Simoreg dc master инструкция по эксплуатации

s
SIMOREG DC-MASTER
Converter Commutation Protector
Operating Instructions
(SIMOREG CCP)
Edition 04
Order No. 6RX1700-0DD74
12.2010
Unit software version:
When these operating instructions went to print, SIMOREG CCP units were being supplied from the factory
with software release 1.2.
When using a SIMOREG DC-MASTER as basic converter unit:
The SIMOREG DC-MASTER must have software release 2.2 or higher.
The software release of the SIMOREG DC-MASTER can be read-out at parameters r060 and r065, the
software release of the associated SIMOREG CCP can be read-out at parameter n560.
When using a SINAMICS DCM as basic converter unit:
The SINAMICS DCM must have software release 1201400 or higher.
The software release of the SINAMICS DCM can be read-out at parameter r50060[6], the software
release of the associated SIMOREG CCP can be read-out at parameter r51560[0].
The latest software release for the SIMOREG CCP is available on the Internet page
http://support.automation.siemens.com/WW/view/de/19847387/133100
Transmission as well as duplication of this document, use and
communication of its content is not permitted unless expressly
authorized. Failure to observe this rule will lead to damage claims. All
rights, including rights created by patent grant or registration of a utility
model or design, are reserved.
© Siemens AG 2005 - 2010 All rights reserved
SIMOREG ® and SINAMICS ® are registered
trademarks of Siemens
12.2010
Table of Contents
Table of Contents
ENGLISH
1
Notes .......................................................................................................................................................5
1.1
Warning notes...........................................................................................................................6
1.2
Electrostatic sensitive devices (ESD) .......................................................................................8
2
Type spectrum, ordering information ..................................................................................................9
2.1
Units - order numbers ...............................................................................................................9
2.2
Ordering information for options and accessories....................................................................9
2.3
Selecting a suitable SIMOREG CCP......................................................................................11
2.3.1
Selection table for 4Q basic units ...........................................................................................11
2.3.2
Selection table for 2Q basic units ...........................................................................................13
2.4
Rating plate, packaging label .................................................................................................15
3
Description, Technical Data ................................................................................................................16
3.1
Description ..............................................................................................................................16
3.2
Technical data ........................................................................................................................17
3.3
Block diagram .........................................................................................................................18
4
Transport, Unpacking ..........................................................................................................................20
5
Installation ............................................................................................................................................21
5.1
Dimension drawing .................................................................................................................22
5.2
SINAMICS DCM - Installing the Firing Unit Trigger Board .....................................................24
6
Connecting............................................................................................................................................26
6.1
Cable lengths ..........................................................................................................................27
6.2
Recommended connection .....................................................................................................29
6.2.1
Connecting a SIMOREG DC-MASTER ..................................................................................29
6.2.2
Connecting a SINAMICS DCM ...............................................................................................30
6.2.3
Versions to interconnect the main contactor (circuit breaker) K1...........................................31
6.2.4
Recommended connection when using a Siemens 3WL circuit breaker ...............................31
6.3
Connecting units in parallel.....................................................................................................33
6.3.1
Parallel connection of SIMOREG DC-MASTER units ............................................................33
6.3.2
Parallel connection of SINAMICS DCM units .........................................................................34
6.3.3
Connecting the Firing Unit Trigger Board ...............................................................................36
6.4
Fuses ......................................................................................................................................37
6.5
Arrangement of the terminals, connectors and fuses.............................................................37
6.6
Terminal assignment, connectors...........................................................................................38
7
Commissioning ....................................................................................................................................41
7.1
Operation via the basic unit (SIMOREG DC-MASTER or SINAMICS DCM) .........................42
7.1.1
SIMOREG DC-MASTER parameters .....................................................................................42
7.1.2
SINAMICS DCM parameters ..................................................................................................48
7.1.3
SIMOREG DC-MASTER connectors......................................................................................56
7.1.4
SIMOREG DC-MASTER faults...............................................................................................57
7.1.5
SINAMICS DCM faults............................................................................................................58
7.1.6
SIMOREG DC-MASTER alarms ............................................................................................61
7.1.7
SINAMICS DCM alarms .........................................................................................................61
7.2
Commissioning steps..............................................................................................................62
7.2.1
SIMOREG DC-MASTER commissioning steps......................................................................62
7.2.2
SINAMICS DCM commissioning steps...................................................................................64
8
Maintenance..........................................................................................................................................66
8.1
Software update of the SIMOREG CCP.................................................................................67
8.2
Replacing components ...........................................................................................................68
8.2.1
Replacing modules .................................................................................................................68
8.2.2
Replacing diode, thyristor and IGBT modules ........................................................................69
9
Service, Technical Support .................................................................................................................71
10
Spare parts............................................................................................................................................72
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
3
Table of Contents
11
4
12.2010
Appendix ...............................................................................................................................................73
11.1
Characteristic diagrams ..........................................................................................................73
11.2
Relevant standards .................................................................................................................91
11.3
Certification .............................................................................................................................91
11.4
Abbreviations, terminology......................................................................................................91
11.5
Environmental compatibility ....................................................................................................92
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
1
Notes
Notes
Legal notes
Warning concept
This manual contains information that you should observe to ensure your own personal safety as well as to
avoid material damage. The notes referring to your personal safety are highlighted in the manual by a
triangular safety alert symbol; notices referring to property damage only have no safety alert symbol.
Depending on the hazard level, warnings are displayed in descending order as follows.
DANGER
Indicates that death or serious injury will result if the appropriate precautionary measures are not taken.
WARNING
indicates that death or serious injury can result if the appropriate precautionary measures are not taken.
CAUTION
with a triangular safety alert symbol indicates that minor personal injury can result if the appropriate
precautionary measures are not taken.
CAUTION
without a triangular safety alert symbol indicates that property damage may result if the appropriate
precautionary measures are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
In the event of a number of levels of danger occurring simultaneously, the warning corresponding to the
highest level of danger is always used. A warning with a triangular safety alert symbol indicating possible injury
to personnel may also include a warning relating to property damage.
Qualified personnel
The product/system that belongs to this documentation may be operated only by personnel qualified for the
associated task while observing the appropriate documentation for the associated task, in particular, the safety
and warning notes provided in the documentation. Because of their training and experience, qualified
personnel can recognize any risks involved with handling these products/systems and avoid any possible
dangers.
Correct usage of Siemens products
Note the following:
WARNING
Siemens products are only permitted to be used for the applications listed in the catalog and in the associated
technical documentation. If third-party products and components are used, they must be recommended or
approved by Siemens. These products can only function correctly and safely if they are transported, stored, set
up, mounted, installed, commissioned, operated and maintained correctly. The permissible ambient conditions
must be adhered to. Notes in the relevant documentation must be observed.
Trademarks
All names appearing with the registered trademark sign ® are registered trademarks of Siemens AG. Other
product names used in this documentation may be trademarks which, if used by third parties, could infringe
the rights of their owners.
Disclaimer of liability
We have checked that the contents of this publication correspond to the hardware and software described here.
However, since deviations cannot be entirely precluded, we cannot guarantee full conformance. The information
given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in
the subsequent editions.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
5
Notes
1.1
12.2010
Warning notes
Note
In the interests of clarity, these operating instructions do not contain full details of all information for
all product types and cannot take into account every possible aspect of installation, operation, or
maintenance.
If you require further information, or problems arise, which these operating instructions do not
cover in enough detail, please contact your local Siemens office.
Furthermore, the contents of these operating instructions shall not become a part of or modify any
prior or existing agreement, commitment, or legal relationship. The Purchase Agreement contains
the complete and exclusive obligations of Siemens, including the warranty provisions. Any
statements contained in these operating instructions neither expand nor restrict the scope of these
contractual warranty conditions.
WARNING
This unit is at a hazardous voltage level and contains dangerous rotating machine parts (fans).
Failure to comply with these operating instructions can lead to death, serious physical injury and
material damage.
Only qualified personnel who are familiar with all the safety instructions provided in these
operating instructions, as well as the assembly, operating, and maintenance instructions, should
carry out work on this unit.
WARNING
Only safety extra-low voltages (DVC A) that comply with EN 60204-1 may be connected to all of
the connections and terminals between 0 and 48 V.
6
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Notes
DANGER
When this unit is operated, it is inevitable that certain components will be subject to dangerous
voltage levels. Touching these components may lead to serious physical injury or even death.
The following precautions should be taken in order to reduce the risk to life and limb.
1. Only qualified personnel who are familiar with this unit and the information supplied with it
should work on the unit involving installation, operation, troubleshooting and fault
rectification, or repair.
2. The unit must be installed in compliance with the relevant safety regulations (e.g. EN, DIN,
VDE) as well as all of the other relevant national or local regulations. Grounding, conductor
dimensioning, and the appropriate short-circuit protection measures must be carried out
correctly in order to ensure operational safety.
3. The unit must be operated with all covers supplied.
4. Before carrying out visual inspections and maintenance work, ensure that the unit is
disconnected from the supply voltage and locked-out. Before they are shut down, both the
converter unit and the motor are at dangerous voltage levels. These hazardous voltages
may be present even when the converter unit line contactor is open.
5. If measurements need to be taken while the power supply is switched on, under absolutely
no circumstances touch the electrical connection points. Remove all jewelry from wrists and
fingers. Make sure that the measuring and test equipment is in good condition and is safe to
operate.
6. When working on a unit that is switched on and on an insulated surface, make sure that no
grounding has been put in place.
7. Follow these operating instructions precisely and observe all notes concerning hazards,
warnings, or areas where caution is required.
8. This list is not exhaustive and as such cannot outline all the measures required in order to
operate the unit safely. Should you require further information or encounter specific problems
which have not been handled in enough detail for the purposes of the buyer, please contact
your local Siemens office.
CAUTION
Operating the unit in the immediate vicinity (< 1.5 m) of mobile telephones with a transmitter
power of > 1 W may lead to incorrect operation of the unit.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
7
Notes
1.2
12.2010
Electrostatic sensitive devices (ESD)
CAUTION
The electronic boards contain electrostatic sensitive devices. These components can be easily
destroyed if not handled correctly. Observe the following notes if you nevertheless have to work
with electronic modules:
• You should only touch electronic modules if absolutely necessary.
• If you do have to touch modules, your body must be electrically discharged first.
• Modules must not be brought into contact with highly insulating materials, e.g. plastic foils,
insulated tabletops, or clothing made from synthetic fibers.
• Modules may be set down only on conducting work surfaces.
• Modules and components should only be stored and transported in conductive packaging (such
as metalized plastic boxes or metal containers).
• If the packaging material is not conductive, the modules must be wrapped with a conductive
packaging material, such as conductive foam rubber or household aluminum foil, prior to placing
them in the packaging.
The necessary ESD protective measures are illustrated once again in the following diagram:
Seated
Standing
Seated/standing
a conductive floor
b ESD table
c ESD footwear
d ESD overall
e ESD wrist strap
f
8
ENGLISH
cabinet ground connection
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Type spectrum, ordering information
2
Type spectrum, ordering information
2.1
Units - order numbers
Unit
Rated
current
Rated
voltage
SIMOREG CCP 600 A / 460 V
SIMOREG CCP 1200 A / 460 V
SIMOREG CCP 1000 A / 690 V
SIMOREG CCP 2000 A / 460 V
SIMOREG CCP 2000 A / 690 V
600 A
1200 A
1000 A
2000 A
2000 A
460 V
460 V
690 V
460 V
690 V
2.2
Current range
that can be
covered
to 600 A
to 1200 A
to 1000 A
to 2000 A
to 2000 A
Order No.
(MLFB)
6RA7085-6FC00-0
6RA7091-6FC00-0
6RA7090-6KC00-0
6RA7095-6FC00-0
6RA7095-6KC00-0
Ordering information for options and accessories
Ordering options with order codes
6 R A 7 0 . . - 6 . C 0 0 - 0 - Z
+
Order No. of the SIMOREG CCP with identifier Z
Order codes (additional) and/or
where necessary, plain text
Options:
Option
Printed operating instructions for
Converter Commutation Protector SIMOREG CCP in
German/English
Order codes
D74
Order No. (MLFB)
6RX1700-0DD74
Accessories:
Item
Operating instructions for
SIMOREG DC-MASTER and SIMOREG CCP and DriveMonitor in all of the
available languages on CD-ROM
Operating instructions for
SINAMICS DCM and SIMOREG CCP in all of the available languages on DVD
Operating instructions for SINAMICS DCM DC Converters in
German
English
French
Italian
Russian
Spanish
List Manual for SINAMICS DCM in
German
English
French
Italian
Russian
Spanish
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
Order No. (MLFB)
6RX1700-0AD64
6RX1800-0AD64
6RX1800-0AD00
6RX1800-0AD76
6RX1800-0AD77
6RX1800-0AD72
6RX1800-0AD56
6RX1800-0AD78
6RX1800-0ED00
6RX1800-0ED76
6RX1800-0ED77
6RX1800-0ED72
6RX1800-0ED56
6RX1800-0ED78
ENGLISH
Operating Instructions
9
Type spectrum, ordering information
12.2010
Item
Patch cable UTP CAT5 acc. to ANSI/EIA/TIA 568
Parallel cable for SIMOREG DC-MASTER 6RA70 / SINAMICS DCM and
SIMOREG CCP approx. 5 m
Connecting cable, pulse turn-off interface to the parallel SIMOREG CCP
connection
and
Connecting cable, summed firing pulse interface to the SIMOREG DC-MASTER
(CUD2)
and
Connecting cable "fast pulse cancellation interface" to SINAMICS DCM
Fast pulse inhibit interface module (Firing Unit Trigger Board)
10
ENGLISH
Order No. (MLFB)
6RY1707-0AA08
6RY1803-0CP00
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
2.3
Type spectrum, ordering information
Selecting a suitable SIMOREG CCP
The rated unit data (taking into account the relevant limit values) of the SIMOREG DC-MASTER or
SINAMICS DCM and SIMOREG CCP components form the basis for the selection table.
2.3.1
Selection table for 4Q basic units
SIMOREG DC-MASTER
Order No.
Rated
DC voltage
/ DC current
6RA7013-6DV62-0
6RA7018-6DV62-0
6RA7025-6DV62-0
6RA7028-6DV62-0
6RA7031-6DV62-0
6RA7075-6DV62-0
6RA7078-6DV62-0
6RA7081-6DV62-0
6RA7085-6DV62-0
6RA7087-6DV62-0
6RA7091-6DV62-0
6RA7093-4DV62-0
6RA7095-4DV62-0
6RA7098-4DV62-0
6RA7018-6FV62-0
6RA7025-6FV62-0
6RA7028-6FV62-0
6RA7031-6FV62-0
6RA7075-6FV62-0
6RA7078-6FV62-0
6RA7082-6FV62-0
6RA7085-6FV62-0
6RA7087-6FV62-0
6RA7091-6FV62-0
6RA7025-6GV62-0
6RA7031-6GV62-0
6RA7075-6GV62-0
6RA7081-6GV62-0
6RA7085-6GV62-0
6RA7087-6GV62-0
6RA7090-6GV62-0
6RA7093-4GV62-0
6RA7095-4GV62-0
6RA7096-4GV62-0
6RA7097-4GV62-0
6RA7086-6KV62-0
6RA7090-6KV62-0
6RA7093-4KV62-0
6RA7095-4KV62-0
6RA7097-4KV62-0
6RA7088-6LV62-0
6RA7093-4LV62-0
6RA7095-4LV62-0
6RA7096-4MV62-0
420 V / 15 A
420 V / 30 A
420 V / 60 A
420 V / 90 A
420 V / 125 A
420 V / 210 A
420 V / 280 A
420 V / 400 A
420 V / 600 A
420 V / 850 A
420 V / 1200 A
420 V / 1600 A
420 V / 2000 A
420 V / 3000 A
480 V / 30 A
480 V / 60 A
480 V / 90 A
480 V / 125 A
480 V / 210 A
480 V / 280 A
480 V / 450 A
480 V / 600 A
480 V / 850 A
480 V / 1200 A
600 V / 60 A
600 V / 125 A
600 V / 210 A
600 V / 400 A
600 V / 600 A
600 V / 850 A
600 V / 1100 A
600 V / 1600 A
600 V / 2000 A
600 V / 2200 A
600 V / 2800 A
725 V / 760 A
725 V / 1000 A
725 V / 1500 A
725 V / 2000 A
725 V / 2600 A
875 V / 950 A
875 V / 1500 A
875 V / 1900 A
1000 V / 2200 A
x
Converter Commutation Protector SIMOREG CCP 6RA70...
..85-6FC00-0
..91-6FC00-0
..90-6KC00-0
..95-6FC00-0
..95-6KC00-0
460 V /
to 600 A
460 V /
to 1200 A
690 V /
to 1000 A
460 V /
to 2000 A
690 V /
to 2000 A
x
x
x
x
x
x
= suitable
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
= not suitable (see note)
ENGLISH
Operating Instructions
11
Type spectrum, ordering information
Converter Commutation Protector SIMOREG CCP 6RA70...
SINAMICS DCM
Order No.
Rated
DC voltage/DC
current
6RA8013-6DV62-0AA0
6RA8018-6DV62-0AA0
6RA8025-6DV62-0AA0
6RA8028-6DV62-0AA0
6RA8031-6DV62-0AA0
6RA8075-6DV62-0AA0
6RA8078-6DV62-0AA0
6RA8081-6DV62-0AA0
6RA8085-6DV62-0AA0
6RA8087-6DV62-0AA0
6RA8091-6DV62-0AA0
6RA8093-4DV62-0AA0
6RA8095-4DV62-0AA0
6RA8098-4DV62-0AA0
6RA8013-6FV62-0AA0
6RA8018-6FV62-0AA0
6RA8025-6FV62-0AA0
6RA8028-6FV62-0AA0
6RA8031-6FV62-0AA0
6RA8075-6FV62-0AA0
6RA8078-6FV62-0AA0
6RA8082-6FV62-0AA0
6RA8085-6FV62-0AA0
6RA8087-6FV62-0AA0
6RA8091-6FV62-0AA0
6RA8025-6GV62-0AA0
6RA8031-6GV62-0AA0
6RA8075-6GV62-0AA0
6RA8081-6GV62-0AA0
6RA8085-6GV62-0AA0
6RA8087-6GV62-0AA0
6RA8090-6GV62-0AA0
6RA8093-4GV62-0AA0
6RA8095-4GV62-0AA0
6RA8096-4GV62-0AA0
6RA8097-4GV62-0AA0
6RA8086-6KV62-0AA0
6RA8090-6KV62-0AA0
6RA8093-4KV62-0AA0
6RA8095-4KV62-0AA0
6RA8097-4KV62-0AA0
6RA8088-6LV62-0AA0
6RA8093-4LV62-0AA0
6RA8095-4LV62-0AA0
6RA8096-4MV62-0AA0
420 V / 15 A
420 V / 30 A
420 V / 60 A
420 V / 90 A
420 V / 125 A
420 V / 210 A
420 V / 280 A
420 V / 400 A
420 V / 600 A
420 V / 850 A
420 V / 1200 A
420 V / 1600 A
420 V / 2000 A
420 V / 3000 A
500 V / 15 A
500 V / 30 A
500 V / 60 A
500 V / 90 A
500 V / 125 A
500 V / 210 A
500 V / 280 A
500 V / 450 A
500 V / 600 A
500 V / 850 A
500 V / 1200 A
600 V / 60 A
600 V / 125 A
600 V / 210 A
600 V / 400 A
600 V / 600 A
600 V / 850 A
600 V / 1100 A
600 V / 1600 A
600 V / 2000 A
600 V / 2200 A
600 V / 2800 A
725 V / 760 A
725 V / 1000 A
725 V / 1500 A
725 V / 2000 A
725 V / 2600 A
875 V / 950 A
875 V / 1500 A
875 V / 1900 A
1000 V / 2200 A
x
12.2010
= suitable
..85-6FC00-0
..91-6FC00-0
..90-6KC00-0
..95-6FC00-0
..95-6KC00-0
460 V /
to 600 A
460 V /
to 1200 A
690 V /
to 1000 A
460 V /
to 2000 A
690 V /
to 2000 A
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
= not suitable (see note)
Note
For system configurations, with reduced rate values (e.g. DC rating, US rating, voltage derating),
under certain circumstances, suitable combinations of units can be found that are not listed in the
table.
