Сименс синумерик руководство оператора

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  Operator’s Guide 03/2004 Edition SINUMERIK 840D/840Di/810D HMI Advanced…
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  HMI Advanced Machine Parameters Operator’s Guide Program Services Diagnostics Startup Valid for Service Control Software version SINUMERIK 840D powerline SINUMERIK 840DE powerline (export version) SINUMERIK 840Di SINUMERIK 840DiE (export version) Appendix SINUMERIK 810D powerline SINUMERIK 810DE powerline (export version) 03.04 Edition…
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  , SINUMERIK and SIMODRIVE are registered trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of which by third parties may constitute copyright violation Additional information is available on the Internet under: http://www.siemens.com/motioncontrol Other functions not described in this documentation might be executable in the control.

• Page 5: Sinumerik 840D Powerline

  More detailed information about other publications concerning SINUMERIK 840D and 810D and publications that apply to all SINUMERIK controls (e.g. Universal Interface, Measuring Cycles…) can be obtained from your local Siemens branch office.

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  Synchronous actions step 2 Measurement level 2 Adaptive control Continuous dressing Using the compile cycles (OEM) Sag compensation, multi-dimensional — Function not possible 1) restricted functionality Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  For safety reasons some functions are disabled to protect them from unauthorized access. The machine manufacturer can customize or modify the described functionality. Please follow the instructions of the machine-tool manufacturer. Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  Cross-references to other documentation or sections Danger notes Additional notes or background information Ordering data supplement Explanation Description of syntax Programming examples Ó Siemens AG, 2004. All rights reserved viii SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  This symbol appears whenever specific information can be found in other documentation. A complete list of available literature is included in the Appendix of this Operator’s Guide. Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  (with a view to identifying externally visible defects and damage as well as changes in the operating behavior of the control). Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  Improper usage gives rise to unforeseen danger to: · Life and limb of personnel, · The control, machine or other assets of the owner and the user. Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  Preface 03.04 Structure of manual Notes Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 13: Table Of Contents

  Editor help ……………………. 2-73 2.7.2 Quick help for program commands…………….2-74 2.7.3 Extended help for program commands…………..2-77 Job list ……………………2-78 Ó Siemens AG, 2004. All rights reserved xiii SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

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  Display system frames ……………….. 4-133 MDI mode…………………… 4-135 4.5.1 Function and main screen ………………4-135 4.5.2 Save program, file function………………4-137 4.5.3 Teach-in ……………………4-138 Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  Function ……………………5-232 5.4.2 Editing/deleting/finding R parameters …………..5-232 Setting data ………………….5-234 5.5.1 Working area limitation ………………. 5-234 5.5.2 Jog data ……………………5-235 Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  Free contour programming………………6-275 6.5.1 General……………………6-275 6.5.2 Program contour…………………. 6-276 6.5.3 Contour elements ………………..6-280 6.5.4 Graphic representation of the contour…………..6-281 Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  «Services» Operating Area 7-359 Function ……………………7-360 Directory structure………………..7-360 7.2.1 NC active data………………….7-360 7.2.2 Hard disk ……………………. 7-361 7.2.3 Directories ………………….. 7-363 Ó Siemens AG, 2004. All rights reserved xvii SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  8.3.12 Displaying loadable compile cycles (from SW 6.3) ……….8-422 PLC status ………………….. 8-424 8.4.1 General……………………8-424 8.4.2 Changing/deleting values ………………8-425 Ó Siemens AG, 2004. All rights reserved xviii SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  10-459 10.1 Operating data …………………. 10-460 10.2 Cleaning …………………… 10-461 Appendix A-463 Abbreviations………………….A-464 Terms ……………………A-474 References………………….A-497 Index ……………………I-511 Commands, identifiers ………………… I-516 Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  Contents 03.04 Ó Siemens AG, 2004. All rights reserved SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 21: Introduction

  03.04 Introduction Introduction The SINUMERIK 840D/810D system …………… 1-22 Notes on handling ………………… 1-24 Activation/deactivation ………………..1-25 Ó Siemens AG, 2004. All rights reserved 1-21 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 22: The Sinumerik 840D/810D System

  Set up communication links between 1 or more control units (m) or 1 or more NCs (n) (m:n, m control units and n NCK/PLC units). Ó Siemens AG, 2004. All rights reserved 1-22 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 23: Operator Components

  Read Chapter 2 «Operator Components» carefully before proceeding with further chapters. All subsequent chapters are written on the assumption that you have done so! Ó Siemens AG, 2004. All rights reserved 1-23 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 24: Notes On Handling

  Before operating any of the control elements on this operator panel front: Please first read the explanations supplied in this documentation! Ó Siemens AG, 2004. All rights reserved 1-24 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 25: Activation/Deactivation

  Deactivation Please follow the instructions for switching off the control or the entire system! Machine manufacturer Please follow the machine manufacturer’s instructions! Ó Siemens AG, 2004. All rights reserved 1-25 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

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  By pressing the «Area switchover» key twice, you can toggle between the operating areas last selected, e.g. between the «Parameters» and «Machine» areas. Ó Siemens AG, 2004. All rights reserved 1-26 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 27: Operator Components/Sequence Of Operations

  Example of a job list with multi-channel m:n connections ……..2-84 2.8.4 «Execute job list» operating sequence…………… 2-85 2.8.5 Rename workpieces with job lists …………….2-87 Ó Siemens AG, 2004. All rights reserved 2-27 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

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  Operator Components/Sequence of Operations 03.04 2.8.6 Copy workpieces with job lists …………….2-88 2.8.7 Archive workpieces with job lists in case of m:n…………. 2-88 Ó Siemens AG, 2004. All rights reserved 2-28 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 29: Operator Panels

  3 Softkey bar (horizontal) 4 ETC key (menu extension) 5 Area switchover key 6 Softkey bar (vertical) All keys are described in the following sections. Ó Siemens AG, 2004. All rights reserved 2-29 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 30: Op 010S Operator Panel

  1 Machine area key 2 Recall (return) 3 Softkey bar (horizontal) 4 ETC key (menu extension) 5 Area switchover key 6 Softkey bar (vertical) Ó Siemens AG, 2004. All rights reserved 2-30 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 31: Op 012 Operator Panel

  (menu extension) 5 Area switchover key 6 Softkey bar (vertical) For further information about operator components, please see: /BH/ Operator Components Manual. Ó Siemens AG, 2004. All rights reserved 2-31 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 32: Full Standard Keyboard

  For further information about the configuration of operating keys, please see: /IAM/, IM4 Installation and Start-Up, Chapter 5 Functions/Parameters. Ó Siemens AG, 2004. All rights reserved 2-32 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

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  Direct access to the Machine operating area. Direct access to the last selected operating area: Machine, Parameters, Program, Services, Diagnostics or Startup Ó Siemens AG, 2004. All rights reserved 2-33 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 34: Operator Panel Keys

  Recall key Return to the next higher menu. Recall closes a window. ETC key Expansion of the softkey bar in the same menu. Ó Siemens AG, 2004. All rights reserved 2-34 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

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  (the active window has a thicker border). Keyboard input e.g. the page keys, is possible only in the active window. Ó Siemens AG, 2004. All rights reserved 2-35 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  = UNDO). Ó Siemens AG, 2004. All rights reserved 2-36 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  A program can be opened in the text editor. Alarm Takes you directly to the Alarms screen User key Can be configured by the customer Ó Siemens AG, 2004. All rights reserved 2-37 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  NC. In the above cases, the operation is denied with alarms 1203xx. Ó Siemens AG, 2004. All rights reserved 2-38 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 39: Machine Control Panels

  The machine tool can either be equipped with a standard machine control panel from SIEMENS (ordering data option) or with a specific machine control panel from the machine-tool manufacturer.

• Page 40: Machine Control Panel Keys

  Control of machine through execution of a block or a sequence of blocks. The blocks are entered on the operator panel front. Ó Siemens AG, 2004. All rights reserved 2-40 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 41: Machine Control Panel Keys

  Repositioning Repos Reposition, re-approach contour in «JOG» mode. Approaching a reference point Ref Point Approach the reference point (Ref) in «JOG» mode. Ó Siemens AG, 2004. All rights reserved 2-41 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 42: Feed Control

  Press these keys to traverse the selected axis (X…Z) in a positive +X +Z direction. Press these keys to traverse the selected axis (X…Z) in negative direction. Ó Siemens AG, 2004. All rights reserved 2-42 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

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  You can switch between the machine and workpiece coordinate WCS MCS systems in the Machine operating area using softkeys (WCS)/(MCS) or the corresponding key on the machine control panel. Ó Siemens AG, 2004. All rights reserved 2-43 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 44: Spindle Control

  — The maximum spindle speed and the values for the spindle speed override position are defined in the machine data and setting data (see information supplied by the machine-tool manufacturer). Ó Siemens AG, 2004. All rights reserved 2-44 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 45: Keyswitch

  2.4 Machine control panel keys 2.4.5 Keyswitch SIEMENS keyswitch The keyswitch on the SINUMERIK 840D, 810D has 4 settings to which protection levels 4 to 7 are assigned. Functions can be assigned to keyswitch positions by the machine Machine manufacturer manufacturer.

• Page 46: Program Control

  — The control is in its initial state and ready for a new program run. See also /FB/, K1, Description of Functions Mode Group, Channel, Program Operation Mode Ó Siemens AG, 2004. All rights reserved 2-46 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 47: Screen Layout

  You can display information by pressing the i key Recall: Return to higher-level menu > ETC.: Expansion of the softkey bar in the same menu. Ó Siemens AG, 2004. All rights reserved 2-47 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 48: Global Machine Status Display

  Parameters, Program, Services, Diagnosis, Start-Up). 2 Channel status The current channel status is displayed: — Channel reset — Channel interrupted — Channel active Ó Siemens AG, 2004. All rights reserved 2-48 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

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  24 Wait: For tool change acknowledgement 25 Wait: For gear stage change 26 Wait: For position control 27 Wait: For thread cut Ó Siemens AG, 2004. All rights reserved 2-49 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  61 Wait: For axis replacement: Axis is currently coupled- motion axis 62 Wait: For axis replacement: Axis is currently coupled slave axis Ó Siemens AG, 2004. All rights reserved 2-50 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  9 Program control display Functions that have been activated are visible can be set via «Program control», see Section 4.6 Automatic mode, «Program control» Ó Siemens AG, 2004. All rights reserved 2-51 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 52: Program Control Display

  Traverse movements are performed with the feedrate value set in the Dry run feedrate setting data «Dry run feedrate». This dry run feedrate function replaces the programmed motion commands. Ó Siemens AG, 2004. All rights reserved 2-52 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 53
  This function is not set/deactivated under Program Control, but via the Feed Start/Feed Stop keys on the machine control panel. Ó Siemens AG, 2004. All rights reserved 2-53 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 54: General Sequence Of Operation

  The function of the keys and menus is the same in all operating areas. This identical functionality applies only if the operating areas are left intact as supplied by Siemens AG and no modifications have been configured by the user.

• Page 55: Switch Menu Window

  Position cursor in menu window: You can position the cursor at the desired point in the menu window with the «Direction keys». Ó Siemens AG, 2004. All rights reserved 2-55 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 56: Select Directory/File

  The subsequent files are selected continuously until you press «Cursor up» or «Cursor down» (without «Shift») key. Deselects a selected file. Cancels all selections. Ó Siemens AG, 2004. All rights reserved 2-56 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 57: Edit Input/Values

  Press the «Edit» key to open a complete list of possible or existing values. Position the cursor on the value of your choice using the «Direction» keys. Ó Siemens AG, 2004. All rights reserved 2-57 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 58: Confirm/Cancel Input

  The cursor remains positioned in the currently selected field. Switch from the horizontal menu level back to the call menu level. Ó Siemens AG, 2004. All rights reserved 2-58 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 59: Editing Part Programs In The Ascii Editor

  You have selected the file you wish to edit in the directory and pressed the «Input» key, the vertical softkey bar changes. Your selected file is opened in the text editor. Ó Siemens AG, 2004. All rights reserved 2-59 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 60
  The softkey pastes the cut or copied block from the buffer into the text Paste block in front of the cursor position. Ó Siemens AG, 2004. All rights reserved 2-60 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  Installation and Start-up of HMI Advanced (PCU 50). The function «Replace all texts» is only enabled for files located on the hard drive (i.e. not in the NC memory). Ó Siemens AG, 2004. All rights reserved 2-61 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  The part program block is inserted in the part program with the appropriate parameters. Example: CYCLE81 (110, 100, 2, 35) /PGC/, Programming Guide Cycles Ó Siemens AG, 2004. All rights reserved 2-62 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
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  «Renumber» function. · Number of first block · Incrementation of block numbers (e.g. 1, 2, 10) Ó Siemens AG, 2004. All rights reserved 2-63 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 64
  · The coordinate system and the technology to be used are set via the machine data; see /IAM/ Installation and Start-Up Guide IM4. · Edited programs are automatically enabled after saving. Ó Siemens AG, 2004. All rights reserved 2-64 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 65: Switch Channel

  1. Switch to next channel. 2. Switch over configured channel group/channels (1 NC). 3. Switch to another NC (with m:n link involving several NCs). Ó Siemens AG, 2004. All rights reserved 2-65 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 66: M:n Communication Links

  All current communication links and associated symbol names are listed in display «Channel menu». Important Only two links may be active simultaneously on one NCU. Ó Siemens AG, 2004. All rights reserved 2-66 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 67
  NC) only takes place upon activation of a vertical softkey. NC switchover You can change to another NC via the vertical softkeys if the channel is not on the current NC. Ó Siemens AG, 2004. All rights reserved 2-67 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 68
  · If an application (e.g. processing from external source) disables switchover to the selected NC, then only the channels of the current NC are displayed in the channel menu. Ó Siemens AG, 2004. All rights reserved 2-68 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 69
  After setting up a link to another NCU, the operating area selected last is always available for this (as for the NCU whose link was separated). Ó Siemens AG, 2004. All rights reserved 2-69 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 70: Pocket Calculator

  · Enter the letter «I» (convert to inches) or «M» (convert to metric) · Press the «input» key, the value is converted. Ó Siemens AG, 2004. All rights reserved 2-70 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 71: Help

  Zoom + Zoom — decrease the zoom factor in the document view, with «Exit help» you return to the editor. Exit help Ó Siemens AG, 2004. All rights reserved 2-71 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 72
  «ETC.» key the function «MMC help» is directly invoked (corresponds to HMI MMC help Help). Ó Siemens AG, 2004. All rights reserved 2-72 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 73: Editor Help

  From the context-sensitive help you can jump to the corresponding page in the documentation with the «information» key, e.g. jump to the Programming Guide, Fundamentals. Ó Siemens AG, 2004. All rights reserved 2-73 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 74: Quick Help For Program Commands

  · If there is no match, a full overview (see below) is displayed. Ó Siemens AG, 2004. All rights reserved 2-74 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 75
  If a heading is selected and you press «Input» or the softkey «Show heading», the instructions belonging to the selected heading are displayed. Show heading Ó Siemens AG, 2004. All rights reserved 2-75 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 76
  «info» key, if the symbol for the info key is displayed on the bottom right part of the screen (see Fig. below). Ó Siemens AG, 2004. All rights reserved 2-76 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 77: Extended Help For Program Commands

  You call the help function in the editor with the «information key». Press the «information» key once more to open the Programming Guide (pdf file) with the Adobe Acrobat Reader. Ó Siemens AG, 2004. All rights reserved 2-77 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 78: Job List

  · Backup (in preparation for the next software version) Notes Parallel setup, preparations for NC Start, parallel cleanup and backup can also be executed from the PLC. Ó Siemens AG, 2004. All rights reserved 2-78 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 79
  Manufacturer directory, and finally the Siemens directory. Job list templates can be stored according to language and system. See Programming operating area: 6.1.5 Templates. Ó Siemens AG, 2004. All rights reserved 2-79 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 80: Syntax Description For Job Lists

  (loads all files from one directory, here e.g. all files from part programs (MPF.DIR)) LOAD PART1.MPF (loads one file, e.g. PART1.MPF from the currently selected workpiece directory of the job list) Ó Siemens AG, 2004. All rights reserved 2-80 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 81
  (PART2 is selected in the 2nd channel of NCU_2) SELECT /shaft1.wpd/side1.mpf CH=2 DISK (Part program PAGE1.MPF of workpiece SHAFT1.WPD is executed from hard disk in the 2nd channel) Ó Siemens AG, 2004. All rights reserved 2-81 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 82
  NETNAMES.INI) COPY PART12.MPF NC=NCU_2 (Copies one file from the workpiece of the job list to the NC «NCU_2») Ó Siemens AG, 2004. All rights reserved 2-82 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 83: Example Of A Job List With Two-Channel 1:1 Connections

  SELECT /WCS.DIR/Part1.WPD/Channel1.MPF CH=1 SELECT /WCS.DIR/Part1.WPD/Channel2.MPF CH=2 The destination is not specified for loading in a 1:1 link, the current NC is the default. Ó Siemens AG, 2004. All rights reserved 2-83 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 84: Example Of A Job List With Multi-Channel M:n Connections

  COPY /WORK.DIR/Part1.WPD/Channel3.MPF NC=NCU2 (or CH=CHANNEL3) COPY /WORK.DIR/Part1.WPD/Channel3.INI NC=NCU2 (or CH=CHANNEL3) COPY /WORK.DIR/Part1.WPD/Ch32.MPF NC=NCU2 (or CH=CHANNEL3) SELECT /WORK.DIR/Part1.WPD/Channel1.MPF CH=CHANNEL1 SELECT /WORK.DIRPart1.WPD/Channel2.MPF CH=CHANNEL2 SELECT /WORK.DIR/Part1.WPD/Channel3.MPF CH=CHANNEL3 Ó Siemens AG, 2004. All rights reserved 2-84 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 85: Execute Job List» Operating Sequence

  If the files have different time stamps or are of different lengths, the identifier is «!X!». Ó Siemens AG, 2004. All rights reserved 2-85 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 86
  With «Unload» only files are transferred from the passive file system of the NC. If, for example, modifications have been made to the active data in parameters, these must be saved beforehand. Ó Siemens AG, 2004. All rights reserved 2-86 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 87: Rename Workpieces With Job Lists

  Place the cursor on the workpiece directory that you want to rename. The «Rename» dialog window opens. Rename Enter the new name. Ó Siemens AG, 2004. All rights reserved 2-87 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 88: Copy Workpieces With Job Lists

  «Programs/Data» file tree is displayed. The vertical softkey bar changes. Please refer to Chapter «Reading out data» in «Services» operating area for additional sequences of operation. Ó Siemens AG, 2004. All rights reserved 2-88 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 89: Example Of Operation

  Insert tool and run machining program Store the program · 6.10 Save a part program · To hard disk 7.5.3/7.5.4 · Read in/out via RS-232 interface Ó Siemens AG, 2004. All rights reserved 3-89 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 90
  Example of Operation 03.04 3.1 Typical sequence of operation Notes Ó Siemens AG, 2004. All rights reserved 3-90 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 91: Machine Operating Area

  Executing programs from the hard disk …………4-145 4.6.6 Access to external network drive …………..4-146 4.6.7 Program editing ………………..4-148 4.6.8 Block search/setting the search destination………… 4-150 Ó Siemens AG, 2004. All rights reserved 4-91 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 92
  Block search in program testing mode, multi-channel ……..4-156 4.6.11 Overstore ………………….4-158 4.6.12 Program control ………………..4-160 4.6.13 DRF offset………………….4-164 Ó Siemens AG, 2004. All rights reserved 4-92 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 93: Data Structure Of The Nc Control

  Only one copy exists of programs that are loaded from the hard disk to the NC memory. The program memory in the NC is limited (see memory display). Ó Siemens AG, 2004. All rights reserved 4-93 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 94: Operating Modes And Machine Functions

  In operating mode «Jog» you can select the following machine functions via the machine control panel or softkeys in the basic menu: Inc (traverse in preset increments) Ó Siemens AG, 2004. All rights reserved 4-94 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 95: Data Structure Of The Nc Control

  2. Traverse the tools/workpiece to the start position specified in the setup plan, 3. Download the part program to the control memory, 4. Check/enter the work offsets, 5. Check/enter the tool offsets. Ó Siemens AG, 2004. All rights reserved 4-95 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 96: Mode Groups And Channels

  Channel status Channel interrupted Channel active Channel RESET Channel operational messages Stop: Action is required (e.g. cancel feedrate disable). Ó Siemens AG, 2004. All rights reserved 4-96 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 97: Channel-Wide Status Display With Symbols (Sw 6.2 And Higher)

  Feedrate is not enabled Spindle status Spindle turning left or right Spindle is not enabled Spindle stop Application example with 4 channels and 2 spindles: Ó Siemens AG, 2004. All rights reserved 4-97 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 98: Dual-Channel Display (Sw 6.4 And Higher)

  For selecting and changing operating modes, please refer to the following chapter. Ó Siemens AG, 2004. All rights reserved 4-98 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 99: Operating Mode Selection/Change

  An error message is output if a mode change request is rejected by the system. The error message will indicate the error cause and possibly the remedy. Ó Siemens AG, 2004. All rights reserved 4-99 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 100: Services

  When a mode is selected, the LED next to the selection key on the MCP lights up. The same status is signaled in the mode field on the screen. Ó Siemens AG, 2004. All rights reserved 4-100 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 101
  To provide this type of protection, the control system offers a facility for disabling or enabling mode changes. /FB/, K1, Description of Functions Ó Siemens AG, 2004. All rights reserved 4-101 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 102: General Functions And Displays

  Select «Jog» mode. Press the «Repos» key to reposition the tool on the contour. Repos Turning machine: Press the «+X» or «-X» key. Ó Siemens AG, 2004. All rights reserved 4-102 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 103: Display Program Level

  When you press softkey «Current block», the «Current block» window Current block containing the program blocks of the current part program is displayed again. Ó Siemens AG, 2004. All rights reserved 4-103 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 104: Toggling Between Machine/Work (Mcs/Wcs)

  Cartesian coordinate system. All geometry axes and special axes are displayed in the workpiece coordinate system. Work position Repos offset Ó Siemens AG, 2004. All rights reserved 4-104 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 105
  · The number of places displayed after the decimal point and units of measure can be set in machine data. /PA/, Programming Guide, Fundamentals Ó Siemens AG, 2004. All rights reserved 4-105 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 106: Display Axis Feeds

  Using the «Page» keys you can scroll up and down to display other G functions. Ó Siemens AG, 2004. All rights reserved 4-106 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 107: Display Auxiliary Functions

  The «Auxiliary functions» window appears on the screen. Display Aux. fct. Up to 5 M functions and 3 H functions can be displayed. Ó Siemens AG, 2004. All rights reserved 4-107 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 108: Display Spindles

  · «Spindle Stop» · «Spindle not enabled» · «Spindle CCW direction of rotation» or «… CW» (=Spindle running) Ó Siemens AG, 2004. All rights reserved 4-108 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 109: Handwheel

  The machine-tool manufacturer is responsible for the design of handwheels. Operation may therefore differ from the explanation above. Please refer to the machine-tool manufacturer’s documentation! Ó Siemens AG, 2004. All rights reserved 4-109 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 110: Status Of Synchronized Actions

  The programmed synchronized actions are listed block by block with block number (static/modal actions are listed together with the number of the synchronized action) Ó Siemens AG, 2004. All rights reserved 4-110 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 111
  If the control finds matching program blocks, the associated condition and instruction parts are output with the other basic display data. Press RECALL to return to the «Automatic» basic display. Ó Siemens AG, 2004. All rights reserved 4-111 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 112: Preset

