Руководство пользователя volkswagen touareg

инструкцияVolkswagen Touareg (2012)

Side view

Fig. 1 Vehicle side overview.

Key to fig. 1:

(1) Fuel filler flap

(2) Side window with window diversity antenna for:

– Radio

– Central locking

(3) Roof rack

(4) Outside door handles

(5) Outside mirror:

– Additional turn signal light

– Area view

(6) Lift points for the jack

(7) Trailer hitch/ball mount receiver

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5. Touareg 2010
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• Page 1
  Service Maintenance Touareg 2010 ➤ Edition 11.2011 Service Department. Technical Information…
• Page 2
  In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2011 Volkswagen AG, Wolfsburg D3E8029B383…

• Page 3: Table Of Contents

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Contents Engine list …………. .

• Page 4
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.33 Reducing agent (AdBlue®): Change ……… .

• Page 5: Engine List

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Engine list This chapter provides information on the following subjects: ♦ Petrol engines ⇒ page 1 ♦ Diesel engines ⇒ page 2 Note To ease the search for an engine, the engine codes are listed in alphabetical order.

• Page 6
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Diesel engines Engines ⇒ Diesel engine Diesel engine Diesel engine Capacity Engine code CASA CASD CATA No. of cylinders/valves per cylinder Output kW at 1 rpm 176/4000 150/4000 to 4400 165/3500 to 4000…

• Page 7: Service Work

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Service work This chapter provides information on the following subjects: Information on LongLife service and time or distance dependent service ⇒ page 3 Service tables ⇒ page 5 Information on LongLife service and…

• Page 8
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Volkswagen according to predetermined mileage or time values. For normal operating conditions achieving these service intervals is technically assured. Therefore the service intervals for time or distance dependent service are non-flexible. For vehicles ♦…

• Page 9: Service Tables

  Service tables The following chapter contains the well-known service tables with the service specifications of the Volkswagen brand. Since, in the past, individual service specifications were set up in various mar‐ kets, mostly through severe operating conditions, these are listed in service tables with specific deviations.

• Page 10
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Toothed belt change intervals ⇒ page 8 Spark plug change intervals ⇒ page 8 Other time or distance dependent additional work ⇒ page 8 Service intervals Caution Only applies to diesel engines: • In some countries the amount of sulphur in diesel is higher.
• Page 11
  Touareg 2010 ➤ Maintenance — Edition 11.2011 VW engine oil standards Caution Only engine oils approved by VW may be used, for up-to-date information see ⇒ ServiceNet, Technical information, Inspec‐ tions and Servicing, Approved oils , or ask your importer.
• Page 12
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Toothed belt change intervals • If the engine is fitted with toothed belt or timing chain can be found in the engine list. Note The camshaft drive with timing chain is maintenance-free! Spark plug change intervals •…
• Page 13
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Time or distance dependent additional work Interval Description of work – Brake system: Change brake fluid 3 years after ini‐ ⇒ page 30 tial registration, • Additionally for hybrid: bleed pressure regulator for disengagement…
• Page 14
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Interval Description of work – Diesel fuel filter: Replace Every 30,000 km ⇒ page 44 – Spark plugs: Renew Every 30,000 km ⇒ page 115 or 2 years • Only applies to 3.6 l FSI and 4.2 l FSI –…

• Page 15: General

  Touareg 2010 ➤ Maintenance — Edition 11.2011 General This chapter provides information on the following subjects: ♦ Raising vehicle with lifting platform or trolley jack ⇒ page 11 ♦ Sticker ⇒ page 12 ♦ Entries in service schedule ⇒ page 13 ♦…

• Page 16: Sticker

  Touareg 2010 ➤ Maintenance — Edition 11.2011 3.1.2 Lifting points for lifting platform or trolley jack: Front lifting point: – Position support plate at reinforcement -arrow- of floor pan. WARNING Under NO circumstances must vehicle be raised on vertical stiffener of side member.

• Page 17
  Touareg 2010 ➤ Maintenance — Edition 11.2011 3.2.1 Attaching „Your next service dates“ sticker: – Service sticker „Your next service“: Enter a cross in position for next oil change service or inspection service or legal check such as legislative inspection or gas system check (next serv‐…
• Page 18
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note When using „Genuine parts kits“ it must be taken into account ♦ whether it is technically necessary to change all the compo‐ nents included in the genuine parts kits. If more components are renewed than is technically necessa‐…

• Page 19: Connecting Vehicle Diagnosis Tester

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Perform visual check. – Check high-voltage sticker -arrow- to make sure it is in good condition. Overview of the high-voltage warning stickers on high-voltage battery in loading area box: – Perform visual check.

• Page 20
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Vehicle diagnostic and service information system -VAS 5052- ♦ Diagnostic system -VAS 5053- ♦ Diagnosis cable -VAS 5052/3- Note Ensure that the selected vehicle diagnosis tester is only used with the respective diagnosis cable.

• Page 21: Vehicle Identification Number

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Carry out the following procedure: – Connect diagnosis cable connector to diagnostic connection. – Switch on vehicle diagnosis tester . – Switch on ignition. Now follow screen display to start desired functions.

