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SINUMERIK 808D
SINUMERIK 808D, SINUMERIK 808D ADVANCED
Programming and Operating Manual (ISO Turning/Milling)
User Manual
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The
notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage
have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of
injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with
the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their
training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products
and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
© Siemens AG 2017. All rights reserved
01/2017
1
Summary of Contents for Siemens SINUMERIK 808D
This manual is also suitable for:
Sinumerik 808d advanced
- Page 1
Preface Fundamental safety instructions Explanation of machine data SINUMERIK and setting data Machine data SINUMERIK 808D ADVANCED Parameter Manual NC setting data Detailed descriptions of interface signals Parameter Manual PLC user interface SINAMICS V70 parameters 08/2015 6FC5397-8EP40-0BA1… - Page 2
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. -
Page 3: Preface
Preface Applicable products This manual is applicable to the following control systems: Control system Software version SINUMERIK 808D ADVANCED T (Turning) V4.6.2 SINUMERIK 808D ADVANCED M (Milling) V4.6.2 Documentation components and target groups Document Recommended target group Programming and Operating Manual (Turning)
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EC Declaration of Conformity The EC Declaration of Conformity for the EMC Directive can be found on the Internet at http:// www.siemens.com/automation/service&support. Here, enter the number 67385845 as the search term or contact your local Siemens office. Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1… -
Page 5: Table Of Contents
Table of contents Preface……………………………3 Fundamental safety instructions……………………9 General safety instructions…………………..9 Industrial security……………………9 Explanation of machine data and setting data………………..11 Data in the list……………………11 Overview of the data………………….17 Machine data…………………………21 Display machine data………………….21 General machine data………………….32 Channel-specific machine data………………..110 Axis-specific machine data………………..208 NC setting data……………………….301 Detailed descriptions of interface signals………………..355 General information………………….355…
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Table of contents PLC user interface……………………….451 Addressing ranges…………………..451 MCP………………………..453 6.2.1 Signals from/to the MCP………………….453 6.2.2 Reading/writing NC data: Job………………..454 6.2.3 Reading/writing NC data: Result………………455 6.2.4 PI service: Job……………………455 6.2.5 PI service: Result…………………….456 Retentive data area………………….456 User Alarms…………………….456 6.4.1 User alarms: Activating………………….456 6.4.2 Variables for user alarms…………………457 6.4.3… - Page 7
Table of contents 6.10.2 HEX values (MD 14512 USER_DATA_HEX)……………481 6.10.3 FLOAT values (MD 14514 USER_DATA_FLOAT)…………..482 6.10.4 User alarm: Configuring (MD 14516 USER_DATA_PLC_ALARM)……..482 6.11 Signals, synchronized actions………………..483 6.11.1 Signals, synchronized actions to channel…………….483 6.11.2 Signals, synchronized actions from channel…………….483 6.11.3 Reading and writing PLC variables………………483 6.12 Axis actual values and distance-to-go………………484 6.13… - Page 8
Table of contents Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1… -
Page 9: Fundamental Safety Instructions
Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
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● Keep the software up to date. You will find relevant information and newsletters at this address (http:// support.automation.siemens.com). ● Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine. You will find further information at this address (http://www.siemens.com/… -
Page 11: Explanation Of Machine Data And Setting Data
Explanation of machine data and setting data Data in the list The machine data and the setting data are listed in form of tables shown below: MD number Identifier Display filter Reference Units Name Data type Activation Attributes System Dimension Default value Minimum value Maximum value…
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Page 12: Machine Data
Explanation of machine data and setting data 2.1 Data in the list Cross reference For a detailed description of the appropriate data, refer to the description of functions or manual/ guide specified. Attributes The «Attributes» field contains additional attributes of the data: Attribute Meaning NBUP…
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Explanation of machine data and setting data 2.1 Data in the list Activation The control system has defined four activating conditions. Each machine has a corresponding activating condition: ● PO: Power On (activate by powering on) ● RE: Reset (activate by pressing the following hardkey) ●… - Page 14
Explanation of machine data and setting data 2.1 Data in the list Data area Standard machine NC language, ISO dialect Axis machine data Configuration (including memory) Measuring system Machine geometry Velocities / accelerations Monitoring/limiting functions Spindle Controller data Status data Corrections/compensations Technological functions Standard machine… - Page 15
System Specifies the control system for which the data with the entered values applies. By default, the entered values apply for both the SINUMERIK 808D ADVANCED T (Turning) and the SINUEMRIK 808D ADVANCED M (Milling). If no «default» entry exists, the data only applies for the control variants specified:… - Page 16
Explanation of machine data and setting data 2.1 Data in the list For the function areas listed below, the input and modification of data depends on the protection level you have set: ● Tool offsets ● Work offsets ● Setting data ●… -
Page 17: Overview Of The Data
Explanation of machine data and setting data 2.2 Overview of the data Protection level: 7 If you have deleted your password or do not set a password, you only have the access right of viewing above-mentioned function areas. Note The system by default has no password. Class The «Class»…
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Setting data (first letter) M, N, C, A, D Subarea (second letter) Siemens data (third letter) Note Axis-specific data can also be addressed with the axis name as an index. The internal axis identifier (AX1, AX2, AX3, etc.) or the identifier specified in MD10000 $MA_AX_CONF_NAME_TAB can be used as the axis name. - Page 19
Explanation of machine data and setting data 2.2 Overview of the data $MN_AXCONF_MACHAX_NAME_TAB[0]=’X1′ String «X1» is assigned as name for the first machine axis. $MA_REFP_SET_POS[0,X1]=100.00000 A value of 100 mm is assigned to the first reference point of axis X1. Examples: Assignment to channel-specific machine data: CHANDATA(1) - Page 20
Explanation of machine data and setting data 2.2 Overview of the data Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1… -
Page 21: Machine Data
Machine data Display machine data 1091 SINAMICS_IBN_TIMEOUT_VALUE Wait time when reading in parameters for Sinamics commissioning DWORD Immediately 1000 Description: Defines the wait time on read-in of the parameters for all SINAMICS devices during commissioning 1092 MAX_SPINDEL_SPEED_MANUAL_MA Input limit spindle speed MM+ DOUBLE Immediately 99999.00000…
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Machine data 3.1 Display machine data Description: Number of managed cutting edges in MM+ 1098 INVERT_SPIN_ICON_MANUAL_MA The direction of spindle rotation is displayed inverted. BOOLEAN Immediately Description: The direction of spindle rotation is displayed inverted. 1099 USE_FIXPOINT_MANUAL_MA Tool change step MM+ BOOLEAN Immediately Description:… - Page 23
Machine data 3.1 Display machine data 1104 TOOL_CHG_MANUALMODE_MA Enable tool change in the jog function of the MM+ BOOLEAN Immediately Description: Tool change enable in the JOG function of the MM+ 1105 STARTUP_WITH_MMP Automatic start of the MM+ after power on BOOLEAN PowerOn Description:… - Page 24
Machine data 3.1 Display machine data The position display is displayed with a max. of 10 characters including signs and decimal places. A positive sign is not displayed. By default 3 digits are displayed after the decimal point. MD value=3: display resolution = 10-3 [mm] or [degree], Related to: MD 10200: INT_INCR_PER_MM bzw. - Page 25
Machine data 3.1 Display machine data USER_CLASS_WRITE_ZOA Write settable work offset protection level BYTE Immediately Description: Protection level Settable work offset for writing USER_CLASS_WRITE_SEA Protection level write setting data BYTE Immediately Description: Protection level Setting data for writing USER_CLASS_READ_PROGRAM Read protection level of part program BYTE Immediately Description:… - Page 26
Machine data 3.1 Display machine data USER_CLASS_PLC_ACCESS PLC project protection level BYTE Immediately Description: PLC project protection level USER_CLASS_WRITE_PWA Protected work area protection level BYTE Immediately Description: Protected work area protection level V24_PG_PC_BAUD PG: baud rate (300, 600, 1200, 2400, 4800, 9600, 19200, 38400) BYTE Immediately Description: PG: baud rate (300, 600, 1200, 2400, 4800, 9600, 19200, 38400) - Page 27
Machine data 3.1 Display machine data Description: Input of absolute values as radius value Work offsets always in radius Tool lengths always in radius Tool wear always in radius Position display in diameter Distance to go in diameter Absolute paths in diameter CTM_G91_DIAMETER_ON Incremental infeed BYTE… - Page 28
Machine data 3.1 Display machine data Description: User-oriented G group for position display (ext. language) FG_GROUP2 User-oriented G group for position display (external language) BOOLEAN Immediately 1000 Description: User-oriented G group for position display (ext. language) FG_GROUP3 User-oriented G group for position display (external language) BOOLEAN Immediately 1000… - Page 29
Machine data 3.1 Display machine data USER_MEAS_TOOL_CHANGE Input enable for T/D no. in tool measuring window BYTE Immediately Description: Input of T/D no. disabled Input of T/D no. enabled SPINDLE_LOAD_DISPL2 Switch on spindle 2 utilization display BOOLEAN Immediately Description: Switch on spindle 2 utilization display SPINDLE_LOAD_BAR_LIM2 Utilization display spindle limit value 2 BOOLEAN… - Page 30
Machine data 3.1 Display machine data PROBE_MODE Type of measuring system: 1: probe, 2: opt. measuring procedure BOOLEAN Immediately Description: Type of measuring system: 1: probe, 2: opt. measuring procedure TOOL_REF_PROBE_AXIS1 Absolute position probe X DOUBLE Immediately -999999.999 999999.999 Description: Absolute position probe X TOOL_REF_PROBE_AXIS2 Absolute position probe Y… - Page 31
Machine data 3.1 Display machine data SPINDLE_DISP_MODE Spindle display mode BYTE Immediately Description: 0: Standard Mode; spindle speed display 1: Constant cutting speed display when G96 is set 2: Mixed display V24_PPI_ADDR_DRV1 Station address Drives BYTE PowerOn Description: Station address Drives USER_CLASS_WRITE_CMA_DIR Defines the access level for the CMA directory in the NCK BYTE… -
Page 32: General Machine Data
Machine data 3.2 General machine data 9001 TIME_BETWEEN_SLIDES The time between slides show DWORD Immediately Description: The time between slides show General machine data 10000 AXCONF_MACHAX_NAME_TAB N01, N11 K2, F1, G2, F2, K5, M1 Machine axis name STRING PowerOn 808d-me42 MX1, MY1, MZ1, MSP1 — 808d-me62 MX1, MY1, MZ1,…
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Machine data 3.2 General machine data MD20060 $MC_AXCONF_GEOAX_NAME_TAB (geometry axis name in the channel [GEOAxisno.] MD20080 $MC_AXCONF_CHANAX_NAME_TAB (channel axis name in the channel [Channelaxisno.] 10050 SYSCLOCK_CYCLE_TIME N01, N05, N11 G3, G2, R1 System clock cycle DOUBLE PowerOn SFCO 808d-me42 0.002 0.001 0.008 808d-me62… - Page 34
Machine data 3.2 General machine data Modification of MD10064 POSCTRL_CYCLE_DESVAL_DELAY requires a warm restart of the NCK and drive. Offsets that exceed the set DP cycle are automatically corrected to a substitute value. MD10062 $MN_POSCTRL_CYCLE_DESVAL_DELAY > 0: Default setpoint offset MD10062 $MN_POSCTRL_CYCLE_DESVAL_DELAY = 0: Automatic determination of the setpoint offset on the basis of the hardware transfer rates… - Page 35
Machine data 3.2 General machine data 10136 DISPLAY_MODE_POSITION Display mode for actual position in the work DWORD Reset 808d-me42 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: Defines how the position and the distance to go are displayed in the Work. Display as in software version 5 and earlier At end of block, the actual value display is in principle the same as the programmed end point, irrespective of where the machine actually is (e.g. - Page 36
Machine data 3.2 General machine data When this time expires without the gear stage change having been terminated, the NCK reacts with an alarm. Among others, the following events will cause reorganization: User ASUB Mode change Delete distance-to-go Axis replacement Activate user data 10200 INT_INCR_PER_MM… - Page 37
Machine data 3.2 General machine data If this machine data is changed, a startup is required because otherwise the associated machine data that have physical units would be incorrectly scaled. Proceed as follows: ● MD changed manually First start up and then enter the associated machine data with physical units. ●… - Page 38
Machine data 3.2 General machine data Value Comparison commands «>» and «<» are processed as for SW 6.3 and earlier: Sub-program data of the type REAL are mapped internally in the IEEE 64 bit format. This mode maps decimal numbers inaccurately if this format’s 52-bit wide mantissa is inadequate to map the number in binary notation. - Page 39
Changes to the cycle programs do not become active until after the next Power On. Bit 2=1: During control power on, the Siemens cycles in the directory _N_CST_DIR are preprocessed to form a process-optimizing compilation (from SW 3.5). Bit 3=1:… - Page 40
Machine data 3.2 General machine data 10702 IGNORE_SINGLEBLOCK_MASK K1, Z1 Prevents stopping at specific blocks in single block mode DWORD PowerOn 808d-me42 0x1B 0x1FFFF 808d-me62 0x1B 0x1FFFF 808d-te42 0x1B 0x1FFFF 808d-te62 0x1B 0x1FFFF 808d-mte40 0x1FFFF 808d-mte60 0x1FFFF Description: This machine data prevents stopping at certain blocks with single block. - Page 41
Machine data 3.2 General machine data Reorganize is an internal procedure that is needed for mode change after JOG/ JOGREF…, switch skip block on and off, activate machine data, axis replacement, switch on overstore, switch on single block, switch dry run feedrate on and off, subroutine level cancelation, user ASUBs delete distance-to-go, switchover after TEACH- IN (if available). - Page 42
Machine data 3.2 General machine data Means that there is no stop in any user ASUB block. Exception: The single block stop has been explicitly activated via the SBLON command. There are three different internal ASUBs that are triggered by different events. — Repos: In the case of the events: change of operating mode to a manual mode (JOG, JOGREF,…) unless MODESWITCH_MASK is not set, switch skip block on and off, activate machine data, switch-on overstore, axis replacement, subroutine level cancelation,… - Page 43
Machine data 3.2 General machine data 10707 PROG_TEST_MASK Program test mode DWORD PowerOn 808d-me42 0x1B 808d-me62 0x1B 808d-te42 0x1B 808d-te62 0x1B 808d-mte40 0x11 0x1F 808d-mte60 0x11 0x1F Description: Bit-coded mask for program test Bit 0 == 1 Program test cannot be deselected in ‘Stopped’ program status. Bit 1 == 1 Enable to activate the program test using the PI command _N_NCKMOD Bit 2 == 1… - Page 44
Machine data 3.2 General machine data SD43230 $SA_SPIND_MAX_VELO_LIMS LIMS SD43235 $SA_SPIND_USER_VELO_LIMIT SD43300 $SA_ASSIGN_FEED_PER_REV_SOURCE FPRAON SD43350 $SA_AA_OFF_LIMIT SD43420 $SA_WORKAREA_LIMIT_PLUS SD43430 $SA_WORKAREA_LIMIT_MINUS SD43600 $SA_IPOBRAKE_BLOCK_EXCHANGE SD43610 $SA_ADISPOSA_VALUE SD43700 $SA_OSCILL_REVERSE_POS1 OSP1 SD43710 $SA_OSCILL_REVERSE_POS2 OSP2 SD43720 $SA_OSCILL_DWELL_TIME1 OST1 SD43730 $SA_OSCILL_DWELL_TIME2 OST2 SD43740 $SA_OSCILL_VELO SD43750 $SA_OSCILL_NUM_SPARK_CYCLES OSNSC SD43760 $SA_OSCILL_END_POS SD43770 $SA_OSCILL_CTRL_MASK… - Page 45
Machine data 3.2 General machine data SD 43770 $SA_OSCILL_CTRL_MASK OSCTRL SD 43780 $SA_OSCILL_IS_ACTIVE The values of D43420 $SA_WORKAREA_LIMIT_PLUS (working area limitation plus) and SD43430 $SA_WORKAREA_LIMIT_MINUS (working area limitation minus) are to be stored in the buffered RAM after every RESET, M02, M30 or M17. —>… - Page 46
Other substitutions configured in MD10715 $MN_M_NO_FCT_CYCLE are not performed in the subprogram either. MD10715 $MN_M_NO_FCT_CYCLE[n] is effective both in Siemens mode G290 and in external language mode G291. The subprograms configured with MD10716 $MN_M_NO_FCT_CYCLE_NAME[n] and MD10717 $MN_T_NO_FCT_CYCLE_NAME must not be active simultaneously in one block (line of a part program). - Page 47
The T number programmed can be polled in the cycle via system variables $C_T / $C_T_PROG as a decimal value and via $C_TS / $C_TS_PROG as a string (only with tool management). MD10717 $MN_T_NO_FCT_CYCLE_NAME is active both in Siemens mode G290 and in external language mode G291. - Page 48
Machine data 3.2 General machine data 10719 T_NO_FCT_CYCLE_MODE EXP, N12, N07 Setting of T function substitution DWORD PowerOn Description: This machine data parameterizes the execution of the replacement subprogram for the tool and tool offset selection. Bit 0 = 0: D or DL number is transferred to the replacement subprogram (default value) Bit 0 = 1: The D or DL number is not transferred to the replacement subprogram if the following… - Page 49
Machine data 3.2 General machine data 10724 NC_SYS_CODE_CONF_NAME_TAB EXP, N01 TE1, B1 List of internal NC codes STRING PowerOn ReadOnly Description: Identifier list of internal NC codes Reserved for internal applications 10735 JOG_MODE_MASK EXP, N01 Settings for JOG mode DWORD PowerOn 0x1ff Description:… - Page 50
Machine data 3.2 General machine data Bit 8 = 1 If there is a JOG retract movement, the retraction axis can only be jogged in the plus and minus direction. Bits 9-31: Currently unassigned. 10760 G53_TOOLCORR FBFA Method of operation of G53, G153 and SUPA DWORD NEW CONF Description:… - Page 51
Machine data 3.2 General machine data 10810 EXTERN_MEAS_G31_P_SIGNAL EXP, N12 FBFA Config. of measuring inputs for G31 P.. BYTE PowerOn 1, 1, 1, 1 Description: This machine data defines the assignment of measurement inputs 1 and 2 to the P numbers programmed with G31 P1 ( — P4). - Page 52
Machine data 3.2 General machine data 10816 EXTERN_G_NO_MAC_CYCLE EXP, N12 FBFA Macro call via G function DOUBLE PowerOn -1., -1., -1., -1., -1., -1., -1., -1..Description: G number for calling a macro. The name of the subprogram is stated in MD10817 $MN_EXTERN_G_NO_MAC_CYCLE_NAME[n]. If the G function specified with MD10816 $MN_EXTERN_G_NO_MAC_CYCLE[n] is programmed in a part program block, the subprogram defined in MD10817 $MN_EXTERN_M_NO_MAC_CYCLE_NAME[n] is started. - Page 53
PowerOn Description: List of G commands of external NC languages which have been reconfigured by the user. The implemented G commands are to be taken from the current Siemens documentation for this programming language. The list is structured as follows:… - Page 54
Machine data 3.2 General machine data 10886 EXTERN_INCREMENT_SYSTEM FBFA Incremental system in external language mode BOOLEAN PowerOn FALSE Description: This machine data is active for external programming languages, This machine data specifies which incremental system is active: 0: Incremental system IS-B = 0.001 mm/degree = 0.0001 inch 1: Incremental system… - Page 55
MD10888 $MN_EXTERN_DIGITS_TOOL_NO, the programmed number is the offset number and tool number Bit2=0: Is only active for the ISO mode turning: ISO T offset selection only with D (Siemens cutting edge number) Bit2=1: Is only active for the ISO mode turning: ISO T offset selection only with H… - Page 56
Machine data 3.2 General machine data These indexing positions must be assigned valid values in table 1. Any indexing positions in the table above the number specified in the machine data are ignored. Up to 60 indexing positions (0 to 59) can be entered in the table. Table length = 0 means that the table is not evaluated. - Page 57
Machine data 3.2 General machine data MD30310 $MA_ROT_IS_MODULO (modulo conversion for rotary axis) 10920 INDEX_AX_LENGTH_POS_TAB_2 Number of positions for indexing axis table 2 DWORD Reset Description: The indexing position table is used to assign the axis positions in the valid unit of measurement (mm, inches or degrees) to the indexing positions [n] on the indexing axis. - Page 58
Machine data 3.2 General machine data ● Up to 60 different indexing positions can be stored in the table. ● The 1st entry in the table corresponds to indexing position 1; the nth entry corresponds to indexing position n. ● The indexing positions should be entered in the table in ascending order (starting with the negative and going to the positive traversing range) with no gaps between the entries. - Page 59
Machine data 3.2 General machine data 11110 AUXFU_GROUP_SPEC Auxiliary function group specification DWORD PowerOn 808d-me42 0x8081, 0x8021, 0x7FFFFFFF 0x8041, 0x8041, 0x8041, 0x8041, 0x8041, 0x8041… 808d-me62 0x8081, 0x8021, 0x7FFFFFFF 0x8041, 0x8041, 0x8041, 0x8041, 0x8041, 0x8041… 808d-te42 0x8081, 0x8021, 0x7FFFFFFF 0x8041, 0x8041, 0x8041, 0x8041, 0x8041, 0x8041… - Page 60
ACCESS_EXEC_CST Execution right for /_N_CST_DIR BYTE PowerOn Description: Execution right assigned to the program stored in directory /_N_CST_DIR : Value 0: Siemens password Value 1: Machine OEM password Value 2: Password of setup engineer, service Value 3: End user password… - Page 61
ACCESS_EXEC_CUS Execution right for /_N_CUS_DIR BYTE PowerOn Description: Execution right assigned to the programs stored in directory /_N_CUS_DIR : Value 0: Siemens password Value 1: Machine OEM password Value 2: Password of setup engineer, service Value 3: End user password… - Page 62
PowerOn Description: Set write protection for cycle directory /_N_CUS_DIR: Assigned to the programs: Value -1: Keep the value currently set Value 0: Siemens password Value 1: Machine OEM password Value 2: Password of setup engineer, service Value 3: End user password… - Page 63
11172 ACCESS_WRITE_UACCESS Write protection for _N_UACCESS_DEF BYTE PowerOn Description: Set write protection for definition file /_N_DEF_DIR/_N_UACCESS_DEF: Value 0: Siemens password Value 1: Machine OEM password Value 2: Password of setup engineer, service Value 3: End user password Value 4: Keyswitch position 3… - Page 64
Machine data 3.2 General machine data Active: The change in the data becomes active on the start of the upload for the next range. The settings are only active, if MD11212 $MN_UPLOAD_CHANGES_ONLY=FALSE. 11212 UPLOAD_CHANGES_ONLY N01, N05 Data backup type for an active file system. BOOLEAN Immediately TRUE… - Page 65
Machine data 3.2 General machine data Bit2: Trace of warm start and connection cancelation in_N_SIEMDOMAINSEQ_MPF Bit4: Additional information about the PDUs sent is to be entered in _N_SIEMDOMAINSEQ_MPF for upload Bit5: Additional information about the PDUs received is to be entered in _N_SIEMDOMAINSEQ_MPF for upload 11297 PROTOC_IPOCYCLE_CONTROL… - Page 66
Machine data 3.2 General machine data 808d-mte40 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0… 808d-mte60 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0… Description: Time in seconds, for which the prep time level may be blocked. If the PREP does not manage to pass through within the set time, the cyclic events are not logged. - Page 67
Machine data 3.2 General machine data Immediate travel in the opposite direction if the handwheel is turned at least the stated number of pulses in the opposite direction. Whether this machine data is also active for handwheel travel with DRF depends on bit10 of MD20624 $MC_HANDWH_CHAN_STOP_COND. - Page 68
Machine data 3.2 General machine data (active machine function: INC1; …; INC10000). 11346 HANDWH_TRUE_DISTANCE H1, P1, W1 Handwheel default path or velocity BYTE PowerOn 808d-me42 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: Setting the behavior for traversing with the handwheel, contour handwheel and with FDA=0: Value = 1: (default value) - Page 69
Machine data 3.2 General machine data 11350 HANDWHEEL_SEGMENT Handwheel segment BYTE PowerOn 808d-me42 2, 2, 0, 0, 0, 0 ReadOnly 808d-me62 2, 2, 0, 0, 0, 0 ReadOnly 808d-te42 2, 2, 0, 0, 0, 0 ReadOnly 808d-te62 2, 2, 0, 0, 0, 0 ReadOnly 808d-mte40 2, 2, 0, 0, 0, 0… - Page 70
Machine data 3.2 General machine data the handwheels connected to a hardware module: = No handwheel configured 1..6 = Handwheel connection to HW module/Ethernet interface 11353 HANDWHEEL_LOGIC_ADDRESS N04, N10 Logical handwheel slot addresses DWORD PowerOn 808d-me42 0, 0, 0, 0, 0, 0 16383 ReadOnly 808d-me62… - Page 71
Machine data 3.2 General machine data Machining is stopped after loading of the last action block after block search, the NC/ PLC interface signal DB3300 DBX0.6 (last action block active) is set and alarm 10208 is output. Bit 0 = 1: Machining is stopped with the loading of the last action block after block search, and the NC/PLC interface signal DB3300 DBX0.6 (last action block active) is set. - Page 72
Machine data 3.2 General machine data 11470 REPOS_MODE_MASK EXP, N01 Repositioning properties DWORD PowerOn 0xFFFF Description: This bit mask can be used to set the behavior of the control during repositioning. Bit no. Meaning when bit set —————————————————————————— 0 (LSB) The dwell time is continued in the residual block from where it was interrupted. - Page 73
