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Manuals and User Guides for Kubota V2203-M. We have 2 Kubota V2203-M manuals available for free PDF download: Workshop Manual, Safety & Operation Manual

Kubota V2203-M Workshop Manual

Kubota V2203-M Workshop Manual (182 pages)

WSM
03-M-E3B SERIES,
03-M-DI-E3B SERIES,
03-M-E3BG SERIES

Brand: Kubota
|
Category: Engine
|
Size: 3.06 MB

Table of Contents
  • Before Servicing and Repairing

    3

  • Safety First

    3

  • Specifications

    7

  • Dimensions

    18

  • Wiring Diagram

    24

  • Table of Contents

    25

  • 1 Engine Identification

    26

    • Model Name and Engine Serial Number

      26

    • Month of Manufacture

      27

    • E3B Engine

      28

    • Cylinder Number

      28

  • 2 General Precautions

    29

  • 3 Maintenance Check List

    30

  • 4 Check and Maintenance

    33

    • Daily Check Points

      33

      • Checking Engine Oil Level

        33

      • Checking and Replenish Coolant

        34

    • Check Points of Initial 50 Hours

      35

      • Changing Engine Oil

        35

      • Replacing Oil Filter Cartridge

        36

    • Check Points of Every 50 Hours

      37

    • Checking Fuel Hoses and Clamp Bands

      37

    • Check Points of Every 100 Hours

      38

      • Cleaning Air Cleaner Element

        38

      • Cleaning Fuel Filter

        38

      • Checking Battery Electrolyte Level

        38

      • Fan Belt Damage and Wear

        39

    • Check Points of Every 150 Hours

      40

      • Changing Engine Oil for 90 MM Depth Oil Pan

        40

      • Replacing Oil Filter Cartridge for 90 MM Depth Oil Pan

        41

    • Check Points of Every 200 Hours

      42

      • Changing Engine Oil for 124 MM Depth Oil Pan

        42

      • Replacing Oil Filter Cartridge for 124 MM Depth Oil Pan

        44

      • Checking Radiator Hoses and Clamp Bands

        44

      • Checking Intake Air Line

        45

    • Check Points of Every 400 Hours

      46

      • Replacing Fuel Filter Cartridge

        47

      • Replacing Fuel Filter Element

        47

    • Check Points of Every 500 Hours

      48

      • Cleaning Water Jacket and Radiator Interior

        48

      • Anti-Freeze

        49

      • Replacing Fan Belt

        49

    • Check Points of Every 1 or 2 Months

      50

      • Recharging

        50

      • Precaution for Operating a Quick Charger

        50

    • Check Points of Every Year

      51

      • Battery Specific Gravity

        51

      • Replacing Air Cleaner Element

        51

    • Check Points of Every 800 Hours

      52

    • Valve Clearance

      52

    • Check Points of Every 1500 Hours

      53

      • Nozzle Spraying Condition

        53

      • Fuel Injection Pressure

        54

      • Valve Seat Tightness

        55

      • Nozzle Holder

        55

    • Check Points of Every 3000 Hours

      56

      • Checking Turbocharger

        56

      • Checking Injection Pump

        57

    • Check Points of Every 2 Years

      59

      • Replacing Intake Air Line

        59

      • Replacing Battery

        59

      • Replacing Radiator Hoses and Clamp Bands

        59

      • Replacing Fuel Hoses and Clamp Bands

        60

      • Changing Radiator Coolant

        61

  • 5 Special Tools

    63

    • Diesel Engine Compression Tester

      63

    • Oil Pressure Tester

      63

    • Injection Pump Pressure Tester

      64

    • Valve Guide Replacing Tool

      64

    • Bushing Replacing Tools

      65

    • Crankshaft Bearing 1 Replacing Tool

      65

    • Flywheel Stopper

      65

    • Auxiliary Socket for Fixing Crankshaft Sleeve

      66

    • Socket Wrench for Crank Pulley Nut

      66

    • Balancer Metal Replacing Tool

      68

    • Idle Gear 2 Puller

      70

    • Mechanism

      71

    • Engine Body

      72

    • Piston

      72

    • Built-In Dynamic Balancer (Balancer Model Only

      73

    • Half-Floating Head Cover

      74

    • Bottom Bypass System

      75

    • Cooling System

      75

    • Fuel System

      76

    • Governor

      76

    • Boost Compensator

      77

    • Turbocharger System

      77

      • Servicing

        78

      • Clean or Replace

        79

      • Engine Body

        79

      • Troubleshooting

        79

      • Adjust S-27

        80

      • Repair or Replace S-29

        80

      • Replace

        80

      • Use Specified Fuel 5 to

        80

      • Electronic Governor

        83

      • Servicing Specifications

        85

      • Timing Gear

        88

      • Tightening Torques for General Use Screws, Bolts and Nuts

        97

      • Tightening Torques for Special Use Screws, Bolts and Nuts

        98

      • Checking and Adjusting

        99

      • Checking, Disassembling and Servicing

        99

      • Compression Pressure

        99

      • Engine Body

        99

      • Adjust

        102

      • Cooling System

        102

        • Engine Oil Pressure

          102

        • Fan Belt Tension

          102

      • Lubricating System

        102

        • Radiator Cap Air Leakage

          103

        • Radiator Water Leakage

          103

        • Thermostat Valve Opening Temperature

          104

      • Fuel System

        105

        • Injection Timing

          105

        • Fuel Tightness of Pump Element

          107

        • Fuel Tightness of Delivery Valve

          109

        • Battery Voltage

          114

      • Electrical System

        114

        • Magnet Switch Continuity Test

          116

        • Magnetic Switch Test

          116

        • Motor Test

          116

        • Alternator on Unit Test

          117

        • Glow Plug Continuity

          117

        • Glow Plug Lead Terminal Voltage

          117

        • Compressor Side

          118

        • Engine Stop Solenoid

          118

        • Radial Clearance

          118

        • Turbine Side

          118

      • Turbocharger

        118

      • Electronic Governor

        119

        • Speed Sensor

          119

        • Water Temperature Sensor

          119

        • Oil Pressure Switch

          120

        • Solenoid

          121

        • Alternator

          122

        • Glow Plug Harness

          122

        • Speed Switch

          122

        • Battery

          123

        • Emergency Stop Switch

          123

        • Slow down Switch

          123

        • Air Cleaner, Muffler and Others

          124

      • Disassembling and Assembling

        124

      • Draining Oil and Coolant

        124

      • External Components

        124

      • Turbocharger

        125

      • Cylinder Head and Valves

        126

        • Injection Pipes

          126

        • Nozzle Holder Assembly and Glow Plug

          127

        • Nozzle Heat Seal Service Removal Procedure

          128

        • Rocker Arm and Push Rod

          128

        • Cylinder Head

          129

        • Tappets

          130

        • Thermostat Assembly

          131

        • Valves

          131

        • Water Pump Assembly

          131

      • Gear Case and Timing Gears

        132

        • Injection Pump

          132

        • Governor Springs and Speed Control Plate

          134

        • Fan Drive Pulley

          136

        • Idle Gear 2 and Hydraulic Pump Base Assembly

          137

        • Crankshaft Oil Slinger

          138

        • Gear Case

          138

        • Idle Gear

          138

        • Camshaft and Balancer Shaft

          139

        • Crank Gear

          140

        • Fuel Camshaft and Fork Lever Assembly

          140

        • Oil Pump

          140

        • Oil Pan and Oil Strainer

          141

      • Piston and Connecting Rod

        141

        • Pistons

          142

        • Piston Ring and Connecting Rod

          144

        • Bearing Case Cover

          146

      • Flywheel and Crankshaft

        146

      • Main Bearing Case Assembly

        148

      • Starter

        149

      • Alternator

        150

      • Cylinder Head and Valves

        151

      • Servicing

        151

        • Top Clearance

          151

        • Cylinder Head Flaw

          152

        • Cylinder Head Surface Flatness

          152

        • Valve Recessing

          153

        • Clearance between Valve Stem and Valve Guide

          154

        • Replacing Valve Guide

          154

        • Valve Seating

          155

        • Correcting Valve and Valve Seat

          156

        • Free Length and Tilt of Valve Spring

          157

        • Valve Lapping

          157

        • Valve Spring Setting Load

          157

        • Oil Clearance between Rocker Arm and Rocker Arm Shaft

          158

        • Oil Clearance between Tappet and Tappet Guide Bore

          158

        • Push Rod Alignment

          158

        • Idle Gear Side Clearance

          159

        • Timing Gear Backlash

          159

        • Camshaft Alignment

          160

        • Camshaft Side Clearance

          160

        • Cam Height

          161

        • Oil Clearance of Camshaft Journal

          162

        • Balancer Shaft Alignment

          163

        • Balancer Shaft Side Clearance

          163

        • Oil Clearance between Idle Gear Shaft and Idle Gear Bushing

          163

        • Replacing Idle Gear Bushing

          163

        • Oil Clearance of Balancer Shaft Journal

          164

      • Piston and Connecting Rod

        164

        • Piston Pin Bore I.D.

