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Original instructions

Order picking truck

MX-X

2332 2334

5231 804 2502 EN — 11/2017

Related Manuals for Still MX-X

Summary of Contents for Still MX-X

Page 1
Original instructions Order picking truck MX-X 2332 2334 5231 804 2502 EN — 11/2017…
Page 3: Table Of Contents

Table of contents Foreword General …………2 EC declaration of conformity .
Page 4
Table of contents Intended use …………27 Description of truck .
Page 5
Table of contents Securing the load support ……….74 Emergency operation .
Page 6
Table of contents Regular care and maintenance Regular care and maintenance ……… . 86 Regular maintenance .
Page 7: Foreword

Foreword…
Page 8: General

Foreword General General Our industrial trucks comply with applicable European regulations. Any other applicable country-speciﬁc regulations or operating conditions for the use of industrial trucks must also be observed. The aim of this manual is to inform you about how to safely handle your industrial truck and how to keep it operational.
Page 9: Ec Declaration Of Conformity

Foreword EC declaration of conformity EC declaration of conformity Declaration STILL GmbH Berzeliusstraße 10 D-22113 Hamburg Germany We declare that the according to these operating instructions Industrial truck according to these operating instructions Model conforms to the most recent version of EC Machinery Directive 2006/42/EC and the most recent version of EMC Directive 2014/30/EU for industrial trucks implemented in accordance with harmonised standard EN 12895:2015.
Page 10: Safety Instructions

Foreword Safety instructions Safety instructions Explanations of the terms used in this manual: DANGER There is the risk of fatality to the operator. The procedures indicated should be complied with in full in order to avoid this danger. WARNING There is a hazard that could cause major damage to property or to the health of the operator.
Page 11: Truck Identification, Factory Nameplate

Foreword Truck identiﬁcation, Factory nameplate Truck identiﬁcation, Factory nameplate The nameplate is ﬁtted in the area of the driving seat and contains the following details: Factory nameplate CE symbol. The CE symbol conﬁrms that Nominal loading capacity the EU machine guidelines and all the Unladen weight relevant guidelines, which are valid for this Battery voltage…
Page 12: Product Documentation

Foreword Product documentation Product documentation This includes: • Spare parts list • Operating and maintenance manual • Any additional documentation for the driver’s seat • Any additional documentation for an attach- ment • Any additional documentation for the battery • Any additional order-related documentation Rules for the operating company of industrial trucks In addition to these operating instructions,…
Page 13: Safe-Keeping And Passing On

Safe-keeping and passing on Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. Safe-keeping and passing on • These operating and maintenance instruc- tions must be kept safely so that the opera- tor always has access to them.
Page 14: Form Of Address

Foreword Form of address Form of address Our products are suitable for use by male or • The ergonomic conditions may be less female operators. However, these instruc- favourable tions use only the masculine form of address, • It may not possible for the operator to reach hereinafter «operator», to simplify the text.
Page 15: Safety

Safety…
Page 16: Working Safely

Safety Working safely Working safely • The industrial truck must be operated control system when leaving the industrial exclusively from the driver’s compartment truck. • If industrial trucks are equipped for pedes- trian mode or with external operating pan- Safe working environment els, the industrial trucks may be operated •…
Page 17: Non-Ionising Radiation

Safety Non-ionising radiation Operational safety takes priority over working speed! Non-ionising radiation WARNING Risk of injury Persons with active or non-active medically implan- ted devices must take it upon themselves to ensure that they are not exposed to dangerous electroma- gnetic radiation.
Page 18
Safety Vibrations than 2.5 m/s . There are therefore no mea- surement guidelines for these measurements. The personal vibration load on the driver over a working day shall be determined in accordance with the Directive 2002/44/EC by the operating company at the actual place of use, in order to consider all additional inﬂuences, such as driving route, intensity of use etc.
Page 19: Special Safety Information About Load Pick Up

Safety Special safety information about load pick up Special safety information about load pick up Recognising danger is half the battle! • Before every load pick up, make sure that the load to be picked up does not exceed the load capacity of the truck (refer to the load capacity diagram) or the maximum permissible dimensions as speciﬁed on the datasheet.
Page 20: Safe Handling Of Operating Media

Safety Safe handling of operating media Safe handling of operating media The following operating media are used in this truck: • Gear oill • Hydraulic oil • Battery acid The handling of these materials is governed by comprehensive safety regulations. The most important points include: For gear and hydraulic oil DANGER…
Page 21
DANGER Danger of explosion – When charging batteries, an explosive gas mixture can be generated which can still remain present for a long period after completion of the charging process. Ensure adequate ventilation. – Within a 2 metre area of charged batteries, smoking, ﬁres and open ﬂames are strictly…
Page 22: Risk Assessment

Safety Risk assessment Risk assessment Within the scope of validity of the CE guide- lines, the operating company must create operating instructions on the basis of a risk assessment. The purpose of the risk assess- ment is to identify dangers and the associated risks that could occur due to the product or the application of the product in the speciﬁc place of use and under the application condi-…
Page 23: Application Area

Safety Application area be used. You are responsible for doing so as operating company of the truck. Application area The ﬂoor in the application area must have sufﬁcient strength to bear the weight of the truck. The wheel loads / ﬂoor loads speciﬁc to your truck will be made available by your responsible sales representative.
Page 24: Original Parts

Safety Original parts (e.g. mobile or stationary protective equip- ment to EN 2006/42/EG and EN ISO 13849) which prevent the possibility of collisions oc- curring between persons and vehicles, or which prevent persons and other vehicles also being present at that time. In Europe it is the owner’s responsibility to ensure that EU guidelines and stipulations are complied with.
Page 25: Alterations To Industrial Trucks

Safety Alterations to industrial trucks the operating company, you are responsible for ensuring that this requirement is fulﬁlled. We recommend that you contact your branch or specialist representative. They will be able to offer you the relevant training and tests required to obtain your driver’s licence.
Page 26
Safety Personal protective equipment 5231 804 2502 EN — 11/2017…
Page 27: Overview