Machine data 3.2 General machine data 11602 ASUP_START_MASK K1, M3, TE3, TE7 Ignore stop conditions for ASUB DWORD PowerOn 808d-me42 0x01 808d-me62 0x01 808d-te42 0x01 808d-te62 0x01 808d-mte40 808d-mte60 Description: This machine data defines which stop reasons are to be ignored on an ASUB start. The ASUB is started or the following stop reasons are ignored: Bit 0: STOP reason: STOP key, M0 or M01… - Page 74
Machine data 3.2 General machine data 11604 ASUP_START_PRIO_LEVEL K1, TE3, TE7 Priorities from which ‘ASUP_START_MASK’ is effective DWORD PowerOn 808d-me42 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: This machine data defines the ASUB priority from which MD11602 $MN_ASUP_START_MASK is to be applied. MD11602 $MN_ASUP_START_MASK is applied from the level specified here up to the highest ASUB priority level 1. - Page 75
The programmed D number can be polled in the cycle via system variable $C_D / $C_D_PROG. MD11717 $MN_D_NO_FCT_CYCLE_NAME is only active in Siemens mode (G290). No more than one M/T/D function replacement can be active per part program line. A modal subprogram call must not be programmed in the block with the D function replacement. - Page 76
Machine data 3.2 General machine data Description: Evaluation of the axis velocity override switch with gray-coded interface. Not relevant with: MD12000 $MN_OVR_AX_IS_GRAY_CODE = 0 Related to: NC/PLC interface signal DB380x DBX0 (Feed override A-H), (axis-specific) 12020 OVR_FEED_IS_GRAY_CODE EXP, N10 V1, Z1 Path feedrate override switch Gray-coded BOOLEAN PowerOn… - Page 77
Machine data 3.2 General machine data NC/PLC interface signal DB3200 DBX5 (Rapid traverse override A-H) MD12050 $MN_OVR_FACTOR_RAPID_TRA[n] (Evaluation of the rapid traverse override switch) 12050 OVR_FACTOR_RAPID_TRA EXP, N10 V1, Z1 Evaluation of rapid traverse override switch DOUBLE PowerOn 0.00, 0.01, 0.02, 0.04, 0.00 1.00 0.06, 0.08, 0.10, 0.20… - Page 78
Machine data 3.2 General machine data 12986 PLC_DEACT_IMAGE_LADDR_IN Deactivation of I/O connection to the PLC image DWORD PowerOn 808d-me42 0, 9, 18, 27, 36, 96, ReadOnly 112, -1… 808d-me62 0, 9, 18, 27, 36, 96, 112, -1… 808d-te42 0, 9, 18, 27, 36, 96, ReadOnly 112, -1… - Page 79
Analog drive (no automatic entry) Hydraulic drive Note: In general, the drive type is entered automatically with Siemens drives as soon as the drives start operating. With non-Siemens drives (at least with linear drives), the value must be entered manually if automatic drive recognition is not possible. - Page 80
Machine data 3.2 General machine data 13113 PROFIBUS_TRACE_START Activation of PROFIBUS/PROFINET trace DWORD Immediately 808d-me42 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: For PROFIBUS/PROFINET only: 0: Trace off 1: Trace on MD13112 $MN_PROFIBUS_TRACE_FILE_SIZE > 0: Trace is automatically disabled when the file size is reached. - Page 81
Machine data 3.2 General machine data Description: For PROFIBUS/PROFINET, SINAMICS: Logical I/O address of a SINAMICS-CU (Control Unit) on the PROFIBUS/PROFINET. The cyclic DP communication with SINAMICS-CU is activated by taking over the associated slot address from the STEP7 project. The onboard I/Os cannot be accessed until after configuration. - Page 82
Machine data 3.2 General machine data All slaves/devices with an address higher than the address set here are ignored by the Value 0: No limitation 13200 MEAS_PROBE_LOW_ACTIVE N10, N09 Polarity reversal of sensor BOOLEAN PowerOn FALSE, FALSE Description: This MD defines the electrical polarity of each connected sensor. Value 0: (Default setting) Non-deflected state… - Page 83
Machine data 3.2 General machine data Description: The switching position of the probe is offset by the value. The offset is only active with the simulated probes and MD 13230 $MN_MEAS_PROBE_SOURCE=0. 14510 USER_DATA_INT User data (INT) DWORD PowerOn 0, 0, 0, 0, 0, 0, 0, 0… -32768 32767 Description:… - Page 84
Machine data 3.2 General machine data 15702 LANG_SUB_PATH Call path for substitution subroutine BYTE PowerOn Description: Path with which the user program set by MD15700 $MN_LANG_SUB_NAME is called on the basis of a substitution configured by MD30465 $MA_AXIS_LANG_SUB_MASK: /_N_CMA_DIR (default) /_N_CUS_DIR /_N_CST_DIR 17000… - Page 85
Machine data 3.2 General machine data Description: When defining a tool for the first time (bits 0, 1, 2) or the magazine locations (bit 3) for the first time, certain data of the tool can be set to fixed default values. Bit 4 can couple the magazine location status ‘Overlapping allowed’ (‘H2000’) to the value of the magazine location status ‘disabled’ (‘H1’). - Page 86
Machine data 3.2 General machine data Meaning: Changes to the values of the tool status ($TC_TP8) are not taken into account in toolCounterC Bit no. Bit value: 1 Hex value: ‘H1’ Meaning: Changes to the values of the tool status ($TC_TP8) are taken into account in toolCounterC Bit no. - Page 87
Machine data 3.2 General machine data Bit no.: 3 value 0x8 means: Tool types 300 to 399 permitted Bit no.: 4 value 0x10 means: Tool types 400 to 499 permitted (grinding tools) Bit no.: 5 value 0x20 means: Tool types 500 to 599 permitted (turning tools) Bit no.: 6 value 0x40 means: Tool types 600 to 699 permitted Bit no.: 7 value 0x80 means: Tool types 700 to 799 permitte Bit no.: 8 value 0x100 means: Tool types 800 to 899 permitted… - Page 88
The preassigned value is selected model-specifically and generally it must not be changed. 17951 AUTOMATIC_MEM_RECONFIG_FILE Path and file name for internal data backup STRING PowerOn /siemens/sinumerik/ ReadOnly sys_cache/nck/ content.reconfig Description: File name with file path where the data backup file is stored if the persistent memory is reconfigured. - Page 89
Machine data 3.2 General machine data 18050 INFO_FREE_MEM_DYNAMIC N01, N02, N05 Display data of the free volatile memory DWORD PowerOn 1310720 268435456 Description: The data is used for the manufacturer’s presetting of the memory size [ bytes ] available to the user for each channel after cold restart. - Page 90
Machine data 3.2 General machine data The maximum possible number of tools is equal to the number of cutting edges. The MD must also be set when TOOLMAN is not used. The buffered data are lost when the machine data is changed. Related to: 18088 MM_NUM_TOOL_CARRIER… - Page 91
Machine data 3.2 General machine data The value = -1 means that the number of resulting offsets is equal to the number of cutting edges multiplied by the number of resulting offsets per cutting edge. A value > 0 and < «number of cutting edges multiplied by the number of resulting offsets per cutting edge»… - Page 92
Machine data 3.2 General machine data Bit 3=0 If work is done with the function «TOOLMAN» +»adapter», the «resulting offsets fine»/setup offsets are transformed. Bit 3=1 No transformation of the «resulting offsets fine»/setup offsets Bit 4=0 No set-up offset data blocks Bit 4=1 Set-up offset data blocks are additionally created. - Page 93
A GUD block corresponds to a file in which user-defined data can be stored. 9 GUD blocks are available of which 3 are already assigned to specific users/applications. UGUD_DEF_USER (block for user) SGUD_DEF_USER (block for SIEMENS) MGUD_DEF_USER (block for machine manufacturer) Special cases: The number of GUD modules is determined by the GUD module with the highest number entered. - Page 94
Machine data 3.2 General machine data Related to: MD18150 $MN_MM_GUD_VALUES_MEM (Memory space for user variables) 18130 MM_NUM_GUD_NAMES_CHAN Number of channel-specific user variable names (SRAM) DWORD PowerOn 808d-me42 32000 808d-me62 32000 808d-te42 32000 808d-te62 32000 808d-mte40 32000 808d-mte60 32000 Description: Defines the number of user variable names for channel-specific global user data (GUD). Approximately 80 bytes of memory are reserved in the SRAM for each variable name. - Page 95
The function names are entered in the global NCK dictionary and must not conflict with the names that already exist. The SIEMENS cycle package contains special functions that are taken into account by the default setting of the MD. The data are stored in unbuffered memory. Approximately 150 bytes are required for each special function for management purposes. - Page 96
● cycle programs ● compile cycle software. 50 parameters are required for the special functions of the SIEMENS cycle package, software version 1. The data are stored in unbuffered memory. 72 bytes of memory are reserved for each parameter. Related to:… - Page 97
808d-mte60 Description: Only when MD18080 $MN_MM_TOOL_MANAGEMENT_MASK, bit 2=1 (‘H4’), is set: User or OEM data of the tools. Number of Siemens OEM TOA data (standard format IN_Real). See also: MD18096 $MN_MM_NUM_CC_TOA_PARAM, MD18100 $MN_MM_NUM_CUTTING_EDGES_IN_TOA Buffered user memory is used 18207 MM_TYPE_CCS_TOA_PARAM… - Page 98
Machine data 3.2 General machine data Number of Siemens OEM monitoring data; standard format IN_Int). See also: MD18098 $MN_MM_NUM_CC_MON_PARAM, MD18100 $MN_MM_NUM_CUTTING_EDGES_IN_TOA Buffered user memory is used 18230 MM_USER_MEM_BUFFERED Buffered user memory DWORD PowerOn NDLD 808d-me42 7168 808d-me62 7168 808d-te42 7168… - Page 99
Machine data 3.2 General machine data Index 1: Number of temporary Siemens cycles in the passive file system (see also MD18354 $MN_MM_S_FILE_MEM_SIZE): The data can be written, but will be overwritten during the runup by the value requested by the Siemens cycles. - Page 100
Size of the Siemens cycle program memory DWORD PowerOn [0] Size of the volatile cycle program memory [1] Size of the non-volatile Siemens cycle program memory [2] Size of the volatile memory for system files (NRK fault file, etc.) 808d-me42 64, 0, 10… - Page 101
Machine data 3.2 General machine data Index 1 = Size of the volatile Siemens cycle program memory; the data may be written, but will overwritten during the runup by the value requested by the Siemens cycles. Index 2 = Size of the non-volatile memory for system files in the SRAM. E.g. storage location of the NRK fault file. - Page 102
Machine data 3.2 General machine data The individual values involve the users of the logging function, which are assigned the following functions: 0: Reserved for system functions: simultaneous recording, simulation, synchronized actions analysis 1: Reserved for system functions: determining program runtimes, multi-step editor 2: Reserved for OEM applications 3: Reserved for OEM applications 4: Reserved for OEM applications… - Page 103
Machine data 3.2 General machine data 8: Reserved for system functions: trace 9: Reserved for system functions: action log 18374 MM_PROTOC_FILE_BUFFER_SIZE Size of log file buffer DWORD PowerOn 15000, 8000, 8000, 5000 8000, 8000, 15000, 15000, 15000… Description: Size of the data buffer between the IPO and preprocessing time levels of a log file [ Bytes ]. - Page 104
Machine data 3.2 General machine data 808d-te62 808d-mte40 808d-mte60 Description: Number of global predefined user frames. The value corresponds to the number of field elements for the predefined field $P_UIFR[]. If the value of the data is greater than 0, then all settable fields are only global. The MD28080 $MC_MM_NUM_USER_FRAMES is then ignored. - Page 105
Machine data 3.2 General machine data MD18660 $MN_MM_NUM_SYNACT_GUD_REAL[1] = <value> -> extension of the MGUD block MD18660 $MN_MM_NUM_SYNACT_GUD_REAL[2] = <value> -> extension of the UGUD block MD18660 $MN_MM_NUM_SYNACT_GUD_REAL[3] = <value> -> extension of the GUD4 block MD18660 $MN_MM_NUM_SYNACT_GUD_REAL[8] = <value> -> extension of the GUD9 block In each case, fields with the following properties are created: Data type REAL Field size corresponding to <value>… - Page 106
Machine data 3.2 General machine data 18662 MM_NUM_SYNACT_GUD_BOOL Number of configurable GUD variables of type Boolean DWORD PowerOn 808d-me42 0, 0, 0, 0, 0, 0, 0, 0… 32767 808d-me62 0, 0, 0, 0, 0, 0, 0, 0… 32767 808d-te42 0, 0, 0, 0, 0, 0, 0, 0… 32767 808d-te62 0, 0, 0, 0, 0, 0, 0, 0… - Page 107
Machine data 3.2 General machine data Field size corresponding to <value> of the relevant machine data Predefined names: SYG_AS[ ] -> Synact parameter of type AXIS in the SGUD block SYG_AM[ ] -> Synact parameter of type AXIS in the MGUD block SYG_AU[ ] ->… - Page 108
Machine data 3.2 General machine data 808d-mte40 0, 0, 0, 0, 0, 0, 0, 0… 808d-mte60 0, 0, 0, 0, 0, 0, 0, 0… Description: The MD18665 $MN_MM_NUM_SYNACT_GUD_STRING[ ] can be used to extend individual GUD blocks by additional channel-specific parameter areas of type STRING. - Page 109
Machine data 3.2 General machine data 18794 MM_TRACE_VDI_SIGNAL EXP, N02, N06 Trace specification of VDI signals DWORD PowerOn NBUP 0x7FFFFFFF Description: The NCK sends and receives PLC VDI signals. The Trace function stores the signals which have changed in each interpolation cycle in an FIFO memory (first in-first out) having a size of MM_MAX_TRACE_POINTS. -
Page 110: Channel-Specific Machine Data
Machine data 3.3 Channel-specific machine data Description: The machine data deterrmines the accelerations and jerks which are applied in the case of positioning axis motion. Value 0: The acceleration is taken from the first field entry in MD32300 $MA_MAX_AX_ACCEL (value for DYNNORM). With G75 and active jerk limitation (SOFT), the jerk is taken from the first field entry in MD32431 $MA_MAX_AX_JERK (value for DYNNORM);…
- Page 111
Machine data 3.3 Channel-specific machine data ● The geometry axis name entered must not conflict with the designations and assignments of the machine and channel axis names or other identifiers. ● The geometry axis name entered must not include any of the following reserved address letters: — D Tool offset (D function) — E Reserved… - Page 112
Machine data 3.3 Channel-specific machine data AXCONF_MACHAX_USED [0] = 1; 1st MA is the 1st axis in the channel AXCONF_MACHAX_USED [1] = 2; 2nd MA is the 2nd axis in the channel AXCONF_MACHAX_USED [2] = 0; gap in the list … AXCONF_MACHAX_USED [3] = 3;… - Page 113
This machine data defines the M auxiliary function number with which the spindle is switched into axis mode. The M number defined in the machine data replaces M70 in Siemens language mode. Note: On the VDI interface, M70 is always output with the corresponding address extension to indicate the switch to axis mode. - Page 114
Machine data 3.3 Channel-specific machine data MD10814 $MN_EXTERN_M_NO_MAC_CYCLE, MD20095 $MC_EXTERN_RIGID_TAPPING_M_NR 20096 T_M_ADDRESS_EXT_IS_SPINO C01, C04, C09 H2, W1 Meaning of address extension at T, M tool change BOOLEAN PowerOn FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: This MD is only significant if the functions ‘Tool management’/’flat D numbers’ are inactive. - Page 115
Machine data 3.3 Channel-specific machine data 808d-mte40 0x7FFFFFFF, 0x7FFFFFFF 0x7FFFFFFF, 0x7FFFFFFF, 0x7FFFFFFF, 0x7FFFFFFF,, 0x7… 808d-mte60 0x7FFFFFFF, 0x7FFFFFFF 0x7FFFFFFF, 0x7FFFFFFF, 0x7FFFFFFF, 0x7FFFFFFF,, 0x7… Description: Identifies whether the axis will be displayed by the HMI as a machine, geometry, or auxiliary axis. This data is only evaluated by the HMI. - Page 116
Machine data 3.3 Channel-specific machine data MD20060 $MC_AXCONF_GEOAX_NAME_TAB[n] must be specified. If space characters are entered or if an axis identifier is specified for an axis which is not defined as a geometry axis, this leads to the following alarms: ●… - Page 117
Machine data 3.3 Channel-specific machine data 808d-me62 0x1F 0x3F 808d-te42 0x1F 0x3F 808d-te62 0x1F 0x3F 808d-mte40 0x0, 0x0, 0x0, 0x0, 0x3F 0x0, 0x0, 0x0, 0x0… 808d-mte60 0x0, 0x0, 0x0, 0x0, 0x3F 0x0, 0x0, 0x0, 0x0… Description: Event-driven program calls (Prog-Events) can be set regarding their single-block response. - Page 118
Machine data 3.3 Channel-specific machine data Prog-Event after 1st start after search run causes block change despite read-in disable Bit 5 = 1 : Safety-Prog-Event during ramp-up causes block change despite read-in disable Corresponds to: MD20105 $MC_PROG_EVENT_IGN_REFP_LOCK MD20106 $MC_PROG_EVENT_IGN_SINGLEBLOCK MD20108 $MC_PROG_EVENT_MASK MD20192 $MC_PROG_EVENT_IGN_PROG_STATE MD20193 $MC_PROG_EVENT_IGN_STOP 20108… - Page 119
Machine data 3.3 Channel-specific machine data 20110 RESET_MODE_MASK C11, C03 F2, K6, M3, TE4, W5, B3, K5, M1, G2, K1, K2, P1, S1, W1, 2.4, Definition of basic control settings after reset/PP end DWORD Reset 808d-me42 0x4045, 0x4045, 0x17FFFF 0x4045, 0x4045, 0x4045, 0x4045, 0x4045, 0x4045… - Page 120
Machine data 3.3 Channel-specific machine data Bit 0 (LSB) = 0: corresponds to the behavior of SW release 1, is only recommended for test mode Initial setting after ramp-up: — G codes according to MD20150 $MC_GCODE_RESET_VALUES — Tool length offset not active — Transformation not active — No coupled-motion axis groupings active — No tangential correction active… - Page 121
Machine data 3.3 Channel-specific machine data MD20130 $MC_CUTTING_EDGE_RESET_VALUE MD20121 $MC_TOOL_PRESEL_RESET_VALUE MD22550 $MC_TOOL_CHANGE_MODE When magazine management is active, T, M are not output as auxiliary functions. The function uses its own communication to output T, M to the PLC, for example. Bit 1 = 1: Suppress aux. - Page 122
Machine data 3.3 Channel-specific machine data Please note that after a program ends or is terminated, either the most recent value for master spindle or master toolholder programmed in the program, or the value set in MD20090 $MC_SPIND_DEF_MASTER_SPIND or MD20124 $MC_TOOL_MANAGEMENT_TOOLHOLDER defines the master spindle or master toolholder. - Page 123
Machine data 3.3 Channel-specific machine data Bit 14 = 1: The current setting of the basic frame is retained. Bit 15 = 0: Active electronic gearboxes remain active at reset/end of part program. Bit 15 = 1: Active electronic gearboxes are canceled at reset/end of part program. Bit 16 = 0: Initial setting for the master spindle according to MD20090 $MC_SPIND_DEF_MASTER_SPIND. - Page 124
Machine data 3.3 Channel-specific machine data 20112 START_MODE_MASK K6, M3, K5, M1, K1, K2, P1, S1, Definition of basic setting of control after part program start DWORD Reset 0x400, 0x400, 0x400, 0x7FFFF 0x400, 0x400, 0x400, 0x400, 0x400… Description: Definition of the initial setting of the control at the start of the part program with respect to G codes (in particular, active plane and active settable work offset), tool length offset, transformation, and axis couplings by setting the following bits: Bit 0: Not assigned: MD20112 $MC_START_MODE_MASK is evaluated every time a part… - Page 125
Machine data 3.3 Channel-specific machine data The current setting for G code «settable work offset» is retained. Bit 5 = 1: Initial setting for G code «settable work offset» according to MD20150 $MC_GCODE_RESET_VALUES Bit 6 = 0: The current setting for active tool length offset is retained. If tool or magazine management is active, the tool currently on the active toolholder (spindle) is always selected. - Page 126
Machine data 3.3 Channel-specific machine data Bit 16 = 0: The current setting of the master spindle (SETMS) is retained. Bit 16 = 1: Initial setting for the master spindle according to MD20090 $MC_SPIND_DEF_MASTER_SPIND Bit 17 = 0: The current setting of the master toolholder (SETMTH) is retained (relevant only if tool or magazine management is active) Bit 17 = 1: Only if MD20124 $MC_TOOL_MANAGEMENT_TOOLHOLDER>… - Page 127
Machine data 3.3 Channel-specific machine data 20115 IGNORE_REFP_LOCK_ASUP K1, Z1 Process interrupt program despite non-referenced axes DWORD NEW CONF 0x200, 0x200, 0x200, 0x7FFFFFFF 0x200, 0x200, 0x200, 0x200, 0x200… Description: Despite non-referenced axes, an assigned user ASUB is processed for the interrupt whose bit is set. - Page 128
Machine data 3.3 Channel-specific machine data MD20191 $MC_IGN_PROG_STATE_ASUP MD20194 $MC_IGNORE_NONCSTART_ASUP 20120 TOOL_RESET_VALUE K1, W1 Tool with length compens. during runup (reset/part program end). DWORD Reset 0, 0, 0, 0, 0, 0, 0, 0… 32000 Description: Definition of the tool for which tool length compensation is selected during runup or on reset or part program end as a function of MD20110 $MC_RESET_MODE_MASK, and on part program start as a function of MD20112 $MC_START_MODE_MASK Related to:… - Page 129
Machine data 3.3 Channel-specific machine data 808d-me62 0, 0, 0, 0, 0, 0, 0, 0… 808d-te42 0, 0, 0, 0, 0, 0, 0, 0… 808d-te62 0, 0, 0, 0, 0, 0, 0, 0… 808d-mte40 0, 0, 0, 0, 0, 0, 0, 0… 808d-mte60 0, 0, 0, 0, 0, 0, 0, 0… - Page 130
Machine data 3.3 Channel-specific machine data GCODE_RESET_VALUES[12] 2 (G71) GCODE_RESET_VALUES[13] 1 (G90) GCODE_RESET_VALUES[14] 2 (G94) GCODE_RESET_VALUES[15] 1 (CFC) GCODE_RESET_VALUES[16] 1 (NORM) GCODE_RESET_VALUES[17] 1 (G450) GCODE_RESET_VALUES[18] 1 (BNAT) GCODE_RESET_VALUES[19] 1 (ENAT) GCODE_RESET_VALUES[20] 1 (BRISK) GCODE_RESET_VALUES[21] 1 (CUT2D) GCODE_RESET_VALUES[22] 1 (CDOF) GCODE_RESET_VALUES[23] 1 (FFWOF) GCODE_RESET_VALUES[24] 1 (ORIWKS) - Page 131
Machine data 3.3 Channel-specific machine data GCODE_RESET_VALUES[61] 1 (inactive) GCODE_RESET_VALUES[62] 1 (inactive) GCODE_RESET_VALUES[63] 1 (GS0) GCODE_RESET_VALUES[69] 1 (not defined) 20152 GCODE_RESET_MODE M1, K1, K2, P1 Reset response of G groups BYTE Reset 808d-me42 0, 0, 0, 0, 0, 0, 0, 1, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 808d-me62… - Page 132
Machine data 3.3 Channel-specific machine data 808d-me62 1, 1, 1, 2, 1, 1, 1, 3, 4, 1, 1, 2, 2, 1, 3, 2, 1, 0, 1, 1, 1,, … 808d-te42 1, 2, 1, 2, 2, 1, 1, 0, 2, 1, 1, 2, 1, 1, 1, 2, 1, 0, 1, 1, 1, 808d-te62 1, 2, 1, 2, 2, 1, 1, 0, 2,… - Page 133
Machine data 3.3 Channel-specific machine data MD20154 $MC_EXTERN_GCODE_RESET_VALUES[13]=1 ; the reset value for the 14th G group ;is G54 MD20156 $MC_EXTERN_GCODE_RESET_MODE[13]=0 ; the basic setting for the 14th G group ;after reset / part program end is defined ;MD20154 $MC_EXTERN_GCODE_RESET_VALUES[13] However, if the current setting for the 14th G group is to be retained beyond reset / part program end, this results in the following setting: MD20154 $MC_EXTERN_GCODE_RESET_VALUES[13]=1 ;reset value for the 14th G group… - Page 134
Machine data 3.3 Channel-specific machine data 20171 SURF_BLOCK_PATH_LIMIT Maximum traverse length of an NC block for the COMPSURF DOUBLE NEW CONF function 200.0, 200.0, 200.0, 200.0, 200.0, 200.0, 200.0, 200.0… Description: The machine data defines the maximum traverse length of a block that is still compressed. - Page 135
Machine data 3.3 Channel-specific machine data 20173 SURF_VELO_TOL mm/min Maximum permitted deviation of the path feed on compression DOUBLE PowerOn with COMPSURF 808d-me42 1000.0, 1000.0, 1000.0, 1000.0, 1000.0, 1000.0, 1000.0, 1000.0… 808d-me62 1000.0, 1000.0, 1000.0, 1000.0, 1000.0, 1000.0, 1000.0, 1000.0… 808d-te42 1000.0, 1000.0, 1000.0, 1000.0,… - Page 136
Machine data 3.3 Channel-specific machine data Description: Event-driven program calls (Prog-Events) can be set regarding their response on the OPI. The progStatus and chanStatus variables remain unaffected despite Prog-Event processing being active and retain the old value. This provides a means of concealing Prog-Event processing from the HMI. - Page 137
Machine data 3.3 Channel-specific machine data 20194 IGNORE_NONCSTART_ASUP Permit ASUB in spite of «Interlock NC-START» if user alarms DWORD NEW CONF present. 0, 0, 0, 0, 0, 0, 0, 0… 0x7FFFFFFF Description: If a user alarm is present from the number range 65500-65999, an ASUB start from reset is permitted in spite of the response «Interlock NC-START», which has these alarms. - Page 138
Machine data 3.3 Channel-specific machine data 20204 WAB_CLEARANCE_TOLERANCE Change of direction with SAR DOUBLE PowerOn 0.01, 0.01, 0.01, 0.01, 0.01, 0.01, 0.01, 0.01… Description: In the case of smooth approach and retraction, the point defined with DISCL, from which, in the case of infeed from the initial plane, traversing is carried out at lower speed (G341) or the point in which the actual approach movement begins (G 340), must lie between the initial plane and the approach plane. - Page 139
Machine data 3.3 Channel-specific machine data Description: This machine data is evaluated only if MD28540 $MC_MM_ARCLENGTH_SEGMENTS is greater than 0. The factor indicates how large the relative error of the path velocity may be for splines, compressor and polynomial interpolation. The smaller the factor the more computing time is required for preprocessing. - Page 140
Machine data 3.3 Channel-specific machine data > 0 Number of the total offset No total offset active with D programming The total offset number for the previously programmed D is used. Related to: MD20270 $MC_CUTTING_EDGE_DEFAULT. 20310 TOOL_MANAGEMENT_MASK P3 pl, P3 sl Activation of tool management functions DWORD PowerOn… - Page 141
Machine data 3.3 Channel-specific machine data Bit 10=0: The change command is output without delay, directly after the preparation command. Bit 11=1: The tool preparation command (PLC command numbers=2, 4, 5) is also executed if the same tool preparation command has already been executed. (Commands 4, 5 contain the tool preparation) Example: (Tool changed with M6 (PLC command no.= 3): T=»Tool1″;… - Page 142
Machine data 3.3 Channel-specific machine data Bit 19, in conjunction with set bits 5, 6, 7, 8, delays block processng. Bit 19=0: The synchronizations determined by bits 5…8 refer to the tool command output. This means that the block change is not delayed. Bit 20 to bit 24 Bit 20=0: If the PLC signal «Program test active»… - Page 143
