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Manuals and User Guides for YASKAWA A1000 Series. We have 16 YASKAWA A1000 Series manuals available for free PDF download: Technical Manual, Quick Start Manual, Installation Manual, Product Replacement Manual, Manual, Setup

YASKAWA A1000 Series Technical Manual

YASKAWA A1000 Series Technical Manual (544 pages)

High Performance Vector Control Drive Models: 200 V Class: 0.4 to 110 kW 400 V Class: 0.4 to 355 kW

Brand: YASKAWA
|
Category: Controller
|
Size: 56.82 MB

Table of Contents
  • Table of Contents

    5

    • Quick Reference

      3

      • Table of Contents

        5

    • I.1 Preface

      16

      • Applicable Documentation

        16

      • Symbols

        16

      • Terms and Abbreviations

        16

    • I.2 General Safety

      17

      • Supplemental Safety Information

        17

      • Safety Messages

        18

      • Application Notes

        19

      • Notes on Motor Operation

        21

      • Applications with Specialized Motors

        22

      • Drive Label Warnings

        24

      • Warranty Information

        24

  • Receiving

    25

    • Section Safety

      26

    • General Description

      27

      • A1000 Model Selection

        27

      • Control Mode Selection

        28

    • Model Number and Nameplate Check

      29

      • Nameplate

        29

    • Drive Models and Enclosure Types

      31

    • Component Names

      32

      • IP20/NEMA Type 1 Enclosure

        32

      • IP00 Enclosure

        32

      • Front Views

        35

    • Mechanical Installation

      37

      • Section Safety

        38

      • Installation Environment

        40

    • 2 Mechanical Installation

      40

      • Installation Orientation and Spacing

        40

      • Digital Operator Remote Usage

        42

      • Exterior and Mounting Dimensions

        46

  • Electrical Installation

    51

    • Section Safety

      52

    • Standard Connection Diagram

      54

    • Main Circuit Connection Diagram

      56

    • Three-Phase 200 V Class (CIMR-A 2A0169 to

      56

    • Three-Phase 400 V Class (CIMR-A 4A0088 to 0675)

      56

      • Terminal Block Configuration

        57

      • Terminal Cover

        59

    • CIMR-A 2A0004 to 0081, 4A0002 to 0044 (IP20/NEMA Type 1 Enclosure)

      59

    • CIMR-A 2A0110 to 0415, 4A0058 to 0675 (IP00 Enclosure)