Overview…
Page 28: View Of The Truck

Overview View of the truck View of the truck (1) Overhead guard (2) Operating panel (3) Auxiliary lift mast (4) Load forks (5) Load wheel (6) Front guide rollers (7) Rear guide roller and support screws (8) Battery compartment or battery compart- ment doors* (9) Barrier or cab doors* (10) Control compartment…
Page 29: Standard Design Of Labelling

Overview Standard design of labelling Standard design of labelling Danger! High voltage c. It is not permitted for people to sit or stand Foot switch on the load, on the load support, underneath a. Do not transport people on the load or on a raised load or to be carried as passengers.
Page 30
Overview Standard design of labelling It is not permitted for people to sit or stand Storage space for the abseil system underneath a raised load, or underneath a Risk of crushing feet raised driver’s platform. Disconnect the battery male connector Lifting point for crane loading before removing the control compartment The container is under hydraulic pressure,…
Page 31: Labelling For Special Equipment

Overview Labelling for special equipment Labelling for special equipment It is not permitted for people to sit or stand on Risk of crushing hands the load or the load support, or to be carried Seat heater on/off switch as passengers Switch in «switched off»…
Page 32
Overview Labelling for special equipment The speed of the truck is limited based on the order. Truck with customised software. Only the customer’s special version and not the standard software may be installed in the truck control unit. The pictograms shown here replace the pictograms for the standard version or are ﬁtted in addition to the standard pictograms.
Page 33: Intended Use

Overview Intended use Intended use The order picker truck is designed for narrow aisle operation. It permits pallets to be entered into and removed from storage, as well as order picking from the rack compartments. Observe the instructions in the paragraph «safety».
Page 34: Operating Panel

Overview Operating panel favourable deposit height when carrying out order picking work. The auxiliary lift must always remain in the lowest position when travelling. Outside the aisles (transfer aisle), the indus- trial trucks can be driven freely with the load lowered (transportation mode).
Page 35
Overview Operating panel (3) Enable button (for example, as a brake (15) Selection key for lifting or lowering the release button in an automatic braking system cab lift and auxiliary lift together, in connection or as bridging for the intermediate lift cut with pulling or pushing operating lever (1), out and to acknowledge errors that can be or the selection key for swivelling the fork…
Page 36: Displays

Overview Displays Displays Emergency off switch pressed Not used Foot switch required *MPSE in operation Two-hand operation on the left *MPSE has detected a fault required Two-hand operation on the right Not used required Barrier open *Navigation, combination operation *Navigation, destination is located on the PIN entry expected left-hand side *Navigation, located on the right-hand…
Page 37: Operating Display

Overview Operating display Operating display NOTE To emphasise the functionality, the following images have been simpliﬁed. Display in the operating panel Display in the case of split operation Function Operating statuses and information relevant for operation are shown on the display. Using the display, it may be possible to switch functions on and off or to switch between deﬁned statuses.
Page 38
Overview Operating display Half of the display can be occupied by a mes- sage window (1). This window is automati- cally inserted from the right-hand side. The information which was previously displayed centrally is then shown in the left-hand section of the display.
Page 39
Overview Operating display Time Date Language Status bar Left ﬁeld Centre ﬁeld Right ﬁeld Conﬁgure favourites Truck settings Lift height preselection Approach lift heights Enter lift heights Clear lift heights Service Message list Top status bar The status bar at the top of the display is divided into three ﬁelds: •…
Page 40
Overview Operating display Procedure – Push button (7). The menu in area (1) opens. – Press key sequence (6), (3) and (5). – Select the status bar ﬁeld using button (2), (3) or (4). – In the list, use buttons (2) to (6) to select the desired information.
Page 41
Overview Operating display Changes the view to the main page with the menu shown in the right-hand menu bar. If a settings page is displayed, the current setting can be saved. The function of membrane keys (1) to (10) is shown directly next to the keys in the display.
Page 42
Overview Operating display Scrolling through the menu bar If an arrow appears in area (1) or (2), then the list contains additional entries. The arrow keys (3) can be used to scroll through the menu. If there is no longer an arrow in area (1), the start of the list has been reached.
Page 43
Overview Operating display Procedure – Push button (7). The menu in area (1) opens. – Press key sequence (6) and (4). – Use buttons (1)(10) to select the position for the favourite function. – Select the desired function in the list using buttons (6) to (10).
Page 44: Swivel Shift Fork

Overview Swivel shift fork Brightness setting The brightness is automatically adjusted by a light sensor (1) below the display. NOTE For the automatic brightness feature to function correctly, the sensor must not be covered or contaminated. Swivel shift fork The movements of swivel shift fork are braked automatically before they reach their me- chanical and stop.
Page 45: Operation

Operation…
Page 46: General Commissioning

Operation General commissioning General commissioning Commissioning If the vehicle is delivered only partially assem- bled, ensure before commissioning that the whole truck has been professionally assem- bled. All hydraulic and electrical connections have to be checked. The connections, which must be disassembled for shipping should be reassembled carefully.
Page 47
Operation General commissioning Delivery in units Speciﬁed weights apply only to the standard design. Determine or request the weights of special designs. Narrow aisle trucks can be disassembled into the following units: attachment, driver’s cab including carriage, lift mast, battery and chassis.
Page 48: Transporting And Loading