12
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
2.3.2
Type spectrum, ordering information
Selection table for 2Q basic units
SIMOREG DC-MASTER
Order No.
Rated
DC voltage
/ DC current
6RA7018-6DS22-0
6RA7025-6DS22-0
6RA7028-6DS22-0
6RA7031-6DS22-0
6RA7075-6DS22-0
6RA7078-6DS22-0
6RA7081-6DS22-0
6RA7085-6DS22-0
6RA7087-6DS22-0
6RA7091-6DS22-0
6RA7093-4DS22-0
6RA7095-4DS22-0
6RA7098-4DS22-0
6RA7018-6FS22-0
6RA7025-6FS22-0
6RA7028-6FS22-0
6RA7031-6FS22-0
6RA7075-6FS22-0
6RA7078-6FS22-0
6RA7082-6FS22-0
6RA7085-6FS22-0
6RA7087-6FS22-0
6RA7091-6FS22-0
6RA7025-6GS22-0
6RA7031-6GS22-0
6RA7075-6GS22-0
6RA7081-6GS22-0
6RA7085-6GS22-0
6RA7087-6GS22-0
6RA7090-6GS22-0
6RA7093-4GS22-0
6RA7095-4GS22-0
6RA7095-4GS22-5
6RA7096-4GS22-0
6RA7096-4GS22-5
6RA7097-4GS22-0
6RA7086-6KS22-0
6RA7088-6KS22-0
6RA7093-4KS22-0
6RA7095-4KS22-0
6RA7095-4KS22-5
6RA7097-4KS22-0
6RA7088-6LS22-0
6RA7093-4LS22-0
6RA7095-4LS22-0
6RA7095-4LS22-5
6RA7096-4MS22-0
485 V / 30 A
485 V / 60 A
485 V / 90 A
485 V / 125 A
485 V / 210 A
485 V / 280 A
485 V / 400 A
485 V / 600 A
485 V / 850 A
485 V / 1200 A
485 V / 1600 A
485 V / 2000 A
485 V / 3000 A
550 V / 30 A
550 V / 60 A
550 V / 90 A
550 V / 125 A
550 V / 210 A
550 V / 280 A
550 V / 450 A
550 V / 600 A
550 V / 850 A
550 V / 1200 A
690 V / 60 A
690 V / 125 A
690 V / 210 A
690 V / 400 A
690 V / 600 A
690 V / 850 A
690 V / 1100 A
690 V / 1600 A
690 V / 2000 A
690 V / 2000 A
690 V / 2200 A
690 V / 2200 A
690 V / 2800 A
830 V / 720 A
830 V / 950 A
830 V / 1500 A
830 V / 2000 A
830 V / 2000 A
830 V / 2600 A
1000 V / 900 A
1000 V / 1500 A
1000 V / 1900 A
1000 V / 1900 A
1140 V / 2200 A
x
Converter Commutation Protector SIMOREG CCP 6RA70...
..85-6FC00-0
..91-6FC00-0
..90-6KC00-0
..95-6FC00-0
..95-6KC00-0
460 V /
to 600 A
460 V /
to 1200 A
690 V /
to 1000 A
460 V /
to 2000 A
690 V /
to 2000 A
x
x
x
x
x
x
= suitable
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
= not suitable (see note)
ENGLISH
Operating Instructions
13
Type spectrum, ordering information
SINAMICS DCM
Converter Commutation Protector SIMOREG CCP 6RA70...
Order No.
Rated
DC voltage
/ DC current
6RA8025-6DS22-0AA0
6RA8028-6DS22-0AA0
6RA8031-6DS22-0AA0
6RA8075-6DS22-0AA0
6RA8078-6DS22-0AA0
6RA8081-6DS22-0AA0
6RA8085-6DS22-0AA0
6RA8087-6DS22-0AA0
6RA8091-6DS22-0AA0
6RA8093-4DS22-0AA0
6RA8095-4DS22-0AA0
6RA8098-4DS22-0AA0
6RA8025-6FS22-0AA0
6RA8028-6FS22-0AA0
6RA8031-6FS22-0AA0
6RA8075-6FS22-0AA0
6RA8078-6FS22-0AA0
6RA8082-6FS22-0AA0
6RA8085-6FS22-0AA0
6RA8087-6FS22-0AA0
6RA8091-6FS22-0AA0
6RA8025-6GS22-0AA0
6RA8031-6GS22-0AA0
6RA8075-6GS22-0AA0
6RA8081-6GS22-0AA0
6RA8085-6GS22-0AA0
6RA8087-6GS22-0AA0
6RA8090-6GS22-0AA0
6RA8093-4GS22-0AA0
6RA8095-4GS22-0AA0
6RA8096-4GS22-0AA0
6RA8097-4GS22-0AA0
6RA8086-6KS22-0AA0
6RA8090-6KS22-0AA0
6RA8093-4KS22-0AA0
6RA8095-4KS22-0AA0
6RA8097-4KS22-0AA0
6RA8088-6LS22-0AA0
6RA8093-4LS22-0AA0
6RA8095-4LS22-0AA0
6RA8096-4MS22-0AA0
485 V / 60 A
485 V / 90 A
485 V / 125 A
485 V / 210 A
485 V / 280 A
485 V / 400 A
485 V / 600 A
485 V / 850 A
485 V / 1200 A
485 V / 1600 A
485 V / 2000 A
485 V / 3000 A
575 V / 60 A
575 V / 90 A
575 V / 125 A
575 V / 210 A
575 V / 280 A
575 V / 450 A
575 V / 600 A
575 V / 850 A
575 V / 1200 A
690 V / 60 A
690 V / 125 A
690 V / 210 A
690 V / 400 A
690 V / 600 A
690 V / 800 A
690 V / 1100 A
690 V / 1600 A
690 V / 2000 A
690 V / 2200 A
690 V / 2800 A
830 V / 720 A
830 V / 1000 A
830 V / 1500 A
830 V / 2000 A
830 V / 2600 A
1000 V / 950 A
1000 V / 1500 A
1000 V / 1900 A
1140 V / 2200 A
x
12.2010
= suitable
..85-6FC00-0
..91-6FC00-0
..90-6KC00-0
..95-6FC00-0
..95-6KC00-0
460 V /
to 600 A
460 V /
to 1200 A
690 V /
to 1000 A
460 V /
to 2000 A
690 V /
to 2000 A
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
= not suitable (see note)
Note
For system configurations, with reduced rate values (e.g. DC rating, US rating, voltage derating),
under certain circumstances, suitable combinations of units can be found that are not listed in the
table.
14
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
2.4
Type spectrum, ordering information
Rating plate, packaging label
SIMOREG DC-MASTER
Converter Commutation Protector
s
... Barcode for MLFB
Bestellnr./Order No
1P
6RA70 . . - 6 . . . . - 0
... For options, the MLFB is followed by a -Z
... Identifier for options (order-specific)
... Bar code, serial number (order-specific)
Fabrik-Nr./Serial No
S
Q6 . . . . . . . . . .
Nennstrom/Rated Current
.... A
Nennspannung/Rated Voltage
... V
Netzfrequenz/Frequency
50 / 60 Hz
Erz.-Stand/Prod State
A1
Kühlung/Cooling
S
MADE IN EU (AUSTRIA)
Rating plate
s
SIMOREG DC-MASTER
Converter Commutation Protector
6RA70 . . - 6 . . . . - 0
1P
S
... For options, after the MLFB is a –
Z, followed by its identifier (orderspecific)
6RA70 . . - 6 . . . . - 0
Q6 . . . . . . . . . .
QTY 1
SW
VERSION
(Version)
1.0
Q......
E-STATUS
(Version)
A1
MADE IN EU (AUSTRIA)
Packaging label
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
15
Description, technical data
12.2010
3
Description, Technical Data
3.1
Description
Application
The SIMOREG DC-MASTER Converter Commutation Protector (SIMOREG CCP) is used to
protect the semiconductor fuses of a line-commutated converter when operating in the inverter
mode. When an inverter commutation fault occurs, a high current flows in the regenerative
feedback direction via the line supply or a cross-current in the converter. SIMOREG CCP limits the
current to a non-hazardous value so that the thyristors and the associated super-fast fuses are
protected. This therefore eliminates the complex replacement of fuses that takes a considerable
amount of time. Although it cannot prevent inverter commutation faults, it can provide protection
against its effects.
Compatibility
The SIMOREG CCP is compatible to line-commutated SIMOREG DC-MASTER converters (from
software release 2.2) and SINAMICS DCM (from software release 1.2).
It can be used for converters connected in parallel.
Note
It is not possible to use the SIMOREG CCP for converters connected in series.
Mode of operation
The line supply voltage, line current and the armature voltage are continually sensed in the basic
converter unit. These quantities are used to identify as to whether a commutation fault (inverter
commutation fault) has occurred.
If this is the case, then the following occurs:
1. The firing pulses are immediately disabled in the SIMOREG DC-MASTER or SINAMICS DCM.
2. The basic converter unit sends a turn-off command to the SIMOREG CCP (via the serial
interface)
3. SIMOREG CCP turns-off the thyristors by connecting the pre-charged quenching capacitors
anti-parallel to all thyristors. As a consequence, the current commutates from the converter into
SIMOREG CCP. The quenching capacitors are initially discharged by the current that has been
commutated and then they are charged. The armature current starts to decrease as soon as the
voltage of the quenching capacitors has reached the value of the motor EMF. However, the
armature voltage continues to increase. As soon as it has reached the limit value, resistors are
switched-in, which absorb the energy fed back from the motor during the remaining time of the
current reduction phase.
4. A fault message is output in the basic converter unit (Fault F030 or F60030).
5. The SIMOREG CCP re-charges the quenching capacitors with the reverse polarity so that a
new turn-off operation is possible.
Note
After the line supply voltage has been connected and after a quenching operation, wait and recovery
times must be maintained, refer to the Technical data.
16
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
3.2
Description, technical data
Technical data
Order No.
6RA70...
..85-6FC00-0
..91-6FC00-0
..90-6KC00-0
..95-6FC00-0
..95-6KC00-0
Rated voltage
460 V
(+15% / -20%)
460 V
(+15% / -20%)
690 V
(+10% / -20%)
460 V
(+15% / -20%)
690 V
(+10% / -20%)
Rated current
600 A
1200 A
1000 A
2000 A
2000 A
current range that can be
covered
to 600 A
to 1200 A
to 1000 A
to 2000 A
to 2000 A
Rated supply voltage
Electronics power supply
2 AC 380 V (-20 %) to 460 V (+15 %); In=1 A or
1 AC 190 V (-20 %) to 230 V (+15 %); In=2 A
Rated frequency
45 to 65 Hz
Power loss
100 W
Ambient temperature
Operation:
storage, transport:
Installation altitude above sea
level
≤ 2000 m without derating
> 2000 m with voltage derating *)
Environmental class
3K3 acc. to DIN IEC 60 721-3-3
Pollution degree
2 acc. to EN50178 **)
Degree of protection
IP00 acc. to DIN EN 60529
Dimensions (W x H x D)
780 x 406 x 500 mm, dimension drawing, see Chapter 5.1
Weight (approx.)
35 kg
0 to 55 °C
-25 to +70 °C
35 kg
45 kg
55 kg
75 kg
*) Voltage derating as a function of installation altitude:
When supplying the electronics with voltages of 460 VAC phase to phase (maximum 300 VAC with respect
to ground) operation is permitted up to 4500 m. A maximum of 400 VAC phase to phase (maximum 230 V
AC with respect to ground) is permitted up to 5000 m. At higher altitudes or a higher voltage, there is no
longer "safe electrical separation" - but only basic insulation.
**) Definition, pollution degree 2:
Normally, only non-conductive pollution occurs. However, occasionally conductive pollution can be expected
for a short period of time if the electronic equipment is not operational.
Wait time, recovery time:
Each time that the line supply voltage is connected (e.g. via a line contactor):
The quenching capacitors in the unit are charged.
The wait time until the SIMOREG CCP is ready, is approx. 3 s
After one quenching operation:
The time until the SIMOREG CCP is ready again depends on the operations during the quenching
process and immediately afterwards.
The quenching capacitors in the SIMOREG CCP are again recharged to the required value,
duration approx. 10 s.
The chopper resistors, which convert the energy into heat when the armature current is reduced,
require a cooling time.
This is calculated using a software algorithm, and depending on the energy that is dissipated
during the quenching operation, is up to approx. 20 min.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
17
1D1
1W1
1V1
1U1
1C1
V44
V41
V46
V43
-
+
-
+
C2
V40
V42
V45
V39
C1
V32
V31
X20
V33
V48
V47
V34
X172
ENGLISH
C98043A7048
K1
HS-Relais
X40
X31
X1
R50.1
V35
V100.1 V36
1U2 1U3
X29_PAR
18
V37
R54
R53
R52
R51
X32
C98043-A7046
X34
V54
V53
V52
V51
C3
V38
R50.2
+
XP
X33
X39
V100.2
C98043A7048
X1
1C1
1D1
1U1
1V1
1W1
X35
X38
X36
X37
V54
V53
V52
V51
R54
R53
R52
R51
X9_PLUS_GLR
X5_M_C2
X6_N_C2
X4_MINUS_GLR
X3_M_C1
X2_P_C1
X1_PLUS_GLR
X11_WID+
X12_WID-
X7_P_C3
C98043-A7047
2
4
6
12
X20
1
3
5
11
A1
1U1-1
1V1-1
1W1-1
3RT10
K1
X2
A2
3.3
X30_PAR
Description, technical data
12.2010
Block diagram
-
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
X_SCHÜTZ-1
X_SCHÜTZ-2
X_SCHÜTZ-3
X_SCHÜTZ-4
X_SCHÜTZ-5
X8_M_C3
X1
X300
X165
12.2010
Description, technical data
Arrangement of the thyristor and diode modules
Units 6RA70...85-6FC00-0 / ...91-6FC00-0 / ...90-6KC00-0 (all 1000 A)
-
A
X36
X37
K2 K1
G2 G1
A
X35
X38
K2 K1
G2 G1
A
V48
V36
V35
K
K
V37
V38
V47
K
K
AK
AK
V33
V34
V32
V31
K
X40
K1G1
K2 G2
A
K
K
A
V40
X39
A
V39
K1G1
AK
G1G2
G1 G2
K1 K2
K1 K2
X31
X33
X32 X34
C2+
C2-
A
K2 G2
K
A
A
A
V46
V42
V41
V43
V45
K
AK
K
AK
1U1
AK
1V1
1D1
(1C1)
AK
C1-
C1+
V44
K
+
AK
AK
AK
AK
A
1W1
1C1
(1D1)
Units 6RA70...95-6FC00-0 / ...95-6KC00-0 (all 2000 A)
X36
-
X37
X35
X38
K2 G2 G1 K1
K2 G2 G1 K1
A
A
A
V48
V36
V35
K
K
K
K
V37
V38
V47
AK
AK
A
AK
C2-
+
AK
C1-
AK
AK
V33
V34
K
K
V32
V31
A
A
K2
AK
V40
K
A
K2
G2
G1
K1
X40
K1 G1 G2 K2
C2+
X 33
AK
K
X34
X 31
G2
X39
G1
K1
C1+
A
A
V44
V46
V42
K
K
K
V41
V43
V45
AK
AK
AK
1D1
(1C1)
A
K1 G1 G2 K2
X32
A
1U1
V39
1V1
1C1
(1D1)
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
1W1
ENGLISH
Operating Instructions
19
Transport, unpacking
4
05.2007
Transport, Unpacking
The units are packaged in the manufacturer's factory in accordance with the order specification. A
product packaging label is attached to the cardboard box.
Avoid heavy vibration and severe shocks during transportation, e.g. when placing down.
Follow the instructions on the packaging concerning transportation, storage, and proper handling.
The unit can be installed once it has been unpacked, and you have checked that the delivery is
complete and the unit is intact and has not been damaged.
The packaging materials consist of a cardboard box and corrugated cardboard, and can be
disposed of in accordance with local regulations for cardboard packaging materials.
If you identify any damage that has occurred in transit, please inform your shipping agent
immediately.
20
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
5
Installation
Installation
CAUTION
Failure to lift the unit properly can lead to physical injury or material damage.
The unit should only be lifted with suitable equipment (work gloves should be used) and by
appropriately qualified personnel.
In order to prevent the enclosure from becoming deformed, no horizontal forces may be exerted
on the lifting eyes.
The user is responsible for installing the converter, the motor, the transformer as well as all of
the other devices and units according to the relevant safety regulations (e.g. EN, DIN, VDE) as
well as all of the other relevant national or local regulations regarding dimensioning conductors
and protection, grounding, disconnectors, overcurrent protection etc.
The unit must be installed in compliance with the relevant safety regulations (e.g. EN, DIN, VDE) as
well as all of the other relevant national or local regulations. Grounding, conductor dimensioning,
and the relevant short-circuit protection measures must be carried out correctly in order to ensure
operational safety.
Cabinet installation of SIMOREG units in conformance with UL 508 C
If this unit is to be installed in a cabinet, the cabinet must be sufficiently ventilated and of "Type 1"
in accordance with standard UL 508 C.
To install the unit, the cabinet must have minimum dimensions of 2200 mm x 600 mm x 600 mm
(H x W x D).
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
21
Installation
5.1
12.2010
Dimension drawing
for M10
for M10
Lifting lug
20
M12 for PE
conductor
connection
600 A / 1000 A / 1200 A - units:
22
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Installation
for M10
for M10
Lifting lug
20
M12 for PE
conductor
connection
2000 A - units:
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
23
Installation
5.2
12.2010
SINAMICS DCM - Installing the Firing Unit Trigger Board
When using the SIMOREG CCP with SINAMICS DCM connected in parallel, each SINAMICS
DCM must be equipped with a supplementary module "fast pulse cancellation interface" (Firing
Unit Trigger Board) (Order No.: 6RY1803-0CP00). See chapter 6.3.2.
CAUTION
Please observe the information provided on "Electrostatic sensitive devices (ESD)" in Chapter 1.
WARNING
Always carry out the work with the SINAMICS DCM in a no-voltage condition!