Machine data 3.3 Channel-specific machine data Description: Definition of the effects of tool parameters. Bit no. meaning when bit is set —————————————————————————— Bit 0: (LSB): For turning and grinding tools, the wear parameter of the transverse axis is included in the calculation as a diameter value. Bit 1: For turning and grinding tools, the tool length component of the transverse axis is included in the calculation as a diameter value. - Page 144
Machine data 3.3 Channel-specific machine data With cutting edge position compensation (CUTMOD) for turning and grinding tools, the cutting plane for calculating the compensation values is rotated into the machining plane. If this bit is not set, the cutting edge is projected into the machining plane instead. - Page 145
Machine data 3.3 Channel-specific machine data In this mode, compensations in all three geometry axes can be configured through multiple programming, i.e. through the activation of one component, the length compensation possibly active in another axis is not deleted. Mode C The tool length acts, independent of the active plane, on the axis that has simultaneously been programmed with H. - Page 146
Machine data 3.3 Channel-specific machine data Value 0: Default LookAhead Value 1: Extended LookAhead Value 2: reserved E.g. MD20443 $MC_LOOKAH_FFORM[4]=1; i.e. activation for DYNFINISH. Entry for all dynamic G code groups. When changing between default LookAhead and extended LookAhead or vice versa, the continuous-path mode is interrupted by an interpolatory stop. - Page 147
Machine data 3.3 Channel-specific machine data 20480 SMOOTHING_MODE Behavior of smoothing with G64x DWORD NEW CONF 0, 0, 0, 0, 0, 0, 0, 0… 75744 Description: Configuration of smoothing with G641 and G642 or G643. The MD is decimal-coded. The units digits define the response with G643, and the tens digits the response with G642. - Page 148
Machine data 3.3 Channel-specific machine data 4xx: The «effective» path velocity in a smoothing block will remain constant, if possible, as long as the dynamic response of the axes permits this. Unlike the default setting, the smoothing blocks are also interpolated as a path with this setting. - Page 149
Machine data 3.3 Channel-specific machine data 20482 COMPRESSOR_MODE Mode of compressor DWORD NEW CONF 808d-me42 0, 0, 0, 0, 0, 0, 0, 0… 1333 808d-me62 1333 808d-te42 0, 0, 0, 0, 0, 0, 0, 0… 1333 808d-te62 0, 0, 0, 0, 0, 0, 0, 0… 1333 808d-mte40 0, 0, 0, 0, 0, 0, 0, 0… - Page 150
Machine data 3.3 Channel-specific machine data 1xxx: Optimization for soft and fast traversing in special applications. 20485 COMPRESS_SMOOTH_FACTOR EXP, C05 Smoothing by compressor DOUBLE NEW CONF 808d-me42 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., … - Page 151
Machine data 3.3 Channel-specific machine data Description: This MD is used to determine the settings for spline interpolation. The allocation of the spline segments to the NC blocks can thus be influenced. With spline interpolation, the spline blocks are combined, if possible, in such a way, that there are no blocks that are too short and could lead to a reduction in the possible path velocity. - Page 152
Machine data 3.3 Channel-specific machine data 20550 EXACT_POS_MODE Exact stop conditions on G00/G01. BYTE NEW CONF 0, 0, 0, 0, 0, 0, 0, 0… Description: Configuration of the exact stop conditions for G00 and other G codes of the 1st G code group. - Page 153
Machine data 3.3 Channel-specific machine data 20560 G0_TOLERANCE_FACTOR Tolerance factor for G00 DOUBLE NEW CONF 808d-me42 1.0, 1.0, 1.0, 1.0, 1.0, 1.e-9 1.0, 1.0, 1.0… 808d-me62 1.e-9 808d-te42 1.0, 1.0, 1.0, 1.0, 1.0, 1.e-9 1.0, 1.0, 1.0… 808d-te62 1.0, 1.0, 1.0, 1.0, 1.0, 1.e-9 1.0, 1.0, 1.0… - Page 154
Machine data 3.3 Channel-specific machine data There is an entry for each dynamic G code group. 20602 CURV_EFFECT_ON_PATH_ACCEL EXP, C05 B1, B2 Effect of path curvature on path dynamic DOUBLE NEW CONF 0., 0., 0., 0., 0., 0., 0., 0.95 0., 0., 0., 0., 0., 0., 0., 0., 0., … - Page 155
Machine data 3.3 Channel-specific machine data 808d-mte40 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., … 808d-mte60 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., 1., … Description: Factor to determine the degree of smoothing and torsion. - Page 156
Machine data 3.3 Channel-specific machine data 808d-me62 500., 500., 500., 500., 500., 500., 500., 500..808d-te42 500., 500., 500., 500., 500., 500., 500., 500..808d-te62 500., 500., 500., 500., 500., 500., 500., 500..808d-mte40 500., 500., 500., 500., 500., 500., 500., 500..808d-mte60 500., 500., 500., 500., 500., 500., 500., 500.. - Page 157
Machine data 3.3 Channel-specific machine data Bit 4: Feedrate disable (exception for MD30460 $MA_BASE_FUNCTION_MASK bit6) For bit 4 feed disable, it must be taken into account that a PLC-controlled axis, for which MD30460 $MA_BASE_FUNCTION_MASK bit 6 = 1, is not stopped by the feed disable, and that no interruption and no cancellation are triggered here. - Page 158
Machine data 3.3 Channel-specific machine data Bit 15 = 0: If an axis with active diameter programming is traversed in the channel, only half the distance of the specified increment is traveled during handwheel travel (MD11346 $MN_HANDWH_TRUE_DISTANCE = 1 or 3 Bit 15 = 1: If an axis with active diameter programming is traversed in the channel, the specified increment is fully traveled during handwheel travel (MD11346 $MN_HANDWH_TRUE_DISTANCE… - Page 159
If G95 is active, in spindle revolutions Bit3: 0: Errors in ISO scanner lead to an alarm Errors in ISO scanner are not output, the block is transferred to the Siemens translator. Bit4: 0: G00 is traversed with the current exact stop — continuous-path mode G code… - Page 160
Machine data 3.3 Channel-specific machine data With M96 Pxx, CYCLE396.spf is always called in the case of an interrupt Bit11: 0: With G54 Pxx, only G54.1 is displayed With G54 Pxx, the programmed program is displayed after the point, e.g. G54.48 Bit12: 0: When the subroutine defined with M96 Pxx is called, $P_ISO_STACK is not modified When the subroutine defined with M96 Pxx is called, $P_ISO_STACK is incremented… - Page 161
Machine data 3.3 Channel-specific machine data To prevent stopping in continuous-path mode, M17 must not be programmed alone in a block. Example of a subroutine: G64 F2000 G91 Y10 X10 X10 Z10 M17 Bit 1 = 0: M01: conditional program stop is always output to PLC, irrespective of whether the M01 signal is active or not. - Page 162
Machine data 3.3 Channel-specific machine data ● MD21000 $MC_CIRCLE_ERROR_CONST ● Start radius multiplied by MD21010 $MC_CIRCLE_ERROR_FACTOR This means that for small circles the tolerance is a fixed value (MD21000 $MC_CIRCLE_ERROR_CONST), and for large circles it is proportional to the start radius. Related to: MD21010 $MC_CIRCLE_ERROR_FACTOR (circle end point monitoring factor) - Page 163
Machine data 3.3 Channel-specific machine data 21020 WORKAREA_WITH_TOOL_RADIUS C03, C06 Consideration of tool radius for working area limitation BOOLEAN Reset FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: This machine data indicates whether the tool radius is taken into account in the working area limitation. - Page 164
Machine data 3.3 Channel-specific machine data Description: JOG velocity for geometry axes in the channel (mm/min) 21186 TOCARR_ROT_OFFSET_FROM_FR C01, C07 Offset of TOCARR rotary axes from WO BOOLEAN Immediately 808d-me42 FALSE, FALSE, ReadOnly FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-me62 FALSE, FALSE, ReadOnly FALSE, FALSE,… - Page 165
Machine data 3.3 Channel-specific machine data 21202 LIFTFAST_WITH_MIRROR Rapid retract with mirrorring BOOLEAN PowerOn 808d-me42 FALSE, FALSE, ReadOnly FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-me62 FALSE, FALSE, ReadOnly FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te42 FALSE, FALSE, ReadOnly FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… - Page 166
Machine data 3.3 Channel-specific machine data 22000 AUXFU_ASSIGN_GROUP H2, S1 Auxiliary function group DWORD PowerOn 5, 5, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1, 1,1, 1, Description: See MD22010 $MC_AUXFU_ASSIGN_TYPE [n] (auxiliary function type) 22010 AUXFU_ASSIGN_TYPE H2, S1… - Page 167
Machine data 3.3 Channel-specific machine data 22020 AUXFU_ASSIGN_EXTENSION H2, S1 Auxiliary function extension DWORD PowerOn 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,, … Description: See MD22010 $MC_AUXFU_ASSIGN_TYPE[n] (auxiliary function type) Special cases: With the spindle functions M3, M4, M5, M19, M70, M40, M41, M42, M43, M44, M45 and S, the spindle number is output to the PLC in the auxiliary function extension. - Page 168
Machine data 3.3 Channel-specific machine data 22037 AUXFU_ASSIGN_SIM_TIME H2, S1 Acknowledgment time DWORD PowerOn 0, 0, 0, 0, 0, 0, 0, 0, 0, 0x7FFFFFF 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,, … Description: Acknowledgment time for auxiliary functions in ms. See MD22010 $MC_AUXFU_ASSIGN_TYPE[n] (auxiliary function type) 22040 AUXFU_PREDEF_GROUP… - Page 169
Machine data 3.3 Channel-specific machine data 22080 AUXFU_PREDEF_SPEC H2, K1 Output specification DWORD PowerOn 0x81, 0x81, 0x81, 0x0, 0x0, 0x0, 0x77FFF, 0x81, 0x81, 0x8021, 0x0, 0x0, 0x77FFF, 0x8021, 0x8021, 0x8000, 0x8000, 0x77FFF, 0x8021, 0x8000… 0x77FFF, 0x77FFF, 0x7FFFF, 0x7FFFF, 0… Description: Specification of the output behavior of the predefined auxiliary functions. - Page 170
Machine data 3.3 Channel-specific machine data See MD10715 $MN_M_NO_FCT_CYCLE Related to: MD10714 $MN_M_NO_FCT_EOP, MD10715 $MN_M_NO_FCT_CYCLE, MD20094 $MC_SPIND_RIGID_TAPPING_M_NR, MD22254 $MC_AUXFU_ASSOC_M0_VALUE MD10814 $MN_EXTERN_M_NO_MAC_CYCLE, MD20095 $MC_EXTERN_RIGID_TAPPING_M_NR 22256 AUXFU_ASSOC_M1_VALUE C01, C03, C10 Additional M function for conditional stop DWORD PowerOn -1, -1, -1, -1, -1, -1, -1, -1… - Page 171
Machine data 3.3 Channel-specific machine data 22410 F_VALUES_ACTIVE_AFTER_RESET C04, C03, C05 M3, V1 F function active beyond RESET BOOLEAN PowerOn FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: The last programmed F, FA, OVR and OVRA values are still active after RESET. This also applies to the dynamic correction values (ACC, VELOLIM, JERKLIM, ACCLIMA, VELOLIMA, JERKLIMA). - Page 172
Machine data 3.3 Channel-specific machine data With the new behavior (bit 0 = 1), the data storage in the PLC consists of max. 8 bytes (DBB 208 — DBB 215). With this procedure, the array index of this byte array is identical with the index of the MD22510 $MC_GCODE_GROUPS_TO_PLC[Index] and MD22512 $MC_EXTERN_GCODE_GROUPS_TO_PLC[Index]. - Page 173
Machine data 3.3 Channel-specific machine data 22562 TOOL_CHANGE_ERROR_MODE Response to tool change errors DWORD PowerOn 0x0, 0x0, 0x0, 0x0, 0x1FF 0x0, 0x0, 0x0, 0x0… Description: Behavior if faults/problems occur during programmed tool change. Bit 0=0: Standard behavior: Stop at the faulty NC block Bit 0=1: If a fault is detected in the block with the tool change preparation, the alarm relevant to the preparation command T is delayed until the corresponding tool change command (M06) has been interpreted in the program sequence. - Page 174
Machine data 3.3 Channel-specific machine data This means that MD20270 $MC_CUTTING_EDGE_DEFAULT and MD20272 $MC_SUMCORR_DEFAULT define, with the programming of T0 the value of D, DL. For example, MD20270 $MC_CUTTING_EDGE_DEFAULT=1 MD20272 $MC_SUMCORR_DEFAULT=2 MD22550 $MC_TOOL_CHANGE_MODE=0 (tool change with T programming) N10 T0; T no. 0 has active number D1 and DL=2 which results in offset zero. If bit 2 is also set: Programming of a) T0;… - Page 175
Machine data 3.3 Channel-specific machine data This variant is justified for programming «Tool number=Location» (revolver as toolholder) without tool management. The revolver can now be positioned on a location for which a tool has not (yet) been defined. This bit has no meaning if bit 0=1 is set. Bit 8=0: A tool that is located at a blocked magazine location is not taken into account when selecting a tool. - Page 176
Machine data 3.3 Channel-specific machine data 22702 TRACE_STARTTRACE_STEP EXP, C06 Conditions for start of trace recording STRING PowerOn NBUP ,, , , , , , , , , , , , , , … Description: The machine data is only intended for diagnostic use. See TRACE_STARTTRACE_EVENT For TRACE_STARTTRACE_EVENT BLOCK_CHANGE the string TRACE_STARTTRACE_STEP is interpreted as a file name and block number! - Page 177
Machine data 3.3 Channel-specific machine data 22710 TRACE_VARIABLE_NAME Definition of trace data STRING PowerOn NBUP BL_NR, TR_POINT, EV_TYPE, EV_SRC, CS_ASTEP,, BL_NR, TR_POINT, EV… Description: The machine data is only intended for diagnostic purposes. The MD datum defines which data are recorded in the trace file. 22712 TRACE_VARIABLE_INDEX EXP, C06… - Page 178
Machine data 3.3 Channel-specific machine data Recording of various statuses of the channel. Static data Error statuses in the NCK memory management are scanned during trace generation. An error renames the trace file. Static data Possible names and their meaning: NCFIER.MPF Error in the file system NCSLER.MPF… - Page 179
Machine data 3.3 Channel-specific machine data 22914 AXES_SCALE_ENABLE EXP, C01, C11 Activation for axial scaling factor ( G51 ) BOOLEAN PowerOn FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: This MD enables axial scaling. Meaning: Axial scaling not possible Axial scaling possible ->… - Page 180
Machine data 3.3 Channel-specific machine data 22930 EXTERN_PARALLEL_GEOAX EXP, C01, C11 Assignment of a parallel channel axis to the geometry axis BYTE PowerOn 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0… - Page 181
Machine data 3.3 Channel-specific machine data 24050 FRAME_SAA_MODE Saving and activating of data management frames DWORD PowerOn 0x0, 0x0, 0x0, 0x0, 0x0000003 0x0, 0x0, 0x0, 0x0… Description: Bit mask for saving and activating data management frames. The following applies: Bit 0: Data management frames are only activated by programming the bit masks $P_CHBFRMASK, $P_NCBFRMASK and $P_CHSFRMASK. - Page 182
Machine data 3.3 Channel-specific machine data The 4 low-value bits have the following meaning for a 5-axis transformation: 0 axis sequence AB 1 axis sequence AC 2 axis sequence BA 3 axis sequence BC 4 axis sequence CA 5 axis sequence CB Generic orientation transformation (3- 5 axes) ab 256 TRANSMIT transformation… - Page 183
Machine data 3.3 Channel-specific machine data MD24200 $MC_TRAFO_TYPE_2, MD24300 $MC_TRAFO_TYPE_3, … MD24460 $MC_TRAFO_TYPE_8 References: /FB/, F2, «5-Axis Transformation» 24120 TRAFO_GEOAX_ASSIGN_TAB_1 F2, TE4, TE4, M1, K1, W1 Assignment of the geometry axes to channel axes for BYTE NEW CONF transformation 1 808d-me42 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0,… - Page 184
Machine data 3.3 Channel-specific machine data 808d-mte40 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… 808d-mte60 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… Description: This machine data states for each channel whether the tool is handled during the 1st transformation or externally. - Page 185
Machine data 3.3 Channel-specific machine data 24220 TRAFO_GEOAX_ASSIGN_TAB_2 F2, M1 Assignment of geometry axes to channel axes for transformation BYTE NEW CONF 808d-me42 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0… - Page 186
Machine data 3.3 Channel-specific machine data If this machine data is set, the Basic Coordinate System (BCS) refers to the tool reference point even with active transformations. Otherwise, it refers to the tool tip (Tool Center Point — TCP). The method of operation of protection zones and working area limitations varies correspondingly. - Page 187
Machine data 3.3 Channel-specific machine data without groove side offset (i.e. TRACYL type 514 — equals 512) with groove side offset (i.e. TRACYL type 514 — equals 513) MD2..$MC_TRAFO_TYPE_… = 514 can be used to decide, via the selection parameters, whether calculation is made with or without groove side offset. - Page 188
Machine data 3.3 Channel-specific machine data Description: Indicates a basic offset of the tools zero for the 1st TRACYL transformation. The offset is referenced to the geometry axes valid when TRACYL is active. The basic offset is included with and without selection of the tool length compensation. Programmed length corrections have an additive effect with respect to the basic tool. - Page 189
Machine data 3.3 Channel-specific machine data 808d-te42 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… 808d-te62 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… 808d-mte40 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… 808d-mte60 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… - Page 190
Machine data 3.3 Channel-specific machine data 808d-mte40 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, … 808d-mte60 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, … Description: Indicates a basic offset of the tools zero for the 1st TRANSMIT transformation. - Page 191
Machine data 3.3 Channel-specific machine data 24960 TRANSMIT_ROT_SIGN_IS_PLUS_2 Sign of rotary axis for 2nd TRANSMIT transformation BOOLEAN NEW CONF 808d-me42 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… 808d-me62 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… 808d-te42 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… - Page 192
Machine data 3.3 Channel-specific machine data 808d-me62 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, … 808d-te42 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, … 808d-te62 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0, 0.0 , 0.0, 0.0,… - Page 193
Machine data 3.3 Channel-specific machine data This information is used, among other things, for evaluating HMI, PLC and standard cycles. Meaning: MD = 0: Milling MD = 1: Turning MD = 2: Grinding Cylindrical grinding Surface grinding MD = 3: Nibbling MD = 4: (Enter additional technologies as and when required.) - Page 194
Machine data 3.3 Channel-specific machine data Description: Timers are provided as system variables under the function program runtime. While the NCK-specific timers are always activated (for time measurements since the last control power on), the channel-specific timers have to be started via this machine data. Meaning: Bit 0 = 0 No measurement of total operating time for any part program… - Page 195
Machine data 3.3 Channel-specific machine data 808d-me62 0x901 0x0FFFFFFF 808d-te42 0x901 0x0FFFFFFF 808d-te62 0x901 0x0FFFFFFF 808d-mte40 0x0, 0x0, 0x0, 0x0, 0x0FFFFFFF 0x0, 0x0, 0x0, 0x0… 808d-mte60 0x0, 0x0, 0x0, 0x0, 0x0FFFFFFF 0x0, 0x0, 0x0, 0x0… Description: The part counters can be configured with this machine data. Note: with bit 0 = 1 and $AC_REQUIRED_PARTS less than 0, all workpiece counts activated in this MD are frozen at the status reached. - Page 196
Machine data 3.3 Channel-specific machine data Bit 16 — 19: Extension $AC_TOTAL_PARTS ————————————————————————- Meaning of the bits 16-19 applies only if Bit4 =1 and $AC_REQUIRED_PARTS > 0: Bit 16 = 0: $AC_TOTAL_PARTS is active in MDI mode Bit 16 = 1: No machining $AC_TOTAL_PARTS in MDI mode Bit 17 Reserved! - Page 197
Machine data 3.3 Channel-specific machine data Description: With MD27920 $MC_TIME_LIMIT_NETTO_INT_TASK, the maximum runtime of the interpreter subtask is set. The interpreter subtask is started from the preprocessing task. If the interpreter task does not end on its own within the time set with MD27920 $MC_TIME_LIMIT_NETTO_INT_TASK, it will be stopped and continued after a preprocessing cycle. - Page 198
Machine data 3.3 Channel-specific machine data STRING 1 byte per character, 200 characters per string are possible AXIS 4 bytes FRAME 400 bytes 28040 MM_LUD_VALUES_MEM V2, K1 Memory space for local user variables (DRAM) DWORD PowerOn 125, 125, 125, 125, 32000 125, 125, 125, 125… - Page 199
Machine data 3.3 Channel-specific machine data 28082 MM_SYSTEM_FRAME_MASK M5, K2, W1 System frames (SRAM) DWORD PowerOn 808d-me42 0x7A1 0x00000FFF ReadOnly 808d-me62 0x7A1 0x00000FFF ReadOnly 808d-te42 0x7A1 0x00000FFF ReadOnly 808d-te62 0x7A1 0x00000FFF ReadOnly 808d-mte40 0x21, 0x21, 0x21, 0x00000FFF 0x21, 0x21, 0x21, 0x21, 0x21… - Page 200
Machine data 3.3 Channel-specific machine data 28180 MM_MAX_TRACE_DATAPOINTS EXP, C02, C06 Length of the trace data buffer DWORD PowerOn NBUP 100, 100, 100, 100, 20000 100, 100, 100, 100… Description: MM_MAX_TRACE_DATAPOINTS defines the size of an internal data buffer which contains the trace recordings. - Page 201
Machine data 3.3 Channel-specific machine data 28212 MM_NUM_PROTECT_AREA_CONTOUR C11, C02, C06, Elements for active protection zones (DRAM) DWORD PowerOn 30, 30, 30, 30, 30, 30, 30, 30… Description: This machine data defines for each channel how many internal contour elements in total are held available for active protection zones. - Page 202
Machine data 3.3 Channel-specific machine data One element occupies approx. 64 bytes. The option «Synchronous actions stage 2» is required if the MD can be written to. 28252 MM_NUM_FCTDEF_ELEMENTS 2.4, 2.8, 6.1 Number of FCTDEF elements DWORD PowerOn 3, 3, 3, 3, 3, 3, 3, 3… Description: Defines the number of FCTDEF elements. - Page 203
Machine data 3.3 Channel-specific machine data 28260 NUM_AC_FIFO 2.3, 2.4, 6.1 Number of FIFO variable for synchronized actions DWORD PowerOn 0, 0, 0, 0, 0, 0, 0, 0… Description: Number of FIFO variables $AC_FIFO1 — $AC_FIFO10 for motion-synchronous actions. FIFO variables are used for product tracking. A piece of information (e.g. the product length) for each part on a conveyor belt can be temporarily stored in each FIFO variable. - Page 204
0, 0, 0, 0, 0, 0, 0, 0… 20000 Description: Number of $AC_SYSTEM_ PARAM parameters for motion-synchronous actions. Depending on MD28255 $MC_MM_BUFFERED_AC_PARAM, DRAM or SRAM is required. Reserved for SIEMENS applications. 28276 MM_NUM_AC_SYSTEM_MARKER EXP, C02 Number of $AC_SYSTEM_MARKER for motion-synchronous DWORD… - Page 205
Machine data 3.3 Channel-specific machine data 808d-me62 FALSE, FALSE, ReadOnly FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te42 FALSE, FALSE, ReadOnly FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te62 FALSE, FALSE, ReadOnly FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-mte40 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… - Page 206
Machine data 3.3 Channel-specific machine data 28402 MM_ABSBLOCK_BUFFER_CONF EXP, C02 Setting of upload buffer size DWORD PowerOn 0, 0, 0, 0, 0, 0, 0, 0, 0, 32000 0, 0, 0, 0, 0, 0, 0… Description: Dimensioning the size of the upload buffer: MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[0] : Number of blocks before the current block MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[1] : Number of blocks after the current block The machine data is tested for the following upper / lower limits during startup:… - Page 207
Machine data 3.3 Channel-specific machine data The following values are recommended: for G643 and G644, if only geometry axes are traversed for G643 and G644, if geometry and rotary axes are traversed for COMPCAD for dyn. transformation A value that is too low this may lead to additional velocity limitations if a sufficient number of blocks cannot be made available for interpolation. -
Page 208: Axis-Specific Machine Data
Machine data 3.4 Axis-specific machine data Values substantially larger than 10 are only practical in exceptional cases. Not only the value of MD28540 $MC_MM_ARCLENGTH_SEGMENTS but also that of MD20262 $MC_SPLINE_FEED_PRECISION are crucial for the accuracy. 28560 MM_SEARCH_RUN_RESTORE_MODE Data restore after simulation DWORD PowerOn 0x0, 0x0, 0x0, 0x0,…
- Page 209
Machine data 3.4 Axis-specific machine data 30120 CTRLOUT_NR EXP, A01 Setpoint assignment: Setpoint output on drive submodule/module BYTE PowerOn 808d-me42 1, 2, 3, 4 808d-me62 808d-te42 1, 2, 3, 4 808d-te62 808d-mte40 1, 2, 3, 4 808d-mte60 Description: Number of the output on a module which is used to address the setpoint output. The value is always 1 for modular drives. - Page 210
Machine data 3.4 Axis-specific machine data For simulation axes/spindles, MD30200 $MA_NUM_ENCS > 0 must be specified for referencing. 30210 ENC_SEGMENT_NR EXP, A01, A02 Actual value assignment: bus segment number. BYTE PowerOn 808d-me42 0, 0 ReadOnly 808d-me62 5, 5 808d-te42 0, 0 ReadOnly 808d-te62 5, 5… - Page 211
Machine data 3.4 Axis-specific machine data For example telegram 103: 1 (=G1_ZSW etc.) or 2 (=G2_ZSW etc.). The index[n] of the machine data has the following coding: [Encoder no.]: 0 or 1 If an input is selected, to which no encoder is connected, alarm 300008 «Measuring circuit not available on drive»… - Page 212
Machine data 3.4 Axis-specific machine data 30250 ACT_POS_ABS EXP, A02, A08 Internal encoder position DOUBLE PowerOn ODLD, -, — 808d-me42 0.0, 0.0 808d-me62 0.0, 0.0 808d-te42 0.0, 0.0 808d-te62 0.0, 0.0 808d-mte40 0.0, 0.0 808d-mte60 0.0, 0.0 Description: The actual position (hardware counter status only without machine reference) is stored (in internal format display) in this MD. - Page 213
Machine data 3.4 Axis-specific machine data 30270 ENC_ABS_BUFFERING EXP, A01, A02 Absolute encoder: Traversing range extension BYTE PowerOn 808d-me42 0, 0 808d-me62 0, 0 808d-te42 0, 0 808d-te62 0, 0 808d-mte40 0, 0 808d-mte60 0, 0 Description: This MD defines the way in which the absolute encoder position is buffered, and whether a traversing range extension is active on software side (exceeding the limits of the absolute value encoder range that can be displayed on the hardware). - Page 214
Machine data 3.4 Axis-specific machine data 808d-te42 FALSE, FALSE, FALSE, TRUE 808d-te62 FALSE, FALSE, FALSE, TRUE, TRUE, TRUE 808d-mte40 FALSE, FALSE, FALSE, TRUE 808d-mte60 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: Axis: The axis is defined as a «rotary axis». ●… - Page 215