Operation General commissioning Overall mast height Weight <2,900 kg <5 m <3,500 kg <6 m <4,300 kg >6 m Weight of the battery The weight of the battery is speciﬁed on the nameplate on the battery. NOTE The installed battery must as a minimum weigh the value stipulated on the nameplate on the truck.
Page 49
Operation General commissioning Hooking on the lift mast To hook the lift mast onto the crane hook, use the bores intended for this purpose at the top end of the lift mast (1). Harnesses suitable for this purpose must be used (shackle or lifting device).
Page 50
Operation General commissioning Hooking the lift mast on horizontally If the lift mast has to be crane-loaded in a horizontal position (2), suitable shackles must be used in the indicated bores at the top end of the mast (3). 5231 804 2502 EN — 11/2017…
Page 51
Operation General commissioning Lift mast, lower lifting point At the lower end, a textile strap can be wound around the middle crosspiece in the beam support of the cab (4). Loading the chassis Electronic elements such as sensors and antennas can be installed at different places in the chassis according to the truck design.
Page 52
Operation General commissioning Transportation safety device on glass doors Cab doors made of glass* are supplied with a transportation safety device. This transportation safety device prevents the glass doors from inadvertently opening during transportation and becoming damaged as a result. –…
Page 53: Support Screws

Operation General commissioning Wheel nuts WARNING Wheel nuts can loosen after initial commissioning. After the ﬁrst eight operating hours, tighten the wheel nuts to 195 Nm. Support screws The setting of the support screws must be checked during initial commissioning and each time maintenance is performed.
Page 54: Safe Handling Of The Traction Battery

Operation General commissioning Safe handling of the traction battery The dangers described below can arise individually or collectively depending on the type of battery in use. Batteries with liquid electrolyte DANGER Risk of explosion – An explosive gas mixture can form when char- ging batteries.
Page 55
Operation General commissioning 80-V version WARNING In the 80-V version, there is risk of electric shock if the live connections are touched. Before removing the control compartment cover or the battery compartment cover, disconnect the battery male connector. Handling the battery The installation, removal and transport of traction batteries always involves the handling of heavy weights.
Page 56: Battery Compartment Cover

Operation General commissioning Battery compartment cover The battery compartment cover covers the entire battery compartment. The cover rests loosely over the compartment. All that is needed to operate the battery male connector is to open the service ﬂap. NOTE As an option, the industrial truck can be equipped with lateral battery compartment doors.
Page 57
Operation General commissioning structures, suitable battery chargers must be used. NOTE Batteries are subject to special charging, maintenance and handling instructions. Observe the instructions from the respective manufacturer. WARNING Risk to life Lithium-ion batteries may only be used in industrial trucks that have a design and a controller intended for use with such batteries.
Page 58: Permitted Batteries

Operation General commissioning separately to the industrial truck, check the following: • The nominal voltage • The minimum required weight • The model and design of the battery male connector ﬁtted • The minimum required cross-section and the connection type of the battery cable CAUTION Risk of damage to property Observe the information and guidelines from the…
Page 59: Replacing The Battery

Operation General commissioning Replacing the battery Battery replacement using forklift truck The battery rests in a recess (1) as standard. The battery is intended to be replaced using a truck. The truck used must be suitable for this purpose. • The fork must be of sufﬁcient length for the prevailing load centre of gravity.
Page 60: Function Check

Operation General commissioning WARNING Risk of damage to property, risk of crushing Observe the information in the section entitled Safe handling of the traction battery. Before starting each shift, check that the battery lock is in good working order and that it functions correctly.
Page 61: Daily Commissioning

Operation Daily commissioning Daily commissioning Checklist before starting work Before starting work, the driver must make Checking the access control sure that the truck is in a safe operating – Check that the switch key can be pulled out condition. when it is in the 0 position.
Page 62: Access To The Driver’s Compartment

Operation Access to the driver’s compartment Driver’s cab with glass doors and front panel – Check the function of the lighting devices. glazing or all-rounding glazing: – Check that all covers and ﬂaps are closed. – Check that there are no chips or cracks in –…
Page 63: Operating Devices

Operation Operating devices Doors The glass doors feature a recess on the inside of the handle. Only this area of the handle may be used to open and close the glass doors. The glass doors feature a folding hinge in the centre.
Page 64
Operation Operating devices Initial driving exercises WARNING Risk of accidents In order to become familiarised with the driving and braking characteristics of these trucks, driving exercises must ﬁrst be carried out in a ﬂat, obstacle- free area of the warehouse. Switching on the controller Plug in the battery male connector.
Page 65: Adjusting The Position Of The Operating Panel

Operation Operating devices * Option Adjusting the position of the operat- ing panel WARNING The clamping device that is released for the set- tings described below must be retightened before starting work. In order to be able to optimally adapt the operating panel to driver requirements, the panel can be adjusted by height, by tilting the console and by tilting the operating panel.
Page 66: Adjusting The Driver’s Seat

Operation Operating devices Adjusting the driver’s seat WARNING Risk of accident Only apply settings in a stationary truck. Adjusting the height of the driver’s seat Place body weight on driver’s seat. Pull lever (1) and move the driver’s seat to the required height by applying to it or removing pressure.
Page 67: Driving

Operation Driving Driving Braking, driving and steering Releasing the brake After entering the driver’s cab, close the barriers or cab doors. Pressing the foot switch (1) once conﬁrms your presence. Continuously actuating the foot switch triggers the electromagnetic parking brake. NOTE The foot switch must be pressed again after each time the barriers or doors are opened…
Page 68
Operation Driving Driving The drive direction and the driving speed are selected using the right-hand operating lever. Move the operating lever in the direction of the fork (2) until the required driving speed in the fork direction has been reached. Move the operating lever in the direction of the lift mast (3) until the required driving speed in the direction of the lift mast has been reached.
Page 69
Operation Driving Two-hand driving operation Operation of the industrial truck with two hands is required within the aisles once the controller has detected the corresponding sensor system. To also drive with your left hand, touch the sensor surface on the left-hand end of the operating panel (5).
Page 70: Moving The Load

NOTE This combined hydraulic function can still be combined with the driving function. To do this, move the right-hand operating lever as well. 5231 804 2502 EN — 11/2017…
Page 71
Operation Driving Ancillary movements All movements of the load apart from the main lift are categorised as ancillary movements. Standard functions are: • Sliding the fork. • Swivelling the fork. • Lifting the auxiliary lift. Touch the right-hand sensor surface(4) and move the left-hand operating lever in the direction (5) or (6) to trigger the reach movement to the left or right.
Page 72
Operation Driving Swivelling and sliding the swivel fork 90° synchronously This function moves the turret head to the front position through a synchronised movement involving shifting and swivelling. This means that the swivelling function automatically stops at a swivel angle of 90 and the sideshift automatically stops in a central position in front of the cab.
Page 73: Types Of Guidance