24
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Installation
• Remove the front cover of the SINAMICS DCM
• ① Break-off the extension of the module A7126 Allocation Board
• ② Using the guide slots in the holder for the electronic modules, position the Firing Unit Trigger
Board A7103 and by shifting the plug connection (X110), establish a connection to the
Allocation Board A7126
• ③ Fasten the Firing Unit Trigger Board A7103 using the screw provided, tightening torque
1 Nm
• ④ The BOP holder can be released at the side and swung upwards to route the connecting
cable
• After connecting the cable (see Chapter 6.3.3) relocate the front cover of the SINAMICS DCM
and fasten using all of the screws
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
25
Connecting
6
12.2010
Connecting
WARNING
The units are operated at high voltage levels.
All connection work must be carried out in the no-voltage condition!
Only qualified personnel who are familiar with all the safety instructions in these operating
instructions, as well as the assembly, installation, operating, and maintenance instructions, should carry out work on these units.
Non-observance of these warnings can result in death, serious personal injury, or substantial
property damage.
Connecting the unit incorrectly can lead to it being damaged or destroyed.
The units may be connected to a line supply with a residual current operated circuit breaker if a
universal current sensitive device is being used, which in the case of a ground fault, can also
detect a DC component in the fault current. It is recommended to use a residual current operated
circuit breaker with a response current ≥300 mA, which means that it is not suitable for protecting
personnel. If you have additional questions, please contact Technical Support.
Even when the motor is stationary, power terminals and control terminals can still be at a certain
voltage.
Even after being disconnected from the power supply, the snubber capacitors in the converter
unit can still be at a dangerous voltage level. For this reason, the unit should not be opened until
an adequate period of time has elapsed.
When handling the unit while it is open, remember that live parts are exposed. The unit must
only be operated with the front covers provided by the factory in place.
The user is responsible for ensuring that the SIMOREG CCP, the motor, converter unit and other
devices are installed and connected in accordance with the recognized technical rules in the
country of installation and applicable regional regulations. Special attention should be paid to
cable dimensioning, fuses, grounding, shutdown, disconnection, and overcurrent protection.
The units described here control rotating mechanical equipment (drives). Failure to follow these
operating instructions may result in death, serious physical injury, or extensive material damage.
Perfect, safe and reliable operation of the units is conditional upon them having been
professionally transported, stored, mounted, and installed, and having been carefully operated
and maintained.
Also observe all of the safety instructions in the converter unit operating instructions.
Note
Please observe the installation instructions for EMC-compliant design of drives in Chapter 6.1 of the
operating instructions of the basic SIMOREG DC-MASTER or SINAMICS DCM unit.
26
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
6.1
Connecting
Cable lengths
Lengths of the connecting cables between connections
1U1, 1V1, 1W1, 1C1, 1D1 of the basic converter unit and the SIMOREG CCP
The connecting cables between the basic converter unit and the SIMOREG CCP also serve as
commutation inductance for quenching operations and must therefore have a defined length.
The cable length is valid for each cable for 1U1, 1V1, 1W1, 1C1, 1D1 and can be taken from the
following diagram. The actual cable length used must lie between l_min and l_max (also refer to
the example below).
Note
The correct values for parameters U578 or p51578 must be available before determining the cable
length.
Length (l) of the connecting cable between the basic unit and SIMOREG CCP
40
35
l_min [m]
l_max [m]
Cable length (l) in m
30
25
20
15
10
5
0
100
200
300
400
500
600
700
800
900
Charging voltage according to U578 in V
l <1>
<1> l = cable length
1U1 1V1 1W1
1U1 1V1 1W1
SIMOREG DC-MASTER
/ SINAMICS DCM
SIMOREG CCP
1C1 1D1
1C1 1D1
l <1>
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
Cable length to connect the AC
connections .... lUVW
Cable length to connect the DC
connections .... lCD
ENGLISH
Operating Instructions
27
Connecting
12.2010
The following basic rule applies
The sum of the lengths, formed from lUVW and lCD must have twice the value of l (2*l) according to
the diagram above (2*l= lUVW + lCD). You can e.g. keep the line-side connecting cables as short as
possible or as required (e.g. using busbars) and use motor-side connecting cables with the
required length.
Example
The minimum required cable length l_min is 3 m.
Use 3m lengths each for 1U1, 1V1, 1W1, 1C1, 1D1.
Or: e.g. use 1m lengths each for 1U1, 1V1, 1W1 and 5 m lengths each for 1C1, 1D1
28
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Connecting
6.2
Recommended connection
6.2.1
Connecting a SIMOREG DC-MASTER
3 AC 400-690 V, 50-60 Hz
3 AC 380-460 V, 50-60 Hz
1 AC 230 V, 50-60 Hz
<1>
K1
or
Field
Armature
109 110
XR
1
SIMOREG CCP
5N1
5W1
5U1
5N1
5W1
5U1
2W1
2 3 4 5
X_SCHÜTZ
2 3
1 2 3
XP
XP
Power supply
Power Interface
X30_PAR
X172
1D1(1C1)
1C1(1D1)
1D1(1C1)
1C1(1D1)
3C
3D
X166
X165
C98043-A7006
X29_PAR
C98043-A7046
CUD2
X165
X172
C98043-A7001
2V1
1
SIMOREG DC-MASTER 6RA70
CUD1
2U1
1W1
1V1
1U1
1W1
1V1
1U1
3U1
3W1
5U1
Power
supply
NC
X300
Fan
5W1
5N1
L3
L2
L1
see operating instructions
SIMOREG DC-MASTER 6RA70
M
<1>
CAUTION
Operation without a main contactor/circuit breaker is not permissible.
The control voltage for the main contactor (or the circuit breaker) must always be routed via
terminal XR (connections 109 and 110) of the SIMOREG unit and via terminal X_SCHÜTZ
(connections 4 and 5) of the SIMOREG CCP.
For a parallel connection (see Chapter 6.3.1) all SIMOREG units must be incorporated in this
interlock circuit.
In applications with SIMOREG CCP, in the case of a fault, the basic converter unit or the
SIMOREG CCP must be able to safely and reliably disconnect the arrangement from the line
supply.
In addition, it must be carefully observed that the total of the delay times of all of the switching
elements in the control circuit must not exceed the time set at parameter P089.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
29
Connecting
6.2.2
12.2010
Connecting a SINAMICS DCM
3 AC 400-690 V, 50-60 Hz
3 AC 380-460 V, 50-60 Hz
1 AC 230 V, 50-60 Hz
<1>
K1
or
109 110
XR
1
SIMOREG CCP
5N1
5W1
5U1
5N1
5W1
5U1
2W1
2 3 4 5
X_SCHÜTZ
2 3
1 2 3
XP
XP
Power supply
Power Interface
X30_PAR
X165
1D1(1C1)
1C1(1D1)
1D1(1C1)
1C1(1D1)
3C
3D
X166
X29_PAR
C98043-A7046
C98043-A7100
X165
X177
2V1
1
SINAMICS DCM
C98043-A7125
2U1
1W1
1V1
1U1
1W1
1V1
Armature
X172
Field
1U1
3W1
3U1
5U1
5W1
Power
supply
NC
X300
Fan
5N1
L3
L2
L1
see operating instructions
SINAMICS DCM
M
<1>
CAUTION
Operation without a main contactor/circuit breaker is not permissible.
The control voltage for the main contactor (or the circuit breaker) must always be routed via
terminal XR1 (connections 109 and 110) of the SINAMICS DCM and via terminal X_SCHÜTZ
(connections 4 and 5) of the SIMOREG CCP.
For a parallel connection (see Chapter 6.3.2) all SINAMICS DCM units must be incorporated in this
interlock circuit.
In applications with SIMOREG CCP, in the case of a fault, the basic converter unit or the
SIMOREG CCP must be able to safely and reliably disconnect the arrangement from the line
supply.
In addition, it must be carefully observed that the total of the delay times of all of the switching
elements in the control circuit must not exceed the time set at parameter P50089.
30
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
6.2.3
Connecting
Versions to interconnect the main contactor (circuit breaker) K1
after the supply transformer
before the supply transformer
3 AC 50-60 Hz
3 AC 50-60 Hz
50-60 Hz 230 V
K1
50-60 Hz 230 V
400 V-690 V
109 110
4 5
XR X_SCHÜTZ
400 V-690 V
SIMOREG
DC-MASTER /
SINAMICS DCM
6.2.4
SIMOREG CCP
1U1
1V1
1W1
2U1
2V1
2W1
1U1
1V1
1W1
5 4
110 109
X_SCHÜTZ
XR
SIMOREG
DC-MASTER /
SINAMICS DCM
3 AC 50-60 Hz
400 V-690 V
2U1
2V1
2W1
K1
SIMOREG CCP
Recommended connection when using a Siemens 3WL circuit breaker
If circuit breakers from other manufacturers are used, then the recommended connection
described here applies accordingly.
It should be noted that the circuit breaker is equipped with a ready to close signal contact (S20,
order option Z=C22) and undervoltage release (F3 short-time delayed or F4 with the shortest
possible delay time, the version is defined using the 15th position of the MLFB of the circuit
breaker).
Also refer to the operating instructions for the 3WL circuit breaker, Order No.: 3ZX1812-0WL000AN0 Chapter8.4 Auxiliary release/ electrical close inhibit
( http://support.automation.siemens.com/WW/view/en/8912465 )
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
31
Connecting
12.2010
with undervoltage release F4:
-XR:109
Control voltage
-XR:110
P24
Fault inv.
-X_SCHÜTZ:4
-X171:46
-X_SCHÜTZ:5
-X171:47
M
-S11
-X5:12
-X5:13
-X5:14
-X6:7
-X6:6
-X6:5
-X5:2
e.g. Relais DC 24 V
SIMOREG DC-MASTER
B0107
SINAMICS DCM
-S20
-M1
-Y1
-F4
1
SIEMENS
Circuit breaker 3WL
control unit
-X6:8
-X5:11
U<
-X5:1
M
r2139.03
Control voltage
with undervoltage release F3:
-XR:110
-XR:109
Control voltage
P24
-X_SCHÜTZ:4
Fault inv.
-X171:46
-X_SCHÜTZ:5
e.g. Relais
DC 24 V
-X171:47
M
SIMOREG DC-MASTER
-X5:12
-X6:7
-X6:6
-X6:5
-X5:2
B0107
SINAMICS DCM
r2139.03
-S20
-Y1
-F3
U<
Siemens
Circuit breaker 3WL
control unit
-X5:11
-M1
-X5:1
M
-X6:8
-S11
1
Control voltage
32
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
3)
NC
1U1
3W1
3U1
5N1
5W1
5U1
5N1
5W1
5U1
2W1
2V1
2U1
1W1
1W1
1V1
1U1
3W1
3U1
5N1
5W1
5U1
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
1D1 (1C1)
1C1 (1D1)
1V1
1U1
X166
X165
1C1 (1D1)
1D1 (1C1)
1C1 (1D1)
X166
3C
5)
Parallel connection of SIMOREG DC-MASTER units
X165
X300
1D1 (1C1)
1C1 (1D1)
3D
X165
X172
X30_PAR
X29_PAR
1D1 (1C1)
3D
3C
X172
X30_PAR
X29_PAR
X172
X165
X300
1D1 (1C1)
3D
X165
X172
Operating Instructions
ENGLISH
For further connections for the SIMOREG devices, see operating instructions for the SIMOREG DC-MASTER 6RA70
3.2)
SIMOREG CCP (Slave)
Power supply
6.3.1
Warning:
The triggering of the main contactors is not shown here;
please refer to the connection suggestion in Section 6.2.
3.3)
2)
NC
Connecting units in parallel
M
5)
1C1 (1D1)
3.1)
3C
5)
1U1
3.2)
1V1
X166
3.4)
3.3)
1V1
1C1 (1D1)
3.2)
1W1
1D1 (1C1)
2)
1W1
CUD2
1U1
3.1)
2U1
CUD1
1V1
2)
2V1
CUD2
2W1
CUD1
5U1
CUD2
5W1
CUD1
5N1
SIMOREG-converter
(Slave)
1W1
SIMOREG CCP (Master)
2U1
SIMOREG-converter
(Master)
5U1
Armature
2V1
SIMOREG CCP (Slave)
5W1
Field
1)
2W1
SIMOREG-converter
(Slave)
5N1
Power
supply
3U1
Power supply
3W1
Armature
1U1
Field
NC
1V1
Power
supply
NC
1W1
Power supply
1)
5U1
Armature
NC
4)
5W1
Field
NC
4)
5N1
Power
supply
1)
4)
6.3
1) The same phase sequence is required between 1U1 /1V1 /1W1.
2) The same phase sequence is required between 1C1 / 1D1.
3) Connecting cables:
3.1) Connection of the SIMOREG devices in parallel
3.2) Serial connection of SIMOREG device -> SIMOREG CCP
3.3) Extinction pulse interface
3.4) Group firing pulse interface
4) These fuses may only be used on converters up to 850A
5) For converters up to 850A in 4Q operation only
3 AC 380-460 V
50-60 Hz
3 AC 400-690 V
50-60 Hz
12.2010
Connecting
A SIMOREG CCP is directly connected in parallel to each of the converter units connected in parallel
(SIMOREG DC-MASTER).
X30_PAR
X29_PAR
X172
X172
X165
X300
33
Connecting
6.3.2
12.2010
Parallel connection of SINAMICS DCM units
The following topologies are possible when connecting SINAMICS DCM in parallel:
•
12-pulse parallel connection:
Each of the two SINAMICS DCM should be equipped with one SIMOREG CCP.
Interconnection and parameterization is just the same as for a single SINAMICS DCM.
•
6-pulse parallel connection:
Each of the SINAMICS DCM used should be equipped with one SIMOREG CCP.
Parameterization is just the same as for a single SINAMICS DCM.
Note
For series connections it is not permissible to use a SIMOREG CCP.
A SIMOREG CCP is directly connected in parallel to each of the converter units connected in
parallel (SINAMICS DCM).
Each SINAMICS DCM must be equipped with a supplementary module "fast pulse cancellation
interface" (Firing Unit Trigger Board) - available as accessory - also refer to Chapter
5.2 (Installation) and 6.3.3 (connection).
Ordering data, refer to chapter 2.2 (ordering data for options and accessories)
The interconnection must be made according to the following diagram.
Mode of operation:
•
•
The inverter commutation fault monitoring is continuously active in the SINAMICS DCM.
•
The turn-off command is transferred from this SIMOREG CCP to the additional SIMOREG
CCP. All SIMOREG CCP units simultaneously execute the turn-off operation.
The turn-off command is transferred via the turn-off pulse interface 3.3, with which all
SIMOREG CCPs are connected with one another.
•
At the same time, the firing pulses are immediately disabled in all SINAMICS DCM units from
the assigned SIMOREG CCP. This therefore ensures that the SINAMICS DCM, which have
(still) not identified an inverter commutation fault, do not prevent the turn-off operation.
The firing pulses are disabled via the fast pulse cancellation interface 3.4.
If an inverter commutation fault is identified in a SINAMICS DCM then a turn-off command is
issued to the associated SIMOREG CCP.
The turn-off command is transferred via the serial connection 3.2.
CAUTION
The parallel interface (X165, X166) at the SINAMICS DCM is not compatible to the parallel
interface (X165) at the SIMOREG DC-MASTER CCP. It is not permissible that both connectors are
connected.
34
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
1U1
3W1
5N1
3U1
5U1
5W1
5N1
5W1
5U1
2W1
2V1
2U1
1W1
1W1
1V1
1U1
3W1
5N1
3U1
5U1
5W1
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
1D1 (1C1)
1C1 (1D1)
1V1
1U1
1D1 (1C1)
1C1 (1D1)
3C
3D
3D
X165
X166
X165_2
X177
X30_PAR
X29_PAR
X172
X300
X165
1D1 (1C1)
1C1 (1D1)
X165
X166
X177
X165_2
Operating Instructions
SIMOREG CCP (Slave)
X165
1D1 (1C1)
1C1 (1D1)
X166
X165
X165_2
X177
X30_PAR
X29_PAR
Warning:
The triggering of the main contactors is not shown here;
please refer to the connection suggestion in Section 6.2.
5)
2)
NC
Power supply
X300
1D1 (1C1)
1C1 (1D1)
ENGLISH
for additional connections and settings for the SINAMICS DCM units, refer to the operating instructions of the SINAMICS DCM
M
3.4)
3C
3.4)
3.2)
3.3)
3.4)
3C
3.2)
3.3)
3D
5)
1U1
3.1)
1V1
2)
A7100
A7125
1C1 (1D1)
5)
1V1
1D1 (1C1)
2)
1W1
SINAMICS DCM (Slave)
1U1
3.2)
1W1
A7103
1V1
3.1)
2U1
SIMOREG CCP (Master)
2V1
A7100
A7125
2W1
SINAMICS DCM (Master)
5U1
A7103
1W1
SIMOREG CCP (Slave)
2U1
A7100
A7125
5W1
Armature
2V1
SINAMICS DCM (Slave)
5N1
Field
1)
2W1
A7103
5U1
Power
supply
5W1
Power supply
5N1
Armature
3U1
Field
NC
3W1
Power
supply
NC
1U1
Power supply
1)
1V1
Armature
NC
1W1
Field
NC
4)
5U1
Power
supply
1)
4)
5W1
3)
NC
4)
5N1
1) The same phase sequence is required between 1U1/1V1/1W1.
2) The same phase sequence is required between 1C1/1D1
3) Connecting cable:
3.1) Parallel connection of SINAMICS DCM units
3.2) Serial connection between the SINAMICS DCM unit - SIMOREG CCP
3.3) Turn-off pulse interface
3.4) Fast pulse cancellation interface
4) These fuses may only be used with units up to 850 A
5) Only for units up to 850 A
3 AC 380-460 V
50-60 Hz
3 AC 400-690 V
50-60 Hz
12.2010
Connecting
X30_PAR
X29_PAR
X172
X172
X300
X165
35
Connecting
12.2010
6.3.3 Connecting the Firing Unit Trigger Board
Routing of the connecting cable "fast pulse cancellation interface" to the SINAMICS DCM with
shield support:
36
①
Firing Unit Trigger Board
②
Connector X165_2
③
Shield support
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
6.4
Connecting
Fuses
Fuses in the armature circuit and in the motor circuit
Recommended Siemens semiconductor fuses (depending on the SIMOREG CCP used):
Unit Order No.
(MLFB)
Rated
current
Rated
voltage
Fuses
1U1, 1V1, 1W1
Fuses
1C1, 1D1
6RA7085-6FC00-0
600 A
460 V
3NE3335 (560 A / 1000 V)
3NE7431-0C (350 A / 2000 V)
6RA7091-6FC00-0
1200 A
460 V
3NE3335 (560 A / 1000 V)
3NE7431-0C (350 A / 2000 V)
6RA7090-6KC00-0
1000 A
690 V
3NE3335 (560 A / 1000 V)
3NE7431-0C (350 A / 2000 V)
6RA7095-6FC00-0
2000 A
460 V
3NE3338-8 (800 A / 800 V)
3NE7648-1C (525 A / 2000 V)
6RA7095-6KC00-0
2000 A
690 V
3NE3338-8 (800 A / 800 V)
3NE7648-1C (525 A / 2000 V)
Note
It is no longer recommended to use the fuse types as listed in previous editions of the SIMOREG
CCP operating instructions.