• Page 22: Vehicle Data Sticker

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Vehicle data sticker The vehicle data sticker is located in rear of vehicle in spare wheel well. The vehicle data sticker is also found in the service schedule for the customer. The sticker includes the following vehicle data:…

• Page 23: Engine Code And Engine Number

  Touareg 2010 ➤ Maintenance — Edition 11.2011 China Republic of Congo Pacific driving on the left Engine code and engine number Engine code and engine number ⇒ Rep. gr. 00 ; Technical data Severe operating conditions If the vehicle is used under severe operating conditions some jobs will have to be performed before the next service due or at shorter service intervals.

• Page 24
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Press button in centre console for five seconds LOCK Jacking up mode is displayed in dash panel insert and LOCK warning lamp flashes. Switch off jacking up mode. – Press button until warning lamp in dash panel insert LOCK goes off or drive faster than 5 km/h.

• Page 25: Descriptions Of Work

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Descriptions of work This chapter provides information on the following subjects: ♦ Swivel joints, axle bearings, coupling rod bearings and anti- roll bar rubber mountings: Perform visual check for damage ⇒ page 23 ♦…

• Page 26
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Engine cover -bottom- (noise insulation): Removing and in‐ stalling ⇒ page 73 ♦ Engine and components in engine compartment (from above and below): Perform visual check for leaks and damage ⇒ page 73 ♦…

• Page 27: Swivel Joints, Axle Bearings, Coupling Rod Bearings And Anti-Roll Bar Rubber Mountings: Visual

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Swivel joints, axle bearings, coupling rod bearings and anti-roll bar rubber mountings: Visual check for damage – Check boots of upper support joints -1- and upper wishbones -2- for leaks and damage. – Check boots of lower support joints -1- and lower wishbones -2- for leaks and damage.

• Page 28: Automatic Headlight Control And Static Cornering Light: Perform Functional Check

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Check anti-roll bar bearing -arrow- for damage. Automatic headlight control and static cornering light: Perform functional check Static cornering light (cornering light): Checking function ⇒ page 24 Automatic headlight control (driving light assist): Perform func‐…

• Page 29: Battery Beneath Driver Seat: Visual Check And Checking Using Battery Tester With Printer, Vas

  Touareg 2010 ➤ Maintenance — Edition 11.2011 If value is ≤80 (corresponds to 80 % charge state) or if voltage display is ≤12.5 (corresponds to no-load voltage of 12.5 V), fully charge battery immediately. If value is ≤10 or if voltage display is ≤11.6, mark battery and assure starting capability of vehicle through immediate charging.

• Page 30: Checking Tyres: Condition, Wear Pattern, Tyre Pressure, Tread Depth And Age Of Tyres

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Continuation for all vehicles: – Fold up carpet, open catches of battery housing -arrows- and remove cover. – Check battery »Electrical system general information« ⇒ Electrical system gen‐ eral information; Rep. gr. 27 ; Checking battery »Checking bat‐…

• Page 31
  Touareg 2010 ➤ Maintenance — Edition 11.2011 For service: – Check tyre treads and side walls for damage and remove for‐ eign bodies such as, for example, nails or glass splinters. – Check tyres for cupping, one-sided wear, porous side walls, cuts and punctures.

• Page 32: Front Passenger Front Airbag: Check Key Switch And „On/Off Function

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note Tyre pressures for the relevant model can also be found on a ♦ sticker. It is attached to the inside of tank flap or to B-pillar. Note that the tyre pressures listed are for cold tyres. Do not ♦…

• Page 33: Brake System And Shock Absorbers: Perform Visual Check For Leaks And Damage

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Front passenger front airbag: Check key switch and „ON/OFF function“. – Using ignition key, turn switch to „AIRBAG OFF“ position. – Switch on ignition. – „PASSENGER AIRBAG OFF“ display must also light up after self-test (passenger airbag deactivated).

• Page 34: Changing Brake Fluid

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Changing brake fluid Instructions for use and safety ⇒ page 30 Changing brake fluid ⇒ page 30 4.8.1 Instructions for use and safety WARNING ♦ In hybrid vehicles, the hybrid-relevant components in the working area must be visually inspected ⇒…

• Page 35
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Brake filling and bleeding equipment -VAS 5234- ♦ Brake bleeding wrench -VAS 5519- ♦ Brake bleeding tool -VAS 6564- Observe ⇒ operating instructions for -VAS 5234- ! – Adjust correct pressure on brake filling and bleeding equip‐…
• Page 36
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Unscrew cap -1- from brake fluid reservoir. 4. Descriptions of work…
• Page 37
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Extract as much brake fluid as possible using suction hose from -VAS 5234- or using a suction bottle with built-in strainer. Note Ensure that no brake fluid runs through the strainer after com‐…

• Page 38: Brake Fluid Level (Depending On Lining/Pad Wear): Check

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Sequence: Disengagement clutch, wheel brake Quantity of brake fluid which must flow out: cylinder, brake calipers Disengagement clutch bleed connection (hybrid 0.10 litre vehicles) Rear right 0.25 litre Rear left 0.25 litre Front right 0.25 litre…

• Page 39
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Procedure, brake fluid level (dependent upon lining/pad wear): Check ⇒ page 35 4.9.1 Procedure, brake fluid level (dependent upon lining/pad wear): Check Perform the following work: – Pull plenum chamber cover under seal until cuts can be carried out at marked points -arrow- without damaging seal.