Operation Driving Underside of the operating panel On the top of the operating panel, there are four buttons on the right-hand end that are operated using the thumb on your right hand. There are also four buttons (18) and (19) on the underside of the operating panel.
Page 74: Mechanical Guidance Mzf

Operation Driving to make use of the guidance system. The op- erator’s right hand selects the driving speed and drive direction. The operator’s left hand is used to actuate a sensor or a function. As a general rule, the truck switches over to using the guidance system automatically.
Page 75
Operation Driving the rail guidance, the new mode of operation is automatically selected: Exiting the aisle The truck is to be driven completely out of the aisle. The sensor system for the aisle detection recognises the truck’s location and re-enables the steering. Changing the aisle If the truck is to be driven out of one aisle and into another, the following notes must be…
Page 76: Picking Up A Load

Operation Picking up a load Picking up a load Load capacity diagram Depending on the job, a load capacity diagram may be generated and mounted in the cab. To ensure that the stability of the industrial truck is not jeopardised in any way, the load capac- ity diagram and the load capacity restrictions speciﬁed on this diagram for certain applica- tion conditions must be observed.
Page 77: Adjustable Fork Arms

Operation Emergency operation Adjustable fork arms The standard design features forged fork arms that are manually adjustable. Pallets with different dimensions can therefore be picked As an option, this industrial truck can also be equipped with hydraulically adjustable fork arms. The distance between the fork arms must be sufﬁcient so that the load cannot fall and that there is support centrally below the load centre of gravity.
Page 78
Operation Emergency operation Removing the control compartment hood DANGER Danger of electric shock (80-V version) Disconnect the battery male connec- tor before removing the control com- partment hood. – Open the two screw plugs (1). – Hold the hood at the ventilation openings (2), lift it off and then place it to one side.
Page 79
Operation Emergency operation DANGER Risk of physical injury If the emergency lowering function has to be used because the operator has fallen unconscious, make sure that all parts of the operator’s body are fully within the driver’s cab so that there is therefore no risk he may be injured during the lowering procedure.
Page 80: Securing The Load Support

Operation Emergency operation Securing the load support In order to secure the load support against lowering during maintenance work, the lowering movement can be locked by closing the shut-off valves. A notch in the block section indicates the valve position. •…
Page 81
Operation Emergency operation Removing the control compartment hood DANGER Danger of electric shock (80-V version) Before the control compartment hood is removed, the battery male connector must be disconnected. – Rotate the two screw plugs (1) in a clock- wise direction and remove them. –…
Page 82
* Option Towing with operational steering If the steering of the industrial truck is still operational, once the brake has been released the industrial truck can be towed either with a rope or with the tow bar.
Page 83
Operation Emergency operation Towing with non-operational steering WARNING Emergency steering movements may be carried out only when the truck is at a standstill. Make sure that the industrial truck is switched off. These industrial trucks are equipped with a mechanical emergency steering device. A shaft with a pinion gear is provided for this purpose.
Page 84
Operation Emergency operation Attachment points (5) for towing with the drive unit leading, (6) for towing with the fork leading 5231 804 2502 EN — 11/2017…
Page 85: Emergency Abseil System

Operation Emergency operation Emergency abseil system Exiting the raised driver’s compartment in the event of an emergency NOTE An emergency abseil system is only required if the driver’s compartment can be raised higher than 3000 mm above the ground. NOTE Two versions are available.
Page 86
Operation Emergency operation DANGER Risk of falling – Before using the very narrow-aisle truck, the operator must be instructed in using the abseil system by a technical expert. – The operating instructions located in the ruck- sack must be read and followed. –…
Page 87
Operation Emergency operation The upper end is attached to the eyelet pro- vided in the overhead guard via a carabiner. The rucksack itself is sealed using a plastic seal. The original system must not be used for practice, because this causes a certain amount of wear and the seal no longer serves as a monitoring element.
Page 88: Parking, Decommissioning

Operation Parking, decommissioning and the system must be stored in optimum conditions. Once the last numbered seal has been used, the entire system must be replaced. Two-person cab Industrial trucks which feature a cab that permits two operators must also be equipped with two abseil systems.
Page 89: Decommissioning

Operation Parking, decommissioning Decommissioning ponents are disposed of in accordance with ENVIRONMENT NOTE the valid guidelines. The used consumables If the industrial truck described here has to be in particular are to be recycled or disposed of taken out of operation, make sure that all com- correctly.
Page 90
Operation Parking, decommissioning 5231 804 2502 EN — 11/2017…
Page 91
Regular care and maintenance…
Page 92: Regular Care And Maintenance

Regular care and maintenance Regular care and maintenance Regular care and mainte- nance NOTE The regular care and maintenance of the • industrial truck will ensure that the truck is ready for operation and will maintain its value. WARNING Risk of injury and damage to property –…
Page 93
Regular care and maintenance Regular care and maintenance Maintenance In contrast, maintenance work must be performed only by appropriately trained personnel. Special tools and the current service software are required. Therefore, these activities are described only brieﬂy in the maintenance schedule. Original parts We recommend that you use only genuine spare parts.
Page 94: Regular Maintenance