      60

      • Digital Operator and

        61

    • Removing/Reattaching the Digital Operator

      61

    • Removing/Reattaching the Front Cover

      61

      • Top Protective Cover

        64

        • Removing the Top Protective Cover

          64

        • Reattaching the Top Protective Cover

          64

      • Main Circuit Wiring

        65

    • Main Circuit Terminal Functions

      65

    • Protecting Main Circuit Terminals

      65

    • Wire Gauges and Tightening Torque

      66

    • Main Circuit Terminal and Motor Wiring

      70

      • Control Circuit Wiring

        72

    • Control Circuit Connection Diagram

      72

    • Control Circuit Terminal Block Functions

      72

    • Terminal Configuration

      73

    • Wiring the Control Circuit Terminal

      74

    • Switches and Jumpers on the Terminal Board

      76

      • Control I/O Connections

        77

    • Sinking/Sourcing Mode Selection for Safe Disable Inputs

      77

    • Sinking/Sourcing Mode Switch for Digital Inputs

      77

    • Using the Pulse Train Output

      78

    • Terminal A2 Input Signal Selection

      79

    • Terminal A3 Analog/Ptc Input Selection

      79

    • Terminal AM/FM Signal Selection

      79

    • Memobus/Modbus Termination

      80

      • Connect to a Pc

        81

      • External Interlock

        82

    • Drive Ready

      82

      • Wiring Checklist

        83

  • Start-Up Programming & Operation

    85

    • Section Safety

      86

    • Keys and Displays

      87

    • Using the Digital Operator

      87

    • LCD Display

      88

    • ALARM (ALM) LED Displays

      89

    • LO/RE LED and RUN LED Indications

      89

    • Menu Structure for Digital Operator

      90

      • The Drive and Programming Modes

        91

      • Navigating the Drive and Programming Modes

        91

      • Changing Parameter Settings or Values

        92

      • Verifying Parameter Changes: Verify Menu

        94

      • Simplified Setup Using the Setup Group

        95

      • Switching between LOCAL and REMOTE

        96

      • Start-Up Flowcharts

        98

      • Flowchart A: Basic Start-Up and Motor Tuning

        98

      • Subchart A-1: Simple Motor Setup Using V/F Control

        99

      • Subchart A-2: High Performance Operation Using OLV or CLV

        100

      • Subchart A-3: Operation with Permanent Magnet Motors

        101

      • Powering up the Drive

        102

      • Powering up the Drive and Operation Status Display

        102

      • Application Selection

        103

      • Setting 1: Water Supply Pump Application

        103

      • Setting 2: Conveyor Application

        103

      • Setting 3: Exhaust Fan Application

        104

      • Setting 4: HVAC Fan Application

        104

      • Setting 5: Compressor Application

        105

      • Setting 6: Hoist Application

        105

      • Notes on Controlling the Brake When Using the Hoist Application Preset

        106

      • Setting 7: Traveling Application

        108

      • Auto-Tuning

        109

      • Types of Auto-Tuning

        109

      • Before Auto-Tuning the Drive

        111

      • Auto-Tuning Interruption and Fault Codes

        112

      • Auto-Tuning Operation Example

        112

      • Parameter Settings During Induction Motor Auto-Tuning: T1

        114

      • Parameter Settings During PM Motor Auto-Tuning: T2

        116

      • Parameter Settings During Inertia and Speed Control Loop Auto-Tuning: T3

        119

      • No-Load Operation Test Run

        121

      • Test Run with Load Connected

        123

      • Test Run with the Load Connected

        123

      • Verifying Parameter Settings and Backing up Changes

        124

      • Backing up Parameter Values: O2-03

        124

      • Parameter Access Level: A1-01

        124

      • Password Settings: A1-04, A1-05

        124

      • Copy Function

        125

      • Test Run Checklist

        126

  • Parameter Details

    129

    • A1: Initialization

      130

    • A: Initialization

      130

    • A2: User Parameters

      135

    • B1: Operation Mode Selection

      136

    • B: Application

      136

    • B2: DC Injection Braking and Short Circuit Braking

      144

    • B3: Speed Search

      146

    • B4: Delay Timers

      151

    • B5: PID Control

      152

    • B6: Dwell Function

      161

    • B7: Droop Control (CLV, CLV/PM)

      162

    • B8: Energy Saving

      163

    • B9: Zero Servo

      164

    • C1: Acceleration and Deceleration Times

      165

    • C: Tuning

      165

    • C2: S-Curve Characteristics

      167

    • C3: Slip Compensation

      167

    • C4: Torque Compensation

      170

    • C5: Automatic Speed Regulator (ASR)

