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• Page 3
  Use and maintenance manual FP560 — FP560A — FP870A USE AND MAINTENANCE MANUAL Semiautomatic or manual angular shrink wrapping packaging machine FP560 — FP560A — FP870A MANUAL CODE: DM210229 CREATION DATE: 05.07.2006 RELEASE: RELEASE DATE: 30.04.2010…
• Page 4
  FOREWORD In thanking you for the preference given us, SMIPACK S.p.A. is glad to welcome you to its wide circle of Clients and wishes that the use of this machine will be for you reason for full satisfaction. This manual can be used for models FP560, FP560A, FP870A and was prepared with the aim to allow you to operate on the various components, explain the various operations for maintenance and operation.
• Page 5
  (BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia. The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) — Italy, Via Tasso, 75 and head-quarters in San Giovanni Bianco (BG) — Italy, Via Piazzalunga 30…
• Page 6
  e alle norme armonizzate di buona pratica costruttiva, tra cui: and with Harmonized Standards: Sicurezza del macchinario. Concetti fondamentali, principi generali di progettazione. Terminologia di base. EN ISO 12100-1 Safety of machinery. Basic concepts, general principles for design. Basic terminology. Sicurezza del macchinario.

• Page 7: Table Of Contents

  Use and maintenance manual FP560 — FP560A — FP870A SUMMARY REGULATIONS AND GENERAL INSTRUCTIONS ……9 1.1. HOW TO CONSULT AND USE THIS MANUAL …………….. 9 1.2. WARRANTY CONDITIONS …………………… 9 1.3. LEGAL REFERENCES ……………………9 1.4. REMARKS ON GENERAL SAFETY ………………..10 1.5.

• Page 8
  10. Elevating system unit (FP560A) ………………..41 11. Elevating system unit (FP870A) ………………..42 12. Kit for film scrap recovery (FP560 — FP560A — FP870A) …………43 13. Electrical diagram unit FP560 ………………..44 14. Electrical diagram unit FP560A ………………..45 15.

• Page 9: Regulations And General Instructions

  We would like to thank you in advance for all the suggestions that you may want to forward to us in order to bring about further improvements to the machine. SMIPACK S.p.A. — Via Piazzalunga, 30 — 24015 S. Giovanni Bianco (BG) — ITALIA — Tel. +39.0345.40400 — Fax +39.0345.40409 1.2 WARRANTY CONDITIONS…

• Page 10: Remarks On General Safety

  Do not install the machine in areas posing a risk of explosion or fire. • Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A. declines any responsibility on the safety of its machines. •…

• Page 11: Legend

  Use and maintenance manual FP560 — FP560A — FP870A • Do not manually oil or grease any moving part. • Before carrying out any work on the electrical installation, ensure that the voltage has been disconnected. • After an adjustment or security operation, restore the state of the machine with active protections.

• Page 12: Machine Installation

  1055 1125 1010 WEIGHT 129 kg 148 kg 247 kg 2.3 TRANSPORT AND UNPACKING SMIPACK S.p.A. in function of the Fig. 2.3.1 means of transport and of the type of products shipped utilizes packagings adequate to guarantee the integrity preservation during transportation.

• Page 13: Assembly Of The Reel Holder

  Use and maintenance manual FP560 — FP560A — FP870A The lifting of the machine module must be carried out by means of hoisting systems operating from below; due to the packaging modalities, it is not possible to use hoisting systems operating from above.

• Page 14: Positioning Of Roller Unit Fp870A

  2.6 POSITIONING OF ROLLER UNIT FP870A Once the machine has been unpacked assemble the roller conveyor belt: • Insert the roller conveyor belt in the attachments of the conveyor belt 1 and lock it with the special clamping-screws 2. • In assembly and disassembly phase do not push the roller conveyor belt sideways as the attachments could be damaged.

• Page 15: Technical Data For The Electric Connection

  3. INFORMATION ON THE MACHINE 3.1 MACHINE PERFORMANCE The SMIPACK S.p.A. packaging machine is equipped with a simple but complete control panel connected to a microprocessor system guaranteeing high level performance and great autonomy to the operator. The machine can produce two types of packaging: •…

• Page 16: Automated Operation Of The Machine

  The final phase » product ejection» is common in the models FP560 and FP870A and occurs by means of a motorized product carrier belt that replaces the operator in the final phase. This automatism reduces the packaging cycle time and increases the hourly productivity.

