 68] King Long XMQ6127 series

Operation Instruction 0I-2 Horn button It is on the steering wheel. The horn is hooting when pressing the button 1. The type of steering wheel may vary with vehicle model. Please use the horn only when strictly necessary to warn other driv…

[Page 69] King Long XMQ6127 series

Operation Instruction 0I-3 Adjustment of the steering wheel Pull-up the loosening handle 1 or rotate the loosening button 2. Adjust the height and the inclination of the steering wheel to the desired position. After adjusting, press the regulat…

[Page 70] King Long XMQ6127 series

Operation Instruction OI-4 Ignition switch Position of the ignition key is shown in fig.1. 1.»L» LOCK: Insert or remove the key in this position. 2.»A» ACC: Power supply of the instrument is switched on 3.»O» …

[Page 71] King Long XMQ6127 series

Operation Instruction OI-5 Lamplight operating handles The lamplight operating handle is located on left underside of the steering wheel, which control the front small light, headlamp, headlamp dimming ,etc. OFF Indicating that the headlam…

[Page 72] King Long XMQ6127 series

Operation Instruction OI-6 Wiper operating handle The wiper operating handle is located on right underside of the steering wheel. (model 1~2) OFF Out of work INT interval wiper operation step LO Slow wiping HI Quick wiping The wip…

[Page 73] King Long XMQ6127 series

Operation Instruction OI-8 Passenger control panel instruction 1. air outlet 2. service button 3. reading lamp button 4. lamp 5. loudhailer 6. stop button When the passenger require to read something, may press the button 3 …

[Page 74] King Long XMQ6127 series

Operation Instruction OI-9 Safety hatch The safety hatch is located on scaffold of the vehicle. Please open the safety hatch according to the above diagrammatic representation and illustration for escaping in case of danger. …

[Page 75] King Long XMQ6127 series

Operation Instruction OI-10 Safety hammer The safety hammer is located on the side window. Please take down the safety hammer and break open the side window for escaping in case of danger. Model 1

[Page 76] King Long XMQ6127 series

Operation Instruction 0-E-1 Central Electricity Distributor (VITI ) The central electricity distributor always installed in the compartment of the instrument desk or located in front-left side cabin door box under the driving area. The box…

[Page 77] King Long XMQ6127 series

Operation Instruction 0-E-1 CAN bus module:

[Page 78] King Long XMQ6127 series

Operation Instruction 0-E-2 Switch control box (Model: JKH2025A) CQ2025 A wiring diagram (Printed on opposite cover of the switch control box)

[Page 79] King Long XMQ6127 series

Vehicle Starting and Driving S-1 Preparatives for vehicle operation start up: Check daily, before turning engine on: 1. Check oil level of the engine The warning “Engine oil pressure” is displayed as a signal item on the combination ins…

[Page 80] King Long XMQ6127 series

Vehicle Starting and Driving S-2 2 Check level of the coolant The coolant level is automatically monitored. If coolant level gets too low,the digital indicator displays a driver information on the combination instrument. In this case, park …

[Page 81] King Long XMQ6127 series

Vehicle Starting and Driving S-3 3 Fuel pre-filter with water separator (drain accumulated water) Draining accumulated water On a daily basis, check the lower cup of the water separator. If there is water in the cup, unscrew the draining plug…

[Page 82] King Long XMQ6127 series

Vehicle Starting and Driving S-4 4. Fuel level Turn the ignition key to drive position (on). Check the fuel level on the indicator. If necessary, fill up the fuel tank. (but direct viewing by open the tank cover is preferred). Eliminate dep…

[Page 83] King Long XMQ6127 series

Vehicle Starting and Driving S-5 5. Vehicle lighting, intermittent lights and brake lights Check all instruments and indicator lamps for normal, especially the head lamp, the turning lamp, the brake lamp, the reversing lamp and the danger alarm…

[Page 84] King Long XMQ6127 series

Vehicle Starting and Driving S-7 6. Check the level of AdBlue and the daily maintenance of SCR system (1) Check the level of AdBlue. When the vehicle key rotate the ON position, the LED screen of combination instrument will display the rem…