Fuses for pre-charging
10 A line protection e.g. type Diazed 5SD604
Fuses F1 and F2 in the Power Interface
Only UL-listed or UL-recognized fuses may be used in UL-listed units.
Wickmann 198 1 A / 250 V 5 x 20 mm time-lag
Wickmann 343 1 A / 250 V 6.3 x 32 mm time-lag
Schurter FSD 1 A / 250 V 5 x 20 mm time-lag order designation 0034.3987
Schurter FST 1 A / 250 V 5 x 20 mm time-lag order designation 0034.3117
6.5
Arrangement of the terminals, connectors and fuses
Module C98043-A7046 Power Interface SIMOREG CCP
C98043-A7046
LED
H1
F1
X165
S1
X172
X300
F2
X29_PAR X30_PAR
5U1 5W1 5N1
XP
56 57 58 59 60
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
37
Connecting
6.6
12.2010
Terminal assignment, connectors
WARNING
If the unit is incorrectly connected, this can result in damage or destruction.
The power cable or busbars must be mechanically fixed outside the unit.
Power unit
Terminal type:
600 A / 1000 A / 1200 A units
Through hole for M10 (Cu - busbar 3x25)
2000 A units
Through hole for M10 (Cu - busbar 5x40)
The units are designed for a permanent line supply connection in accordance with DIN VDE 0160, Section
6.5.2.1.
Protective conductor connection: Minimum cross-section 10 mm2. (Connection option, see Chapter 5.1)
The connection cross-sections should be determined according to the applicable regulations e.g. DIN VDE 100 Part 523, DIN VDE 0276 Part 1000.
The connection lengths should be determined according to the diagram in Chapter 6 – Connecting.
Function
Terminal
Armature power input
Connection values/Comments
1U1
1V1
1W1
see Technical data, Chapter 3.2
Protective conductor PE
Armature circuit-motor connection
1C1 (1D1)
1D1 (1C1)
Pre-charging, main contactor / circuit breaker
Terminal strip WAGO 264-105
Conductor cross section
AWG
max. 2.5 mm2
max. 12
Stripped length
8 - 9 mm
Function
Connection
Terminal
X_SCHÜTZ
Power connection,
pre-charging
1
2
3
2U1
2V1
2W1
Control circuit for
main contactor /
circuit breaker
4
5
38
ENGLISH
Connection values/Comments
Cable cross-section 1.5 mm2
Fuse protection 10 A (see Chapter 6.4)
Connection values the same as for the power unit
SIMOREG CCP (see above)
Wiring, main contactor/circuit breaker
(see the recommended connection in Chapter 6.2)
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Connecting
Electronics power supply
Terminal type: plug-in terminal, type 49
maximum conductor cross-section 1.5 mm2 finely stranded
Module C98043-A7046 Power Interface SIMOREG CCP
Function
Connection
Infeed 400 V
NC
Terminal
XP
Connection values/Comments
1
2
3
5U1
5W1
5N1
2 AC 380 V (–20 %) to 460 V (+15 %); In=1 A
internal fuse protection with F1, F2 on the C98043A7046 module (see Chapter 6.4)
external fuse protection max. 6A, Characteristic C
recommended
1
2
3
5U1
1 AC 190 V(–20 %) to 230 V (+15 %); In=2 A
internal fuse protection with F1, F2 on the C98043A7046 module (see Chapter 6.4)
external fuse protection max. 6 A, Characteristic C
recommended
or
Infeed 230 V
5W1
5N1
Note
For line supply voltages outside the tolerance range specified in Chapter 3.2, the electronic supply
voltage must be adapted using transformers in order to comply with the value specified in Chapter
3.2. An isolation transformer is mandatory for rated line supply voltages exceeding 460 V.
The rated supply voltage for the armature circuit should be set in parameter P078 (Index 001) or
p50078[1].
Serial interface RS 485
Module C98043-A7046 Power Interface SIMOREG CCP
Function
Terminal
X172
Connection values/Comments
TX+
56
RS485, 4-wire send cable, positive differential output
TX-
57
RS485, 4-wire send cable, negative differential output
RX+
58
RS485, 4-wire receive cable, positive differential input
RX-
59
RS485, 4-wire receive cable, negative differential input
M
60
Ground
max. cable length 600 m
The following points must be noted: DIN 19245 Part 1
It is especially important that the voltage difference between the data reference potential M of all
connections does not exceed -7 V/+12 V. Equipotential bonding must be implemented if this
cannot be guaranteed.
Activating the serial interface by setting the protocol at parameter P790 or p50790.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
39
Connecting
12.2010
Connecting to a SIMOREG DC-MASTER:
56
57
58
59
60
56
57
58
59
60
X172
MINI-COMBICON
X172
MINI-COMBICON
Connecting to a SINAMICS DCM:
SIMOREG CPP
SINAMICS DCM
TX+
TXRX+
RXM
37
56
38
57
39
58
40
59
36
60
TX+
TXRX+
RXM
X-172
MINI COMBICON
X-177
Connector Board
Programming interface for the software update X300
Serial interface RS232
9-pin SUBMIN D socket
Module C98043-A7046 Power Interface SIMOREG CCP
Connector pin
X300
Function
2
Receive cable, RS232 standard (V.24)
5
Ground
7
Send cable, RS232 standard (V.24)
Cable:
1
1
6
6
2
2
7
7
3
3
8
8
4
4
9
9
5
5
X300
1
2 RxD (RS232)
3 Rx+/Tx+ (RS 485)
4
5 Ground
6 +5V (OP1S)
7 Tx D (RS232)
8 Rx-/ Tx- (RS485)
9 Ground
6RA70 X300
connector
PC COMx
socket
Use a shielded connecting cable. Ground the shield at both ends.
Additional connectors
Module C98043-A7046 Power Interface SIMOREG CCP
Connector
Function
X165
"Output pulse inhibit": Used when connecting several SINAMICS DCM in parallel
X29_PAR
Pulse turnoff interface to the parallel connection of SIMOREG CCPs
The two connectors are connected in parallel.
X30_PAR
40
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
7
Commissioning
Commissioning
CAUTION
The operator must be electrostatically discharged before coming into contact with modules in order
to protect electronic components against high voltages caused by electrostatic charge. The easiest
way to do this is to touch a conductive, grounded object immediately beforehand (for example, the
bare metal part of a control cabinet).
It is not permissible that modules come into contact with highly insulating materials (e.g. plastic
foils, insulating desktops, articles of clothing manufactured out of man-made fibers).
Modules may be set down only on conducting work surfaces.
WARNING
The unit is at a hazardous voltage. Failure to comply with these operating instructions can lead
to death, serious physical injury, and material damage.
The units may be connected to a line supply with a residual current operated circuit breaker if a
universal current sensitive device is being used, which in the case of a ground fault, can also
detect a DC component in the fault current. It is recommended to use a residual current operated
circuit breaker with a response current ≥300 mA, which means that it is not suitable for protecting
personnel. If you have additional questions, please contact Technical Support.
Only qualified personnel who are familiar with all of the safety instructions in this description, as
well as the assembly, installation, operating, and maintenance instructions, should carry out work
on these units.
The successful and safe operation of this equipment is dependent on proper transportation,
storage, installation, and assembly, as well as on careful operation and maintenance.
The unit is at dangerous voltage levels even when the converter unit line contactor is open.
Before commencing any maintenance or service work, disconnect all power sources of the
converter infeed and lock them out so that they cannot be accidentally reconnected.
These instructions are not exhaustive and, as such, cannot outline all the measures required in
order to operate the unit safely. Where necessary, additional information or instructions may be
required for special applications. If you encounter specific problems that have not been handled
in enough detail for the purposes of the buyer, then please contact your local Siemens office.
The use of non-approved parts for carrying out repair work on the unit or handling of the unit by
inadequately qualified personnel will result in dangerous conditions with the risk of death, serious
physical injury, or extensive damage to equipment. All safety measures listed in these operating
instructions, as well as all warning signs attached to the unit, must be followed.
Observe all the warning information outlined in Chapter 1 of these operating instructions.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
41
Commissioning
7.1
12.2010
Operation via the basic unit (SIMOREG DC-MASTER or SINAMICS
DCM)
The basic converter unit has setting and monitoring parameters for commissioning, operation,
monitoring and diagnostics of the SIMOREG CCP. The state of the SIMOREG CCP is signaled via
connectors and the triggering of the SIMOREG CCP or erroneous states are signaled using fault
and alarm messages.
Data is exchanged between the basic converter unit and SIMOREG CCP via the serial interface.
7.1.1
SIMOREG DC-MASTER parameters
(see below for a detailed description)
P790 *)
Protocol selection for the basic converter interface G-SST2
r799 *)
Diagnostics information for G-SST2
r812 *)
Receive data at G-SST2
n560
Software version of the SIMOREG CCP
n569
Serial number of the SIMOREG CCP
n570
MLFB (Order No.) of the SIMOREG CCP
n571
Rated supply voltage of the SIMOREG CCP
n572
Rated current of the SIMOREG CCP
n574
State of the SIMOREG CCP
n575
Display of the I2t value of the voltage limiting choppers 1 of the SIMOREG CCP
n576
Display of the I2t value of the voltage limiting choppers 2 of the SIMOREG CCP
U577
Voltage setpoint for the upper response threshold of the SIMOREG CCP chopper
U578
Voltage setpoint for the pre-charging of the SIMOREG CCP quenching capacitors
U580
Control word for commutation monitoring
U581
Diagnostics memory for the commutation monitoring
U582
Response of the commutation monitoring
U583
Test command for the SIMOREG CCP
*) For a description of these parameters, see the operating instructions SIMOREG DC-MASTER Chapter 11
Detailed description of parameters
The specified software release refers to the software release of the SIMOREG DC-MASTER
PNU
Description
n560
(2560)
Software version of the SIMOREG CCP
n569
(2569)
Value range
[dimension]
Graduation
[from SW 2.1 and higher]
i001: Version release of the SIMOREG CCP software
i002: Version release of the SIMOREG CCP software, boot sector
Serial number of the SIMOREG CCP
[from SW 2.1 and higher]
No. of
indices
Factory
setting (FS)
Type
Ind: 2
Type: O2
See/
change
(Access /
state)
Ind: 16
Type: L2
P052 = 3
250 to 254
1
Ind: None
Type: O2
P052 = 3
10 to 830
[V]
1V
Ind: None
Type: O2
P052 = 3
0.0 to 9.9
0,1
i001: 1. and 2nd position of the serial number
i002: 3. and 4th position of the serial number
i003: 5. and 6th position of the serial number
i004: 7. and 8th position of the serial number
i005: 9. and 10th position of the serial number
i006: 11. and 12th position of the serial number
i007: 13. and 14th position of the serial number
i008 to i015:
0
i016: Checksum of the serial number
P052 = 3
The ASCII-Code of the serial number can be read from this parameter.
n570
(2570)
MLFB (Order No.) of the SIMOREG CCP
n571
(2571)
Rated supply voltage of the SIMOREG CCP
42
[from SW 2.1 and higher]
Here, the coding of the corresponding MLFB is displayed.
[from SW 2.1 and higher]
Rated supply voltage of the SIMOREG CCP stamped on the rating plate
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Commissioning
PNU
Description
Value range
[dimension]
Graduation
n572
(2572)
Rated current of the SIMOREG CCP
n574
(2574)
State of the SIMOREG CCP
[from SW 2.1 and higher]
Rated current of the SIMOREG CCP stamped on the rating plate
0.0 to 6553.5
[A]
0.1A
[from SW 2.2 and higher]
Display at the operator panel (PMU):
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
No. of
indices
Factory
setting (FS)
Type
Ind: None
Type: O2
See/
change
(Access /
state)
Ind: None
Type: V2
P052 = 3
Ind: None
Type: O2
P052 = 3
Ind: None
Type: O2
P052 = 3
P052 = 3
Segment lit or bit = 1: significance specified below applies
Segment dark or bit = 0:
significance specified below does not apply
Segment or bit
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Voltage at U, V, W is OK
Voltage at C – D greater than +100 V
Voltage at C – D less than -100 V
The quenching capacitors have reached the setpoint
voltage
Turn-off operation running
Connection between parallel SIMOREG CCP OK
Parallel interface connected at CCP
I2t value of voltage limiting chopper 1 is too high
I2t value of voltage limiting chopper 2 is too high
Contents of the memory of the technical data of the
SIMOREG CCP (MLFB, rated values, serial number)
valid
Pre-charging of the chopper capacitors completed
-
n575
(2575)
Note:
This parameter has the same bit assignment as connector K0574.
Display of the I2t value
[from SW 2.1]
of the voltage limitingchoppers 1 of the SIMOREG CCP
n576
(2576)
Display of the I2t value
of the voltage limitingchoppers 2 of the SIMOREG CCP
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
[from SW 2.1]
0 to 100
[%]
1%
0 to 100
[%]
1%
ENGLISH
Operating Instructions
43
Commissioning
12.2010
PNU
Description
Value range
[dimension]
Graduation
U577
(2577)
Voltage setpoint for the upper response threshold of the SIMOREG
CCP chopper
[from SW 2.2 and higher]
850 to 1600
[V]
1V
The set voltage value defines the upper response threshold of the voltage
limiter implemented in the SIMOREG CCP. Within the scope of the turn-off
operation of the CCP, this limits the counter-voltage that occurs - which is
also necessary - when the armature current is reduced to a value that is not
dangerous for the basic unit and the associated SIMOREG CCP. The
required setting value depends on the blocking voltage strength of the
power semiconductors used in the basic converter (SIMOREG DCMASTER) and in the SIMOREG CCP and is therefore dependent on the
Unit MLFB.
The following table should be used to correctly set this parameter.
No. of
indices
Factory
setting (FS)
Type
Ind: None
FS=1600
Type: O2
See/
change
(Access /
state)
P052 = 3
P051 = 40
online
As a result of the unit MLFB for the basic converter and SIMOREG CCP,
two setting values are obtained from which the lower of the two should be
set at U577.
Example:
Basic converter MLFB: 6RA7085-6DV62-0 (r070=9) ⇒ U577=1300 V
SIMOREG CCP MLFB: 6RA7085-6FC00-0 (n570=250) ⇒ U577=1100 V
therefore the following setting is obtained: U577=1100 V
Table to determine the setting value for U577:
MLFB SIMOREG
DC-MASTER
6RA7013-6DV62-0
6RA7018-6DV62-0
6RA7025-6DV62-0
6RA7028-6DV62-0
6RA7031-6DV62-0
6RA7075-6DV62-0
6RA7078-6DV62-0
6RA7081-6DV62-0
6RA7085-6DV62-0
6RA7087-6DV62-0
6RA7091-6DV62-0
6RA7093-4DV62-0
6RA7095-4DV62-0
6RA7025-6GV62-0
6RA7031-6GV62-0
6RA7075-6GV62-0
6RA7081-6GV62-0
6RA7085-6GV62-0
6RA7087-6GV62-0
6RA7090-6GV62-0
6RA7093-4GV62-0
6RA7095-4GV62-0
6RA7086-6KV62-0
6RA7090-6KV62-0
6RA7093-4KV62-0
6RA7095-4KV62-0
6RA7088-6LV62-0
6RA7093-4LV62-0
6RA7095-4LV62-0
6RA7018-6DS22-0
6RA7025-6DS22-0
6RA7028-6DS22-0
6RA7031-6DS22-0
6RA7075-6DS22-0
6RA7078-6DS22-0
6RA7081-6DS22-0
6RA7085-6DS22-0
6RA7087-6DS22-0
6RA7091-6DS22-0
6RA7093-4DS22-0
6RA7095-4DS22-0
44
ENGLISH
MLFB
characteristic
number (r070)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Setting value for U577 [V]
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1500
1500
1700
1700
1700
1700
1700
1700
1700
1700
1700
2100
2100
2100
2100
2500
2500
2500
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1500
1500
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
PNU
Commissioning
Description
6RA7025-6GS22-0
6RA7031-6GS22-0
6RA7075-6GS22-0
6RA7081-6GS22-0
6RA7085-6GS22-0
6RA7087-6GS22-0
6RA7090-6GS22-0
6RA7093-4GS22-0
6RA7095-4GS22-0
6RA7086-6KS22-0
6RA7088-6KS22-0
6RA7093-4KS22-0
6RA7095-4KS22-0
6RA7088-6LS22-0
6RA7093-4LS22-0
6RA7095-4LS22-0
6RA7096-4GV62-0
6RA7096-4GS22-0
6RA7000-0MV62-0
6RA7095-4GS22-5
6RA7095-4KS22-5
6RA7095-4LS22-5
6RA7096-4GS22-5
6RA7018-6FV62-0
6RA7025-6FV62-0
6RA7028-6FV62-0
6RA7031-6FV62-0
6RA7075-6FV62-0
6RA7078-6FV62-0
6RA7082-6FV62-0
6RA7085-6FV62-0
6RA7087-6FV62-0
6RA7091-6FV62-0
6RA7018-6FS22-0
6RA7025-6FS22-0
6RA7028-6FS22-0
6RA7031-6FS22-0
6RA7075-6FS22-0
6RA7078-6FS22-0
6RA7082-6FS22-0
6RA7085-6FS22-0
6RA7087-6FS22-0
6RA7091-6FS22-0
6RA7098-4DV62-0
6RA7097-4GV62-0
6RA7097-4KV62-0
6RA7096-4MV62-0
6RA7098-4DS22-0
6RA7097-4GS22-0
6RA7097-4KS22-0
6RA7096-4MS22-0
6RA7095-4MV62-0
MLFB
SIMOREG CCP
6RA7085-6FC00-0
6RA7091-6FC00-0
6RA7095-6FC00-0
6RA7090-6KC00-0
6RA7095-6KC00-0
Value range
[dimension]
Graduation
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
96
97
98
99
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
MLFB
characteristic
number (n570)
250
251
252
253
254
No. of
indices
Factory
setting (FS)
Type
See/
change
(Access /
state)
1700
1700
1700
1700
1700
1700
1700
1700
1700
2100
2100
2100
2100
2500
2500
2500
1700
1700
2900
1700
2100
2500
1700
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1700
2100
2100
1500
1700
2100
2900
2900
Setting value for U577 [V]
1100
1100
1100
1600
1600
Note:
The setting value for U577 according to the table above defines the
maximum permissible value of the voltage limit for the particular unit.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
45
Commissioning
12.2010
PNU
Description
Value range
[dimension]
Graduation
U578
(2578)
Voltage setpoint for the pre-charging of the SIMOREG CCP quenching
capacitors
[from SW 2.2]
145 to 830
[V]
1V
To successfully turn off the thyristors, the set voltage value defines the
minimum charge voltage required for the quenching capacitors in the
SIMOREG CCP. This value is used as setpoint for the two-level controller,
which precharges the quenching capacitors from the line supply.
The maximum pre-charging voltage that can be reached is limited by the average rectified value of the line supply voltage that is connected
(minimum value according to the lower tolerance limit as defined by P351).
No. of
indices
Factory
setting (FS)
Type
Ind: None
FS=145
Type: O2
See/
change
(Access /
state)
P052 = 3
P051 = 40
online
The value to be set at the parameter U578 should be determined as follows
using the characteristic diagrams provided in the Appendix of these
operating instructions.