          164

        • Connecting Rod Alignment

          165

        • Oil Clearance between Piston Pin and Small End Bushing

          165

        • Replacing Connecting Rod Small End Bushing

          165

        • Piston Ring Gap

          166

        • Clearance between Piston Ring and Groove

          167

        • Crankshaft Alignment

          168

        • Side Clearance of Crankshaft

          168

        • Oil Clearance between Crankpin and Crankpin Bearing

          169

        • Oil Clearance between Crankshaft Journal and Crankshaft Bearing

          170

        • Replacing Crankshaft Bearing

          170

        • Replacing Crankshaft Sleeve

          172

        • Cylinder Wear

          173

        • Correcting Cylinder

          174

        • Clearance between Rotor and Cover

          175

      • Oil Pump

        175

        • Overrunning Clutch

          175

        • Rotor Lobe Clearance

          175

      • Starter

        175

        • Commutator and Mica

          176

        • Brush Wear

          177

        • Armature Coil

          178

        • Brush Holder

          178

        • Field Coil

          178

      • Alternator

        179

        • Bearing

          179

        • Rotor

          179

        • Slip Ring

          179

      • Stator

        179

      • IC Regulator

        180

      • Rectifier

        180

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Kubota V2203-M Safety & Operation Manual

Kubota V2203-M Safety & Operation Manual (58 pages)

R-311 Rotary Mower with folding ROPS

Brand: Kubota
|
Category: Lawn Mower
|
Size: 2.66 MB

Table of Contents
  • English

    2

    • Table of Contents

      2

    • 1 Safety

      3

      • Operating Safety

        3

      • Important Safety Notes

        4

    • 2 Decals

      5

    • 3 Controls

      9

      • Icons

        9

      • Control Descriptions

        11

      • Control Panel Levers

        11

      • Control Panel Switches

        12

      • Gauges and Circuit Breakers

        12

      • Warning Lights

        13

    • 4 Operation

      15

      • Daily Inspection

        15

      • Interlock System

        15

      • Operating Procedures

        16

      • Starting

        17

      • Stopping / Parking

        17

      • To Drive / Transport

        18

      • Transport Latches

        18

      • Hillside Operation

        18

      • Mowing

        19

      • 4.10 Towing / Trailering

        19

      • 4.11 Folding Rops

        19

      • 4.12 Daily Maintenance

        20

    • 5 Quality of Cut

      21

      • Quality of Cut Troubleshooting

        21

      • Washboarding

        21

      • Step Cutting

        22

      • Scalping

        23

      • Stragglers

        24

      • Streaks

        25

      • Windrowing

        26

      • Mismatched Cutting Units

        27

    • 6 Notes

      28

  • Suomi

    30

    • Contents 2

      30

    • 1 Turvallisuus

      31

      • Käyttöturvallisuus

        31

      • Tärkeitä Huomautuksia

        32

    • 2 Merkinnät

      33

      • Merkinnät

        36

    • 3 SÄÄTIMET Kuvakkeet

      37

      • Ohjainten Kuvaus

        39

      • Ohjauspaneelin Vivut

        39

      • Ohjauspaneelin Kytkimet

        40

      • Mittarit Ja Suojakatkaisimet

        40

      • Varoitusvalot

        41

    • 4 Käyttö

      43

      • 4.1 Päivittäinen Tarkastus

        43

      • Lukitusjärjestelmä

        43

      • Ohjaustoimet

        44

      • Käynnistäminen

        45

      • Pysäyttäminen Ja Pysäköiminen

        45

      • Ajaminen Ja Kuljettaminen

        46

      • Kuljetussalvat

        46

      • Rinnekäyttö

        46

      • Leikkaaminen

        47

      • 4.10 Hinaaminen Ja Vetäminen

        47

      • 4.11 Taittuva Rops

        47

      • 4.12 Päivittäinen Huolto

        48

    • 5 Leikkuujälki

      49

      • Leikkuujäljen Vianetsintä

        49

      • Pyykkilautakuvio

        49

      • Porrasmainen Leikkaus

        50

      • Paljaat Kohdat

        51

      • Repsotus

        52

      • Raidat

        53

      • Kasautuminen

        54

      • Leikkuriyksiköiden Epätasapaino

        55

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Содержание

  1. Manual_Kubota_V2203
  2. Short Description
  3. Description

Manual_Kubota_V2203

Short Description

Description

DIESEL ENGINE 03-M-E3B SERIES, 03-M-DI-E3B SERIES, 03-M-E3BG SERIES

KiSC issued 07, 2008 A

TO THE READER This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism, service and maintenance of 03-M-E3B, 03-M-DI-E3B and 03-M-E3BG series. It is divided into three parts, “General”, “Mechanism” and “Servicing”. Q General Information on the engine identification, the general precautions, maintenance check list, check and maintenance and special tools are described. Q Mechanism Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing. Refer to Diesel Engine Mechanism Workshop Manual (Code No. 9Y021-01875) for the one which has not been described to this workshop manual. Q Servicing Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits. All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes in all information at any time without notice. Due to covering many models of this manual, information or picture being used, have not been specified as one model. March 2007 © KUBOTA Corporation 2007

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM SAFETY INSTRUCTIONS

SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit.

: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

: Indicates that equipment or property damage could result if instructions are not followed.

: Gives helpful information.

BEFORE SERVICING AND REPAIRING • Read all instructions and safety instructions in this manual and on your engine safety decals. • Clean the work area and engine. • Park the machine on a firm and level ground. • Allow the engine to cool before proceeding. • Stop the engine, and remove the key. • Disconnect the battery negative cable. • Hang a “DO NOT OPERATE” tag in operator station.

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Unauthorized modifications to the engine may impair the function and / or safety and affect engine life.

SAFETY WORKING • Do not work on the machine while under the influence of alcohol, medication, or other substances or while fatigued. • Wear close fitting clothing and safety equipment appropriate to the job. • Use tools appropriate to the work. Makeshift tools, parts, and procedures are not recommended. • When servicing is performed together by two or more persons, take care to perform all work safely. • Do not touch the rotating or hot parts while the engine is running. • Never remove the radiator cap while the engine is running, or immediately after stopping. Otherwise, hot water will spout out from radiator. Only remove radiator cap when cool enough to touch with bare hands. Slowly loosen the cap to first stop to relieve pressure before removing completely. • Escaping fluid (fuel or hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure. • Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. • Do not open high-pressure fuel system. High-pressure fluid remaining in fuel lines can cause serious injury. Do not disconnect or attempt to repair fuel lines, sensors, or any other components between the high-pressure fuel pump and injectors on engines with high pressure common rail fuel system. • High voltage exceeding 100 V is generated in the ECU, and is applied to the injector. Pay sufficient caution to electric shock when performing work activities.

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

AVOID FIRES • Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area. • To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last. • Battery gas can explode. Keep sparks and open flame away from the top of battery, especially when charging the battery. • Make sure that no fuel has been spilled on the engine.

VENTILATE WORK AREA • If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide.

PREVENT ACID BURNS • Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, clothing and cause blindness if splashed into eyes. Keep electrolyte away from eyes, hands and clothing. If you spill electrolyte on yourself, flush with water, and get medical attention immediately.

DISPOSE OF FLUIDS PROPERLY • Do not pour fluids into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil, fuel, coolant, electrolyte and other harmful waste.

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

PREPARE FOR EMERGENCIES • Keep a first aid kit and fire extinguisher handy at all times. • Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone.

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders

Vertical, Water-cooled, 4 cycle diesel engine

83.0 X 92.4 mm (3.27 X 3.64 in.)

87.0 X 92.4 mm (3.43 X 3.64 in.) 1647 cm3 (100.5 cu.in.)

ISO Net Continuous

19.5 KW / 2800 min-1 (rpm) (26.1 HP / 2800 min-1 (rpm))

21.2 KW / 2800 min-1 (rpm) (28.4 HP / 2800 min-1 (rpm))

ISO/SAE Net Intermittent

22.4 KW / 2800 min-1 (rpm) (30.0 HP / 2800 min-1 (rpm))

24.4 KW / 2800 min-1 (rpm) (32.7 HP / 2800 min-1 (rpm))

SAE Gross Intermittent

23.8 KW / 2800 min-1 (rpm) (31.9 HP / 2800min-1 (rpm))

26.1 KW / 2800 min-1 (rpm) (35.0 HP / 2800 min-1 (rpm)) 3020 min-1 (rpm)

Maximum Bare Speed

750 to 850 min-1 (rpm)

Minimum Bare Idling Speed Combustion Chamber

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 3M Type Mini Pump (DENSO)

Mechanical all speed governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO) 0.2662 rad (15.25 °) before T.D.C.

Injection Timing Firing Order

0.2836 rad (16.25 °) before T.D.C. 1-2-3

13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

22.0 : 1 Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 60 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10275180

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

3 Vertical, Water-cooled, 4 cycle diesel engine

87.0 X 102.4 mm (3.43 X 4.031 in.)

1826 cm3 (111.4 cu.in.)

ISO Net Continuous

22.8 KW / 2700 min-1 (rpm) (30.6 HP / 2700 min-1 (rpm))

ISO/SAE Net Intermittent

26.3 KW / 2700 min-1 (rpm) (35.3 HP / 2700 min-1 (rpm))

SAE Gross Intermittent

27.9 KW / 2700 min-1 (rpm) (37.4 HP / 2700 min-1 (rpm))

Maximum Bare Speed

3020 min-1 (rpm) 750 to 850 min-1 (rpm)

Minimum Bare Idling Speed Combustion Chamber

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 3M Type Mini Pump (DENSO)

Mechanical all speed governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO)

0.2836 rad (16.25 °) before T.D.C.

1-2-3 13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 92 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10316200

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders

Vertical, Water-cooled, 4 cycle diesel engine

83.0 X 92.4 mm (3.27 X 3.64 in.)

87.0 X 92.4 mm (3.43 X 3.64 in.)

2197 cm3 (134.1 cu.in.)

1999 cm (122.0 cu.in.) min-1

ISO Net Continuous

26.7 KW / 2800 (rpm) (35.8 HP / 2800 min-1 (rpm))

29.6 KW / 2800 min-1 (rpm) (39.7 HP / 2800 min-1 (rpm))

ISO/SAE Net Intermittent

30.8 KW / 2800 min-1 (rpm) (41.3 HP / 2800 min-1 (rpm))

34.1 KW / 2800 min-1 (rpm) (45.7 HP / 2800 min-1 (rpm))

SAE Gross Intermittent

32.6 KW / 2800 min-1 (rpm) (43.7 HP / 2800 min-1 (rpm))

35.9 KW / 2800 min-1 (rpm) (48.1 HP / 2800 min-1 (rpm)) 3020 min-1 (rpm)

Maximum Bare Speed

750 to 850 min-1 (rpm)

Minimum Bare Idling Speed Combustion Chamber

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 4M Type Mini Pump (DENSO)

Mechanical all speed governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO)

0.2836 rad (16.25 °) before T.D.C.