Machine data 3.4 Axis-specific machine data Description: 1: A modulo conversion is performed on the setpoints for the rotary axis. The software limit switches and the working area limitations are inactive; the traversing range is therefore unlimited in both directions. MD30300 $MA_IS_ROT_AX must be set to «1» 0: No modulo conversion MD irrelevant for: MD30300 $MA_IS_ROT_AX = «0»… - Page 216
Machine data 3.4 Axis-specific machine data Description: Defines the size of the modulo range. Default positions are accepted and displayed within this range. Useful modulo ranges are n * 360 degrees with integer n. Other settings are equally possible in principle. Attention should be paid to having a useful relationship between the positions in the NC and the mechanics (ambiguity). - Page 217
Machine data 3.4 Axis-specific machine data Modulo rotary axis/spindle: programmed positions must be in the modulo range. Otherwise an alarm is output. Bit 0 = 1: When programming positions outside the modulo range, an alarm is not signaled. The position is modulo-converted internally. Example: B-5 has the same significance as B355, POS[A]=730 is identical to POS[A]=10 and SPOS=-360 behaves the same as SPOS=0 (modulo range 360 degrees) Bit 1 = 0:… - Page 218
Machine data 3.4 Axis-specific machine data Bit 8 = 0: Absolute encoders can only be readjusted in the enabled state MD34210 $MA_ENC_REFP_STATE = 1. Bit 8 = 1: Absolute encoders can also be readjusted in the adjusted state MD34210 $MA_ENC_REFP_STATE = 2. Bit 9 = 0: Coupled axes (e.g. - Page 219
Machine data 3.4 Axis-specific machine data The MD is bit-coded; the following bits are assigned: Bit 0 = 0: «Axis control» is not permissible. Bit 0 = 1: «Axis control» is permissible (the axis moves in the speed mode, if the NC/PLC interface signal DB380x DBX5000.1 (Axis control) is set). - Page 220
Machine data 3.4 Axis-specific machine data Description: MD30465 $MA_AXIS_LANG_SUB_MASK defines for the leading spindle(s) of a coupling (synchronous spindle coupling, ELG, tangential tracking, coupled motion, master value coupling, master/slave) which language constructs/functions are to be substituted by the user program set by MD15700 $MN_LANG_SUB_NAME / MD15702 $MN_LANG_SUB_PATH (default: /_N_CMA_DIR/_N_LANG_SUB_SPF). - Page 221
Machine data 3.4 Axis-specific machine data MD irrelevant for non-equidistant indexes in accordance with tables. Related to: MD30502 $MA_INDEX_AX_DENOMINATOR, MD30503 $MA_INDEX_AX_OFFSET; MD30500 $MA_INDEX_AX_ASSIGN_POS_TAB 30502 INDEX_AX_DENOMINATOR A01, A10 Indexing axis equidistant positions denominator DWORD Reset Description: Defines the value of the denominator for calculating the distances between two indexing positions when the positions are equidistant. - Page 222
Machine data 3.4 Axis-specific machine data 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: Number of fixed point positions set, i.e. the number of valid entries in MD30600 $MA_FIX_POINT_POS. For G75, two (2) fixed point positions are assumed in MD30600 $MA_FIX_POINT_POS for reasons of compatibility, even if ‘0’ has been entered in this machine data. - Page 223
Machine data 3.4 Axis-specific machine data 808d-mte40 2048, 2048, 2048, 2048, 2048, 2048, 2048, 2048, 2048, 2048, 2048… 808d-mte60 2048, 2048, 2048, 2048, 2048, 2048, 2048, 2048, 2048, 2048, 2048… Description: For rotary measuring system only: The number of encoder lines per encoder revolution must be entered in this MD. Index [n] of the machine data has the following coding: [encoder no.]: 0 or 1 31030… - Page 224
Machine data 3.4 Axis-specific machine data 31060 DRIVE_AX_RATIO_NUMERA A02, A11 A2, A3, G2, S1, V1 Numerator load gearbox DWORD PowerOn 1, 1, 1, 1, 1, 1 -2147000000 2147000000 Description: The load gearbox numerator is entered in this MD. The index [n] of the machine data has the following coding: [control parameter set no.]: 0-5 31070 DRIVE_ENC_RATIO_DENOM… - Page 225
Machine data 3.4 Axis-specific machine data Description: The input value is used to define the distance of an increment which, when traversing an axis during active transformation using the JOG keys, is valid for the incremental dimension or via handwheel. The distance, through which the axis traverses when executing the incremental dimension with transformation active, depending on the traversing key actuated or handwheel grid position, is defined by the following parameters:… - Page 226
The periods of time depend on the hardware used. The default value is typical for SIEMENS products. Adjustment by the customer is only required in exceptional cases. Input of the minimum value «0.0» deactivates the compensation (only active in combination with MD34200 $MA_ENC_REFP_MODE = 7). - Page 227
Machine data 3.4 Axis-specific machine data (creep velocity [Enc. no.]) 31600 TRACE_VDI_AX EXP, N06 Trace-specification for axial VDI signals BOOLEAN PowerOn NBUP FALSE Description: This machine data determines whether the axial VDI signals for this axis are recorded in the NCSC trace (according to MD18794 $MN_MM_TRACE_VDI_SIGNAL). 32000 MAX_AX_VELO A11, A04… - Page 228
Machine data 3.4 Axis-specific machine data 808d-mte40 (10000./100), (0./ 0.) (1.e300/ 1.e300) (10000./100), (10000./100), (10000./100), (10000./… 808d-mte60 (10000./100), (0./ 0.) (1.e300/ 1.e300) (10000./100), (10000./100), (10000./100), (10000./… Description: The axis velocity entered applies when the rapid traverse override key is pressed in JOG mode and when the axial feedrate override is set to 100%. - Page 229
Machine data 3.4 Axis-specific machine data Spindles in JOG mode: This machine data can also be used to define the JOG mode speed for specific spindles (if SD41200 $SN_JOG_SPIND_SET_VELO = 0). However, the speed can be modified with the spindle override switch. Related to: MD32000 $MA_MAX_AX_VELO (maximum axis velocity) - Page 230
Machine data 3.4 Axis-specific machine data Description: The value entered defines the revolutional feedrate of the axis in JOG mode in relation to the revolutions of the master spindle. This feedrate is active when SD41100 $SN_JOG_REV_IS_ACTIVE= 1 (revolutional feedrate active with JOG). MD irrelevant for: Linear feedrate;… - Page 231
Machine data 3.4 Axis-specific machine data 32082 HANDWH_MAX_INCR_VELO_SIZE A05, A10, A04 mm/min, rev/min Limitation for velocity override DOUBLE Reset CTEQ 808d-me42 500., 500., 500., 1800. (0./ 0.) (1.e300/ 1.e300) 808d-me62 500., 500., 500., 1800., (0./ 0.) (1.e300/ 1.e300) 1800. 808d-te42 500., 500., 500., 1800. - Page 232
Machine data 3.4 Axis-specific machine data Bit 7 = 1 The override is always assumed to be 100% for handwheel travel, regardless of how the override switch is set. Exception: override 0% is always active. Bit 8 = 0 The override is active with DRF Bit 8 = 1 The override is always assumed to be 100% for DRF, regardless of how the override switch is set. - Page 233
Machine data 3.4 Axis-specific machine data or when SD41110 $SN_JOG_SET_VELO = 0: vDRF = MD32020 $MA_JOG_VELO * MD32090 $MA_HANDWH_VELO_OVERLAY_FACTOR The velocity setting in SD41130 $SN_JOG_ROT_AX_SET_VELO applies for DRF on rotary axes instead of the value in SD41110 $SN_JOG_SET_VELO. MD irrelevant for: JOG handwheel Related to: MD32020 $MA_JOG_VELO (JOG axis velocity) - Page 234
Machine data 3.4 Axis-specific machine data 32200 POSCTRL_GAIN A07, A11 G1, TE1, TE9, K3, S3, A2, A3, D1, G2, S1, V1 1000/min Servo gain factor DOUBLE NEW CONF CTEQ 808d-me42 16.66666667, 2000. 16.66666667, 16.66666667, 16.66666667, 16.66666667, 808d-me62 33.33333334, 2000. 33.33333334, 33.33333334, 33.33333334, 33.33333334,… - Page 235
Otherwise (MD32250 $MA_RATED_OUTVAL unequal to zero), the scaling of the manipulated variable is not determined from the drive (for example non-Siemens PROFIdrive drives), but set with RATED_VELO and RATED_OUTVAL, even in the case of these, irrespective of the scaling active on the drive side. - Page 236
Machine data 3.4 Axis-specific machine data 32260 RATED_VELO A01, A11 A3, D1, G2 rev/min Rated motor speed DOUBLE NEW CONF CTEQ 808d-me42 2000.0, 2000.0, 2000.0 0.0 808d-me62 3000.0, 3000.0, 3000.0, 3000.0, 3000.0, 3000.0, 3000.0, 3000.0… 808d-te42 2000.0, 2000.0, 2000.0 0.0 808d-te62 3000.0, 3000.0, 3000.0, 3000.0,… - Page 237
Machine data 3.4 Axis-specific machine data The maximum angular or linear axis acceleration must be entered dependent upon machine data MD30300 $MA_IS_ROT_AX. In the case of linear interpolation of the axes in a grouping, the grouping is limited in such a way that no axis is overloaded. With regard to contour accuracy, the control dynamic behavior has to be taken into account. - Page 238
Machine data 3.4 Axis-specific machine data The machine data must be same for all axes of an axis container. Related to: MD32400 $MA_AX_JERK_ENABLE MD32410 $MA_AX_JERK_TIME and for type 3: 32410 AX_JERK_TIME A07, A04 G1, TE1, S3, B2, G2 Time constant for axial jerk filter DOUBLE NEW CONF 0.001… - Page 239
Machine data 3.4 Axis-specific machine data 808d-mte40 1000.0, 1000.0, 1.e-9 1000.0, 1000.0, 1000.0, 1000.0, 1000.0, 1000.0… 808d-mte60 1000.0, 1000.0, 1.e-9 1000.0, 1000.0, 1000.0, 1000.0, 1000.0, 1000.0… Description: The jerk limit value limits the rate of change of axis acceleration in JOG and REF modes as well as in positioning axis mode with MD18960 $MN_POS_DYN_MODE=0. - Page 240
Machine data 3.4 Axis-specific machine data 808d-te42 20., 20., 40., 20., 20., 20., 20., 40., 20., 20., 20., 20., 40.,… 808d-te62 40., 40., 40., 20., 20., 40., 40., 40., 20., 20., 40., 40., 40.,… 808d-mte40 1.e6, 1.e6, 1.e6, 1.e6, 1.e6, 1.e6, 1.e6, 1.e6, 1.e6, 1.e6, 1.e6… - Page 241
Machine data 3.4 Axis-specific machine data ● positive, if the encoder is leading the machine part (normal situation) ● negative, if the encoder is behind the machine part. Backlash compensation is not active when 0 is entered. Backlash compensation is always active after reference point approach in all operating modes. - Page 242
Machine data 3.4 Axis-specific machine data (number of measuring systems) MD30200 $MA_NUM_ENCS (number of measuring systems) MD36500 $MA_ENC_CHANGE_TOL (maximum tolerance for actual position value changeover) 32457 BACKLASH_DYN_MAX_VELO Limitation of dynamic backlash compensation value change DOUBLE NEW CONF Description: Relative velocity at which a dynamic backlash compensation value is retracted. Limitation of compensation value change. - Page 243
Machine data 3.4 Axis-specific machine data Thus, no friction compensation values are entered. Related to: MD32490 $MA_FRICT_COMP_MODE 32510 FRICT_COMP_ADAPT_ENABLE EXP, A09 Adaptation friction compensation active BOOLEAN NEW CONF FALSE Description: Friction compensation with amplitude adaptation is enabled for the axis. Quadrant errors on circular contours can be compensated with friction compensation. - Page 244
Machine data 3.4 Axis-specific machine data In the 4th acceleration range (MD32570 <= a ), the switching amplitude = MD32530. Not relevant for: MD32500 $MA_FRICT_COMP_ENABLE = 0 MD32490 $MA_FRICT_COMP_MODE = 2 (neural QEC) Related to: MD32500 $MA_FRICT_COMP_ENABLE Friction compensation active MD32510 $MA_FRICT_COMP_ADAPT_ENABLE Friction compensation adaptation active MD32530 $MA_FRICT_COMP_CONST_MIN… - Page 245
Machine data 3.4 Axis-specific machine data 32540 FRICT_COMP_TIME EXP, A09 Friction compensation time constant DOUBLE NEW CONF 0.015 Description: The friction compensation value is entered via a DT1 filter. The add-on amplitude decays in accordance with the time constant. MD irrelevant for: MD32500 $MA_FRICT_COMP_ENABLE = 0 Related to: MD32500 $MA_FRICT_COMP_ENABLE… - Page 246
Machine data 3.4 Axis-specific machine data Adaptation acceleration values 1 to 3 are interpolation points for defining the adaptation curve. The adaptation curve is subdivided into 4 ranges, in each of which a different friction compensation value applies. In the 1st acceleration range ( a <… - Page 247
Machine data 3.4 Axis-specific machine data Friction compensation active MD32510 $MA_FRICT_COMP_ADAPT_ENABLE Friction compensation adaptation active MD32520 $MA_FRICT_COMP_CONST_MAX Maximum friction compensation value MD32530 $MA_FRICT_COMP_CONST_MIN Minimum friction compensation value MD32550 $MA_FRICT_COMP_ACCEL1 Adaptation acceleration value 1 MD32560 $MA_FRICT_COMP_ACCEL2 Adaptation acceleration value 2 MD32540 $MA_FRICT_COMP_TIME Friction compensation time constant 32620 FFW_MODE… - Page 248
Machine data 3.4 Axis-specific machine data Description: MD32630 $FFW_ACTIVATION_MODE can be used to define whether the feedforward control for this axis/spindle can be switched on and off by the part program. The feedforward control cannot be switched on or off by the high-level language elements FFWON and FFWOF respectively. - Page 249
Machine data 3.4 Axis-specific machine data b. Specifically for SINAMICS drives, if inversion of the encoder signal is parameterized in MD32110 $MA_ENC_FEEDBACK_POL=-1 with active DSC. Remedy: Remove inversion of the encoder signal from MD32110 $MA_ENC_FEEDBACK_POL, and enter it in SINAMICS parameter P410 instead. 32642 STIFFNESS_CONTROL_CONFIG A01, A07… - Page 250
Machine data 3.4 Axis-specific machine data 32710 CEC_ENABLE Enable of sag compensation BOOLEAN NEW CONF 808d-me42 FALSE 808d-me62 FALSE 808d-te42 FALSE 808d-te62 FALSE 808d-mte40 FALSE 808d-mte60 FALSE Description: Sag compensation is enabled for this axis. Inter-axis machine geometry errors (e.g. sag and angularity errors) can be compensated with sag compensation. - Page 251
Machine data 3.4 Axis-specific machine data 808d-mte40 10.0 808d-mte60 10.0 Description: In sag compensation, the absolute value of the total compensation value (sum of compensation values of all active compensation relations) is monitored axially with machine data value CEC_MAX_SUM. If the determined total compensation value is larger than the maximum value, alarm 20124 is triggered. - Page 252
Machine data 3.4 Axis-specific machine data 32750 TEMP_COMP_TYPE K3, W1 Temperature compensation type BYTE PowerOn CTEQ 808d-me42 ReadOnly 808d-me62 ReadOnly 808d-te42 ReadOnly 808d-te62 ReadOnly 808d-mte40 808d-mte60 Description: The type of temperature compensation applicable to the machine axis is activated in MD32750 $MA_TEMP_COMP_TYPE. - Page 253
Machine data 3.4 Axis-specific machine data Interpolator cycle time = Basic system clock rate * factor for interpolation cycle Interpolator cycle time = MD10050 $MN_SYSCLOCK_CYCLE_TIME ^ MD10070 $MN_IPO_SYSCLOCK_TIME_RATIO Example: MD10050 $MN_SYSCLOCK_CYCLE_TIME = 0.004 [s] -> Interpolator cycle time = 0.004 * 3 = 0.012 [s] Calculation of the maximum velocity increase resulting from a change made to the temperature compensation parameter DvTmax DvTmax = MD32000 $MA_MAX_AX_VELO * MD32760 $MA_COMP_ADD_VELO_FACTOR… - Page 254
Machine data 3.4 Axis-specific machine data 808d-me62 0.0045, 0.0045, 0.0045, 0.0045, 0.0045, 0.0045, 0.0045, 0.0045, … 808d-te42 -0.0017, -0.0017, -0.0017, -0.0017, -0.0017, -0.0017, -0.0017, -… 808d-te62 0.0045, 0.0045, 0.0045, 0.0045, 0.0045, 0.0045, 0.0045, 0.0045, … 808d-mte40 0.008, 0.008, 0.008, 0.008, 0.008, 0.008, 0.008, 0.008, 0.008, 0… - Page 255
Machine data 3.4 Axis-specific machine data 32910 DYN_MATCH_TIME G1, K3, S3, A2, A3, G2, S1, V1 Time constant of dynamic response adaptation DOUBLE NEW CONF 0.0, 0.0, 0.0, 0.0, 0.0, Description: The time constant of the dynamic response adaptation of an axis has to be entered in this MD. - Page 256
Machine data 3.4 Axis-specific machine data 33120 PATH_TRANS_POS_TOL K1, PGA mm, degrees Maximum deviation for smoothing with G645 DOUBLE NEW CONF CTEQ 808d-me42 0.005 1.e-9 808d-me62 0.005 1.e-9 808d-te42 0.005 1.e-9 808d-te62 0.005 1.e-9 808d-mte40 0.005 1.e-9 808d-mte60 0.005 1.e-9 Description: The value specifies the maximum permitted path deviation for smoothing with G645. - Page 257
Machine data 3.4 Axis-specific machine data 34020 REFP_VELO_SEARCH_CAM A03, A11, A04 G1, R1 mm/min, rev/min Reference point approach velocity DOUBLE Reset 808d-me42 5000., 5000., 5000., (0./ 0.) (1.e300/ 1.e300) 720. 808d-me62 5000., 5000., 5000., (0./ 0.) (1.e300/ 1.e300) 720., 720. 808d-te42 5000., 5000., 5000., (0./ 0.) - Page 258
Machine data 3.4 Axis-specific machine data 808d-te62 300.00, 300.00, (0./ 0.) (1.e300/ 1.e300) 300.00, 300.00, 300.00, 300.00, 720.00, 720.00, … 808d-mte40 (300.0/ 300.0)/ (10.0/ (0./ 0.) (1.e300/ 1.e300) 10.0), (300.0/ 300.0)/ (10.0/ 10.0), (300… 808d-mte60 (300.0/ 300.0)/ (10.0/ (0./ 0.) (1.e300/ 1.e300) 10.0), (300.0/ 300.0)/ (10.0/ 10.0), (300… - Page 259
Machine data 3.4 Axis-specific machine data The machine axis accelerates to the velocity specified in MD34040 $MA_REFP_VELO_SEARCH_MARKER (reference point creep velocity) in the opposite direction to that specified in MD34010 $MA_REFP_CAM_DIR_IS_MINUS (reference point approach in minus direction). If the axis leaves the reference cam (NC/PLC interface signal DB380x DBX1000.7 (Reference point approach delay) is reset) the control is synchronized with the first zero mark. - Page 260
Machine data 3.4 Axis-specific machine data 808d-me62 10000., 10000., (0./ 0.) (1.e300/ 1.e300) 10000., 720., 720. 808d-te42 10000., 10000., (0./ 0.) (1.e300/ 1.e300) 10000., 720. 808d-te62 10000., 10000., (0./ 0.) (1.e300/ 1.e300) 10000., 720., 720., 720. 808d-mte40 (10000.0/ 20.0), (0./ 0.) (1.e300/ 1.e300) (10000.0/ 20.0), (10000.0/ 20.0),… - Page 261
Machine data 3.4 Axis-specific machine data It describes the offset between the machine zero and the zero point of the absolute measuring system. Note: In conjunction with absolute encoders, this MD is modified by the control during calibration processes and modulo offset. With rotary absolute encoders (on linear and rotary axes), the modification frequency also depends on the setting of MD34220 $MA_ENC_ABS_TURNS_MODULO. - Page 262
Machine data 3.4 Axis-specific machine data Description: ● Incremental encoder with zero mark(s): The position value which is set as the current axis position after detection of the zero mark and traversal of the distance REFP_MOVE_DIST + REFP_MOVE_DIST_CORR (relative to zero mark). REFP_SET_POS of the reference point number, which is set at the instant that the edge of the reference cam signal rises (NC/PLC interface signal DB380x DBX2.4 — .7 (Reference point value 1 to 4)), is set as the axis position. - Page 263
Machine data 3.4 Axis-specific machine data 0 means: The machine axis is not started by channel-specific referencing, and NC start is not possible without referencing this axis. 1 means: The machine axis is started by channel-specific referencing. 2 means: The machine axis is started by channel-specific referencing if all machine axes identified by a 1 in MD34110 $MA_REFP_CYCLE_NR are referenced. - Page 264
Machine data 3.4 Axis-specific machine data 808d-mte40 0, 0 808d-mte60 0, 0 Description: ● Absolute encoder: This machine data contains the absolute encoder status Encoder is not calibrated Encoder calibration enabled (but not yet calibrated) Encoder is calibrated Default setting for recommissioning: Encoder is not calibrated. No significance, has the same effect as «0»… - Page 265
Machine data 3.4 Axis-specific machine data 808d-me62 0, 0 808d-te42 0, 0 808d-te62 0, 0 808d-mte40 0, 0 808d-mte60 0, 0 Description: The encoder serial number (EnDat encoders) can be read out here. It is updated at PowerOn or when parking is deselected. «0»… - Page 266
Machine data 3.4 Axis-specific machine data Description: The distances between two reference marks are defined variably, so that the position of the crossed reference marks can be determined accurately in linear measuring systems with distance-coded reference marks. The difference between two reference mark distances is entered in MD34310 $MA_ENC_MARKER_INC. - Page 267
Machine data 3.4 Axis-specific machine data ● Thread-cutting (G33, G34, G35) ● Revolutional feedrate (G95, G96, G97, FPRAON) ● Display of actual position and velocity, or speed respectively. 35000 SPIND_ASSIGN_TO_MACHAX A01, A06, A11 M1, S3, K2, S1 Assignment of spindle to machine axis BYTE PowerOn 808d-me42… - Page 268
Machine data 3.4 Axis-specific machine data Related to: MD35090 $MA_NUM_GEAR_STEPS (number of gear stages 1st data set, see bit 5) MD35092 $MA_NUM_GEAR_STEPS2 (number of gear stages 2nd data set, see bit 5) MD35110 $MA_GEAR_STEP_MAX_VELO (max. speed for autom. gear stage change) MD35112 $MA_GEAR_STEP_MAX_VELO2 (max. - Page 269
Machine data 3.4 Axis-specific machine data Axis mode, MD34110 $MA_REFP_CYCLE_NR can be used to configure / deactivate forced referencing on NC start Corresponds with: MD35030 $MA_SPIND_DEFAULT_ACT_MASK (activate spindle initial setting) MD20700 $MC_REFP_NC_START_LOCK (NC start disable without reference point) 35030 SPIND_DEFAULT_ACT_MASK A06, A10 Time at which initial spindle setting is effective BYTE… - Page 270
Machine data 3.4 Axis-specific machine data The programmed speed is transferred to SD 43200 $SA_SPIND_S (incl. speed default settings via FC18 and synchronized actions). S programmings that are not speed programmings are not written to the SD. These include, for example, S value with constant cutting velocity (G96, G961), S value with revolution-related dwell time (G4). - Page 271
Machine data 3.4 Axis-specific machine data MD is Corresponds with: MD20850 $MC_SPOS_TO_VDI MD35040 $MA_SPIND_ACTIVE_AFTER_RESET MD35020 $MA_SPIND_DEFAULT_MODE SD43200 $SA_SPIND_S 35040 SPIND_ACTIVE_AFTER_RESET A06, A10 S1, Z1, 2.7 Own spindle RESET BYTE PowerOn CTEQ 808d-me42 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: MD35040 $MA_SPIND_ACTIVE_AFTER_RESET defines the response of the spindle after channel reset NC/PLC interface signal DB3000 DBX0.7 (Reset) and program end (M2, M30). - Page 272
Machine data 3.4 Axis-specific machine data MD35012 $MA_GEAR_STEP_CHANGE_POSITION (gear stage change position) MD35014 $MA_GEAR_STEP_USED_IN_AXISMODE (gear stage for axis mode with M70) MD35110 $MA_GEAR_STEP_MAX_VELO (max. speed for gear stage change) MD35120 $MA_GEAR_STEP_MIN_VELO (min. speed for gear stage change) MD35130 $MA_GEAR_STEP_MAX_VELO_LIMIT (max. speed of gear stage) MD35140 $MA_GEAR_STEP_MIN_VELO_LIMIT (min. - Page 273
Machine data 3.4 Axis-specific machine data 35110 GEAR_STEP_MAX_VELO A06, A11, A04 A3, S1 rev/min Maximum speed for gear stage change DOUBLE NEW CONF CTEQ 500., 500., 1000., 2000., 4000., 8000. Description: MD35110 $MA_GEAR_STEP_MAX_VELO defines the maximum speed (upper switching threshold) of the gear stage for automatic gear stage change M40 S… - Page 274
Machine data 3.4 Axis-specific machine data See MD35110 $MA_GEAR_STEP_MAX_VELO for more information. Note: ● Programming a spindle speed which undershoots the lowest speed of the first gear stage MD35120 $MA_GEAR_STEP_MIN_VELO[1] triggers a switch to the first gear stage. Not relevant for: ●… - Page 275
Machine data 3.4 Axis-specific machine data ● The configured speed cannot exceed the value from MD35100 $MA_SPIND_VELO_LIMIT. ● If position control is active for the spindle, the speed is limited to the maximum speed of MD35135 $MA_GEAR_STEP_PC_MAX_VELO_LIMIT. ● The NC/PLC interface signal «Setpoint speed limited» is set to indicate that the speed is being limited. - Page 276
Machine data 3.4 Axis-specific machine data ● If an S value lower than the minimum speed is programmed, the setpoint speed is increased to the minimum speed. ● The NC/PLC interface signal «Setpoint speed increased» is set to indicate that the speed has been increased. - Page 277
Machine data 3.4 Axis-specific machine data 35160 SPIND_EXTERN_VELO_LIMIT A06, A04 A3, S1, V1, Z1 rev/min Spindle speed limitation from PLC DOUBLE NEW CONF CTEQ 1000.0 1.0e-6 Description: A limiting value for the maximum spindle speed is entered in MD35160 $MA_SPIND_EXTERN_VELO_LIMIT, which is taken into account exactly when the NC/PLC interface signal DB380x DBX3.6 (Velocity/speed limitation) is set. - Page 278
Machine data 3.4 Axis-specific machine data 35220 ACCEL_REDUCTION_SPEED_POINT A06, A04 S1, S3, B2 Speed for reduced acceleration DOUBLE Reset Description: This machine data defines the threshold speed/velocity for spindles/positioning/path axes from which the acceleration reduction is to start. The reference is the defined maximum speed/velocity. - Page 279
Machine data 3.4 Axis-specific machine data TRUE: Acceleration reduction active MD is active only when MD32420 $MA_JOG_AND_POS_JERK_ENABLE = FALSE. The settings in MD35220 $MA_ACCEL_REDUCTION_SPEED_POINT and MD35230 $MA_ACCEL_REDUCTION_FACTOR are always active for spindles (in spindle mode). Remark: This MD also influences the path motion with SOFT, BRISK, TRAFO 35242 ACCEL_REDUCTION_TYPE B1, B2… - Page 280
Machine data 3.4 Axis-specific machine data ● Gear stage change at defined spindle position. After reaching the position configured in MD35012 $MA_GEAR_STEP_CHANGE_POSITION, there is a waiting period equal to the time specified here. After expiry of this time, the position control is switched off for an active direct measuring system, and the NC/PLC interface signals DB390x DBX2000.3 (Change gear) and DB390x DBX2000.0 — .2 (Setpoint gear stage A-C) are output. - Page 281
Machine data 3.4 Axis-specific machine data NC/PLC interface signal DB380x DBX2002.5 (Oscillation speed) NC/PLC interface signal DB380x DBX2002.4 (Oscillation via PLC) 35430 SPIND_OSCILL_START_DIR Start direction during oscillation BYTE Reset CTEQ Description: With the NC/PLC interface signal DB380x DBX2002.5 (Oscillation speed), the spindle motor accelerates to the speed specified in MD35400: $MA_SPIND_OSCILL_DES_VELO. - Page 282
Machine data 3.4 Axis-specific machine data MD35440 $MA_SPIND_OSCILL_TIME_CW (oscillation time for M3 direction) NC/PLC interface signal DB380x DBX2002.5 (Oscillation speed) NC/PLC interface signal DB380x DBX2002.4 (Oscillation via PLC) 35500 SPIND_ON_SPEED_AT_IPO_START A03, A06, A10 S1, Z1 Feedrate enable for spindle in the set range BYTE Reset CTEQ… - Page 283