• Page 40: Thickness Of Brake Pads/Linings And Condition Of Brake Discs, Front And Rear: Check

  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.10 Thickness of brake pads/linings and condition of brake discs, front and rear: Check Front disc brake pads: Check thickness ⇒ page 36 Rear disc brake pads: Check thickness ⇒ page 37 Condition of brake discs: Check ⇒…

• Page 41
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Mark position of wheel relative to brake disc. – Unbolt wheel bolts and remove wheel. – Measure thickness of inner and outer pads. a — Pad thickness without backplate Wear limit: 2 mm The brake pads have reached their wear limit at a pad thickness of 2 mm (without backplate) and must be renewed (repair meas‐…

• Page 42: Diesel Particulate Filter: Check

  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Cracks ♦ Scoring ♦ Rust (no surface rust) ♦ Degree of wear at the ridge along the circumference Note Inform customer if brake disc damage is similar to these damage patterns. Renewing the brake discs is a repair measure.

• Page 43: Reading Fault Memory Of All Systems With Vehicle Diagnosis Tester , Correcting Possible Faults

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note After batteries (in luggage compartment and/or beneath left ♦ front seat) have been disconnected and reconnected, one- touch window operation is disabled. Therefore, with immediate effect, before a new vehicle is de‐…

• Page 44: Hybrid Components: Perform Visual Check For Damage On High-Voltage Components And Wires

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Check outer and inner CV joint boots -arrows- on front axle for leaks and damage. – Check outer and inner CV joint boots -arrows- on rear axle for leaks and damage. – Check gearbox and final drive for damage and leaks.

• Page 45: Interior And Exterior Body: Performing Visual Check For Corrosion When Doors And Flaps Are Open

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Pay attention to the following during the visual check: ♦ The high-voltage components must not reveal any external damage. ♦ The high-voltage cable insulation must be intact and undam‐ aged. ♦ Pay attention to unusual high-voltage cable deformations.

• Page 46: Poly V-Belt For Compressor: Renew

  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.18 Poly V-belt for compressor: Renew Procedure Engine ⇒ Engine; Rep. gr. 13 ; Removing and installing poly V- belt for compressor Removing and installing poly V-belt for com‐ pressor Note For technical reasons it is possible that several cross references are not directed to the correct chapter.

• Page 47
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Remove bolts -arrows-. – Lift off diesel fuel filter upper part -1- with fuel lines connected. – Remove old seals -2- and -3- from diesel fuel filter upper part. – Pull out diesel fuel filter element -4- from diesel fuel filter lower part.

• Page 48: Diesel Fuel Filter: Renew (Diesel Engine)

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Install new seals -2- and -3- on diesel fuel filter upper part -1-. – Fit diesel fuel filter upper part -1- with seal on diesel fuel filter lower part and start bolts approx. one turn.

• Page 49
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Remove bolts -arrows-. – Lift off diesel fuel filter upper part -1- with fuel lines connected. – Remove old seals -2- and -3- from diesel fuel filter upper part. – Pull out diesel fuel filter element -4- from diesel fuel filter lower part.

• Page 50: Cooling System: Check Frost Protection And Coolant Level

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Install new seals -2- and -3- on diesel fuel filter upper part -1-. – Fit diesel fuel filter upper part -1- with seal on diesel fuel filter lower part and start bolts approx. one turn.

• Page 51
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.21.1 Checking frost protection, if necessary replenish coolant additive Special tools and workshop equipment required ♦ Refractometer -T10007 A- Note Read precise value for the following tests at bright/dark boundary. Using a pipette, place a drop of water on the glass to improve the readability of the bright/dark boundary.
• Page 52
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.21.2 Checking coolant level, replenish cool‐ ant if necessary – Check coolant level in expansion tank when engine is cold. ♦ Coolant level must be above „Min. marking“ -arrow-. – In hybrid vehicles, check additional coolant reservoir.

• Page 53: Air Suspension: Checking For Leaks And Damage

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note Coolant additive G12 Plus Plus protects the complete cooling ♦ system against corrosion and reduces the formation of sludge and corrosion and also raises the boiling point of coolant. For these reasons, the cooling system must be filled all-year- round with a coolant and corrosion protection additives.

• Page 54
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Removing – Detach coolant line from air filter housing -2-, unclip from con‐ necting pipe -1- and place to one side. – Release hose clamp -1- and pull off connecting pipe -2- from union.
• Page 55
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-. Note Observe installation position of air filter element! – Remove air filter element -arrow-.
• Page 56
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Push secondary air pump suction line -2- onto union until it engages tangibly. Note Pull on suction line lightly to ensure it is securely seated. – Fit connecting pipe -2- on union and tighten hose clamp -1-.
• Page 57
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-. Note Observe installation position of air filter element from air filter! – Remove air filter element -arrow-.
• Page 58
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -3-. Note Ensure that sealing surfaces of air filter housing are seated ♦ properly. Do not pinch cables or lines.
• Page 59
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-. Note Observe installation position of air filter element from air filter! – Remove air filter element -arrow-.
• Page 60
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.23.4 Removing and installing air filter ele‐ ment, 4.2 l V8 TDI: Remove engine cover. ⇒ page 70 Removing Note Removing and installing the right air filter element is described below. Left-hand air filter element is removed and installed in the same sequence.
• Page 61
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Remove air filter element -arrow-. – If necessary, blow out air filter housing with compressed air and install new air filter element. Installing Perform the following procedure: – Insert air filter element -arrow-.
• Page 62
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Connect electrical connector to air mass meter -arrow-. Note Ensure that connector is firmly seated. – Carry out these steps for left-hand air filter. – Install engine cover. ⇒ page 70 4.23.5 Removing and installing air filter ele‐…
• Page 63
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Compress circlip -1- to loosen secondary air line suction pipe and pull off line -2-. – Open clamps -arrows-. – Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-.