1-3-4-2 13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

22.0 : 1 Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 88 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10384770

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

4 Vertical, Water-cooled, 4 cycle diesel engine

87.0 X 102.4 mm (3.43 X 4.031 in.) 2434 cm3 (148.5 cu.in.)

Total Displacement ISO Net Continuous

30.2 KW / 2700 (rpm) (40.5 HP / 2700 min-1 (rpm))

36.4 KW / 2700 min-1 (rpm) (48.8 HP / 2700 min-1 (rpm))

ISO/SAE Net Intermittent

34.8 KW / 2700 min-1 (rpm) (46.7 HP / 2700 min-1 (rpm))

41.9 KW / 2700 min-1 (rpm) (56.2 HP / 2700 min-1 (rpm))

SAE Gross Intermittent

36.5 KW / 2700 min-1 (rpm) (48.9 HP / 2700 min-1 (rpm))

44.0 KW / 2700 min-1 (rpm) (59.0 HP / 2700 min-1 (rpm))

Maximum Bare Speed

Minimum Bare Idling Speed

750 to 850 min (rpm)

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 4M Type Mini Pump (DENSO)

Mechanical all speed governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO) 0.2836 rad (16.25 °) before T.D.C.

Injection Timing Firing Order

0.14 rad (8.3 °) before T.D.C. 1-3-4-2

13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

23.0 : 1 Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 92 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.) Weight (Dry)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10334350

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

3 Vertical, Water-cooled, 4 cycle diesel engine

87.0 X 102.4 mm (3.43 X 4.031 in.)

1826 cm3 (111.4 cu.in.)

ISO Net Continuous

23.2 KW / 2700 min-1 (rpm) (31.1 HP / 2700 min-1 (rpm))

ISO/SAE Net Intermittent

26.7 KW / 2700 min-1 (rpm) (35.8 HP / 2700 min-1 (rpm))

SAE Gross Intermittent

27.9 KW / 2700 min-1 (rpm) (37.4 HP / 2700 min-1 (rpm))

Maximum Bare Speed

2920 min-1 (rpm) 850 to 950 min-1 (rpm)

Minimum Bare Idling Speed Combustion Chamber

Reentrant Type (Direct Injection)

Fuel Injection Pump

Bosch “K” Type Mini Pump

Mechanical all speed governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

Bosch “P” Type Hole Nozzle

0.087 rad (5.0 °) before T.D.C.

Firing Order Injection Pressure

18.63 MPa (190.0 kgf/cm2, 2702 psi)

22.56 MPa (230.0 kgf/cm2, 3271 psi)

Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 88 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10343470

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

4 Vertical, Water-cooled, 4 cycle diesel engine

87.0 X 102.4 mm (3.43 X 4.031 in.) 2434 cm3 (148.5 cu.in.)

Total Displacement ISO Net Continuous

30.5 KW / 2700 (rpm) (40.9 HP / 2700 min-1 (rpm))

30.7 KW / 2400 min-1 (rpm) (41.2 HP / 2400 min-1 (rpm))

ISO/SAE Net Intermittent

35.1 KW / 2700 min-1 (rpm) (47.1 HP / 2700 min-1 (rpm))

35.3 KW / 2400 min-1 (rpm) (47.3 HP / 2400 min-1 (rpm))

SAE Gross Intermittent

36.5 KW / 2700 min-1 (rpm) (48.9 HP / 2700 min-1 (rpm))

36.5 KW / 2400 min-1 (rpm) (48.9 HP / 2400 min-1 (rpm))

Maximum Bare Speed

Minimum Bare Idling Speed

Reentrant Type (Direct Injection)

Fuel Injection Pump

Bosch “K” Type Mini Pump

Mechanical all speed governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

Bosch “P” Type Hole Nozzle 0.087 rad (5.0 °) before T.D.C.

Injection Timing Firing Order Injection Pressure

850 to 950 min (rpm)

0.096 rad (5.5 °) before T.D.C. 1-3-4-2

18.63 MPa (190.0 kgf/cm2, 2702 psi)

22.56 MPa (230.0 kgf/cm2, 3271 psi)

20.2 : 1 Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 92 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

9.5 L (2.5 U.S.gals) 184 kg (406 lbs)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10452650

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

3 Vertical, Water-cooled, 4 cycle diesel engine

87.0 X 92.4 mm (3.43 X 3.64 in.) 1647 cm3 (100.5 cu.in.)

Total Displacement min-1

ISO Net Continuous

14.0 KW / 1500 (rpm) (18.8 HP / 1500 min-1 (rpm))

16.9 KW / 1800 min-1 (rpm) (22.7 HP / 1800 min-1 (rpm))

ISO/SAE Net Intermittent

16.1 KW / 1500 min-1 (rpm) (21.6 HP / 1500 min-1 (rpm))

19.5 KW / 1800 min-1 (rpm) (26.1 HP / 1800 min-1 (rpm))

SAE Gross Intermittent

16.6 KW / 1500 min-1 (rpm) (22.3 HP / 1500 min-1 (rpm))

20.2 KW / 1800 min-1 (rpm) (27.1 HP / 1800 min-1 (rpm))

Maximum Bare Speed

Minimum Bare Idling Speed

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 3M Type Mini Pump (DENSO)

Mechanical all speed governor + Electronic Governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO)

0.2487 rad (14.25 °) before T.D.C.

1-2-3 13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 60 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10336120

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

4 Vertical, Water-cooled, 4 cycle diesel engine

83.0 X 92.4 mm (3.27 X 3.64 in.) 1999 cm3 (122.0 cu.in.)

Total Displacement min-1

ISO Net Continuous

17.5 KW / 1500 (rpm) (23.5 HP / 1500 min-1 (rpm))

20.3 KW / 1800 min-1 (rpm) (27.2 HP / 1800 min-1 (rpm))

ISO/SAE Net Intermittent

20.1 KW / 1500 min-1 (rpm) (27.0 HP / 1500 min-1 (rpm))

23.4 KW / 1800 min-1 (rpm) (31.4 HP / 1800 min-1 (rpm))

SAE Gross Intermittent

20.6 KW / 1500 min-1 (rpm) (27.6 HP / 1500 min-1 (rpm))

24.3 KW / 1800 min-1 (rpm) (32.6 HP / 1800 min-1 (rpm))

Maximum Bare Speed

Minimum Bare Idling Speed

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 4M Type Mini Pump (DENSO)

Mechanical all speed governor + Electronic Governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO)

0.2487 rad (14.25 °) before T.D.C.

1-3-4-2 13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 88 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10389960

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

4 Vertical, Water-cooled, 4 cycle diesel engine

83.0 X 92.4 mm (3.27 X 3.64 in.) 1999 cm3 (122.0 cu.in.)

Total Displacement min-1

ISO Net Continuous

22.3 KW / 1500 (rpm) (29.9 HP / 1500 min-1 (rpm))

25.7 KW / 1800 min-1 (rpm) (34.5 HP / 1800 min-1 (rpm))

ISO/SAE Net Intermittent

25.7 KW / 1500 min-1 (rpm) (34.5 HP / 1500 min-1 (rpm))

29.6 KW / 1800 min-1 (rpm) (39.7 HP / 1800 min-1 (rpm))

SAE Gross Intermittent

26.2 KW / 1500 min-1 (rpm) (35.1 HP / 1500 min-1 (rpm))

30.6 KW / 1800 min-1 (rpm) (41.0 HP / 1800 min-1 (rpm))

Maximum Bare Speed

Minimum Bare Idling Speed

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 4M Type Mini Pump (DENSO)

Mechanical all speed governor + Electronic Governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO)

0.2662 rad (15.25 °) before T.D.C.

1-3-4-2 13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 88 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10413710

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

4 Vertical, Water-cooled, 4 cycle diesel engine

87.0 X 92.4 mm (3.43 X 3.64 in.) 2197 cm3 (134.1 cu.in.)

Total Displacement min-1

ISO Net Continuous

18.8 KW / 1500 (rpm) (25.2 HP / 1500 min-1 (rpm))

22.6 KW / 1800 min-1 (rpm) (30.3 HP / 1800 min-1 (rpm))

ISO/SAE Net Intermittent

21.7 KW / 1500 min-1 (rpm) (29.1 HP / 1500 min-1 (rpm))

26.0 KW / 1800 min-1 (rpm) (34.9 HP / 1800 min-1 (rpm))

SAE Gross Intermittent

22.2 KW / 1500 min-1 (rpm) (29.8 HP / 1500 min-1 (rpm))

26.9 KW / 1800 min-1 (rpm) (36.1 HP / 1800 min-1 (rpm))

Maximum Bare Speed

Minimum Bare Idling Speed

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 4M Type Mini Pump (DENSO)

Mechanical all speed governor + Electronic Governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO)

0.2487 rad (14.25 °) before T.D.C.

1-3-4-2 13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 88 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10419300

KiSC issued 07, 2008 A

03-M-E3B, 03-M-DI-E3B, 03-M-E3BG WSM

Number of Cylinders Type

4 Vertical, Water-cooled, 4 cycle diesel engine

87.0 X 102.4 mm (3.43 X 4.031 in.) 2434 cm3 (148.5 cu.in.)

Total Displacement min-1

ISO Net Continuous

21.5 KW / 1500 (rpm) (28.8 HP / 1500 min-1 (rpm))

25.1 KW / 1800 min-1 (rpm) (33.7 HP / 1800 min-1 (rpm))

ISO/SAE Net Intermittent

24.8 KW / 1500 min-1 (rpm) (33.3 HP / 1500 min-1 (rpm))

28.9 KW / 1800 min-1 (rpm) (38.8 HP / 1800 min-1 (rpm))

SAE Gross Intermittent

25.3 KW / 1500 min-1 (rpm) (33.9 HP / 1500 min-1 (rpm))

29.8 KW / 1800 min-1 (rpm) (40.0 HP / 1800 min-1 (rpm))

Maximum Bare Speed

Minimum Bare Idling Speed

Spherical Type (E-TVCS)

Fuel Injection Pump

PFR 4M Type Mini Pump (DENSO)

Mechanical all speed governor + Electronic Governor

Direction of Rotation

Counter-clockwise (viewd from flywheel side)

OPD Mini Nozzle (DENSO)

0.2487 rad (14.25 °) before T.D.C.