[Page 85] King Long XMQ6127 series

Vehicle Starting and Driving S-7 If the AdBlue spill in skin, mild irritation may occur. Wash off with soap and water. If the AdBlue spill in eye, irrigate eyes with large amount of water. The AdBlue is Non-combustible, if heated water evaporates …

[Page 86] King Long XMQ6127 series

Vehicle Starting and Driving S-8 7. Drain water in air tank Open the water drain valve of air tank to drain oily water fully. If too much oily water is bled, check to see if desiccant needs to be replaced in air drier. (This may be avoided when a…

[Page 87] King Long XMQ6127 series

Vehicle Starting and Driving S-9 Check daily after turning engine on: 1. engine oil pressure Run the engine. The information on engine oil pressure can be requested through the driver information digital display. If the oil pressure is too…

[Page 88] King Long XMQ6127 series

Vehicle Starting and Driving S-10 2. Pneumatic pressure The air pressure gauge indicates the reserve pressure individually for the front and rear service brake circuits. The reserve air pressure in each brake circuit must be sufficient for th…

[Page 89] King Long XMQ6127 series

Vehicle Starting and Driving S-11 3. Tachometer working order Indications on tachometer scale: a. Green zone – operating range of maximum performance b. Yellow zone – a little high speed range (warning of engine fault) c. Red zone �…

[Page 90] King Long XMQ6127 series

Vehicle Starting and Driving S-12 4. Steering play Steering wheel play Run the engine at idle gear and straighten the front wheels forwards. Turn the steering wheel alternatively to the right and to the left. The steering play (free move…

[Page 91] King Long XMQ6127 series

Vehicle Starting and Driving S-13 Control periodically, at least once a week: 1. Check tire for abrasion and pressure and tire nut for fixture The vehicle’s safety and performance depend considerably on the state of the tires, reason why t…

[Page 92] King Long XMQ6127 series

Vehicle Starting and Driving S-14 2. Air cleaner (activate the dust discharge valve to loosen accumulated dust) The maintenance of the air cleaner is made up of the substitution of the filtering elements and should be done only when the mainte…

[Page 93] King Long XMQ6127 series

Vehicle Starting and Driving S-15 3. General leakages (water, oil, fluids and fuel) Check the engine, the transmission, the driving axle, the steering system, the cooling system and the oil pipeline, the air pipeline of the complete vehicle for…

[Page 94] King Long XMQ6127 series

Vehicle Starting and Driving S-16 4. Fastening and state of seat belts Check buckle of the safety belt of the driver seat for normal and ensure for its lockup under the following situations when fastening the safety belt. ● The body dashe…

[Page 95] King Long XMQ6127 series

Vehicle Starting and Driving S-17 5. Check emergency devices and driver’s tools Such as extinguisher, crosstie for blocking vehicle, emergency hammer, jack and etc.. Fire extinguisher: The pulse super-micro powder fire extinguisher is fi…

[Page 96] King Long XMQ6127 series

Vehicle Starting and Driving S-18 6. Working order of windshield wipers and conditions of wiper blades and arms Regularly check the windshield wiper blades for dirt or damage. Press the lever to activate the windshield washer Caution: Do no…

[Page 97] King Long XMQ6127 series

Vehicle Starting and Driving S-19 7. Electrical rearview mirror Check, adjust and clean the rearview mirror. Rearview mirror control button Model 1 L: adjusting left rearview mirror. R: adjusting right rearview mirror. Mirror button: pu…

[Page 98] King Long XMQ6127 series

Vehicle Starting and Driving S-20 Inspection every two weeks before and after driving 1. Power steering Ensure that all the maintenance service jobs on the steering system be carried out at the intervals recommended in the maintenance manua…

[Page 99] King Long XMQ6127 series

Vehicle Starting and Driving S-22 3. General state and tension of drive belts Check the tension of engine belt, fan belt and compressor belt, if loose, tension it; if damaged, replace it. Do not start up the engine without the drive belts. In …