• Page 64: Engine Oil Level: Check

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Insert air filter element -arrow-. – Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -arrows-. Note Ensure that sealing surfaces of air filter housing are seated ♦…

• Page 65: Engine Oil: Drain Or Extract; Renew Oil Filter And Replenish Engine Oil

  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Oil gauge tester -T40178- Work sequence: »Engine« ⇒ Engine; Rep. gr. 17 ; Checking engine oil level with oil gauge tester »Checking engine oil level with oil gauge tester« Check engine oil level in infotainment display.

• Page 66
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Replenishing engine oil. ⇒ page 69 4.25.1 Draining or extracting engine oil Caution ♦ For engines with standing oil filter the oil filter must be re‐ newed before changing the engine oil ⇒ page 64 .
• Page 67
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.25.2 Draining engine oil in 6-cylinder TSI (hy‐ brid) petrol engine: Caution ♦ In hybrid vehicles, the hybrid-relevant components in the working area must be visually inspected ⇒ page 40 ♦ In the event of conspicuous findings or uncertainties, con‐…
• Page 68
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note To prevent excess contamination of the vehicle from the engine oil, observe the following instructions. – Use flexible funnel -VAS 6675- to drain engine oil. – Place funnel on subframe and assembly carrier.
• Page 69
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Removing Note Observe disposal regulations! ♦ Oil new O-rings before installing. ♦ – Cover area around oil filter sealing cap e.g. with oil spill cloth -VAS 6204/1- . – Release sealing cap using a 32 mm socket.
• Page 70
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Cover area around oil filter sealing cap e.g. with oil spill cloth -VAS 6204/1- . – Release sealing cap using a 32 mm socket. – Remove sealing cap together with oil filter element.
• Page 71
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Remove oil drain plug -1- of threaded cover and drain oil. – Once oil has drained out, screw in drain plug again and tighten to 10 Nm. – Loosen threaded cover -2- on hexagon using AF 36 tool insert -1- or around perimeter and remove.
• Page 72
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Release sealing cap using a 32 mm socket. – Remove sealing cap together with oil filter element. – Separate oil filter element -3- from sealing cap -1-. Caution The seals -2- and -4- and oil filter element -3- must be renewed.
• Page 73
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Release sealing cap -arrow- using a 32 mm socket. – Remove sealing cap together with oil filter element. – Separate oil filter element -3- from sealing cap -1-. – Clean sealing surfaces on threaded cap and oil filter housing.

• Page 74: Engine And Designer Cover -Top-: Removing And Installing

  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.26 Engine and designer cover -top-: Re‐ moving and installing Removing and installing engine cover panel, 3.0 l V6 TSI / TSI hybrid ⇒ page 70 Removing and installing engine cover panel, 3.0 l V6 TDI ⇒…

• Page 75
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – When installing, make sure that rubber buffers are correctly -at top in illustration- inserted into mountings. 4.26.2 Removing and installing engine cover panel, 3.0 l V6 TDI Removing: Removing: – First pull engine cover off at front with both hands (in direction of travel) -arrows-, then lift at rear with both hands (in plenum chamber bulkhead area).
• Page 76
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.26.3 Removing and installing engine cover panel, 4.2 l V8 TDI Removing: – First pull engine cover off at front with both hands (in direction of travel) -arrows-, then lift at rear with both hands (in plenum chamber bulkhead area).

• Page 77: Removing And Installing Engine Cover -Bottom- (Noise Insulation)

  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.27 Removing and installing engine cover — bottom- (noise insulation) Procedure Removal of engine cover -bottom- (noise insulation) can be found in Workshop Manual under: »General body repairs, exterior« ⇒ General body repairs, exte‐…

• Page 78
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note PSD means panoramic sliding roof. ♦ Servicing at regular intervals is generally not required for the ♦ panoramic sliding roof. If during functional check noises occur or when heavily soiled, ♦ clean and grease the surfaces and areas according to the fol‐…

• Page 79: Performing Road Test (Driving Behaviour, Noises, Air Conditioner Etc.)

  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.29.2 Cleaning wind deflector – Check wind deflector -1- for soiling. Thoroughly check lower part of wind deflector for soiling -arrows-. – Remove dirt deposits using e.g. wet and dry cleaner VAS 5128.