To start, the number of the associated characteristic diagram is selected
from the following table for the SIMOREG CCP being used (MLFB
according to parameter n570 or according to the rating plate) and for the
rated armature voltage of the motor according to parameter P101.
MLFB
SIMOREG CCP
6RA7085-6FC00-0
MLFB
characteristic
number (n570)
250
6RA7091-6FC00-0
251
6RA7095-6FC00-0
252
6RA7090-6KC00-0
253
6RA7095-6KC00-0
254
P101
[V]
No. of the associated
characteristic diagram
420
470
420
470
420
470
520
600
720
520
600
720
1, 1A
2, 2A
3, 3A
4, 4A
5, 5A
6, 6A
7.0, 7.0A
7, 7A
8, 8A
9.0, 9.0A
9, 9A
10, 10A
Then, for the specified values of P111 and r072i002, a search is made for
the associated voltage value in the characteristic diagram.
Below is an example for determining U578 for
n570
P101
P111
r072i002
= 6RA7091-6FC00-0 (characteristic number = 251)
= 470 V
= 0.23 mH
= 890,0 A
According to n570 and r071 characteristic diagram 4 (4A) should be used.
As abscissa value, as an approximation, instead of P111 = 0.23 mH the
next lower grid value of 0.22 mH is used. For r072i002 = 890.0 A, a linear
interpolation is made in the associated current range 800 A to 900 A. The
next higher ordinate grid value for 380 V is used here as an approximation.
As a consequence, U578 = 380 V should be set.
If the armature circuit inductance according to P111 exceeds the value
range shown in the characteristic diagram, then the value should be
determined for the maximum value of P111 that is shown.
Depending on the values of P111 and r072i002, the voltage value being
searched for can lie outside the upper or lower limit shown in the
characteristic diagram.
The upper limit shown in the characteristic diagram is valid for a value of
P351 = -20 % of P078i001 (according to the factory setting). The following
upper limit applies for a value of P351 that deviates from the factory setting:
⎛
P351 ⎞
⎟
1.35 ∗ P078.001 ∗ ⎜⎜1 +
100 % ⎟⎠
⎝
Upper limit =
1.073
46
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
PNU
Commissioning
Description
Value range
[dimension]
Graduation
No. of
indices
Factory
setting (FS)
Type
See/
change
(Access /
state)
0 to 7
1
Ind: None
FS=7
Type: O2
P052 = 3
P051 = 40
online
0 to 65536
1
Ind: 68
Type: O2
P052 = 3
The following situations can occur:
Determined voltage value < 145 V (lower limit in the characteristic diagram):
U578 = 145 V should be set.
The successful turn-off operation by the SIMOREG CCP is assured in all
situations, however, the voltage load (or torque increase) of the motor that
can briefly occur for a turn-off operation is higher than necessary.
Determined voltage value lies between the lower limit (145 V) and the upper
limit:
The voltage value determined should be set at U578.
The successful turn-off operation by the SIMOREG CCP is assured in all
situations.
Determined voltage value > upper limit:
Operation involving the basic converter - SIMOREG CCP combination is not
permissible. The successful turn-off operation by the SIMOREG CCP is not
assured.
This problem may be able to be resolved by contacting the manufacturer.
Note:
When communications are established between the basic converter and
SIMOREG CCP (P790=6), then the setpoint according to U578 in the
SIMOREG CCP is set using its operating firmware. If the selected setpoint
cannot be reached due to the fact that the actual line supply voltage is too
low, for operating states < 4.0, the basic converter outputs Alarm A032 followed by Fault F032 (fault value 3) - to signal that the required charge
voltage has not been achieved.
If, after commissioning, one of the relevant system parameters changes,
then the correct setting of U578 should be checked and, if required, it
should be appropriately set again.
U580
(2580)
Control word for commutation monitoring
[from SW 2.1 and higher]
Converter commutation is permanently monitored. Fault message F030 is
output when a commutation fault is detected and the SIMOREG CCP (if
being used) initiates that the thyristors are turned off.
Detecting a commutation fault is based on 3 criteria. Using this parameter,
these can be individually activated/deactivated for test purposes.
0:
1:
2:
4:
None of the 3 decision-making criteria is evaluated
Decision-making criterion 1 (adequate voltage-time integral for
the commutation) is evaluated
Decision-making criterion 2 (curvature of the current cusp) is
evaluated
Decision-making criterion 3 (magnitude of the current actual
value) is evaluated
Setting note:
Each decision-making criterion is coded using a number.
If several decision-making criteria are to be evaluated, then the sum of the
corresponding numbers should be set.
If U806 ≥ 2 (this means that the basic converter is a slave connected in
parallel), then decision-making criterion 1, is not evaluated independent of
the setting of U580.
U581
(2581)
Diagnostics memory for the commutation monitoring [from SW 2.1 and
higher]
This memory is updated each time that fault message F030 is output. It
includes more detailed information about the cause of the commutation
fault, which can be evaluated by Siemens experts.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
47
Commissioning
12.2010
PNU
Description
Value range
[dimension]
Graduation
U582
(2582)
Response of the commutation monitoring
[from SW 2.1 and higher]
This parameter can be used to define the response of the commutation monitoring.
1
After a commutation fault or an overcurrent condition has been
detected, this results in an immediate pulse cancellation and
Alarm message A030 is output. The pulses are enabled again
after approx. 20 ms and alarm message A030 disappears.
2
After a commutation fault or an overcurrent condition has been
detected, this results in an immediate pulse cancellation and
fault message F030 is output.
1 to 2
1
No. of
indices
Factory
setting (FS)
Type
Ind: None
FS=2
Type: O2
See/
change
(Access /
state)
P052 = 3
P051 = 40
online
Ind: None
FS = 0
Type: O2
P052 = 3
P051 = 40
online
Notice:
The setting U582=1 is not permissible for a selected SIMOREG CCP
(P790=6)!
U583
(2583)
[from SW 2.2 and higher]
Test command for the SIMOREG CCP
This parameter can be used to issue a turn-off command to the SIMOREG
CCP for test purposes.
0
No turn-off command is issued
1
A turn-off command is issued in MI
2
A turn-off command is issued in MII
After issuing a single turn-off command to the SIMOREG CCP, this
parameter automatically sets itself back to the value 0!
0 to 2
1
Note:
If the test command is issued while operational (i.e. in operating states I and
II), then the basic converter defines the torque direction required to select
the correct test command. In the operating state, torque direction 0 (--) the
test command is issued in torque direction I.
7.1.2
SINAMICS DCM parameters
(see below for a detailed description)
r50047[0..31]
r50071
p50790
p50795
p50797
r50799[0..8]
r51560[0..1]
r51569[0...15]
r51570
r51571
r51572
r51574.0...12
r51575
r51576
p51577
p51578
r51579.0...7
p51580
p51583
48
Faults, supplementary information
Rated unit supply voltage for armature
P2P interface operating mode
P2P/CCP bus termination
P2P interface telegram monitoring time
P2P/CCP diagnostics
CCP software version
CCP serial number
CCP order number
CCP rated supply voltage
CCP rated current
CO/BO: CCP state
CO: CCP I2t value voltage limiting chopper 1
CO: CCP I2t value voltage limiting chopper 2
CCP chopper voltage setpoint, upper response threshold
CCP quenching capacitor pre-charging voltage setpoint
CO/BO: CCP command
Commutation monitoring, control word
CCP test turn-off command
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Commissioning
Detailed description of parameters
PNU
Description
Value range
[dimension]
Graduation
r50047
[0...31]
Faults, additional information/fault addit. info
1
1
Description:
Display of additional information on faults that have occurred with numbers from
60000 and higher.
Access
level
[Vrms]
-
Ind: None
-
1
0 to 6
1
1
Ind: None
FS = 0
2
0 to 1
1
1
Ind: None
FS = 0
2
1
[0] =
[1] =
r50071
fault value
additional information on the last fault that occurred
(refer to the corresponding fault)
...
[30] = additional information on the last fault that occurred
(refer to the corresponding fault)
[31] = fault number
Rated unit supply voltage armature /
Unit Va_rated
No. of
indices
Factory
setting (FS)
Ind: 32
-
Description:
Displays the unit rated supply voltage for the armature according to the rating
plate of the unit.
p50790
P2P interface operating mode / P2P operating mode
Description:
Sets the operating mode for the peer-to-peer interface (P2P interface).
Value:
0: No function
5: Peer-to-peer communication
6: Communication with SIMOREG CCP
Note:
Correct communication is optically displayed using an LED on the Power
Interface module C98043-A7046:
LED flashes slowly (<1 Hz): Communication with SINAMICS DCM OK
LED flashes quickly (~3 Hz): Communication error with SIMOREG CCP
p50795
P2P/CCP bus termination / P2P/CCP bus term.
Description:
Sets the bus termination for the peer-to-peer interface and the interface to the
SIMOREG CCP.
Value:
0: off
1: on
Note:
CCP: Converter Commutation Protector
P2P: Peer-to-peer interface
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
49
Commissioning
12.2010
PNU
Description
Value range
[dimension]
Graduation
p50797
P2P interface telegram monitoring time / P2P t_tel_monit
0 to 65
[s]
0.01 s
Description:
Sets the telegram monitoring time for the peer-to-peer interface (P2P
interface).
The set time is only effective in the "peer-to-peer interface" operating mode
(p50790 = 5).
No. of
indices
Factory
setting (FS)
Ind: None
FS = 0
Access
level
0 to 65534
1
1
Ind: 9
-
1
-
Ind: 2
-
3
2
p50797 = 0:
Monitoring is disabled.
p50797 > 0:
Monitoring is enabled.
Within the set time, after a valid telegram has been received, the next valid
telegram must be received. Otherwise, Fault F60012 is output.
Dependency:
See also: F60012
Note:
Telegram monitoring is activated in the following cases:
- From the reception of the first error-free telegram.
- After the electronics power supply has been switched-on.
- From the reception of the first error-free telegram after the telegram
monitoring responds (when the telegram monitoring time expires timeout).
The telegram monitoring time (p50797) is dependent on the selected baud rate
(p50793). For safe, reliable operation, the following minimum setting values are
recommended:
- 300 Baud → p50797 = 0.520 s (recommended minimum value)
- 600 Baud → p50797 = 0.260 s (recommended minimum value)
- 1200 Baud → p50797 = 0.140 s (recommended minimum value)
- 2400 Baud → p50797 = 0.080 s (recommended minimum value)
- 4800 Baud → p50797 = 0.040 s (recommended minimum value)
If, for the peer-to-peer communication partner, the "automatic restart" function
(p50086 > 0) is selected, then only the parameterization p50797 > p50086 (of
the communication partner) makes sense.
r50799
[0...8]
P2P/CCP diagnostics / P2P/CCP diag
Description:
Displays the diagnostics information for the peer-to-peer interface and the
interface to the SIMOREG CCP.
Index:
[0] = number of error-free telegrams
[1] = number telegrams with error
[2] = number of byte frame errors
[3] = number of overrun errors
[4] = number of parity errors
[5] = number of STX errors
[6] = number of block check errors
[7] = number of break errors
[8] = number of timeout errors
Note:
The error frequency is detected using free-running counters and when
65535 is reached, the particular counter is reset to 0.
For communication with SIMOREG CCP (p50790 = 6) the diagnostics
information in indices 5, 6 and 8 has no significance.
Possible error causes for STX errors:
- The start pause before STX was not maintained.
- STX error, i.e. not equal to 02.
Possible error cause for timeout errors:
- The telegram monitoring interval has expired (p50797).
r51560
[0...1]
CCP software version / CCP SW version
Description:
Displays the software version for the Converter Communication Protector
(CCP).
Index:
[0] = version release of the CCP software
[1] = version release of the software of the CCP boot sector
50
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Commissioning
PNU
Description
Value range
[dimension]
Graduation
r51569
[0...15]
CCP serial number / CCP serial No.
0 to 255
1
1
Description:
Displays the serial number of the Converter Commutation Protector (CCP).
Note:
The individual characters of the number are displayed in the ASCII code in the
indices.
An ASCII table (excerpt) can be found in the Appendix of the List Manual for
example.
r51570
CCP order number / CCP Order No.
Description:
Displays the order number (MLFB) of the connected Converter Commutation
Protector (CCP).
No. of
indices
Factory
setting (FS)
Ind: 16
-
Access
level
0 to 254
1
1
Ind: None
-
3
[V]
-
Ind: None
-
3
[A]
-
Ind: None
-
3
1
1
Ind: None
-
3
[%]
-
Ind: None
-
3
[%]
-
Ind: None
-
3
3
Value:
0: No CCP connected
250: 6RA7085-6FC00-0
251: 6RA7091-6FC00-0
252: 6RA7095-6FC00-0
253: 6RA7090-6KC00-0
254: 6RA7095-6KC00-0
r51571
CCP rated supply voltage / CCP V_rated
Description:
Displays the rated supply voltage according to the rating plate of the Converter
Communication Protector (CCP).
r51572
CCP rated current / CCP I_rated
Description:
Displays the rated current according to the rating plate of the Converter
Communication Protector (CCP).
r51574.
0...12
CO/BO: CCP state/ CCP state
Description:
Displays the connector output for the state of the Converter Communication
Protector (CCP).
Bit array
Bit 00
Bit 01
Bit 02
Bit 03
r51575
Signal name
1 signal
Voltage at U, V, W ok.
Yes
Voltage at C - D
higher than +100 V
Yes
Voltage at C - D
less than -100 V
Yes
Quenching capacitors have reached their
Yes
setpoint voltage
Bit 04
Turn-off operation running
Yes
Bit 05
Connection between parallel CCP ok.
Yes
Bit 08
Connector X165_2 (at the DCM) is connected
Yes
with X165 (at the CCP)
Bit 09
I2t value voltage limiting chopper 1 too high
Yes
Bit 10
I2t value voltage limiting chopper 2 too high
Yes
Bit 11
Memory for technical data for the CCP ok.
Yes
Bit 12
Chopper capacitors pre-charging completed
Yes
CO: CCP I2t value voltage limiting chopper 1 / CCP I2t chopper 1
Description:
Displays the I2t value for voltage limiting chopper 1 for the Converter
Commutation Protector (CCP).
r51576
CO: CCP I2t value voltage limiting chopper 2 / CCP I2t chopper 2
Description:
Displays the I2t value for voltage limiting chopper 2 for the Converter
Commutation Protector (CCP).
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
0 signal
No
No
No
No
No
No
No
No
No
No
No
ENGLISH
Operating Instructions
51
Commissioning
12.2010
PNU
Description
Value range
[dimension]
Graduation
p51577
CCP chopper voltage setpoint, upper response threshold /
CCP V_set thresh up
850 to 2900
[V]
1V
No. of
indices
Factory
setting (FS)
Ind: None
FS=1600
Access
level
3
Description:
Sets the upper response threshold of the voltage limiter implemented in the
CCP. Within the scope of the turn-off operation of the CCP, this limits the
counter-voltage - which is also necessary - that occurs when the armature
current is reduced to a value that is not dangerous for the basic converter unit
and the associated CCP.
Note:
CCP: Converter Commutation Protector
The parameter is automatically set for the "Optimization run for CCP" (p50051
= 30).
The following table should be used to correctly set this parameter.
As a result of the unit MLFB for the basic converter unit and SIMOREG CCP,
two setting values are obtained from which the lower of the two should be set
at p51577.
Example:
Basic converter unit MLFB: 6RA8085-6DV62-0 p51577=1300 V
SIMOREG CCP MLFB: 6RA7085-6FC00-0 p51577=1100 V
therefore the following setting is obtained: p51577=1100 V
Table to determine the setting value for p51577:
MLFB SINAMICS DCM
6RA8013-6DV62-0AA0
6RA8018-6DV62-0AA0
6RA8025-6DV62-0AA0
6RA8028-6DV62-0AA0
6RA8031-6DV62-0AA0
6RA8075-6DV62-0AA0
6RA8078-6DV62-0AA0
6RA8081-6DV62-0AA0
6RA8085-6DV62-0AA0
6RA8087-6DV62-0AA0
6RA8091-6DV62-0AA0
6RA8093-4DV62-0AA0
6RA8095-4DV62-0AA0
6RA8098-4DV62-0AA0
6RA8013-6FV62-0AA0
6RA8018-6FV62-0AA0
6RA8025-6FV62-0AA0
6RA8028-6FV62-0AA0
6RA8031-6FV62-0AA0
6RA8075-6FV62-0AA0
6RA8078-6FV62-0AA0
6RA8082-6FV62-0AA0
6RA8085-6FV62-0AA0
6RA8087-6FV62-0AA0
6RA8091-6FV62-0AA0
6RA8025-6GV62-0AA0
6RA8031-6GV62-0AA0
6RA8075-6GV62-0AA0
6RA8081-6GV62-0AA0
6RA8085-6GV62-0AA0
6RA8087-6GV62-0AA0
6RA8090-6GV62-0AA0
6RA8093-4GV62-0AA0
6RA8095-4GV62-0AA0
6RA8096-4GV62-0AA0
6RA8097-4GV62-0AA0
6RA8086-6KV62-0AA0
6RA8090-6KV62-0AA0
6RA8093-4KV62-0AA0
6RA8095-4KV62-0AA0
6RA8097-4KV62-0AA0
6RA8088-6LV62-0AA0
6RA8093-4LV62-0AA0
6RA8095-4LV62-0AA0
6RA8096-4MV62-0AA0
52
ENGLISH
Setting value for p51577 [V]
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1700
1700
1700
1700
1700
1700
1700
1700
1700
1700
1700
2100
2100
2100
2100
2100
2500
2500
2500
2900
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
PNU
Commissioning
Description
6RA8025-6DS22-0AA0
6RA8028-6DS22-0AA0
6RA8031-6DS22-0AA0
6RA8075-6DS22-0AA0
6RA8078-6DS22-0AA0
6RA8081-6DS22-0AA0
6RA8085-6DS22-0AA0
6RA8087-6DS22-0AA0
6RA8091-6DS22-0AA0
6RA8093-4DS22-0AA0
6RA8095-4DS22-0AA0
6RA8098-4DS22-0AA0
6RA8025-6FS22-0AA0
6RA8028-6FS22-0AA0
6RA8031-6FS22-0AA0
6RA8075-6FS22-0AA0
6RA8078-6FS22-0AA0
6RA8082-6FS22-0AA0
6RA8085-6FS22-0AA0
6RA8087-6FS22-0AA0
6RA8091-6FS22-0AA0
6RA8025-6GS22-0AA0
6RA8031-6GS22-0AA0
6RA8075-6GS22-0AA0
6RA8081-6GS22-0AA0
6RA8085-6GS22-0AA0
6RA8087-6GS22-0AA0
6RA8090-6GS22-0AA0
6RA8093-4GS22-0AA0
6RA8095-4GS22-0AA0
6RA8096-4GS22-0AA0
6RA8097-4GS22-0AA0
6RA8086-6KS22-0AA0
6RA8090-6KS22-0AA0
6RA8093-4KS22-0AA0
6RA8095-4KS22-0AA0
6RA8097-4KS22-0AA0
6RA8088-6LS22-0AA0
6RA8093-4LS22-0AA0
6RA8095-4LS22-0AA0
6RA8096-4MS22-0AA0
MLFB SIMOREG CCP
Value range
[dimension]
Graduation
No. of
indices
Factory
setting (FS)
Access
level
145 to 830
[V]
1V
Ind: None
FS=145
3
1300
1300
1300
1300
1300
1300
1300
1300
1300
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1700
1700
1700
1700
1700
1700
1700
1700
1700
1700
1700
2100
2100
2100
2100
2100
2500
2500
2500
2900
Setting value for p51577 [V]
6RA7085-6FC00-0
6RA7091-6FC00-0
6RA7095-6FC00-0
6RA7090-6KC00-0
6RA7095-6KC00-0
1100
1100
1100
1600
1600
Note:
The setting value for p51577, according to the table above, defines the maximum
permissible value of the voltage limit for the particular unit.
p51578
CCP quenching capacitor pre-charging voltage setpoint /
C pre-charging V_set
Description:
Setting of the minimum required charge voltage of the quenching capacitors in
the CCP for successful thyristor turn-off. This value is used as setpoint for the
two-level controller, which precharges the quenching capacitors from the line
supply. The maximum pre-charging voltage that can be reached is limited by
the rectified average value of the line supply voltage that is connected.