Regular care and maintenance Regular maintenance Replacement interval for lifting chains CAUTION Risk of accidents The main lift chains and the auxiliary lift chain must be replaced when the wear limit is reached or if impermissible damage is present. The technical condition of the chains from a safety perspective must be assessed by a competent person using the manufacturer’s documentation.
Page 95
Regular care and maintenance Maintenance schedule At operating hours 1000 h 2000 h 3000 h 4000 h 5000 h Carried out 6000 h 7000 h 8000 h 9000 h 10000 h   Drive unit: check the tightness of the screw connection to the chassis (ensure the appropriate torque).
Page 96
Regular care and maintenance Maintenance schedule At operating hours 1000 h 2000 h 3000 h 4000 h 5000 h Carried out 6000 h 7000 h 8000 h 9000 h 10000 h   MZF: function check. IZF: check for central positioning and accuracy of the guidance in relation to the guide wire.
Page 97
Regular care and maintenance Maintenance schedule At operating hours 1000 h 2000 h 3000 h 4000 h 5000 h Carried out 6000 h 7000 h 8000 h 9000 h 10000 h   Battery cables, battery connectors, battery male connectors: check the condition and check for secure attachment.
Page 98: Maintenance Schedule

Regular care and maintenance Maintenance schedule At operating hours 1000 h 2000 h 3000 h 4000 h 5000 h Carried out 6000 h 7000 h 8000 h 9000 h 10000 h   Load chains: lubricate with chain spray. Chain rollers: check for ease of movement. Mast channels: check the surfaces for wear.
Page 99: Battery Maintenance

Regular care and maintenance Battery maintenance Battery maintenance DANGER instructions from the respective manufacturer must be observed. Incorrect handling or incorrect use of batteries and chargers can cause serious damage. This can also lead to serious hazards for the operator. Li-ion batteries For each type of battery, the instructions provided To ensure safe operation, industrial trucks…
Page 100: Lubricants

Regular care and maintenance Lubricants Lubricants CAUTION Risk of damage to property Trucks for cold store operation must be lubricated using different lubricants. Refer to the operating instructions for cold store trucks. The following lubricants must be used: Hydraulic system •…
Page 101: General Information About Fuses

Regular care and maintenance General information about fuses General information about fuses If a fuse needs to be replaced: • Disconnect the system by pulling out the battery male connector • Only use fuses that are identical in size and type •…
Page 102
Regular care and maintenance Removing the control compartment hood 5231 804 2502 EN — 11/2017…
Page 103
Technical data…
Page 104: Technical Data

Technical data Technical data Technical data The technical data for this truck depends on the order. You will therefore receive a datasheet specially prepared for your truck when it is delivered. Please use this accompa- nying datasheet to ﬁnd all the technical data. Sound level, driver’s ear 66dB(A) 5231 804 2502 EN — 11/2017…
Page 105: Special Equipment

Special equipment…
Page 106: Enabling Options

Special equipment Enabling options Enabling options Certain options can only be permanently activated at a later time by loading a new truck conﬁguration ﬁle. Modiﬁed VLF ﬁles are made to order, shipped and invoiced by Service Support. The following options can be enabled: •…
Page 107
Special equipment Split operating panel to select synchronously swivelling the forks 180° to the left or right. Hold this button while simultaneously actuating the operating lever (1) to the left or right. (16) Selection of a menu display (17) Selection within a menu (18) Go back one step in the menu or conﬁrm a selection (19) Back to the main menu…
Page 108: Inductive Guidance (Izf)

Special equipment Inductive guidance (IZF) Inductive guidance (IZF) System description General If your industrial truck is guided using inductive steering control, press the shift button (1) before the truck is driven into and out of the aisle. All other operation processes correspond to the standard design.
Page 109
Special equipment Inductive guidance (IZF) – Continue towards the wire groove. The driving speed is automatically reduced. – When the control system detects the induction track via the ﬁrst antenna, the control system switches to automatic mode. – An acoustic signal will be heard. –…
Page 110
Special equipment Inductive guidance (IZF) Automatic driving within the aisle To operate the industrial truck in automatic driving mode, the left-hand sensor surface for two-hand operation (7) and the right-hand operating lever (6) must be actuated. If the cab lift needs to be lifted or lowered at the same time as this, both operating levers must be actuated accordingly.
Page 111: Intermediate Lift Cut Out

Special equipment Intermediate lift cut out Intermediate lift cut out Lifting operation is stopped at a previously determined lift height. The ring around the enable button (1) lights up. This cut out can be overridden once the enable button has been pressed.
Page 112
Special equipment Aisle entry assistant A storage area in which the aisle entry as- sistant is to be used is therefore ﬁtted with a guide wire for inductive guidance in the centre of the aisle and with guide rails for mechan- ical guidance.
Page 113: Safe Handling Of The Traction Battery

Special equipment Safe handling of the traction battery Safe handling of the traction battery The dangers described below can arise individually or collectively depending on the type of battery in use. Batteries with liquid electrolyte DANGER Risk of explosion – An explosive gas mixture can form when char- ging batteries.
Page 114
Special equipment Safe handling of the traction battery 80-V version WARNING In the 80-V version, there is risk of electric shock if the live connections are touched. Before removing the control compartment cover or the battery compartment cover, disconnect the battery male connector.
Page 115: Battery On A Roller Channel

Special equipment Battery on a roller channel Battery on a roller channel Description The battery rests on roller channels and can be installed and removed from the side of the truck using a battery change frame*. The battery is secured with clamping devices on both sides and held in position in this way.
Page 116
Special equipment Battery on a roller channel Setting the battery lock CAUTION Risk of crushing and damage to property An improperly ﬁxed battery may fall out of the truck when cornering and put people and property at risk. If the battery cannot be clamped securely, the responsible service centre must be called.
Page 117
The truck must not be used if the battery is not securely locked. Doing so would result in the risk of accidents and damage. – When the clamping has been carried out, a thread must still be visible at (5) and (6). 5231 804 2502 EN — 11/2017…
Page 118: Personal Protection System (Mpse)

Special equipment Personal protection system (MPSE) Personal protection system (MPSE) Mobile personal protection systems help to protect people who have entered the braking area of the truck unplanned. One safety laser scanner for each drive direction scans the braking area and triggers braking in the truck as soon as a person or object is detected in this area (protective ﬁeld).
Page 119: Telescopic Table