[Page 100] King Long XMQ6127 series

Vehicle Starting and Driving S-23 Air conditioning compressor drive belt The pneumatic tensioning system keeps the tension of air conditioning compressor drive belt correctly adjusted and do not need to be adjusted periodically. Adjusting me…

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KING LONG Operation Manual XMQ6127

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KING LONG Operation Manual XMQ6129Y

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KING LONG Operation Manual XMQ6900

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KING LONG Operation Manual XMQ6120C

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KING LONG XMQ6130Y parts catalog

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KING LONG Operation Manual XMQ6127J

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KING LONG Operation Manual XMQ6130C

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KING LONG Operation Manual XMQ6900J

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KING LONG XMQ6127J parts catalog

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KING LONG XMQ6900J parts catalog

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Some KING LONG Bus Operator & Service Manuals PDF are above the page.

In 1988, the Chinese company King Long, one of the largest manufacturers of buses and commercial passenger vehicles in China and Asia, was founded. In the first years of its
existence, the brand «King Long» closely cooperated with a number of Japanese and Korean companies, gradually building its own design team and constantly improving its production
facilities. In 1989, Toyota launched commercial vehicles under the brand name King Long, and in 1991 a similar decision was made with respect to
Hyundai products. However, since 1993, all models of the Chinese brand have been fully developed by the engineers of King Long alone, and the company’s
management has every year reduced the production of licensed models of foreign manufacturers at its plants. In 1995, the full range of King Long buses was presented, which had
more than 30 modifications and were used in all available areas: from social to tourist.

In 1997, it was announced that the supply of King Long‘s products to other countries, in particular the UAE, Thailand and Venezuela, began. In the same year, the first minibus of
the brand was introduced, which was built on the basis of the first-generation Toyota Hiace model. And in 2001, the first factory in Argentina was opened, which allowed the
Chinese company to enter the automotive market in South America. The next key moment was the presentation in 2006 of a new generation of tourist buses «King Long«, which went on
sale in the automotive market of Germany in early 2007.

KING LONG buses have successfully passed the VCA (UK) tests, comply with the leading standards and are on par with world producers, this advantage opens wide the way for
KING LONG buses to the European markets.

The Quality Management System of the international standard ISO 9001-2000, certified by the certification body TUV CERT (Germany), operates at the plant.

 And in 2010, the production of the entire current model range of the brand was established in Romania, which allowed the Chinese company to cover the automotive market of Eastern Europe,
becoming the second largest bus manufacturer in the world.

In the production of KING LONG buses, modern technologies are used: in the lining of the buses only galvanized metal, aluminum and stainless steel are used, anti-corrosion
treatment and painting according to the Sikkens technology (Holland) is carried out. The factory provides a guarantee for buses 100 000 km of run or 12 months from the date of registration. Buses
of the plant have a positive experience of operation in various climatic zones including. and a cold climate at t -40 ° C.

Unlike other automakers in China, the KING LONG plant represents its own trademark on the global market. The attracted specialists from different countries of the world introduce
new production technology and create the design of buses. The appearance of the new tourist bus KING LONG XMQ6127C is designed by the leading designer from the UK. This model of
the bus has successfully passed the VCA testing.

Look — DONG FENG Bus & Coach.

Specifications:

1397/1397741-xmq6127dyw_series_2019.pdf file (03 Nov 2022)

Accompanying Data:

King Long XMQ6127DYW Series 2019 Other PDF Operation Manual (Updated: Thursday 3rd of November 2022 01:15:03 PM)

Rating: 4.1 (rated by 81 users)

Compatible devices: XMQ6127J series, SM 3715, XMQ6129Y series, XMQ6900 Series, SPM 8000, LITE V2, PI TEMPERATURE — QUICK REFERENCE GUIDE REV B, YUR.VISION YV17BD4.