1-3-4-2 13.73 MPa (140.0 kgf/cm2, 1991 psi)

Injection Pressure Compression Ratio

Forced Lubrication by Trochoid Pump

Oil Pressure Indicating

Electrical type switch

Full flow paper filter (cartridge type)

Pressurized radiator, forced circulation with water pump

Electric Starting with Starter

Starting Support Device

By glow plug in combustion chamber

12 V, 88 AH equivalent

Diesel Fuel No.2-D (ASTM D975)

Lubricating Oil Lubricating Oil Capacity

Class CF lubricating oil as per API classification is recommended. For details on recommended lubricating oils, see page G-7, 10 Oil Pan Depth 90 mm (3.5 in.)

Oil Pan Depth 124 mm (4.88 in.)

* The specification described above is of the standard engine of each model. * Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW W10424850

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Manuals and User Guides for Kubota V2203-M-E. We have 2 Kubota V2203-M-E manuals available for free PDF download: Operator’s Manual

Kubota V2203-M-E Operator's Manual

Kubota V2203-M-E Operator’s Manual (39 pages)

Brand: Kubota
|
Category: Engine
|
Size: 3.12 MB

Table of Contents
  • Table of Contents

    2

  • Safe Operation

    12

  • Servicing of the Engine

    12

  • Names of Parts

    13

  • Pre-Operation Check

    14

    • Break-In

      14

    • Daily Check

      14

  • Operating the Engine

    15

    • Starting the Engine(Normal)

      15

    • Cold Weather Starting

      16

    • Stopping the Engine

      17

    • Checks During Operation

      17

      • Radiator Cooling Water(Coolant)

        17

      • Oil Pressure Lamp

        17

      • Fuel

        18

      • Color of Exhaust

        18

      • Immediately Stop the Engine if

        18

    • Reversed Engine Revolution and Remedies

      18

      • How to Tell When the Engine Starts Running Backwards

        18

      • Remedies

        18

  • Maintenance

    19

    • Service Intervals

      20

  • Periodic Service

    22

    • Fuel

      22

      • Fuel Level Check and Refueling

        22

      • Air Bleeding the Fuel System

        23

      • Checking the Fuel Pipes

        24

      • Cleaning the Fuel Filter Pot

        24

      • Fuel Filter Cartridge Replacement

        25

    • Engine Oil

      25

      • Checking Oil Level and Adding Engine Oil

        25

      • Changing Engine Oil

        26

      • Replacing the Oil Filter Cartridge

        27

    • Radiator

      28

      • Checking Coolant Level, Adding Coolant

        28

      • Changing Coolant

        29

      • Remedies for Quick Decrease of Coolant

        29

      • Checking Radiator Hoses and Clamp

        29

      • Precaution at Overheating

        30

      • Cleaning Radiator Core(Outside)

        30

      • Anti-Freeze

        30

      • Radiator Cement

        31

    • Air Cleaner

      31

      • Evacuator Valve

        32

      • Dust Indicator (Optional)

        32

      • For the Air Cleaner with a Dust Cup (Optional)

        32

  • Contents

    32

    • Battery

      33

      • Battery Charging

        33

      • Direction for Long Term Storage

        34

    • Electric Wiring

      34

    • Fan Belt

      34

      • Adjusting Fan Belt Tension

        34

  • Carriage and Storage

    35

    • Carriage

      35

    • Storage

      35

  • Troubleshooting

    36

  • Specifications

    38

  • Wiring Diagrams

    39

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Kubota V2203-M-E Operator's Manual

Kubota V2203-M-E Operator’s Manual (38 pages)

Diesel engine

Brand: Kubota
|
Category: Engine
|
Size: 1.17 MB

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    Contents Page No.

    Machine / Engine Type Table A.3

    Kubota Technical Data — V2203-B A.3

    Engine Maintenance Chart — V2203-B A.4

    Recommended Fluids A.4

    Machine / Engine Type Table A.5

    Kubota Technical Data — V2203M-T A.5

    Engine Maintenance Chart — V2203M-T A.6

    Recommended Fluids A.7

    Cooling System A.7 — A.10

    Cooling System A.7

    Thermostats Valve Opening Temperature A.8

    Fan Belt Tension A.9

    Checking Fan Belt Damage A.9

    Recommended Fluids A.10

    Radiator & Radiator Cap A.11

    Radiator Water Leakage A.11

    Radiator Cap Air Leakage A.11

    Lubrication System A.12Oil Filter Cartridge A.12

    Lubrication Oil Flows A.13

    Engine Oil Flow A.13

    Oil Pressure Switch A.14

    Checking Engine Oil Pressure A.15

    Fuel System A.15Glow Plugs & Cylinder Heads A.16

    Glow Plug A.16

    Cylinder Heads A.16

    SECTION A

    ENGINE: KUBOTA

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    Contents Page No.

    Valve Clearance — V2203-B A.17

    Valve Clearance — V2203M-T A.18

    Trouble Shooting A.19 — A.21

    Torque Figures — V2203-B A.22

    Torque Figures — V2203M-T A.23 — A.24

    Special Tools A.25 — A.27

    Flywheel Puller A.25

    Special-Use Puller Set A.25

    Valve Cutter Set A.25

    Diesel Engine Compression Tester A.26

    Oil Pressure Test A.26

    Connecting Rod Alignment Tool A.26Press Gauge A.27

    Red Check A.27

    Trouble Shooting A.28 — A.30

    SECTION A

    ENGINE: KUBOTA

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    V2203-B

    Thermostat Temperature Opening: 82C(180F)

    Completely open: 95C(203F)

    Radiator Cap Pressure 1.1 Bar

    15 psi

    Injector Pressure 150 Bar

    2133 psi

    Fan Belt Tension Deflection: 7 — 9 mm (0.28-0.35)

    Force: 10 kgf (22lbf)

    Valve Clearance (cold) 0.15 mm

    0.006

    Oil Pressure — idle 0.5 Bar

    7.0 psi

    Oil Pressure — Rated speed 2.5-4.5 Bar

    36-64 psi

    Machine/Engine Type Table

    Kubota Technical Data

    Machine Code Engine

    950 V2203-B

    994 / 653 V2003M-T

    Before working on an engine, make the machine safe to work
    on.

    A.3

    ENGINE: KUBOTA

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    ENGINE: KUBOTA

    A.4

    * Change engine oil after the first 50 hours of operation.

    CAUTIONWhen Changing or inspecting, be sure to level and stop
    the engine, and apply parking brake.

    OIL TYPE

    Engine oil should be MIL-L-46152 / MIL-L-2104C or have
    properties of API classification cc/cd grades.

    Change the type of engine oil according to the ambient
    temperature.

    Above 25C (77F) — SAE 30 or 10W-30

    0C to 25C (32-77F) — SAE 20 or 10W-30

    Below 0C (32F) — SAE 10W or 10W-30

    ANTIFREEZE

    Antifreeze should always be mixed with water at a 50% mixture
    for general purposes.

    Antifreeze is poisonous and can cause irreversible nervous
    system damage if ingested.

    To maintain long-lasting and safe engine performance, make it a
    rule to carry out regular in spections by following the

    table below.

    Engine Maintenance Chart — V2203

    Recommended Fluids

    SERVICE INTERVAL

    ITEM EVERY EVERY EVERY EVERY EVERY EVERY EVERY EVERY EVERY50hrs
    100hrs 150hrs 400hrs 800hrs 1000hrs THREE ONE TWO

    MONTHS YEAR YEARS

    Checking fuel pipes and clamps

    Changing engine oil *

    Cleaning air filter element

    Cleaning fuel filter

    Checking fan belt tension and damage

    Checking water pipes and clamps

    Changing oil filter cartridge

    Changing fuel filter element

    Cleaning radiator interior

    Changing radiator cleaner and coolant

    Changing air filter element

    Checking valve clearance

    Checking nozzle injection pressure

    Changing water pipes and clampsChanging fuel pipes and
    clamps

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    A.5

    ENGINE: KUBOTA

    V2003M-T

    Thermostat Temperature Opening: 69C(162F)

    Completely open: 88C(185F)

    Radiator Cap Pressure 0.9 Bar

    13 psi

    Injector Pressure 150 Bar

    2133 psi

    Fan Belt Tension Deflection: 7 — 9 mm (0.28-0.35)

    Force: 10 kgf (22lbf)

    Valve Clearance (cold) 0.18 — 0.22 mm

    0.0071 — 0.0087

    Oil Pressure — idle 1.0 Bar

    14 psi

    Oil Pressure — Rated speed 3.0-4.5 Bar

    42-64 psi

    Machine/Engine Type Table

    Kubota Technical Data

    Machine Code Engine

    950 V2203-B

    994 / 653 V2003M-T

    Before working on an engine, make the machine safe to work
    on.

    CAUTIONWhen Changing or inspecting, be sure to level and stop
    the engine, and apply parking brake.

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    ENGINE: KUBOTA

    A.6

    Change engine oil and replace oil filter cartridge after the
    first 50 hours of operation.The items listed above (* marked) are
    registered as emission related critical parts by KUBOTA in the U.S.
    EPA non-road emission regulation. As the engine owner, you are
    responsible for the performance of the required maintenanceon the
    engine according to the above instruction.

    To maintain long-lasting and safe engine performance, make it a
    rule to carry out regular in spections by following the

    table below.