• Page 80: Wheel Securing Bolts: Tighten To Specified Torque

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Air conditioner: Check function (at low temperatures the func‐ tion of air conditioner must be checked in a workshop) – Vehicle: Pulling to one side when travelling straight-ahead (level road) – Imbalance: Wheels, drive shafts, propshaft –…

• Page 81
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Pulling off wheel trim – On vehicles with wheel trim, loosen wheel trim all around as shown, e.g. using puller hook and wheel brace from vehicle tool kit -A- and pull off -arrow B-.
• Page 82
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Adapter set for tamper-proof wheel bolts -T10101- ♦ Adapter set for tamper-proof wheel bolts -T10313- ♦ Torque wrench -V.A.G 1332- – Slide adapter -2- into anti-theft wheel bolt -1- onto stop. – Slide the wheel bolt wrench onto adapter -2- onto stop.

• Page 83: Reducing Agent (Adblue®): Replenish

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Push wheel hub trim into opening of wheel hub. Ensure that -A and B- are accurately fitted on rim. Fit cover caps on wheel bolts. Install wheel trim by inserting trim evenly into steel wheel. Ensure that valve -B- seats in cut-out -A- of wheel trim.

• Page 84
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note The following description applies to diesel vehicles with SCR ♦ process (selective catalytic reduction). Additional information on SCR process and reducing agent ♦ ® (AdBlue ) can be found in the glossary ⇒…
• Page 85
  It is NOT therefore mixed with diesel fuel. ♦ The reducing agent tank is located in the luggage compart‐ ment. ♦ A refill container approved by Volkswagen must be used for ® replenishing the reducing agent (AdBlue ♦…
• Page 86
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Insufficient reducing agent In case of reducing agent shortage, one of the following messag‐ es appears on the dash panel insert: ♦ As of a remaining range of 2400 km, a gong sounds with „Top up AdBlue! Remaining range 2400 km“.
• Page 87
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Caution ® At all times, ensure that no reducing agent (AdBlue ) is spilled on trim or body parts. ® If this has happened, wash the reducing agent (AdBlue ) out again with clear water and a lint-free cotton cloth.
• Page 88
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Remove tank filler neck sealing plug -1-. 4.32.5 Filling reducing agent tank Components of filling device -VAS 6542- 1 — Connection for reducing agent container 2 — Union nut for reducing agent container…
• Page 89
  Touareg 2010 ➤ Maintenance — Edition 11.2011 1 — Reducing agent container 2 — Adapter plate -VAG 1383 A-1- 3 — Quick release coupling on breather hose A — Dimension -A- (60-80 cm) for height difference from reducing agent container to tank filler neck…
• Page 90
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ 9. Close cut-off tap of tank filling hose -6-. ♦ 10. Now close cut-off tap of breather hose -8- on container. ♦ 11. Separate quick-release coupling on breather hose -3-. ♦ 12. Drain excessive fluid into a suitable container -2- for re‐…
• Page 91
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.32.6 Work after filling reducing agent tank – Screw in tank cap -1- of tank filler neck until it engages. – Carefully insert sealing plug -1-. – Install spare wheel -2- (if available), tightening wing nut -3- hand-tight.

• Page 92: Reducing Agent (Adblue®): Change

  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.32.7 Cleaning the filling device -VAS 6542- – Open both cut-off taps and clean or flush through all parts of filling device -VAS 6542- under flowing water. 4.33 Reducing agent (AdBlue ): Change ®…

• Page 93: Headlight Adjustment: Check Halogen Headlights And Fog Lights, Adjust If Necessary

  Touareg 2010 ➤ Maintenance — Edition 11.2011 This example shows that the expiry date 05/2003 has been ex‐ ceeded, then the bottle has to be renewed. – Check the expiry date. – Renew tyre sealant if the expiry date has been reached.

• Page 94
  Touareg 2010 ➤ Maintenance — Edition 11.2011 centage given is based on a projection distance of 10 metres. For example: inclination of 1.0 % converts to approx. 10 cm. The inclination of headlights of vehicles in the North American market is to be set to 0.7 %.
• Page 95
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.35.2 Checking headlight adjustment (using test screen without 15° setting line) Special tools and workshop equipment required ♦ Headlight adjustment unit -VAS 5046A- ♦ Headlight adjustment unit -VAS 5047A- ♦ Headlight adjustment unit -VAS 5208A- ♦…
• Page 96
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.35.3 Adjusting halogen headlights Overview of halogen headlights: Bulb for front left turn signal -M5- or bulb for front right left turn signal -M7- Bulb for left high beam -M30- or bulb for right high beam -…

• Page 97: Headlight Adjustment: Check Gas Discharge Headlights Without Dla, Adjust If Necessary

  Touareg 2010 ➤ Maintenance — Edition 11.2011 • The inclination for fog lights is „2.0%“ Adjusting fog lights, only models with no automatic distance con‐ trol (ACC) – Turn height adjustment bolt until correct setting is attained, using Allen key -arrow-.