Recommended Documentation:

King Long XMQ6127DYW Series 2019: Text of Operation Manual

(Ocr-Read Version Summary of Contents, UPD: 03 November 2022)

  • 104, 104 Chapter V Common Trouble and Its Elimination Different vehicles, different configuration, please check the following information according to the actual configuration of the vehicle, the common faults and troubleshooting methods can be used for reference. If you encounter a practical problem that is not clear or can not be resolved, please contact our a…

  • 93, 93 Gear oil Recommended gear oil is Ecofliud A+. Apply gear oil in accord with SAE90 API GL-5 grade. Recommended gear oil viscosity grade is related to ambient temperature, as shown in figure. Please see the King Long Bus Maintenance & Service Guider to choose your recommended ZF gearbox oil, o visit the website www.zf.com. Power steering hydraulic oil Fulfill standard: When …

  • 57, 57 11. ECAS introduction 11.1 ECAS introduction The name ECAS stands for Electronically Controlled Air Suspension. ECAS is an electronically controlled air suspension system with a large number of functions. Air suspension systems have been used in motor vehicles since the mid 50s-especially in buses. Air suspension systems are used in them as a standard and are increasingly…

  • 58, 58 • Operating switches • Sidewalk detector 11.2 ECAS system structure and features (1) Height adjustment(auto): once the speed is over the pre-setting threshold, it will return to the normal height. (2) Special Height. (3) Kneeling function is optional. (4) Safety concept and diagnostic function. ① Monitor the door status, can disable the height adjustme…

  • 105, 105 Diesel engine power deficient Possible causes Remedies 1) Intake blocked 1) Check the air cleaner, intake pipe, and clean or replace the air cleaner filter elements. 2) High exhaust back pressure 2) Check the valve timing, adjust it if necessary; Clean the exhaust pipe. 3)Insufficient boost pressure of turbocharged system 3) Check and eliminate the leakage in …

  • 30, 30 (5) Starting After selecting the appropriate driving range, wait for approx. 1 to 2 seconds, then release the brake and accelerate. Depending on vehicle configuration and loading state, the vehicle may start at low speed on a level track or on a slight uphill grade after release of the brake. If a lower driving speed is desired, this must be realized through op…

  • 82, 82 END Replac e Replace Remove the belt. The belt tensioner winds in the same direction that the spring latch is bent over the tensioner body. To loosen the tension on the belt, rotate the tensioner to wind the spring tighter. Pivot the tensioner in the direction of the spring latch. Install the belt. Pivot the tensioner in the direction of the spring latch and install the driven belt t…

  • 40, 40 Fresh air (exterior circulation) Icon in passenger zone No. Icon Meaning 25 Setting temperature in passenger zone 26 Compressor in working state 27 Interior circulation Exterior circulation 28 Speed indication 1 gears- evaporator blower Speed indication 2 gears- evaporator blower Speed indication 3 gears- evaporator blower Speed indication 4 gears- eva…

  • 123, 123 2. Tightening torque of main bolts and nuts Position Tightening torque(N·m) Propeller shaft bolt (Bolt grade: 10.9 G) M16×1.5×L 270 ~ 330 lock nut, steering knuckle limiting bolt(M16) 80~100 Fixing nut, upper knuckle(M20) 280~350 Binding nut, tie rod ( M12) 75 ~ 100 fixing nut, ball pin of steering drag rod ( M24) 280 ~ 300 Lock nut, steering wheel (M18…

  • 107, 107 Exhaust with black smoke Possible causes Remedies 1) Intake clogged 1) heck and clean the air cleaner and intake passage. 2) Poor fuel quality 2) Use prescribed fuel. 3) Incorrect distribution timing 3) Adjust the distribution timing according to the instruction. 4) Bad atomization of injector 4) Check and repair or replace 5) The injector spray too much fuel 5) C…

  • 120, 120 working 2. sensor failure; 3. relay failure; 4. fuse burnt; 5. battery not charge or connection loose; 6. harness connection not tight; 7. air blower connection loose; 8. air blower failure; 9. control panel failure; item 2; 2. change sensor or sensor connection cable; 3. change the relay or repair the relay of the connecting harness; 4. change the fuse; 5. change t…