  Other information Machine manufacturer The «Preset» function can be disabled by means of protection levels (keyswitch position). Ó Siemens AG, 2004. All rights reserved 4-112 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 113: Setting The Actual Value

  The new actual value is displayed in the «Position» column. Using «Abort», you can undo the entire offset entered up to now and Abort exit the input screen. Ó Siemens AG, 2004. All rights reserved 4-113 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 114: Inch/Metric Switchover

  The display resolution for the inch system of measurement is defined by machine data. Actions such as part program start or mode change are disabled for the duration of the switchover. Ó Siemens AG, 2004. All rights reserved 4-114 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 115
  NCUs whereby the interpolations can provide correct results only if the same unit systems are used. References: /FB/, B3, Distributed Systems Ó Siemens AG, 2004. All rights reserved 4-115 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 116: Reference Point Approach

  Press the «Axis» keys. Milling machine: Select the axis to be traversed and 9th Axis then press the «+» or «-» key. Ó Siemens AG, 2004. All rights reserved 4-116 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 117
  · All axes of a mode group can approach the reference point simultaneously (depending on the PLC program of the machine- tool manufacturer). · The feedrate override is active. Ó Siemens AG, 2004. All rights reserved 4-117 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 118
  The NC cannot be started in automatic mode until all axes with a defined reference point (see machine data MD) have actually reached this point. Ó Siemens AG, 2004. All rights reserved 4-118 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 119: Jog Mode

  0.000 % feedrate Power [%] Feedrate mm/min Act. 7000.000 0.000% Zoom 7000.000 Act. val. Tool Act. val. Preselected tool: Scratch Preset Handwheel Ó Siemens AG, 2004. All rights reserved 4-119 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 120
  If the axes are traversed in the «Program interrupted» status in «Jog» mode, the path traversed by every axis with respect to the point of interruption is displayed in the REPOS offset. –0.1 Ó Siemens AG, 2004. All rights reserved 4-120 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 121
  · The «delay time» can only be displayed if you have set «Punching with delay time». Increases the size of the actual-value display. Zoom act. val. Ó Siemens AG, 2004. All rights reserved 4-121 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 122: Traverse The Axes

  Feedrate and rapid traverse override switches can be operative. One or several axes can be selected at the same time (depending on PLC program). Ó Siemens AG, 2004. All rights reserved 4-122 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 123: Inc: Incremental Dimensions

  (see also Section «Traversing axes»). Increment keys with preset increment sizes are temporarily inoperative. Ó Siemens AG, 2004. All rights reserved 4-123 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 124: Repos (Repositioning)

  The rapid traverse override switch is active. Non-compensated Repos offsets are compensated with programmed feedrate and linear interpolation on switchover to Automatic mode and selection of NC start. Ó Siemens AG, 2004. All rights reserved 4-124 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 125: Si (Safety Integrated): User Agreement

  Check whether the axis is referenced. If not, error message «Please reference axis first» is output. User agreement cannot be activated for the axis until it has been referenced. Ó Siemens AG, 2004. All rights reserved 4-125 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 126: Scratching (Sw 6 Or Higher)

  · The active NV is displayed and can be changed. · The active tool is displayed. No tool is displayed if none is active (message). Ó Siemens AG, 2004. All rights reserved 4-126 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 127
  «Approach direction» column on the axis to be altered and press the «Toggle key» so that the desired approach direction is visible. Ó Siemens AG, 2004. All rights reserved 4-127 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 128
  If a toolholder is active in the present system, it is displayed in the G function window as «TCARR=n» (n = 1 or 2). Ó Siemens AG, 2004. All rights reserved 4-128 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 129
  If an error occurs, e.g. the channel is in «active» state or the connection with the NC is disrupted, «Swiveling: adjustment not possible» is displayed in the message line. Ó Siemens AG, 2004. All rights reserved 4-129 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 130: Scratching (Sw 5 And Lower)

  2. Use the cursor to select the first axis to be moved in the «Scratch» display. Selected axes are automatically marked in parallel in the actual value window. Ó Siemens AG, 2004. All rights reserved 4-130 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 131
  «Toggle key» to define how the tool offset must be included in the calculation. Example 1 Set «+R» with toggle key. Approach direction Ó Siemens AG, 2004. All rights reserved 4-131 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 132
  «scratching» function cannot be used for G54 to G599. · Any rotation, mirroring or scale modification included in the offset to be measured remains valid. Ó Siemens AG, 2004. All rights reserved 4-132 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 133: Display System Frames

  You can choose between the system frames and basic frames by scrolling through the desired section. The following figure shows sample screen contents Ó Siemens AG, 2004. All rights reserved 4-133 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 134
  As of SW 6.3: Workpiece reference corresponds to $P_WPFR) Cycles corresponds to $P_CYCFR) See also the figure at the end of 4.4.6 Ó Siemens AG, 2004. All rights reserved 4-134 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 135: Mdi Mode

  «Channel Reset» or «Channel interrupted» state. The program generated in MDI mode can be stored · in the part programs directory (MPF.DIR) Ó Siemens AG, 2004. All rights reserved 4-135 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 136
  Press this softkey to access vertical softkeys providing editing Editor functions functions: Overwrite, Mark, Copy, Paste, Delete, Find, Find Next, Position. Ó Siemens AG, 2004. All rights reserved 4-136 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 137: Save Program, File Function

  MDI buffer. The program is saved/stored as a part program (MPF) under the name you have entered in the Part Programs directory. Ó Siemens AG, 2004. All rights reserved 4-137 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 138: Teach-In

  «Teach In program» window. The axis name and axis positions are transferred to the MDI program as values referred to the workpiece coordinate system. Ó Siemens AG, 2004. All rights reserved 4-138 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 139
  · When using special kinematics or robots, the positions of the STAT machine and rotary axis TU are displayed in addition to the positions in the workpiece coordinate system. Ó Siemens AG, 2004. All rights reserved 4-139 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 140: Automatic Mode

  Explanation of basic Like the Jog display, the Automatic display contains actual value, display spindle window, feedrate and tool windows. Ó Siemens AG, 2004. All rights reserved 4-140 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 141
  Unlike with function «Current block», the program created by the programmer is displayed. Other information The other softkeys are described in the sections below. Ó Siemens AG, 2004. All rights reserved 4-141 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 142: Program Overview

  All programs of a particular type are displayed via the horizontal softkeys: Display of all workpiece directories Work- pieces Display of all existing part programs Part programs Ó Siemens AG, 2004. All rights reserved 4-142 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 143: Loading And Unloading The Workpiece/Part Program

  The highlighted workpiece/part program is loaded from the NC Upload NC->HD memory to the hard disk. The workpiece/program is erased from the NC memory. Ó Siemens AG, 2004. All rights reserved 4-143 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 144: Log: Loading List Of The Programs

  The «Program overview» is open. Program overview The softkey bars change. Select softkey «Log». The «Job log for program overview» is opened. Ó Siemens AG, 2004. All rights reserved 4-144 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 145: Executing Programs From The Hard Disk

  (softkey program run) or the larger multi-block display (softkey program blocks) can be selected during automatic operation. The setting made applies for the single block or NC stop status. Ó Siemens AG, 2004. All rights reserved 4-145 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 146: Access To External Network Drive

  Select the program that you want to execute with the cursor and then Execute fr. hard disk press the softkey «Execute from hard disk». The program starts when you press «NC Start». Cycle Start Ó Siemens AG, 2004. All rights reserved 4-146 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 147
  For further information about the EXTCALL command, please refer to: /PGA/ Programming Guide, Advanced, Chapter 2. /FB/, K1 Description of Functions «Processing programs from external» Ó Siemens AG, 2004. All rights reserved 4-147 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 148: Program Editing

  «Level +». This is only possible if the NC has a correction block. After you have corrected the error, you can continue the program run by pressing «NC Start». Cycle Start Ó Siemens AG, 2004. All rights reserved 4-148 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 149
  «Correct block» softkey is pressed. In this case, program execution must be aborted with «NC Reset». The part program can then be edited under Programming. Ó Siemens AG, 2004. All rights reserved 4-149 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 150: Block Search/Setting The Search Destination

  · by specifying a block number, a label, a program name or any character string. References For further information about block search, please refer to: /FB/ K1, BAG, Channel, Program control Ó Siemens AG, 2004. All rights reserved 4-150 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 151
  · When you press NC start the program is started and the process resumes at this destination block. Block search can be aborted with Reset. Reset Ó Siemens AG, 2004. All rights reserved 4-151 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 152
  Preset search destination to last program interruption point: The search pointer is assigned the data of the last program Interrup. point interruption point. Ó Siemens AG, 2004. All rights reserved 4-152 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 153: Accelerated External Block Search

  The following search destinations are entered in the Block search menu: Search target 1 ………………Search target 2 ………………Search target 3 ………………Ó Siemens AG, 2004. All rights reserved 4-153 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 154
  SUBPRG3.SPF; the previous statements are skipped, and the search stops. On NC Start, the subroutine SUBPRG3.SPF is processed starting at the destination line. Ó Siemens AG, 2004. All rights reserved 4-154 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 155
  Type 1 (block number) and type 5 (line number) are possible as search target types. Start search without calculation for external programs. Ext. without calc. Ó Siemens AG, 2004. All rights reserved 4-155 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 156: Block Search In Program Testing Mode, Multi-Channel

  The channel in which the destination block is searched for or the program pointer set is the destination channel. Other channels are started according to the setting in the «machine.ini» file. Ó Siemens AG, 2004. All rights reserved 4-156 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 157
  JOG mode, before program processing is continued via NC Start at the point in the program reached by the block search. Ó Siemens AG, 2004. All rights reserved 4-157 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 158: Overstore

  Cycle Stop The «Overstore» window is opened. Overstore In this window you can now enter the NC blocks that are to be processed. Ó Siemens AG, 2004. All rights reserved 4-158 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 159
  «AUTO» mode when you press «NC Start» again. · Overstore does not alter the programs stored in the part program memory. Ó Siemens AG, 2004. All rights reserved 4-159 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 160: Program Control

  When you select the DRY function «dry run feedrate» in «AUTOMATIC» mode, the feedrate entered in setting data SD 42100: DRY_RUN_FEED is applied in the program instead of the programmed feedrate. Ó Siemens AG, 2004. All rights reserved 4-160 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 161
  This allows you to see from the top window which level · is selected, but not yet active, · selected and active, · deselected and active, · deselected and not active. Ó Siemens AG, 2004. All rights reserved 4-161 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 162
  The program control display is output irrespective of the selected menu. For further information about how to program skip levels, please see: References: /PG/, Programming Guide, Fundamentals Ó Siemens AG, 2004. All rights reserved 4-162 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 163
  Blocks which are too long for the display window (approx. 65 characters) are truncated and the truncated code is replaced by «…». Ó Siemens AG, 2004. All rights reserved 4-163 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 164: Drf Offset

  Traverse the required axes using the handwheel. Using the same operating sequence, you can also return the DRF offset to the value «0». Ó Siemens AG, 2004. All rights reserved 4-164 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 165: Parameters» Operating Area

  Display active work offset external…………….5-249 5.6.7 Display sum of the active work offsets…………..5-249 5.6.8 Immediately activate work offset and basic frame ……….5-250 Ó Siemens AG, 2004. All rights reserved 5-165 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 166
  Changing/finding user data/user variables………….. 5-252 Display system variables………………5-254 5.8.1 Creating/editing variable views …………….5-255 5.8.2 Manage variable views……………….. 5-257 5.8.3 Log system variables………………..5-257 Ó Siemens AG, 2004. All rights reserved 5-166 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 167: Tool Data

  (drill, milling cutter, turning tools with cutting edge position etc.). Ó Siemens AG, 2004. All rights reserved 5-167 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 168
  Other values must Radius in Z/X be set to zero F — Toolholder Length1 in X G19: reference point Radius in Y/Z Ó Siemens AG, 2004. All rights reserved 5-168 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 169
  Length 1 in Z reference point Other values must G18: Length 1 in Y be set to zero G19: Length 1 in X Ó Siemens AG, 2004. All rights reserved 5-169 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 170
  Radius in Z/X Other values must Length 1 in Z be set to zero G19: Length 2 in Y Radius in Y/Z Ó Siemens AG, 2004. All rights reserved 5-170 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 171
  Radius Radius in Z/X Length 1 in Z G19: Length 2 in Y Radius in Y/Z Base Length 2 Geometry Length 2  Siemens AG, 2004. All rights reserved 5-171 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 172
  Length 2 in Z Radius Radius in Z/X Length 1 in Z G19: Length 2 in Y Length 2 (Z) Radius in Y/Z Ó Siemens AG, 2004. All rights reserved 5-172 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 173
  R: Tool nose radius (tool radius) S: Tool nose center position Length 2 (Z) Tool tip P (Cutting edge 1 = D Ó Siemens AG, 2004. All rights reserved 5-173 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 174
  Length 1 in Z G19: Length 2 in Y Radius Group type 7xy (special tools) · Slotting saw 3D probe Edge probe Fixed stop Ó Siemens AG, 2004. All rights reserved 5-174 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 175
  Type 730 The stop is used to position the material in turning machines with bar feed. Only tool length compensation is important. Ó Siemens AG, 2004. All rights reserved 5-175 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 176
  Reserved Reserved Reserved Wear Length and radius compensation Radius compensation Length 1 Length 2 Length 3 Radius Reserved Reserved Reserved Reserved Reserved Ó Siemens AG, 2004. All rights reserved 5-176 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 177
  Other values must be set to zero Length 1 in X G19: Length 2 in Z Length 3 in Y Radius in Z/X Ó Siemens AG, 2004. All rights reserved 5-177 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 178
  Length 1 in X be set to zero Length 2 in Z F: Toolholder Length 1 in Z G19: reference point Length 2 in Y Ó Siemens AG, 2004. All rights reserved 5-178 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 179
  F´: Tool base reference point Other values must Length 1 in Z F: Toolholder be set to zero reference point Length 2 in Y Ó Siemens AG, 2004. All rights reserved 5-179 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 180
  Basic length 2 Basic length 2 *(2 21 =2097152) $TC_DP23 Basic length 3 Basic length 3 Basic length 3 *(2 22 =4194304) Ó Siemens AG, 2004. All rights reserved 5-180 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 181
  The tool lengths are not automatically compensated when the angle is altered. With inclined axis machines, the same angle must be used for the inclined axis and the inclined grinding wheel. Ó Siemens AG, 2004. All rights reserved 5-181 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 182: Tool Offsets

  The number of parameters shown in the window is that for the tool type. The maximum number of offset parameters (T and D numbers) can be set by means of machine data. Ó Siemens AG, 2004. All rights reserved 5-182 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 183
  Find any tool or the active tool Go to… List of all available tools Overview… New cutting edge or a new tool New … Ó Siemens AG, 2004. All rights reserved 5-183 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 184: New Tool

  Sets up another cutting edge for the tool you have just set up. OK + new cutting edge The window remains open. Ó Siemens AG, 2004. All rights reserved 5-184 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 185: Display Tool

  T No. T No. – Other information Input of the geometry and wear data of the tool can be disabled using the keyswitch. Ó Siemens AG, 2004. All rights reserved 5-185 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 186: Delete Tool

  The tool and all its edges are deleted. The tool offsets of the tool number preceding the deleted tool are displayed. Ó Siemens AG, 2004. All rights reserved 5-186 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 187: New Cutting Edge

  Another new cutting edge can be set up. A new cutting edge is set up. OK + new tool Another new tool can be set up. Ó Siemens AG, 2004. All rights reserved 5-187 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 188: Delete Cutting Edge

  Tool offset, absolute dimension Tool mounting point Machine reference point Workpiece zero Ó Siemens AG, 2004. All rights reserved 5-188 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 189
  If «Jog» mode is selected, it is also possible to change the position by traversing the axes. The control automatically calculates the value from the reference value and the new position. Ó Siemens AG, 2004. All rights reserved 5-189 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 190: Activate Tool Offset Immediately

  The offset is applied after NC Start of the Reset in response to the next programmed axis movement in the part program. Ó Siemens AG, 2004. All rights reserved 5-190 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 191: Tool Management

  NC Start, ensure that the correct channel is selected for this tool. Ó Siemens AG, 2004. All rights reserved 5-191 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 192
  /FBW/ Description of Functions Tool Management or /FBS/ Description of Functions ShopMill Ó Siemens AG, 2004. All rights reserved 5-192 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 193: Basic Tool Management Functions

  Wzg3 0.0000 0.0000 D check Buffer locations Search and position Next magazine Magazine Tool Load Unload Working Relocate offset list list list Ó Siemens AG, 2004. All rights reserved 5-193 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 194
  E = Tool has been used R = Unloading marking («radius») B = Loading marking S = Master tool Wear group assigned to the tool. Ó Siemens AG, 2004. All rights reserved 5-194 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 195
  All other tool types are preset to a value of 0. Geo – Len 1 Tool offsets such as length, radius, wear, monitoring data, etc. Radius … Ó Siemens AG, 2004. All rights reserved 5-195 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 196
  If you display transformed data and want to create a new tool in the magazine list (loading mode), the transformed data display is activated exclusively for input of this data block. Ó Siemens AG, 2004. All rights reserved 5-196 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 197
  Only automatically accessible magazines are considered for processing. Any previously active tools are disabled by the activation of tools, especially if the wear group is changed. Ó Siemens AG, 2004. All rights reserved 5-197 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 198
  The tool data are read from a code carrier and entered in the tool list Tool from (you can then edit the data). Ó Siemens AG, 2004. All rights reserved 5-198 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 199
  Once you have set up a new tool, the cursor automatically jumps to the line containing the new tool when you return to the tool list. This gives you feedback about your operation. Ó Siemens AG, 2004. All rights reserved 5-199 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 200
  The D number of the current tool is determined and displayed. Current D number Ó Siemens AG, 2004. All rights reserved 5-200 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 201: Modifying/Changing Tool Data

  · Create new cutting edges · Modify cutting edge data · Modify monitoring data · Modify location-dependent offsets (DL numbers) · Delete cutting edges Ó Siemens AG, 2004. All rights reserved 5-201 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 202
  Press the «<<» softkey to return to the Tool details input screen form. The new cutting edge is defined. The display color changes. Ó Siemens AG, 2004. All rights reserved 5-202 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 203
  — Tool point direction (for turning tools) — Tool clearance angle (for turning tools) You can define the value of Length1, Length2, Length3 and Radius1 for every parameter. Ó Siemens AG, 2004. All rights reserved 5-203 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 204
  The D number is removed from the table and can be reallocated. Terminates input of the tool data and returns to the table displayed << previously. Ó Siemens AG, 2004. All rights reserved 5-204 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 205: Change Of Meaning/Representation Of Tool Wear Data

  The current tool for channel «REV2» is indicated in row 1. The current value of G56 on channel «REV2» deviates from the G56 reset value Ó Siemens AG, 2004. All rights reserved 5-205 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 206
  Row 11 displays the current tool for channel «HAND». There the current value of G56 is equal to the reset value ( Ó Siemens AG, 2004. All rights reserved 5-206 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 207: Grinding Parameters Extension In Sw 6.2 Or Later

  · Tool details basic screen · Tool details cutting edge data (secondary) screen · Tool details monitoring data (secondary) screen Ó Siemens AG, 2004. All rights reserved 5-207 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 208
  $TC_TPG6 Maximum peripheral speed [m/s, ft/s] $TC_TPG7 Angle of inclined wheel [degrees] $TC_TPG8 Parameter number for radius $TC_TPG9 calculation/compensation parameter for GWPS Ó Siemens AG, 2004. All rights reserved 5-208 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 209
  — They are not saved in the tool cabinet/tool catalog. — They are not transferred via code carrier/SINCOM. — The extension is available in HMI Advanced Version 6.2 or later. Ó Siemens AG, 2004. All rights reserved 5-209 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 210: Loading

  The magazine location is selected either by searching for an empty location or by entering a magazine number and location number in the corresponding columns of the list. Ó Siemens AG, 2004. All rights reserved 5-210 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 211
  Position the cursor on the location of your choice in the magazine list. Search via user-defined location (example) The assignment of the softkeys is configured by the machine manufacturer. Ó Siemens AG, 2004. All rights reserved 5-211 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 212
  The loading operation is initiated. If the tool has not yet been created, Start it is created automatically. Ó Siemens AG, 2004. All rights reserved 5-212 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 213
  The loading operation is initiated. If the tool has not yet been created, Start it is created automatically. «Load directly to spindle» is possible if the cursor is positioned on the spindle buffer location. Ó Siemens AG, 2004. All rights reserved 5-213 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 214: Unload

  You can unload a tool from the «Magazine list» or the «Tool list». The sequence of operations is the same for both methods. Ó Siemens AG, 2004. All rights reserved 5-214 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 215
  If a host computer is connected, the data are transferred to the host computer each time a tool is deleted or unloaded. Ó Siemens AG, 2004. All rights reserved 5-215 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 216: Relocation

  · Enter the magazine and location numbers in the «Relocate tool» window. · Select softkey «Find empty location» and select the desired data in the window. Ó Siemens AG, 2004. All rights reserved 5-216 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 217: Tool Master Data In The Tool Catalog

  «Ideal» tools are characterized by the relevant tool «master data» (i.e. with ideal tool dimensions, no wear, etc.). An «ideal» tool is uniquely defined by its «Tool name». Ó Siemens AG, 2004. All rights reserved 5-217 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 218
  (e.g. cutting edge data, user data). You can change this data later. Duplo number 0 is allocated to the tool. Ó Siemens AG, 2004. All rights reserved 5-218 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 219
  Switches to the input screen «Tool user data». Up to 10 user-specific tool data are displayed here. Enter the required settings in the table. Ó Siemens AG, 2004. All rights reserved 5-219 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 220: Tool Offset Data In The Tool Cabinet

  A «real» tool is uniquely defined by its «tool name» and the associated «Duplo number». It is the «Duplo number» that assigns actual data to a «real» tool. Ó Siemens AG, 2004. All rights reserved 5-220 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 221
  The defined tool data can be edited at any time. You can overwrite the data for the current tool or allocate a new Duplo number to create a replacement tool. Ó Siemens AG, 2004. All rights reserved 5-221 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 222
  · Select «Abort» to discard the settings. Abort The data retain their old values. · Press «OK» to accept the changes. The data are updated. Ó Siemens AG, 2004. All rights reserved 5-222 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 223
  A tool entered in the cabinet can be loaded to a magazine location via softkey «Tool from cabinet». Ó Siemens AG, 2004. All rights reserved 5-223 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 224: Batch Processing Of Tools