Machine data 3.4 Axis-specific machine data MD35500 $MA_SPIND_ON_SPEED_AT_IPO_START (feed enable for spindle in setpoint range) 35550 DRILL_VELO_LIMIT A06, A11, A04 rev/min Maximum speeds for tapping DOUBLE NEW CONF CTEQ 10000., 10000., 10000., 10000., 10000., 10000. Description: Limit speed values for tapping without compensating chuck with G331/G332. The maximum speed of the linear motor characteristic range (constant acceleration capacity) must be specified depending on the gear stage. - Page 284
Machine data 3.4 Axis-specific machine data 808d-me62 0.01, 0.01, 0.01, 0.1, 808d-te42 0.01, 0.01, 0.01, 0.1 808d-te62 0.01, 0.01, 0.01, 0.1, 0.1, 0.1 808d-mte40 0.01, 0.01, 0.01, 0.01, 0.01, 0.01, 0.01, 0.01… 808d-mte60 0.01, 0.01, 0.01, 0.01, 0.01, 0.01, 0.01, 0.01… Description: Threshold for exact stop fine See also MD36000 $MA_STOP_LIMIT_COARSE (exact stop coarse) - Page 285
Machine data 3.4 Axis-specific machine data MD 36010: $MA_STOP_LIMIT_FINE (exact stop fine) 36030 STANDSTILL_POS_TOL G1, A3, D1, G2 mm, degrees Standstill tolerance DOUBLE NEW CONF 808d-me42 0.2, 0.2, 0.2, 1.0 808d-me62 0.2, 0.2, 0.2, 1.0, 1.0 808d-te42 0.2, 0.2, 0.2, 1.0 808d-te62 0.2, 0.2, 0.2, 1.0, 1.0, 808d-mte40… - Page 286
Machine data 3.4 Axis-specific machine data 36060 STANDSTILL_VELO_TOL A05, A04 TE1, A2, A3, D1, Z1 mm/min, rev/min Threshold velocity/speed ‘Axis/spindle in stop’ DOUBLE NEW CONF 808d-me42 5.00, 5.00, 5.00, (0./ 0.) (1.e300/ 1.e300) 1800.00 808d-me62 5.00, 5.00, 5.00, (0./ 0.) (1.e300/ 1.e300) 1800.00, 360.00 808d-te42… - Page 287
Machine data 3.4 Axis-specific machine data Related to: NC/PLC interface signal DB380x DBX1000.3 (2nd software limit switch plus) 36120 POS_LIMIT_MINUS2 A03, A05 TE1, A3, Z1 mm, degrees 2nd software limit switch minus DOUBLE NEW CONF CTEQ -1.0e8 Description: Same meaning as 2nd software limit switch plus, but the traversing range limitation is in the negative direction. - Page 288
Machine data 3.4 Axis-specific machine data 808d-te62 11500., 11500., (0./ 0.) (1.e300/ 1.e300) 11500., 11500., 11500., 11500., 11500., 11500., … 808d-mte40 (0./ 0.) (1.e300/ 1.e300) 808d-mte60 (0./ 0.) (1.e300/ 1.e300) Description: The threshold value for actual velocity monitoring is entered in this machine data. If the axis has at least one active encoder and if this encoder is below its limit frequency, alarm 25030 «Actual velocity alarm limit»… - Page 289
Machine data 3.4 Axis-specific machine data 36300 ENC_FREQ_LIMIT EXP, A02, A05, A3, D1, R1, Z1 Encoder limit frequency DOUBLE PowerOn 333000, 3.0e5 Description: This MD is used to enter the encoder frequency, which, in general, is a manufacturer specification (type plate, documentation). For PROFIdrive: No automatic, software-internal limitation for encoders on the PROFIdrive drive;… - Page 290
Machine data 3.4 Axis-specific machine data 100: no zero mark monitoring together with suppression of all encoder monitoring operations, i.e. not only alarm 25020 but also alarms 25000, 25010 etc. are suppressed. >0 but less than 100: direct triggering of power ON alarm 25000 ( or 25001). >100: attenuated error message: reset alarm 25010 (25011) is output instead of power ON alarm 25000 (25001). - Page 291
Machine data 3.4 Axis-specific machine data With spindles, this MD refers to the lower of the speeds set in MD35130 $MA_GEAR_STEP_MAX_VELO_LIMIT of the current gear stage and MD35100 $MA_SPIND_VELO_LIMIT. 36600 BRAKE_MODE_CHOICE EXP, A05 A3, Z1 Deceleration response on hardware limit switch BYTE PowerOn CTEQ… - Page 292
Machine data 3.4 Axis-specific machine data Description: Maximum time delay for removal of «controller enable» after faults. The speed enable (controller enable) of the drive is removed internally within the controller after the set delay time, at the latest. The delay time entered becomes active as a result of the following events: ●… - Page 293
Machine data 3.4 Axis-specific machine data If the drift additional value exceeds the limit value entered in MD36710 $MA_DRIFT_LIMIT, alarm 25070 «Drift value too large» is output and the drift additional value is limited to this value. Not relevant for: MD36700 $MA_DRIFT_ENABLE = 0 36720 DRIFT_VALUE… - Page 294
Machine data 3.4 Axis-specific machine data Note: The value range of MD36730 $MA_DRIVE_SIGNAL_TRACKING can be restricted because of reduced functions of control systems 37100 GANTRY_AXIS_TYPE A01, A10 G1, TE1, Z3 Gantry axis definition BYTE PowerOn CTEQ 808d-me42 ReadOnly 808d-me62 808d-te42 ReadOnly 808d-te62 808d-mte40… - Page 295
Machine data 3.4 Axis-specific machine data MD37110 $MA_GANTRY_POS_TOL_WARNING is used to define a limit value for the position actual value difference; when the limit is exceeded, warning 10652 «Warning limit exceeded» is output. However, the gantry axes are not stopped internally in the control. - Page 296
Machine data 3.4 Axis-specific machine data In addition, the NC/PLC interface signal DB390x DBX5005.2 (Gantry trip limit exceeded) to the PLC is set to «1». Special cases: Alarm 10653 «Error limit exceeded» in response to violation of the gantry trip limit. Related to: MD37100 $MA_GANTRY_AXIS_TYPE Gantry axis definition MD37110 $MA_GANTRY_POS_TOL_WARNING Gantry warning limit… - Page 297
Machine data 3.4 Axis-specific machine data Description: Actual value difference between master axis and slave axis in the case of alarm 10653. Leads to alarm 10657 after Power ON. 37140 GANTRY_BREAK_UP EXP, A01, A10 G1, Z3 Invalidate gantry axis grouping BOOLEAN Reset CTEQ… - Page 298
Machine data 3.4 Axis-specific machine data Extended monitoring of the actual value difference is active. An offset between master and slave axes occurring in tracking or BREAK_UP is taken into account in the monitoring of the actual value difference. Prerequisite: The gantry grouping must be rereferenced or resynchronized after control startup. - Page 299
If the setting of the control on the drive (manufacturer- specific drive parameter) is known (i.e. with SIEMENS drives), the software automatically sets the MD; in other words, in this case the MD is merely used for display purposes. - Page 300
Machine data 3.4 Axis-specific machine data 808d-mte40 5000 808d-mte60 5000 Description: The number of interpolation points required per measuring system must be defined for the leadscrew error compensation. The required number can be calculated as follows using the defined parameters: $AA_ENC_COMP_MAX — $AA_ENC_COMP_MIN MD38000 $MA_MM_ENC_COMP_MAX_POINTS = ———————————- $AA_ENC_COMP_STEP… -
Page 301: Nc Setting Data
NC setting data 41010 JOG_VAR_INCR_SIZE Size of the variable increment for JOG DOUBLE Immediately Description: This setting data defines the number of increments when variable increment (INCvar) is selected. This increment size is traversed by the axis in JOG mode each time the traverse key is pressed or the handwheel is turned one detent position and variable increment is selected (PLC interface signal «Active machine function: INC variable»…
- Page 302
NC setting data 41100 JOG_REV_IS_ACTIVE JOG mode: revolutional feedrate / linear feedrate BYTE Immediately 808d-me42 0x0E 808d-me62 0x0E 808d-te42 0x0E 808d-te62 0x0E 808d-mte40 0x0E 808d-mte60 0x0E Description: Bit 0 = 0: The behavior depends on the following: — in the case of an axis/spindle: on the axial SD43300 $SA_ASSIGN_FEED_PER_REV_SOURCE — in the case of a geometry axis with an active frame with rotation: on the channel-specific SD42600 $SC_JOG_FEED_PER_REV_SOURCE… - Page 303
NC setting data 41110 JOG_SET_VELO mm/min Axis velocity in JOG DOUBLE Immediately Description: Value not equal to 0: The velocity value entered applies to linear axes traversed in JOG mode if linear feedrate (G94) is active for the relevant axis (SD41100 $SN_JOG_REV_IS_ACTIVE = 0). The axis velocity is active for ●… - Page 304
NC setting data Value = 0: If 0 has been entered in the setting data, the active revolutional feedrate in JOG mode is MD32050 $MA_JOG_REV_VELO «revolutional feedrate with JOG». Each axis can be given its own revolutional feedrate with this MD (axial MD). SD irrelevant for .. - Page 305
NC setting data SD irrelevant for ..Application example(s). The operator can thus define a JOG speed for the spindles for a specific application. Related to ..Axial MD32020 $MA_JOG_VELO (JOG axis velocity) MD35130 $MA_GEAR_STEP_MAX_VELO_LIMIT (maximum speeds of the gear stages) 41300 CEC_TABLE_ENABLE Compensation table enable… - Page 306
NC setting data NC/PLC interface signal DB390x DBX0.5 (Referenced/synchronized 2) 41310 CEC_TABLE_WEIGHT Weighting factor compensation table DOUBLE Immediately 808d-me42 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0… 808d-me62 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0… 808d-te42 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0… - Page 307
NC setting data 808d-mte40 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-mte60 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: $SN_CEC_0[t] and $SN_CEC_1[t] can be calculated absolutely or additively: FALSE: Absolute, the calculated values of $SN_CEC_0[t] and $SN_CEC_1[t] are included as absolute values. - Page 308
NC setting data The values have the same properties for thread run-in and thread run-out: <0: The thread axis is started/decelerated with configured acceleration. Jerk is according to the current programming of BRISK/SOFT. Behavior is compatible with MD 20650__THREAD_START_IS_HARD = FALSE used until now. Starting/deceleration of the feed axis during thread cutting is stepped. - Page 309
NC setting data As configuration 0, except for thread cutting (G33, G34, G35) and tapping (G331, G332, G63). These functions are executed as programmed. As configuration 1, except for thread cutting (G33, G34, G35) and tapping (G331, G332, G63). These functions are executed as programmed. As configuration 2, except for thread cutting (G33, G34, G35) and tapping (G331, G332, G63). - Page 310
NC setting data Description: Default value for the path feed in adjustment movements of tangential axes on activation of a tangential axis coupling during or after block search. The content of this setting data is only used if it is not equal to zero and bit7 = 0 of MD $MN_SEARCH_RUN_MODE is set. - Page 311
NC setting data Note: The block content corresponds to «WAITM( 101, 1,3,5,7)», the user does not see this block content, he sees REPOSA! Note: SERUPRO_SYNC_MASK is evaluated as soon as the part program command REPOSA is interpreted. SERUPRO_SYNC_MASK can still be changed if SERUPRO is in the state «search target found». - Page 312
NC setting data 808d-te42 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., … 808d-te62 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., … 808d-mte40 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., 0., … - Page 313
NC setting data Description: When incremental programming is used on an axis, only the programmed position delta is traversed after a frame change. Work offsets in FRAMES are only traversed when an absolute position is specified. When incremental programming is used on an axis, changes to work offsets are traversed after a frame change (standard response up to software version 3). - Page 314
NC setting data SD = FALSE: Incremental value is added to current actual value The setting data is evaluated on NC start for output of the action blocks. 42450 CONTPREC B1, K6 Contour accuracy DOUBLE Immediately 808d-me42 0.1, 0.1, 0.1, 0.1, 0.1, 0.000001 999999. - Page 315
NC setting data 42465 SMOOTH_CONTUR_TOL Maximum contour tolerance on smoothing DOUBLE Immediately 808d-me42 0.05, 0.05, 0.05, 0.05, 0.000001 999999. 0.05, 0.05, 0.05, 0.05… 808d-me62 0.05, 0.05, 0.05, 0.05, 0.000001 999999. 0.05, 0.05, 0.05, 0.05… 808d-te42 0.05, 0.05, 0.05, 0.05, 0.000001 999999. - Page 316
NC setting data 808d-me62 36.0, 36.0, 36.0, 36.0, 89.0 36.0, 36.0, 36.0, 36.0… 808d-te42 36.0, 36.0, 36.0, 36.0, 89.0 36.0, 36.0, 36.0, 36.0… 808d-te62 36.0, 36.0, 36.0, 36.0, 89.0 36.0, 36.0, 36.0, 36.0… 808d-mte40 36.0, 36.0, 36.0, 36.0, 89.0 36.0, 36.0, 36.0, 36.0… 808d-mte60 36.0, 36.0, 36.0, 36.0, 89.0… - Page 317
NC setting data 808d-mte40 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0,… 808d-mte60 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0, 1.0,… Description: The setting data specifies a typical tool radius. It is evaluated for the COMPSURF compressor only. - Page 318
NC setting data MD28072 $MC_MM_MAXNUM_SURF_GROUPS 42475 COMPRESS_CONTUR_TOL F2, PGA Maximum contour deviation with compressor DOUBLE Immediately 808d-me42 0.05, 0.05, 0.05, 0.05, 0.000001 999999. 0.05, 0.05, 0.05, 0.05… 808d-me62 0.05, 0.05, 0.05, 0.05, 0.000001 999999. 0.05, 0.05, 0.05, 0.05… 808d-te42 0.05, 0.05, 0.05, 0.05, 0.000001 999999. - Page 319
NC setting data 42490 CUTCOM_G40_STOPRE Retraction behavior of tool radius compensation with prep. stop BOOLEAN Immediately FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: FALSE: If there is a preprocessing stop (either programmed or generated internally by the control) before the deselection block (G40) when tool radius compensation is active, then firstly the starting point of the deselection block is approached from the last end point before the preprocessing stop. - Page 320
NC setting data If the position in question contains the value 2, the approach or retraction movement is only performed if at least one geometry axis is programmed in the activation/ deactivation block. To obtain the same results as the above example with this setting, the program must be altered as follows: N100 x10 y0 N110 G41 x10… - Page 321
NC setting data CASE B: In the same situation as described above, the point of intersection is chosen that is located on the first partial contour nearer to the block end, but only if the absolute value of the contour violation caused by this is less than the effective contour tolerance. - Page 322
NC setting data 808d-te42 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te62 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-mte40 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-mte60 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: SD42500 $SC_SD_MAX_PATH_ACCEL is included in the limit calculations if SD42502 $SC_IS_SD_MAX_PATH_ACCEL=TRUE Related to … - Page 323
NC setting data 42512 IS_SD_MAX_PATH_JERK Evaluate SD42510 $SC_SD_MAX_PATH_JERK BOOLEAN Immediately 808d-me42 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-me62 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te42 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te62 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… - Page 324
NC setting data 42522 CORNER_SLOWDOWN_END End of feed reduction at G62. DOUBLE Immediately 808d-me42 0., 0., 0., 0., 0., 0., 0., 0..808d-me62 0., 0., 0., 0., 0., 0., 0., 0..808d-te42 0., 0., 0., 0., 0., 0., 0., 0..808d-te62 0., 0., 0., 0., 0., 0., 0., 0.. - Page 325
NC setting data For example SD42526 $SC_CORNER_SLOWDOWN_CRIT = 90 means that all corners of 90 degrees or a more acute angle are traversed slower with G62. 42528 CUTCOM_DECEL_LIMIT Feed lowering on circles with tool radius compensation DOUBLE Immediately 808d-me42 0., 0., 0., 0., 0., 0., 0., 0.. - Page 326
NC setting data The revolutional feedrate is derived from the master spindle of the channel in which the axis/spindle is active. No revolutional feedrate is active if the master spindle is at a standstill. Related to ..SD43300: $SA_ASSIGN_FEED_PER_REV_SOURCE (revolutional feedrate for position axes/ spindles) 42660 ORI_JOG_MODE… - Page 327
NC setting data 808d-mte40 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0… 808d-mte60 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0… - Page 328
NC setting data Internal machining is performed. The circle radius in SD42691 $SC_JOG_CIRCLE_RADIUS is the maximum possible radius. Bit 2 = 1 : External machining is performed. The circle radius in SD42691 $SC_JOG_CIRCLE_RADIUS is the minimum possible radius. Bit 3 = 0 : Given a full circle, the radius is enlarged starting from the circle center point in the direction of the ordinate (2nd geometry axis) of the plane. - Page 329
NC setting data 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: The total path results from the string chaining of SD42700 $SC_EXT_PROG_PATH + the programmed subprogram identifier. 42750 ABSBLOCK_ENABLE Enable base block display BOOLEAN Immediately 808d-me42 TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE, TRUE… - Page 330
NC setting data 808d-mte40 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-mte60 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… Description: TRUE: If a frame with mirror image machining is active, the tool components ($TC_DP3[…, …] to $TC_DP5[…, …]) and the components of the base dimensions ($TC_DP21[…, …] to $TC_DP23[…, …]) whose associated axes are mirrored, are also mirrored, i.e. - Page 331
NC setting data 42920 WEAR_SIGN_CUTPOS Sign of tool wear depending on tool point direction BOOLEAN Immediately 808d-me42 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-me62 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te42 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… - Page 332
NC setting data 42930 WEAR_SIGN Sign of wear BOOLEAN Immediately 808d-me42 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-me62 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te42 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… 808d-te62 FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE, FALSE… - Page 333
NC setting data Bit 0 = TRUE: Do not apply transformations to $TC_DP12 — $TC_DP14. Bit 1 = TRUE: Do not apply transformations to $TC_SCPx3 — $TC_SCPx5. Bit 2 = TRUE: Do not apply transformations to $TC_ECPx3 — $TC_ECPx5. The bits not mentioned here are (currently) not assigned. 42940 TOOL_LENGTH_CONST Change of tool length components with change of active plane… - Page 334
NC setting data If the 100s digit of the settings data is 1, the sign of the second length component is inverted. If the setting data SD42950 $SC_TOOL_LENGTH_TYPE has the value 3, this setting data is only active with milling tools. Together with setting data SD42942 $SC_TOOL_LENGTH_CONST_T, the length assignments can then be set separately for turning and milling tools. - Page 335
NC setting data Description: This setting data defines the assignment of the tool length components to the geometry axes irrespective of the tool type. It can assume any value between 0 and 3. Any other value is interpreted as 0. Value Standard assignment. - Page 336
NC setting data If n is the content of the 100s digit of the setting data, the coordinate system is rotated around the orientation vector by the angle n * 90 degrees. n may have the values 0 to 3. Larger values are evaluated as if they were 0. If the sign of the setting data is negative, the coordinate system is rotated around the axis by 180 degrees, which is defined by the original position of the normal orientation vector (that is, before any rotation due to n being unequal to 0). - Page 337
NC setting data If the sign of the setting data is negative, the coordinate system is rotated around the axis by 180 degrees, which is defined by the original position of the normal orientation vector (that is before any rotation on account of n being unequal to 0). Example: If the content of the setting data is -18, then: Orientation vector… - Page 338
NC setting data 808d-te42 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0,… 808d-te62 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0,… 808d-mte40 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0,… - Page 339
NC setting data 42980 TOFRAME_MODE Frame definition at TOFRAME, TOROT and PAROT DWORD Immediately 808d-me42 1000, 1000, 1000, 1000, 1000, 1000, 1000, 1000… 808d-me62 1000, 1000, 1000, 1000, 1000, 1000, 1000, 1000… 808d-te42 1000, 1000, 1000, 1000, 1000, 1000, 1000, 1000… 808d-te62 1000, 1000, 1000, 1000, 1000, 1000,… -
Page 340: 808D-Me42
NC setting data None of the other settings of SD42980 $SC_TOFRAME_MODE (0,1,2,…1000,1001..) should be used for recommissioning. For compatibility reasons, the following settings remain valid: 0: The orientation of the coordinate system is determined by the value of machine data 21110 $MC_X_AXIS_IN_OLD_X_Z_PLANE.
- Page 341
NC setting data Optionally, the first character of the string can be written as sign (+ or -). A plus sign will not have any effect on the angle calculation, but a minus sign will invert the sign of the calculated angle. 42990 MAX_BLOCKS_IN_IPOBUFFER Maximum number of blocks in IPO buffer… - Page 342
NC setting data 43120 DEFAULT_SCALE_FACTOR_AXIS FBFA Axial default scaling factor with G51 active DWORD Immediately Description: If no axial scaling factor I, J, or K is programmed in the G51 block, SD43120 $SA_DEFAULT_SCALE_FACTOR_AXIS is active. The scaling factor is only active if MD22914 $MC_AXES_SCALE_ENABLE is set. - Page 343
NC setting data The range of values and the functionality correspond to the 15th G group «feed type». Permissible values are the G values: 93, 94, 95, 96, 961, 97, 971 and 973. The stated values make a functional distinction between the following variants: ==>… - Page 344
NC setting data MD10709 $MN_PROG_SD_POWERON_INIT_TAB MD10710 $MN_PROG_SD_RESET_SAVE_TAB 43230 SPIND_MAX_VELO_LIMS S1, Z1 rev/min Spindle speed limitation with G96 DOUBLE Immediately 100.0 Description: Limits the spindle speed with G96, G961, G97 to the stated maximum value [degrees/ second]. This setting data can be written from the block with LIMS. Note: MD 10710 $MN_PROG_SD_RESET_SAVE_TAB can be set so that the value written by the part program is transferred into the active file system on reset (that is the value is… - Page 345
NC setting data approach position from the positive direction. approach position from the negative direction. 43300 ASSIGN_FEED_PER_REV_SOURCE V1, P2, S1 Revolutional feedrate for positioning axes/spindles DWORD Immediately CTEQ Description: No revolutional feedrate is active. >0= Machine axis index of the rotary axis/spindle, from which the revolutional feedrate is derived. - Page 346
NC setting data 43410 WORKAREA_MINUS_ENABLE Working area limitation active in the negative direction BOOLEAN Immediately CTEQ FALSE Description: The working area limitation of the axis concerned is active in the negative direction. The working area limitation of the axis concerned is switched off in the negative direction. - Page 347
NC setting data 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: Position of the oscillating axis at reversal point 1. Note: MD10710 $MN_PROG_SD_RESET_SAVE_TAB can be be set so that the value written by the part program is transferred to the active file system on reset (that is the value is retained after RESET.) Application example(s) NC language:… - Page 348
NC setting data MD 10710 $MN_PROG_SD_RESET_SAVE_TAB can be be set so that the value written by the part program is transferred to the active file system on reset (that is the value is retained after reset.) Application example(s) NC language: OST1[Axis]=Position Related to .. - Page 349
NC setting data 43750 OSCILL_NUM_SPARK_CYCLES Number of spark-out strokes DWORD Immediately 808d-me42 808d-me62 808d-te42 808d-te62 808d-mte40 808d-mte60 Description: Number of sparking-out strokes performed after ending the oscillating movement Application example(s) NC language: OSNSC[Axis]=Stroke number Note: MD 10710 $MN_PROG_SD_RESET_SAVE_TAB can be be set so that the value written by the part program is transferred to the active file system on reset (that is the value is retained after reset.) Related to .. - Page 350
NC setting data 808d-mte40 0x7FFFFFFF 808d-mte60 0x7FFFFFFF Description: Bit mask: Bit no. | Meaning in OSCILL_CTRL_MASK —————————————————————————— 0(LSB)-1 | 0: Stop at the next reversal point if the oscillating movement is switched off | 1: Stop at reversal point 1 if the oscillating movement is switched off | 2: Stop at reversal point 2 if the oscillating movement is switched off… - Page 351
NC setting data 808d-te42 FALSE 808d-te62 FALSE 808d-mte40 FALSE 808d-mte60 FALSE Description: Switching the oscillating movement on and off Note: MD 10710 $MN_PROG_SD_RESET_SAVE_TAB can be be set so that the value written by the part program is transferred to the active file system on reset (that is the value is retained after reset.) Application example(s) NC language:… - Page 352
NC setting data MD32760 $MA_COMP_ADD_VELO_FACTOR Velocity overshoot caused by compensation 43910 TEMP_COMP_SLOPE Lead angle for position-dependent temperature compensation DOUBLE Immediately 808d-me42 ReadOnly 808d-me62 ReadOnly 808d-te42 ReadOnly 808d-te62 ReadOnly 808d-mte40 808d-mte60 Description: In the case of position-dependent temperature compensation, the error curve characteristic of the temperature-dependent actual-value deviation can often be approximated by a straight line. - Page 353
NC setting data The axis traverses additionally the compensation value calculated for the current actual position as soon as the position-dependent temperature compensation becomes active (MD32750 $MA_TEMP_COMP_TYPE = 2 or 3). SD irrelevant for ..MD32750 $MA_TEMP_COMP_TYPE = 0 or 1 Related to .. - Page 354
NC setting data Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1… -
Page 355: Detailed Descriptions Of Interface Signals
Detailed descriptions of interface signals General information Interfaces The PLC user interface exchanges signals and data with the following units via the PLC user program: ● NCK (NC kernel), ● HMI (display unit) Signal and data are exchanged via different data areas. The PLC user program need not take care of the exchange which is performed automatically from the user’s view.