  • 4, 4 25. VDO CAN module………………………………………………………………………………………………………………..67 26. Switch control box (Model: JKH2028)……………………………………………………………………………………. 67 27. Engine compartment fire extinguisher operation……………………………………….…

  • 91, 91 11. Cleaning outside of the radiator Keep outside of radiator clean. Compressed air current can eliminate all the dirt blocking air flow. For vehicle equipped with intercooler, please keep air radiator fin clean. If there is hard dirt in radiator fin, blow fan side and then the other side with compressed vapor current. In order to avoid damage to air radiator fin or water radia…

  • 61, 61 15. Horn button It is on the steering wheel. The horn is hooting when pressing the button 1. The type of steering wheel may vary with vehicle model. Please use the horn only when strictly necessary to warn other drivers and pedestrians. 16. Adjustment of the steering wheel Rotate the loosening button 1 in the right picture. Adjust the height and the inclination of the s…

King Long XMQ6127DYW Series 2019: Recommended Instructions

HMP50, Avail PM601, AJCQ09DCD, X11, 33CSSN2-WC

  • Li’l GIANT Tricycle Owner’s Manual Assembly and Maintenance PLEASE READ THE FOLLOWING BEFORE BEGINNING ASSEMBLY: Before assembling your Li’l GIANT tricycle all of us at GIANT strongly encourage you to read this manual. In return for the time spent reading this manual and learning about your new Li’l GIANT tricycle you will be rewarded with many hours of safe bi …

    L IL GIANT TRICYCLE 10 AND 12 4

  • APPLICATION: This gauge measures the level of refrigerant in R-134A AC systems by checking the low side pressure.NOTE: It is important that your system is fully charged for maximum cooling, but not over-charged, which could damage the compressor.DIRECTIONS:1. Start your engine. Never do this in a garage!2. Run the air conditioner for 3 minutes.3. Press the R-134A …

    95808 1

  • 1DO NOT REMOVE PRIOR TO SALE!OWNER’S MANUALModel No. 1339 and 1341I. APPROVAL CONDITIONS and CARRIAGE REGULATIONSThis inflatable PFD is approved by the U.S. Coast Guard foruse as a Type V Humidity Sensitive Personal Flotation Device(PFD) with Type II performance. IT IS APPROVED ONLYWHEN WORN. It is not approved for water skiing or other highimpact, high spee …

    1339 22

  • AP 1002Fresh Fish Service Cabinets• High capacity fresh fishstorage cabinet• Stainless steel constructionwith polypropylene drawers• Tropicalised refrigerationsystem for hot kitchens.• Fully automatic operationHeavy duty cabinet for the perfectstorage of fresh fish. All stainless steelconstruction with polypropylene drawersto hold the fish. The evaporator is trea …

    AP 1002 2

  • HOBO®MXGateway(MXGTW1)Manual23470‐ETheHOBOMXGatewayprovidesnearreal‐timedatamonitoringformostMXseriesloggersbyautomaticallytransmittingloggeddatatotheHOBOlink®website.Youcan easilysetupthegatewaywiththeHOBOmobile®apponyourphoneortablet.Onceconfigured, …

    MX series 5

  • PNSPO!!+ Electromagnetic RFID System V700 • Cost-effective and very reliable. • It is ideal for use in conveyor sorting systems, tool identification in assembly lines, process control in automated production lines, inventory control in warehouses, general tracking and tracing of goods and optimizing distribution management. • Tags for use in temperature ranges up to 180 °C O …

    V700 — 10

  • PT 40bodypack transmitterBedienungshinweise . . . . . . . . . . . . . . . . . . S. 2Bitte vor Inbetriebnahme des Gerätes lesen!User Instructions . . . . . . . . . . . . . . . . . . . . p. 10Please read the manual before using the equipment!Mode d’emploi . . . . . . . . . . . . . . . . . . . . . . p. 18Veuillez lire cette notice avant d’utiliser le système!Istruzioni per l� …