  The function is available within the tool management. The parameters and other settings for the filter criteria are made in the paramtm.ini file without a separate operator interface. Ó Siemens AG, 2004. All rights reserved 5-224 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 225
  Country-specific sections are parameterized in the «languagepatm_xx.ini» file in the [BatchTools] section; «xx» stands for the 2 letters user for the country code. Ó Siemens AG, 2004. All rights reserved 5-225 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 226
  If the situation is the same when coming from the tool list, the preset value is «All magazines». Ó Siemens AG, 2004. All rights reserved 5-226 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 227
  «Cursor» and for «Selected for job processing» is identical and corresponds to the general selection display. When selection of the tools is completed, press the softkey to start the batch function. Ó Siemens AG, 2004. All rights reserved 5-227 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 228
  «on request» with magazine positioning. Depending on the setting, the dialog box prompts for positioning and the load point as appropriate to the setting. Ó Siemens AG, 2004. All rights reserved 5-228 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 229
  If batch processing has been started and the necessary entries have been made, the display switches to the 3rd screen «Batch execution». Ó Siemens AG, 2004. All rights reserved 5-229 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 230
  This softkey can only be used while job processing is halted. Any job processing that has been halted is continued. Continue This softkey can only be used while batch processing is halted. Ó Siemens AG, 2004. All rights reserved 5-230 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 231
  Job processing continues running in the background when you switch from your operator interface to other tool management screens or to other operating areas. Ó Siemens AG, 2004. All rights reserved 5-231 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 232: R Parameters (Arithmetic Parameters)

  You can page up and down using the «Page» keys. Change parameters: Position the cursor bar on the appropriate input field and enter the new values. Ó Siemens AG, 2004. All rights reserved 5-232 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 233
  When you press the «Input key», the cursor is automatically positioned on this parameter if it exists. Other information Input and deletion of parameters can be disabled via the keyswitch. Ó Siemens AG, 2004. All rights reserved 5-233 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 234: Setting Data

  NC program until a «WALIMON» command is set. Other information The «Working area limitation» function can be disabled by means of the keyswitch. Ó Siemens AG, 2004. All rights reserved 5-234 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 235: Jog Data

  Select softkey «Setting data». Setting data The vertical softkey bar changes. Select softkey «Jog data». Jog data The «Jog data» window is opened. Ó Siemens AG, 2004. All rights reserved 5-235 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 236: Spindle Data

  · The limit values for the maximum and minimum permissible values are defined in the machine data. · The «Spindle data» function is displayed only if a spindle is configured. Ó Siemens AG, 2004. All rights reserved 5-236 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 237: Dry Run Feedrate For Dry Run Dry

  The vertical softkey bar changes. Select softkey «Feedrate DRY». Feedrate The «Dry run feedrate» window is opened. Change the dry run feedrate: Enter a new value. Ó Siemens AG, 2004. All rights reserved 5-237 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 238: Starting Angle For Thread Cutting

  The vertical softkey bar changes. Change starting angle: Starting angle Select softkey «Starting angle». The «Starting angle for thread» window opens. Enter a new value. Ó Siemens AG, 2004. All rights reserved 5-238 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 239: Other Types Of Setting Data

  «Find next». Change setting data: Position the cursor bar on the appropriate input field and enter a new value. Ó Siemens AG, 2004. All rights reserved 5-239 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 240: Protection Zones

  Select the plane in which the relevant protection zone is located: · Plane G17 (X,Y; Infeed direction Z) · Plane G18 (Z,X; Infeed direction Y) · Plane G19 (Y,Z; Infeed direction X) Ó Siemens AG, 2004. All rights reserved 5-240 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 241: Electronic Gears (Sw 6.3 And Higher)

  The motion component of the following axis is derived from the coupling factors of the individual leading axes. Ó Siemens AG, 2004. All rights reserved 5-241 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 242: Work Offset

  Workpiece reference point Effective WO The work offset effective in an axis $P_ACTFRAME=.. resulting from the sum of the following work offsets: Ó Siemens AG, 2004. All rights reserved 5-242 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 243
  · Rotation, ROT, AROT · Scale, SCALE, ASCALE · Mirroring, MIRROR, AMIRROR In the part program, all work offsets can be deselected non-modally with G53. Ó Siemens AG, 2004. All rights reserved 5-243 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 244: Changing The Settable Work Offset (G54 …)

  Use the 3rd basic offset onwards for your own applications. The 1st and 2nd basic offsets are reserved for setting the actual value and the external work offset. Ó Siemens AG, 2004. All rights reserved 5-244 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 245
  · or a list of individual values, split into components for rotation, scale and mirror. You can select and, if necessary, change the individual values of the work offsets in both display modes. Ó Siemens AG, 2004. All rights reserved 5-245 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 246
  · Settable WO;Coarse and fine (G57) · Programmable WO;G58 (TRANS), G59 (ATRANS) · T number and D number of active tool · G17 (geometry, wear, base). Ó Siemens AG, 2004. All rights reserved 5-246 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 247: Display Active Settable Work Offset

  Ebene Längen 100.000 000.000 100.000 Radius 0.000 0.000 Istwert [WKS] 500.000 400.000 200.000 Work Setting Zero User offset data variable offset data Ó Siemens AG, 2004. All rights reserved 5-247 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 248: Display Active Programmable Work Offset

  Select softkeys «Work offset» and «Go to …». Work Go to… offset The vertical softkey bar changes. The «Active progr. WO» window opens. Active progr. WO Ó Siemens AG, 2004. All rights reserved 5-248 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 249: Display Active Work Offset External

  Sum WO = active settable WO + active programmable WO The values can be changed only in the «Settable work offsets» menu. (see Section «Settable work offsets» menu) Ó Siemens AG, 2004. All rights reserved 5-249 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 250: Immediately Activate Work Offset And Basic Frame

  (settable zero offset system) is to be displayed in the actual value display. For configuring instructions see /IAM/ IM4: Installation/Start-Up Functions HMI, Section Work Offset Ó Siemens AG, 2004. All rights reserved 5-250 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 251: Service

  For more information on how to protect global user data in the part program, please refer to /PGA/, Programming Guide, Advanced Section: File and Program Management Ó Siemens AG, 2004. All rights reserved 5-251 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 252: Changing/Finding User Data/User Variables

  The selected data are displayed in the «Global user data» window. Other information Up to 200 characters can be entered/displayed for GUD of type String. Ó Siemens AG, 2004. All rights reserved 5-252 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 253
  Other information A description of how to define and activate user data can be found · in Chapter «Services» Operating Area. Ó Siemens AG, 2004. All rights reserved 5-253 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 254: Display System Variables

  With «Select view» a dialog is started in which the user can select Select view individual views or a file with several views. Ó Siemens AG, 2004. All rights reserved 5-254 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 255: Creating/Editing Variable Views

  The NCK does not assign a $ as initial character. The softkey «Properties» opens a dialog box in which the text Properties displayed with a variable can be altered. Ó Siemens AG, 2004. All rights reserved 5-255 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 256
  You can delete the entire contents of the display with «Delete all», Delete which does not affect a stored view on which the screen contents are based. Ó Siemens AG, 2004. All rights reserved 5-256 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 257: Manage Variable Views

  This is done by writing the values selected for a log definition to a log file of defined size in the specified cycle. Ó Siemens AG, 2004. All rights reserved 5-257 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 258
  You can stop logging by pressing the button «Stop log» or with the Stop system variable $A_PROTO=0. $A_PROTO=0 After stopping, the log memory is automatically downloaded to a file. Ó Siemens AG, 2004. All rights reserved 5-258 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 259
  The characteristic is automatically normalized to values between minimum and maximum. Binary signals are represented in expanded form. Ó Siemens AG, 2004. All rights reserved 5-259 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 260
  «Parameters» Operating Area 03.04 5.8 Display system variables Notes Ó Siemens AG, 2004. All rights reserved 5-260 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 261: Program» Operating Area

  Simulation with orientable toolholder …………..6-334 6.9.8 Quick display in the simulation for mold making…………. 6-335 6.9.9 Simulation with external network drive…………..6-337 Ó Siemens AG, 2004. All rights reserved 6-261 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 262
  6.10.9 Delete ……………………6-352 6.10.10 Rename ……………………6-353 6.10.11 Enabling……………………6-355 6.10.12 Log……………………… 6-356 6.11 Accessing an external network drive/computer …………6-357 Ó Siemens AG, 2004. All rights reserved 6-262 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 263: Program Types

  Advanced, templates for job lists are stored in the file system by default. Specific user templates must first be created in template directories. This allows you to access them when creating new objects. Ó Siemens AG, 2004. All rights reserved 6-263 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 264
  Therefore, you can create a default template which can be used for all languages for which no language-specific variants are available. Ó Siemens AG, 2004. All rights reserved 6-264 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 265
  Ó Siemens AG, 2004. All rights reserved 6-265 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 266
  6.1 Program types Saving templates You can save existing templates under Services «Data out» or read in saved templates again with «Data in». Ó Siemens AG, 2004. All rights reserved 6-266 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 267: Storing Programs

  Hard disk: NCU: setup data Press INPUT key for program overview Parts Sub- User Manufact. Work- Standard programs programs cycles cycles pieces cycles Ó Siemens AG, 2004. All rights reserved 6-267 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 268: Program Main Screen

  If activated templates exist for the created data type, they are proposed. If they are accepted, the copy of the template becomes the created object. Ó Siemens AG, 2004. All rights reserved 6-268 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 269: Edit Programs

  Flash File System, then an activity symbol (fan symbol) is displayed while the data is being copied into the Flash File System. See also Subsection 6.2.1 «HMI». Ó Siemens AG, 2004. All rights reserved 6-269 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 270
  — Recompilation from step to DIN code, contour definition and cycle display Step representation is described in Section 6.6 «Representation in the step editor». Ó Siemens AG, 2004. All rights reserved 6-270 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 271
  Important: The time calculation must be performed again after any changes were made to the program. · For more information on multi-channel step display, see Section 6.8 «Multi-channel step display». Ó Siemens AG, 2004. All rights reserved 6-271 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 272: Undo And Redo In The Editor (From Sw 6.3)

  The «undo» and «redo» functions affect files in the operating memory, not NC files or sub-areas. References: /IAM/, IM4 Installation and Start-Up, Chapter 5 Functions/Parameters. Ó Siemens AG, 2004. All rights reserved 6-272 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 273: Selective Program Protection: *Ro

  «Block cannot be written». Other information When creating a program template, remember to position the «Read Only» identifier directly at the end of the block. Ó Siemens AG, 2004. All rights reserved 6-273 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 274: Reserved Character Strings

  The following character strings must not be used in part program lines that are directly input: ;#END ;NCG ;*RO* ;*HD* Other information See selective program protection: *RO* Ó Siemens AG, 2004. All rights reserved 6-274 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 275: Free Contour Programming

  SW 6.2 or later. Straight lines and circular arcs can also be defined by polar coordinates in reference to a pole. See Subsection 6.5.6. Ó Siemens AG, 2004. All rights reserved 6-275 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 276: Free Contour Programming

  However, you can insert and edit user-defined afterwards, which will not be lost. Ó Siemens AG, 2004. All rights reserved 6-276 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 277
  (rapid traverse) to G1 (linear interpolation) via the new field «Approach starting point». You can define a specific feedrate for G1 via the field «Free text input», e.g. G1 F0.3. Ó Siemens AG, 2004. All rights reserved 6-277 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 278
  Oblique line in X/Z direction. Enter the end point of the line as a coordinate or angle. Arc with any direction of rotation Vertical line Ó Siemens AG, 2004. All rights reserved 6-278 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 279
  It is possible to change the allowance and the parameters from the original contour. These changes are applied to subsequent machining operations in the part program, e.g. for grinding. Ó Siemens AG, 2004. All rights reserved 6-279 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 280: Contour Elements

  The elements of the contour and pole, if applicable, are displayed symbolically in the sequence in which they were programmed in a contour chain next to the graphic window. Ó Siemens AG, 2004. All rights reserved 6-280 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 281: Graphic Representation Of The Contour

  Check the contour elements you have already programmed. You may have forgotten to enter all the data you know. Ó Siemens AG, 2004. All rights reserved 6-281 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 282: Input Screens For Setting Parameters For Contour Elements

  Select softkey «Select dialog» to make the correct selection (solid line) Select Accept dialog dialog and confirm your choice with softkey «Accept dialog». Ó Siemens AG, 2004. All rights reserved 6-282 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 283
  Using the cursor keys, you can select a programmed contour element in the contour chain. The «Input» key displays the parameter input fields. These can now be altered. Ó Siemens AG, 2004. All rights reserved 6-283 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 284
  Undoing an input By selecting softkey «Abort» you return to the basic display, without transferring the last edited values to the system. Abort Ó Siemens AG, 2004. All rights reserved 6-284 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 285: Specifying Contour Elements In Polar Coordinates, Closing The Contour

  If the straight line that was generated with close contour is linked to the start element of the contour with a radius or chamfer, the radius or chamfer must be specified explicitly as follows: Ó Siemens AG, 2004. All rights reserved 6-285 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 286
  The positive direction of rotation is counter-clockwise. If there are several input poles, the definitive pole is the last pole before the input or edited element. Ó Siemens AG, 2004. All rights reserved 6-286 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 287
  This also applies if the preceding element was entered as polar, and could relate to a different pole, if a pole was set in the meantime. Ó Siemens AG, 2004. All rights reserved 6-287 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 288
  Pole1 element φ 0 ° φ 45.0 ° Polar coordinates with ref. to pole 0 (entry) φ 30.0 ° Pole 0 8.6603  Siemens AG, 2004. All rights reserved 6-288 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 289
  The inputs for the circular arc are as follows: The code created in the part program is as follows: Compare: References: /PG/, Programming Guide Fundamentals «Circular programming with polar coordinates» Ó Siemens AG, 2004. All rights reserved 6-289 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 290: Undercuts In Turning Technology

  The Select key and softkey «Alternative» can be used to select the following options: Form E Form F DIN 76 thread General thread Ó Siemens AG, 2004. All rights reserved 6-290 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 291
  If the diameter is already known when selecting the undercut, the list box displays a suggested value. Za is the machining allowance (grinding allowance) permitted according to DIN 509. Ó Siemens AG, 2004. All rights reserved 6-291 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 292
  Following the thread undercut according to DIN (Fig. above), each thread special undercut, e.g. inch thread, can be generated with the «General thread» undercut. The following inputs can be made: Ó Siemens AG, 2004. All rights reserved 6-292 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 293: Help

  · Straight line in any direction · Straight line any, angle entry field · Circle · Circle, angle entry field · Radius/chamfer Ó Siemens AG, 2004. All rights reserved 6-293 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 294: Parameter Description Of Straight Line/Circle Contour Elements

  Machine manufacturer The names of the identifiers (X or Y …) are defined in the machine data where they can also be changed. Ó Siemens AG, 2004. All rights reserved 6-294 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 295: Examples Of User-Defined Contour Programming

  Definition of coordinates in X in «inc» Observe angles in help screen! a1=-55 degrees X=5.67 abs CW direction of rotation, R=72, X=5.67 abs., Y=0 abs., Select dialog Ó Siemens AG, 2004. All rights reserved 6-295 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 296
  All parameters, a1=90 degrees, screen! Transition to following element: R=5 CW direction of rotation, R=25, X=0 abs., Y=0 abs. I=0 abs select dialog, select dialog. Ó Siemens AG, 2004. All rights reserved 6-296 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 297
  Tangent to previous element Observe angles in help screen! a1=-158 degrees, Y=-14.8 abs., a2=0 degrees All parameters, L=5, select dialog Y=5.7 abs. X=0 abs. Ó Siemens AG, 2004. All rights reserved 6-297 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 298: Cycle Support

  · The coordinate system and the technology to be used are set via the machine data; see /IAM/ Installation and Start-Up Guide HMI Advanced. · Edited programs are automatically enabled after saving. Ó Siemens AG, 2004. All rights reserved 6-298 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 299: Display In The Step Editor (Option From Sw 6.4)

  When you switch over in the dual editor, both editor panes switch over to step display. When you switch back to the standard ASCII editor, both panes change to ASCII display. Ó Siemens AG, 2004. All rights reserved 6-299 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 300
  Standard cycles and contours (geometry processor, contour Recompile definition) are recompiled. The full scope of editor functions is no longer available for the ASCII editor. Ó Siemens AG, 2004. All rights reserved 6-300 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 301
  (see Section 6.8) which is e.g. activated by the simulation or as a correction editor cannot access the clipboard which contains data created in the Program operating area. Ó Siemens AG, 2004. All rights reserved 6-301 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 302: Program Relationship In The Dual Editor (From Sw 6.4)

  If no wait marker instruction is found together with its brackets, the next wait marker instruction is displayed in the adjacent window regardless of the brackets. Ó Siemens AG, 2004. All rights reserved 6-302 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 303: Synchronized Display In The Dual-Step Editor

  SEDITOR.INI file. In the standard file SEDITOR.INI (directory hmi_adv) the entries for the standard wait markers are already specified in the section SyncMarks_Siemens. Ó Siemens AG, 2004. All rights reserved 6-303 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 304: Multi-Channel Step Display (Option From Sw 6.4)

  Time computation for the steps is based on the time acquisition for computation individual instructions in the NC. The time computation is activated in the Machine operating area under program control. Ó Siemens AG, 2004. All rights reserved 6-304 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 305
  — Standard view, all steps are the same length — Time proportional steps — Synchronized display Synchronized display is possible without having performed the time computation. Ó Siemens AG, 2004. All rights reserved 6-305 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 306
  «Data updated». See below. Time computation Preparatory phase: Message: Time computation is initialized. Please wait..Initiation of execution: Message: Time computation is active. Ó Siemens AG, 2004. All rights reserved 6-306 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 307
  In addition: Unsymmetrical channel number data at the synchroniza- tion partner(s). Ó Siemens AG, 2004. All rights reserved 6-307 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 308
  In synchronized view: Synchron. display Change to corresponding view if: No time data available à standardized view Time data available à time-related view Ó Siemens AG, 2004. All rights reserved 6-308 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 309
  — which is executed at approximately the same time as the one just viewed. If the current channel is the leftmost channel, then the search is performed in the rightmost channel. Ó Siemens AG, 2004. All rights reserved 6-309 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 310
  If you are in simulation or in the compensation editor and · switch the control off or · remove write access from the opened files, the labels are retained. Ó Siemens AG, 2004. All rights reserved 6-310 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 311: Program Simulation

  The range of effectiveness (channel, spindle, tool, sequence) of the currently selected part program is visible in the status line on the lower edge of the simulation window. Ó Siemens AG, 2004. All rights reserved 6-311 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 312: Simulation Operation

  3. The model used is based on a 3D Cartesian model. 6.9.1 Simulation operation Main menu After a program or workpiece is selected, the Simulation softkey becomes available. Turning technology main screen Ó Siemens AG, 2004. All rights reserved 6-312 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 313
  Simulations single block ON/OFF — SINGLE BLOCK (status display in header SBL1, SBL2 or SBL3) Technology-specific workpiece views Milling Turning Milling: Top view Turning: External view, frontal Ó Siemens AG, 2004. All rights reserved 6-313 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 314
  Milling turning With 2 window views only: External view view Free selection of the different views in window activated by means of Ó Siemens AG, 2004. All rights reserved 6-314 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 315
  Show window pane border in active window Zoom… (Size can be altered with «+» — and «-» keys, position can be altered with cursor keys.) Ó Siemens AG, 2004. All rights reserved 6-315 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 316
  Show window pane border in active window Zoom… (size can be altered with «+»- and «-» keys, position with «cursor» keys) Return to main simulation menu << Ó Siemens AG, 2004. All rights reserved 6-316 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 317
  5. The simulation does not evaluate events set by MD 20108, which lead to program activation. Ó Siemens AG, 2004. All rights reserved 6-317 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 318
  The cycles which have already been loaded into the simulation are Compare cycles replaced by cycles with more recent time stamps. Return to main simulation menu. << Ó Siemens AG, 2004. All rights reserved 6-318 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 319
  4. It is recommended to set MD11210=0 «Adjust all machine data». Ó Siemens AG, 2004. All rights reserved 6-319 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 320
  Skip. The designated section/program is not simulated in the current session. Leads to the manufacturer-specific channel settings (subject to correct Channel settings password). Milling Constant machine arrangement Ó Siemens AG, 2004. All rights reserved 6-320 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 321
  By selecting such a line in the machining list you can place the simulation directly on the associated intermediate model again. Ó Siemens AG, 2004. All rights reserved 6-321 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 322
  «Change default» under menu items «Channel settings» and «Spindle settings», which then apply globally for all new workpieces. Ó Siemens AG, 2004. All rights reserved 6-322 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 323: Simulation Settings

  NC functions T, S, M and H. · Settable parameters: See Section «Settings secondary times» Ó Siemens AG, 2004. All rights reserved 6-323 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 324
  The tool diameter can be parameterized (providing access is enabled via a valid password) if ON is activated under the Options settings. The tool radius compensation is evaluated. Ó Siemens AG, 2004. All rights reserved 6-324 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 325
  — Increment of 50 with «Cursor right» or «Cursor left» — Max/Min value with «Cursor up» or «Cursor down» — Standard value 100 with «toggle» key Ó Siemens AG, 2004. All rights reserved 6-325 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 326
  In position «off» (default setting), the dwell is suppressed in the simulation and the dwell times are only taken into account in time calculations. Ó Siemens AG, 2004. All rights reserved 6-326 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 327
  Ó Siemens AG, 2004. All rights reserved 6-327 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 328: Setting Downtimes

  The default values can be modified according to the manufacturer’s needs if a valid password is entered. The new values are then globally Change valid for all new workpieces. default Ó Siemens AG, 2004. All rights reserved 6-328 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 329: Display And Colors

  Color selection option for background, blank, axis intersection, tool holder and tool edge. Ó Siemens AG, 2004. All rights reserved 6-329 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 330: Section By Section Simulation

  Section by section simulation allows the user to go to the individual section of the program via reference points (using block search). The reference points are always defined by path markers (program labels). Ó Siemens AG, 2004. All rights reserved 6-330 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 331: Multi-Channel, Section By Section Program Simulation

  (channel change per section required), before sequences are created for the next sections in the same manner. Ó Siemens AG, 2004. All rights reserved 6-331 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 332
  STEP Editor in the current workpiece directory. Ó Siemens AG, 2004. All rights reserved 6-332 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 333
  (path labels) which are either programmed manually or generated internally via integrated functions. Ó Siemens AG, 2004. All rights reserved 6-333 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 334: Simulation With Orientable Toolholder

  Changes in the active toolholder are not detected. This is why the simulation uses the toolholder kinematic set initially for a tool y. Ó Siemens AG, 2004. All rights reserved 6-334 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 335: Quick Display In The Simulation For Mold Making

  Automatic mode selection via program size The limit value for the program size is specified in the display machine data 9481: MA_STAND_LIMIT. Ó Siemens AG, 2004. All rights reserved 6-335 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 336
  Mark point B to enter two markers at the positions you have set via the cursor keys. The direct path (space diagonal) between the points is output in the message line. Ó Siemens AG, 2004. All rights reserved 6-336 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 337: Simulation With External Network Drive

  TEMP directory of the HMI irrespective of the current directory. In this case, the simulation settings are lost when the directory on the drive is changed. Ó Siemens AG, 2004. All rights reserved 6-337 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 338: Manage Programs

  Services · Comments Services · Standard cycles Programs and Services · Manufacturer cycles Programs and Services · User cycles Programs and Services Ó Siemens AG, 2004. All rights reserved 6-338 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 339: Nc Data Types And Directories

  Please note that the directories for comments COM.DIR and definitions DEF.DIR can only be accessed in the Services operating area via «Manage data». Ó Siemens AG, 2004. All rights reserved 6-339 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 340: New Workpiece/Part Program