      171

    • C6: Carrier Frequency

      177

      • D: Reference Settings

        180

    • D1: Frequency Reference

      180

    • D2: Frequency Upper/Lower Limits

      182

    • D3: Jump Frequency

      182

    • D4: Frequency Reference Hold and Up/Down 2 Function

      183

    • D5: Torque Control

      188

    • D6: Field Weakening and Field Forcing

      192

    • D7: Offset Frequency

      193

      • E: Motor Parameters

        194

    • E1: V/F Pattern for Motor 1

      194

    • E2: Motor 1 Parameters

      198

    • E3: V/F Pattern for Motor 2

      201

    • E4: Motor 2 Parameters

      202

    • E5: PM Motor Settings

      204

      • F: Option Settings

        206

    • F1: PG Speed Control Card Settings

      206

    • F2: Analog Input Card Settings

      209

    • F3: Digital Input Card Settings

      209

    • F4: Analog Monitor Card Settings

      210

    • F5: Digital Output Card Settings

      211

    • F6: Communication Option Card

      211

    • Canopen Parameters

      213

    • CC-Link Parameters

      213

    • Devicenet Parameters

      213

      • H: Terminal Functions

        214

    • MECHATROLINK Parameters

      213

    • PROFIBUS-DP Parameters

      213

    • H1: Multi-Function Digital Inputs

      214

    • H2: Multi-Function Digital Outputs

      224

    • H3: Multi-Function Analog Inputs

      234

    • H4: Multi-Function Analog Outputs

      239

    • H5: Memobus/Modbus Serial Communication

      241

    • H6: Pulse Train Input/Output

      241

      • L: Protection Functions

        244

    • L1: Motor Protection

      244

    • L2: Momentary Power Loss Ride-Thru

      249

    • L3: Stall Prevention

      255

    • L4: Speed Detection

      262

    • L5: Fault Restart

      263

    • L6: Torque Detection

      264

    • L7: Torque Limit

      267

    • L8: Drive Protection

      269

      • N: Special Adjustments

        275

    • N1: Hunting Prevention

      275

    • N2: Speed Feedback Detection Control (AFR) Tuning

      276

    • N3: High Slip Braking (HSB) and Overexcitation Braking

      276

    • N5: Feed Forward Control

      279

    • N6: Online Tuning

      280

    • N8: PM Motor Control Tuning

      281

      • O: Operator Related Settings

        284

    • O1: Digital Operator Display Selection

      284

    • O2: Digital Operator Keypad Functions

      285

    • O3: Copy Function

      287

    • O4: Maintenance Monitor Settings

      288

      • Q: Driveworksez Parameters

        289

      • R: Driveworksez Connection Parameters

        289

      • T: Motor Tuning

        290

      • U: Monitor Parameters

        291

    • U1: Operation Status Monitors

      291

    • U2: Fault Trace

      291

    • U3: Fault History

      291

    • U4: Maintenance Monitors

      291

    • U5: PID Monitors

      291

    • U6: Operation Status Monitors

      291

    • U8: Driveworksez Monitors

      292

  • Troubleshooting

    293

    • Section Safety

      294

    • Fine-Tuning Open Loop Vector Control

      296

    • Fine-Tuning V/F Control and V/F Control with PG

      296

    • Motor Performance Fine-Tuning

      296

    • Fine-Tuning Closed Loop Vector Control

      297

    • Fine-Tuning Open Loop Vector Control for PM Motors

      297

    • Fine-Tuning Advanced Open Loop Vector Control for PM Motors

      298

    • Fine-Tuning Closed Loop Vector Control for PM Motors

      298

    • Parameters to Minimize Motor Hunting and Oscillation

      299

      • Drive Alarms, Faults, and Errors

        300

      • Types of Alarms, Faults, and Errors

        300

    • Alarm and Error Displays

      301

      • Fault Detection

        306

    • Fault Displays, Causes, and Possible Solutions

      306

      • Alarm Detection

        319

    • Alarm Codes, Causes, and Possible Solutions

      319

      • Operator Programming Errors

        325

    • Ope Codes, Causes, and Possible Solutions

      325

      • Auto-Tuning Fault Detection

        328

    • Auto-Tuning Codes, Causes, and Possible Solutions

      328

      • Copy Function Related Displays

        332

    • Tasks, Errors, and Troubleshooting

      332

      • Diagnosing and Resetting Faults

        334

    • Fault Occurs Simultaneously with Power Loss

      334

    • If the Drive Still Has Power after a Fault Occurs

      334

    • Viewing Fault Trace Data after Fault

      334

    • Fault Reset Methods

      335

      • Troubleshooting Without Fault Display

        336

      • Common Problems

        336

      • Cannot Change Parameter Settings

        336

      • Motor Does Not Rotate Properly after Pressing RUN Button or after

        336

      • Entering External Run Command

        337

      • Motor Is too Hot

        338

      • Drive Does Not Allow Selection the Desired Auto-Tuning Mode

        338

      • Ope02 Error Occurs When Lowering the Motor Rated Current Setting

        338

      • Motor Stalls During Acceleration or Acceleration Time Is too Long

        338

      • Reference Command

        339

      • Excessive Motor Oscillation and Erratic Rotation

        339

      • Deceleration Takes Longer than Expected with Dynamic Braking Enabled

        339

      • Load Falls When Brake Is Applied (Hoist-Type Applications)

        339

      • Noise from Drive or Output Lines When the Drive Is Powered on

        340

      • Earth Leakage Circuit Breaker (ELCB) Trips During Run

        340

      • Connected Machinery Vibrates When Motor Rotates

        340

      • PID Output Fault

        340

      • Insufficient Starting Torque

        340

      • Output Frequency Is Not as High as Frequency Reference

        341

      • Buzzing Sound from Motor at 2 Khz

        341

      • Unstable Motor Speed When Using PM

        341

      • Motor Does Not Restart after Power Loss

        341

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YASKAWA A1000 Series Technical Manual

YASKAWA A1000 Series Technical Manual (628 pages)

High Performance Vector Control Drive
Type: CIMR-A series
Models: 200 V Class: 0.55 to 110 kW,
400 V Class: 0.55 to 630 kW