• Page 98
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Inclination must be set. ♦ Event memory must be cleared. Inclination information in „%“ is stamped into trim above headlight. Headlights must be adjusted according to this information. Per‐ centage given is based on a projection distance of 10 metres. For example: inclination of 1.0 % converts to approx.
• Page 99
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Headlight adjustment unit -VAS 5046A- ♦ Headlight adjustment unit -VAS 5047A- ♦ Headlight adjustment unit -VAS 5208A- ♦ Headlight adjustment unit -VAS 5209A- ♦ Vehicle diagnosis, testing and information system Test pattern for dipped beam light…
• Page 100
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.36.3 Gas discharge headlights without dy‐ namic main beam range control „Dy‐ namic Light Assist“: Adjusting Characterising feature: ♦ Square cut-out in the shape of a „parabola“ in lower area of headlight lens -arrow A-.
• Page 101
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Overview of gas discharge headlights without dynamic main beam control „Dynamic Light Assist“: Bulb for front left turn signal -M5- or bulb for front right left turn signal -M7- Bulb for left parking light -M1- or bulb for right parking light…

• Page 102: Headlight Adjustment: Check Gas Discharge Headlights With Dla, Adjust If Necessary

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Adjust adjustment bolts using a hexagon key. Lateral adjustment Height adjustment – Turn vertical adjustment bolt -2- until correct setting is at‐ tained. Note In some markets, the adjustment bolt for lateral adjustment is ♦…

• Page 103
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Inclination information in „%“ is stamped into trim above headlight. Headlights must be adjusted according to this information. Per‐ centage given is based on a projection distance of 10 metres. For example: inclination of 1.0 % converts to approx. 10 cm.
• Page 104
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Headlight adjustment unit -VAS 5046A- ♦ Headlight adjustment unit -VAS 5047A- ♦ Headlight adjustment unit -VAS 5208A- ♦ Headlight adjustment unit -VAS 5209A- ♦ Vehicle diagnosis, testing and information system Test pattern for dynamic main beam…
• Page 105
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Whether the horizontal light/dark border touches the separat‐ ing line -1- in the test area when the main beam is on. – Whether the breaking point -2- between horizontal part of the light/dark border on the right and the rising part on the left lies on the vertical line of the central point -3-.
• Page 106
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Overview of gas discharge headlights and dynamic main beam control „Dynamic Light Assist“ Bulb for front left turn signal -M5- or bulb for front right left turn signal -M7- Bulb for left parking light -M1- or bulb for right parking light…

• Page 107: Sliding Sunroof Drains: Check Not Blocked, Clean If Necessary

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Adjust adjustment bolts using a hexagon key. Lateral adjustment Height adjustment – Turn vertical adjustment bolt -2- until correct setting is at‐ tained. Note In some markets, the adjustment bolt for lateral adjustment is ♦…

• Page 108: Window Wash/Wipe System And Headlight Washer System: Check Function And For Damage, Replenish Fluid If Necessary

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Check sliding sunroof drain holes -arrows- for dirt and clean if necessary. – Pour tap water into sliding sunroof drains and check if almost the same quantity of water flows out of the wheel housings.

• Page 109
  „Genuine Volkswa‐ gen window cleaner“ ensures that the fan -type washer jets remain fully functional at low temperatures. Use Genuine Volkswagen Windscreen Clear „G 052 164“ also ♦ in the warmer periods of the year. The powerful cleanser re‐…
• Page 110
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Adjusting tool -T10127- equipped with needle 3125/5 A ♦ Adjusting tool -T40187- ♦ Torx screwdriver Note If the spray field is uneven due to soiling in the spray jet, re‐ ♦ move spray jet ⇒ Electrical system ⇒ Rep. gr. 92 ⇒ Removing and installing spray jets for windscreen wash/wipe system and rinse with water opposite to direction of spray.

• Page 111: Wiper Blade Protection: Remove

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – If both spray fields are not at same height, adjust spray direc‐ tion upwards or downwards as follows: – Adjust the spray jet -3- by turning the adjuster -2- using a Torx screwdriver.

• Page 112
  Touareg 2010 ➤ Maintenance — Edition 11.2011 1. Version of wiper blade with protective strip and 2 securing clips ♦ Identification: protective strip with 2 securing clips -arrows 1 + 2- Remove wiper blade protection, version 1. ⇒ page 108 2.
• Page 113
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Remove upper securing clip upwards and lower securing clip downwards -arrows-. – Pull protective strip off wiper blade from bottom to top, as shown in illustration. – Carefully place wiper arm back onto windscreen.

• Page 114: Service Interval Display: Reset

  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.40.3 Renewing wiper blade protection, ver‐ sion 3 „transport wiper blade“ – Switch ignition on and off briefly with bonnet closed. – After switching ignition off, move wiper lever down to touch- wipe position within 10 seconds.

• Page 115: Service Interval Display: Recode

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Select »Guided functions«. If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnosis tester – Select one after the other: ♦ Brand ♦ Type ♦ Model year ♦…

• Page 116: Power Assisted Steering: Check Oil/Fluid Level

  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Type ♦ Model year ♦ Engine code – Confirm vehicle identification. – Select one after the other: ♦ „Dash panel insert.“ ♦ „Change flexible/fixed intervals“ – Execute test program according to the instructions in „GUI‐…

• Page 117: Track Rod Ends: Check Clearance, Security And Boots

  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Remove reservoir cap with built-in dipstick -arrow-. – Wipe off dipstick using a clean cloth. – Screw cap on hand tight and unscrew again. Caution The cap must be fully screwed on in order to obtain an accurate oil level.