  You can set up various types of files such as main programs, initialization files, tool offsets, etc. in the new workpiece directory. Ó Siemens AG, 2004. All rights reserved 6-340 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 341
  For more information, see Subsection 6.1.5 Templates Ó Siemens AG, 2004. All rights reserved 6-341 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 342
  .TCM Tool plan reformatted (for SINTDI) .STP MCSE data .SEA Setting data active .RPA Arithmetic parameters .PRO Protection zones .DAT Time calculation Ó Siemens AG, 2004. All rights reserved 6-342 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 343: Saving Setup Data

  In this input window you can select the workpiece data that you wish to back up. E.g. you can select the following data types: · R parameters (RPA) · Work offset (UFR) Ó Siemens AG, 2004. All rights reserved 6-343 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 344: Select Program For Execution

  You can start the part program by pressing «NC Start». Cycle Start Select a workpiece: A workpiece directory can be selected for machining in the currently active channel. Ó Siemens AG, 2004. All rights reserved 6-344 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 345
  2. /SPF.DIR / name.type Global subroutines 3. /CUS.DIR / name.type User cycles 4. /CMA.DIR / name.type Manufacturer cycles 5. /CST.DIR / name.type Standard cycles Ó Siemens AG, 2004. All rights reserved 6-345 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 346
  · The main programs stored in a workpiece directory can be selected and processed by several channels. For further information, please see /IAM/ Installation & Start-Up Guide HMI/MMC, IM4 Ó Siemens AG, 2004. All rights reserved 6-346 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 347: Load/Unload Program

  If the files have different time stamps or are of different lengths, the identifier is «!X!». Ó Siemens AG, 2004. All rights reserved 6-347 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 348: Load/Unload Program

  The more frequent choice, file editing with «interactive programming», is the default setting. Alternatively, you can use the text editor to edit files. Confirm your input with the «Input» key. Ó Siemens AG, 2004. All rights reserved 6-348 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 349: Copy/Paste

  Files from the Workpieces directory can only be overwritten in another directory. All workpiece files of type .WPD can be copied from one drive to any drive. Ó Siemens AG, 2004. All rights reserved 6-349 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 350
  «Toggle key». The file types are matched automatically in the global part program and in the global subprogram directory. Ó Siemens AG, 2004. All rights reserved 6-350 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 351
  The «OK» softkey is disabled if you have to enter a new name. The «Data type» input field accepts 0 to 3 letters. Ó Siemens AG, 2004. All rights reserved 6-351 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 352: Delete

  If you wish to select several files, position the cursor on the first file, press the «Select» key and then position the cursor on the last file. The files you have selected are highlighted. Ó Siemens AG, 2004. All rights reserved 6-352 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 353: Delete

  When you rename a workpiece directory, all the workpiece files under that directory that have the same name as the directory are renamed. Ó Siemens AG, 2004. All rights reserved 6-353 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 354
  Exception: If a job list of the same name exists in the directory, then this one is not renamed. Ó Siemens AG, 2004. All rights reserved 6-354 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 355: Enabling

  (after selection via operator input or from part program). If an enable is required it must have been set previously. (See also Chapter 6 «Changing properties of file/directory/archive») Ó Siemens AG, 2004. All rights reserved 6-355 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 356: Log

  All programs in the current job list are deleted. · The program currently being executed is not deleted. · The program currently being executed is aborted. Stop Ó Siemens AG, 2004. All rights reserved 6-356 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 357: Accessing An External Network Drive/Computer

  · Files on the network drives can be simulated. This applies to files with the identifier MPF or SPF. Ó Siemens AG, 2004. All rights reserved 6-357 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 358
  · The file name is displayed as it would be in the Windows Explorer with a long file name, but only up to 25 characters are displayed. Ó Siemens AG, 2004. All rights reserved 6-358 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 359: Services» Operating Area

  Start-up functions ………………..7-397 7.7.1 Series start-up………………….7-397 7.7.2 Restoring the original state via NC card …………..7-399 7.7.3 Upgrade ……………………7-400 Ó Siemens AG, 2004. All rights reserved 7-359 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 360: Function

  Via «Copy/paste» any active data can be fetched from the NC and stored in files on the hard disk. NC-active data cannot be unloaded. Ó Siemens AG, 2004. All rights reserved 7-360 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 361: Directory Structure

  · The file exists on hard disk. When you select «OK» a copy is created if the name/file type are to remain unchanged! Ó Siemens AG, 2004. All rights reserved 7-361 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 362
  Data management Limit of data management (DM): A maximum of 100,000 files can be stored in the following data management directories: · Workpieces Ó Siemens AG, 2004. All rights reserved 7-362 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 363: Directories

  Series start-up archives are also stored in this directory. Ó Siemens AG, 2004. All rights reserved 7-363 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 364: Data Selection

  NC active data NC data backup OEM data Standard cycles System Part programs Templates Subroutines RS-232 (V.24) interface FDD data Workpieces Tool management Clipboard Ó Siemens AG, 2004. All rights reserved 7-364 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 365
  · Log book · Communication error log · If your control includes additional directories, these can be found in the file tree. Ó Siemens AG, 2004. All rights reserved 7-365 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 366
  Other information The file tree displays files that the operator may view on the basis of his or her access rights. Ó Siemens AG, 2004. All rights reserved 7-366 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 367: Formats For Saving And Importing Data

  · Files can be stored without format conversion only when the «Manage/copy data» function is used. Ó Siemens AG, 2004. All rights reserved 7-367 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 368: Formats For Saving And Importing Data

  If it was, then it is read in again with a leader. Character for end of block/new line; ANSI value 10 (0x0A) CR L ANSI value 13 (0x0D) Ó Siemens AG, 2004. All rights reserved 7-368 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 369
  Any information (characters with ANSI values < ANSI value 32 (blank) and not equal to ANSI value 10 (0x0A)) which is not part of the useful tape data. Ó Siemens AG, 2004. All rights reserved 7-369 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 370: Pc Format

  3. Part programs with name which cannot be assigned · PC format: Part program Directory: Clipboard (/_N_CLIP_DIR) %HUGO · Punched tape format: Part program Directory: Clipboard %_N_HUGO_MPF ;$PATH=/_N_CLIP_DIR Ó Siemens AG, 2004. All rights reserved 7-370 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 371: Pc Format

  · Start-up and update data must always be saved in PC format. Ó Siemens AG, 2004. All rights reserved 7-371 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 372: Rs-232 Interface Parameters

  Transfer From HMI software version 6.2, there is also the option of transmission via secured protocol (ZMODEM protocol). Ó Siemens AG, 2004. All rights reserved 7-372 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 373: Interface Parameters

  Number of stop bits for asynchronous transmission. Input: Selected in the «Interface» display under «Stop bits» · 1 Stop bit (= default) · 2 Stop bits Ó Siemens AG, 2004. All rights reserved 7-373 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 374: Interface Parameters

  Inactive: Transmission is not aborted. The time monitoring function can be set (seconds). Ó Siemens AG, 2004. All rights reserved 7-374 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 375: Interface Parameters

  Baud rate: >= 9600 Archive format: Binary format (PC format) This setting allows files in SINUMERIK 840D PC format to be archived and imported. «Stop with end of transmission character» must not be selected for transmission of MSD and FDD files.

• Page 376: Operation

  The current status of a file is indicated by an «X» in a column under «Loaded»: File loaded, file can be selected and executed with an NC Start. Ó Siemens AG, 2004. All rights reserved 7-376 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 377
  The access rights are not displayed as the numbers 1-7 in the display, instead the display only includes objects which can be executed depending on the rights assigned when the control was started. Ó Siemens AG, 2004. All rights reserved 7-377 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 378
  (for data export). The yellow title in the window indicates the area. · V.24 (RS-232) RS-232 · PG · Disk Disk Ó Siemens AG, 2004. All rights reserved 7-378 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 379: Setting The Rs-232 Interface

  Function You can output files to an external device or read them in from there via the RS-232 interface of the SINUMERIK 840D/810D. The RS-232 interface and your device must be compatible. The control provides you with an input screen form for this purpose in which you can define the specific data for your device.

• Page 380
  In this case, the parameters for the RS-232 and PG interfaces are available for editing as before. The parameters for the interfaces are saved independently from the RS-232.DIR directory. Ó Siemens AG, 2004. All rights reserved 7-380 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 381
  When copying to a diskette or to the clipboard, a new file name cannot be specified. Ó Siemens AG, 2004. All rights reserved 7-381 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 382
  (RS-232 or PG) is displayed again. The corresponding interface is then assigned the previous RS-232 parameters. Ó Siemens AG, 2004. All rights reserved 7-382 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 383: Reading In Data

  When archives are read in, their format (punched tape/PC format) is recognized automatically. · Data with longer file names (> 8 + 3 characters) can be read in from diskette. Ó Siemens AG, 2004. All rights reserved 7-383 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 384: Reading Out Data

  Free memory areas on the NC card · Operating sequence The «Programs/Data» file tree is displayed. Data out The vertical softkey bar changes. Ó Siemens AG, 2004. All rights reserved 7-384 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 385
  You can terminate the action with «Abort», otherwise all joblists are executed and archiving is then started. Ó Siemens AG, 2004. All rights reserved 7-385 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 386: Log

  Confirm the prompt with one of the vertical softkeys: Do not confirm · Confirm all · Yes all Confirm · Change name/type · Name/type Ó Siemens AG, 2004. All rights reserved 7-386 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 387
  7.5 Operation · Abort complete job Stop The currently displayed log is deleted. Delete The log window is closed on the last log. Ó Siemens AG, 2004. All rights reserved 7-387 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 388: Standardized Program And Data Management (From Sw 6.3)

  HD->NC Unload Unload Paste NC->HD NC->HD Simulation Delete Delete Manage Rename Properties programs… Change Selection: Copy enable Save << Paste setup data Ó Siemens AG, 2004. All rights reserved 7-388 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 389: Creating A New File/Directory

  If a job list does not exist, all the files in that directory are loaded/ unloaded. Ó Siemens AG, 2004. All rights reserved 7-389 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 390: Copy/Paste

  The «Insert» function is available in addition to «Copy». You can display any existing compile cycles in the Diagnosis operating area under Service displays/Version/Compile cycles. Ó Siemens AG, 2004. All rights reserved 7-390 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 391
  The source files are copied to the target directory you have selected. Paste With this copying action in operating area «Services» the names remain unchanged. See Section «Copy/Insert» in the «Program» operating area. Ó Siemens AG, 2004. All rights reserved 7-391 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 392: Deleting

  You can delete the highlighted file by pressing «OK». Archives stored on the NC card can be deleted by selecting «NC card» under «Manage data». Ó Siemens AG, 2004. All rights reserved 7-392 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 393: Changing The Properties Of A File/Drive/Archive

  If a job list with the name of the directory exists, the instructions in that job list are also renamed. Comment lines remain unchanged. Ó Siemens AG, 2004. All rights reserved 7-393 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 394
  Confirm your selection with the «Input» key (displayed next to the file type you have selected). The file is assigned the new file type. Ó Siemens AG, 2004. All rights reserved 7-394 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 395: Defining And Activating User Data (Gud)

  Unload If a definition file is unloaded, the associated data block is deleted after a query is displayed. Ó Siemens AG, 2004. All rights reserved 7-395 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 396
  They do not need to be activated but are loaded to the passive file system of the NCK as follows: Definition and creation of user data See /PGA/, Programming Guide, Advanced. Ó Siemens AG, 2004. All rights reserved 7-396 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 397: Start-Up Functions

  · ¨ PROFIBUS drives (SW 6.4 and higher) · Archive name: The suggested archive name depends on the selected area and can be changed if necessary. Ó Siemens AG, 2004. All rights reserved 7-397 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 398
  · Start reading in the archive. The softkey label changes to «Stop». Start Switchover from «Read» to «Make». Make start- up archive Ó Siemens AG, 2004. All rights reserved 7-398 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 399: Restoring The Original State Via Nc Card

  The start-up archive with the name _N_ORIGINAL_ARC is located on the NC card (in the directory _N_NC_CARD_DIR_N_ARC_DIR). Please read machine manufacturer’s instructions Ó Siemens AG, 2004. All rights reserved 7-399 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 400: Upgrade

  You can enter any archive name of your choice. The archiving operation commences when you select the target device. Data can be archived to: Ó Siemens AG, 2004. All rights reserved 7-400 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 401
  Select an archive file under softkeys «Diskette», «Archives» and «NC card». Start reading in the archive. The softkey label changes to «Stop». Start Ó Siemens AG, 2004. All rights reserved 7-401 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 402
  «Services» Operating Area 03.04 7.7 Start-up functions Notes Ó Siemens AG, 2004. All rights reserved 7-402 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 403: Diagnosis» Operating Area

  Symbolic PLC addresses ………………8-427 Selecting/creating operand screens for PLC status……….8-432 8.5.1 File functions ………………….8-433 Displaying NC system resources …………….8-434 Ó Siemens AG, 2004. All rights reserved 8-403 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 404: Diagnostics Main Screen

  Default setting for alarm buffer: 150 alarms/messages You can view updated information about axes and drives installed in Service displays your system under softkey «Service displays». Ó Siemens AG, 2004. All rights reserved 8-404 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 405: Diagnostics Main Screen

  MMC alarm acknowledged. MMC alarms correspond to HMI alarms. SQ alarms (PLC alarms) that have occurred can be acknowledged. Acknowl. SQ alarm Ó Siemens AG, 2004. All rights reserved 8-405 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 406: Alarms/Messages/Alarm Log

  Changing the chronological sorting sequence of the alarms in the Sorting old -> new display. Ó Siemens AG, 2004. All rights reserved 8-406 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 407
  The following symbols are available: P LC PLC alarms: Activation of the symbols is described in /IAM/, IM4, Installation and Start-Up Guide HMI/MMC Ó Siemens AG, 2004. All rights reserved 8-407 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 408: Service Display

  In software version 6.3 Power section in i2t limitation and higher Motor temperature warning Measuring system 1 active Measuring system 2 active Ó Siemens AG, 2004. All rights reserved 8-408 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 409
  Press the vertical softkey «All axes» in the «Service overview» window. The maximum set of possible axes appears in the main «Service overview» menu. Ó Siemens AG, 2004. All rights reserved 8-409 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 410: Service Axis

  The vertical softkey «Direct selection» in the window of the same name Direct selection… allows you to select an axis directly from the list of available axes. Ó Siemens AG, 2004. All rights reserved 8-410 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 411: Service Drive

  The vertical softkey «Direct selection» in the window of the same name Direct selection… allows you to select an axis directly from the list of available axes. Ó Siemens AG, 2004. All rights reserved 8-411 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 412: Service Safety Integrated

  Safe actual velocity limit Setpoint velocity limit Current velocity difference Maximum velocity difference Active safe software limit switch Active gear ratio (step) Ó Siemens AG, 2004. All rights reserved 8-412 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 413
  Use this softkey to display the safety-relevant input and output signals SGE/SGA SGE and SGA. Use this softkey to display the safe programmable logic signals SPL. Ó Siemens AG, 2004. All rights reserved 8-413 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 414
  The following should then be selected for the remaining variables: $A_OUTSE(P) $A_INSI(P) $A_OUTSI $A_MARKERSI(P) Under Bit you can request an 8-bit range from the selected signal. Ó Siemens AG, 2004. All rights reserved 8-414 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 415
  Interrupt processing for SPL start terminated NCK cross-checking has been started PLC cross-checking has been started Cyclic SPL checksum test active All SPL protection features active Ó Siemens AG, 2004. All rights reserved 8-415 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 416: Configuration Data

  You can display this log by pressing the softkey The error log file is principally used by the control manufacturer (Siemens) as a diagnostic tool for communication errors. Ó Siemens AG, 2004. All rights reserved 8-416 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 417: Action Log

  «Cycle version» version data for each of the cycle packages (SW 6.3 Cycle version and higher) «Definitions» the version data for definitions Definitions Use the «Page» keys to scroll up and down. Ó Siemens AG, 2004. All rights reserved 8-417 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 418: Sorting And Saving Version Information

  The dialog messages are also written to the log file. The checking procedure takes place when the respective version display is first accessed. Ó Siemens AG, 2004. All rights reserved 8-418 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 419: Displaying The Version Screen For Cycles (From Sw 6.3)

  Extended stock removal cyc_c950.cyp Pocket surfaces with islands cyc_c73.cyp ISO compatibility for cycles cyc_iso.cyp Manufacturer cycles (predefined name) cyc_cma.cyp User cycles (predefined name) cyc_cus.cyp Ó Siemens AG, 2004. All rights reserved 8-419 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 420
  You can change to another version display by pressing a different horizontal softkey. The version information can be sorted according to the proposed Sort criteria in either ascending or descending order. Ó Siemens AG, 2004. All rights reserved 8-420 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 421: Display Cycle Versions (From Sw 6.3)

  When the data has been saved, the following message appears: «File stored!» Services:DiagnosticsLogFilesxxx.com. ð xxx stands for the respective file name preceding the extension .COM for each type. Ó Siemens AG, 2004. All rights reserved 8-421 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 422: Displaying Loadable Compile Cycles (From Sw 6.3)

  Press the «Properties» softkey Properties The horizontal and vertical softkey menu changes and a «Properties» window, such as the one below for NC card, appears. Ó Siemens AG, 2004. All rights reserved 8-422 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 423
  Contents: Loadable compile cycle Version: MCSC Coupling axes Machine Time Date Advance version of compile cycle (Preliminary) Interface: 001.001@Interfaces=002.000 @TChain=001.000 Current access authorization access level: Ó Siemens AG, 2004. All rights reserved 8-423 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 424: Plc Status

  IB 2 0101 1010 Outputs 0-127 Q20.1 QB 20 1101 0110 Markers 0-255 M 60.7 MB 60 1101 0110 MW 60 Timers 0-31 Ó Siemens AG, 2004. All rights reserved 8-424 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 425: Plc Status

  A selection window appears. Default format You can preset the format fields to «B» (binary), «H» (hexadecimal), «D» (decimal) or «G» (floating point). Ó Siemens AG, 2004. All rights reserved 8-425 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 426
  Accept continued. Other information Press the «information key». A description of the permissible input syntax for the PLC status display is overlaid. Ó Siemens AG, 2004. All rights reserved 8-426 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 427: Symbolic Plc Addresses

  If the texts (symbol comments) are stored for multiple languages, you can also change language to work with texts in the other languages. Ó Siemens AG, 2004. All rights reserved 8-427 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 428
  «As in symbol table» means: In the same sequence as the symbol table in the PLC project. Ó Siemens AG, 2004. All rights reserved 8-428 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 429
  After you change screens, the search term and search direction are retained in the dialog box. Press this softkey to jump to the beginning of the symbol table. Start Ó Siemens AG, 2004. All rights reserved 8-429 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 430
  The previously entered values are transferred to the PLC interface. Accept Ó Siemens AG, 2004. All rights reserved 8-430 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 431
  If a symbol is selected, the softkeys «Operand+» and «Operand-» defined for absolute addresses are not available. Otherwise, the above description for PLC status also applies to the status screen. Ó Siemens AG, 2004. All rights reserved 8-431 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 432: Selecting/Creating Operand Screens For Plc Status

  The error log is transfer-specific, i.e. it is cleared before each new transfer. The ASCII editor is called with the selected file. Editor You can now edit the operand back-up file. Ó Siemens AG, 2004. All rights reserved 8-432 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 433: File Functions

  The contents of the selected operand screen form are loaded to the Load PLC status. Other information The operand screen forms are ASCII files. Ó Siemens AG, 2004. All rights reserved 8-433 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 434: Displaying Nc System Resources

  The display update can be halted with the softkey «Stop», the Stop displayed values are updated again with the softkey «Start». Start Ó Siemens AG, 2004. All rights reserved 8-434 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 435: Startup» Operating Area

  Changing the HMI interface ………………9-451 9.6.2 System settings………………….. 9-454 9.6.3 Transferring display MD from HMI Embedded …………9-457 Tool management ………………..9-458 Ó Siemens AG, 2004. All rights reserved 9-435 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 436: Machine Data

  /IAD/, Installation and Start-Up Guide, SINUMERIK 840D /IAC/, Installation and Start-Up Guide, SINUMERIK 810D /IAM/, IM4 Start-Up: HMI Advanced Ó Siemens AG, 2004. All rights reserved 9-436 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 437
  Here you can enter the basic settings for the operator panel front (e.g. color settings). You can configure the tool magazine under this key. Tool man- agement Ó Siemens AG, 2004. All rights reserved 9-437 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 438
  The operator only has access to information protected by one particular level and the levels below it. The machine data is assigned different protection levels as a standard measure. Ó Siemens AG, 2004. All rights reserved 9-438 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 439
  You must delete the old password before activating a password for a lower access level than the one activated. Ó Siemens AG, 2004. All rights reserved 9-439 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 440
  The modified password must be confirmed in both input fields then confirmed by pressing softkey «OK». Both entered passwords must match for the modified one to become valid. Ó Siemens AG, 2004. All rights reserved 9-440 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 441: Machine Data

  If data are not available, the «#» symbol is displayed instead of the value. If the value ends in an «H», it is a hexadecimal value. Ó Siemens AG, 2004. All rights reserved 9-441 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 442
  Press softkey «Machine data». Machine data The horizontal and vertical softkey bars change. You can select a machine data range, General e.g. «General MD». Ó Siemens AG, 2004. All rights reserved 9-442 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 443: Display Options: Suppression Filter

  If none of the group bits is set and «All others» is not selected in the masking filter, then the MD is not displayed. Ó Siemens AG, 2004. All rights reserved 9-443 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 444
  The horizontal and vertical softkey bars change. Select the softkey «Display options», a list of all the ranges that can be Display displayed/hidden appears. options Ó Siemens AG, 2004. All rights reserved 9-444 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 445: User Views

  In the «Designation» field you can change the name of the machine data. In the «Description» field you can label your entries. Ó Siemens AG, 2004. All rights reserved 9-445 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 446
  Save You can save the currently active user view. Load A specific user view can be loaded by entering the file name. Ó Siemens AG, 2004. All rights reserved 9-446 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 447: Plc Status

  Incorrect parameterization may endanger human life and cause damage to the machine. 9.4.1 PLC status See Chapter 8, «PLC Status». Ó Siemens AG, 2004. All rights reserved 9-447 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 448: Set Time/Clock

  Enter the name of the file in which you wish to save the operands. You can select existing back-up files from a list. Ó Siemens AG, 2004. All rights reserved 9-448 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 449: Drives/Servo

  For further information about the meaning of this measurement parameter, please see: /IAD/ Installation and Start-Up Guide, Section «Measuring functions for coupled axes» Ó Siemens AG, 2004. All rights reserved 9-449 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 450
  HMI, start is inhibited for this slave axis and a message is issued. Ó Siemens AG, 2004. All rights reserved 9-450 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 451: Changing The Hmi Interface

  The softkey offers the available system languages from which the first Language and second language can be selected. You can toggle between these languages with the «Change Language» softkey. Ó Siemens AG, 2004. All rights reserved 9-451 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 452
  1 to the highest bus address. List of addresses of active nodes that can be activated with «Update». node See «System settings» System settings Ó Siemens AG, 2004. All rights reserved 9-452 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 453
  You can select existing drives via vertical softkeys. You open a DOS shell. SHELL Enter the «Exit» command to go back to the «Colors» menu. Ó Siemens AG, 2004. All rights reserved 9-453 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 454: System Settings