Note:
CCP: Converter Commutation Protector
The parameter is automatically set for the "Optimization run for CCP"
(p50051 = 30).
The correct setting for this parameter can be taken from the following
reference: SIMOREG CCP operating instructions
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
53
Commissioning
PNU
12.2010
Description
Value range
[dimension]
Graduation
MLFB SIMOREG CCP
p50101 [V]
6RA7085-6FC00-0
420
470
420
470
420
470
520
600
720
520
600
720
6RA7091-6FC00-0
6RA7095-6FC00-0
6RA7090-6KC00-0
6RA7095-6KC00-0
No. of
indices
Factory
setting (FS)
Access
level
No. of the associated
characteristic diagram
1, 1A
2, 2A
3, 3A
4, 4A
5, 5A
6, 6A
7.0, 7.0A
7, 7A
8, 8A
9.0, 9.0A
9, 9A
10, 10A
Then, for the specified values of p50111 and r50072[1], a search is made for the
associated voltage value in the characteristic diagram.
Below is an example for determining p51578 for
p51570
p50101
p50111
r50072[1]
= 6RA7091-6FC00-0
= 470 V
= 0.23 mH
= 890,0 A
According to p51570 and r50071, characteristic diagram 4 (4A) should be used. As
abscissa value, the next lower grid value of 0.22 mH is used as an approximation,
instead of P50111 = 0.23 mH. For r50072[1] = 890.0 A, a linear interpolation is
made in the associated current range 800 A to 900 A. The next higher ordinate
grid value for 380 V is used here as an approximation.
As a consequence, p51578 = 380 V should be set.
If the armature circuit inductance according to p50111 exceeds the value range
shown in the characteristic diagram, then the value should be determined for the
maximum value of p50111 that is shown.
Depending on the values of p50111 and r50072[1], the voltage value being
searched for can lie outside the upper or lower limit shown in the characteristic
diagram.
The upper limit shown in the characteristic diagram is valid for a value of p50351 =
-20 % of p50078[0] (according to the factory setting). The following upper limit
applies for a value of p50351 that deviates from the factory setting:
⎛
p50351 ⎞
⎟
1.35 ∗ p50078[0] ∗ ⎜⎜1 +
100 % ⎟⎠
⎝
Upper limit =
1.073
54
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
PNU
Commissioning
Description
Value range
[dimension]
Graduation
No. of
indices
Factory
setting (FS)
Access
level
0 to 255
1
1
Ind: None
-
3
0 to 7
1
1
Ind: None
FS = 7
3
The following situations can occur:
Determined voltage value < 145 V (lower limit in the characteristic diagram):
p51578 = 145 V should be set.
The successful turn-off operation by the SIMOREG CCP is assured in all
situations, however, the voltage load (or torque increase) of the motor that can
briefly occur for a turn-off operation is higher than necessary.
Determined voltage value lies between the lower limit (145 V) and the upper limit:
The voltage value determined should be set at p51578.
The successful turn-off operation by the SIMOREG CCP is assured in all
situations.
Determined voltage value > upper limit:
Operation involving the basic converter unit - SIMOREG CCP combination is not
permissible. The successful turn-off operation by the SIMOREG CCP is not
assured.
This problem may be able to be resolved by contacting the manufacturer.
Note:
When communications are established between the basic converter unit and
SIMOREG CCP (p50790=6), then the setpoint according to p51578 in the
SIMOREG CCP is set using its operating firmware. If the selected setpoint cannot
be reached due to the fact that the actual line supply voltage is too low, for
operating states < 4.0, the basic converter outputs Alarm A60321 - followed by
Fault F60320 (fault value 3) - to signal that the required charge voltage has not
been achieved.
If one of the relevant system parameters changes after commissioning, then the
correct setting of p51578 should be checked, and if required, it should be
appropriately set again.
r51579.
0...7
CO/BO: CCP command/ CCP command
Description:
Display and connector output for the commands from the SINAMICS DCM to
the SIMOREG CCP.
Bit array
Bit 00
Bit 01
Bit 02
Signal name
Fire turn-off thyristors
Line supply voltage (armature) in the
tolerance range
CCP connected to the parallel switching
master
Main contactor CLOSE
Torque direction I active
Torque direction II active
Reserved (always 1)
Reserved (always 1)
Bit 03
Bit 04
Bit 05
Bit 06
Bit 07
Note:
CCP: Converter Commutation Protector
p51580
1 signal
Yes
Yes
0 signal
No
No
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
Commutation monitoring control word / commut_monit STW
Description:
Setting of the criterion to detect a commutation fault for the commutation
monitoring.
Bit array
Bit 00
Bit 01
Bit 02
Signal name
Use criterion 1 (message from the thyristor
blocking voltage)
Use criterion 2 (curvature of the current cusp)
Use criterion 3 (magnitude of the current
actual value)
1 signal
Yes
0 signal
No
Yes
Yes
No
No
Note:
Converter commutation is permanently monitored. When a commutation fault
is detected, Fault F60030 is output and thyristor turn-off is initiated by the CCP
(if being used). The detection of a commutation fault is based on 3 decisionmaking criteria. Using this parameter, these can be individually set for test
purposes.
If several decision-making criteria are to be evaluated, then the sum of the
corresponding numbers should be set.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
55
Commissioning
12.2010
PNU
Description
Value range
[dimension]
Graduation
p51583
CCP test turn-off command / CCP turn-off command
0 to 2
1
1
Description:
Setting to issue a turn-off command to the Converter Commutation Protector
(CCP) for test purposes.
No. of
indices
Factory
setting (FS)
Ind: None
FS = 0
Access
level
3
Value:
0: No turn-off command
1: Issue in torque direction I
2: Issue in torque direction II
Notice:
After a turn-off command has been issued to the CCP, this parameter
automatically sets itself back to the value 0.
Note:
If the test command is issued during operation (i.e. in the operating state o0.1
or o0.2), then the turn-off operation of the SIMOREG CCP acts on the thyristor
bridge that is presently enabled. This is independent of issuing the turn-off
command in torque direction I or II.
7.1.3
SIMOREG DC-MASTER connectors
States of the SIMOREG CCP
∧1
1=
K0575
State of the SIMOREG CCP
Significance of the individual bits: See under parameter n574
I2t value of voltage limiting chopper 1 of the SIMOREG CCP
K0576
I2t value of voltage limiting chopper 2 of the SIMOREG CCP
∧ 100%
16384 =
K0577
Low byte: Command to the SIMOREG CCP
Bit0 = Fire turn-off thyristors
Bit1 = Line supply voltage (armature) is in the tolerance range
Bit2 = This SIMOREG CCP is connected to the parallel switching master
Bit3 = Main contactor CLOSE
Bit4 = Torque direction 1 active
Bit5 = Torque direction 2 active
Bit6 = always 1
Bit 7 = always 1
∧1
1=
K0574
∧ 100%
16384 =
High byte: Diagnostics information about the monitoring of the blocking voltage-time
integral
The monitoring of the blocking voltage-time integral results in the SIMOREG CCP being
triggered (and A030 or F030 with fault value 1), if
bit 8 OR bit 9 = 1 AND ALL additional bits = 1 (i.e. the condition is fulfilled)
Bit 8 = Torque direction I AND EMF <= +5% (i.e. regenerative feedback)
Bit9 = Torque direction II AND EMF >= -5% (i.e. regenerative feedback)
Bit 10 = delay angle > 90° (i.e. regenerative feedback)
Bit 11 = no return pulse jump
Bit12 = Armature current flows
(The I = 0 signal has been present for a maximum of 0.6 ms)
Bit13 = The blocking voltage-time integral is too low
(< 50% of the theoretical value)
Bit14 = Decision-making criteria 1 is evaluated (see U580)
Bit15 = "No parallel operation" or "Parallel switching master"
(U800 = 0 OR U800 = 1 OR [U800 = 2 AND U806 > 10])
Note:
Bits 8 and 9 are always updated.
For all other a bits, the following applies: The bits after the first bit with the value zero
are invalid!
56
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
7.1.4
F030
Commissioning
SIMOREG DC-MASTER faults
Commutation fault or an overcurrent condition has occurred - or a test command was issued via U583
(active in all operating states)
Possible error causes
•
•
F032
Line voltage dip during regenerative operation
Current control loop not optimized
Fault value:
r047 indices 002 to 016:
1
for i001= 1 to 3 and 5, i002 to i006 are valid
for i001= 4, i002 to i015 are invalid
i002 delay angle (K0100) for a fault situation
i003 EMF actual value (K0287) for a fault situation
i004 Gating unit diagnostics (K0989) for a fault situation
i005 Field current actual value (K0265) for a fault situation
i006 Pulse number (K0105) for a fault situation
The blocking voltage-time integral for the commutating
thyristor pair was too small
2
The current cusp breaks upwards
3
The amplitude of the current cusp was higher than 250%
of the actual rated unit current according to r072i002
4
A SIMOREG DC-MASTER connected in parallel has
detected a commutation fault or an overcurrent condition
5
Test command was entered via U583
SIMOREG CCP not ready
(active for operating states < o4.0)
Possible error causes
•
•
•
•
•
•
•
•
Missing connection or interrupted cable at X172 (G-SST2)
For a parallel connection, missing connection or interrupted cable at X165 (parallel interface, master)
For a parallel connection, missing connection or interrupted cable at X29_PAR or X30_PAR (turn-off pulse interface)
Hardware defect in the charge circuit of the quenching capacitors
Ruptured fuse in the armature circuit, either line side or motor side
Ruptured fuse in the pre-charging circuit for the chopper capacitors
presently in the cooling-down phase necessary for the chopper resistors
MLFB data of the SIMOREG CCP (n570, n571, n572) invalid or not available
Fault value:
r047 indices 002 to 016:
1
for i001= 1 to 12, i002 to i006 are valid
2
3
4
5
6
7
11
12
20
Voltage not available at the connections U, V, W of the
SIMOREG CCP
Voltage at C-D at the SIMOREG CCP does not match the
voltage C-D at the SIMOREG DC-MASTER
The quenching capacitors of the SIMOREG CCP have
not reached the setpoint voltage
The parallel interface cable is not connected at the
SIMOREG CCP, which is assigned the parallel switching
master
No connection between the SIMOREG DC-MASTER and
SIMOREG CCP via the serial interface G-SST2
(r799.i001 is not incremented)
No connection between parallel SIMOREG CCP units
for i001= 20, only i002 is valid
i002 state of the SIMOREG CCP (K0574) for a fault situation
i003 I2t value of chopper 1 (K0575) for a fault situation
i004 I2t value of chopper 2 (K0576) for a fault situation
i005 armature voltage actual value (r038) for a fault situation
in 0.1 V for i005 > 32767 the following applies:
VARMATURE[V] = (65536-r047i005)/10
i006 effective time until a fault is initiated in 20 ms
Contents of the memory of the technical data of the
SIMOREG CCP (MLFB, rated values, serial number)
invalid
The I2t value (n575) of the voltage limiting chopper 1 is
too high (> 100%)
The I2t value (n576) of the voltage limiting chopper 2 is
too high (> 50%)
The pre-charging of the chopper capacitors was not able
to be completed within the time set in P089 - or the
condition according to fault value 5 is fulfilled
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
57
Commissioning
7.1.5
12.2010
SINAMICS DCM faults
F60300 Commutation fault or an overcurrent condition has occurred - or a test command was issued via p51583
(active in all operating states)
Possible error causes
•
•
Line voltage dip during regenerative operation
Current control loop not optimized
Fault value:
r50047[0..8]:
1:
Commutation was unsuccessful because the
commutating thyristor did not assume a blocking voltage
(only when parameter p50166 is activated).
2:
The current cusp breaks upwards
3:
The amplitude of the current cusp was greater than
290 % of the actual rated unit current acc. to r50072[1].
Criterion 1:
r50047[0] = decision-making criterion (=1)
r50047[1] = fired thyristor pairs
r50047[2] = thyristor state (=r53146)
r50047[3] = actual delay angle
r50047[4] = actual EMF as a %
4:
A SINAMICS DCM connected in parallel has detected a
commutation fault or an overcurrent condition.
5:
Test command was entered via p51583.
Criterion 2:
r50047[0] = decision-making criterion (=2)
Criterion 2.1:
r50047[1] = sub-criterion (=1)
r50047[2] = delta Ia sampling values when initiating
r50047[3] = last Ia sampling value
r50047[4] = actual Ia sampling value
r50047[5] = actual delay angle
r50047[6] = currently valid counter status
Criterion 2.2:
r50047[1] = sub-criterion (=2)
r50047[2] = delta Ia sampling values when initiating
r50047[3] = delta minimum
r50047[4] = actual Ia sampling value
r50047[5] = first delta Ia
r50047[6] = actual delay angle
r50047[7] = currently valid counter status
Criterion 3:
r50047[0] = decision-making criterion (=3)
r50047[1] = delta counter status when initiating
r50047[2] = last CD voltage
r50047[3] = actual CD voltage
r50047[4] = delta Va
r50047[5] = actual delay angle
r50047[6] = actual firing instant
r50047[7] = actual EMF
r50047[8] = actual Ia sampling value
Triggering a CCP in a parallel connection:
r50047[0] = fault value (=4)
Test command:
r50047[0] = decision-making criterion (=5)
r50047[1] = actual CD voltage
r50047[2] = actual delay angle
r50047[3] = actual firing instant
r50047[4] = actual EMF
r50047[5] = actual Ia sampling value
r50047[6] = torque direction when triggering
58
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Commissioning
F60320 SIMOREG CCP not ready
Possible error causes
•
•
•
•
•
•
•
•
Missing connection or interrupted cable at X177
For a parallel connection, missing connection or interrupted cable at X165/X166 (parallel interface, master)
For a parallel connection, missing connection or interrupted cable at X29_PAR or X30_PAR (turn-off pulse interface)
Hardware defect in the charge circuit of the quenching capacitors
Ruptured fuse in the armature circuit, either line side or motor side
Ruptured fuse in the pre-charging circuit for the chopper capacitors
presently in the cooling-down phase necessary for the chopper resistors
MLFB data of the SIMOREG CCP (r51570,r51571,r51572) invalid or not available
Fault value:
1
2
3
4
5
6
7
11
12
20
r50047[0..2]:
Voltage not available at the connections U, V, W of the
r50047[0] = fault value
SIMOREG CCP.
r50047[1] = CCP state (extended status word + r51574)
Trigger time: 5 s.
Voltage at C-D at the SIMOREG CCP does not match
r50047[2] = armature voltage
the voltage C-D at the SINAMICS DCM.
Trigger time: 15 s.
The quenching capacitors of the SIMOREG CCP have
not reached the setpoint voltage.
Trigger time: 15 s for 460 V, 7 s for 690 V.
The parallel interface cable is not connected at the
SIMOREG CCP, which is assigned the parallel switching
master.
Trigger time: 15 s.
No connection between the SINAMICS DCM and
SIMOREG CCP via the serial interface. (The dynamic
values are not updated)
Trigger time: 15 s
No connection between parallel SIMOREG CCP units.
Trigger time: 15 s
Contents of the memory of the technical data of the
SIMOREG CCP (MLFB, rated values, serial number)
invalid.
Trigger time: immediately
The I2t value (r51575) of the voltage limiting chopper 1
is too high (> 100 %).
Trigger time: immediately
The I2t value (r51576) of the voltage limiting chopper 2
is too high (> 50 %).
Trigger time: immediately
The pre-charging of the chopper capacitors was not able
to be completed within the time set in p50089 - or the
condition according to fault value 5 is fulfilled.
Trigger time: 20 ms.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
59
Commissioning
12.2010
F60050 Optimization run interrupted by an internal cause.
Possible error causes
•
•
•
•
•
•
•
•
Missing connection or interrupted cable at X177
For a parallel connection, missing connection or interrupted cable at X165/X166 (parallel interface, master)
For a parallel connection, missing connection or interrupted cable at X29_PAR or X30_PAR (turn-off pulse interface)
Hardware defect in the charge circuit of the quenching capacitors
Ruptured fuse in the armature circuit, either line side or motor side
Ruptured fuse in the pre-charging circuit for the chopper capacitors
presently in the cooling-down phase necessary for the chopper resistors
MLFB data of the SIMOREG CCP (r51570, r51571, r51572) invalid or not available
Fault value:
r50047[0..4]
701 Parameter p50790 P2P-interface, operating mode not
set to communicate with SIMOREG CCP
702 No communication to the CCP
703 p51570 incorrect order number (MLFB) of the CCP
704 Incorrect supply voltage
705 SINAMICS DCM chopper threshold = 0
706 Armature circuit inductance = 0
707 Vmax > as maximum value that can be set for p51578
708 Calculated chopper energy too high
Note regarding fault value = 701:
r50047[1]: Parameter value p50790
Note regarding fault value = 704:
r50047[1]: Parameter value p50078[0]
r50047[2]: Parameter value p51571
r50047[3]: Line supply voltage tolerance SINAMICS DCM
r50047[4]: Line supply voltage tolerance SIMOREG CCP
Note regarding fault value = 707:
r50047[1]: Calculated Vmax
r50047[2]: Parameter p51578 maximum possible value
Note regarding fault value = 708:
r50047[1]: Calculated chopper energy
r50047[2]: maximum possible chopper energy for SIMOREG
CCP
60
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
7.1.6
A030
Commissioning
SIMOREG DC-MASTER alarms
Commutation fault or overcurrent condition has occurred
(active for operating states – –, I, II)
Possible causes
• Line voltage dip during regenerative operation
• Current control loop not optimized
A032
SIMOREG CCP not ready
(active for operating states < o4.0)
Possible causes
• Voltage not available at the connections U, V, W of the SIMOREG CCP
• Voltage at C-D at the SIMOREG CCP does not match the voltage C-D at the SIMOREG DC-MASTER
• The quenching capacitors of the SIMOREG CCP have not reached the setpoint voltage
• The parallel interface cable is not connected at the SIMOREG CCP, which is assigned the parallel switching master
• No connection between the SIMOREG DC-MASTER and SIMOREG CCP via the serial interface G-SST2
• No connection between parallel SIMOREG CCP units
• Contents of the memory of the technical data of the SIMOREG CCP (MLFB, rated values, serial number) invalid
• The I2t value of the voltage limiting chopper 1 in the SIMOREG CCP is too high (> 100 %).