• Page 118: Transportation Mode: Switch Off

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note For technical reasons it is possible that several cross references are not directed to the correct chapter. In this case select the pro‐ cedure manually in the information. 4.46 Transportation mode: Switch off Note The transportation mode is responsible for assuring the start‐…

• Page 119: Underbody: Visual Check For Damage To Underbody Sealant, Underbody Panels, Routing Of

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note The vehicle diagnosis tester must probably remain connected for further procedures or tests. 4.47 Underbody: Visual check for damage to underbody sealant, underbody panels, routing of lines, plugs During visual check, also check floor pan, wheel housings and sills.

• Page 120
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Assembly tool -T10118- for 6-cylinder FSI engine ♦ Puller -T10095 A- for 6-cylinder FSI engine ♦ Puller -T40039- for 6-cylinder TSI and 8-cylinder petrol engine 4.48.1 Renew spark plugs: 3.0 l V6 TSI hybrid…
• Page 121
  Touareg 2010 ➤ Maintenance — Edition 11.2011 WARNING ♦ All work on vehicles with high-voltage system must only be carried out by persons who are at least qualified as „persons with electrical training (EuP)“. ♦ Make sure that the high-voltage cables are not damaged by the tools which are used! ♦…
• Page 122
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Pull out ignition coils with output stages in direction of arrow using puller -T40039- . Note To pull off ignition coils with output stages, position puller — ♦ T40039- on uppermost, thick rib of ignition coils.
• Page 123
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Apply a thin bead of spark plug connector grease -G 052 141 A2- on the circumference of the sealing hose of the ignition coil with output stage -arrow-. The grease bead must be 1 to 2 mm thick.
• Page 124
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Removing: – Remove bolts -arrows-. One after the other, push connector locking mechanisms -arrows- and pull off connectors -1- from ignition coils with output stages. Note Before pulling off connectors, note positions of ignition coils with output stages relative to connectors and mark if necessary.
• Page 125
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Pull out ignition coils with output stages in direction of arrow using puller -T40039- . Note To pull off ignition coils with output stages, position puller — ♦ T40039- on uppermost thick rib of ignition coils.
• Page 126
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Push on connectors -1- again so that they engage. – Screw in bolts -arrows- and tighten to 5 Nm. – Reattach any lines that were removed. – Install connecting pipe of air filter.
• Page 127
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Position assembly tool -T10118- on connector locking mecha‐ nism -arrow- and carefully pull upwards until locking mechanism releases. – Pull off connectors for ignition coils with output stages up‐ wards. Note Before pulling off, note positions of ignition coils with output stages relative to connectors.
• Page 128
  Touareg 2010 ➤ Maintenance — Edition 11.2011 4.48.4 Renew spark plugs: 4.2 l V8 FSI engine Note The work procedure for the left-hand cylinder bank is shown here as an example. Removing: – Remove air pipe -A- with air filter upper part by opening hose clamp -1- and releasing retaining clips -2-.
• Page 129
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Pull out ignition coils from spark plug hole. Note To pull off ignition coils with output stages, position puller — ♦ T40039- on uppermost thick rib of ignition coils. If the lower ribs are used, they could be damaged.
• Page 130
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Screw in bolts -1- and -2- and tighten to 5 Nm. Fit connector on valve for camshaft adjustment. Fit bung on pipe. – Install air pipe -A- with air filter upper part and then tighten hose clamp -1- and secure retaining clips -2-.

• Page 131: Exhaust Emissions Test

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Exhaust emissions test Note Please observe the country specific legal regulations. ♦ The following exhaust emissions test description is applicable ♦ only in countries where no specific exhaust emission regula‐ tions have to be adhered to.

• Page 132
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Note It is only possible to perform an exhaust emissions test when ♦ all units of the Emissions testing station -VAS 6300- are con‐ nected properly and combined with each other according to the instruction manual.
• Page 133
  The vehicle data input menu is displayed. – Enter vehicle data from vehicle registration document at posi‐ tions -1…8-. ♦ -1- Vehicle manufacturer: „e.g. VOLKSWAGEN — VW“ ♦ -2- Vehicle type: „e.g. Golf“ ♦ -3- Key number to 1: „e.g. 11“…
• Page 134
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Enter displayed values on EET data sheet in column „Test values for exhaust emissions test“ on display as follows: Test speed (idling speed) Warm-up phase for catalytic converter Engine temperature Increased idling speed…
• Page 135
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Follow instructions on display. – Switch off ignition. – Connect diagnosis cable connector to EOBD connection. – Switch on ignition. – Perform visual check of „MI lamp“. – If lamp lights up, press button „Lamp On“ -arrow C-.
• Page 136
  Touareg 2010 ➤ Maintenance — Edition 11.2011 It is automatically switched to test for readiness of operation. It is checked here if all tests for readiness of operation supported by the control unit have been performed. Note If all display values are set to zero, a regulating probe test is ♦…
• Page 137
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Measurement at increased idling speed: It is automatically switched to display for measuring increased idling speed. – Follow instructions on display. Measurement starts when the engine speed has reached the re‐ quired level.

• Page 138: Exhaust Emissions Test For Diesel Engines

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Evaluation: When the exhaust emissions test is performed, the log is shown on display. The test result is displayed. Now remarks concerning the exhaust emissions test can be en‐ tered -arrow A-. They will then be included in the test log.