  HMI displays. Example: Operator panel front in US layout , Select E.g. the selection key as symbol (), as text Ó Siemens AG, 2004. All rights reserved 9-454 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 455
  The «Settings for inquiries» window is opened. Inquiry You can specify whether or not an inquiry window should be displayed after certain commands, e.g. Delete. Ó Siemens AG, 2004. All rights reserved 9-455 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 456
  The sorting sequence defined in the dialog box applies to the operating areas, in which the criterion set in the dialog box appears. Ó Siemens AG, 2004. All rights reserved 9-456 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 457: Transferring Display Md From Hmi Embedded

  Transfer display machine data to the display if not yet activated: Services ® Select data Select «Display machine data» Copy display machine data: Services ® Manage data Display machine dataBDxxyy.tea Copy Ó Siemens AG, 2004. All rights reserved 9-457 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 458: Tool Management

  Select BDxxyy.tea ®Copy Continue as for the 1st case, destination directory, see above. Tool management Function /FBA/ Description of Functions, Tool Management Ó Siemens AG, 2004. All rights reserved 9-458 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 459: Maintenance

  03.04 Maintenance Maintenance 10.1 Operating data …………………. 10-460 10.2 Cleaning …………………… 10-461 Ó Siemens AG, 2004. All rights reserved 10-459 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 460: Operating Data

  · Back of machine control panel You will find the comprehensive operating data in the documentation /BH/ Operator Components Manual and in the relevant information sheets. Ó Siemens AG, 2004. All rights reserved 10-460 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 461: Cleaning

  2. Bases and lyes 3. Detergent solutions and 4. Alcohol Solvents such as chlorinate hydrocarbons, benzene, esters and ethers should be avoided! Ó Siemens AG, 2004. All rights reserved 10-461 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 462
  Maintenance 03.04 10.2 Cleaning Notes Ó Siemens AG, 2004. All rights reserved 10-462 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 463: Appendix

  03.04 Appendix Appendix Abbreviations ………………….A-464 Terms ……………………A-474 References………………….A-497 Ó Siemens AG, 2004. All rights reserved A-463 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 464: A Abbreviations

  Channel 1 to Channel 4 Computer-Aided Design Computer-Aided Manufacturing Computerized Numerical Control Communication Communications Processor Central Processing Unit Carriage Return Cutter Radius Compensation Ó Siemens AG, 2004. All rights reserved A-464 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 465
  Deutsche Industrie Norm (German Industry Standard) Data Input/Output: Data transfer display Directory Dynamic Link Library Disk Operating System Dual-Port Memory Dual-Port RAM DRAM Dynamic Random Access Memory Ó Siemens AG, 2004. All rights reserved A-465 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 466
  FIPO Fine Interpolator Function Module FM-NC Function Module Numerical Control Floating Point Unit Ó Siemens AG, 2004. All rights reserved A-466 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 467
  Implicit communication (global data) Interpolative Compensation Interface Module Interface Module Receive: interface module for receiving data Interface Module Send: interface module for transmitting data Increment Ó Siemens AG, 2004. All rights reserved A-467 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 468
  Light Emitting Diode Line Feed Local User Data Megabyte Measuring Circuit Machine Control Panel Machine Coordinate System (Machine) Machine Data Manual Data Input Ó Siemens AG, 2004. All rights reserved A-468 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 469
  Operator Interface Operator Panel Operator Panel Interface Options Open Systems Interconnection: standardization for computer communication P bus I/O (peripherals) bus Personal Computer Ó Siemens AG, 2004. All rights reserved A-469 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 470
  DTE and DCE devices Request To Send (serial data interfaces) Single Block Setting Data System Data Block Setting Data Active: File identifier for setting data Ó Siemens AG, 2004. All rights reserved A-470 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 471
  Transform Milling into Turning: Coordinate conversion on turning machines for milling operations Tool Radius Compensation User Frame: Work offset Workpiece Coordinate System (Work) Ó Siemens AG, 2004. All rights reserved A-471 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 472
  Workpiece Directory Zero offset (identical with WO – work offset) Zero Offset Active: Identifier (file type) for work offset data µC Micro controller Ó Siemens AG, 2004. All rights reserved A-472 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 473
  03.04 Appendix Abbreviations Ó Siemens AG, 2004. All rights reserved A-473 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 474
  Alarms and messages relating to the machine can be dis- played from the PLC program in plaintext. No additional function block packages are required for this purpose. Ó Siemens AG, 2004. All rights reserved A-474 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 475
  B, C. Additional axes, which are parallel to those specified, can be identified with other letters. Axis name See -> axis identifier Ó Siemens AG, 2004. All rights reserved A-475 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 476
  The function is provided for the purpose of testing parts programs or continuing machining after an interruption. Ó Siemens AG, 2004. All rights reserved A-476 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 477
  Numerical control component for the implementation and coordination of communication. Compensation axis Axis having a setpoint or actual value modified by the compensation value. Ó Siemens AG, 2004. All rights reserved A-477 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 478
  PCIN is a routine for transmitting and receiving CNC user data, e.g. PCIN parts programs, tool offsets, etc. via the serial interface. The PCIN program can run under MS-DOS on standard industrial PCs. Ó Siemens AG, 2004. All rights reserved A-478 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 479
  SIMATIC S7-300 modules. · The SINUMERIK 840D is installed as a compact module in the SIMODRIVE 611D converter system. It has the same dimensions as a 50mm wide SIMODRIVE 611D module. The SINUMERIK 840D comprises the NCU module and the NCU box.
• Page 480
  The coordinates of these points are stored on the control. Where possible, the control moves these axes in -> rapid traverse. Ó Siemens AG, 2004. All rights reserved A-480 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 481
  CNC outputs (SINUMERIK 840D). HIGHSTEP Combination of the programming features for the -> PLC in the S7-300/400 range. Ó Siemens AG, 2004. All rights reserved A-481 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 482
  Interpolative Interpolative compensation provides a means of compensating for compensation leadscrew errors (LEC) and measuring-system errors (MSEC) resulting from the production process. Ó Siemens AG, 2004. All rights reserved A-482 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 483
  Compensation of mechanical inaccuracies in a leadscrew involved in compensation the feed motion. Errors are compensated by the control based on stored deviation measurements. Ó Siemens AG, 2004. All rights reserved A-483 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 484
  In this case, a CNC channel ranks as an autonomous CNC control complete with decoding, block preparation and interpolation. Ó Siemens AG, 2004. All rights reserved A-484 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 485
  4 axes and spindles can be implemented, with no more than 2 spindles. · SINUMERIK 840D: The signals from the sensors are analyzed in the SIMODRIVE 611D drive modules. The maximum configuration is a total of 8 axes and spindles, with up to 5 spindles being permissible.
• Page 486
  -> NCK, -> PLC, -> MMC, -> COM. Note: CNC (computerized numerical control) would be a more appropriate description for the SINUMERIK 840D control or FM-NC : computerized numerical control. Numerical Control Kernel: Component of the NC control which executes ->…
• Page 487
  Each file (programs and data) can be given a name consisting of a maximum of 16 alphanumeric characters. Ó Siemens AG, 2004. All rights reserved A-487 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 488
  An axis which performs an auxiliary movement on a machine tool (e.g. tool magazine, pallet transport). Positioning axes are axes that do not interpolate with the -> path axes. Ó Siemens AG, 2004. All rights reserved A-488 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 489
  A circularity test is performed to parameterize the quadrant error compensation function. Ó Siemens AG, 2004. All rights reserved A-489 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 490
  Continuously turning rotary axes are used, for example, for eccentric machining, grinding and winding. Ó Siemens AG, 2004. All rights reserved A-490 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 491
  A simulator module is a module, · on which, via control elements, digital input values can be simulated and · digital output values are displayed. Ó Siemens AG, 2004. All rights reserved A-491 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 492
  -> Cycles are a type of subroutine. Synchronization Instructions in -> parts programs for coordination of the operations in different -> channels at specific machining points. Ó Siemens AG, 2004. All rights reserved A-492 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 493
  · S7 Info Tool A tool employed to shape the workpiece, for example, a turning tool, milling cutter, drill, laser beam, etc. Ó Siemens AG, 2004. All rights reserved A-493 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 494
  (global user data) for their own use. A definition contains a data type specification and the variable name. See also -> system variable. Ó Siemens AG, 2004. All rights reserved A-494 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 495
  The workpiece zero forms the starting point for the -> workpiece coordinate system. It is defined by distances to the machine zero. Ó Siemens AG, 2004. All rights reserved A-495 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 496
  PLC. 3. Programmable Zero offsets can be programmed for all path and positioning axes by means of the TRANS instruction. Ó Siemens AG, 2004. All rights reserved A-496 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 497: C References

  Order No: 6ZB5000-0AA02-0BA0 Electronic Documentation /CD1/ The SINUMERIK System (03.04 Edition) DOC ON CD (includes all SINUMERIK 840D/840Di/810D/802 and SIMODRIVE publications) Order No.: 6FC5298-7CA00-0BG0 Ó Siemens AG, 2004. All rights reserved A-497 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 498
  SINUMERIK 840D/840Di/810D (03.02 Edition) Operator’s Guide CAD-Reader Order No.: (included in online help) /DA/ SINUMERIK 840D/840Di/810D (03.04 Edition) Diagnostics Guide Order No.: 6FC5298-7AA20-0BP0 Ó Siemens AG, 2004. All rights reserved A-498 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 499
  Software for Data Transfer to/from MMC Module Order No.: 6FX2060-4AA00-4XB0 (English, French, German) Order from: WK Fürth /SYI/ SINUMERIK 840Di (02.01 Edition) System Overview Order No.: 6FC5298-6AE40-0BP0 Ó Siemens AG, 2004. All rights reserved A-499 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 500
  ADI4 – Analog Drive Interface for 4 Axes Manual Order No.: 6FC5297-0BA01-0BP1 /PFK6/ SIMODRIVE, MASTERDRIVES MC (05.03 Edition) Planning Guide 1FK6 Synchronous Servomotors Order No.: 6SN1197-0AD05-0BP0 Ó Siemens AG, 2004. All rights reserved A-500 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 501
  Planning Guide 1FN1, 1FN3 Linear Motors General Information about Linear Motors 1FN1 1FN1 Three-Phase AC Linear Motor 1FN3 1FN3 Three-Phase AC Linear Motor Connections Order No.: 6SN1197-0AB70-0BP4 Ó Siemens AG, 2004. All rights reserved A-501 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 502
  AC Induction Motors for Main Spindle Drives Order No.: 6SN1197-0AC60-0BP0 /PPM/ SIMODRIVE (11.01 Edition) Planning Guide Hollow-Shaft Motors for 1PM4 and 1PM6 Main Spindle Drives Order No.: 6SN1197-0AD03-0BP0 Ó Siemens AG, 2004. All rights reserved A-502 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 503
  Rotary Axes Synchronous Spindles Synchronized Actions (up to and including SW 3/higher/FBSY/) Stepper Motor Control Memory Configuration Indexing Axes Tool Change Grinding Ó Siemens AG, 2004. All rights reserved A-503 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 504
  Scanning with Lasers (scancad laser) Milling Program Generation (scancad mill) /FBDM/ SINUMERIK 840D/840Di/810D (09.03 Edition) Description of Functions NC Program Management DNC Machines Order No.: 6FC5297-1AE81-0BP0 Ó Siemens AG, 2004. All rights reserved A-504 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 505
  Introduction to Configuring of Operator Interface Screen Kit: Software Update and Configuration) /FBP/ SINUMERIK 840D (03.96 Edition) Description of Functions C-PLC-Programming Order No.: 6FC5297-3AB60-0BP0 Ó Siemens AG, 2004. All rights reserved A-505 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 506
  SINUMERIK 840D/810D (11.02 Edition) Description of Functions Tool Management Order No.: 6FC5297-6AC60-0BP1 /HBA/ SINUMERIK 840D/840Di/810D (03.02 Edition) Manual @Event Order No.: 6AU1900-0CL20-0BA0 Ó Siemens AG, 2004. All rights reserved A-506 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 507
  SIMODRIVE POSMO SI (04.02 Edition) Installation Guide (enclosed with POSMO SI) /POS5/ SIMODRIVE POSMO CD/CA (04.02 Edition) Installation Guide (enclosed with POSMO CD/CA) Ó Siemens AG, 2004. All rights reserved A-507 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 508
  Order together with configuring package /SP/ SIMODRIVE 611-A/611-D SimoPro 3.1 Program for Configuring Machine-Tool Drives Order No.: 6SC6111-6PC00-0BAo Order from: WK Fürth Ó Siemens AG, 2004. All rights reserved A-508 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 509
  Order No.: 6FC5297-6AE20-0BP3 Updates/Supplements Expanding the Operator Interface Online Help Starting up HMI Embedded Starting up HMI Advanced Creating Foreign Language Texts Ó Siemens AG, 2004. All rights reserved A-509 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 510
  Appendix 03.04 References Notes Ó Siemens AG, 2004. All rights reserved A-510 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 511
  Display selected axes 8-409 Configuration data 8-416 Display spindles 4-108 Continuous JOG 5-235 Display swivel data record 4-107 Display system frame 4-128 Ó Siemens AG, 2004. All rights reserved I-511 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 512
  Step display 6-300 Find 2-61 Find path for program call 6-345 Leading axis 5-241 Find/Go to… 2-61 Limit of data management 7-362 Ó Siemens AG, 2004. All rights reserved I-512 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 513
  Path name 7-367 PC format 7-371 Restoring the original state 7-399 PLC 9-447 NC active data 7-360 PLC status 8-424 Pocket calculator 2-70 Ó Siemens AG, 2004. All rights reserved I-513 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 514
  Multi-channel simulation 6-310 Search destination 4-150 Operation 6-300 Select 6-344 Step identifier 6-301 2-81 Stop bits 7-373 SELECT Select operating mode 4-99 Subroutine 6-263 Ó Siemens AG, 2004. All rights reserved I-514 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…
• Page 515
  Slotting saw 5-174 Turning tools 5-173 Tool types 5-167 Tool zero 5-242 Tool-specific parameters 5-173 Traverse the axes 4-122 Traversing velocity 4-122 Ó Siemens AG, 2004. All rights reserved I-515 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 516: E Commands, Identifiers

  Appendix 03.04 Index Commands, identifiers GUD 5-251 Password 9-439 Change 9-440 Delete 9-440 Set 9-439 Protection levels 9-438 SEFORM 6-299 Ó Siemens AG, 2004. All rights reserved I-516 SINUMERIK 840D/840Di/810D Operator’s Guide HMI Advanced (BAD) – 03.04 Edition…

• Page 517
  Suggestions Siemens AG Corrections For Publication/Manual: A&D MC BMS P.O. Box 3180 SINUMERIK 840D/840Di/810D D-91050 Erlangen, Germany HMI Advanced (Phone: ++49-(0)180-5050-222 [Hotline] Fax: ++49-(0)9131-98-2176 [Documentation] User Documentation E-mail: motioncontrol.docu@erlf.siemens.de Operator’s Guide From Name: Order No.: 6FC5298-6AF00-0BP3 03.04 Edition Should you come across any printing Company/Dept.
• Page 519
  Overview of SINUMERIK 840D/840Di/810D Documentation (03.2004) General Documentation User Documentation Safety SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK Integrated 840D/810D 840D/810D/ 840D/840Di/ 840D/840Di/ 840D/840Di/ 840D/840Di/ Application FM-NC 810D 810D 810D 810D/ Manual Brochure Catalog Safety AutoTurn Operator’s Guide Diagnostics Operator’s Guide *) Ordering Info.
• Page 520
  Siemens AG Automation & Drives Motion Control Systems © Siemens AG, 2004 P.O. Box 3180, D-91050 Erlangen Subject to change without prior notice Germany Order No.: 6FC5298-6AF00-0BP3 Printed in Germany www.siemens.com/motioncontrol…

• Page 1
  Operator’s Guide 03/2004 Edition sinumerik SINUMERIK 840D/810D HMI Embedded…
• Page 3
  Services Operating Area Diagnosis Operating Area Start-Up Operating Area Valid for Service Control Software version SINUMERIK 840D powerline SINUMERIK 840DE powerline (export version) Appendix SINUMERIK 840Di SINUMERIK 840DiE (export version) SINUMERIK 810D powerline SINUMERIK 810DE powerline (export version) 03.04 Edition…
• Page 4
  , SINUMERIK and SIMODRIVE are registered trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of which by third parties may constitute copyright violation Other functions not described in this documentation might be Additional information is available on the Internet under: executable in the control.

• Page 5: Sinumerik 840D Powerline

  The hardware description below contains a list of the available powerline modules: References: /PHC/ SINUMERIK 810D Configuration Manual  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 6
  Validity Catalog NC 60 is definitive in terms of the validity of the functions /BU/ Machine Tools, catalog NC 60  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 7
  A complete list of available literature is included in the Appendix of this Operator’s Guide.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 8
  Used without the safety alert symbol indicates a potential situation which, if not avoided, may result in an undesirable result or state.  Siemens AG, 2004. All rights reserved viii SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 9
  Cases where faults which could affect safety are not remedied before starting up the control.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 10
  Unforeseen danger can arise with reference to: • life and limb of personnel, • the control, machine or other assets of the owner and the user.  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 11: Table Of Contents

  Blue screen error status screen…………….2-63 Operating Example 3-65 Typical operating sequence………………3-66 Machine Operating Area 4-67 Data structure of the NC control …………….4-68  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 12
  Tool data …………………….5-117 5.1.1 Tool offset structure ………………..5-117 5.1.2 Tool types and tool parameters…………….5-117 Tool offset……………………5-131 5.2.1 Tool offset function and basic display …………..5-131  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 13
  Delete tools ………………….5-171 5.5.8 Load or unload tool in magazine…………….5-172 5.5.9 Relocating tools …………………. 5-173 5.5.10 Enter tool wear data………………..5-175  Siemens AG, 2004. All rights reserved xiii SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 14
  Graphic representation of the contour …………..6-209 6.5.3 Create contour………………….6-210 6.5.4 Changing a contour………………..6-213 6.5.5 Contour elements general………………6-214 6.5.6 Create, change, delete contour elements ……………6-215  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 15
  Execution from external source via RS-232 interface ……….7-269 7.5.8 Reading ISO programs in/out via RS-232 C…………7-269 7.5.9 Execute program from network drive, Compact Flash Card, disk ……7-274  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 16
  Set up logical drives ………………..9-305 Change language ………………..9-306 Initiate NCK reset ………………..9-307 Setting, deleting, changing password …………..9-307 9.10 Display or modify system resources ……………9-308  Siemens AG, 2004. All rights reserved SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 17
  Contents Service 10-309 10.1 Operating data …………………. 10-310 10.2 Cleaning …………………… 10-310 Appendix A-313 Abbreviations ………………….A-314 Terms ……………………A-323 References………………….A-347 Index ……………………I-361  Siemens AG, 2004. All rights reserved xvii SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 18
  Contents 03.04  Siemens AG, 2004. All rights reserved xviii SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 19: Introduction

  03.04 Introduction Introduction The product SINUMERIK 840D/810D …………..1-20 Switching control system on and off …………….. 1-21 Operating areas ………………….1-22  Siemens AG, 2004. All rights reserved 1-19 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 20: The Product Sinumerik 840D/810D

  Read Chapter 2 «Operator Components» carefully before proceeding with further chapters. All subsequent chapters are written on the assumption that you have done so!  Siemens AG, 2004. All rights reserved 1-20 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 21: Switching Control System On And Off

  Switching the control OFF Please follow the instructions for switching off the control or the entire system! Machine manufacturer Please refer to the information and specifications provided by the machine manufacturer!  Siemens AG, 2004. All rights reserved 1-21 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 22: Operating Areas

   Siemens AG, 2004. All rights reserved 1-22 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 23
  By pressing the «Area switchover» key twice, you can toggle between the operating areas last selected, e.g. between the «Parameters» and «Machine» areas.  Siemens AG, 2004. All rights reserved 1-23 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 24
  Introduction 03.04 1.3 Operating areas  Siemens AG, 2004. All rights reserved 1-24 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 25: Operator Components/Operating Sequences

  2.5.9 m:n communication links………………. 2-60 2.5.10 Pocket calculator………………….. 2-62 2.5.11 Input of fits……………………. 2-62 2.5.12 Blue screen error status screen …………….2-63  Siemens AG, 2004. All rights reserved 2-25 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 26: Operator Panels

  3 Softkey bar (horizontal) 4 ETC key (menu extension) 5 Area switchover key 6 Softkey bar (vertical) All keys are described in the following sections.  Siemens AG, 2004. All rights reserved 2-26 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 27
  1 Machine area key 2 Recall (Return) 3 Softkey bar (horizontal) 4 ETC key (menu extension) 5 Area switchover key 6 Softkey bar (vertical)  Siemens AG, 2004. All rights reserved 2-27 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 28
  6 ETC key 7 Area switchover key *) Wear will probably be high when the TEMP LED is lit. With full CNC keyboard  Siemens AG, 2004. All rights reserved 2-28 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 29: Operator Panel Keys

  The keys marked with an * correspond to the key symbols in US layout. MACHINE Direct branch to the «Machine» operating area. Recall key Return to the next higher menu. Recall closes a window.  Siemens AG, 2004. All rights reserved 2-29 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 30
  The letter «i» displayed in the dialog line indicates that information is available. SHIFT Depress the Shift key to enter the uppermost character shown on the dual input keys.  Siemens AG, 2004. All rights reserved 2-30 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 31
  = UNDO). • Activate pocket calculator mode Tab key  Siemens AG, 2004. All rights reserved 2-31 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 32
  Switch Select mode on and off in the editor Cursor to the right • Move between different fields or lines. • Open a directory or program.  Siemens AG, 2004. All rights reserved 2-32 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 33
  This key has the same function as the «Alarm list» softkey. CUSTOM The customer configures this key. Initiates a PCU reset  Siemens AG, 2004. All rights reserved 2-33 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 34: Machine Control Panels

  The machine tool can either be equipped with a standard machine control panel from SIEMENS or with a specific machine control panel from the machine-tool manufacturer. The machine control panel described in this document is the panel supplied by SIEMENS.

• Page 35: Machine Control Panel Keys

  Control of machine through execution of a block or a sequence of blocks. The blocks are entered on the operator panel front.  Siemens AG, 2004. All rights reserved 2-35 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 36
  Reposition, re-approach contour in «Jog» mode. Ref Point Approaching a reference point Ref Point Approach the reference point (Ref) in «Jog» mode.  Siemens AG, 2004. All rights reserved 2-36 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 37: Feedrate Control

  Axis keys (for milling machines): Select axis (X…. 9) for traversing 9th Axis ..in a positive direction with the «+» key or  Siemens AG, 2004. All rights reserved 2-37 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 38: Spindle Control

  «Spindles» display (vertical softkey in basic display). Control range: 50% to 120% of programmed spindle speed Increment: 5% between latch positions  Siemens AG, 2004. All rights reserved 2-38 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 39: Key Switch

  (see information supplied by the machine-tool manufacturer). 2.3.5 Key switch SIEMENS key switch The key switch on the SINUMERIK 840D, 810D has 4 settings to which protection levels 4 to 7 are assigned. Machine manufacturer Functions can be assigned to key switch positions by the machine manufacturer.