• The I2t value of the voltage limiting chopper 2 in the SIMOREG CCP is too high (> 50 %).
7.1.7
A60321
SINAMICS DCM alarms
SIMOREG CCP not ready
Possible causes:
1.
2.
3.
4.
5.
6.
7.
11.
12.
20.
Voltage not available at the connections U, V, W of the SIMOREG CCP.
Trigger time: 1 s
Voltage at C-D at the SIMOREG CCP does not match the voltage C-D at the SINAMICS DCM.
Trigger time: 1 s
The quenching capacitors of the SIMOREG CCP have not reached the setpoint voltage.
Trigger time: 1 s
The parallel interface cable is not connected at the SIMOREG CCP which is assigned to the parallel switching master .
Trigger time: 1 s
No connection between the SINAMICS DCM and SIMOREG CCP via the serial interface. (The dynamic values are not
updated)
Trigger time: 1 s
No connection between parallel SIMOREG CCP units.
Trigger time: 1 s
Contents of the memory of the technical data of the SIMOREG CCP (MLFB, rated values, serial number) invalid.
Trigger time: immediately
The I2t value (r51575) of the voltage limiting chopper 1 is too high (> 100 %).
Trigger time: immediately
The I2t value (r51576) of the voltage limiting chopper 2 is too high (> 50 %).
Trigger time: immediately
The pre-charging of the chopper capacitors was not able to be completed within the time set in p50089 - or the condition
according to fault value 5 is fulfilled.
Trigger time: 20 ms after fault value 5 occurs
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
61
Commissioning
12.2010
7.2
Commissioning steps
7.2.1
SIMOREG DC-MASTER commissioning steps
Note
The parameter values to be set when commissioning the SIMOREG CCP must be graphically
determined using the characteristic diagram (Appendix).
Alternatively, an existing commissioning script for the DriveMonitor can be used (script fileccp.ssc
and database filesimoreg-ccp-mlfb.xml).
If the basic converter unit has a software release from V 3.1 and higher, SIMOREG CCP can be
commissioned by selecting P051=30 (automatic setting of the parameters for SIMOREG CCP). This
optimization run must be performed after commissioning step 4. In this case, commissioning steps 3,
5 and 6 are not performed. If Fault F050 occurs during the optimization run (optimization run cannot
be performed) the fault description of the particular fault value (r047.001) provides information about
possible causes.
1.
Connect SIMOREG CCP according to the recommended connection in Chapter 6.
2.
Set P790=6 (communication with the CCP).
Correct communication is optically displayed using an LED on the Power Interface module
C98043-A7046:
LED flashes slowly (<1 Hz)
Communication with SIMOREG CCP OK,
LED flashes quickly (approx. 3 Hz)
no communication with the SIMOREG CCP
3.
Determining the setting value for parameter U577 (factory setting = 1600)
Required parameter values:
r070...MLFB (characteristic number) of the SIMOREG DC-MASTER
n570...MLFB (characteristic number) of the SIMOREG CCP
⇒ Determining the setting value according to the parameter description for U577
4.
Commission the basic converter unit according to the operating instructions SIMOREG DCMASTER, Chapter 7.
The commissioning must be correctly completed. This also means that the optimization runs
according to commissioning step 8 must be performed.
The optimization run for the pre-control and current controller for the armature and field
(P051=25) is absolutely mandatory, as the armature inductance is determined in this run and
the value of P111 is required for the subsequent SIMOREG CCP commissioning.
Notice:
P351 must not be parameterized more negative than the factory setting. Otherwise, when
the line contactor is closed (or the circuit breaker) then a charging current surge occurs in
the chopper capacitors. This can destroy the CCP power semiconductors.
Comment:
The chopper capacitors are charged via an internal pre-charging circuit. When reaching the
undervoltage threshold defined by P351, the line contactor (or circuit breaker) is closed,
which means that the pre-charging circuit is bypassed.
Note:
If Fault F030 occurs when commissioning the basic converter unit (especially during the
optimization runs), then the commutation monitoring should be deactivated for the
commissioning (U580=0). After commissioning has been successfully completed, the
commutation monitoring must be reactivated (U580=7).
Notice:
If an existing drive system was retrofitted with a SIMOREG CCP, then the optimization run
for the pre-control and current controller for the armature and field (P051=25) is absolutely
necessary. The value of P111 determined in this optimization run is required to commission
the SIMOREG CCP. Parameter P111 can be modified through manual optimization. This is
the reason that before performing the optimization run with P051=25, the actual value of
62
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Commissioning
P111 should be noted and only set again after the SIMOREG CCP commissioning has been
completed.
5.
Determining the maximum energy in the armature circuit for the turn-off operation
Parameter value required:
n570
MLFB (Order No.) of the SIMOREG CCP
r072i002
Actual rated unit DC current, armature [A]
P101
Rated motor armature voltage [V] 1.)
P111
Armature circuit inductance [mH]
as well as a characteristic diagram according to the following table:
MLFB
SIMOREG CCP
6RA7085-6FC00-0
MLFB
characteristic
number
250
6RA7091-6FC00-0
251
6RA7095-6FC00-0
252
6RA7090-6KC00-0
253
P101 [V] 1.)
No. of the associated
characteristic diagram 2.)
420
470
420
470
420
11
12
11
12
13
520
14.0
600
14
720
15
6RA7095-6KC00-0
254
520
16.0
600
16
720
17
1.) Rated DC voltage according to the motor rating plate (the values are typical rated data
for Siemens DC motors from the product catalog DA12
2.) The characteristic diagrams are provided in the appendix to these operating instructions
If the graphically determined value lies below the limit line W_max, then the energy reduction
in the armature circuit is assured using the SIMOREG CCP.
6.
Determining the setting value for parameter U578 (factory setting = 145)
Required parameter values:
n570
MLFB (Order No.) of the SIMOREG CCP
r071
Rated unit supply voltage (armature) [V]
r072i002
Actual rated unit DC current, armature [A]
P078i001
Actual rated converter input voltage, armature [V]
P101
Rated motor armature voltage [V]
P111
Armature circuit inductance [mH]
P351
Threshold for the undervoltage shutdown [%].
⇒ Determining the setting value according to the parameter description for U578
The SIMOREG CCP is now ready to run.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
63
Commissioning
7.2.2
12.2010
SINAMICS DCM commissioning steps
Note
If the basic converter unit has a software release from V 1.2 and higher, the SIMOREG CCP can be
commissioned by selecting p50051=30 (automatic setting of the parameters for SIMOREG CCP).
This optimization run must be performed after commissioning step 4. In this case, commissioning
steps 3, 5 and 6 are not performed. If Fault F60050 occurs during the optimization run (optimization
run interrupted internally) the fault description of the particular fault value (r50047) provides
information about possible causes.
1.
Connect SIMOREG CCP according to the recommended connection in Chapter 6.
2.
Set p50790=6 (communication with the CCP).
Correct communication is optically displayed using an LED on the Power Interface module
C98043-A7046:
LED flashes slowly (<1 Hz)
Communication with SIMOREG CCP OK,
LED flashes quickly (approx. 3 Hz)
no communication with the SIMOREG CCP
3.
Determining the setting value for parameter p51577 (factory setting = 1600)
Required parameter values:
r50070...MLFB (characteristic number) of the SINAMICS DCM
r51570...MLFB (characteristic number) of the SIMOREG CCP
⇒ Determining the setting value according to the parameter description for p51577
4.
Commission the basic converter unit according to the operating instructions SINAMICS
DCM, Chapter 7.
The commissioning must be correctly completed. This also means that the optimization runs
according to commissioning step 8 must be performed.
The optimization run for the pre-control and current controller for the armature and field
(p50051=25) is absolutely mandatory, as the armature inductance is determined in this run
and the value of p50111 is required for the subsequent SIMOREG CCP commissioning.
Notice:
p50351 must not be parameterized more negative than the factory setting. Otherwise, when
the line contactor is closed (or the circuit breaker) then a charging current surge occurs in
the chopper capacitors. This can destroy the CCP power semiconductors.
Comment:
The chopper capacitors are charged via an internal pre-charging circuit. When reaching the
undervoltage threshold defined by p50351, the line contactor (or circuit breaker) is closed,
which means that the pre-charging circuit is bypassed.
Note:
If Fault F60300 occurs when commissioning the basic unit (especially during the
optimization runs), then the commutation monitoring must be deactivated for the
commissioning (p51580=0). After commissioning has been successfully completed, the
commutation monitoring must be reactivated (p51580=7).
Notice:
If an existing drive system was retrofitted with a SIMOREG CCP, then the optimization run
for the pre-control and current controller for the armature (p50051=25) and field
(p50051=24) is absolutely necessary. The value of p50111 determined in this optimization
run is required to commission the SIMOREG CCP. Parameter p50111 can be modified
through manual optimization. This is the reason that before performing the optimization run,
the actual value of p50111 should be noted and only set again after the SIMOREG CCP
commissioning has been completed.
64
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Commissioning
5.
Determining the maximum energy in the armature circuit for the turn-off operation
Parameter value required:
p51570
MLFB (Order No.) of the SIMOREG CCP
r50072[1]
actual rated unit DC current, armature [A]
r50101
rated motor armature voltage [V] 1.)
p50111
Armature circuit inductance [mH]
as well as a characteristic diagram according to the following table:
MLFB
SIMOREG CCP
6RA7085-6FC00-0
MLFB
characteristi
c number
250
6RA7091-6FC00-0
251
6RA7095-6FC00-0
252
6RA7090-6KC00-0
253
p50101 [V] 1.)
No. of the associated
characteristic diagram 2.)
420
470
420
470
420
11
12
11
12
13
520
14.0
600
14
720
15
6RA7095-6KC00-0
254
520
16.0
600
16
720
17
1.) Rated DC voltage according to the motor rating plate (the values are typical rated data
for Siemens DC motors from the product catalog DA12
2.) The characteristic diagrams are provided in the appendix to these operating instructions
If the graphically determined value lies below the limit line W_max, then the energy reduction
in the armature circuit is assured using the SIMOREG CCP.
6.
Determining the setting value for parameter p51578 (factory setting = 145)
Required parameter values:
p51570
MLFB (Order No.) of the SIMOREG CCP
r50071
Rated unit supply voltage (armature) [V]
r50072[1]
actual rated unit DC current, armature [A]
r50078[0]
actual rated converter input voltage, armature [V]
r50101
rated motor armature voltage [V]
p50111
armature circuit inductance [mH]
p50351
Threshold for the undervoltage shutdown [%].
⇒ Determining the setting value according to the parameter description for p51578
The SIMOREG CCP is now ready to run.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
65
Maintenance
8
12.2010
Maintenance
WARNING
When electrical equipment is operated, some of the components will be at hazardous voltage
levels.
Failure to handle/operate the equipment properly can result in death or severe bodily injury as
well as substantial property damage.
When performing maintenance on this unit, you should therefore observe all information
provided in this chapter as well as any notices attached to the product itself.
• Only qualified personnel who are familiar with all the safety instructions in this description, as
well as the installation, operating, and maintenance instructions, should carry out
maintenance work on this unit.
• Before carrying out visual inspections and maintenance work, it must be ensured that the unit
is disconnected from the AC power supply, locked out so that the power supply cannot be
reconnected, and grounded. Before they are shut down, both the converter unit and the motor
are at dangerous voltage levels. A hazardous voltage is present even if the converter unit
contactor is open.
• Even after being disconnected from the power supply, the snubber capacitors in the basic
converter unit can still be at a hazardous voltage. For this reason, the unit should not be
opened until an adequate period of time has elapsed.
• Before commencing any work, ensure that the unit is in a no-voltage condition
(see Chapter 1)
Only spare parts approved by the manufacturer may be used.
The converter unit must be well protected against pollution in order to prevent voltage flashovers
and, therefore, destruction. Dust and foreign bodies, which are drawn in by the cooling-air flow in
particular, must be thoroughly removed at specific intervals; this depends on the rate of
accumulation of dirt, but should be carried out at least every 12 months. The unit should be
cleaned using dry compressed air, max. 1 bar, or using a vacuum cleaner.
66
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
8.1
Maintenance
Software update of the SIMOREG CCP
1
Switch-off the electronics power supply of the
SIMOREG CCP
2
Connect one COM port of the PC to connector
X300 at the SIMOREG CCP.
Order number of the cable: 6SX7005-0AB00
(also see Chapter 6.5)
3
Switch-on the electronics power supply AND
while doing this press button S1 on the Power
Interface module C98043-A7046
Note:
From this instant onwards, a timer runs in the
SIMOREG CCP for approximately 2 minutes. If,
during this time, the update is not started from the
PC, then the SIMOREG CCP returns to the
normal operating state. To restart the software update, the sequence from step 1 should be
repeated.
⇒ the SIMOREG CCP goes into the
programming mode (the yellow monitoring
LED on the SIMOREG CCP remains dark)
4
At the PC, start the load program
LOAD_CCP.exe and using the "Open file" button,
select the required data file (7046Axxx.hex).
Pressing the "Open" button starts the load
operation (this takes about 10 s).
Note:
In the properties dialog of a link to
LOAD_CCP.exe a parameter of form COMx can
be transferred - whereby 1 or 2 should be used
for x (default: COM1)
5
After the software has been successfully
updated, the SIMOREG CCP automatically goes
into the normal operating state (the yellow
monitoring LED at the SIMOREG CCP flashes
slowly if communication with the basic unit has
been established).
Note:
If the electronics power supply is switched-off
during the software update, then you must repeat
the operation starting from Step 4.
6
Check the new software release at 560 or
r51560[0].
7
END
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
67
Maintenance
12.2010
8.2
Replacing components
8.2.1
Replacing modules
WARNING
Modules must only be replaced by qualified personnel.
Modules must not be inserted or withdrawn under voltage.
Non-observance of the warnings can result in death, severe personal injury or significant property
damage.
CAUTION
The modules contain electrostatically sensitive devices. Discharge yourself before touching any
electronic modules. The easiest way to do this is to touch a conductive, grounded object
immediately beforehand (for example, bare metal parts of control cabinet or the protective ground
contact of a socket outlet).
Replacing the chopper unit
•
•
•
•
Remove the Limiter Board C98043-A7047
Release screw (1)
Release screw (2)
Replace the module(s)
B
2
1
2
1
2
1
1
Chopper Unit
460 V:
MLFB = 6RY1703-0FC01
690 V:
MLFB = 6RY1703-0FC02
1
A
1
1
2
2
1
2
Note
For units 6RA7085-6FC00-0, 6RA7091-6FC00-0 and 6RA7090-6KC00-0, there is only one chopper
unit (Item A)
68
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Maintenance
Replacing printed circuit boards
Limiter Board
MLFB = 6RY1703-0AC01
Power Interface
MLFB = 6RY1703-0DC01
8.2.2
Replacing diode, thyristor and IGBT modules
The modules are fixed using self-tapping screws. To mount modules, it is absolutely necessary to
use screws with metric thread with the same length as the original screws and locking elements
(washer and spring washer). When screwing modules to busbars and other assemblies, screws
with metric thread with the same length as the original screws and locking elements (washer and
spring washer) must also be used.
Module design
Tightening torque, module: 3,5 Nm
Tightening torque of the power connections: 5 Nm
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
Tightening torque, module: 6 Nm
Tightening torque of the power connections: 12 Nm
ENGLISH
Operating Instructions
69
Maintenance
12.2010
IGBT type SKM 500 GA 174 DS
1
2
NOTICE
All 4 IGBT modules must always be replaced.
It is only permissible to use the original IGBT
types.
The sequence when bolting the IGBT modules can
be seen in the adjacent diagram and this must be
maintained under all circumstances.
4
3
Tightening torque, IGBT: 5 Nm
Tightening torque of the busbars: 5 Nm
70
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
9
Service, technical support
Service, Technical Support
Note
We would be grateful if you could specify the following unit data when you have any queries:
• Unit order number and serial number
• Software version
• Hardware version of the C98043-A7046 module (Power Interface)
(screen printed on the component side)
You can find information on our services and regional contact partners under:
http://www.siemens.de/automation/csi_de/service
Technical support
Our technical support service can provide you with technical assistance for products, systems, and
solutions.
http://www.siemens.de/automation/support-request (German)
http://www.siemens.com/automation/support-request (English)
Central hotlines for technical support for SIMOREG CCP / SIMOREG DC-MASTER /
SINAMICS DCM:
Time zone
Europe and Africa
Tel: +49 (0)911 895 7222
Fax: +49 (0)911 895 7223
mailto:[email protected]
8:00 to 17:00 CET
Time zone,
Americas
24-hour hotline: +1 800 333 7421
8:00 to 17:00
Eastern Standard Time
Time zone
Asia / Australia
Tel.: +1 423 262 2960
Fax: +1 423 262 2200
mailto:[email protected]
m
Tel: +86 1064 757575
Fax: +86 1064 747474
mailto:[email protected]
7:30 to 17:30
Local time, Beijing
Repairs
If you wish to have a part/unit repaired, then please contact your regional contact partner for
repairs.
Service calls
Qualified personnel can perform repair work on your units and offer services that ensure their
availability. This work can be carried out with charges that are scaled according to the amount of
time and work involved, or at a flat rate as part of a contract. Services whose charges depend on
the amount of time and work involved are performed within the normal working hours for the region
and with an appropriate response time. You can request service calls through your regional contact
partner.
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
71
Spare parts
10
12.2010
Spare parts
Equipment
identifiers
Designation
Dimensions
LxWxH (mm)
Weight
(kg)
Order No.
(MLFB)
used in
6RA70..