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Page 356: User Alarm
Detailed descriptions of interface signals 5.2 User alarm The signals can be subdivided into the following groups (see Figure 4-1): ● General signals ● Mode signals ● Channel signals ● Axis / spindle signals Notes on the PLC interface signal address representation Currently, PLC interface signal addresses are represented by the V structure on the HMI while the manual shows them by the DB structure.
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Page 357: Signals From / To Hmi
Detailed descriptions of interface signals 5.3 Signals from / to HMI Signal state 0 The main run reads in preprocessed part program blocks. corresponding to … IS «Program status running» Note for the reader Signals from / to HMI 5.3.1 Program control signals from HMI DB1700 DRF selected…
- Page 358
Detailed descriptions of interface signals 5.3 Signals from / to HMI Signal state 0 Dry run feedrate is not selected. The programmed feedrate is active. corresponding to … IS «Activate dry run feedrate» (DB3200 DBX0.6) SD: DRY_RUN_FEED (dry run feedrate) Note for the reader Function Manual Basic Functions V1, K1 DB1700… - Page 359
Detailed descriptions of interface signals 5.3 Signals from / to HMI DB1700 NC start DBX7.1 Signal(s) to PLC (HMI → PLC) Edge evaluation: Yes Signal(s) updated: Cyclic Signal state 1 or edge AUTOMATIC mode: change 0 → 1 The selected NC program is started or continued, or the auxiliary functions that were saved during the program interruption are output. -
Page 360: Signals From Hmi
Detailed descriptions of interface signals 5.3 Signals from / to HMI corresponding to … DB3300 DBX3.7 (channel status reset) Note for the reader Function Manual Basic Functions K1 5.3.2 Signals from HMI DB1800 AUTOMATIC mode DBX0.0 Signal(s) to PLC (HMI → PLC) Edge evaluation: Yes Signal(s) updated: Cyclic Signal state 1 or edge…
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Page 361: Signals From Plc
Detailed descriptions of interface signals 5.3 Signals from / to HMI Special cases, errors, … An alarm that withdraws the IS «808D READY» (DB3100 DBX0.3), ensures that the channel is no longer in the reset state. In order to switch to another mode, a reset (DB1800 DBX0.7) must be initi‐ ated.
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Page 362: General Selection / Status Signals From Hmi
Detailed descriptions of interface signals 5.3 Signals from / to HMI Signal state 0 No effect. Application example The interface signal: DB1900 DBX0.7 (switchover Machine/Work) must be transferred to the interface signal: DB1900 DBX5000.7 (actual value in Work) in order that switchover becomes effective. corresponding to …
- Page 363
Detailed descriptions of interface signals 5.3 Signals from / to HMI corresponding to … IS «Machine axis» (DB1900 DBX1003.7, DB1900 DBX1004.7) IS «Activate handwheel» 1 to 2 / geometry axes 1, 2 (DB3200 DBX1000.0 to .2, DB3200 DBX1004.0 to .2, DB3200 DBX1008.0 to .2) IS «Activate handwheel»… -
Page 364: General Selection / Status Signals To Hmi
Detailed descriptions of interface signals 5.3 Signals from / to HMI corresponding to … DB1900 DBX1003.0 — .2 (axis number for handwheel 1) DB1900 DBX1004.0 — .2 (axis number for handwheel 2) DB1900 DBX1003.7/1004.7 (machine axis for handwheel 1/2) DB380x DBX4.0/.1 (activate handwheel 1/2) DB390x DBX4.0/.1 (handwheel 1/2 active) Note for the reader Function Manual Basic Functions H1…
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Page 365: Auxiliary Function Transfer From Nc Channel
Detailed descriptions of interface signals 5.4 Auxiliary function transfer from NC channel corresponding to … DB1900 DBX0.7 (switchover Machine/Work) Note for the reader Operating manual (corresponding to the software being used) Auxiliary function transfer from NC channel DB2500 DBX4.0 to .4 M function Change 1 to 5 DBX6.0 S function Change 1…
- Page 366
Detailed descriptions of interface signals 5.4 Auxiliary function transfer from NC channel Special cases, errors, … With T0, the actual tool is removed from the tool holder but not replaced by a new tool (default configuration of the machine manufacturer). Note for the reader Function Manual Basic Functions H2 DB2500… - Page 367
Detailed descriptions of interface signals 5.4 Auxiliary function transfer from NC channel Application Control of automatic tool selection. corresponding to … IS «S function for the spindle (REAL), axis-specific» (DB370x DBD4) Note for the reader Function Manual Basic Functions H2 DB2500 D function 1 DBD5000… -
Page 368: Nck Signals
Detailed descriptions of interface signals 5.5 NCK signals NCK signals 5.5.1 General signals to NCK DB2600 EMERGENCY OFF DBX0.1 Signal(s) to NC (PLC → NCK) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 or edge The NC is brought into the EMERGENCY OFF state and the EMERGENCY change 0 →…
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Page 369: General Signals From Nck
Detailed descriptions of interface signals 5.5 NCK signals corresponding to … IS «Machine function 1 INC up to continuous» in the mode area (DB3000 DBX2.0 to .6) IS «Machine function 1 INC, …, continuous» for axis 1 in the Work (DB3200 DBX1001.0 to .6) for axis 2 in the Work (DB3200 DBX1005.0 to .6) for axis 3 in the Work (DB3200 DBX1009.0 to .6) IS «Machine function 1 INC, …, continuous»…
- Page 370
Detailed descriptions of interface signals 5.5 NCK signals Signal state 0 or edge The CPU is not ready. change 1 → 0 Note for the reader Function Manual Basic Functions G2 DB2700 Drive ready DBX2.6 Signal(s) from NC (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 or edge… -
Page 371: Mode Signals
Detailed descriptions of interface signals 5.6 Mode signals Signal state 1 or edge At least one NCK alarm is present. change 0 → 1 This is a group signal for the interface signals of all available channels: DB3300 DBX4.6 (channel-specific NCK alarm pending). Signal state 0 or edge No NCK alarm is active.
- Page 372
Detailed descriptions of interface signals 5.6 Mode signals DB3000 JOG mode DBX0.2 Signal(s) to NCK (PLC → NCK) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 or edge JOG mode is selected by the PLC program. change 0 → 1 Signal state 0 or edge JOG mode is not selected by the PLC program. - Page 373
Detailed descriptions of interface signals 5.6 Mode signals Signal irrelevant for … if JOG mode is not active. Note for the reader Function Manual Basic Functions K1 DB3000 Single block type B DBX1.6 Edge evaluation: No Signal(s) updated: Signal state 1 or edge Bit set and DB3000 DBX1.7 not set: Response across mode groups change 0 →… - Page 374
Detailed descriptions of interface signals 5.6 Mode signals Signal state 1 or edge The input range is only used if IS «INC inputs active in the mode area» (DB2600 change 0 → 1 DBX1.0) is set. These signals are valid for all axes and geometry axes. With the IS «INC…»… - Page 375
Detailed descriptions of interface signals 5.6 Mode signals Signal state 0 or edge MDI mode is not active. change 1 → 0 Note for the reader Function Manual Basic Functions K1 DB3100 Active JOG mode DBX0.2 Signal(s) from NCK (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 or edge… -
Page 376: Channel-Specific Signals
Detailed descriptions of interface signals 5.7 Channel-specific signals Channel-specific signals 5.7.1 Signals to channel DB3200 Activate DRF DBX0.3 Signal(s) to channel (PLC → NCK) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 or edge The function DRF is selected. change 0 →…
- Page 377
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 or edge M1 programmed in the part program leads to a programmed stop when being change 0 → 1 executed in the AUTOMATIC or MDI mode. Signal state 0 or edge M1 programmed in the part program does not lead to a programmed stop. - Page 378
Detailed descriptions of interface signals 5.7 Channel-specific signals DB3200 Enable protection zones DBX1.1 Signal(s) to channel (PLC → NCK) Edge evaluation: Yes Signal(s) updated: Cyclic Signal state 1 or edge When a positive edge of this signal appears, a protection zone is enabled change 0 →… - Page 379
Detailed descriptions of interface signals 5.7 Channel-specific signals DB3200 Feedrate override DBB4 Signal(s) to channel (PLC → NCK) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 or edge Gray coding for feedrate override change 0 → 1 Switch set‐ Code Feedrate override factor ting… - Page 380
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 or edge Gray coding for rapid traverse override change 0 → 1 Switch set‐ Code Rapid traverse override ting 00001 00011 0.01 00010 0.02 00110 0.04 00111 0.06 00101 0.08 00100 0.10… - Page 381
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 or edge The signal is active in one channel in all modes. change 0 → 1 ● Signal causes a feedrate disable of all of the axes that are interpolating relative to each other if no G33 (thread) is present. - Page 382
Detailed descriptions of interface signals 5.7 Channel-specific signals Application In a case there an auxiliary function has to have been executed before the next block can be processed (e.g. for a tool change), automatic block change must be inhibited with read-in disable. corresponding to … - Page 383
Detailed descriptions of interface signals 5.7 Channel-specific signals Special cases, errors, … When the axes have been stopped with IS «Delete distance-to-go» the next program block is prepared with the new positions. After a «Delete distance- to-go», geometry axes thus follow a different contour to the one originally defined in the part program. - Page 384
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 or edge The feedrate override between 0 and a maximum of 120% entered at the PLC change 0 → 1 interface is active for the path feedrate and therefore automatically for the related axes. - Page 385
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 or edge The NC program being executed is stopped after the part program block being change 0 → 1 executed has been completely processed. Otherwise, as for «NC stop». Signal state 0 or edge No effect change 1 →… - Page 386
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 or The NC program being executed is immediately stopped, the actual block is not edge change 0 completed. Distances-to-go are only completed after a new start. The axes and spin‐ →… -
Page 387: Description
Detailed descriptions of interface signals 5.7 Channel-specific signals DB3200 DBX14.0 Activate handwheel 1 as contour handwheel DBX14.1 Activate handwheel 2 as contour handwheel Signal(s) to channel (PLC → NCK) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 Handwheel 1/2 is selected as contour handwheel. Signal state 0 Handwheel 1/2 is deselected as contour handwheel.
- Page 388
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 PLC signals the NCK that the associated M01 (auxiliary function) should be activated. Signal state 0 Deactivate the associated M01 (auxiliary function). corresponding to … DB21, … DBX 318.5 (associated M01 active) ??? Note for the reader Function Manual Basic Functions H1 DB3200… - Page 389
Detailed descriptions of interface signals 5.7 Channel-specific signals DB3200 DBX1000.3 Feedrate stop for axes in the Work DBX1004.3 Signal(s) to channel (PLC → NCK) DBX1008.3 Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 or edge The signal is only active in the JOG mode (axes are traversed in the Work). change 0 →… - Page 390
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 or edge If, together with the «Traversing key plus» or «Traversing key minus» the PLC change 0 → 1 interface signal «Rapid traverse override» is issued, then the geometry axis that is addressed traverses with the rapid traverse — intended for JOG — of the associated machine axis (e.g.: X →… - Page 391
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 0 or edge No traversing change 1 → 0 Signal irrelevant for … AUTOMATIC and MDI modes Special cases, errors, … The geometry axis cannot be traversed in JOG mode: ●… -
Page 392: Signals From Nc Channel
Detailed descriptions of interface signals 5.7 Channel-specific signals corresponding to … IS «Active machine function 1 INC, …» for axis 1 in the Work (DB3300 DBX1001.0 ..6) for axis 2 in the Work (DB3300 DBX1005.0 ..6) for axis 3 in the Work (DB3300 DBX1009.0 ..6) IS «INC inputs active in the mode group area»…
- Page 393
Detailed descriptions of interface signals 5.7 Channel-specific signals Application Corresponding IS «Activate M01» to … IS «M01 selected» Note for the Function Manual Basic Functions K1 reader DB3300 Last action block active DBX0.6 Signal(s) from channel (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 Block search: Last block of the output with collected auxiliary functions. - Page 394
Detailed descriptions of interface signals 5.7 Channel-specific signals Corresponding to … SD41100 JOG_REV_IS_ACTIVE (JOG: Revolutional / linear feedrate) SD42600 JOG_FEED_PER_REV_SOURCE (control revolutional feedrate in JOG) SD43300 ASSIGN_FEED_PER_REV_SOURCE (revolutional feedrate for positioning axes / spindles) MD32040 JOG_REV_VELO_RAPID (revolutional feedrate for JOG with rapid traverse override) MD32050 JOG_REV_VELO (revolutional feedrate for JOG) Note for the reader… - Page 395
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 0 No end of program or program abort Status after the control has been switched on Start of an NC Program Application The PLC can detect the end of program processing with this signal and react appro‐ priately. - Page 396
Detailed descriptions of interface signals 5.7 Channel-specific signals DB3300 Program status running DBX3.0 Signal(s) from channel (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 The part program was started with IS «NC start» and is running. Signal state 0 ●… - Page 397
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 1 When the mode changes from AUTOMATIC or MDI (in stopped program status) to JOG, the program status changes to «interrupted». The program can be continued at the point of interruption in AUTOMATIC or MDI mode when «NC start»… - Page 398
Detailed descriptions of interface signals 5.7 Channel-specific signals Signal state 0 The signal is set to 0 as soon as processing takes place in the channel, e.g.: a program is being executed or block search. Note for the reader Function Manual Basic Functions K1 DB3300 All axes referenced DBX4.2… - Page 399
Detailed descriptions of interface signals 5.7 Channel-specific signals Corresponding to … DB2700 DBX3.0 (NCK alarm present) Note for the reader /DA/ Diagnostics Guide DB3300 DBX5.0 Handwheel 1 active as contour handwheel DBX5.1 Handwheel 2 active as contour handwheel Edge evaluation: No Signal(s) updated: Cyclic Description These signals show which handwheel is selected as contour handwheel:… - Page 400
Detailed descriptions of interface signals 5.7 Channel-specific signals DB3300 DBX1000.5 and .4 Plus and minus travel request (for axis in the Work) DBX1004.5 and .4 Signal(s) from channel (NCK → PLC) DBX1008.5 and .4 Edge evaluation: No Signal(s) updated: Cyclic Signal state 0 A travel command in the relevant axis direction has not been given or a traverse movement has been completed. - Page 401
Detailed descriptions of interface signals 5.7 Channel-specific signals Application Releasing the clamping for axes with clamping Note: If the clamping is not released until the travel command is given, these axes cannot be operated under continuous path control! Corresponding to … IS «Traversing key plus»… - Page 402
Detailed descriptions of interface signals 5.7 Channel-specific signals DB3300 Associated M01/M00 active DBX4002.5 Signal(s) from channel (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 The IS is used to display that for a corresponding previous enable / activation, an associated M00 or M01 auxiliary function is active. - Page 403
Detailed descriptions of interface signals 5.7 Channel-specific signals DB3300 ASUB active DBX4006.0 Signal(s) from channel (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 One ASUB is active. Signal state 0 No ASUB is active. Note for the reader Function Manual Basic Functions K1 DB3300 ASUB active… -
Page 404: Axis / Spindle-Specific Signals
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Axis / spindle-specific signals Figure 5-1 PLC interface signals for axis monitoring 5.8.1 Transferred axis-specific M, S functions DB370x M function for spindle DBD0 Signal(s) from axis/spindle (NCK → PLC), axis-specific Edge evaluation: Signal(s) updated: Cyclic Application…
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Page 405: Signals To Axis / Spindle
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Application Generally, the S function is transferred channel-specific in DB2500 DBD4000 … as floating-point value to the PLC. In this IS «S function for the spindle», this output is realized to the PLC as floating-point value for specific axes: ●…
- Page 406
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 The axis-specific feedrate override is entered from the PLC gray-coded. Gray coding for axis-specific feedrate override Switch set‐ Code Axial feedrate override ting factor 00001 00011 0.01 00010 0.02 00110… - Page 407
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 Axis disable; If the interface signal «Axis disable» is output — for this axis — no more setpoints are output to the position controller; the axis travel is therefore disabled. The position control loop remains closed and the remaining following error is reduced to zero. - Page 408
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 Follow-up mode is selected for the axis / spindle by the PLC. The means that the position setpoint continually tracks the actual value if the controller enable for the drive is withdrawn. As soon as the follow-up mode is effective, the interface signal: DB390x DBX1.3 (follow-up mode active) is set. - Page 409
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals PMS1: Signal state 1 As it is not possible to use both position measuring systems simultaneously for the position control of an axis / spindle, the control automatically selects PMS2: Signal state 1 position measuring system 1. - Page 410
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Application 1. Switching over from position measuring system 1 to position measuring system 2 (and vice versa): If the axis was referenced in both position measuring systems and in the meantime, the limit frequency of the measuring encoder used was not exceeded, i.e. - Page 411
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 0 The existing axis-specific feedrate override or spindle override is not active. If the feedrate override is inactive, «100%» is used as the internal override factor. Note: The 1st switch position of the gray-coded interface for the value is an excep‐ tion. - Page 412
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 0 «Controller enable» will be/is removed. The interface signals: DB390x DBX1.5 (position controller active) DB390x DBX1.6 (speed controller active) DB390x DBX1.7 (current controller active) are set to a 0 signal. The procedure for removing «controller enable»… - Page 413
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB380x Distance-to-go / Spindle reset DBX2.2 Signal(s) to axis / spindle (PLC → NCK) Edge evaluation: Yes Signal(s) updated: Cyclic Signal state 1 or edge Independent of MD35040 SPIND_ACTIVE_AFTER_RESET selects a spin‐ change 0 →… - Page 414
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals corresponding to … MD34100 REFP_SET_POS (reference point value) MD36050 CLAMP_POS_TOL (clamping tolerance) Note for the reader Function Manual Basic Functions R1 DB380x Enable travel to fixed stop DBX3.1 Signal(s) to axis / spindle (PLC → NCK) Edge evaluation: Yes Signal(s) updated: Cyclic Signal state 1 or edge… - Page 415
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 These PLC interface signals are used to define whether this machine axis is assigned to handwheel 1 or 2 or is not assigned to any handwheel. Only one handwheel can be assigned to an axis at any one time. If several interface signals «Activate handwheel»… - Page 416
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Application Feedrate stop: The traversing motion of the machine axes is not started with «feedrate stop», if, for example, certain operating states exist at the machine that do not per‐ mit the axes to be moved (e.g. - Page 417
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB380x Plus and minus traversing keys DBX4.7 and .6 Signal(s) to axis / spindle (PLC → NCK) Edge evaluation: Yes Signal(s) updated: Cyclic Signal state 1 or edge The selected axis can be traversed in both directions in JOG mode using the change 0 →… - Page 418
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 This input range is only used if IS «INC inputs active in the mode group area» (DB2600 DBX1.0) is not set. IS «INC… is used to define how many increments the machine axis traverses when the traversing key is pressed or the handwheel is turned one detent position. - Page 419
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 2nd software limit switch for the plus or minus direction is active. 1st software limit switch for the plus or minus direction is inactive. In addition to the 1st software limit switches (plus or minus), 2nd software limit switch (plus or minus) can be activated via these interface signals. -
Page 420: Content
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1(status- If the new gearbox stage is engaged, then the PLC user sets the IS «Actual controlled) gear stage A» to «…C» and the IS «Gear is changed over». This signals to the NCK that the correct gear stage has been successfully engaged.
- Page 421
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Special cases, errors, … If the PLC user signals back to the NCK with a different actual gear stage than issued by the NCK as the setpoint gear stage, the gear change is still considered to have been successfully completed and the actual gear stage A to C is activated. - Page 422
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 or edge Instead of the value for «Spindle override» the value of «feedrate override» change 0 → 1 (DB380x DBB0) is used for the spindle. Signal state 0 or edge The value of «spindle override»… - Page 423
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 0 or edge If the IS «Oscillation via the PLC» is not set, then automatic oscillation is change 1 → 0 executed in the NCK using the IS «Oscillation speed». The two times for the directions of rotation are entered into MD35440 and MD35450. - Page 424
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB380x Setpoint direction of rotation, counter-clockwise and clockwise DBX2002.7 and .6 Signal(s) to axis / spindle (PLC → NCK) Edge evaluation: Yes Signal(s) updated: Cyclic Signal state 1 or edge If the IS «Oscillation via the PLC»… - Page 425
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 The spindle override is specified via the PLC in the Gray code. The override value determines the percentage of the programmed speed setpoint that is issued to the spindle. Gray coding for spindle override Switch set‐… - Page 426
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 With bit combinations A, B and C, 8 different drive parameter sets can be selected. The following assignment applies: Drive parameter set The switchable drive parameters are as follows: ●… -
Page 427: Signals From Axis / Spindle
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals corresponding to … DB390x DBX4001.6 (integrator n-controller disabled) Note for the reader Commissioning Manual, Turning and Milling DB380x Pulse enable. DBX4001.7 Signal(s) to drive (PLC → NCK) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 Pulse enable is signaled by the PLC for this drive (axis / spindle).
- Page 428
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 0 or edge The machine axis is operated as an axis. change 1 → 0 The IS’s to the axis (DB380x DBX1000 to DB380x DBX1003) and from the axis (DB390x DBX1000 to DB390x DBX1003) are valid. - Page 429
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 or edge Axes: change 0 → 1 When being referenced, if the machine axis has reached the reference point (incremental measuring systems) or the target point (for length measuring system with distance-coded reference marks), then the machine axis is ref‐… - Page 430
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Axis ready DBX1.2 Signal(s) from axis / spindle (NCK → PLC) Edge evaluation: No Signal(s) updated: Meaning The signal is fed to the PPU, to which the axis is physically connected. Signal state 1 Axis is ready. - Page 431
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 0 The actual velocity of the axis or the actual spindle speed is greater than the value specified in MD36060 (standstill / zero speed range). If a travel command is present, e.g. for a spindle, then the signal is always = 0 — even if the actual speed lies below that specified in MD36060. - Page 432
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Speed controller active DBX1.6 Signal(s) from axis / spindle (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 The control signals that the speed controller is closed. Signal state 0 The control signals that the speed controller is open. - Page 433
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Revolutional feedrate active DBX2.2 Signal(s) from axis / spindle (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 When programming G95 (revolutional feedrate) in the JOG mode or auto‐ matic mode. - Page 434
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Handwheel active (1 to 2) DBX4.0 to .1 Signal(s) from axis / spindle (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 These PLC interface signals provide feedback as to whether this machine axis is assigned to handwheel 1 or 2 or is not assigned to any handwheel. - Page 435
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Plus and minus travel command DBX4.7 and .6 Signal(s) from axis / spindle (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 Travel is to be executed in the axis direction involved. Depending on the mode selected, the travel command is triggered in different ways. - Page 436
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Edge change 0 → 1 or 1 As soon as the axis / spindle has traveled through the distance set in → 0 MD33050, the «lubrication pulse» interface signal is inverted and lubrication is started. - Page 437
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 0 The axis is not defined as an indexing axis. ● The indexing axis travels: DB390x DBX4.7/.6 (travel command +/-) is present. ● The indexing axis is located at a position which is not an indexing position, e.g.: –… - Page 438
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 or edge A gear stage can be defined as follows: change 0 → 1 ● Permanently by the part program (M41 to M45) ● Automatically by the programmed spindle speed (M40) M41 to M45: ●… - Page 439
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 or edge A gear stage can be defined as follows: change 0 → 1 ● Permanently by the part program (M41 to M45) ● Automatically by the programmed spindle speed (M40) M41 to M45: ●… - Page 440
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 1 or edge If a spindle speed (rpm) or a constant cutting speed (m/min or ft/min) is change 0 → 1 programmed, one of the following limits has been exceeded: ●… - Page 441
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 0 or edge The IS «Spindle in setpoint range» signals whether the spindle is accelerating change 1 → 0 or braking. In the spindle control mode, the speed setpoint (programmed speed * spindle override including limits) is compared with the actual speed. - Page 442
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Active spindle mode oscillation mode DBX2002.6 Signal(s) from axis / spindle (NCK → PLC) Edge evaluation: Yes Signal(s) updated: Cyclic Signal state 1 or edge The spindle is in the oscillation mode if a new gear stage was defined using change 0 →… - Page 443
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Active parameter set A, B, C DBX4001.0 to .2 Signal(s) to drive (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Meaning The drive signals back to the PLC which drive parameter set is presently active. - Page 444
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Speed controller integrator disable DBX4001.6 Signal(s) to drive (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 The request from the PLC to disable the integrator of the speed controller using the interface signal «Speed controller integrator disable»… - Page 445
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals corresponding to … DB390x DBX4002.6 (n DB390x DBX4002.3 (M Note for the reader Commissioning Manual, Turning and Milling DB390x Ramp-up completed DBX4002.2 Signal(s) to drive (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 The PLC is signaled that after a new speed setpoint input, the speed actual… - Page 446
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x < n DBX4002.5 Signal(s) to drive (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 The drive signals to the PLC that the speed actual value n is less than the threshold speed (n Signal state 0… - Page 447
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Application With the variable signaling function the machine tool manufacturer can mon‐ itor one additional threshold value for specific applications for each axis / spindle and evaluate the result in the PLC user program. Example: The interface signal «Variable signaling function»… - Page 448
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals DB390x Velocity alarm threshold reached DBX5002.5 Signal(s) from axis / spindle (NCK → PLC) Edge evaluation: No Signal(s) updated: Cyclic Signal state 1 When the velocity of the following axis in the axis grouping of the electronic gear reaches or exceeds the percentage of the velocity entered in MD37550 , which is set in MD32000, then the signal is set to 1. - Page 449
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Signal state 0 The associated axis is not an infeed axis. corresponding to … DB390x DBX5004.7 (oscillation active) Note for the reader Function Manual, Expansion Functions P5 Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1… - Page 450
Detailed descriptions of interface signals 5.8 Axis / spindle-specific signals Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1… -
Page 451: Addressing Ranges
PLC user interface Addressing ranges Operand identifier Address identifier Description Range Data DB1000 to DB7999 DB9900 to DB9906 Times T0 to T15 (100 ms) T16 to T63 (10 ms) Counters C0 to C63 Image of digital inputs I0.0 to I8.7 Image of digital outputs Q0.0 to Q5.7 Bit memory…
- Page 452
INT/WORD DINT/DWORD/REAL Note All of the empty fields in the user interface are «reserved for Siemens» and may neither be written to nor evaluated. Fields designated with «0» always have the value «logical 0». If there is no data format information, you can read or write to all the specified data formats. -
Page 453: Signals From/To The Mcp
PLC user interface 6.2 MCP 6.2.1 Signals from/to the MCP The figure below shows the front view of the horizontal MCP for the turning variant of the control system. Note that labels K13, K15, K19, and K21 are not included in the pre-defined MCP insertion strips.