Special equipment Telescopic table Interface X99 The plug X99 represents the interface be- tween the truck control unit and the personal protection system. All signals deﬁned by us are allocated in this plug. The scope of deliv- ery of a very narrow aisle truck includes the bridging plug X99, which can be ﬁtted instead of the MPSE connector plug if an internal de- fect in the MPSE controller has caused truck…
Page 120: Two-Person Cab

Special equipment Two-person cab WThe telescopic table has a high stability due to it being maintenance-free and having very large guide rollers and side cable guides. The top table is driven to the middle table via 2 chains. The telescopic table is a precise machine part. The following information must therefore be considered: •…
Page 121
Special equipment Two-person cab CAUTION Risk of accident The additionally installed safety equipment must not be altered in any way. If safety equipment is defective or its function is impaired, the truck must not be operated in ride-on mode until it has been repaired by a professional.
Page 122
Special equipment Two-person cab Handholds Two handholds (3) are provided so that the passenger is able to hold on with both hands at all times and thus keep his body in a safe position. To monitor this, the passenger must always actuate both buttons (4).
Page 123: Tilt Barrier

Special equipment Tilt barrier Foot switch One or two additional foot switches (5) force the passenger to adopt a safe position. If the passenger releases one of the foot switches during travel, the truck will stop immediately. Further equipment Depending on lift mast design and the cab dimensions, protection against contact can be installed for the lift cylinder situated behind the cab.
Page 124: Mirror And Lighting Module

Special equipment Mirror and lighting module • One of the barriers is opened • The foot switch and the drive operating lever is actuated • The main lift function is selected • The truck is not in an aisle NOTE If the truck is in an aisle and one of the two barriers is opened and then closed again, the tilt barrier is locked.
Page 125: Trucks For Use In Cold Storage

Special equipment Trucks for use in cold storage Switching on the fan Press the corresponding push button on the operating panel. NOTE Switch to fan level 2 using switch (1). A blind plugs (2) is ﬁtted on the other side of the fan. Switching on workplace lighting Press the corresponding push button on the operating panel.
Page 126: Mms Interface

Special equipment MMS interface MMS interface Additional components in the driver’s cab require galvanically isolated power supplies. Each power supply has a separate fuse. The customer’s printer or terminals can therefore be supplied with voltage. The mounting position and number, as well as the voltage supplied, are order-speciﬁc.
Page 127
Index Care ……86 Chain lubricant ….94 Abseil system .
Page 128
Index Emergency abseil system … . 79 Guidance ……67 Emergency abseil system for different operators .
Page 129
Index Main lift ….61, 64, 100 Maintenance ….4, 86 Parking brake .
Page 130
Index Sensor surface … . . 61, 64, 100 Traction motor brake ….74 Service ﬂap ….. . 50 Trafﬁc supervisor .
Page 132
STILL GmbH 5231 804 2502 EN – 11/2017…

Источник

Требуется руководство для вашей Still ECV 10 Вилочный погрузчик? Ниже вы можете просмотреть и загрузить бесплатно руководство в формате PDF. Кроме того, приведены часто задаваемые вопросы, рейтинг изделия и отзывы пользователей, что позволит оптимально использовать ваше изделие. Если это не то руководство, которое вы искали, – свяжитесь с нами.

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Руководство

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Источник

В этом разделе сайта мы собрали наиболее важные документы касающиеся технической документации по автопогрузчикам, электропогрузчикам, самоходным штабелерам, ричтракам, гидравлическим и самоходным тележки таких ведущих мировых производителей, как: Mitsubishi, TOYOTA, Волжский Погрузчик, Komatsu, XILIN, LEMA

Данные руководства содержат инструкции по использованию и поддержанию погрузчиков, ричтраков, штабелеров, тележек в надлежащем состоянии, а также рекомендации и указания по безопасной и эффективной эксплуатации.

Mitsubishi Caterpillar Forklift Europe B.V. и Mitsubishi Nichiyu Forklift Co., Ltd.JAPAN

Руководство на русском языке по эксплуатации и техобслуживанию дизельных и бензиновых погрузчиков Mitsubishi серии:

FG15N/FG15T/FGE15T FD15N/FD15T/FDE15T
FG18N/FG18T/FGE18T FD18N/FD18T/FDE18T
FG20CN/FG20CNT/FGE20CNT FD20CN/FD20CNT/FDE20CNT
FG20N/FG20T/FGE20T FD20N/FD20T/FDE20T
FG25N/FG25T/FGE25T FD25N/FD25T/FDE25T
FG30N/FG30T/FGE30T FD30N/FD30T/FDE30T
FG35N/FG35T/FGE35T FD35N/FD35T/FDE35T

TOYOTA

Руководство водителя на русском языке по эксплуатации погрузчиков TOYOTA серии:

30(32) — 8FG10, 15, 20, 25, 30 32 — 8FG18
60(62) — 8FD10, 15, 20, 25, 30 62 — 8FD18
70(72) — 8FD20, 25, 30
32 — 8FGK20, 25, 30
62 — 8FGK20, 25, 30
30(32) — 8FGJ35
70(72) — 8FDJ35

Noblelift Intelligent Equipment Co.,Ltd

Руководство по эксплуатации и обслуживанию электрических вилочных погрузчиков с противовесом серии FE4P16-20 Q на русском языке.