    PT 40 56

  • MODEl #: 731303lit. #: 93-0512/07-10TROPHY TRS-25®®ILLUMINATED RED DOT SCOPE • OWNER’S MANUALLUNETTE À POINT ROUGE LUMINEUX • MANUEL D’UTILISATIONVISOR DE PUNTO ROJO ILUMINADO • MANUAL DEL PROPIETARIOZIELFERNROHR MIT ROTEM LEUCHTPUNKT • BEDIENUNGSANLEITUNGCANNOCCHIALE A PUNTO ROSSO ILLUMINATO • MANUALE DEL PROPRIETARIOLUNETA DE PONTO VERMELHO ILUM …

    73-0001 40

Additional Information:

Product Types by King Long:

  • Other
  • Buses
Popular Right Now:
Operating Impressions, Questions and Answers:
СПЕЦИФИКАЦИЯ АВТОБУСА «KING LONG» МОДЕЛИ XMQ 6127C

Техническая спецификация

База 6350 мм
Длина 12000 мм
Высота 3830 мм с кондиционером, (3750 мм без него)
Ширина 2500 мм
Нагрузка на 1 ось (макс. допустимая) 8000
Нагрузка на 2 ось (макс. допустимая) 10000
Полная масса, кг 18000
Количество мест для пассажиров 47 или 49 +1+1
Количество дверей 2 (1 дверь перед 1 осью; 1 дверь в базе)
Полная спецификация скачать

Двигатель

  • Вертикальный рядный дизельный двигатель Cummins ISLe 300 30, EURO 3, Common Rail, с турбонаддувом и интеркулером (Великобритания)
  • Объем 8.849 см3
  • 215 кВт (300 л.с.)
  • Максимальный крутящий момент 1205 Нм при 1200-1600 мин -1
  • Топливная система Common Rail, Bosch
  • Охлаждающая жидкость до -450 С
  • Капсулированный моторный отсек

КПП

  • Механическая, ZF S6-85TA
  • 6 передач вперед, 1 назад
  • Однодисковое сцепление GMF 430
  • Ретардер TELMA

Мосты

  • Передняя ось – ZF (Германия) или КНР
  • Задний мост – ZF (Германия) или КНР, гипоидный, i=3.7 или 4.11

Подвеска

  • Пневматическая (NEWEY, Corpco)
  • Передняя ось – независимая или зависимая, 2 пневмобаллона, регулятор положения кузова, стабилизатор поперечной устойчивости;
  • Задняя – зависимая, 4 пневмобаллона, 2 регулятора положения кузова, стабилизатор поперечной устойчивости

Рулевое управление

  • Рулевое управление с гидроусилителем ZF 8098
  • Рулевая колонка с регулировкой в двух положениях
  • Рулевое колесо диаметром 450 мм

Тормозная система

  • Двухконтурная, пневматическая тормозная система с ABS / ASR
  • Осушитель сжатого воздуха WABCO
  • Дисковые тормоза на все колеса (мосты ZF) или передние дисковые, задние барабанные с двумя пружинными энергоаккумуляторами на заднем мосту
  • Автоматическая регулировка зазора между накладками и дисками
  • Моторный тормоз, стояночный тормоз, тормоз-замедлитель

Топливная система

  • Топливный бак от 350-450 л.
  • Топливный фильтр, обогреваемый
  • Дополнительный топливный фильтр – влагоотделитель СЕПАР 2000 с обогревом

Система отопления

  • Система отопления с охлаждающей жидкостью
  • Дополнительный отопитель — подогреватель WEBASTO
  • Основной обогреватель в передней части автобуса с усиленным обдувом- обогревом ветрового стекла и боковых стекол водителя
  • 8 отопителей сплошная батарея, вдоль бортов автобусов под пассажирскими сидениями
  • Вентиляционные каналы вдоль боковых стен расположены под потолком
  • 2 приточно-вытяжных вентилятора в люках которые можно использовать как аварийные выходы

Электрооборудование

  • Генератор 28 В / 140 А, Prestole
  • Аккумуляторные батареи 2 х 12 В, 200 Ач с выключателем
  • Утепленный отсек аккумуляторный батарей
  • Электронный тахограф ACTIA
  • Боковые зеркала заднего вида и зеркала для обзора бордюрного камня с электроприводом и обогревом
  • Звуковая сигнализация и автоматическое включение камеры заднего вида при движении задним ходом