C98043-A7046
Power-Interface
SIMOREG CCP
printed circuit board
360x260x42
0,8
6RY1703-0DC01
..85-6FC00-0
..91-6FC00-0
..90-6KC00-0
..95-6FC00-0
..95-6KC00-0
C98043-A7047
Limiter Board
SIMOREG CCP
375x360x68
1
6RY1703-0AC01
..85-6FC00-0
..91-6FC00-0
..90-6KC00-0
..95-6FC00-0
..95-6KC00-0
V100.1
Chopper unit 460 V
310x110x210
3
6RY1703-0FC01
..85-6FC00-0
..91-6FC00-0
V100.1, V100.2
Chopper unit 460 V
310x110x210
3
6RY1703-0FC01
..95-6FC00-0
V100.1
Chopper unit 690 V
310x110x210
3
6RY1703-0FC02
..90-6KC00-0
V100.1, V100.2
Chopper unit 690 V
310x110x210
3
6RY1703-0FC02
..95-6KC00-0
V41+V44,
V42+V45,
V43+V46,
V47, V48
Diode module
SKKD162/18
94x30x34
0,165
6RY1700-0BA06
..85-6FC00-0
..91-6FC00-0
V41+V44,
V42+V45,
V43+V46,
V47, V48
Diode module
SKKD162/22
94x30x34
0,165
6RY1700-0BA07
..90-6KC00-0
V41+V44,
V42+V45,
V43+V46,
V47, V48
Diode module
DD261N22
115x52x50
0,8
6RY1700-0BA08
..95-6FC00-0
..95-6KC00-0
V31+34,
V32+33,
V35+38,
V36+37,
V39, V40
Thyristor module
SKKT162/18
94x30x34
0,165
6SY7010-0AA73
..85-6FC00-0
..91-6FC00-0
V31+34,
V32+33,
V35+38,
V36+37,
V39, V40
Thyristor module
MCC161-22io1
94x30x34
0,125
6SY7010-0AA74
..90-6KC00-0
V31+34,
V32+33,
V35+38,
V36+37,
V39, V40
Thyristor module
MCC224-22io1
115x52x50
0,75
6SY7010-0AA75
..95-6KC00-0
V31+34,
V32+33,
V35+38,
V36+37,
V39, V40
Thyristor module
MCC312-18io1
115x52x50
0,75
6SY7010-0AA22
..95-6FC00-0
F1, F2
Fuses
on the PowerInterface printed
circuit board
20x5
0,002
6RY1702-0BA00
..85-6FC00-0
..91-6FC00-0
..90-6KC00-0
..95-6FC00-0
..95-6KC00-0
72
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
11
Appendix
11.1
Characteristic diagrams
Characteristic diagrams to define the voltage setpoint for the pre-charging of the SIMOREG CCP
quenching capacitors (parameter U578 for SIMOREG DC-MASTER or p51578 for SINAMICS
DCM) using the armature circuit inductance (P111 for SIMOREG DC-MASTER or p50111 for
SINAMICS DCM) and the actual unit rated DC armature current (r072i002 for SIMOREG DCMASTER or r50072[1] for SINAMICS DCM)
< Untergrenze > = lower limit
< Obergrenze > = upper limit
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
73
Appendix
1
12.2010
6RA7085-6FC00-0 for motors with rated armature voltage 420 V (P101 or p50101)
200A
400A
500A
600A
Untergrenze
Voltage setpoint in V (U578 or p51578)
Obergrenze
340
600A
290
500A
240
400A
190
300A
200A
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Actual unit rated DC armature current in A (r072i002 or r50072[1])
300A
390
1
Armature circuit inductance in mH (P111 or p50111)
1A
390
Voltage setpoint in V (U578 or p51578)
400A
340
300A
290
200A
240
200A
300A
190
400A
500A
600A
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7085-6FC00-0 for motors with rated armature voltage 420 V (P101 or p50101)
0.1
Armature circuit inductance in mH (P111 or p50111)
74
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
2
6RA7085-6FC00-0 for motors with rated armature voltage 470 V (P101 or p50101)
200A
400A
500A
600A
Untergrenze
Obergrenze
Voltage setpoint in V (U578 or p51578)
390
340
600A
290
500A
240
400A
190
300A
200A
Actual unit rated DC armature current in A (r072i002 or r50072[1])
300A
440
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Armature circuit inductance in mH (P111 or p50111)
2A
500A
440
Voltage setpoint in V (U578 or p51578)
390
400A
340
300A
290
200A
240
200A
300A
400A
190
500A
600A
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7085-6FC00-0 for motors with rated armature voltage 470 V (P101 or p50101)
0.1
Armature circuit inductance in mH (P111 or p50111)
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
75
Appendix
12.2010
3
390
Voltage setpoint in V (U578 or p51578)
1000A
900A
340
800A
290
700A
240
600A
500A
600A
700A
800A
900A
190
500A
1000A
1100A
1200A
Untergrenze
Obergrenze
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7091-6FC00-0 for motors with rated armature voltage 420 V (P101 or p50101)
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Armature circuit inductance in mH (P111 or p50111)
3A
6RA7091-6FC00-0 for motors with rated armature voltage 420 V (P101 or p50101)
Voltage setpoint in V (U578 or p51578)
700A
340
600A
290
500A
240
500A
600A
700A
800A
900A
190
1000A
1100A
1200A
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual Unit rated DC armature current in A (r072i002 or r50072[1])
800A
390
0.1
Armature circuit inductance in mH (P111 or p50111)
76
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
4
6RA7091-6FC00-0 for motors with rated armature voltage 470 V (P101 or p50101)
500A
700A
800A
900A
1100A
1000A
1100A
1200A
Voltage setpoint in V (U578 or p51578)
390
Untergrenze
1000A
Obergrenze
380 V
900A
340
800A
290
700A
240
600A
500A
190
Actual unit rated DC armature current in A (r072i002 or r50072[1])
1200A
600A
440
140
0
0.1
0.2
0.22
0.3
0.4
0.5
0.6
0.7
0.8
Armature circuit inductance in mH (P111 or p50111)
Note: The values shown refer to the example in the description for parameter U578
4A
6RA7091-6FC00-0 for motors with rated armature voltage 470 V (P101 or p50101)
800A
Voltage setpoint in V (U578 or p51578)
390
700A
340
600A
290
240
190
140
0.03
500A
500A
600A
700A
800A
900A
1000A
1100A
1200A
Untergrenze
Obergrenze
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
900A
440
0.1
Armature circuit inductance in mH (P111 or p50111)
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
77
Appendix
12.2010
5
6RA7095-6FC00-0 for motors with rated armature voltage 420 V (P101 or p50101)
1000A
1400A
1600A
2000A
1800A
2000A
Untergrenze
Voltage setpoint in V (U578 or p51578)
Obergrenze
340
1800A
1600A
290
1400A
240
1200A
1000A
190
Actual unit rated DC armature current in A (r072i002 or r50072[1])
1200A
390
140
0
0.1
0.2
0.3
0.4
0.5
0.6
Armature circuit inductance in mH (P111 or p50111)
5A
390
Voltage setpoint in V (U578 or p51578)
1800A
1600A
340
1400A
290
1200A
240
1000A
1000A
1200A
190
1400A
1600A
1800A
2000A
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7095-6FC00-0 for motors with rated armature voltage 420 V (P101 or p50101)
0.1
Armature circuit inductance in mH (P111 or p50111)
78
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
6
6RA7095-6FC00-0 for motors with rated armature voltage 470 V (P101 or p50101)
1000A
1400A
1600A
1800A
2000A
Untergrenze
Obergrenze
Voltage setpoint in V (U578 or p51578)
390
2000A
340
1800A
1600A
290
1400A
240
1200A
1000A
190
Actual unit rated DC armature current in A (r072i002 or r50072[1])
1200A
440
140
0
0.1
0.2
0.3
0.4
0.5
0.6
Armature circuit inductance in mH (P111 or p50111)
6A
6RA7095-6FC00-0 for motors with rated armature voltage 470 V (P101 or p50101)
1000A
1400A
1600A
2000A
1800A
2000A
Untergrenze
Obergrenze
Voltage setpoint in V (U578 or p51578)
390
1800A
1600A
340
1400A
290
1200A
240
1000A
190
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
1200A
440
0.1
Armature circuit inductance in mH (P111 or p50111)
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
79
Appendix
7.0
12.2010
6RA7090-6KC00-0 for motors with rated armature voltage 520 V (P101 or p50101)
400A
1000A
500A
540
600A
700A
800A
Voltage setpoint in V (U578 or p51578)
900A
900A
490
1000A
Untergrenze
Obergrenze
800A
440
390
700A
340
600A
290
500A
240
400A
190
300A
Actual unit rated DC armature current in A (r072i002 or r50072[1])
300A
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Armature circuit inductance in mH (P111 or p50111)
7.0A
540
600A
Voltage setpoint in V (U578 or p51578)
490
500A
440
400A
390
340
300A
290
300A
400A
500A
600A
240
700A
800A
900A
1000A
190
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7090-6KC00-0 for motors with rated armature voltage 520 V (P101 or p50101)
0.1
Armature circuit inductance in mH (P111 or p50111)
80
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
7
6RA7090-6KC00-0 for motors with rated armature voltage 600 V (P101 or p50101)
400A
1000A
500A
540
600A
700A
800A
Voltage setpoint in V (U578 or p51578)
900A
900A
490
1000A
Untergrenze
Obergrenze
800A
440
390
700A
340
600A
290
500A
240
400A
190
300A
Actual unit rated DC armature current in A (r072i002 or r50072[1])
300A
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Armature circuit inductance in mH (P111 or p50111)
7A
600A
540
Voltage setpoint in V (U578 or p51578)
490
500A
440
400A
390
300A
340
290
300A
400A
500A
600A
240
700A
800A
900A
1000A
190
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7090-6KC00-0 for motors with rated armature voltage 600 V (P101 or p50101)
0.1
Armature circuit inductance in mH (P111 or p50111)
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
81
Appendix
12.2010
8
6RA7090-6KC00-0 for motors with rated armature voltage 720 V (P101 or p50101)
300A
500A
640
600A
700A
800A
900A
Voltage setpoint in V (U578 or p51578)
1000A
Untergrenze 1000A
540
Obergrenze
900A
800A
440
700A
600A
340
500A
240
400A
300A
Actual unit rated DC armature current in A (r072i002 or r50072[1])
400A
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Armature circuit inductance in mH (P111 or p50111)
8A
640
700A
Voltage setpoint in V (U578 or p51578)
600A
540
500A
400A
440
300A
340
300A
400A
500A
600A
700A
240
800A
900A
1000A
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7090-6KC00-0 for motors with rated armature voltage 720 V (P101 or p50101)
0.1
Armature circuit inductance in mH (P111 or p50111)
82
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
9.0
2000A
Voltage setpoint in V (U578 or p51578)
540
490
1800A
440
1600A
390
1400A
340
1200A
290
1000A
1000A
1200A
1400A
240
1600A
1800A
2000A
190
2200A
Untergrenze
Obergrenze
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7095-6KC00-0 for motors with rated armature voltage 600 V (P101 or p50101)
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Armature circuit inductance in mH (P111 or p50111)
9.0A
540
1600A
Voltage setpoint in V (U578 or p51578)
490
1400A
440
1200A
390
1000A
340
290
1000A
1200A
1400A
240
1600A
1800A
2000A
190
2200A
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7095-6KC00-0 for motors with rated armature voltage 600 V (P101 or p50101)
0.1
Armature circuit inductance in mH (P111 or p50111)
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
83
Appendix
12.2010
9
2000A
540
1800A
Voltage setpoint in V (U578 or p51578)
490
440
1600A
390
1400A
340
1200A
290
1000A
1000A
1200A
1400A
240
1600A
1800A
2000A
190
2200A
Untergrenze
Obergrenze
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7095-6KC00-0 for motors with rated armature voltage 600 V (P101 or p50101)
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Armature circuit inductance in mH (P111 or p50111)
9A
540
1600A
Voltage setpoint in V (U578 or p51578)
490
1400A
440
1200A
390
1000A
340
290
1000A
1200A
1400A
240
1600A
1800A
2000A
190
2200A
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
6RA7095-6KC00-0 for motors with rated armature voltage 600 V (P101 or p50101)
0.1
Armature circuit inductance in mH (P111 or p50111)
84
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
10
6RA7095-6KC00-0 for motors with rated armature voltage 720 V (P101 or p50101)
1000A
1400A
640
1600A
1800A
2000A
Untergrenze
Voltage setpoint in V (U578 or p51578)
Obergrenze
2000A
540
1800A
1600A
440
1400A
340
1200A
1000A
240
Actual unit rated DC armature current in A (r072i002 or r50072[1])
1200A
140
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Armature circuit inductance in mH (P111 or p50111)
10A
6RA7095-6KC00-0 for motors with rated armature voltage 720 V (P101 or p50101)
Voltage setpoint in V (U578 or p51578)
1800A
1600A
540
1400A
440
1200A
1000A
340
1000A
1200A
1400A
240
1600A
1800A
2000A
Untergrenze
Obergrenze
140
0.03
0.04
0.05
0.06
0.07
0.08
0.09
Actual unit rated DC armature current in A (r072i002 or r50072[1])
2000A
640
0.1
Armature circuit inductance in mH (P111 or p50111)
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
85
Appendix
12.2010
Characteristic diagrams to determine the maximum energy in the armature circuit using the
armature circuit inductance (P111 or p50111) and the actual rated unit armature DC current
(r072i002 or r50072[1])
11
6RA7085-6FC00 and 6RA7091-6FC00 for motors with rated armature voltage 420 V (P101 or p50101)
70
10 mH
W_max
2 mH
4 mH
6 mH
50
8 mH
8 mH
10 mH
4 mH
W [kJ]
40
30
2 mH
20
10
0
200
300
400
500
600
700
800
900
1000
1100
Armature circuit inductance in mH (P111 or p50111)
6 mH
60
1200
Actual unit rated DC armature current in A (r072i002 or r50072[1])
12
6RA7085-6FC00 and 6RA7091-6FC00 for motors with rated armature voltage 470 V (P101 or p50101)
70
6 mH
W_max
2 mH
10 mH
4 mH
8 mH
6 mH
8 mH
50
10 mH
4 mH
W [kJ]
40
30
2 mH
20
10
0
200
300
400
500
600
700
800
900
1000
1100
Armature circuit inductance in mH (P111 or p50111)
60
1200
Actual unit rated DC armature current in A (r072i002 or r50072[1])
86
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
13
6RA7095-6FC00 for motors with rated armature voltage 420 V (P101 or p50101)
140
100
10 mH
W_max
2 mH
4 mH
6 mH
8 mH
10 mH
6 mH
8 mH
4 mH
W [kJ]
80
60
2 mH
40
20
0
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
Armature circuit inductance in mH (P111 or p50111)
120
2000
Actual unit rated DC armature current in A (r072i002 or r50072[1])
14.0
6RA7090-6KC00 for motors with rated armature voltage 520 V (P101 or p50101)
70
W_max
2 mH
10 mH
4 mH
6 mH
50
8 mH
8 mH
10 mH
6 mH
W [kJ]
40
,
30
4 mH
20
2 mH
10
0
400
500
600
700
800
900
Armature circuit inductance in mH (P111 or p50111)
60
1000
Actual unit rated DC armature current in A (r072i002 or r50072[1])
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
87
Appendix
12.2010
14
6RA7090-6KC00 for motors with rated armature voltage 600 V (P101 or p50101)
60
50
W_max
2 mH
4 mH
6 mH
8 mH
10 mH
10 mH
8 mH
6 mH
W [kJ]
40
,
30
4 mH
20
2 mH
10
0
400
500
600
700
800
900
Armature circuit inductance in mH (P111 or p50111)
70
1000
Actual unit rated DC armature current in A (r072i002 or r50072[1])
15
6RA7090-6KC00 for motors with rated armature voltage 720 V (P101 or p50101)
70
60
10 mH
W_max
2 mH
4 mH
6 mH
50
8 mH
6 mH
10 mH
W [kJ]
40
4 mH
30
20
2 mH
10
0
400
500
600
700
800
900
Armature circuit inductance in mH (P111 or p50111)
8 mH
1000
Actual unit rated DC armature current in A (r072i002 or r50072[1])
88
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Appendix
16.0
6RA7095-6KC00 for motors with rated armature voltage 520 V (P101 or p50101)
140
8 mH
W_max
2 mH
6 mH
10 mH
4 mH
8 mH
6 mH
4 mH
8 mH
100
10 mH
W [kJ]
80
,
60
2 mH
40
20
0
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
Armature circuit inductance in mH (P111 or p50111)
120
2000
Actual unit rated DC armature current in A (r072i002 or r50072[1])
16
6RA7095-6KC00 for motors with rated armature voltage 600 V (P101 or p50101)
140
100
10 mH
W_max
2 mH
4 mH
6 mH
8 mH
10 mH
6 mH
8 mH
4 mH
W [kJ]
80
,
60
2 mH
40
20
0
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
Armature circuit inductance in mH (P111 or p50111)
120
2000
Actual unit rated DC armature current in A (r072i002 or r50072[1])
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
89
Appendix
12.2010
17
6RA7095-6KC00 for motors with rated armature voltage 720 V (P101 or p50101)
140
120
W_max
2 mH
10 mH
6 mH
8 mH
4 mH
6 mH
8 mH
100
10 mH
W [kJ]
80
2 mH
,
60
40
20
0
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
Armature circuit inductance in mH (P111 or p50111)
4 mH
2000
Actual unit rated DC armature current in A (r072i002 or r50072[1])
90
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
11.2
Appendix
Relevant standards
EN 50178
Electronic equipment for use in power installations
EN 60068
Part 2 A93
Electrical engineering; basic environmental testing
techniques; checks
EN 61800
Part 1
Adjustable speed electrical power drive systems: General
requirements. Definition for the dimensioning of low-voltage
DC drive systems
EN 60146
Part 1
Semiconductor converters: General requirements and
special requirements for line-commutated converters
EN 60204
EN 60529
11.3
Machinery Directive
Part 4-2
A12.01
Degrees of protection; protection against contact, foreign
objects, and water for electrical equipment (EN 60529: 1991)
EN 60721
Electrical engineering; certification of environmental
conditions:
EN 61140
Protection against electric shock
Part1 A08.03
Classification of electrical and electronic equipment
EN 61800
Part 3
EMC product standard for adjustable speed drives
DIN VDE 0110
Part 1 and 2
A01.89
Insulation coordination for electrical equipment in lowvoltage systems
SN36350
Environmentally friendly product design
UL 508 C
Power Conversion Equipment
ISO 14001:2004
Environmental management
Certification
The products listed in this document are manufactured and sold according to DIN ISO 9001.
The SIMOREG CCP complies with all of the requirements of UL 508, however has not been
certified.
11.4
Abbreviations, terminology
CE
cULus
UL
CCP
IGBT
Communauté Européenne
for ready-to-connect products, tested by UL in accordance with the UL and CSA
standards
Underwriters Laboratories
Converter Commutation Protector
insulated gate bipolar transistor
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
ENGLISH
Operating Instructions
91
Appendix
11.5
12.2010
Environmental compatibility
Environmental aspects during development
The use of highly-integrated components has enabled the number of parts to be kept to a
minimum, with energy being used as efficiently as possible during production as a result.
Particular emphasis has been placed on ensuring that the metal and plastic parts have a low
volume and low weight, and that the number of different types is kept to a minimum.
Front parts:
PC + ABS
ABS
Cycoloy
Novodur
GE-Plastics
Bayer
Plastic parts in the unit:
PC
PA 6.6
SE1-GFN1
Lexan 141-R
Noryl
Insulation materials:
PC (FR) fl
Makrolon or Lexan
Rating plate:
Polyester film
Pollutant-free materials have been used for all significant parts. No flame retardants containing
halogen or insulation materials containing silicon have been used.
Environmental compatibility was a key criterion in selecting supplier parts.
Environmental aspects during production
The majority of supplier parts are transported in reusable packaging. The packaging materialitself
can be reused, it mainly comprises cardboard.
With the exception of the enclosure, no surface coatings have been used.
The production processes do not produce any emissions.
Environmental aspects for disposal
The unit features screw-in and snap-in connections that can be easily released in order to separate
it into different mechanical components for recycling purposes.
The printed circuit boards may be used in recycling processes involving energy recovery. The
proportion of components containing hazardous substances is low.
92
ENGLISH
Siemens AG 6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions
12.2010
Bisher sind folgende Ausgaben erschienen:
The following versions have appeared so far:
SIMEA
Siemens Industrial Manufacturing,
Engineering and Applications
Postfach 83, A-1211 Wien
Ausgabe
Version
interne Sachnummer
Internal Part No.
01
C98130-A7046-A1-01-7419
02
C98130-A7046-A1-02-7419
03
C98130-A7046-A1-03-7419
04
C98130-A7046-A1-04-7419
© Siemens AG, 2005-2010
Subject to change without notice
Order No.: 6RX1700-0DD74
Printed in EU (Austria)