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Page 454: Reading/Writing Nc Data: Job
PLC user interface 6.2 MCP To the MCP DB1100 To MCP [r/w] Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 DBB0 PRO‐ SINGLE AUTO REF. HAND GRAM BLOCK POINT WHEEL TEST DBB1 Key 7 TAIL…
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Page 455: Reading/Writing Nc Data: Result
PLC user interface 6.2 MCP 6.2.3 Reading/writing NC data: Result DB1200 Reading / writing NC data [r] PLC -> NCK interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 2000 Error in job Job com‐…
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Page 456: Pi Service: Result
PLC user interface 6.4 User Alarms 6.2.5 PI service: Result DB1200 Reading / writing NC data [r] PLC -> NCK interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 5000 Error in job Job com‐…
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Page 457: Variables For User Alarms
PLC user interface 6.4 User Alarms Activation of alarm no. 700007 700006 700005 700004 700003 700002 700001 700000 Activation of alarm no. 700015 700014 700013 700012 700011 700010 700009 700008 Activation of alarm no. 700023 700022 700021 700020 700019 700018 700017 700016 Activation of alarm no.
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Page 458: Alarm Acknowledgement
PLC user interface 6.5 Signals from/to HMI 2002 2003 6.4.4 Alarm acknowledgement DB1600 Alarm acknowledgement [r/w] PLC -> HMI interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 3000 3001 3002 3003 Signals from/to HMI 6.5.1…
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Page 459: Program Selection From Plc (Retentive Area)
PLC user interface 6.5 Signals from/to HMI 6.5.2 Program selection from PLC (retentive area) DB1700 Program selection [r/w] PLC -> HMI interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 1000 Program selection from the PLC: Program number 1001 Command job from the PLC: Command…
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Page 460: Signals From Plc
PLC user interface 6.5 Signals from/to HMI 6.5.5 Signals from PLC DB1800 Signals from PLC [r] Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 1000 Commis‐ Boot with Boot with sioning ar‐ saved data default val‐…
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Page 461: Signals From Maintenance Planners
PLC user interface 6.5 Signals from/to HMI 4002 Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ edgement edgement edgement edgement edgement edgement edgement edgement 4003 Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ Acknowl‐ edgement edgement edgement edgement edgement edgement edgement edgement DB1800 Deactivation [r/w]…
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Page 462: General Selection/Status Signals From Hmi (Retentive Area)
PLC user interface 6.5 Signals from/to HMI 6.5.9 General selection/status signals from HMI (retentive area) DB1900 Signals from HMI [r] HMI -> PLC interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 1000 1001 1002…
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Page 463: Auxiliary Functions Transfer From Nc Channel
PLC user interface 6.6 Auxiliary functions transfer from NC channel 5012 … 5015 5016 … 5019 Auxiliary functions transfer from NC channel 6.6.1 Overview DB2500 Auxiliary functions from NCK channel [r] NCK -> PLC interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3…
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Page 464: Decoded M Signals (M0 To M99)
PLC user interface 6.6 Auxiliary functions transfer from NC channel 6.6.2 Decoded M signals (M0 to M99) Note The signals are output for the duration of a PLC cycle. DB2500 M functions from NCK channel [r] 1) 2) NCK -> PLC interface Byte Bit 7 Bit 6…
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Page 465: Transferred M Functions
PLC user interface 6.6 Auxiliary functions transfer from NC channel 6.6.4 Transferred M functions DB2500 M functions from NCK channel [r] NCK -> PLC interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 3000 M function 1 (DINT)
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Page 466: Transferred H Functions
PLC user interface 6.7 NCK signals 6.6.7 Transferred H functions DB2500 H functions from NCK channel [r] NCK -> PLC interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 6000 H function 1 (REAL) (DINT) 6004 Extended address H function 1 (byte) 6008…
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Page 467: Signals At Fast Inputs And Outputs
PLC user interface 6.7 NCK signals EMER‐ GENCY OFF active Inch meas‐ Probe actuated uring sys‐ Probe 2 Probe 1 NC ready Drive ready Drives in cy‐ clic opera‐ tion Air temper‐ NCK alarm ature alarm is active Change counter for motion, handwheel 1 Modification counter for motion, handwheel 2 Change counter , inch/metric measuring system 6.7.3…
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Page 468: Signals From Fast Inputs And Outputs
PLC user interface 6.7 NCK signals 1011 Setting mask for NCK outputs Output 8 Output 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 DB2800 Signals at fast inputs and outputs [r/w] PLC -> NCK interface Byte Bit 7 Bit 6…
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Page 469: Channel Signals
PLC user interface 6.8 Channel signals DB3000 Mode signals to NCK [r/w] PLC -> NCK interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reset Mode Mode change AUTO block Single block Machine function Type A Type B…
- Page 470
PLC user interface 6.8 Channel signals Activate Enable pro‐ Activate ref‐ program tection erencing test zones Activate skip block Feedrate offset Rapid traverse override Feedrate Rapid tra‐ Path veloci‐ Program Delete Delete dis‐ Read-in dis‐ Federate override ac‐ verse over‐ ty limiting level abort number of… - Page 471
PLC user interface 6.8 Channel signals Controls signals to axes in Work DB3200 Signals to NCK channel [r/w] PLC -> NCK interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 1000 Axis 1 in Work Traversing keys Rapid tra‐… -
Page 472: Signals From Nc Channel
PLC user interface 6.8 Channel signals Machine function: the machine function is only entered if the «INC inputs in the operating-mode signal range active» signal (DB2600DBX1.0) is not set. 6.8.2 Signals from NC channel Status signals from NC channel DB3300 Signals from NCK channel [r] NCK ->…
- Page 473
PLC user interface 6.8 Channel signals Machine-related protection zone violated Area 10 Area 9 Channel-specific protection zone violated Area 8 Area 7 Area 6 Area 5 Area 4 Area 3 Area 2 Area 1 Channel-specific protection zone violated Area 10 Area 9 Status signals, axes in Work DB3300… - Page 474
PLC user interface 6.8 Channel signals 1009 Axis 3 in Work Machine function Continuous Var. INC 10000 INC 1000 INC 100 INC 10 INC 1 INC traversing 1010 1011 Contour handwheel direction of rotation in‐ verted Additional status signals from NC channel DB3300 Signals from NCK channel [r] NCK ->… - Page 475
PLC user interface 6.8 Channel signals Asynchronous subroutines (ASUBs): Job DB3400 ASUB: Result [r] NCK -> PLC interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 INT1 Start INT2 Start Asynchronous subroutines (ASUBs): Result DB3400 ASUB: Result [r] PLC ->… -
Page 476: Axis/Spindle Signals
PLC user interface 6.9 Axis/spindle signals Axis/spindle signals 6.9.1 Transferred M and S functions, axis specific DB3700 … 3703 M, S functions [r] NCK -> PLC interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 M function for spindle (DINT)
- Page 477
PLC user interface 6.9 Axis/spindle signals The machine function is only entered if the signal «INC inputs in the operating-mode signal range active» (DB2600.DBX1.0) is set. Signals to axis DB3800 … Signals to axis [r/w] 3803 PLC -> NCK interface Byte Bit 7 Bit 6… -
Page 478: Signals From Axis/Spindle
PLC user interface 6.9 Axis/spindle signals 4001 Pulse ena‐ Integrator disable speed con‐ troller 4002 4003 Signals to technology functions DB3800 … Signals to axis/spindle [r/w] 3803 PLC -> NCK interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1…
- Page 479
PLC user interface 6.9 Axis/spindle signals Position reached Referenced Encoder limit freq. excee‐ Spindle/no axis With exact/ With exact Synchron‐ Synchron‐ stop, fine stop, ized 2 ized 1 coarse Current Speed con‐ Position Axis/spin‐ Follow up Axis ready Traversing controller troller active controller dle station‐… - Page 480
PLC user interface 6.9 Axis/spindle signals Signals from spindle DB3900 … Signals from spindle [r] 3903 NCK -> PLC interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 2000 Change Setpoint gear stage gear stage 2001 Actual di‐… -
Page 481: Plc Machine Data
PLC user interface 6.10 PLC machine data 5002 Accelera‐ Velocity Superim‐ Actual val‐ Synchronous operation tion warn‐ warning posed mo‐ ue coupling Coarse Fine ing thresh‐ threshold tion old reached reached 5003 Max. accel‐ Max. veloci‐ Synchroni‐ Axis is ac‐ Synchron‐…
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Page 482: Float Values (Md 14514 User_Data_Float)
PLC user interface 6.10 PLC machine data 1030 Hex value (BYTE) 1031 Hex value (BYTE) 6.10.3 FLOAT values (MD 14514 USER_DATA_FLOAT) DB4500 Signals from NCK [r32] NCK -> PLC interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0…
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Page 483: Signals, Synchronized Actions
PLC user interface 6.11 Signals, synchronized actions 6.11 Signals, synchronized actions 6.11.1 Signals, synchronized actions to channel DB4600 Signals, synchronized actions to channel [r/w] PLC -> HMI interface Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Deactivate synchronized action with ID…
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Page 484: Axis Actual Values And Distance-To-Go
PLC user interface 6.13 Maintenance scheduler: User interface Note The programming engineer (NCK and PLC) is responsible for organizing (structuring) this memory area. Every storage position in the memory can be addressed provided that the limit is selected according to the appropriate data format (i.e. a ‘DWORD’ for a 4byte limit, a WORD for a 2byte limit, etc.).
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Page 485: Actual Data
PLC user interface 6.14 User interface for ctrl energy Interval 32 [h] Time of first warning 32 [h] Number of warnings to be output 32 Reserved 32 6.13.2 Actual data DB9904 Actual data table [r16] Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3…
- Page 486
PLC user interface 6.14 User interface for ctrl energy Reserved Status signal Activation Energy sav‐ time T1 ex‐ ing profile pired active Reversed Actual value: actual value T1 Actual value: actual value T2 Effectiveness, profile Disable en‐ Energy sav‐ ergy saving ing profile profile configured… -
Page 487: Sinamics V70 Parameters
SINAMICS V70 parameters Overview The chapter below lists the parameters displayed on the BOP only. For more parameters about the servo drive, refer to SINUMERIK 808D ADVANCED HMI through the following key operations: → → → All parameters beginning with «p» are editable parameters, for example, p29000.
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Page 488: V70 Parameters On Bop
SINAMICS V70 parameters 7.2 V70 parameters on BOP V70 parameters on BOP Par. No. Name Factory Unit Data type Effective Can be setting changed r0020 Speed setpoint smoothed Float Description: Displays the currently smoothed speed setpoint at the input of the speed controller or U/f charac‐ teristic (after the interpolator).
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SINAMICS V70 parameters 7.2 V70 parameters on BOP Par. No. Name Factory Unit Data type Effective Can be setting changed r0037[0…1 Servo drive temperatures °C Float Description: Displays the temperatures in the servo drive. ● [0] = Inverter, maximum value ●… - Page 490
SINAMICS V70 parameters 7.2 V70 parameters on BOP Par. No. Name Factory Unit Data type Effective Can be setting changed r0069[0…6 Phase current actual value Float Description: Displays the measured actual phase currents as peak value. ● [0] = Phase U ●… - Page 491
SINAMICS V70 parameters 7.2 V70 parameters on BOP Par. No. Name Factory Unit Data type Effective Can be setting changed p1120 Ramp-function generator ramp- 0.000 999999.0 10.000 Float T, U up time Description: The ramp-function generator ramps-up the speed setpoint from standstill (setpoint = 0) up to the maximum speed (p1082) in this time. - Page 492
SINAMICS V70 parameters 7.2 V70 parameters on BOP Par. No. Name Factory Unit Data type Effective Can be setting changed p1226 Threshold for zero speed detec‐ 0.00 210000.0 20.00 Float T, U tion Description: Sets the speed threshold for the standstill identification. Acts on the actual value and setpoint monitoring. - Page 493
SINAMICS V70 parameters 7.2 V70 parameters on BOP Par. No. Name Factory Unit Data type Effective Can be setting changed p1416 Speed setpoint filter 1 time con‐ 0.00 5000.00 0.00 Float T, U stant Description: Sets the time constant for the speed setpoint filter 1 (PT1). This parameter is only effective if the filter is set as a PT1 low pass. - Page 494
SINAMICS V70 parameters 7.2 V70 parameters on BOP Par. No. Name Factory Unit Data type Effective Can be setting changed p1521 Torque limit lower/regenerative -2000000 1000000. 0.00 Float T, U 0.00 Description: Sets the fixed lower torque limit or the torque limit when regenerating. Note: Positive values when setting the lower torque limit (p1521 >… -
Page 495: Drive Basic List On Hmi
SINAMICS V70 parameters 7.3 Drive basic list on HMI Par. No. Name Factory Unit Data type Effective Can be setting changed p2153 Speed actual value filter time 1000000 Float T, U constant Description: Sets the time constant of the PT1 element to smooth the speed/velocity actual value. The smoothed actual speed/velocity is compared with the threshold values and is only used for messages and signals.
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SINAMICS V70 parameters 7.3 Drive basic list on HMI Drive basic list on HMI Par. No. Name Factory Unit Data type Effective Can be setting changed p0977 Save all parameters 1013 [0] 0 T, U Description: Saves all parameters of the drive system to the non-volatile memory. When saving, only the adjustable pa‐ rameters intended to be saved are taken into account. - Page 497
SINAMICS V70 parameters 7.3 Drive basic list on HMI Par. No. Name Factory Unit Data type Effective Can be setting changed p1821[0…n] Direction of rotation [0] 0 Description: Setting to change the direction of rotation. If the parameter is changed, it reverses the direction of rotation of the motor and the encoder actual value without changing the setpoint. - Page 498
SINAMICS V70 parameters 7.3 Drive basic list on HMI Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1… -
Page 499: Index
Index ASUP_EDIT_PROTECTION_LEVEL 11612, 74 ASUP_EDITABLE 11610, 74 ABS_INC_RATIO ASUP_START_MASK 30260, 212 11602, 73 ABSBLOCK_ENABLE ASUP_START_PRIO_LEVEL 42750, 329 11604, 74 ABSBLOCK_FUNCTION_MASK AUTOMATIC_MEM_RECONFIG_FILE 27100, 192 17951, 88 ACCEL_REDUCTION_FACTOR AUXFU_ASSIGN_EXTENSION 35230, 278 22020, 167 ACCEL_REDUCTION_SPEED_POINT AUXFU_ASSIGN_GROUP 35220, 278 22000, 166 ACCEL_REDUCTION_TYPE AUXFU_ASSIGN_SIM_TIME 35242, 279 22037, 168 ACCEL_TYPE_DRIVE AUXFU_ASSIGN_SPEC…
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Index AX_ESR_DELAY_TIME2 BRAKE_MODE_CHOICE 37511, 298 36600, 291 AX_JERK_ENABLE 32400, 237 AX_JERK_MODE 32402, 237 CEC_CALC_ADD AX_JERK_TIME 41356, 306 32410, 238 CEC_ENABLE AX_LOAD_DISPL 32710, 250 1107, 23 CEC_MAX_SUM AX_MOTION_DIR 32720, 250 32100, 233 CEC_MAX_VELO AX_VELO_LIMIT 32730, 251 36200, 287 CEC_SCALING_SYSTEM_METRIC AXCONF_CHANAX_NAME_TAB 32711, 250 20080, 112 CEC_TABLE_ENABLE AXCONF_GEOAX_NAME_TAB… - Page 501
Index CONE_ANGLE CURV_EFFECT_ON_PATH_JERK 42995, 341 20603, 154 CONST_VELO_MIN_TIME CUTCOM_ACT_DEACT_CTRL 20500, 151 42494, 319 CONTOUR_MASK CUTCOM_CLSD_CONT 331, 28 42496, 320 CONTOUR_TOL CUTCOM_DECEL_LIMIT 36400, 290 42528, 325 CONTOURHANDWH_IMP_PER_LATCH CUTCOM_G40_STOPRE 11322, 67 42490, 319 CONTPREC CUTCOM_INTERS_POLY_ENABLE 42450, 314 20256, 138 CONTROL_UNIT_LOGIC_ADDRESS CUTDIRMOD 13120, 80 42984, 340 CONVERT_SCALING_SYSTEM CUTTING_EDGE_DEFAULT… - Page 502
Index DB2500 DBB3020, 366 DB3200 DBX1.7, 378 DB2500 DBB3028, 366 DB3200 DBX1000.0 to .1, 387, 388 DB2500 DBB3036, 366 DB3200 DBX1000.3, 389 DB2500 DBB4004, 366 DB3200 DBX1000.4, 389 DB2500 DBB4012, 366 DB3200 DBX1000.5, 389 DB2500 DBD2000, 365 DB3200 DBX1000.7 and .6, 390 DB2500 DBD3000, 366 DB3200 DBX1001.0 to .6, 391 DB2500 DBD3008, 366… - Page 503
Index DB3300 DBX1004.7 and .6, 400 DB390x DBX1.2, 426, 427, 430, 431, 432, 444, 445, DB3300 DBX1005.0 to .6, 401 446, 447, 448 DB3300 DBX1008.0 to .1, 399 DB390x DBX2.1, 432 DB3300 DBX1008.5 and .4, 400 DB390x DBX2.2, 433 DB3300 DBX1008.7 and .6, 400 DB390x DBX2.3, 433 DB3300 DBX1009.0 to .6, 401 DB390x DBX2.4, 433… - Page 504
Index DRIFT_ENABLE ENC_FREQ_LIMIT_LOW 36700, 292 36302, 289 DRIFT_LIMIT ENC_GRID_POINT_DIST 36710, 292 31010, 222 DRIFT_VALUE ENC_INPUT_NR 36720, 293 30230, 210 DRILL_VELO_LIMIT ENC_IS_DIRECT 35550, 283 31040, 223 DRIVE_AX_RATIO_DENOM ENC_IS_INDEPENDENT 31050, 223 30242, 211 DRIVE_AX_RATIO_NUMERA ENC_IS_LINEAR 31060, 224 31000, 222 DRIVE_ENC_RATIO_DENOM ENC_MARKER_INC 31070, 224 34310, 265 DRIVE_ENC_RATIO_NUMERA ENC_MODULE_NR… - Page 505
Index EXTERN_FIXED_FEEDRATE_F1_F9 FG_GROUP2 42160, 311 311, 28 EXTERN_FIXED_FEEDRATE_F1_ON FG_GROUP3 22920, 179 312, 28 EXTERN_FLOATINGPOINT_PROG FG_GROUP4 10884, 53 313, 28 EXTERN_FUNCTION_MASK FG_GROUP5 20734, 158 314, 28 EXTERN_G_NO_MAC_CYCLE FIFOCTRL_ADAPTION 10816, 52 20463, 146 EXTERN_G_NO_MAC_CYCLE_NAME FIX_POINT_POS 10817, 52 30600, 221 EXTERN_GCODE_GROUPS_TO_PLC FLOAT values, 482 22512, 171 form of tables, 11 EXTERN_GCODE_RESET_MODE… - Page 506
Index G_GROUP4 GEAR_STEP_MIN_VELO2 308, 27 35122, 274 G_GROUP5 GEAR_STEP_PC_MAX_VELO_LIMIT 309, 27 35135, 275 G0_LINEAR_MODE GEAR_STEP_POSCTRL_ACCEL 20730, 158 35210, 277 G0_TOLERANCE_FACTOR GEAR_STEP_POSCTRL_ACCEL2 20560, 153 35212, 277 G00_ACCEL_FACTOR GEAR_STEP_SPEEDCTRL_ACCEL 32434, 240 35200, 277 G00_JERK_FACTOR GEAR_STEP_USED_IN_AXISMODE 32435, 240 35014, 268 G53_TOOLCORR General selection/status signals from HMI, 462 10760, 50 General selection/status signals from the MMC, 363, GANTRY_ACT_POS_TOL_ERROR… - Page 507
Index HEX values, 481 IPO_MAX_LOAD HW_ASSIGN_DIG_FASTOUT 11510, 72 10368, 38 IS_AUTOMATIC_MEM_RECONFIG HW_SERIAL_NUMBER 17950, 88 18030, 88 IS_CONCURRENT_POS_AX 30450, 216 IS_ROT_AX 30300, 213 IS_SD_MAX_PATH_ACCEL IGN_PROG_STATE_ASUP 42502, 321 20191, 135 IS_SD_MAX_PATH_JERK IGNORE_INHIBIT_ASUP 42512, 323 20116, 127 IS_UNIPOLAR_OUTPUT IGNORE_NONCSTART_ASUP 30134, 209 20194, 137 IGNORE_OVL_FACTOR_FOR_ADIS 20490, 151 IGNORE_REFP_LOCK_ASUP… - Page 508
Index JOG_REV_SET_VELO M_NO_FCT_CYCLE_PAR 41120, 303 10718, 47 JOG_REV_VELO M_NO_FCT_EOP 32050, 229 10714, 45 JOG_REV_VELO_RAPID M_NO_FCT_STOPRE 32040, 229 10713, 45 JOG_ROT_AX_SET_VELO M19_SPOS 41130, 304 43240, 344 JOG_SET_VELO M19_SPOSMODE 41110, 303 43250, 344 JOG_SPIND_SET_VELO MAX_AX_ACCEL 41200, 304 32300, 236 JOG_VAR_INCR_SIZE MAX_AX_JERK 41010, 301 32431, 239 JOG_VELO MAX_AX_VELO… - Page 509
Index MIRROR_TOOL_WEAR MM_NUM_AC_SYSTEM_MARKER 42910, 330 28276, 204 MISC_FUNCTION_MASK MM_NUM_AC_SYSTEM_PARAM 30455, 216 28274, 204 MM_ABSBLOCK MM_NUM_AC_TIMER 28400, 205 28258, 202 MM_ABSBLOCK_BUFFER_CONF MM_NUM_AN_TIMER 28402, 206 18710, 108 MM_ARCLENGTH_SEGMENTS MM_NUM_BASE_FRAMES 28540, 207 28081, 198 MM_BUFFERED_AC_MARKER MM_NUM_BLOCKS_IN_PREP 28257, 202 28070, 198 MM_BUFFERED_AC_PARAM MM_NUM_CCS_MON_PARAM 28255, 202 18208, 97 MM_CEC_MAX_POINTS MM_NUM_CCS_TDA_PARAM… - Page 510
Index MM_NUM_SUMCORR MM_TRACE_DATA_FUNCTION 18108, 90 22714, 177 MM_NUM_SYNACT_GUD_AXIS MM_TRACE_VDI_SIGNAL 18663, 106 18794, 109 MM_NUM_SYNACT_GUD_BOOL MM_TYPE_CCS_TOA_PARAM 18662, 106 18207, 97 MM_NUM_SYNACT_GUD_CHAR MM_TYPE_OF_CUTTING_EDGE 18664, 107 18102, 90 MM_NUM_SYNACT_GUD_INT MM_U_FILE_MEM_SIZE 18661, 105 18352, 99 MM_NUM_SYNACT_GUD_REAL MM_USER_MEM_BUFFERED 18660, 104 18230, 98 MM_NUM_SYNACT_GUD_STRING MODE_AC_FIFO 18665, 107 28266, 204 MM_NUM_SYNC_DIAG_ELEMENTS MODESWITCH_MASK… - Page 511
Index OPERATING_MODE_EXTENDED PATH_TRANS_POS_TOL 10721, 48 33120, 256 ORI_JOG_MODE PI service: Job, 455 42660, 326 PI service: Result, 456 OSCILL_CTRL_MASK PLC_CYCLE_TIME 43770, 349 10075, 34 OSCILL_DWELL_TIME1 PLC_DEACT_IMAGE_LADDR_IN 43720, 347 12986, 78 OSCILL_DWELL_TIME2 PLC_DEACT_IMAGE_LADDR_OUT 43730, 348 12987, 78 OSCILL_END_POS PLC_IPO_TIME_RATIO 43760, 349 10074, 34 OSCILL_IS_ACTIVE PLC_TASK_RUNTIME_WARNING… - Page 512
Index PROFIBUS_TRACE_START REFP_CAM_MARKER_DIST 13113, 80 34093, 261 PROFIBUS_TRACE_START_EVENT REFP_CAM_SHIFT 13114, 80 34092, 261 PROFIBUS_TRACE_TYPE REFP_CYCLE_NR 13111, 79 34110, 262 PROG_EVENT_IGN_INHIBIT REFP_MAX_CAM_DIST 20107, 117 34030, 257 PROG_EVENT_IGN_PROG_STATE REFP_MAX_MARKER_DIST 20192, 135 34060, 259 PROG_EVENT_IGN_REFP_LOCK REFP_MOVE_DIST 20105, 116 34080, 260 PROG_EVENT_IGN_SINGLEBLOCK REFP_MOVE_DIST_CORR 20106, 116 34090, 260 PROG_EVENT_IGN_STOP REFP_NC_START_LOCK… - Page 513
Index SEARCH_RUN_MODE SPIND_ASSIGN_TO_MACHAX 11450, 70 35000, 267 SERUPRO_SYNC_MASK SPIND_CONSTCUT_S 42125, 310 43202, 342 SERVO_DISABLE_DELAY_TIME SPIND_DEF_MASTER_SPIND 36620, 291 20090, 113 SIEM_TRACEFILES_CONFIG SPIND_DEFAULT_ACT_MASK 11294, 64 35030, 269 Signals at fast inputs and outputs, 467 SPIND_DEFAULT_MODE Signals from axis/spindle, 426, 427, 443, 444, 445, 35020, 268 446, 447, 448 SPIND_DES_VELO_TOL… - Page 514
Index SPIND_VELO_LIMIT STOP_LIMIT_FINE 35100, 272 36010, 283 SPINDLE_DISP_MODE STOP_MODE_MASK 379, 31 11550, 72 SPINDLE_LOAD_BAR_COL1 Structure of the DB-range address, 451 366, 29 SUMCORR_DEFAULT SPINDLE_LOAD_BAR_COL2 20272, 139 367, 29 SUMCORR_RESET_VALUE SPINDLE_LOAD_BAR_COL3 20132, 128 368, 29 SUPPRESS_SCREEN_REFRESH SPINDLE_LOAD_BAR_LIM2 10131, 34 363, 29 SURF_BLOCK_PATH_LIMIT SPINDLE_LOAD_BAR_LIM3 20171, 134… - Page 515
Index TIME_LIMIT_NETTO_INT_TASK TOOL_REF_PROBE_AXIS2 27920, 196 371, 30 TOCARR_FINE_CORRECTION TOOL_REF_PROBE_AXIS3 42974, 338 372, 30 TOCARR_ROT_OFFSET_FROM_FR TOOL_RESET_VALUE 21186, 164 20120, 128 TOFF_LIMIT TOOL_WEAR_LIMIT_VALUE 42970, 337 374, 30 TOFF_LIMIT_MINUS TOOLTYPES_ALLOWED 42972, 337 17540, 86 TOFRAME_MODE TRACE_SCOPE_MASK 42980, 339 22708, 176 TOOL_CHANGE_ERROR_MODE TRACE_STARTTRACE_EVENT 22562, 173 22700, 175 TOOL_CHANGE_M_CODE TRACE_STARTTRACE_STEP… - Page 516
Index Transferred M and S functions, axis specific, 476 USER_CLASS_WRITE_LOC_NO TRANSMIT_BASE_TOOL_1 392, 31 24920, 189 USER_CLASS_WRITE_PROGRAM TRANSMIT_BASE_TOOL_2 214, 25 24970, 191 USER_CLASS_WRITE_PWA TRANSMIT_POLE_SIDE_FIX_1 223, 26 24911, 189 USER_CLASS_WRITE_RPA TRANSMIT_POLE_SIDE_FIX_2 218, 25 24961, 191 USER_CLASS_WRITE_SEA TRANSMIT_ROT_AX_FRAME_1 212, 25 24905, 188 USER_CLASS_WRITE_TO_MON_DAT TRANSMIT_ROT_AX_FRAME_2 377, 30 24955, 190… - Page 517
Index WAB_CLEARANCE_TOLERANCE 20204, 138 WAB_MAXNUM_DUMMY_BLOCKS 20202, 137 WEAR_SIGN 42930, 332 WEAR_SIGN_CUTPOS 42920, 331 WEAR_TRANSFORM 42935, 332 WEIGHTING_FACTOR_FOR_SCALE 22910, 178 WORKAREA_LIMIT_MINUS 43430, 346 WORKAREA_LIMIT_PLUS 43420, 346 WORKAREA_MINUS_ENABLE 43410, 346 WORKAREA_PLUS_ENABLE 43400, 345 WORKAREA_WITH_TOOL_RADIUS 21020, 163 X_AXIS_IN_OLD_X_Z_PLANE 21110, 163 Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1… - Page 518
Index Parameter Manual Parameter Manual, 08/2015, 6FC5397-8EP40-0BA1…
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Training manual
Sinumerik 808D Programming and Operating
Procedures for Milling
Version 2013-01
Related Manuals for Siemens Sinumerik 808D
Summary of Contents for Siemens Sinumerik 808D
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Page 1
Training manual Sinumerik 808D Programming and Operating Procedures for Milling Version 2013-01… -
Page 2
Notes Operating and Programming — Milling Page 2 808D… -
Page 3
Basic knowledge of programming for milling is required, before operating of a machine ! Contents Switch On and Tool Setup Preparation Referencing Pages 5~7 Pages 13~20 Pages 9~10 Workpiece Setup Pages 23~27 Create Part Program Part 1 Pages 29~36 Test Simulate Machine Program… -
Page 4
Index Absolute incremental dimensioning Manual tool change Editing part program Executing M function Moving axis with handwheel Calculator Part programming Changing time Protection levels Contour editor Program execution Creating and measuring tools Block search Creating zero offsets Reference point Cycles RS232c and USB Dry run Saving data… -
Page 5
Preparation Content Basic Theory Unit Description Function of This unit describes the 808D PPU and MCP functionality, the coordinate keyboard system of a milling machine and how to enter passwords to access the system. The 808D panel pro- cessing unit (PPU) is used to input data to the CNC and to navi- Unit Content… -
Page 6
Preparation User Moving axis interface Axis remove The 808D machine control panel (MCP) is used to con- trol manual operation of the axis. The machine can be moved with the appropriate keys. 808D (PPU) has eight vertical softkeys (abbr. SKs) on the right of the screen. -
Page 7
Tasks such as ”Basic Op- coordinate Passwords system erating”, “Advanced Operating” and commissioning functions all depend on the passwords. The Sinumerik 808D uses a coordinate system which is No password Machine operator derived from the DIN 66217 Customer’s password Advanced operator standard. -
Page 8
Notes Operating and Programming — Milling Page 8 808D… -
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Switch On Referencing Content SEQUENCE Unit Description Switch on machine This module describes how to switch the machine on and reference it. Please note the explicit switching on rules as specified by the machine manufacturer. Unit Content Step 1 Turn on the main switch of the machine. Switch on The main switch is usually at the rear of the machine. -
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Switch On Referencing SEQUENCE Reference After power on, the machine must first After completing the referencing be referenced! machine procedure for all axes, the refer- enced symbol is displayed next to the axis identifier. Step 1 After power on, the machine will be in the reference point approach mode (default). -
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Page 13: Unit Description
Tool Setup SEQUENCE Content Unit Description A tool must have been created and Create tool measured before executing the pro- This unit describes how to create and set up tools. gram. Step 1 Please make sure the system is in JOG mode. Press “Offset”…
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Tool Setup SEQUENCE The range of tool numbers which can be created Step 2 Create tool A tool must have been created and by this system is 1 ~32000. edge selected before creating a tool edge! The machine can be loaded with a maximum of 64 tools / 128 tool edges. -
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Tool Setup SEQUENCE Step 2 A tool must have been created in the Load tool system before it can be loaded into the A new tool edge can be added in this way and different lengths and radii into Spindle can be entered as required. -
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Tool Setup SEQUENCE The tool are usually loaded manually into the spindle. Select the required override increment according to the buttons on the right The tool will be automatically loaded into the spindle with an automatic (this selection fits all axes) tool changer. -
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Tool Setup SEQUENCE A tool must have been loaded and ro- Start tated to the position. spindle Start the spindle before adjusting tools as follows: Press the “Machine” key on the PPU Press “Reset” on the MCP to stop the Press the “T.S.M”… -
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Tool Setup SEQUENCE Use “SELECT” key to set the refer- ence point as “workpiece” (In real Press the axis keys on the MCP to measurement, the reference point move the tool to the set position can be set as either “workpiece” or above the workpiece. -
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Tool Setup SEQUENCE Enter “0” at “X0” Enter “0” at “Y0” Press the axis keys on the MCP to (This is the value of the width of a move the tool to the set position. setting block if it is used.Select one of X0/Y0 according to requirement.) Press the “Handwheel”… -
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Tool Setup SEQUENCE Please make sure all the machine axes Execute M A tool must be loaded to the spindle. are in safe positions before executing Jog spindle function the M function! Press the “Machine” key on the PPU. Press the “Machine” key on the PPU. Press the “JOG”… -
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Workpiece Setup SEQUENCE Content Unit Description Manual A tool must have been loaded into start the spindle. This unit describes how to set the workpiece offset and test the tool re- spindle sults. Before measuring, the spindle can be started as follows: Press the “Machine”… -
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Workpiece Setup SEQUENCE A tool must have be created and Create workpiece measured before it can be used to set offset the workpiece offset. Make sure the active tool is the measured tool! Press the “Machine” key on the PPU. Press the “JOG”… -
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Workpiece Setup SEQUENCE Method1 This method is normally for setting the zero point of the work- Press the “Handwheel” piece at the edge of the workpiece. key on the MCP to position the tool at the X0 edge of the work- piece. -
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Workpiece Setup SEQUENCE Method 2 This method is normally used for setting the workpiece zero Method 3 This method is normally used for setting the zero points at the point at the center point of a rectangular workpiece. center point of a circular workpiece. Using tools with a measured “length and radius”, move them to the four Using tools with a measured “length and radius”, move them to the three edges of the rectangular workpiece. -
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Workpiece Setup SEQUENCE The tool setup and workpiece setup Test tool must have been performed correctly so offset results that it can be tested as follows! In order to ensure the machine safety and correctness, the results of the tool offset should be tested appropriately. Press the “Machine”… -
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Notes Operating and Programming — Milling Page 28 808D… -
Page 29: Basic Theory
Program recommended in order to provide clarity for the structure machine operator. Siemens recommends the This unit describes how to create a part program, edit the part program following structure: and get to know the most important CNC commands required to produce a workpiece.