Волжский Погрузчик

Руководство по эксплуатации и обслуживанию электрических погрузчиков моделей VP FB производства ООО «Волжский Погрузчик»

Komatsu

Руководство на русском языке по эксплуатации и обслуживанию электрических погрузчиков Komatsu моделей:
FB10/14-12
FB15/18-12
FB 15G/18G-12
FB20A/20AG-12

Руководство на русском языке по эксплуатации и обслуживанию бензинового и дизельного погрузчика Komatsu серии: FG(D)10 — 18-20, FG20 — 35A-16, FD20 — 35A-17

XILIN

Руководство на русском языке по эксплуатации и обслуживанию тележки электрической самоходной XILIN CBD20R-II

Инструкция на русском языке по эксплуатации и обслуживанию штабелера электрического самоходного Xilin серии CDDK

LEMA

Руководство на русском языке по эксплуатации и обслуживанию ричтрака LEMA модельный ряд XR

STILL

Инструкция по эксплуатации от производителя Still электротележки для поддонов EXU — 16/18/20/22

Инструкция по эксплуатации от производителя Still электрический погрузчик RX20 14–20 и RX20 14-20/Li-Ion

Мы полагаем данные руководства по эксплуатации и техобслуживанию помогут операторам в работе на погрузчиках:

познакомят с основных компонентами погрузчика и их расположением
помогут более досконально разобраться в устройстве погрузчика, дадут понимание о приборной панели, расположении датчиков, переключателей их применении на погрузчиках
познакомят с правилами техники безопасности, с основными правила вождения погрузчика — парковка, буксировка груза, штабелировка, снятие груза со штабеля
познакомят с графиком планового техобслуживания

Источник

STILL Forklift Fault Codes

STILL Forklift Fault Codes.pdf

Adobe Acrobat Document
2.3 MB

STILL RX 50 Operator Manual

STILL RX 50 Operator Manual.pdf

Adobe Acrobat Document
7.8 MB

STILL FM X Operator Manual

STILL FM X Operator Manual.pdf

Adobe Acrobat Document
5.7 MB

STILL RX 60 16 18 20 Operator Manual

STEEL RX 60 16 18 20 Operator Manual.pdf

Adobe Acrobat Document
1.2 MB

STILL RX 20-E3 Operator Manual

SILL RX 20-E3 Operator Manual

STEEL RX 20-E3 Operator Manual.pdf

Adobe Acrobat Document
5.7 MB

STILL RX 70 16 20 Diesel Operator Manual

STEEL RX 70 16 20 Diesel Operator Manual

Adobe Acrobat Document
5.3 MB

STILL RX 70 20 35 Operator Manual

STEEL RX 70 20 35 Operator Manual.pdf

Adobe Acrobat Document
5.0 MB

STILL RX 60 60 80 Operator Manual

STILL RX 60 60 80 Operator Manual.pdf

Adobe Acrobat Document
4.8 MB

STILL RX 70 40 50 Operator Manual

STILL RX 70 40 50 Operator Manual.pdf

Adobe Acrobat Document
6.0 MB

STILL RX 60 25 35 Operator Manual

STILL RX 60 25 35 Operator Manual.pdf

Adobe Acrobat Document
6.2 MB

STILL RX 70 60 80 Operator Manual

STILL RX 70 60 80 Operator Manual.pdf

Adobe Acrobat Document
5.2 MB

Some STILL Forklift Truck Operator Manuals PDF, Fault Codes DTC are above this page — FM, RX.

STILL GmbH was founded in 1920 in Hamburg and is named after its founder Hans Still. It all started with a small electrical workshop where the electric motors
were repaired and semi-automatic emergency power supply units were manufactured.

After a considerable period of time, including the WW2, in 1949, Still presented his first loader. From that moment a new history of the company began — already under the sign of
the manufacturer of forklifts.

Today there are several enterprises in STILL.

The expansion began in 1989, when SAXBY was acquired in 1997 Wagner purchased.

In 2001, the production site in South America began operating. Since 2006, STILL belongs to Kion Group.

In addition to 4 factories, Still has 14 branches in Germany, 20 subsidiaries and an extensive dealer network around the world. The
geography of deliveries of loaders STILL — more than 200 countries of the world.

The company produces forklift electric, diesel and gas forklifts and warehouse stackers. Among the products — forklifts, pickers, lifting carts, tractors, cars and other storage equipment.

STILL not only offers equipment for sale, but also leases it (including used ones). Specialists of the company are engaged in maintenance,
repair and maintenance of leased equipment (forklifts, stackers, etc.), conduct training for the personnel of the client enterprise.

Another innovation from STILL is the development and implementation of software solutions that establish control over internal material
and information flows, combining them into a single chain «Receiving goods — Distribution — Warehousing — Shipping».

FLTA Fork Lift Truck Association, a world association of manufacturers of forklifts, has repeatedly awarded diplomas and prizes to the company’s
products.

Источник

Still RC40-16, RC40-18, RC40-20 LPG Forklift Truck Series 4044-4046 Operating & Maintenance Manual

Manual Type: Operators Manual
Still RC40-25, RC40-30, RC40-35 Diesel Forklift Truck Series 4051, 4052, 4053 Operating Instructions

Manual Type: Operators Manual
Still RC40-25, RC40-30, RC40-35 LPG Forklift Truck Series 4054, 4055, 4056 Operating Instructions

Manual Type: Operators Manual
Still RC41-25, RC41-30 Diesel Forklift Truck Series 4091, 4092 Operating & Maintenance Instructions

Manual Type: Operators Manual
Still RC41-25T, RC41-30T LPG Forklift Truck Series 4094, 4095 Operating and Maintenance Instructions

Manual Type: Operators Manual
Still RC41-25, RC41-30 Diesel Forklift Truck Series 4091, 4092 Spare Parts Manual

Manual Type: Parts Manual
Still RC41-25T, RC41-30T LPG Forklift Truck Series 4094, 4095 Spare Parts Manual

Manual Type: Parts Manual
Still R70-16, R70-18, R70-20 Compact Forklift Truck Ser.7052/54/56/58/74-79 Workshop Service Manual

Manual Type: Workshop Service Manual
Still Diesel Forklift Truck R70-16D Series R7031 Spare Parts Catalog, Manual

Manual Type: Parts Manual
Still R70-20T, R70-25T, R70-30T LPG Forklift Truck Series R7038, R7039, R7040 Spare Parts Manual

Manual Type: Parts Manual
Still R70-20, R70-25, R70-30 w.Diesel MB motor Forklift Truck Ser. R7032, R7033, R7034 Parts Manual

Manual Type: Parts Manual
Still R70-16T LPG Forklift Truck Series R7037 Spare Parts Catalogue, Manual