• Page 40
  If the password is set, the key switch positions are irrelevant. /IAD/Installation & Start-Up Guide 840D or References /IAC/Installation & Start-Up Guide 810D  Siemens AG, 2004. All rights reserved 2-40 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 41: Program Control

  Chapter 2 Screen Layout) This function is dependent on the settings under «Program control» in the Machine operating area.  Siemens AG, 2004. All rights reserved 2-41 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 42: Standard Pc Keyboard Mf-Ii

  The standard PC keyboard does not meet the requirements (EMC) of a SINUMERIK control. For this reason, it should only be used for installation and servicing purposes.  Siemens AG, 2004. All rights reserved 2-42 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 43: Mouse Operability With Hmi Embedded Win32

  Click selection field Make next selection Click check field Invert field, make next selection This function is not supported on the PCU 20. Note  Siemens AG, 2004. All rights reserved 2-43 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 44: Screen Layout

  Information can be displayed via the i-key Recall: Return to higher-level menu > ETC: Expansion of the softkey bar in the same menu.  Siemens AG, 2004. All rights reserved 2-44 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 45: Global Machine Status Display

  3 Program status The current status of the running part program is output: • Program aborted • Program running • Program stopped  Siemens AG, 2004. All rights reserved 2-45 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 46
  Waiting for tool change acknowledgement Waiting for gear stage change Waiting for position control Waiting for thread cut Wait: Waiting for punching Waiting for safe operation  Siemens AG, 2004. All rights reserved 2-46 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 47
  Waiting for axis replacement: Axis is currently coupled slave axis 9 Program control Functions that have been activated are displayed (settable via «Program control»).  Siemens AG, 2004. All rights reserved 2-47 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 48: Program Control Display

  Feed stop This function is not activated/deactivated under Program Control, but via the Feed Start/Feed Stop keys on the machine control panel.  Siemens AG, 2004. All rights reserved 2-48 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 49: General Operating Sequences

  The name of the selected workpiece is displayed on the screen in field Select program «Program name» at the top. The program is then loaded.  Siemens AG, 2004. All rights reserved 2-49 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 50: Selecting And Opening Directory/File

  Now both editor windows are displayed alongside each other on the screen. Use the «Next window» key to toggle between the windows.  Siemens AG, 2004. All rights reserved 2-50 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 51
  Operating sequence If you press the horizontal softkey «Settings» Settings and the vertical softkey «Editor settings» you get the following window: Editor settings  Siemens AG, 2004. All rights reserved 2-51 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 52: Changing Menu Window

  Position cursor in menu window: You can position the cursor at the desired point in the menu window with the «Direction keys».  Siemens AG, 2004. All rights reserved 2-52 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 53: Editing Inputs/Values

  In some fields you can choose between several preset values using the «Select» key. • The editor displays only the characters which can be input via the operator panel front keyboard.  Siemens AG, 2004. All rights reserved 2-53 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 54: Confirming/Canceling Input

  • Configure cycle parameters (drilling, milling, turning) • Start simulation • Recompile (cycles, free contour programming) • Renumber blocks • Change settings  Siemens AG, 2004. All rights reserved 2-54 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 55
  Press the «Input» key to end a block. The characters «L F » («Line Feed») are automatically generated. The block will not be accepted for processing without a line feed character.  Siemens AG, 2004. All rights reserved 2-55 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 56
  NC block with «Go to..» Go to .. Find • or search for a particular character string with «Find».  Siemens AG, 2004. All rights reserved 2-56 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 57
  Changes are saved in the file loaded in the editor. Save file Further information Please note that the changes to programs stored in the NC memory take immediate effect.  Siemens AG, 2004. All rights reserved 2-57 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 58
  Position the cursor in the text editor on the line with the program step (contour/cycle) whose parameters you wish to change.  Siemens AG, 2004. All rights reserved 2-58 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 59: Channel Switchover

  The machine is in the initial state, e.g. after power-on or after end of program. The initial state is defined by the machine-tool manufacturer in the PLC program.  Siemens AG, 2004. All rights reserved 2-59 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 60: M:n Communication Links

  «Channel menu». Important Only two links may be active simultaneously on one NCU. References /FB2/B3: Several Operator Panels and NCUs  Siemens AG, 2004. All rights reserved 2-60 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 61
  NC) only takes place upon activation of a vertical softkey. NC switchover You can change to another NC via the vertical softkeys if the channel is not on the current NC.  Siemens AG, 2004. All rights reserved 2-61 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 62: Pocket Calculator

  The arithmetic mean is calculated from the upper and lower limiting value and displayed in the field.  Siemens AG, 2004. All rights reserved 2-62 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 63: Blue Screen Error Status Screen

  You will find various options for saving system information in the following documentation: References: /IAM/ Installation & Start-Up Guide HMI Embedded (IM2)  Siemens AG, 2004. All rights reserved 2-63 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 64
  Operator Components/Operating Sequences 03.04 2.5 General operating sequences  Siemens AG, 2004. All rights reserved 2-64 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 65: Operating Example

  03.04 Operating Example Operating Example Typical operating sequence ………………3-66  Siemens AG, 2004. All rights reserved 3-65 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 66: Typical Operating Sequence

  Insert tool and run machining program • Storing a program Save a part program on external storage devices Read out via RS-232 interface  Siemens AG, 2004. All rights reserved 3-66 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 67: Machine Operating Area

  Setting block search/search destination …………..4-107 4.6.5 Accelerated block search for execution from external source …….. 4-110 4.6.6 Overstoring………………….4-111 4.6.7 Program control………………….. 4-112 4.6.8 DRF offset …………………..4-113  Siemens AG, 2004. All rights reserved 4-67 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 68: Data Structure Of The Nc Control

  The setup functions provided are «Reference point approach», «Repositioning», «Handwheel» or «Traverse in preset increments» and «Redefine control zero» (preset).  Siemens AG, 2004. All rights reserved 4-68 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 69: Program

  In «MDA» mode, it is possible to select «Teach In» (storage of motion sequences in a part program through position approach) by pressing Teach In the MCP key.  Siemens AG, 2004. All rights reserved 4-69 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 70: Operating Mode Group And Channels

  An operating mode group is either in «Automatic,» «Jog» or «MDA» operating mode, i.e. several channels of one operating mode group can not assume different operating modes at the same time.  Siemens AG, 2004. All rights reserved 4-70 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 71: Selection Of Operating Mode / Changing Operating Mode

  «Area switchover» key:  Siemens AG, 2004. All rights reserved 4-71 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 72: Services

  To provide this type of protection, the control system offers a facility for disabling or enabling mode changes. References /FB//K1: Mode Group, Channel, Program Operation  Siemens AG, 2004. All rights reserved 4-72 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 73: General Functions And Displays

  Repositioning: Select the «Machine» operating area. Select «Jog» mode. Press the «Repos» key to reposition the tool on the contour. Repos  Siemens AG, 2004. All rights reserved 4-73 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 74: Display Program Level

  When you press the «Current block» softkey, the «Current block» Current block window containing the program blocks of the current part program is displayed again.  Siemens AG, 2004. All rights reserved 4-74 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 75: Switching Between The Machine/Workpiece Coordinate System (Mcs/Wcs)

  Cartesian coordinate system. All geometry axes and special axes are displayed in the workpiece coordinate system. Work position Repos offset  Siemens AG, 2004. All rights reserved 4-75 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 76
  WCS MCS MCP. • The number of places displayed after the decimal point and units of measure can be set in machine data.  Siemens AG, 2004. All rights reserved 4-76 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 77: Display Axis Feedrates

  You can use the «Page» keys to display other axes if required.  Siemens AG, 2004. All rights reserved 4-77 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 78: Display Spindles

  Function Auxiliary functions active in the selected channel can be displayed. Operating sequence «Auto»/»MDA»/»Jog» mode is selected in the «Machine» operating area.  Siemens AG, 2004. All rights reserved 4-78 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 79: Display G Functions, Transformations And Swivel Data Record

  TCARR = 1 .. n* *n max. no. of set swivel data (TOOLCARRIER) that are active. References /PGZ/Programming Guide Cycles: Chapter 3 «Swiveling»  Siemens AG, 2004. All rights reserved 4-79 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 80: Handwheel

  The «Preset» function can be used to redefine the control zero in the machine coordinate system. The preset values act on machine axes. Axes do not move when «Preset» is active.  Siemens AG, 2004. All rights reserved 4-80 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 81: Set Actual Value

  The «Set actual value» function can only be used if the control is in the workpiece coordinate system. The functions are stored under the same softkey.  Siemens AG, 2004. All rights reserved 4-81 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 82: Start-Up

  The new actual value is displayed in the «Position» column. «Delete Basic WO» can be selected to undo all the previously entered Delete Basic WO offset settings. Confirm with «OK».  Siemens AG, 2004. All rights reserved 4-82 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 83: Inch/Metric Switchover

  If the switchover cannot be performed, this is indicated by a message in the user interface. References /FB1/G2: Section: Metric/Inch System of Measurement  Siemens AG, 2004. All rights reserved 4-83 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 84: Actual Value Display: Settable Zero Offset System, Szs

  • The software limit switches are not active! Machine manufacturer Please refer to the information and specifications provided by the machine manufacturer.  Siemens AG, 2004. All rights reserved 4-84 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 85
  Select the axis to be traversed and 9th Axis press the «+» or «–» key. The selected axis moves to the reference point.  Siemens AG, 2004. All rights reserved 4-85 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 86
  The machine can be started in Automatic mode only when all axes with a defined reference point (see machine data MD) have reached  Siemens AG, 2004. All rights reserved 4-86 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 87: Jog Operating Mode

  The following basic display «Jog» is displayed when you press the «Area switchover» key and the «Jog» key. The «Jog» basic display contains values relating to position, feedrate, spindle and tool.  Siemens AG, 2004. All rights reserved 4-87 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 88
  Displays the set and actual value of the spindle speed, the position of the spindle, the position of the spindle override switch , and the spindle power.  Siemens AG, 2004. All rights reserved 4-88 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 89
  (e.g. G01, SPLINE, …), or tool radius compensation not active (e.g. G40). Increases the size of the actual-value display. Zoom act. val.  Siemens AG, 2004. All rights reserved 4-89 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 90: Traversing Axes

  Feedrate and rapid traverse override switches can be operative. One or several axes can be selected at the same time (depending on PLC program).  Siemens AG, 2004. All rights reserved 4-90 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 91: Inc: Incremental Dimension

  (see also Section «Traversing axes»). Increment keys with preset increment sizes are temporarily inoperative.  Siemens AG, 2004. All rights reserved 4-91 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 92: Repos

  The rapid traverse override switch is active. Non-adjusted Repos offsets are adjusted on switchover to Automatic mode followed by start with program advance and linear interpolation.  Siemens AG, 2004. All rights reserved 4-92 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 93: Si (Safety Integrated): User Confirmation

  For more information please refer to: References /FBSI/, Description of Functions SINUMERIK Safety Integrated.  Siemens AG, 2004. All rights reserved 4-93 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 94: Determine Scratching/Zero Offset

  The fine offset is taken into account and remains valid. • «Set position»: Input of subsequent setpoint position for scratched edge. «Approach direction»: Selection fields for positive/negative approach direction.  Siemens AG, 2004. All rights reserved 4-94 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 95
  The swivel function (CYCLE800) has been set up by the machine version 6.3 and higher) manufacturer. The «Activate swivel data» softkey is only displayed if a TOOLCARRIER is active.  Siemens AG, 2004. All rights reserved 4-95 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 96: Displaying System Frames

  Display is according to the position in the frame chain. The following figure shows an example screen layout:  Siemens AG, 2004. All rights reserved 4-96 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 97
  Setting Work User offset variable data offset data Machine manufacturer Please refer to the information and specifications provided by the machine manufacturer.  Siemens AG, 2004. All rights reserved 4-97 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 98: Mda Operating Mode

  «Channel Reset» or «Channel interrupted» state. The program created in MDI mode is saved in the «MPF» directory as a part program (MPF).  Siemens AG, 2004. All rights reserved 4-98 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 99
  «Auxiliary functions» and «Spindles» softkeys (if spindle is configured). The contents of the MDA program in the NC are erased. Delete MDA prog.  Siemens AG, 2004. All rights reserved 4-99 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 100: Save Program

  Submode «Teach In» is selected. After selecting the function, the cursor is located in the first blank line Teach In of the «Teach In program» window.  Siemens AG, 2004. All rights reserved 4-100 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 101
  Insert block front of the line in which the cursor is located. New position values and miscellaneous functions are saved. Save block  Siemens AG, 2004. All rights reserved 4-101 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 102
  In the case of G64, the end point response will differ when the part program is executed in «Automatic» mode. • All the G functions can be used.  Siemens AG, 2004. All rights reserved 4-102 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 103: Automatic Mode

  If the NC detects G0 during part program execution, the current value of the rapid traverse override is displayed in the «Feedrate» window.  Siemens AG, 2004. All rights reserved 4-103 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 104
  UP call, not the first block of the subprogam (program execution). Further information The other softkeys are described in the sections below.  Siemens AG, 2004. All rights reserved 4-104 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 105: Execute Program

  The program starts running when you press the «NC Start» key, and you can track the axis position, spindle, etc in the display. Cycle Start  Siemens AG, 2004. All rights reserved 4-105 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 106: Program Editing

  Only program lines that have not yet been executed can be edited. • Reset status: All program lines can be edited. • Program Running state: Program cannot be edited!  Siemens AG, 2004. All rights reserved 4-106 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 107: Setting Block Search/Search Destination

  References For further information about block search, please refer to: /FB/ K1, Mode Group, Channel, Program control  Siemens AG, 2004. All rights reserved 4-107 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 108
  Program Program If the program interruption occurred in a subprogram level, you can level + level − change program levels here.  Siemens AG, 2004. All rights reserved 4-108 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 109
  Preset search destination to last program interruption point: The search pointer is assigned the data of the last program Interrupt. point interruption point.  Siemens AG, 2004. All rights reserved 4-109 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 110: Accelerated Block Search For Execution From External Source

  The block search via «Search position» is only possible for programs position which have been loaded onto the NC and not for programs executed from the hard disk.  Siemens AG, 2004. All rights reserved 4-110 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 111: Overstoring

  The «Overstore» window Cycle Start and associated softkeys are not displayed again until the «Channel interrupted», «Stop» or «Reset» state is reached.  Siemens AG, 2004. All rights reserved 4-111 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 112: Program Control

  Display all blocks in the current block display Display only traversing blocks in the current block display window See Chapter 2, “Program Control Display”  Siemens AG, 2004. All rights reserved 4-112 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 113: Drf Offset

  You can alter the DRF offset by traversing the appropriate machine axis using the handwheel (the actual value display does not change).  Siemens AG, 2004. All rights reserved 4-113 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 114
  Traverse the required axes using the handwheel. Using the same operating sequence, you can also return the DRF offset to the value «0».  Siemens AG, 2004. All rights reserved 4-114 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 115: Parameters Operating Area

  Sorting tools in the tool list ………………5-165 Tool management ShopTurn ……………… 5-166 5.5.1 Function scope………………….5-167 5.5.2 Select tool list ………………….5-168 5.5.3 Create new tool ………………….. 5-168  Siemens AG, 2004. All rights reserved 5-115 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 116
  Activate work/zero offset and basic frame immediately ……….5-191 5.8.5 Global work/zero offset/frame (Basic WO)…………..5-192 User data/user variables (GUD, PUD, LUD) …………5-194 5.9.1 General……………………5-194  Siemens AG, 2004. All rights reserved 5-116 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 117: Tool Data

  (drill, milling cutter, turning tools with cutting edge position etc.).  Siemens AG, 2004. All rights reserved 5-117 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 118
  F´: Toolholder G18: Other values must Radius in Z/X reference point be set to zero Length 1 in X G19: Radius in Y/Z  Siemens AG, 2004. All rights reserved 5-118 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 119
  GWPS grinding speed Facing wheel Facing wheel with monitoring Facing wheel with monitoring without base dimension for GWPS grinding speed Dresser  Siemens AG, 2004. All rights reserved 5-119 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 120
  Length 2 in Z Radius Radius in Z/X Length 1 in Z G19: Length 2 in Y Radius in Y/Z Length 2 (Z)  Siemens AG, 2004. All rights reserved 5-120 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 121
  Length 2 in Z Radius in Z/X Length 1 in Z G19: Base Radius Length2 in Y Length 2 Radius in Y/Z Geometry Length 2  Siemens AG, 2004. All rights reserved 5-121 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 122
  Angle of inclined wheel Real $TC_TPG9 Param. no. for radius calc. Integer Additional parameters $TC_TPC1 Angle of inclined wheel Real up to $TC_TPC10 Real  Siemens AG, 2004. All rights reserved 5-122 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 123
  Length 1 Length 2 in Z be set to zero Length 2 Length 1 in Z G19: Length 2 in Y Radius  Siemens AG, 2004. All rights reserved 5-123 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 124
  $TC_DP4 $TC_DP13 $TC_DP22 Length 3 $TC_DP5 $TC_DP14 $TC_DP23 Radius compensation Diameter $TC_DP6 $TC_DP15 Slot width b $TC_DP7 $TC_DP16 Projection k $TC_DP8 $TC_DP17  Siemens AG, 2004. All rights reserved 5-124 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 125
  Reserved Reserved Reserved Base dimensions/ Length offsets adapter Length 1 Length 2 Length 3 Technology Clearance angle for turning tools Clearance angle  Siemens AG, 2004. All rights reserved 5-125 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 126
  Other values must be set to zero G19: Length 1 in X Length2 in Z Length 3 in Y Radius in Z/X  Siemens AG, 2004. All rights reserved 5-126 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 127
  Length 1 in X set to zero Length 2 in Z F: Toolholder G19: Length 1 in Z reference point Length 2 in Y  Siemens AG, 2004. All rights reserved 5-127 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 128
  $TC_DP21 Basic length 1 Basic length 1 Basic length 1 =1048576) $TC_DP22 Basic length 2 Basic length 2 Basic length 2 =2097152)  Siemens AG, 2004. All rights reserved 5-128 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 129
  Cartesian coordinate system for an inclined grinding wheel. The length compensations always specify the distances between the tool holder reference point and the tool tip in Cartesian coordinates.  Siemens AG, 2004. All rights reserved 5-129 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 130
  The tool offsets can be entered not only via the operator panel front but also via the data input interface. For programming of compensation data see References /PG/ Programming Guide Fundamentals  Siemens AG, 2004. All rights reserved 5-130 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 131: Tool Offset

  The maximum number of offset parameters (T and D numbers) can be set by means of machine data. Machine manufacturer Please note information supplied by machine tool manufacturer!  Siemens AG, 2004. All rights reserved 5-131 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 132
  Find any tool or the active tool Go to List of all available tools Overview New cutting edge or a new tool  Siemens AG, 2004. All rights reserved 5-132 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 133: Create New Tool

  No new tool is set up. Input is discarded. The new tool is created. Abort The window is closed and the tool list is overlaid.  Siemens AG, 2004. All rights reserved 5-133 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 134: Display Tool

  The «Overview» softkey displays a list of all existing tools. Overview Position the cursor on the tool you wish to find and confirm your request by pressing the «OK» softkey.  Siemens AG, 2004. All rights reserved 5-134 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 135: Delete Tool

  The tool and all its edges are deleted. The tool offsets of the tool number preceding the deleted tool are displayed.  Siemens AG, 2004. All rights reserved 5-135 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 136: Create New Cutting Edge

  You can select and modify the edges of tools that you have set up. The «Tool offsets» window is selected. Select a tool of your choice and a cutting edge. T No. T No. –  Siemens AG, 2004. All rights reserved 5-136 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 137: Find Cutting Edge

  D No. D No. «Delete» softkey and Delete Delete tool the «Delete tool edge» softkey. edge The displayed tool edge is deleted.  Siemens AG, 2004. All rights reserved 5-137 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 138: Determine Tool Offsets

  The following equation applies: Position – reference value = input value The window is closed. Position – reference value is entered in the input field. The window Calculate remains open.  Siemens AG, 2004. All rights reserved 5-138 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 139: Tool Offsets With D-Numbers Only (Flat D No.)

  D number represents exactly one offset data record. Machine manufacturer Please note information supplied by machine tool manufacturer! References /FB1/W1: Tool offset  Siemens AG, 2004. All rights reserved 5-139 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 140: Make Active Tool Offset Operative Immediately

  /FB1/K2: Axes/Coordinate Systems etc. Caution The offset is applied in the next programmed axis motion in the part program after «Cycle Start» in Reset.  Siemens AG, 2004. All rights reserved 5-140 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 141: Tool Management

  References /IAM/IM2/Installation & Start-Up Guide HMI Embedded /FBW/Description of Functions Tool Management or /FBSP/Description of Functions ShopMill /FBT/Description of Functions ShopTurn  Siemens AG, 2004. All rights reserved 5-141 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 142: Tool Management Basic Display

  Location number Tool designation Name of tool Other displays configured by the machine manufacturer, e.g. Duplo no. Number of spare tool (replacement tool)  Siemens AG, 2004. All rights reserved 5-142 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 143
  The tool is deleted from the current magazine location. Unload The tool is moved from the current magazine location to another Relocate location.  Siemens AG, 2004. All rights reserved 5-143 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 144: Select New Tool

  The horizontal and vertical softkey bars change. Select the menu via the softkey «Magazine list» or «Tool list». Magazine Tool list list Select the appropriate magazine. Next magazine  Siemens AG, 2004. All rights reserved 5-144 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 145: Display And Modify Tool Data

  Switches back by one edge. D No. Creates new edge. edge Edit compensation data of new edge. Abort input. Abort Confirm and accept input.  Siemens AG, 2004. All rights reserved 5-145 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 146: Load Tool

  There are three ways to search the empty location according to different tool sizes in conjunction with location types: Find an empty location Current location Load location  Siemens AG, 2004. All rights reserved 5-146 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 147
  If data are still missing, the tool data display is opened with the missing data set to their defaults. You can start the loading operation again.  Siemens AG, 2004. All rights reserved 5-147 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 148: Unloading Of A Tool

  The tool data of the selected tool is deleted from the TO memory. You Delete tool can do this only if the tool is not currently stored in a magazine location.  Siemens AG, 2004. All rights reserved 5-148 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 149: Relocating A Tool

  You can find a tool or tool location in the active tool magazine and position the tool. The «Magazine list» menu is displayed. Magazine list Operating sequence Select the required magazine. Next Maglist x magazine  Siemens AG, 2004. All rights reserved 5-149 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 150
  The tool/location is moved to the load point. If there are several load points, a window opens in which you can select the appropriate point with the cursor.  Siemens AG, 2004. All rights reserved 5-150 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 151: Shopmill Tool Management

  Monitoring of the effective operating time (tool life) • Monitoring of number of tool load operations • Additional tool status data (disable tool, tool in fixed location, oversized tool)  Siemens AG, 2004. All rights reserved 5-151 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 152: Function Scope

  – 121 End mill with corner rounding – 155 Bevel cutter – 156 Bevel cutter with fillet – 157 Conical die sinker  Siemens AG, 2004. All rights reserved 5-152 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 153: Select Tool List

  The tool type determines which geometry data are required and how they will be computed. The following common tool types are available:  Siemens AG, 2004. All rights reserved 5-153 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 154
  Tapered die mill Angle for conical tools Press the softkey «Details» and enter the fillet radius and angle for the Details conical milling tools.  Siemens AG, 2004. All rights reserved 5-154 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 155: Set Up More Than One Edge For Each Tool

  The tool name must not exceed 17 characters in length. You can use letters, digits, the underscore symbol (_), periods («.») and slashes («/»).  Siemens AG, 2004. All rights reserved 5-155 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 156: Creating Duplo/Replacement Tools