• Page 17: Maxi. Product Dimensions

  Use and maintenance manual FP560 — FP560A — FP870A 3.5 MAXI. PRODUCT DIMENSIONS Fig. 3.5.1 MOD. WEIGHT >0,05 FP560/A <15kg >0,1 FP870A <18kg 3.6 HEAT-SHRINKING FILM CHARACTERISTICS The machine has been designed to obtain the packaging of the most diversified products, both in…

• Page 18: Preparation To The Use Of The Machine

  4. PREPARATION TO THE USE OF THE MACHINE 4.1 DESCRIPTION OF THE PUSH-BUTTONS Machine start-up and switch-off It connects after the machine start-up; the led on indicates that the power supply is correct. It displays the parameters of the programme menus. — It selects the available memories — It stores the modified data in the programme menu.

• Page 19: Machine Switch On

  Use and maintenance manual FP560 — FP560A — FP870A 4.2 MACHINE SWITCH ON Turn the main switch of the control panel ON and then press the key At first, the electronic board of all packaging machines will display the machine model and the software version;…

• Page 20: Parameters Menu

  3 • Adjust the parameters by selecting the keys 4 • Save the values set in the menu: In order to store the parameters, press the key ; if you do not press the key in 5-6 seconds, the programme will save the modifications automatically. After recording the data, the following message will be displayed for a few seconds.

• Page 21
  Use and maintenance manual FP560 — FP560A — FP870A By setting the value at 10, the belt flow is delayed. To be used for particularly high packets. 3 • Opening delay Menu for the sealing frame opening delay regulation from the moment the sealing ends. (value 0-1).

• Page 22: Hidden Menu

  English By using the keys it is possible to display all available languages (English, French, German, Spanish, Portuguese, Dutch, Czech, Polish, Hungarian). 2 • Bar pressure (FP560-FP560A) By pressing the key the following message will be displayed: Fig. 4.5.3 Bar pressure This parameter increases or decreases the sealing pressure.

• Page 23: Parameters Storage In The Hidden Menu

  Use and maintenance manual FP560 — FP560A — FP870A 4.6 PARAMETERS STORAGE IN THE HIDDEN MENU In order to save any modifications in the hidden menu, please press the key 4.7 LEGEND OF THE DISPLAYED SYMBOLS AND MESSAGES INSERT THE PACKET…

• Page 24: Punches Adjustment

  The number of punches to be used depends on the width of the packets to be packaged. For small packets, one punch can be enough. In the machines series FP560-FP560A two punches are available, whereas there are three of them in the FP870A. It is possible to adjust the punches (A) at different distances from the contrast (B) by turning the punch (see Fig.

• Page 25: Sealing Frame Adjustment

  Use and maintenance manual FP560 — FP560A — FP870A 4.11 SEALING FRAME ADJUSTMENT Fig. 4.11.1 To adjust the opening of the sealing frame (only for FP560) act on the lock 1 by making it slide in the special guide. To adjust the opening width of the…

• Page 26: First Film Sealing

  1-2 cm of space from the sealing blade. For the FP560 model it is necessary to lower the sealing frame and the moment it touches the sealing blade press it with a pressure of 10-15…

• Page 27: Machine Limitations And Specifications Of Use

  Use and maintenance manual FP560 — FP560A — FP870A 5.5 MACHINE LIMITATIONS AND SPECIFICATIONS OF USE • Operating conditions The following cannot be packaged: • Products of less than 50 g. • Products weighing more than the allowed weight. •…

• Page 28: Electronic Board Removal

  Fig. 6.0.2 Inspection of the electrical installation Inspection of the key-board Inspection of the electronic board Fig. 6.0.3 Inspection of the automatism unit (FP560A — FP870A) 6.1 ELECTRONIC BOARD REMOVAL If it is necessary to replace the electronic board, please proceed as follows (see Fig. 6.1.1): Disconnect the voltage and wait for at least 5 minutes before starting any operation.

• Page 29: Routine Maintenance

  Use and maintenance manual FP560 — FP560A — FP870A • By means of the specific spanner, unscrew the screws 5 which tighten the board to the machine. 7. ROUTINE MAINTENANCE PRECAUTIONS DURING ROUTINE MAINTENANCE Before starting any maintenance operation, described in this chapter, unless otherwise required, switch the machine off, switch the voltage off, acting on the main switch and pull out the power supply cable from the mains.