    Engine Maintenance Chart — V2003M-T

    SERVICE INTERVAL ITEM 50hrs 100hrs 150hrs 200hrs 400hrs 500hrs 1
    or 2 1 Year 800hrs 1500hrs 3000hrs 2yrs

    Mths

    Checking fuel hoses &

    clamps

    Changing engine oil

    (1) Oil pan depth (90mm)

    (2) Oil pan depth (124mm)

    Cleaning air filter element

    (replace after cleaning x 6)

    Cleaning fuel filter

    (Element type)

    Checking battery electrolyte

    level

    Checking fan belt tension

    and damage

    Replacing oil filter cartridge

    (1) Oil pan depth (90mm)

    (2) Oil pan depth (124mm)

    Cleaning radiator hoses &

    clamp bands

    *Checking intake air line

    Replacing fuel filtercartridge

    Cleaning water jacket &

    radiator interior

    Replacing fan belt

    Recharging battery

    *Replacing air cleaner

    element

    Checking valve clearance

    *Checking injection nozzle

    condition

    *Checking turbocharger

    *Checking injection pump

    *Replacing intake air line

    Replacing battery

    Replacing radiator hoses &

    clamp bands

    *Replacing fuel hoses &

    clamps

    Changing radiator coolant

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    A.7

    ENGINE: KUBOTA

    Cooling System

    (1) Radiator

    (2) Suction Fan

    (3) Thermostat

    (4) Water Pump(5) Cylinder Head

    (6) Cylinder Block

    The cooling system consists of a radiator (1) (not included in
    the basic engine), centrifugal water pump (4), suction fan

    (2) and thermostat (3). The water is cooled through the radiator
    core, and the fan set behind the radiator pulls cooling

    air through the core to improve cooling. The water pump sucks
    the cooled water, forces it into the cylinder block and

    draws out the hot water. Then the cooling is repeated.
    Furthermore, to control temperature of water, a thermostat is

    provided in the system. When the thermostat opens, the water
    moves directly to the radiator, but when it closes, the water

    moves towards the water pump through the bypass between
    thermostat and water pump. The opening temperature of

    thermostat is approx. 82C (180F).

    The thermostat maintains the cooling water at correct
    temperature. KUBOTAS engine uses a wax pellet type ther-

    mostat. Wax is enclosed in the pellet. The wax is solid at low
    temperatures, but turns liquid at high temperatures,

    expands and opens the valve.

    a At low temperatures (lower then 82C (180F)). As the

    thermstat is closed, cooling water circulates in the engine

    through the water return pipe without running to the
    radiator.

    Air in the water jacket escapes to the radiator side through
    leak

    hole (6) of the thermostat.

    b At high temperatures (higher then 82C (180F)). When the

    temperature of cooling water exceeds 82C (180F), wax in the

    pellet turns liquid and expands. Because the spindle (4) is

    fixed, the pellet (3) is lowered, the valve (2) is separated
    from

    the seat (1), and then cooling water is sent to the
    radiator.

    (1) Seat

    (2) Valve

    (3) Pellet

    (4) Spindle

    (5) Synthetic Rubber

    (6) Leak Hole

    (7) Wax (solid)

    (8) Wax (liquid)

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    ENGINE: KUBOTA

    A.8

    1 Push down the thermostat valve and insert a string between the
    valve and valve seat.

    2 Place the thermostat and a thermometer in a container with
    water and gradually heat the water.

    3 Hold the string to suspend the thermostat in the water. When
    the water temperature rises, the thermostat valve

    will open, allowing it to fall down from the string. Read the
    temperature at the moment on the thermometer.

    4 Continue heating the water and read the temperature when the
    valve has risen by about 6mm (0.236 in.).

    5 If the measurement is not acceptable, replace the
    thermostat.

    Danger, hot or boiling water can seriously scald and burn.

    Thermostats Valve Opening Temperature

    Thermostats valve opening

    temperature

    Factory spec. 80.5 to 83.5C

    176.9 to 182.3F

    Temperature at which

    thermostat completely opens

    Factory spec. 95C

    203F

    Cooling System

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    A.9

    ENGINE: KUBOTA

    1 Press the fan belt between fan pulley and pulley with your
    finger

    at force of 10 kgf (98N, 22 lbs).

    Check if the fan belt deflection is 7 to 9 mm (0.28 to 0.35
    in.).

    2 If the deflection is not within the factory specifications,
    adjust

    with the tension pulley adjusting nut.

    1 Check the fan belt for damage.

    2 Check if the fan belt is worn and sunk in the pulley
    groove.

    3 Replace the fan belt if the belt is damaged or nearly worn out
    and

    deeply sunk into the pulley groove

    4 Replace cracked or de-laminating belts.

    Fan Belt Tension

    Checking Fan Belt Damage

    Fan Belt

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    ENGINE: KUBOTA

    A.10

    OIL TYPE

    Engine oil should be CF-4, CG-4 for low sulphur fuel on-road
    engines or have properties of API classification cc/

    cd grades. When an off-road vehicle engine runs on high sulphur
    fuel, it is advisable to use CF, CD or CE lubricat-ing oil with a
    high total base number.

    Change the type of engine oil according to the ambient
    temperature.

    Above 25C (77F) — SAE 30 or 10W-30

    0C to 25C (32-77F) — SAE 20 or 10W-30

    Below 0C (32F) — SAE 10W or 10W-30

    ANTIFREEZE

    Antifreeze should always be mixed with water at a 50% mixture
    for general purposes.

    Antifreeze is poisonous and can cause irreversible nervous
    system damage if ingested.

    Recommended Fluids

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    The radiator cap is for sustaining the internal pressure of
    the

    cooling system at the specified level 88 kPa (0.9 kgf/cm2,
    13psi)

    when the engine is in operation. The cap consists of a
    pressurevalve (1) a vacuum valve (2), valve springs, gasket, etc.
    Cooling water

    is pressurised by thermal expansion of steam, and as its
    boiling

    temperature rises, generation of air bubbles will be
    suppressed.

    (Air bubbles in cooling water lowers the cooling effect)

    (A) When radiator internal pressure is high.

    (B) When radiator internal pressure is negative.

    (1) Pressure Valve

    (2) Vacuum Valve

    1 Pour a specified amount of water into the radiator.

    2 Set a radiator tester (Code No. 07909-31551). Increase

    water pressure to the specified pressure of 1.4 kgf/cm2

    (137 kPa, 20 psi).

    3 Check each section for water leakage.

    4 When water leakage is excessive, replace the radiator.

    If water leakage is caused by a small pinhole, correct

    the radiator with radiator cement.

    1 Set a radiator tester (Code No. 07909-31551) to the radiator
    cap.

    2 Apply the specified pressure of 0.9 kgf/cm2(98.1 kPa, 12.8
    psi).

    3 Check if the pressure drops to less then 0.6 kgf/cm2

    (59 kPa, 9 psi) in 10 seconds.

    4 If the pressure is less than the factory specification,
    replace it.

    Radiator & Radiator Cap

    ENGINE: KUBOTA

    Radiator Water Leakage

    Radiator Cap Air Leakage

    A.11

    (B)

    (A)

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    This engines lubricating system consists of oil strainer, oil
    pump,

    relief valve, oil filter cartridge and oil switch. The oil pump
    sucks

    lubricating oil from the oil pan through the oil strainer and
    the oil flowsdown to the filter cartridge, where it is further
    filtered. Then the oil is

    forced to crankshaft, connecting rods, idle gear, camshaft and
    rocker

    arm shaft to lubricate each part. The crankshaft can cause
    splash

    lubrication for some of the lower engine part.

    Impurities in engine oil can cause wear and seize components as
    well

    as impairing the physical and chemical properties of the oil
    itself.Impurities contained in force-fed engine oil are absorbed on
    the filter

    paper for removal as they pass through the filter element (2).
    When

    the filter element is clogged and the oil pressure in the inlet
    line builds

    up to 98 kPa (1.0 kgf/cm2, 14 psi) more than the outlet line,
    the bypass

    valve (1) opens and the oil flows from inlet to outlet bypassing
    the

    filter element.

    (1) Bypass valve

    (2) Filter element

    Lubrication System

    Oil Filter Cartridge

    (A) Oil Pump

    (B) Oil Strainer

    (C) Rocker Arm and

    Rocker Arm Shaft

    (D) Piston(E) Camshaft

    (F) Oil Filter Cartridge

    and Relief Valve

    ENGINE: KUBOTA

    A.12

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    Lubrication Oil Flows

    ENGINE: KUBOTA

    Engine Oil Flow

    A.13

    (1) Oil Pan (9) Big End (17) Camshaft Bearing

    (2) Oil Strainer (10) Timing Gear (18) Camshaft

    (3) Oil Pump (11) Splash (19) Drain

    (4) Relief Valve (12) Bore (20) Rocker Arm

    (5) Oil Filter Cartridge (13) Small End (21) Oil Switch

    (6) Idle Gear (14) Piston (22) Rocker Arm Shaft

    (7) Main Oil Gallery (15) Fuel Camshaft

    (8) Main bearing (16) Tappets

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    1 Terminal

    2 Insulator

    3 Spring

    4 Diaphragm

    5 Contact Rivet

    6 Contact

    7 Oil Switch Body

    (A) At Proper Oil Pressure

    (B)At Oil Pressures of 49 kPa

    (0.5 kgf/cm2, 7 psi) or less

    The oil pressure switch is mounted on the cylinder block, to
    warn the

    operator that the lubricating oil pressure is poor.

    If the oil pressure falls below 49 kPa (0.5 kgf/cm2, 7psi), the
    oil

    warning lamp will light up, warning the operator. In this case,
    stop the

    engine immediately and check the cause of the pressure drop.

    Oil Pressure Switch

    (B)

    (A)

    ENGINE: KUBOTA

    A.14

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    1 Remove the oil switch and set a pressure tester (Code No.
    07916-32031).

    2 Start the engine. After warming up, measure the oil pressure
    of both idling and rated

    speeds.

    3 If the oil pressure is less than the allowable limit,
    checking

    the following:

    — Engine oil insufficient

    — Oil strainer clogged

    — Excessive oil clearance of bearing

    — Foreign matter in the relief valve

    — Oil pump defective

    — Oil gallery clogged

    Danger — used engine oil contains hydro carbons and cause
    cancer, please wear suitable protective equipment.

    Fuel from the fuel tank (1) passes through the fuel filter (2),
    and then enters the injection pump (3) after impurities such

    as dirt, water, etc. are removed. The fuel pressurised by the
    injection pump to the opening pressure (13.73 to 14.71 MPa,

    140 to 150 kgf/cm2, 1991 to 2062 psi), of the injection nozzle
    (5) is injected into the combustion chamber.