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Create Part Program Part 1 SEQUENCE Step 4 The following sequence should be followed to create Create a part program: You can program choose “New” or “New direc- Step 1 tory”. Programs can be created with the Choose “program manager”. “New”… -
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Create Part Program Part 1 Basic Theory Edit Inches and program Header N5 G17 G90 G54 The program shown in the editor can be With G71 at the created and edited with the appropriate header, the ge- keys. N10 T1 D1 M6 T,F,S function ometry data will N15 S5000 M3 G94 F300… -
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Create Part Program Part 1 Basic Theory N5 G17 G54 G71 Definition of Absolute positioning; target position with G90 at the header, N10 T1 D1 M6 the geometry data which N15 S5000 M3 G94 F300 follows will be interpret- N5 G17 G90 G500 G500 N20 G00… -
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Create Part Program Part 1 Basic Theory N5 G17 G90 G54 G71 Feedrate Rapid motion Spindle speed T1 D1 M6 S5000 M3 G94 F300 Feed type N20 G00 X50 Y50 Z5 N25 G01 Z-5 N5 G17 G90 G54 G71 Spindle direction N30 Z5 When G00 is… -
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Create Part Program Part 1 Basic Theory Contour feedrate with When traversing circular Behavior at contours with cutter radius corners compensation, it should be decided whether the feed rate should be calculated Activation/ along the contour of the deactivation of the workpiece or along the path tool radius compen- defined by the center point… -
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Create Part Program Part 1 Basic Theory Milling circles and Determine tool radius of T1 D1 arcs Tool motion direction N5 G17 G90 G500 The circle radius shown in the example on the X100, Y50 N10 T1 D1 M6 X0, Y50 right can be produced N15 S5000 M3 G94 F300 with the specified part… -
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Create Part Program Part 1 Basic Theory Moving to a Controlling fixed the spindle position The following functions can be Using the code G74, N5 G17 G90 G500 G71 N5 G17 G90 G500 G71 used to influence the operation the machine can of the spindle: N10 T1 D1 M6 N10 T1 D1 M6… -
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Create Part Program Part 2 Content Basic Theory Unit Description Radius and chamfers This unit describes how to create a part program, edit the part program and get to know the most important CNC commands required to produce a workpiece. The two radii and the chamfer shown Part 2… -
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Create Part Program Part 2 Basic Theory With the “OK” SK, the values and Hole cycle call will be transferred to centering the part program as shown be- low. The easiest way to This will drill a hole at the current center drill a hole position. -
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Create Part Program Part 2 Basic Theory With the “OK” SK, the values and Drilling cycle call will be transferred to the holes part program as shown below. This will drill a hole at the current The easiest method to drill position. -
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Create Part Program Part 2 Basic Theory DAM parameter For descriptions of RTP, RFP, SDIS and DP, please see page 40 ①DAM≠0, the first drilling operation(FDPR)cannot exceed the drilling depth. As of the second drilling operation, the drilling is acquired from the last depth operation FDEP=5 Reach first drilling hole depth. -
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Create Part Program Part 2 Basic Theory With the “OK” SK, the values and cycle call will be transferred to the Tapping part program as shown below. This will drill a hole at the current position. The easiest way to If there is no other operation, the ma- tap a hole is to use chine will drill holes in the current… -
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Create Part Program Part 2 Basic Theory For descriptions of RTP, RFP, SDIS, DP and DTB, please see page 40 For descriptions of AXH, VARI, DAM and VRT, please see page 42 Parameters Meanings Remarks DTB=0.7 Pause 0.7 s during final tapping to thread depth (discontinuous cutting) SDAC=5 Spindle state after cycle is M5… -
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Create Part Program Part 2 Basic Theory With the “OK” SK, the val- Hole ues and cycle call will be positioning transferred to the part pro- gram as shown below. This will drill holes at the The easiest way to positions defined from drill a series of within the cycle. -
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Create Part Program Part 2 Basic Theory The contour can be edited and stored in the main program file Contour after the M30 command when using the “Attach contour” SK. milling with cycle Enter the cycle data setting The easiest way to according to the former opera- rough and finish tions in the screen and enter… -
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Create Part Program Part 2 Basic Theory When you have opened the screen for setting the contour data, you can The selected di- make the following settings: rection is shown at the top left side of PPU. Enter appropriate start point coordi- The meanings of nates as in the the highlighted… -
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Create Part Program Part 2 Basic Theory After completing the steps, the system will re- For descriptions of RTP, RFP, SDIS and DP, please see page 40 turn to the edit interface. Press “Technical Parameters Meanings Remarks interface” on the PPU to return to the interface for setting the cycle data. -
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Create Part Program Part 2 Basic Theory With the “OK” SK, the values and cycle call will be trans- Milling slots ferred to the part program as shown below. and spigots This will perform milling at the position defined in the cycle. -
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Create Part Program Part 2 Basic Theory Parame- Meanings Remarks ters NUM=3 Three slots on the circle AFSL=30 Angle slot length is 30º AFSL and WID jointly decide the shape of the slot in WID=6 Slot width is 6 mm the plane STA1=165 Start angle,angle between the effective work piece… -
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Page 53: Module Description
Simulate Program SEQUENCE Content Module Description A part program must have been created Simulate before it can be tested using program This unit describes how to simulate a part program before executing it in “Simulation”. (Axis do not AUTO mode. move) Step 1 The part program must be opened using the “Program Manager”…
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Simulate Program SEQUENCE Step 2 Step 3 Press the “CYCLE START” key Press the “Simu.” SK on the PPU. on the MCP. If the control is not in the correct mode, a message will be displayed at the bottom of the screen. -
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Test Program Content SEQUENCE Before the part program can be loaded Unit Description Program and executed in AUTO mode, it must be Execution tested using the simulation function This unit describes how to load the program in “AUTO“ mode and test the mentioned previously! part program at fixed speed. -
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Test Program SEQUENCE Before executing the “Dry Run”, please Press the “Machine” key on the PPU. change the offset value appropriately for Dry Run the real workpiece size in order to avoid Press the “Prog. cont.” SK on the PPU. cutting the real workpiece during the dry run and avoid unnecessary danger! Press the “Dry run feedrate”… -
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Machine Pieces Basic Theory Content Unit Description Make sure the machine has been refer- Time Coun- enced before machining workpieces! This unit describes how to use the Time counter function and how to machine pieces and the compensation setting for the tool wear. Step 1 Unit Content Press the “Machine”… -
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Machine Pieces SEQUENCE “Cycle time” shows how long the pro- Make sure the program is correct before Machine gram has been running. Pieces machining pieces! Set the program in “Time left” shows how much time re- mains before the program ends. the ready-to-start status as shown on the left in accord-… -
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Machine Pieces SEQUENCE Step 2 Tool The tool wear compensation must Set the tool length wear parameter of axis X in ”Length X”, the sign deter- Wear distinguish the direction of compensa- mines the direction of wear compensation. tion clearly! Set the tool length wear parameter of axis Z in ”Length Z”, the sign deter- mines the direction of wear compensation. -
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Program Restart Content SEQUENCE Unit Description Block Search This unit describes how to restart the part program after a tool has been changed due to damage, or remachining has to be performed. Press the “Machine” key on the PPU. Press the “Auto” key on the MCP. Unit Content Press the “Block search”… -
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Program Restart SEQUENCE Press the “Back” SK on the PPU. Press the “CYCLE START” key on the MCP to execute the program. Turn the feedrate override on the MCP gradually to the required value. The feedrate override must always be set to 0%! Make sure the correct tool is selected before continuing! Press the “CYCLE START”… -
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Page 69: Additional Information
It is recommended to use the “SINUCOM PCIN” communication Step 1 SW provided by Siemens to transfer the standard program. Adjust the parameter settings on the PPU to match the settings of the Unit Content communication SW on the PC.
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Additional Information Part 1 SEQUENCE Step 2 Transfer a part program to a PC from the PPU. You can continue sending the part program. Press the “NC” SK on the PPU. Press the “OK” SK on the PPU. Use “Cursor + Select” to select the required part program. Or you can abort the sending of the part program The selected program will be highlighted. -
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Press the “TOC” SK on the PPU. Use “Cursor + Select” to select the required part program. The selected program will be highlighted. The online help from the Siemens manual will be Press the “Copy” SK on the PPU. shown. -
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Additional Information Part 1 SEQUENCE Step 2 Manual face Press “Face cutt.” SK on PPU. cutting Enter appropri- ate data in the “Face cutting” is used to cut the oversized materials on the rough face ”Face Milling” before starting to machine. window ac- cording to the Step 1… -
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Additional Information Part 1 SEQUENCE parameters Press the “Offset” key on the PPU. Press the “R var.” SK on the PPU. The arithmetic parameters are used in a part program for value assign- ment, and also for some necessary value calculations. The required val- ues can be set or calculated by the control system during program execu- N10 G17 G90 G54 tion. -
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Additional Information Part 1 SEQUENCE You can change the time on the control if required Press the “OK” SK on the PPU. Time when the clocks changes from summer time to winter change time. Press “Shift” and “Alarm” on the PPU simul- taneously. -
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Additional Information Part 1 SEQUENCE Press the “OK” SK on the PPU. Gear stages M40, M41, M42, M43, M44 and M45 are available. Automatic gear selection Gear stage 1 Gear stage 2 Gear stage 3 Gear stage 4 Gear stage 5 Example: The machine tool manufacturer specifies a speed range for each gear stage:… -
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Additional Information Part 2 SEQUENCE Content In MDA mode, you can enter and execute single Unit Description This unit describes how to perform simple tasks on the machine and and multiple lines of NC codes. provides some additional information which may be required to operate the machine correctly. -
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Additional Information Part 2 SEQUENCE Subpro- function gram The M function initiates switching operations, such as «Coolant ON/ OFF». Various M functions have already been assigned a fixed function- Frequently used machining sequences, e.g. certain contour shapes, are ality by the CNC manufacturer. The M functions not yet assigned are stored in subprograms. -
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Additional Information Part 2 SEQUENCE Sequence Polar Main program coordinates MAIN 123 In addition to the common specification in Cartesian coordinates (X, Y, Z), the points of a workpiece can also be specified using polar coordi- nates. Subprogram N20 L10; call Polar coordinates are also helpful if a workpiece or a part of it is dimen- sioned from a central point (pole) with specification of the radius and the angle. -
Page 80: Basic Theory
Additional Information Part 2 Basic Theory G110 Pole specification relative to the setpoint position last programmed Additive (in the plane, e.g. with G17: X/Y) workpiece (when using G110, please always take the current position of the offsets tool as the reference point to specify the new pole) The programmable workpiece offsets TRANS and ATRANS can be used Pole specification relative to the origin of the current workpiece G111…
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Additional Information Part 2 Basic Theory Coordinate rotation Scaling ROT AROT A scale factor can be programmed for all axes with SCALE, ASCALE. The The programmable rotation ROT, AROT can be used: path is enlarged or reduced by this factor in the specified axis. The cur- rently set coordinate system is used as the reference for the scale The rotation is performed in the current plane G17, G18 or G19 using the change. -
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Additional Information Part 2 Basic Theory SUPA→cancel all settable offsets SUPA G00 Z300 D0 Program SUPA G00 X0 Y0 example coordinate plane G17,use tool 1 G17 T1 D1 MSG («change to 1 tool») M5 M9 M00 S5000 M3 G94 F300 This describes and analyzes the additive offset, coordinate rotation, G00 X-28 Y 30 scaling functions mentioned above. -
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Additional Information Part 2 Basic Theory Program execution Program jump N10 G0 X…Z… NC programs process their blocks in the sequence in which they were arranged when they were written. The processing sequence can be N40 GOTOF LABEL0; jumps to label LABEL0 changed by introducing program jumps. -
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Additional Information Part 2 Basic Theory Method 2 Program skip Press the “Machine” key on the PPU. Method 1 Press the “Auto” key on the MCP. N5 G17 G90 G500 G71 Press the “Prog cont.” SK on the PPU. “;” code N10 T1 D1 M6 Using “;”… -
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Additional Information Part 2 SEQUENCE Basic Theory Press this SK to delete the contents in the calculator. Calculator Press this SK to exit the calculator screen. Use this SK to accept the input and write the values to the required position. You can use the calculator to calculate contour elements, values in the If the input field is already occupied by a value, the calculator program editor, tool offsets and workpiece offsets and enter the results… -
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Sample Program Drawing Content Unit Description Make sure all the preparations and safe- Milling ty measures have been performed be- program 1 This unit shows three typical program examples of frequently used milling fore machining! cycles and the corresponding machining diagrams with detailed explana- tions. -
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Sample Program Machining Process G17 G90 G54 G60 ROT ; =======Repeat rectangular pocket milling ; ====Repeat ② ③ ④ rectangular pocket tool 1 is plane milling tool T1 D1; FACEMILL 3 times========== milling 3 times===== N200 REPEAT _ANF _END P=3 N200 Repeat N160 ~ N190 operation three times… -
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Sample Program Drawing Machining Process N290 G0 X0 Y0 N290 back to workpiece zero point Make sure all the preparations and safety Milling ; =====Start circular pocket roughing===== ; =============Start circular pocket measures have been performed before N300 milling circular groove (depth 5 program 2 roughing============== machining! -
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Sample Program Machining Process G17 G90 G60 G54 ;*************CONTOUR************ This program is additional descrip- tool 1 is milling tool, diameter 50 mm CON1: T1 D1 ;FACEMILL D50 tion information created by the system automatically after finishing ;#7__DlgK contour definition begin — Don’t back to workpiece zero point S3500 M3 change!;*GP*;*RO*;*HD*… -
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Sample Program Drawing Machining Process G17 G90 G54 G71 Part of the cycles in the program are Milling SUPA G00 Z300 D0 taken as examples in Section 5, “Create program 3 SUPA G00 X300 Y300 Part Program Part 2”! T1 D1 hint:change to tool 1 MSG («Please change to Tool No 1») M05 M09 M00… -
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Sample Program Machining Process N270 N430 N270 SUPA G00 Z300 D0 N430 SUPA G00 Z300 D0 N440 N280 N280 SUPA G00 X300 Y300 N440 SUPA G00 X300 Y300 ; ======Contour milling start====== N290 N290 T4 D1 ; ======Contour milling start====== N450 N300 hint:change to tool 4… -
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Sample Program Machining Process N580 N790 N580 SUPA G00 Z300 D0 N790 SUPA G00 Z300 D0 N590 N800 N590 SUPA G00 X300 Y300 N800 SUPA G00 X300 Y300 ; =========Centering start======= ; ==========Tapping start======== ; ========Centering start========= N600 ; =========Tapping start========= N810 N610 hint:change to tool 6… -
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Sample Program Machining Process N1100 ;*************CONTOUR************ This section is additional description N1110 CONT1: information created by system automati- N1120 ;#7__DlgK contour definition begin — cally after finishing the programming of Don’t change!;*GP*;*RO*;*HD* the rough cutting CYCLE95 and does N1130 G17 G90 DIAMOF;*GP* not affect the system execution. -
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Page 97: Unit Description
Mode Basic Theory Content Unit Description Siemens standard machining codes are implemented in DIN mode. The 808D also provides also provides appro- function switch This unit describes the ISO operating functions in 808D, compares the priate functions for implementing the ISO commands, similarities and differences of the machining code in DIN mode and ISO but the ISO mode must be activated during operation.
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Mode Basic Theory After pressing All the ISO codes described in this unit “OK”, the sys- code can be implemented in the ISO mode of tem restarts auto- explanation the 808D system! matically. After restarting, Brief description of typical, frequently used ISO codes press “Shift”… -
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Mode Basic Theory Code In DIN mode, the tool length H01→Offset value 20.0 is activated automatically, H02→Offset value -30.0 but in ISO mode, you must circular interpolation in H03→Offset value 30.0 activate the tool length via positive direction H04→Offset value -20.0 G code. -
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Mode Basic Theory Frequently used letter meanings of typical fixed cycle codes in ISO Brief introduction of typical fixed cycle codes in ISO mode For the meaning of letters when programming typical fixed Descriptions Applied range and Unit note cycles, please refer the figure on the left! Cutting end point X/Z absolute coordi- G73 / G74 / G76 nate values… -
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Mode Basic Theory Boring cycle application example program: application example program: Drilling cycle (countersink drilling) Common programming structures: Common programming structures: M3 S500 ;spindle rotation M3 S2000 ;spindle rotation G76 X—Y—Z—R—Q—P—F—K G82 X—Y—Z—R—P—F—K G90 G99 G90 G99 G82 X300 Y-250 Z-150 R-100 P1000 F120 Motion process:… -
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Mode Basic Theory Tapping cycle execution operation graphic: boring cycle execution operation graphic: With command G99 without operation in red line With command G99 without operation in red line Common programming structures: Common programming structures: With command G98 with operation in red line With command G98 with operation in red line G84 X—Y—Z—R—P—F—K G86 X—Y—Z—R—F—K… -
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Mode Basic Theory execution operation The ISO mode function provided by Boring cycleⅠ / reverse boring cycle graphic: program the 808D can easily operate the exist- Ⅱ transfer and Common programming structures: ing ISO program! Fixed cycle Ⅱ→ operation spindle start G87 X—Y—Z—R—Q—P—F—L Motion process:… -
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Mode Basic Theory Common ISO program 808D ISO program Program execution Beginning of the program Step 3 O0001; O0001;Delete this Common ISO program: G0 X50 Y50 Z50 M5 line Beginning is “O” Make sure the current system is in ISO mode! G04 X5 G0 X50 Y50 Z50 M5 ISO mode of 808D:… -
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Mode Basic Theory ISO programs can be executed in the 808D as follows: Step 5 Sample program Make sure the current system is in ISO mode! G291 N210 T2M6 Make sure all preparations and safety measures have been T1M6 N220 M3S3000F100 performed! G0G54G90G40 N230 G43H2Z50… -
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Mode Basic Theory N160 G0G40G90Z60 Standard Siemens programming. Machining the same workpiece as N170 M09M05 N180 M30 described above (can be compared The next paragraph describes with the ISO code). the codes of the contour. The system will generate them auto- N10 T1D1M6 ;… -
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Circular interpolation; tangential transition Contact Thread cutting with constant lead G331 Thread interpolation Useful G332 Thread interpolation — retraction Siemens Websites Group 2: Non-modally valid motion, dwell Name Meaning Dwell time preset Tapping without synchronization Reference point approach with synchronization… -
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Appendix Group 3: Programmable frame Group 8: Settable zero offset Name Meaning Name Meaning TRANS Translation G500 * Settable work offset OFF Rotation 1st settable zero offset SCALE Programmable scaling factor 2nd settable zero offset MIRROR Programmable mirroring 3rd settable zero offset ATRANS Additive translation 4th settable zero offset… -
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G710 Metric dimension data input; also for feedrate F Group 47: External NC languages modally effective Name Meaning Group 14: Absolute/incremental dimension modally effective G290 * Siemens mode Name Meaning G291 External mode G90 * Absolute dimensions data input Incremental dimension data input… -
Page 112: Technical Support
If you have any questions about this product or this manual, contact the hotline: Phone +86 1064 719990 +86 1064 719991 E-mail 4008104288.cn@siemens.com Useful Siemens Websites SINUMERIK Internet address Further product information can be found at the following web site: http://www.siemens.com/sinumerik…
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