• Page 30: Residual Film Removal And Miscellaneous

  Tab. 7.1.2 WEEKLY MAINTENANCE CHART (60 HOURS OF WORKING) MAKE SURE THAT THERE ARE NO BREAKAGE ON THE CUTTING SEALING UNIT BLADE CHECK THE LEVEL OF THE COOLING LIQUID AND IF NECESSARY COOLING UNIT TOP UP Tab. 7.1.3 MONTHLY MAINTENANCE CHART (240 HOURS OF WORKING) MAKE SURE THAT THERE ARE NO BREAKAGE ON THE CUTTING BLADE SEALING UNIT…

• Page 31: Replacing The Sealing Blade

  Use and maintenance manual FP560 — FP560A — FP870A 7.4 REPLACING THE SEALING BLADE • Pull out the machine plug from the mains; Fig. 7.4.1 • Unscrew the three screws 1 locking the blade; • Remove the damaged sealing blade;…

• Page 32: List Of Spare Parts

  7.7 LIST OF SPARE PARTS The following lists illustrate the electrical and mechanical components (divided in groups). For a fast dispatch of the order we recommend to supply all the requested information: Tav. 1 • Cooling unit FP560-FP560A FP870A POS. Description spare parts…

• Page 33: Hood Unit (Fp560 — Fp560A)

  Use and maintenance manual FP560 — FP560A — FP870A Tav. 2 • Hood unit (FP560 — FP560A) POS. Description spare parts FP560 FP560A PLATE MA229832 MA221584 BUSH MF800236 MF800236 MA111704 MA111704 MA112586 SPACER MA600463 ELECTROMAGNET EF010101 SECTION BAR MP400381 MP400381…

• Page 34: Hood Unit (Fp560 — Fp560A)

  Tav. 3 • Hood unit (FP560 — FP560A) POS. Description spare parts FP560 FP560A PLATE MA216516 MA216516 PIVOT MA107045 MA107045 SPRING MA107205 MA107205 PIVOT MA107046 MA107046 PLATE MA216515 MA216515 PLATE MA212645 PLATE MA212646 LIMIT SWITCH EF010050 EF010050…

• Page 35: Hood Unit (Fp870A)

  Use and maintenance manual FP560 — FP560A — FP870A Tav. 4 • Hood unit (FP870A) POS. Description spare parts FP870A ROUND BAR MA107429 PIVOT MA107045 LIMIT SWITCH EF010050…

• Page 36: Sealing Unit

  Tav. 5 • Sealing unit Description FP560 FP560A FP870A POS. spare parts MY050002 MY050009 MY050006 FLAT BAR MA212834 MA212834 MA212835 GUIDE MA212673 MA212673 MA212796 CENTRAL TERMINAL MH040001 MH040001 MH040002 GROUP GUIDE MA212674 MA212674 MA212797 BALANCER SHAFT MH030001 MH030001 MH030001 SECTION BAR…

• Page 37: Automatism Unit (Fp560A)

  Use and maintenance manual FP560 — FP560A — FP870A Tav. 6 • Automatism unit (FP560A) FP560A POS. Description spare parts MY070010 JOINT HEAD MF600066 SHAFT MA105897 MA105899 CABLE EG010765 JOINT HEAD MF600067 BEARING MF801062 SHAFT MA110568 TOOTHED PULLEY MA401792 LIMIT SWITCH…

• Page 38: Automatism Unit (Fp870A)

  Tav. 7 • Automatism unit (FP870A) FP870A POS. Description spare parts MY070027 JOINT HEAD MF900316 SHAFT MA107434 MA105899 CABLE EG010765 JOINT HEAD MF600067 BEARING MF801062 MA112672 TOOTHED PULLEY MA401786 LIMIT SWITCH EF010049 BELT MF500647 TOOTHED PULLEY MA401787 GEARMOTOR EM600184…

• Page 39: Trolley Unit

  Use and maintenance manual FP560 — FP560A — FP870A Tav. 8 • Trolley unit FP560-FP560A FP870A POS. Description spare parts MY140017 MY140020 CONE GROUP MH150001 MH150003 TEAR TAB PRINT GROUP MH120004 MH120007 TEAR TAB PRINT CONTRAST GROUP MH130003 MH130005 FP560-FP560A FP870A POS.