Оборудование салона

  • Покрытие пола противоскользящее, из композитного материала 2.5 мм поверх водостойкой фанеры толщиной 16 мм (выбор по каталогу King Long)
  • Внутренние боковые поверхности и разделительные перегородки обтянуты тканью (выбор по каталогу King Long)
  • Гардины на боковых и задних окнах (выбор по каталогу King Long)
  • Освещение салона – два ряда неоновых потолочных светильников и дополнительные индивидуальные светильники для пассажиров
  • Дополнительная термоизоляция фронтальной части автобуса
  • Две сдвигающиеся назад алюминиевые двери, шириной 680 мм, расположены перед передней осью и задним мостом
  • Стеклопакеты из безопасного стекла с темной тонировкой
  • Остекление задней стенки безопасным вклеенным стеклом
  • Переднее стекло типа «Триплекс»
  • Электрический обогрев левого стекла водителя
  • Управление аварийным открыванием дверей снаружи и внутри автобуса в соответствии с правилами ЕЭС №36
  • Тепловая и шумоизоляция боковых стен, потолка и пола салона автобуса
  • Рабочее место водителя отделено от пассажирского салона разделительной перегородкой
  • Неоновая подсветка ступеней, подсветка вдоль салона по полу

Сидения

  • 47 или 49 пассажирских сидений «Стиль KE-1 по каталогу King Long» с высокими спинками, откидными подлокотниками со стороны прохода, с регулировкой наклона спинки, возможностью сдвига в проход, багажными сетками, ручками и подставками для ног
  • Все пассажирские сидения оснащены двухточечными ремнями безопасности
  • Обивка лицевой и боковой поверхностей сидений – тканевая, с вставками из кожзаменителя, расцветка – пестрая
  • Водительское сидение регулируемое, с кожаным покрытием, пневмоподвеской, 3-х точечным ремнем безопасности и подголовником

Аудиоподготовка

  • Стереомагнитола с FM – радио и 16-ю динамиками в салоне
  • DVD чейнджер на 6 дисков

Колеса

  • 7 дисков с 10-ю отверстиями, 12 Х 22,5
  • 7 шин 295/80 R 22,5
  • Декоративные колпаки колес металлические

Прочее

  • Наружный багажный отсек – 6 м3
  • Полки для ручной клади по боковым сторонам автобуса над пассажирскими сидениями 2 м3
  • Замки служебных крышек, моторного отсека и топливного бака, открываемые одним ключом
  • Все надписи внутри салона, на рабочем месте водителя, в моторном отсеке, на крышках обслуживания на русском языке
  • Инструкция по эксплуатации и сервисная книга на русском языкеМолотки для аварийного выхода
  • 2 огнетушителя в салоне
  • Автоматическая система аварийного пожаротушения в моторном отсеке
  • Аптечка
  • Домкрат
  • Знак аварийной остановки
  • Комплект инструментов:
      • монтировка – 2 шт;
      • колесный ключ – 2 шт;
      • пресс-масленка – 1 шт;
      • съемник фильтров – 1 шт;
      • отвертка крестовая – 1 шт;
      • отвертка плоская – 1 шт;
      • плоскогубцы – 1 шт;
      • рожковый ключ – 15 шт;
      • разводной ключ – 2 шт;
      • молоток – 1 шт;
      • манометр для проверки давления воздуха в шинах – 1 шт;

Холодный пакет (климатическое исполнение до -450С)

  • Охлаждающая жидкость и все рабочие жидкости до -450С
  • Автономный обогреватель Webasto
  • утепление всех трубопроводов, топливопроводов и воздушных трубок

Окраска

  • Широкая цветовая гамма по каталогу King Long, в том числе металлик
  • Возможность нанесения любых надписей и рекламы на автобус

Автобусы предназначены для эксплуатации при температуре окружающего воздуха от +400С до – 450С.

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