    Part of the fuel fed to the injection nozzle (5) lubricates the
    moving parts of the plunger inside the nozzle, then returns

    to the fuel tank through the fuel overflow pipe (6 ) from the
    upper part of the nozzle holder.

    Danger — fuel can cause health problems if it comes into contact
    with skin

    1. Fuel Tank

    2. Fuel Filter

    3. Injection Pump

    4. Injection Pipe

    5. Injection Nozzle

    6. Fuel Overflow Pipe

    7. Fuel Feed Pump

    Checking Engine Oil Pressure

    ENGINE: KUBOTA

    Fuel System

    A.15

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    1 Disconnect the leads from the glow plugs.

    2 Measure the resistance with a circuit tester across the glow
    plug

    terminal and the housing.

    3 If 0 ohm is indicated, the screw at the tip of the glow plug
    and

    the housing are short-circuited. If the reference value is
    not

    indicated, the glow plug is faulty, replace the glow plug.

    1 Loosen the pipe band, and remove the water return pipe.

    2 Remove the cylinder head screws in the order of (14,18) to
    (1),

    and remove the cylinder head.

    3 Remove the cylinder head gasket and O-ring.

    (When Reassembling)

    — Replace the head gasket with a new one.

    — Install the cylinder head, using care not to damage the
    O-ring.

    Tighten the cylinder head screws gradually in the order of
    (1)

    to (14, 18) after applying engine oil.

    — Retighten the cylinder head screws after running the
    engine

    for 30 minutes.

    Glow Plug

    Cylinder Heads

    (A) Gear case side

    (B) Flywheel side

    Glow Plugs & Cylinder Heads

    ENGINE: KUBOTA

    A.16

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    Checking Valve Clearance — V-2203-B

    ENGINE: KUBOTA

    A.17

    The valve clearance should be checked and adjusted every 800
    hours and

    when the engine is cold.

    1. Removed the head cover.

    2. Align the 1TCmark on the flywheel housing so that the No.1
    piston

    comes to the compression top dead centre.

    3. Center the following valuve clearnace marked with using a
    feel gauge.

    Clearance : 0.145 to 0.185 mm (0.0057 to 0.0072 in.)

    (When No.1 pistion is compression top dead center position)

    Cylinder No. No.1 No.2 No.3 No.4

    Intake Valve Exhaust Valve

    4. If the clearance is not within the factory specifications,
    adjust with the

    adjusting screw.

    5. Then turn the flyweel 6.28 rad (360C), and align the 1TCmark
    on

    the flywheel and the edge on the flywheel housing so that the
    No.1

    piston comes to the overlap positions.

    6. Check the following valve clearance marked with using a
    feelergauge

    (When No.1 pistion is compression top dead center position)

    Cylinder No. No.1 No.2 No.3 No.4

    Intake Valve Exhaust Valve

    7. If the clearance is not within the factory specifications
    adjust with the

    adjusting screw with the lock nut.

    Note: After adjusting the valve clearance, secure the adjusting
    screw

    with the lock nut.

    (1) Notched Portion

    (2) TC Mark Lane

    (3) Valve Clearance

    !

    !

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    Checking Valve Clearance — V-2003M-T

    ENGINE: KUBOTA

    A.18

    IMPORTANT : Valve clearance must be checked and adjusted
    when

    engine is cold.

    1. Removed the head cover.

    2. Align the 1TCmark line (3) on the flywheel and projection
    (2)on the housing so that the No. 1 piston comes to the
    compressionor overlap top dead center.

    3. Check the following valve clearance (1) marked with using
    afeeler gauge.

    4. If the clearance is not within the factory specifications,
    adjust withthe adjusting screw.

    Valve clearance Factory spec. 0.18 to 0.22mm

    0.0071 to 0.0087in

    5. The TCmarking line on the flywheel is just for No. 1
    cylinder.There is no TCmarking for the other cylinders.

    6. No. 1 piston comes to the top dead center position when the
    TCmarking is aligned with the projection (2) in the window on the
    flywheel-housing.

    (1) Valve clearance (2) Projection (3) TC Mark Line

    7. Turn the flywheel 0.26 rad (15) clockwise and
    counterclockwiseto see if the piston is at the compression top dead
    center or theoverlap position. Now referring to the tables below,
    re-adjustthe valve clearance (1). (The piston is at the top dead
    centerwhen both the IN.and EX.valves do not move; it is at the
    overlapposition when both the valves move).

    8. Finally turn the flywheel 6.28 rad (360) and align the
    TCmarking and the projection (2) perfectly. Adjust all the other
    valveclearance as required.

    9. After turning the flywheel counterclockwise twice or three
    times,recheck the valve clearance (1).

    NOTE : After adjusting the valve clearance (1), firmly tighten
    thelock nut of the adjusting screw.

    V2003-MD1503-M V2203-M

    D1703-M V2003-M-T

    D1803-M V2403-M

    Valvearrangement

    Adjustablecylinderlocation of piston IN. EX. IN. EX.

    When No. 1 pistoncomes tocompression top

    dead center

    When No. 1 pistoncomes to overlapposition

    No. 1

    No. 2

    No. 3

    No. 4

    No. 1

    No. 2

    No. 3

    No. 4

    !

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    Trouble Shooting

    No fuel.

    Air in the fuel system.

    Water in the fuel system.

    Fuel pipe clogged.

    Fuel Filter clogged.

    Excessive high viscosity of fuel or engine oil

    at low temperature.

    Fuel with low cetane number.

    Fuel leak due to loose injection pipe retain-

    ing nut.Incorrect injection timing.

    Fuel cam shaft worn.

    Injection nozzle clogged.

    Injection pump malfunctioning.

    Seizure of crankshaft, camshaft, piston, cyl-

    inder liner or bearing.

    Compression leak from cylinder.

    Improper valve timing.

    Piston ring and liner worn.

    Excessive valve clearance.

    Battery discharge.

    Starter malfunctioning.

    Key switch malfunctioning.

    Wiring disconnected.

    Fuel filter clogged or dirty.

    Air cleaner clogged.

    Fuel leak due to loose injection pipe retain-

    ing nut.

    Injection pump malfunctioning.

    Incorrect nozzle opening pressure.

    Injection nozzle stuck or clogged.

    Fuel over flow pipe clogged.

    Governor malfunctioning.

    SYMPTOM PROBLEM CAUSE SOLUTION

    Engine does not start

    Starter does not run.

    Engine revolution is not

    smooth.

    Replenish fuel.

    Vent air.

    Change fuel and repair or replace

    fuel system.

    Clean.

    Clean or change.

    Use the specified fuel or engine oil.

    Use the specified fuel

    Tighten nut.

    Adjust.

    Replace.

    Clean.

    Repair or replace.

    Repair or replace.

    Replace head gasket, tighten cylin-

    der head bolt, glow plug and nozzle

    holder.

    Correct or replace timing gear

    Replace.

    Adjust.

    Charge.

    Repair or replace.

    Repair or replace.

    Connect.

    Clean or change.

    Clean or change.

    Tighten nut.

    Repair or replace.

    Adjust

    Repair or replace.

    Clean.

    Repair.

    ENGINE: KUBOTA

    A.19

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    Trouble Shooting

    Reduce to the specified level.

    Repair or replace.

    Adjust.

    Adjust top clearance.

    Lessen the load.

    Use the specified fuel.

    Clean or change.

    Clean or change.

    Adjust.

    Repair or replace.Repair or replace the injection

    pump.

    Clean out fuel tank

    Re-new fuel filter

    Repair or replace the nozzle.

    Replace head gasket, tighten cylinder

    head bolt, glow plug and nozzle holder.

    Shift ring gap direction.

    Replace.

    Replace the piston

    Replace.

    Replace pump element or pump.

    Replace.

    Replace.

    Replace.

    Replenish.

    Clean.

    Clean.

    Replace.

    Replace.

    Replace.

    Replace.

    Excessive engine oil.

    Piston ring and liner worn or stuck.

    Incorrect injection timing.

    Deficient compression.

    Overload.

    Low grade fuel used.

    Fuel filter clogged.

    Air cleaner clogged.

    Incorrect injection timing.

    Engines moving parts seem to be seizing.Uneven fuel
    injection.

    Insufficient fuel available at the filter

    Insufficient fuel flow through filter

    Deficient nozzle injection.

    Compression leak.

    Piston rings gap facing the same direction.

    Oil ring worn or stuck.

    Piston ring groove and guide worn.

    Crankshaft bearing, and crank pin bearingworn.

    Injection pumps plunger worn.

    Injection pump broken.

    Head gasket defective.

    Cylinder block or cylinder head flawed.

    Engine oil insufficient

    Oil strainer clogged.

    Relief valve stuck with dirt.

    Relief valve spring weaken or broken.

    Excessive oil clearance of crankshaft bearing.

    Excessive oil clearance of crank pin bearing.

    Excessive oil clearance of rocker arm bearing.

    SYMPTOM PROBLEM CAUSE SOLUTION

    Either white or blue exhaust

    gas is observed.

    Either black or dark gray

    exhaust gas is observed.

    Deficient output.

    Excessive lubricant oil con-

    sumption.

    Fuel mixed into lubricant oil.

    Water mixed into lubricant

    oil.

    Low oil pressure.

    ENGINE: KUBOTA

    A.20

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    Trouble Shooting

    Clean.

    Use the specified type of oil.

    Repair or replace.

    Use the specified type of oil.

    Replace.

    Replenish.

    Change or adjust.

    Replenish.

    Clean.

    Clean or replace.Clean or replace.

    Replace.

    Loosen the load.

    Replace.

    Adjust

    Use the specified fuel.

    Replenish distilled water and

    charge.

    Adjust belt tension or charge.

    Connect.

    Replace.Replace.

    Change.

    Oil passage clogged.

    Different type of oil.

    Oil pump defective.

    Different type of oil.

    Relief valve defective.

    Engine oil insufficient.

    Fan belt broken or elongated.

    Cooling water insufficient.

    Radiator net and radiator fin clogged with dust.