  These tools must be attached/detached manually to/from the spindle. Machine manufacturer Please note information supplied by machine tool manufacturer!  Siemens AG, 2004. All rights reserved 5-156 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 157: Enter Tool Wear Data

  A positive differential value for the radius therefore corresponds to an oversize (e.g. for subsequent grinding). Machine manufacturer Please note information supplied by machine tool manufacturer!  Siemens AG, 2004. All rights reserved 5-157 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 158: Activate Tool Monitoring

  W. Machine manufacturer Please follow the machine manufacturer’s instructions!  Siemens AG, 2004. All rights reserved 5-158 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 159
  Option U Select the option «U» in the second field of the last column if you want to mark the tool as oversize.  Siemens AG, 2004. All rights reserved 5-159 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 160: Managing Magazine Locations

  Position the cursor on the disabled field. Deselect option G in the «Location disable» column. The magazine location is enabled again.  Siemens AG, 2004. All rights reserved 5-160 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 161: Delete Tools

  You can switch to the tool type you want with the «Alternative» key. The input fields for the new tool type are displayed.  Siemens AG, 2004. All rights reserved 5-161 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 162: Load Or Unload Tool In Magazine

  Press the «Spindle» and «OK» softkeys to load a tool into the spindle. Spindle The tool is loaded into the specified magazine location.  Siemens AG, 2004. All rights reserved 5-162 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 163: Relocating Tools

  If a spindle location is shown in the tool list, you can also load or unload a tool directly into or out of the spindle. Machine manufacturer Please follow the machine manufacturer’s instructions!  Siemens AG, 2004. All rights reserved 5-163 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 164
  Press the «OK» softkey. An empty location is suggested. Press the «OK» softkey. The tool is relocated to the suggested magazine location.  Siemens AG, 2004. All rights reserved 5-164 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 165: Sorting Tools In The Tool List

  Activate one of the softkeys to choose the sort criteria. magazine name The tools are listed in the new order. type t-number  Siemens AG, 2004. All rights reserved 5-165 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 166: Tool Management Shopturn

  (G) / not disabled ( ), and the properties assigned to the active tool (e.g. oversize (U) are displayed in the magazine list.  Siemens AG, 2004. All rights reserved 5-166 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 167: Function Scope

  Tool state: Tool disabled – Tool state: Tool oversized (right and left half locations) – Magazine parameters Magazine location disabled –  Siemens AG, 2004. All rights reserved 5-167 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 168: Select Tool List

  Possible tool types The rotary drill can be used for centric drilling and turning.  Siemens AG, 2004. All rights reserved 5-168 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 169
  Place the cursor in the «Type» column. Use the «Alternative» softkey or the «Select» key to select one of the specified options.  Siemens AG, 2004. All rights reserved 5-169 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 170: Setting Up More Than One Cutting Edge For Each Tool

  The duplo number 1 is always assigned to the original tool and duplo numbers 2, 3, etc. are assigned to the replacement tools.  Siemens AG, 2004. All rights reserved 5-170 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 171: Sort Tools

  Select the «Tool list» softkey. Tool list Select the tool of your choice. Press the «Delete tool» softkey and Delete tool confirm with «Delete».  Siemens AG, 2004. All rights reserved 5-171 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 172: Load Or Unload Tool In Magazine

  Enter the desired location number and press the «OK» softkey. The data relating to your tool are now displayed in the specified magazine location.  Siemens AG, 2004. All rights reserved 5-172 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 173: Relocating Tools

  If a spindle location is shown in the tool list, you can also load or unload a tool directly into or out of the spindle. Machine manufacturer Please follow the machine manufacturer’s instructions!  Siemens AG, 2004. All rights reserved 5-173 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 174
  Press the «OK» softkey. An empty location is suggested. Press the «OK» softkey. The tool is relocated to the suggested magazine location.  Siemens AG, 2004. All rights reserved 5-174 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 175: Enter Tool Wear Data

  If a replacement tool is available, it is inserted in its place. Tool life is monitored on the basis of the selected tool cutting edge.  Siemens AG, 2004. All rights reserved 5-175 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 176
  Monitor tool use Select «Tool wear» via softkey Tool wear Position the cursor on the tool that you want to monitor.  Siemens AG, 2004. All rights reserved 5-176 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 177
  Select the option «U» in the second field of the last column if you want Option U to mark the tool as oversize. The tool disable or location disable for neighboring magazine locations is now active.  Siemens AG, 2004. All rights reserved 5-177 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 178: Manage Magazine Locations

  Place the cursor on an empty magazine location in the «Location disable» column. Press the «Alternative» softkey until the letter «G» no longer appears. Alternative The magazine location is enabled again.  Siemens AG, 2004. All rights reserved 5-178 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 179: R Parameters

  The complete R variable range is deleted after a safety query and Delete all «OK», i.e. all values are set to 0. You cannot delete using «Abort». Abort  Siemens AG, 2004. All rights reserved 5-179 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 180
  When you press the «Input key», the cursor is automatically positioned on this parameter if it exists. Further information Input and deletion of parameters can be disabled via the key switch.  Siemens AG, 2004. All rights reserved 5-180 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 181: Setting Data

  NC program until a «WALIMON» command is set. Further information The «Working area limitation» function can be disabled by means of the key switch.  Siemens AG, 2004. All rights reserved 5-181 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 182: Jog Data

  Position the cursor bar on the appropriate input field and enter a new value or Select a new value using the «Select» key.  Siemens AG, 2004. All rights reserved 5-182 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 183: Spindle Data

  • The limit values for the maximum and minimum permissible values are defined in the machine data. • The «Spindle data» function is displayed only if a spindle is configured.  Siemens AG, 2004. All rights reserved 5-183 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 184: Dry Run Feedrate For Dry Mode

  A multiple thread can be cut by changing the angle when the thread cutting operation is repeated. Starting point offset in ° Starting angle for thread (setting data)  Siemens AG, 2004. All rights reserved 5-184 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 185: Other Types Of Setting Data

  Find setting data: In the «Find setting data» window enter the name or number you are Find looking for (initial identifier is enough).  Siemens AG, 2004. All rights reserved 5-185 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 186: Protection Zones

  Select the plane in which the relevant protection zone is located: • Plane G17 (X,Y; positioning direction Z) • Plane G18 (Z,X; positioning direction Y) • Plane G19 (Y,Z; positioning direction X)  Siemens AG, 2004. All rights reserved 5-186 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 187: Zero Offset

  Workpiece reference point Effective WO The work offset effective in an axis $P_ACTFRAME=.. is calculated from the sum of the following zero offsets:  Siemens AG, 2004. All rights reserved 5-187 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 188
  Rotation, ROT, AROT • Scale, SCALE, ASCALE • Mirroring, MIRROR, AMIRROR In the part program, all work offsets can be deselected non-modally with G53.  Siemens AG, 2004. All rights reserved 5-188 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 189: Display Zero/Work Offsets

  • or the individual values split into the components rotation, scaling and mirroring. You can select and, if necessary, change the individual values of the work offsets in both display modes.  Siemens AG, 2004. All rights reserved 5-189 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 190: Changing The Settable Work/Zero Offset (G54

  Operating sequence Select softkey «Work offset». Work offset The vertical softkey bar changes. The «Settable work offsets» window opens. Settable work offsets  Siemens AG, 2004. All rights reserved 5-190 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 191: Activate Work/Zero Offset And Basic Frame Immediately

  Reset. Please follow the machine tool manufacturer’s instructions! Machine manufacturer References /FB/ K2: Axis Types, Coordinate Systems, Frames  Siemens AG, 2004. All rights reserved 5-191 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 192: Global Work/Zero Offset/Frame (Basic Wo)

  For all work offsets, you can display either the defined offsets (coarse and fine) or the specified rotations, scales and mirrors for each value. References /FB/ K2: Axis Types, Coordinate Systems, Frames  Siemens AG, 2004. All rights reserved 5-192 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 193
  The work offset must be changed only when the NC program is stopped. Changes are updated immediately. The work offset values in the display are updated cyclically.  Siemens AG, 2004. All rights reserved 5-193 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 194: User Data/User Variables (Gud, Pud, Lud)

  Position the cursor on the user data that you wish to edit and enter a new value or Select a new value using the «Select» key. New values are automatically accepted.  Siemens AG, 2004. All rights reserved 5-194 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 195
  Further information How to define and activate user data is described in Chapter 6: Program operating Area.  Siemens AG, 2004. All rights reserved 5-195 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 196
  Parameters Operating Area 03.04 5.9 User data/user variables (GUD, PUD, LUD)  Siemens AG, 2004. All rights reserved 5-196 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 197: Program Operating Area

  Copy file and insert ………………..6-235 6.7.10 Rename file ………………….6-236 6.7.11 Delete file …………………… 6-237 6.7.12 «Workpiece template» function …………….6-238  Siemens AG, 2004. All rights reserved 6-197 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 198
  Program Operating Area 03.04 Memory info………………….6-238 EXTCALL ……………………6-239  Siemens AG, 2004. All rights reserved 6-198 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 199: Program Types

  Programs are saved in the NC memory. The size of this memory is dependent on settings made during start-up. (See Chapter 6 «Memory info»)  Siemens AG, 2004. All rights reserved 6-199 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 200: Program Basic Display

  An overview of all part programs (main programs) stored in the Parts programs selected directory is displayed.  Siemens AG, 2004. All rights reserved 6-200 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 201
  Machine manufacturer These softkeys can be disabled in display machine data. Please note information supplied by machine tool manufacturer!  Siemens AG, 2004. All rights reserved 6-201 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 202: Edit Programs

  Recompile (cycles, free contour programming). – Renumber blocks. – Change settings. For a detailed description, please refer to: Chapter 2, «General operating sequences».  Siemens AG, 2004. All rights reserved 6-202 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 203: Selective Program Protection: Ro

  Further information When creating a program template, please make sure that the read- only identifier appears immediately at the end of the block.  Siemens AG, 2004. All rights reserved 6-203 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 204: Hidden Program Lines: Display Hd

  The following character strings must not be used in part program lines that are input directly: ;#END ;NCG ;*RO* ;*HD* Further information See Section: Selective Program Protection RO Hidden program lines: display HD  Siemens AG, 2004. All rights reserved 6-204 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 205: Defining And Activating User Data (Gud, Lud)

  «No» The screen form is closed, the definitions are activated and assigned to the file with the predefined values.  Siemens AG, 2004. All rights reserved 6-205 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 206: Defining And Activating User Data (Gud, Lud) Via Rs-232 C

  Example: _N_GUD1_DEF $PATH=/_N_DEF_DIR DEF NCK REAL NCKVAR DEF CHAN INT CHANVAR 3. Load «Init files»: User definition files are active.  Siemens AG, 2004. All rights reserved 6-206 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 207
  Definition and creation of user data Data is only saved for variable definition files, not for macros. References /PGA/Programming Guide, Advanced  Siemens AG, 2004. All rights reserved 6-207 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 208: Free Contour Programming

  2. The contour elements of the contour chain are displayed by Setting symbols or text. The mode of representation can be set via the contour «Setting contour» function in the editor.  Siemens AG, 2004. All rights reserved 6-208 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 209: Graphic Representation Of The Contour

  The coordinate system scaling is automatically adapted to changes in the complete contour. The position of the coordinate system is displayed in the graphics window.  Siemens AG, 2004. All rights reserved 6-209 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 210: Create Contour

  Open the contour editor by pressing the «Support» and «New contour» Support contour softkeys. Define the start point The input form for the start point of the contour appears.  Siemens AG, 2004. All rights reserved 6-210 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 211
  Enter any additional commands in G code format, as required. Press the «Accept element» softkey. Accept element Enter the individual contour elements (see Section «Create contour elements»).  Siemens AG, 2004. All rights reserved 6-211 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 212
  Saving a contour element If all contour elements and transition elements have been generated, save the contour by pressing the «Accept» softkey Accept  Siemens AG, 2004. All rights reserved 6-212 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 213: Changing A Contour

  The associated input form is opened and an enlarged view of the selected element appears in the programming graphic. After inputting the changes, press the «Accept element» softkey. Accept element  Siemens AG, 2004. All rights reserved 6-213 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 214: Contour Elements General

  Cursor on new element White Black Cursor on current element Black White Normal (undefined) element White Black Element currently detached (residual model)  Siemens AG, 2004. All rights reserved 6-214 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 215: Create, Change, Delete Contour Elements

  The required contour element is appended to the contour. Use the cursor keys to select the contour element behind which you Insert contour element wish to insert another element.  Siemens AG, 2004. All rights reserved 6-215 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 216
  Select the appropriate dialog (black continuous line) with «Select Select Accept dialog dialog dialog» softkey and confirm by selecting «Accept dialog» softkey.  Siemens AG, 2004. All rights reserved 6-216 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 217
  «Accept element» to store the contour element and Accept element return to the basic display. You can then program the next contour element.  Siemens AG, 2004. All rights reserved 6-217 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 218
  The technology (turning/milling) and the position of the coordinate Settings system are read from the appropriate machine data. You can see the selected configuration with «Settings».  Siemens AG, 2004. All rights reserved 6-218 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 219: Help

  • Straight line in any direction • Straight line any, angle entry field • Circle • Circle, angle entry field • Radius/chamfer  Siemens AG, 2004. All rights reserved 6-219 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 220: Parameter Description Of The Contour Elements Line/Circle And Pole

  Position of arc center point in X direction (abs. or incr.) Position of circle center point in Z direction (abs. or inc.) Incremental dimensions: The plus/minus sign is evaluated.  Siemens AG, 2004. All rights reserved 6-220 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 221: Programming Example Of Free Contour Programming

  α1=−55 degrees Observe angles in help screen! X=5.67 abs CW direction of rotation, R=72, X=5.67 abs., Y=0 abs., Make a dialog selection  Siemens AG, 2004. All rights reserved 6-221 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 222
  Transition to following element: R=5 Direction of rotation right, R=25, X=0 abs., Y=0 abs. I=0 abs Make dialog selection, make dialog selection.  Siemens AG, 2004. All rights reserved 6-222 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 223
  Tangent to previous element Observe angles in help α1=−158 degrees, Y=−14.8 abs., α2=0 degrees screen! All parameters, L=5, select dialog Y=5.7 abs. X=0 abs.  Siemens AG, 2004. All rights reserved 6-223 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 224: Program Simulation

  Please see information supplied by machine tool manufacturer. The display machine data are described in: References /FB1/K1: Mode Group, Program Operation, Chapter 4  Siemens AG, 2004. All rights reserved 6-224 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 225
  The cursor moves in «coarse» increments. Softkey «Close» ends the simulation. Close Simulation is also aborted when you select a horizontal softkey.  Siemens AG, 2004, All rights reserved 6-225 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 226: Milling Simulation Before Machining

  Select a program of your choice and open it. 3D sim. Press the «3D sim» softkey. The program is started. You can follow program execution on the screen. Cycle Start  Siemens AG, 2004. All rights reserved 6-226 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 227: Milling Simulation During Machining

  P2 (back bottom right) of the rectangular blank. = X value of corner P1 = Y value of corner P1 = Z value of corner P1  Siemens AG, 2004, All rights reserved 6-227 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 228: Manage Programs

  Programs and files are stored in different directories: • Subroutines • Parts programs • Workpieces • Definitions • Comments • Standard cycles • Manufacturer cycles • User Cycles  Siemens AG, 2004. All rights reserved 6-228 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 229: File Types, Blocks And Directories

  «Block» is the term given to any files required for creating and processing programs. Program blocks contain the main and subprograms of the part Program block programs.  Siemens AG, 2004, All rights reserved 6-229 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 230
  A workpiece directory contains all files required for machining a workpiece. These can be main programs, subprograms, any initialization programs and comment files.  Siemens AG, 2004. All rights reserved 6-230 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 231: Handling Files

  File SHAFT.MPF was saved from the workpiece directory (WCS.DIR) under workpiece SHAFT.WPD. Example: %_N_SHAFT.MPF ;$PATH=/_N_WKS_DIR/_N_SHAFT_WPD N10 G0 X… Z… The internal name of the file directories is e.g. _N_WCS_DIR.  Siemens AG, 2004, All rights reserved 6-231 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 232
  If a control has several channels, programs can be selected for processing and started from one part program for another channel.  Siemens AG, 2004. All rights reserved 6-232 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 233
  5. /CUS.DIR / name.SPF User cycles 6. /CMA.DIR / name.SPF Manufacturer cycles 7. /CST.DIR / name.SPF Standard cycles /PGA/ Programming Guide, Advanced  Siemens AG, 2004, All rights reserved 6-233 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 234: Create New Workpiece/Part Program

  You can now edit the part program. Open a workpiece: The workpiece directory is opened and the programs it contains displayed on the screen.  Siemens AG, 2004. All rights reserved 6-234 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 235
  24 characters in length. You can use any letters, digits or the underscore symbol (_). The file type is set by default. Then press the «OK» softkey.  Siemens AG, 2004, All rights reserved 6-235 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 236
  The matching file type is automatically assigned in this case. Then press the «OK» softkey or the «Input» key.  Siemens AG, 2004. All rights reserved 6-236 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 237: Execute A Program On The Nc For Execution

  Please note information supplied by machine tool manufacturer! Machine manufacturer References /IAM/IM2/ Installation & Start-Up Guide: HMI Embedded  Siemens AG, 2004, All rights reserved 6-237 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 238: Execute Program From Network Drive, Compact Flash Card, Disk

  Recommendation: Copy the programs from the network onto the compact flash card on the PCU20 and run them from there.  Siemens AG, 2004. All rights reserved 6-238 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 239: Storing A Program

  A cross indicating «Enable issued» appears behind the workpiece or part program. Enable issued (program is executable) No enabling (program must not be executed)  Siemens AG, 2004, All rights reserved 6-239 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 240: Copy File And Insert

  If the target specified is incorrect an error message is output. • If a workpiece directory is copied, all the files that it contains are copied at the same time.  Siemens AG, 2004. All rights reserved 6-240 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 241: Rename File

  Renaming a file in the workpiece directory: If you rename the files in the workpiece directory, all files with the same name but a different extension are renamed.  Siemens AG, 2004, All rights reserved 6-241 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 242: Delete File

  • If a workpiece directory is deleted, all the files that it contains are deleted at the same time.  Siemens AG, 2004. All rights reserved 6-242 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 243: Workpiece Template» Function

  When you press the «Memory info» softkey, the total free/used Memory info memory is displayed for NC memory Directories Files in Mbytes.  Siemens AG, 2004, All rights reserved 6-243 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 244: Extcall

  Recommendation: Copy the programs from the network onto the compact flash card on the PCU20 and run them from there.  Siemens AG, 2004. All rights reserved 6-244 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 245: Services Operating Area

  Saving data to NC card………………. 7-276 7.5.12 Series start-up………………….7-277 7.5.13 Upgrading…………………… 7-278 7.5.14 Manage programs from network and disk drives………… 7-278  Siemens AG, 2004. All rights reserved 7-245 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 246: Function

  «Workpieces» (.WPD) directory. Like a part program, a workpiece can be selected in the NC for machining.  Siemens AG, 2004. All rights reserved 7-246 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 247
  SHAFT.WPD is selected SHAFT.MPF is displayed as the selected program SHAFT.INI is loaded in the working memory of the NC and processed  Siemens AG, 2004. All rights reserved 7-247 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 248: Data Selection

  Tool offsets − Work offsets − Global user data − R parameters • Start up data − NCK data − PLC data  Siemens AG, 2004. All rights reserved 7-248 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 249
  Communications fault log • Texts • Machine configuration If your control includes additional directories, these can be found in the file tree.  Siemens AG, 2004. All rights reserved 7-249 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 250: Formats For Saving And Importing Data

  An archive in punched tape format may contain several files, each of which must begin with %<name>.  Siemens AG, 2004. All rights reserved 7-250 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 251
  NC memory starts with «_N_». A file in punched tape format begins with %<name>, «%» must appear in the first column of the first line.  Siemens AG, 2004. All rights reserved 7-251 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 252
   Siemens AG, 2004. All rights reserved 7-252 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 253
  3. Part programs with names that cannot be assigned • PC format: Part program Directory: Clipboard %HUGO (/_N_CLIP_DIR) • Punched tape format: Part program Directory: Clipboard %_N_HUGO_MPF ;$PATH=/_N_CLIP_DIR  Siemens AG, 2004. All rights reserved 7-253 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 254: Pc Format Binary Format

  Passive: The signal CTS (Clear to send) is an acknowledgement signal for RTS that the Data transmission equipment is ready to transmit.  Siemens AG, 2004. All rights reserved 7-254 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 255
  On reading in, a check is made to determine whether the file in the NC already exists. Inactive: Existing files are overwritten without query.  Siemens AG, 2004. All rights reserved 7-255 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 256
  Instead of binary format you can choose punched tape or punched tape/ISO format, i.e. programs are output in accordance with DIN 66025 e.g. SINUMERIK 840D programs: Start activated by % <file name>, %MPF<xxx> or %SPF<xxx>.  Siemens AG, 2004. All rights reserved 7-256 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) –…

• Page 257: Interface Parameterization

  13 (H) Punch tape format Transmission X Cycle watchdog This setting allows files in SINUMERIK 840D PC format to be archived and imported. «Stop with end of transmission character» must not be selected for transmission of MSD and FDD files.

• Page 258
  Stop with end of transmission end character Data bits Evaluate DSR signal Leader and trailer XOFF Punch tape format Transmission Cycle watchdog  Siemens AG, 2004. All rights reserved 7-258 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 259: Main Services Screen

  You obtain information about the data transmission which has taken Error place. Step-by-step loading and execution of external programs can be Execution from ext. initiated in this screen.  Siemens AG, 2004. All rights reserved 7-259 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 260
  Any modifications are thus retained when the NC powers up again. • The selected window is closed. The next data tree display is displayed in the selected view.  Siemens AG, 2004. All rights reserved 7-260 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 261: Setting The Interface

  «Parity» and «Data bits» are selected with the «Select key». You can also activate and deactivate special functions with the «Select key».  Siemens AG, 2004. All rights reserved 7-261 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 262: Reading In Data Via Rs-232 Interface

  You return to the overview of the higher level directory by pressing the Save settings «Save settings» softkey. You can discard your settings by pressing the Recall key.  Siemens AG, 2004. All rights reserved 7-262 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 263
  You can interrupt data import at any time by pressing the «Stop» key. Stop If you press softkey «Start» again, the data import recommences from Start the beginning.  Siemens AG, 2004. All rights reserved 7-263 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 264: Inserting Data From The Clipboard

  Clipboard The vertical softkey bar changes. The cursor is positioned on a file in the «Clipboard» window. The selected window is active.  Siemens AG, 2004. All rights reserved 7-264 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 265
  You must ensure that the clipboard is cleared so that it does not take up too much memory space unnecessarily.  Siemens AG, 2004. All rights reserved 7-265 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 266: Reading Out Data Via Rs-232 Interface

  You can interrupt data export at any time by pressing the «Stop» key. Stop If you press softkey «Start» again, the data export recommences from Start the beginning.  Siemens AG, 2004. All rights reserved 7-266 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 267: Reading Out Plc Alarm Texts And Cycle Texts

  ;$PATH=…, and an error acknowledgment. Transmission messages The following messages may appear during transmission: «OK» Transmission has been terminated correctly.  Siemens AG, 2004. All rights reserved 7-267 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 268
  «Tape format required» Output of logs in punched tape format only. «Rem CREG» Reset Register X39: Note that the RS-232 was reinitialized.  Siemens AG, 2004. All rights reserved 7-268 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 269: Execution From External Source Via Rs-232 Interface

  FANUC 0 control system programs can be read in and out as ISO programs. The punched tape format for ISO programs (ISO punched tape format) is not the same as Siemens HMI Embedded punched tape format.  Siemens AG, 2004. All rights reserved 7-269 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) –…

• Page 270
  (e.g. workpiece xxx) or in the default NC directory (MPF.DIR); DIN programs are stored in accordance with their specified path.  Siemens AG, 2004. All rights reserved 7-270 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 271
  N715 G53 Y0. Z0. N720 M30 Program _N_1127_MPF: (ANGLE) N10(2nd SPEED RANGE) N20 G00 G80 G90 G40 G17 (…) N200 G53 Y0. Z0. N210 M30  Siemens AG, 2004. All rights reserved 7-271 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 272
  Siemens program headers in addition to the ISO program headers. If a Siemens program is followed by an ISO program, an %<LF> or %<CR><LF> is inserted in front of the ISO program header, depending on the output format, because the character string O<four digits>…
• Page 273
  (…) N200 G53 Y0. Z0. N210 M30 If both ISO programs and Siemens programs are selected for the creation of a Siemens punched tape archive, a conventional punched tape is generated which contains only Siemens program headers, i.e. the ISO programs contain Siemens program headers.