Manual Type: Parts Manual
Still R70-35, R70-40, R70-45 Diesel Forklift Truck Series R7041, R7042, R7043 Spare Parts Manual

Manual Type: Parts Manual
Still R70-35, R70-40, R70-45 Diesel Forklift Truck Series R7048, R7049, R7050 Spare Parts Manual

Manual Type: Parts Manual
Still R70-35, R70-40, R70-45 Diesel Forklift Truck Series R7048, R7049, R7050 Operating Instructions

Manual Type: Operators Manual
Still R70-16, R70-18 Diesel Forklift Truck Series R7052, R7056 Spare Parts Catalog, Manual

Manual Type: Parts Manual
Still R70-20, R70-25, R70-30 Diesel Forklift Truck Series R7062, R7063, R7064 Spare Parts Manual

Manual Type: Parts Manual
Still R70-20i, R70-25i, R70-30i LPG Forklift Truck Series R7065, R7066, R7067 Spare Parts Manual

Manual Type: Parts Manual
Still R70-20T, R70-25T, R70-30T LPG Forklift Truck Series R7068, R7069, R7070 Spare Parts Manual

Manual Type: Parts Manual
Still R70-40, R70-45, R70-50 Diesel Forklift Truck Series R7071, R7072, R7073 Spare Parts Manual

Manual Type: Parts Manual
Still R70-40T, R70-45T, R70-50T LPG Forklift Truck Series R7081, R7082, R7083 Spare Parts Manual

Manual Type: Parts Manual
Still R70-40, R70-45, R70-50 Forklift Truck Series R7071, R7072, R7073 Operating, Maintenance Manual

Manual Type: Operators Manual
Still R70-40, R70-45, R70-50 Forklift Truck Series R7081, R7082, R7083 Operating, Maintenance Manual

Manual Type: Operators Manual
Still R70-16, R70-18, R70-20 Compact Forklift Truck Series R7074, R7075, R7076 Operating Instruction

Manual Type: Operators Manual
Still R70-16, R70-18, R70-20 Compact Forklift Truck Series R7077, R7078, R7079 Operating Instruction

Manual Type: Operators Manual
Still R70-16, R70-18, R70-20 Compact Diesel Forklift Truck Series R7074, R7075, R7076 Parts Manual

Manual Type: Parts Manual
Still R70-16 Military Diesel Forklift Truck Series R7074 BW Spare Parts Manual

Manual Type: Parts Manual
Still R70-16T, R70-18T, R70-20T Compact LPG Forklift Truck Series R7077, R7078, R7079 Parts Manual

Manual Type: Parts Manual
Still R70-35T, R70-40T, R70-45T LPG Forklift Truck Series R7084, R7085, R7086 Operating Instructions

Manual Type: Operators Manual
Still R70-40T, R70-45T, R70-50T LPG Forklift Truck Series R7084, R7085, R7086 Spare Parts Manual

Manual Type: Parts Manual
Still R70-60, R70-70, R70-80 Diesel Forklift Truck Series R7087, R7088, R7089 Spare Parts Manual

Manual Type: Parts Manual
Still R70-60, R70-70, R70-80 Diesel Forklift Truck Series R7090, R7091, R7092 Spare Parts Manual

Manual Type: Parts Manual
Still R70-60, R70-70, R70-80 Forklift Truck Series R7090, R7091, R7092 Operating, Maintenance Manual

Manual Type: Operators Manual
Still R70-16, R70-18, R70-20 Diesel Forklift Truck Series R7094, R7095, R7096 Operating Instructions

Manual Type: Operators Manual
Still R70-16, R70-18, R70-20 Forklift Truck Series R7097, R7098, R7099 Operating, Maintenance Manual

Manual Type: Operators Manual
Still R70-16D, R70-18D, R70-20CD Diesel Forklift Truck Series R7094, R7095, R7096 Spare Parts Manual

Manual Type: Parts Manual
Still R70-16T, R70-18T, R70-20T LPG Forklift Truck Series R7097, R7098, R7099 Spare Parts Manual

Manual Type: Parts Manual
Still (KALMAR) R70-60, R70-70, R70-80 Forklift Truck Series R7126, R7127, R7128 Spare Parts Manual

Manual Type: Parts Manual
Still RX70-16, RX70-18, RX70-20 Diesel Forklift Truck Series 7311, 7312, 7313 Spare Parts Manual

Manual Type: Parts Manual
Still RX70-16, RX70-18, RX70-20 LPG Forklift Truck Series 7314, 7315, 7316 Spare Parts Manual

Manual Type: Parts Manual
Still RX70-22, RX70-25, RX70-30, RX70-35 Forklift Truck Series 7321-7324, 7329, 7330 Parts Manual

Manual Type: Parts Manual
Still RX70-22,RX70-25,RX70-30,RX70-35 Diesel Forklift Truck Ser.7321-7324,7329-7330 Operating Manual

Manual Type: Operators Manual
Still RX70-22, RX70-25, RX70-30, RX70-35 LPG Forklift Truck Series 7325-7328 Operating Instructions

Manual Type: Operators Manual
Still RX70-16, RX70-18, RX70-20 Diesel Forklift Truck ser.R7311, R7312, R7313 Operating Instructions

Manual Type: Operators Manual
Still RX70-16, RX70-18, RX70-20 LPG Forklift Truck Series 7314, 7315, 7316 Operating Instructions

Manual Type: Operators Manual
Still RX70-30H, RX70-35H Hybrid Forklift Truck Series 7323, 7324 Operating, Maintenance Instructions

Manual Type: Operators Manual
Still RX70-40D, RX70-45D, RX70-50D Diesel Forklift Truck Ser.7331, 7332, 7333, 7334 Operating Manual

Manual Type: Operators Manual
Still RX70-40T, RX70-45T, RX70-50T LPG Forklift Truck Series 7335, 7336, 7337, 7338 Operating Manual

Manual Type: Operators Manual