    Inside of radiator corroded.Cooling water flow route
    corroded.

    Radiator cap defective.

    Overload running.

    Head gasket defective.

    Incorrect injection timing.

    Unsuitable fuel used.

    Battery electrolyte insufficient.

    Fan belt slips.

    Wiring disconnected.

    Rectifier defective.Alternator defective.

    Battery defective.

    SYMPTOM PROBLEM CAUSE SOLUTION

    Low oil pressure

    Continued….

    High oil pressure.

    Engine overheated.

    Battery quickly dis-

    charge.

    A.21

    ENGINE: KUBOTA

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    ENGINE: KUBOTA

    A.22

    Torque Figures — V2203-B

    (1) Tightening torques for special use screws, bolts and
    nuts.

    NOTE: For * marked screws, bolts and nuts on the table, apply
    engine oil to their threads and seats before tightening.

    After well cleaning its thread and bearing surface, fit a new
    head bolt (rust-preventive oil applied) without applying

    engine oil to it.

    When reusing the head bolt, apply engine oil to its thread and
    bearing surface before fitting it. After installing the engine,

    let it run for 30 minutes, and retighten the head bolt. (Before
    retightening it, loosen it by 30 to 90 degrees).

    (2) Tightening torques for general use screws, bolts and
    nuts.

    When the tightening torques are not specified, tighten the
    screws, bolts and nuts according to the table below.

    Screw and bolt material grades are shown by numbers punched on
    the screw and bolt heads. Prior to tightening, be sure

    to check out the numbers as shown below.

    Item Size x Pitch Nm kgf m ft-lbs

    Head cover cap nuts.

    Head bolts

    Bearing case bolts 1

    Bearing case bolts 2 Flywheel bolts

    Connecting rod bolts

    (Non flange bolt)

    (Flange bolt)

    Rocker arm bracket nuts

    Idle gear shaft bolts

    Crankshaft end nut

    Crankshaft end bolt (F2803-B)

    Glow plugs

    Nozzle holder assembly

    Oil switch taper screw

    Injection pipe retaining nuts

    M8 x 1.25

    M11 x 1.25

    M9 x 1.25

    M10 x 1.25M12 x 1.25

    M8 x 1.0

    M8 x 1.0

    M8 x 1.25

    M8 x 1.25

    M30 x 1.5

    M30 x 1.5

    M10 x 1.25

    M20 x 1.5

    PT 1/8

    M12 x 1.5

    6.9 to 8.8

    93.1 to 98.0

    46.1 to 50.9

    68.6 to 73.598.0 to 107.8

    36.3 to 41.2

    44.1 to 49.0

    22.5 to 27.5

    22.5 to 27.5

    137.3 to 156.9

    196.1 to 215.8

    19.6 to 24.5

    49.0 to 68.6

    14.7 to 19.6

    24.5 to 34.3

    0.7 to 0.9

    9.5 to 10.0

    4.7 to 5.2

    7.0 to 7.510.0 to 11.0

    3.7 to 4.2

    4.5 to 5.0

    2.4 to 2.8

    2.4 to 2.8

    14.0 to 16.0

    20.0 to 22.0

    2.0 to 2.5

    5.0 to 7.0

    1.5 to 2.0

    2.5 to 3.5

    5.1 to 6.5

    68.7 to 72.3

    34.0 to 37.6

    50.6 to 54.272.3 to 79.5

    26.6 to 30.4

    32.5 to 36.2

    17.4 to 20.3

    17.4 to 20.3

    101.2 to 115.7

    144.7 to 159.1

    14.5 to 18.1

    36.2 to 50.6

    10.8 to 14.5

    18.1 to 25.3

    *

    Grad Standard Screw and Bolt Special Screw and Bolt

    4 7

    Nominal

    Diameter Unit Nm kgf.m ft-lbs Nm kgf.m ft-lbs

    M6 7.9 to 9.3 0.80 to 0.95 5.8 to 6.9 9.8 to 11.3 1.00 to 1.15
    7.23 to 8.32

    M8 17.7 to 20.6 1.8 to 2.1 13.0 to 15.2 23.5 to 27.5 2.4 to 2.8
    17.4 to 20.3

    M10 39.2 to 45.1 4.0 to 4.6 28.9 to 33.3 48.1 to 55.9 4.9 to 5.7
    35.4 to 41.2

    M12 62.8 to 72.6 6.4 to 7.4 46.3 to 53.5 77.5 to 90.2 7.9 to 9.2
    57.1 to 66.5

    Punched Number Screw and Bolt Material Grade

    None or 4 Standard Screw and Bolt SS41, S20C

    7 Special Screw and bolt S43C, S48C (refined)

    **

    *

    **

    **

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    A.23

    ENGINE: KUBOTA

    Torque Figures — V2003M-T

    (1) Tightening torques for special use screws, bolts and
    nuts.

    NOTE: For * marked screws, bolts and nuts on the table, apply
    engine oil to their threads and seats before tightening.

    The letter M in Size x Pitch means that the screw, bolt or nut
    dimension stands for metric. The size is the nominal

    outside diameter in mm of the threads. The pitch is the nominal
    in mm between two threads.

    Item

    Cylinder head cover screw

    Cylinder head screw

    Main bearing case screw 1

    Main bearing case screw 2 Flywheel screw

    Connecting rod screw

    Rocker arm bracket screw

    Idle gear shaft screw

    Fan drive pulley mounting nut

    Bearing case cover mounting

    screw

    Glow plug

    Nozzle holder assembly

    Nozzle holder

    Oil pressure switch

    Injection pipe retaining nut

    Overflow pipe assembly retaining

    nut

    Camshaft set screw

    Hi-idling body

    Balancer shaft set bolt (Balancer

    model only)

    Alternators pulley nut

    Idle gear 2 stopper set screw

    (Side PTO model only)

    Idle gear 2 shaft set screw

    (Side PTO model only)

    Starters terminal Bmounting nut

    M6 x 1.0

    M11 x 1.25

    M9 x 1.25

    M10 x 1.25M12 x 1.25

    M8 x 1.0

    M8 x 1.25

    M8 x 1.25

    M30 x 1.5

    M8 x 1.25

    M10 x 1.25

    M20 x 1.5

    R 1/8

    M12 x 1.5

    M12 x 1.5

    M8 x 1.25

    M14 x 1.0

    M8 x 1.25

    M8

    6.9 to 11.3

    93.2 to 98.1

    46.1 to 51.0

    68.6 to 73.598.1 to 107.9

    44.1 to 49.0

    23.5 to 27.5

    23.5 to 27.5

    137.3 to 156.9

    23.5 to 27.5

    19.6 to 24.5

    49.0 to 68.6

    34.3 to 39.2

    14.7 to 19.6

    24.5 to 34.3

    19.6 to 24.5

    23.5 to 27.5

    44.1 to 49.0

    23.5 to 27.5

    58.3 to 78.9

    49.0 to 55.9

    23.5 to 27.5

    5.9 to 11.8

    0.7 to 1.15

    9.5 to 10.0

    4.7 to 5.2

    7.0 to 7.510.0 to 11.0

    4.5 to 5.0

    2.4 to 2.8

    2.4 to 2.8

    14.0 to 16.0

    2.4 to 2.8

    2.0 to 2.5

    5.0 to 7.0

    3.5 to 4.0

    1.5 to 2.0

    2.5 to 3.5

    2.0 to 2.5

    2.4 to 2.8

    4.5 to 5.0

    2.4 to 2.8

    5.95 to 8.05

    5.0 to 5.7

    2.4 to 2.8

    0.6 to 1.2

    5.1 to 8.32

    68.7 to 72.3

    34.0 to 37.6

    50.6 to 54.272.3 to 79.6

    32.5 to 36.2

    17.4 to 20.3

    17.4 to 20.3

    101.3 to 115.7

    17.4 to 20.3

    14.5 to 18.1

    36.2 to 50.6

    25.3 to 28.9

    10.8 to 14.5

    18.1 to 25.3

    14.5 to 18.1

    17.4 to 20.3

    32.5 to 36.2

    17.4 to 20.3

    43.0 to 58.2

    36.2 to 41.2

    17.4 to 20.3

    4.3 to 8.7

    ***

    **

    *

    Size x Pitch Nm kgf m ft-lbs

    **

  • 7/27/2019 Kubota V2203 — Service Manual Code 950 — 994 — 653 (1)
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    ENGINE: KUBOTA

    A.24

    Torque Figures — V2003M-T

    (2) Tightening torques for general use screws, bolts and
    nuts.

    When the tightening torques are not specified, tighten the
    screws, bolts and nuts according to the table below.

    Screw and bolt material grades are shown by numbers punched on
    the screw and bolt heads. Prior to tightening, be sure

    to check out the numbers as shown below.

    Grad Standard Screw and Bolt Special Screw and Bolt

    4 7

    Nominal

    Diameter Unit Nm kgf.m ft-lbs Nm kgf.m ft-lbs

    M6 7.9 to 9.3 0.80 to 0.95 5.8 to 6.9 9.8 to 11.3 1.00 to 1.15
    7.23 to 8.32

    M8 17.7 to 20.6 1.8 to 2.1 13.0 to 15.2 23.5 to 27.5 2.4 to 2.8
    17.4 to 20.3

    M10 39.2 to 45.1 4.0 to 4.6 28.9 to 33.3 48.1 to 55.9 4.9 to 5.7
    35.4 to 41.2

    M12 62.8 to 72.6 6.4 to 7.4 46.3 to 53.5 77.5 to 90.2 7.9 to 9.2
    57.1 to 66.5

    Punched Number Screw and Bolt Material Grade

    None or 4 Standard Screw and Bolt SS41, S20C

    7 Special Screw and bolt S43C, S48C (refined)

  • 7/27/2019 Kubota V2203 — Service Manual Code 950 — 994 — 653 (1)
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    A.25

    ENGINE: KUBOTA

    Code No: 07916-32011

    Application: Use to remove the flywheel.

    Code No: 07916-09032

    Application: Use for pulling out bearings, gears

    and other parts.

    Code No: 07909-33102

    Application: Use for correcting valves seats.