• Page 40: Conveyor Unit

  Tav. 9 • Conveyor unit Description POS. FP560 FP560A FP870A spare parts MOTOR EM600132 EM600132 EM600133 BELT MF500288 MF500288 MF500383 BEARING MF801059 MF801059 MF801059 TUBE MA112581 MA112581 MA112582 PLATE MA213807 MA213807 MA217166 ROLLER MH200032 MH200032 MH200044…

• Page 41: Elevating System Unit (Fp560A)

  Use and maintenance manual FP560 — FP560A — FP870A Tav. 10 • Elevating system unit (FP560A) FP560A POS. Description spare parts MY110001 SHAFT MA105864 BUSH MF800237 HAND WHEEL MA900540…

• Page 42: Elevating System Unit (Fp870A)

  Tav. 11 • Elevating system unit (FP870A) FP560A POS. Description spare parts MY010003 SHAFT MA112577 BUSH MF800237 HAND WHEEL MA901057…

• Page 43: Kit For Film Scrap Recovery (Fp560 — Fp560A — Fp870A)

  Use and maintenance manual FP560 — FP560A — FP870A Tav. 12 • Kit for film scrap recovery (FP560 — FP560A — FP870A) FP560 — FP560A — FP870A POS. Description spare parts MY190005 PLATE MA234164 MA112671 GEARMOTOR EM600198 LIMIT SWITCH EF010052…

• Page 44: Electrical Diagram Unit Fp560

  Tav. 13 • Electrical diagram unit FP560 POS. Description spare parts FP560 FLEXTRON-MASTER KZ010134 FLEXTRON-POWER BASE KZ010139 SWITCH EP010230 TRANSFORMER ET010132 FUSE EE500012 FUSE SOCKET EE500020 RELAY SWITCH EE100073 EK020022…

• Page 45: Electrical Diagram Unit Fp560A

  Use and maintenance manual FP560 — FP560A — FP870A Tav. 14 • Electrical diagram unit FP560A POS. Description spare parts FP560A FLEXTRON-MASTER KZ010134 FLEXTRON-POWER BASE KZ010139 FLEXTRON-BELL KZ010142 SWITCH EP010230 TRANSFORMER ET010132 FUSE EE500012 FUSE SOCKET EE500020 RELAY SWITCH EE100073…

• Page 46: Electrical Diagram Unit Fp870A

  Tav. 15 • Electrical diagram unit FP870A POS. Description spare parts FP870A FLEXTRON-MASTER KZ010134 FLEXTRON-POWER BASE KZ010139 FLEXTRON-BELL KZ010142 SWITCH EP010230 TRANSFORMER ET010176 FUSE EE500013 FUSE SOCKET EE500020 RELAY SWITCH EE100073 EK020022…

• Page 47: Wiring Diagram Fp560

  Use and maintenance manual FP560 — FP560A — FP870A 7.8 WIRING DIAGRAM FP560…

• Page 48: Wiring Diagram Fp560A

  7.9 WIRING DIAGRAM FP560A…

• Page 49: Wiring Diagram Fp870A

  Use and maintenance manual FP560 — FP560A — FP870A 7.10 WIRING DIAGRAM FP870A…

• Page 50: Anomalies And Failures — How To Remedy

  8. ANOMALIES AND FAILURES — HOW TO REMEDY 8.1 POSSIBLE CAUSES AND REMEDIES Tab. 8.1.1 PROBLEM CAUSE SOLUTION SMOKE DURING SEALING REDUCE SEALING HIGH TEMPERATURE TEMPERATURE DURING THE MAKE THE FILM GO FILM WITH NO HEAT- SHRINKING THROUGH THE MICROPUNCHES MICROPUNCHES BUBBLING REMAINS CLEAN THE SEALING BLADE…

• Page 51
  Use and maintenance manual FP560 — FP560A — FP870A Please find here below a list of the problems that may occur and their solutions. ERROR 5: PCB temperature too high Solution: • Switch the power off and check that the air intakes are not blocked.
• Page 52
  If at the START the bell comes down but an error is indicated: • Check the correct operation of the closed bell micro (EF010050). • Check the mechanics of the machine: the increase in frictions, in the bell lowering motion, can cause a slow down such to indicate error.
• Page 54
  SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequences due to the proper or improper use of this issuing or of the system software. SMIPACK S.p.A. has the right to make technical modification on their system and in their manual without…