• Page 274: Execute Program From Network Drive, Compact Flash Card, Disk

  Recommendation: Copy the programs from the network onto the compact flash card on the PCU20 and run them from there.  Siemens AG, 2004. All rights reserved 7-274 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 275: Restoring The Original Status Via Nc Card

  Users with access authorization to level 3 and higher can access this softkey. It is displayed only if archive _N_ORIGINAL_ARC is stored on the NC card.  Siemens AG, 2004. All rights reserved 7-275 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 276: Saving Data To Nc Card

  Enter a name and confirm with «OK». If you want to read these files back from the NC card, follow the same sequence in reverse order.  Siemens AG, 2004. All rights reserved 7-276 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 277: Series Start-Up

  The selected data are saved in an archive file. The archive file can be read in via the «Data in» function. Data in  Siemens AG, 2004. All rights reserved 7-277 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 278: Upgrading

  This function is also available in the «Program» operating area. Operating sequence See Chapter 6: Manage Programs from Network and Disk Drives  Siemens AG, 2004. All rights reserved 7-278 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 279: Diagnosis Operating Area

  Change/delete operand value…………….. 8-291 8.4.3 Selecting/creating operand forms for PLC status ……….. 8-292 8.4.4 Setting the time/date ………………..8-293 Activate remote diagnosis………………8-294  Siemens AG, 2004. All rights reserved 8-279 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 280: Basic Display Diagnosis

  If this option is set, it is possible to control and influence the operation Remote diagnosis of a control from a remote PC, as well as to transmit process data.  Siemens AG, 2004. All rights reserved 8-280 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 281: Displaying Alarms And Messages

  PLC, HMI) in succession in the alarm line. Each alarm remains visible in the set tool life until it is displaced by the next alarm.  Siemens AG, 2004. All rights reserved 8-281 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 282: Service Display

  You can page up and down with the «Page» keys. The service values of the next (+) and the previous (-) axis are Axis Axis displayed.  Siemens AG, 2004. All rights reserved 8-282 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 283: Service Drive

  You can page up and down with the «Page» keys. The service values of the next (+) and the previous (–) drive are Drive Drive displayed.  Siemens AG, 2004. All rights reserved 8-283 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 284: Service Safety Integrated

  Active stop Currently requested external stop Stop F code value (alarm 300911) Pulses enabled Traversing disable due to stop on other axis  Siemens AG, 2004. All rights reserved 8-284 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 285
  The available signals can be seen in the above screen. The vertical softkey Status SI takes you to the Status SI screen, SPL opens the Safe Programmable Logic screen.  Siemens AG, 2004. All rights reserved 8-285 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 286
  NCK waiting for PLC power-up Bit3: PLC power-up complete Bit4: Interrupt needs to be assigned for SPL start Bit5: Interrupt has been assigned for SPL start  Siemens AG, 2004. All rights reserved 8-286 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 287: Display And Modify System Resources

  (Siemens) as a diagnostic tool for communication errors. The communication error log file can be read out via the RS-232 interface in the «Services» operating area.  Siemens AG, 2004. All rights reserved 8-287 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 288: Display Version Data

  Use the «Page» keys to scroll up and down. Data are saved and can be read out in the «Services» operating area. Save versions  Siemens AG, 2004. All rights reserved 8-288 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 289: Displaying Loadable Compile Cycles

  Contents: Loadable compile cycle Version: MCSC Coupling axes MCS Time Date Advance version of compile cycle (Preliminary) Interface: 001.001@Interfaces=002.000 @TChain=001.000 Current access level:  Siemens AG, 2004. All rights reserved 8-289 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 290: Plc

  IB 2 0101 1010 Outputs 0-127 Q20.1 QB 20 1101 0110 Markers 0-255 M 60.7 MB 60 1101 0110 FW 60 Timers 0-31  Siemens AG, 2004. All rights reserved 8-290 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 291: Plc

  Cyclic updating of the values is interrupted. Change You can increase or decrease the address of the operand by 1 place Operand + Operand — at a time.  Siemens AG, 2004. All rights reserved 8-291 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 292: Selecting/Creating Operand Forms For Plc Status

  8 characters Content of the DOS file: [\Comment] e.g.//form for the PLC test Operand/Format DB0.DBB0/B [Operand/Format] DB1.DBW0/H [Operand/Format] T100-D  Siemens AG, 2004. All rights reserved 8-292 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 293: Setting The Time/Date

  PLC. You can check the synchronization in the «Current:» output field. References /IAM/ IM2: HMI Installation & Start-up Guide,  Siemens AG, 2004. All rights reserved 8-293 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 294: Activate Remote Diagnosis

  /IAM/ IM2: Installation & Start-up Guide HMI Embedded Machine manufacturer Always refer to the information and specifications provided by the machine manufacturer.  Siemens AG, 2004. All rights reserved 8-294 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 295: Start-Up Operating Area

  Set up logical drives………………..9-305 Change language………………..9-306 Initiate NCK reset………………..9-307 Setting, deleting, changing password …………..9-307 9.10 Display or modify system resources …………… 9-308  Siemens AG, 2004. All rights reserved 9-295 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 296: Start-Up Basic Display

  Alarm- Service- PLC- Alarme Meldungen data drives korrektur Daten ein meter Daten Verschieb daten verwaltung verwalten Auswahl stellungen stelle protokoll anzeigen Status  Siemens AG, 2004. All rights reserved 9-296 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 297
  You can press this softkey to initiate NCK power ON/Reset. Reset You can set a password. password You can delete a password. Delete password You can change your password. Change password  Siemens AG, 2004. All rights reserved 9-297 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 298: Display Machine Data

  (kilogram/meters squared): Moment of inertia mH (millihenry): Inductance Nm (Newton meters): Torque µs (microseconds): Time µA µA (microamperes): Amperage µVs µVs (microvolt-seconds): Magnetic flux  Siemens AG, 2004. All rights reserved 9-298 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 299
  Drive-specific machine data ($MD_) Drive Operator panel front machine data ($MM_) Display Machine data for the feed drive,  Siemens AG, 2004. All rights reserved 9-299 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 300: Display Options: Masking Filter

  Display machine data do not have any group organization. Filter criteria The following table shows the criteria for displaying machine data in the order in which they are evaluated:  Siemens AG, 2004. All rights reserved 9-300 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 301
  Press the «Select all» softkey and all areas are selected. Select all Press the «Deselect all» softkey and no areas are selected. Deselect all  Siemens AG, 2004. All rights reserved 9-301 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 302: Nc Settings

  The changes will not become effective until an NCK Power on Reset has been performed». Confirm with «Yes» or abort with «No». «Abort» takes you back to the previous screen without saving. Abort  Siemens AG, 2004. All rights reserved 9-302 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 303: Plc Settings

  The procedure for handling PLC operands is described in the «PLC» section in Chapter 8, Diagnosis Operating Area: «Selecting/Creating Operand Forms for PLC Status».  Siemens AG, 2004. All rights reserved 9-303 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 304: Change Hmi Surface

  HMI user interface (e.g. background, window frames, text). Press «Save» and the current color setting is saved and you Save return to the menu by pressing «OK».  Siemens AG, 2004. All rights reserved 9-304 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 305: Traverse Log

  OEM memory. These softkeys are available in the «Program» and «Services» operating areas.  Siemens AG, 2004. All rights reserved 9-305 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 306: Change Language

  If you are using more than two languages, you can select the desired Language Selection language by pressing the «Language Selection» softkey.  Siemens AG, 2004. All rights reserved 9-306 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 307: Initiate Nck Reset

  You can alter the set password using the «Password» function. If one of the above passwords is set, the keyswitch position is ignored.  Siemens AG, 2004. All rights reserved 9-307 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 308: Display Or Modify System Resources

  In these individual windows, you can optimize the memory utilization Details by changing the machine data directly. /IAM/IM2, Installation & Start-Up GuideHMI Embedded, References Chapter 5: Displaying and Editing System Resources  Siemens AG, 2004. All rights reserved 9-308 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 309: Service

  03.04 Service Service 10.1 Operating data …………………. 10-310 10.2 Cleaning …………………… 10-310  Siemens AG, 2004. All rights reserved 10-309 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 310: Operating Data

  • Thinned mineral spirits • Bases • Organic hydrocarbons • Dissolved detergents  Siemens AG, 2004. All rights reserved 10-310 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 311
  03.04 Service 10.2 Cleaning The plastic material used on the front of the SINUMERIK 840D Plastic material used is suitable for applications on machine tools. They are resistant to Grease, oil, mineral oils Bases and alkalis Dissolved detergents and Alcohol…
• Page 312
  Service 03.04 10.2 Cleaning  Siemens AG, 2004. All rights reserved 10-312 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 313: Appendix

  03.04 Appendix Appendix Abbreviations ………………….A-314 Terms……………………A-323 References………………….A-347  Siemens AG, 2004. All rights reserved A-313 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 314
  Channel 1 to Channel 4 Computer-Aided Design Computer-Aided Manufacturing Computerized Numerical Control Communication Coordinate Rotation Communications Processor Central Processing Unit Carriage Return Cutter Radius Compensation  Siemens AG, 2004. All rights reserved A-314 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 315
  Deutsche Industrie Norm (German Industry Standard) Data Input/Output: Data transfer display Directory Dynamic Link Library Disk Operating System Dual-Port Memory Dual-Port RAM DRAM Dynamic Random Access Memory  Siemens AG, 2004. All rights reserved A-315 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 316
  FIPO Fine Interpolator Function Module FM-NC Function module – numerical control Floating Point Unit  Siemens AG, 2004. All rights reserved A-316 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 317
  Start-Up IC (GD) Implicit Communication (Global Data) Interpolative Compensation with Absolute values Interface Module Interface Module Receive Interface Module Send Incremental dimension  Siemens AG, 2004. All rights reserved A-317 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 318
  Measuring Circuit Machine Control Panel Machine (Machine Coordinate System) Machine Data Manual Data Automatic: Manual input MLFB Machine-readable product designation (= Order No.)  Siemens AG, 2004. All rights reserved A-318 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 319
  Operator Panel Operator Panel Interface Options Open System Interconnection Position Control PCIN Name of the software for data communication with the control  Siemens AG, 2004. All rights reserved A-319 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 320
  Request To Send (serial data interfaces) Single Block Software Configuration Kit Setting Data System Data Block Setting Data Active: (file identifier for setting data) System Function Block  Siemens AG, 2004. All rights reserved A-320 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 321
  Transform Milling into Turning: Coordinate conversion on turning TRANSMIT machines for milling operations Tool Radius Compensation User Frame: Zero offset User Interface  Siemens AG, 2004. All rights reserved A-321 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 322
  Work (Workpiece Coordinate System) Work Offset Work Offset Active: Identifier (file type) for zero offset data Workshop-Oriented Programming Work Piece Directory µC Micro Controller  Siemens AG, 2004. All rights reserved A-322 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 323
  A parts program which can be started asynchronously to subroutine (independently of) the current program status by an interrupt signal (e.g. «rapid NC input» signal).  Siemens AG, 2004. All rights reserved A-323 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 324
  Basic axis Axis whose setpoint or actual value position forms the basis of the calculation of a compensation value.  Siemens AG, 2004. All rights reserved A-324 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 325
  The -> tool is required to travel in a circle between defined points on the contour at a specified feedrate while machining the workpiece.  Siemens AG, 2004. All rights reserved A-325 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 326
  The curvature center is maintained equidistantly around the contour offset by the radius of curvature.  Siemens AG, 2004. All rights reserved A-326 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 327
  Drift compensation During the constant traversing phase of the CNC axes an automatic drift compensation is performed for the analog speed control.  Siemens AG, 2004. All rights reserved A-327 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 328
  Contour of the finished workpiece. See also -> blank. Fixed machine point A point defined uniquely by the machine tool, e.g. the reference point.  Siemens AG, 2004. All rights reserved A-328 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 329
  The digital inputs can be used for example to start fast CNC program inputs/outputs routines (interrupt routines). The digital CNC outputs can be used to trigger fast, program-controlled switching functions. (SINUMERIK 840D).  Siemens AG, 2004. All rights reserved A-329 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 330
  These interconnecting cables connect the -> CPU via the -> multipoint interface (MPI) with a -> programming device or other CPUs.  Siemens AG, 2004. All rights reserved A-330 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 331
  Other functions available in JOG mode are -> reference point approach, -> repositioning and -> preset (setting an actual value).  Siemens AG, 2004. All rights reserved A-331 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 332
  1. The path distance is shorter than the tool radius. 2. The width of the inner corner is smaller than the tool diameter.  Siemens AG, 2004. All rights reserved A-332 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 333
  4 axes and spindles can be realized, with a maximum of up to 2 spindles. • SINUMERIK 840D: The signals from the sensors are analyzed in the SIMODRIVE 611D drive modules. The maximum configuration is 8 axes and spindles in total, with up to 5 spindles.
• Page 334
  Numerical Control: It incorporates all the components of the machine tool control system: -> NCK, -> PLC, -> MMC, -> COM. Note: CNC (Computerized Numerical Control) is a more accurate term for the controls SINUMERIK 840D and FM-NC. MARS and Merkur controls.  Siemens AG, 2004. All rights reserved A-334 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) –…
• Page 335
  RETTOOL: If machining is interrupted (because of tool breakage, for example), a program command can be used retract the tool with a defined orientation by a defined path.  Siemens AG, 2004. All rights reserved A-335 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 336
  The maximum programmable path velocity depends on the input resolution. For example, with a resolution of 0.1 mm the maximum programmable path velocity is 1000 m/min. Programming device  Siemens AG, 2004. All rights reserved A-336 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 337
  A distinction is made between absolute definition using a new frame and additive definition with reference to an existing starting point.  Siemens AG, 2004. All rights reserved A-337 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 338
   Siemens AG, 2004. All rights reserved A-338 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 339
  -> CPU and the I/O modules are set on the -> programming unit. These parameters are transmitted to the CPU.  Siemens AG, 2004. All rights reserved A-339 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 340
  SIMODRIVE 611 • SINUMERIK FM-NC offers an analog +10V interface to the SIMODRIVE 611A converter system. • The SINUMERIK 840D control system is connected to the SIMODRIVE 611D converter system by means of a high-speed digital parallel bus. Simulator module A simulator module is a module •…
• Page 341
  SIMATIC S7-300 modules. • The SINUMERIK 840D is integrated as a compact module into the SIMODRIVE 611D converter system. The dimensions correspond to a 50 mm wide SIMODRIVE 611D module. The SINUMERIK 840D module comprises the NCU module and the NCU box.
• Page 342
  Up to 9 cutting edges (D addresses) can be assigned to every T number. The number of tools to be managed in the controller is specified in the configuring data.  Siemens AG, 2004. All rights reserved A-342 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 343
  A variable definition includes the specification of a data type and a variable name. The variable names can be used to access the value of the variables.  Siemens AG, 2004. All rights reserved A-343 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 344
  The workpiece zero is the starting point for the -> workpiece coordinate system. It is defined in terms of the distance from the machine zero.  Siemens AG, 2004. All rights reserved A-344 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 345
  (DRF offset) or the PLC. 3. Programmable Zero offsets are programmable for all path and positioning axes with the TRANS command.  Siemens AG, 2004. All rights reserved A-345 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 346
  Appendix 03.04 Terms  Siemens AG, 2004. All rights reserved A-346 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 347
  Order No.: 6ZB5000-0AA02-0BA0 Electronic Documentation The SINUMERIK System (03.04 Edition) /CD1/ DOC ON CD (includes all SINUMERIK 840D/840Di/810D/802- and SIMODRIVE publications) Order No.: 6FC5298-7CA00-0BG0  Siemens AG, 2004. All rights reserved A-347 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 348
  User’s Guide Tool Data Information Order No.: 6FC5297-6AE01-0BP0 /CAD/ SINUMERIK 840D/840Di/810D (03.02 Edition) Operator’s Guide CAD Reader Order No.: (included in online help)  Siemens AG, 2004. All rights reserved A-348 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 349
  Software for Data Transfer to/from MMC Modules Order number: 6FX2060-4AA00-4XB0 (English, German, French) Order from: WK Fürth SINUMERIK 840Di (02.01 Edition) /SYI/ System Overview Order No.: 6FC5298-6AE40-0BP0  Siemens AG, 2004. All rights reserved A-349 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 350
  Please enter the ID no. 15257461 in the «Search» field (top right) and click on «go». /GHA/ SINUMERIK/SIMOTION (02.03 Edition) ADI4 — Analog Drive Interface for 4 Axes Manual Order No.: 6FC5297-0BA01-0BP1  Siemens AG, 2004. All rights reserved A-350 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 351
  Order No.: 6SN1197-0AC00-0BP5 /PJF1/ SIMODRIVE (12.02 Edition) Installation Guide 1FE1 051.-1FE1 147. Built-In Synchronous Motors AC Motors for Main Spindle Drives Order No.: 610.43000.02  Siemens AG, 2004. All rights reserved A-351 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 352
  AC Induction Motors for Main Spindle Drives Order No.: 6SN1197-0AC60-0BP0 /PPM/ SIMODRIVE (11.01 Edition) Planning Guide Hollow-Shaft Motors for 1PM4 and 1PM6 Main Spindle Drives Order No.: 6SN1197-0AD03-0BP0  Siemens AG, 2004. All rights reserved A-352 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 353
  Rotary Axes Synchronous Spindle Synchronized Actions (SW 3 and lower, higher /FBSY/) Stepper Motor Control Memory Configuration Indexing Axes Tool Change Grinding  Siemens AG, 2004. All rights reserved A-353 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 354
  Scan with Laser (scancad laser) Milling Program Generation (scancad mill) /FBDM/ SINUMERIK 840D/840Di/810D (09.03 Edition) Description of Functions DNC NC Program Management Order No.: 6FC5297-1AE81-0BP0  Siemens AG, 2004. All rights reserved A-354 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 355
  (the various sections are listed below) Order No.: 6FC5297-6AC40-0BP0 Operator’s Guide Development Environment (Configuring Package) Introduction to Configuring of Operator Interface Screen Kit: Software Update and Configuration  Siemens AG, 2004. All rights reserved A-355 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 356
  Description of Functions Closed-Loop Control Component for Speed Control and Positioning Order No.: 6SN1197-1AB20-0BP9 /FBU2/ SIMODRIVE 611 universal (04.02 Edition) Installation Guide (enclosed with SIMODRIVE 611 universal)  Siemens AG, 2004. All rights reserved A-356 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 357
  /S7H/ SIMATIC S7-300 (2002 Edition) Installation Manual Technological Functions Order No.: 6ES7398-8AA03-8BA0 Reference Manual: CPU Data (HW Description) Reference Manual: Module Data  Siemens AG, 2004. All rights reserved A-357 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 358
  Order together with configuring package /SP/ SIMODRIVE 611-A/611-D SimoPro 3.1 Program for Configuring Machine-Tool Drives Order number: 6SC6111-6PC00-0BA Order from: WK Fürth  Siemens AG, 2004. All rights reserved A-358 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 359
  Installation and Start-Up Guide HMI/MMC Order No.: 6FC5297-6AE20-0BP4 Updates/Supplements Expanding the Operator Interface Online Help Start-Up HMI Embedded Start-Up HMI Advanced Creating Foreign Language Texts  Siemens AG, 2004. All rights reserved A-359 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 360
  Appendix 03.04 References  Siemens AG, 2004. All rights reserved A-360 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 361: Index

  Append element 6-215 Display G functions 4-79 Create 6-210 Display machine data 9-298 Graphic representation 6-209 Display options 9-300 Input element 6-215  Siemens AG, 2004. All rights reserved I-361 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…

• Page 362
  2-60 Full CNC keyboard M01 2-48 OP 032S 2-27 Machine area key 2-29 Machine axes 4-75 Machine functions 2-36, 4-69  Siemens AG, 2004. All rights reserved I-362 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 363
  Editing in the ASCII-Editor 2-54 Renaming of files 6-241 Select 6-234 Replacement tool ShopMill 5-156 Part program Replacement tool ShopTurn 5-170 Stop 4-73  Siemens AG, 2004. All rights reserved I-363 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 364
  HMI Embedded 5-141 Special axes 4-75 HMI Embedded basic screen 5-142 Special functions 7-255 ShopMill 5-151 Spindle data 5-183 ShopTurn 5-166 Spindle number 5-129  Siemens AG, 2004. All rights reserved I-364 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 365
  Unload, ShopMill 5-163 Unloading, ShopTurn 5-173 Tool-specific parameters 5-122 Traversing speed 4-90 Undo key 2-31 Upgrading 7-278 User data Change 5-194 Find 5-195  Siemens AG, 2004. All rights reserved I-365 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 366
  Appendix 03.04 Index  Siemens AG, 2004. All rights reserved I-366 SINUMERIK 840D/810D Operator’s Guide HMI Embedded (BEM) – 03.04 Edition…
• Page 367
  Suggestions Siemens AG Corrections For publication: A&D MC BMS P.O. Box 3180 SINUMERIK 840D/810D D-91050 Erlangen, Germany HMI Embedded Phone ++49-(0)180-5050-222 [Hotline] Fax ++49-(0)9131-98-2176 [Documentation] User Documentation E-mail: motioncontrol.docu@siemens.com Operator’s Guide From Name: Order no.: 6FC5298-6AC00-0BP3 03.04 Edition Should you come across any printing Company/Dept.
• Page 369
  Overview of SINUMERIK 840D/840Di/810D Documentation (04.2004) General Documentation User Documentation Safety Integrated SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK 840D/810D 840D/810D/ 840D/840Di/ 840D/840Di/ 840D/840Di/ Application 840D/840Di/ FM-NC 810D 810D 810D Manual 810D/ Brochure Catalog Safety AutoTurn Operator ’s Guide Diagnostics Operator’s Guide *) Ordering Info.
• Page 370
  Siemens AG Automation and Drives Motion Control Systems © Siemens AG, 2004 P.O. Box 3180, D-91050 Erlangen Subject to change without prior notice Germany Order No.: 6FC5298-6AC00-0BP3 Printed in Germany www.siemens.com/motioncontrol…

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