    Flywheel Puller

    Special-Use Puller Set

    Valve Cutter Set

    Special Tools

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    ENGINE: KUBOTA

    A.26

    Code No: 07909-30208 (Assembly) 07909-31251 (G)

    07909-30934 (A to F) 07909-31271 (I)

    07909-31211 (E and F) 07909-31281 (J)

    07909-31231 (H)

    Application: Use to measure diesel engine compression and

    diagnosis of need for major overhaul.

    (1) Gauge (7) Adaptor F

    (2) LJoint (8) Adaptor G(3) Adaptor A (9) Adaptor H

    (4) Adaptor B (10) Adaptor I

    (5) Adaptor C (11) Adaptor J

    (6) Adaptor E

    Code No: 07916-32032

    Application: Use to measure lubricating oil pressure.

    (1) Gauge (5) Adaptor 2

    (2) Cable (6) Adaptor 3

    (3) Threaded Joint (7) Adaptor 4

    (4) Adaptor 1

    Code No: 07909-31661

    Application: Use for checking the connecting

    rod alignment.

    Applicable: Connecting rod big end I.D. 30 range to 75mm (1.18
    to

    2.95 in.dia.) connecting rod length 65 to 330 mm (2.56

    to 12.99 in.)

    Diesel Engine Compression Tester

    Oil Pressure Test

    Connecting Rod Alignment Tool

    Special Tools

  • 7/27/2019 Kubota V2203 — Service Manual Code 950 — 994 — 653 (1)
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    A.27

    ENGINE: KUBOTA

    Code No: 07909-30241

    Application: Use for checking the oil clearance between

    crankshaft and bearing etc.

    Measuring:

    range Green — 0.025 to 0.076 mm

    (0.001 to 0.003 in.)

    Red — 0.051 to 0.152 mm

    (0.002 to 0.006 in.)

    Blue — 0.102 to 0.229 mm

    (0.004 to 0.009 in.)

    Code No: 07909-31371

    Application: Use for checking cracks on cylinder head,

    cylinder block, etc.

    Press Gauge

    Red Check (Crack Check Liquid)

    Special Tools

  • 7/27/2019 Kubota V2203 — Service Manual Code 950 — 994 — 653 (1)
    (1)

    28/30

    ENGINE: KUBOTA — TROUBLE SHOOTING

    TRO

    UBLESHOOTING

    Cran

    kshaftdoesnotturn

    Noorsmal

    lfuelinjection

    soun

    ds

    Frictionalresistanceo

    fmovingparts

    istoomuc

    h

    Cran

    kshaftan

    dcamshaf

    thaveseizedup

    Pistonan

    dcy

    linder

    liner

    haveseizedup

    Bearingsareoi

    l-stuc

    k

    Lubricationsystemnotw

    orkingproper

    ly

    Starter

    faulty

    Batterycapacityis

    loworterminal

    loose

    Fuelpipe

    bro

    ken

    Airenters

    fuelpipethroug

    hconnection

    Fuel

    filterclogge

    d

    Fuelpumpfa

    ulty

    Contro

    lrac

    kstaysatnon-injectingpoint

    Plungeriswornor

    seizedup

    Deliveryva

    lvenotcompletelyoi

    l-tight

    Nee

    dleva

    lvestuc

    k

    Nozzlespringb

    roken

    Injectionpressurem

    aladjusted

    Injectionpipemountingnut

    loose

    Injectiontimingmaladjusted

    Contact

    betweeninta

    ke/exhaust

    valvean

    dseatnottig

    ht

    Inta

    ke/exhaustva

    lves

    pring

    bro

    ken

    Inta

    ke/exhaustva

    lvestuc

    k

    Gas

    ket

    faulty

    Tig

    htnesstorqueofcy

    linde

    rhea

    dnotenoug

    h

    Pistonringstuck

    Pistonringw

    orn

    Cylin

    der

    liner

    worn

    Tightnesstorqueofinjectionnozzle

    andglowplugnotenough

    Valveclearancee

    xcessive

    Fuelsupp

    lytoinjectionpump

    isinsu

    fficient

    Injectionmistimed

    Fuelinjectionsounds

    Crankshafttu

    rns

    Compressedair

    leaks

    Valveactiontimingimproper

    Injectionpump

    doesnotsendon

    fuel

    Fuel

    doesnotinjectthroug

    h

    injectionnozz

    le

    ENGINE

    DOES

    NOT

    START

    A.28

  • 7/27/2019 Kubota V2203 — Service Manual Code 950 — 994 — 653 (1)
    (1)

    29/30

    Airinpump

    Pumpcapacitynotconstant

    Tappetro

    lleran

    dp

    inworn

    Deliveryva

    lvenotcomp

    lete

    lyoi

    l-tight

    Fuel

    filterclogge

    d

    Fuelpipes

    bro

    kenor

    loose

    Air

    leaking

    Aircleanerclog

    ged

    Valveclearanceincorrect

    Governorsleevenotslid

    ingproper

    ly

    Fork

    levernot

    functioningnormal

    ly

    Startspring

    defo

    rmed

    Contro

    lrac

    knotslidin

    gproper

    ly

    Revolutionisnotsmoothat

    hig

    hspee

    ds

    Slowenginerevo

    lutions

    Mainmovingparts

    haveseize

    dupalmost

    Engineover

    heated

    Injectionmistimed

    Governornot

    functioningnormal

    ly

    Filterclogge

    d

    Fuelpipe

    bro

    keno

    rloose

    Injectionpumpscapacitynotenough

    Nozz

    lenee

    dlevalv

    eworn

    Fuel

    leaks

    fromno

    zzletip

    Fuelnotsprayingp

    roperly

    Governorspring

    deformed

    Valveclearanceincorrect

    Injectionpumpornozz

    lenotfunctioningnormal

    ly

    Compressionpressureis

    differentamongcy

    linders

    Idlingregu

    latorma

    ladjuste

    d

    Acceleratorro

    dma

    ladjuste

    d

    ENG

    INE

    DOES

    NOTTURN

    NORMALLY

    ENGINE

    OUTPUT

    INS

    UFFICIENT

    Idlingmaladjusted

    Fuelsupplyinsu

    fficient

    Compressionpressurenotenough

    Governornot

    functioningnormally

    Injectionpumpwrong

    Injectionnozzle

    faulty

    Idlingnotsmoot

    h

    Revo

    lutionirregu

    lar

    ENGINE: KUBOTA — TROUBLE SHOOTING

    A.29

  • 7/27/2019 Kubota V2203 — Service Manual Code 950 — 994 — 653 (1)
    (1)

    30/30

    Pistonringstuck

    Pistonringw

    orn

    Excessivegap

    betweency

    linder

    lineran

    dpiston

    Toomucho

    il

    Nee

    dleva

    lves

    tuck

    Nozzlespring

    bro

    ken

    Toomuc

    hcarbonstickstonozz

    letip

    Injectionpressure

    too

    low

    Injection

    delaye

    d

    Compressionpressureinsu

    fficient

    Injectiontooe

    arly

    Injection

    delaye

    d

    Plungerdoesnotreturncompletelybecausespringisstuckorbroken

    Plungerworn

    Compressedair

    leaks

    Airnotenoug

    h

    Injectionpumpp

    lungerlea

    ksmuc

    hfuel

    Fuelpump

    leaksm

    uchfuel

    Hea

    dgasketpacking

    faulty

    Cran

    kcasecracked

    CO

    LOUR

    OF

    EXHAUST

    FU

    MES

    NOT

    N

    ORMAL

    EXCESSIVE

    LUBRICANT

    CONSUMPTION

    LU

    BRICANT

    INC

    REASING

    Fuelin

    lubricant

    Waterin

    lubricant

    Fuelpump

    sinjectingcapacity

    varying

    Nozzle

    doesnotinject

    fuelproperly

    Lubricantrisesthroug

    hthepiston

    gap

    Injectionmistimed

    Blackor

    dar

    kgreyex

    haust

    fumes

    Whiteor

    blueex

    haust

    fumes

    Excessivegap

    betweenp

    istonan

    dliner

    Pistonringstuck

    Pistonringw

    orn

    Excessivegap

    betweeninta

    ke/exhaustva

    lvean

    dva

    lvestem

    Valvestemseal

    broken

    Oil

    leaks

    from

    defectivepac

    kings

    Hydraulicpump

    soilseal

    bro

    ken

    Gearoilin

    lubricant

    ENGINE: KUBOTA — TROUBLE SHOOTING

More info

KUBOTA V2203-B (E) ENGINE — WORKSHOP, SERVICE, REPAIR MANUAL

— English Service Manual / Repair Manual, for Kubota V2203-B (E) Engine.

 CONTENTS:

-Introduction
-Contents
-Safety
-Specifications
-Mechanism
— Features
— Engine Body
— Lubricating System
— Cooling System
— Intake and Exhaust System
— Fuel System
— Electrical System
-Disassembling and Servicing
— General
—  Indentification
—  General Precautions
—  Tightening Torques
—  Troubleshooting
—  Servicing Specifications
—  Maintenance Checklist
—  Check and Maintenance
—  Special Tools
— Engine Body
—  Checking and Adjusting
—  Disassembling and Assembling
—  Cylinder Head and Valves
—  Piston and Connecting Rod
—  Flywheel and Crankshaft
—  Servicing
—  Cylinder Head
—  Timing Gear and Camshaft
—  Piston and Connecting Rod
—  Crankshaft
— Lubricating System
—  Checking
—  Servicing
—  Oil Pump
— Cooling System
—  Checking
—  Fan Belt
—  Radiator
—  Disassembling and Assembling
— Fuel System
—  Checking and Adjusting
—  Injection Pump
—  Injection Nozzle
—  Disassembling and Assembling
—  Injection Pump
—  Injection Nozzle
— Electrical System
—  Checking
—  Starter
—  Glow Plug
—  Standard Alternator and Regulator
—  Compact Type Alternator (IC Regulator)
—  Disassembling and Assembling
—  Starter
—  Alternator
—  Servicing
—  Starter
—  Alternator

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