• Page 139
  Touareg 2010 ➤ Maintenance — Edition 11.2011 ♦ Engine speed adapter -VAS 5087 A- ♦ Or ♦ Engine speed adapter -VAS 6296- ♦ Data reader -V.A.G 1798- ♦ Or ♦ Data reader -V.A.G 1799- ♦ ⇒ Data sheets for exhaust emissions test…
• Page 140
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Test conditions • Engine temperature at least 80 °C • No fault in event memory Connecting test units Connect diesel tester -V.A.G 1743- according to operating in‐ structions. Description, measuring process, function, setting up and opera‐…
• Page 141
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Using the other wires from adapter -VAS 5087/1- make a con‐ nection to the vehicle battery, by connecting: ♦ Red clamp on positive ♦ Black clamp on negative. Note When using the engine speed adapter -VAS 5087 A- press ♦…
• Page 142
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Confirm vehicle data entered or read using button. If the following is indicated on display: Visual check OK = y Not OK = n – Enter result of visual check. If the following is indicated on display: F1 Temperature measurement with sen- F2 Enter temp.
• Page 143
  Touareg 2010 ➤ Maintenance — Edition 11.2011 If the following is indicated on display: Idling speed 1st measurement 15 sec Speed ACT. xxxx rpm SPEC. xxx…xxxx rpm – The data reader accepts the actual figures within 15 seconds. If the following is indicated on display:…
• Page 144
  Touareg 2010 ➤ Maintenance — Edition 11.2011 If the following is indicated on display: Data transfer to diesel tester Depress accelerator quickly – Depress accelerator pedal fully and hold. If the following is indicated on display: Data transfer to diesel tester Neutral accel.

• Page 145: Exhaust Emissions Test For Diesel Engines With Obd

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Exhaust emissions test for diesel en‐ gines with OBD 5.3.1 Exhaust emissions test for diesel en‐ gines with OBD with emissions testing station VAS 6300 Caution • Observe „SAFETY AND DAMAGE AVOIDANCE PRE‐…

• Page 146
  Touareg 2010 ➤ Maintenance — Edition 11.2011 • Manual gearbox: Gear lever in neutral • Handbrake pulled on – Perform exhaust emissions test according to instructions on display. Initial screen: – Select button „Exhaust emissions test“ -arrow-. An overview is displayed to select the respective EET type.
• Page 147
  For new models the document previously known as the vehicle ♦ log book is now called the vehicle registration certificate part ♦ -1- Vehicle manufacturer: „e.g. VOLKSWAGEN — VW“ ♦ -2- Vehicle type: „e.g. Golf“ ♦ -3- Key number to 1: „e.g. 11“…
• Page 148
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Select „Diesel OBD“ -arrow-. Specified data input for EET: There are different ways to enter the specified data: ♦ 1. Manual input ♦ 2. Bar code input of EET data sheet ♦ 3. ELSA web service…
• Page 149
  Touareg 2010 ➤ Maintenance — Edition 11.2011 All data required are shown on display -1-. – Press button -arrow- to continue the process. → Visual check: – Follow instructions on display. – Perform visual check. – If visual check is OK press „OK“ button. -arrow- Note If ‘not OK’ button is pressed, a check will be carried out.
• Page 150
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – If lamp lights up, press button „Lamp On“ -arrow C-. Note If the MI lamp does not light up during visual check, the result of the exhaust emissions test is „Failed“. Visual check of MI lamp with engine running: –…
• Page 151
  Touareg 2010 ➤ Maintenance — Edition 11.2011 It is automatically switched to display for measuring rev limit. Measurement starts when the engine speed has reached the re‐ quired level. – Operate throttle until the measurement is carried out. To do this, immediately depress accelerator pedal.
• Page 152
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Follow instructions on display -arrow B-. – Depress accelerator pedal fully when prompted and hold until the prompt for idling is shown on display. Free acceleration — phase 3: – Remove foot from accelerator pedal when the prompt for idling is shown on display -arrow B- and run engine at idling speed.
• Page 153
  Touareg 2010 ➤ Maintenance — Edition 11.2011 – Press button „Close“ -arrow B- to close the menu „Print pre‐ view “. – Follow instructions on display. – Take emission probe out of exhaust tail pipe. – Then press button -arrow B-.

• Page 154: Glossary

  Touareg 2010 ➤ Maintenance — Edition 11.2011 Glossary These explanations only apply to „Maintenance Manual“. They are not necessarily generally valid! Term Explanation Anti-lock brake system: the ABS is a regulating system in the brake system, that pre‐ vents locking when braking. This helps to maintain directional stability and steerability.

• Page 155
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Term Explanation Vehicles are factory-fitted with active LongLife service. This means vehicles have a flexible service interval display and are fitted with the following components: ♦ Flexible service interval display in dash panel insert ♦…
• Page 156
  Touareg 2010 ➤ Maintenance — Edition 11.2011 Term Explanation Dynamic high beam Further development of the Headlight Assist function. In the area ahead of the vehicle regulation where vehicles are driving in front of or are coming towards the vehicle, the high beam „Dynamic Light As‐…