Brand: YASKAWA
|
Category: Controller
|
Size: 55.44 MB

Table of Contents
  • Table of Contents

    5

    • YASKAWA ELECTRIC SIEP C710616 27G YASKAWA AC Drive A1000 Technical Manual

      13

      • I.1 Preface

        15

      • Applicable Documentation

        16

      • I.2 General Safety

        19

      • Application Notes

        21

      • Notes on Motor Operation

        23

      • Applications with Specialized Motors

        24

      • Drive Label Warnings

        25

      • Warranty Information

        26

  • Receiving

    27

    • Section Safety

      28

    • General Description

      29

    • General Description

      31

    • Model Number and Nameplate Check

      32

    • Drive Models and Enclosure Types

      33

    • Drive Models and Enclosure Types

      34

    • Component Names

      35

    • Component Names

      37

    • IP00 Enclosure

      38

    • Front Views

      42

    • 2 Mechanical Installation

      43

      • Section Safety

        44

      • Mechanical Installation

        48

        • Digital Operator Remote Usage

          50

        • Exterior and Mounting Dimensions

          52

  • Electrical Installation

    57

    • Section Safety

      58

    • Standard Connection Diagram

      60

    • Standard Connection Diagram

      62

    • Main Circuit Configurations

      63

    • Main Circuit Configurations

      65

    • Terminal Block Configuration

      66

    • Terminal Block Configuration

      67

    • Terminal Cover

      68

    • Terminal Cover

      69

    • Digital Operator and

      70

    • Digital Operator and Front Cover

      71

    • Top Protective Cover

      74

    • Main Circuit Wiring

      75

    • Protecting Main Circuit Terminals

      76

    • Main Circuit Terminal and Motor Wiring

      81

      • Control Circuit Wiring

        83

    • Terminal Configuration

      84

    • Wiring the Control Circuit Terminal

      85

    • Switches and Jumpers on the Terminal Board

      87

      • Control I/O Connections

        88

    • Using the Pulse Train Output

      89

    • Terminal A2 Input Signal Selection

      90

    • Memobus/Modbus Termination

      91

      • Connect to a Pc

        92

      • External Interlock

        93

      • Wiring Checklist

        94

  • Start-Up Programming & Operation

    97

    • Section Safety

      98

    • Using the Digital Operator

      99

    • LCD Display

      100

    • ALARM (ALM) LED Displays

      101

    • Menu Structure for Digital Operator

      102

      • The Drive and Programming Modes

        103

    • Changing Parameter Settings or Values

      105

    • Verifying Parameter Changes: Verify Menu

      106

    • Simplified Setup Using the Setup Group

      107

    • Switching between LOCAL and REMOTE

      108

      • Start-Up Flowcharts

        109

      • Subchart A-1: Simple Motor Setup Using V/F Control

        110

      • Subchart A-2: High Performance Operation Using OLV or CLV

        111

      • Subchart A-3: Operation with Permanent Magnet Motors

        112

      • Powering up the Drive

        113

      • Application Selection

        114

      • Setting 2: Conveyor Application

        115

      • Setting 5: Compressor Application

        116

      • Notes on Controlling the Brake When Using the Hoist Application Preset

        117

      • Setting 7: Traveling Application

        119

      • Auto-Tuning

        120

      • Before Auto-Tuning the Drive

        123

      • Auto-Tuning Interruption and Fault Codes

        125

      • Parameter Settings During Induction Motor Auto-Tuning: T1

        127

      • Parameter Settings During PM Motor Auto-Tuning: T2

        130

      • Parameter Settings During Inertia and Speed Control Loop Auto-Tuning: T3

        132

      • No-Load Operation Test Run

        134

      • Test Run with Load Connected

        136

      • Verifying Parameter Settings and Backing up Changes

        137

      • Copy Function

        138

      • Test Run Checklist

        139

  • Parameter Details

    141

    • A: Initialization

      142

    • A2: User Parameters

      147

    • B: Application

      148

    • B2: DC Injection Braking and Short Circuit Braking

      158

    • B3: Speed Search

      160

    • B4: Delay Timers

      166

    • B5: PID Control

      167

    • B6: Dwell Function

      178

    • B8: Energy Saving

      179

    • B9: Zero Servo

      181

    • C: Tuning

      183

    • C2: S-Curve Characteristics

      185

    • C4: Torque Compensation

      188

    • C5: Automatic Speed Regulator (ASR)

      190

    • C6: Carrier Frequency

      195

      • D: Reference Settings

        198

    • D2: Frequency Upper/Lower Limits

      200

    • D4: Frequency Reference Hold and Up/Down 2 Function

      201

    • D5: Torque Control

      206

    • D6: Field Weakening and Field Forcing

      210

    • D7: Offset Frequency

      211

      • E: Motor Parameters

        212

    • E2: Motor 1 Parameters

      216

    • E3: V/F Pattern for Motor 2

      219

    • E4: Motor 2 Parameters

      220

    • E5: PM Motor Settings

      222

      • F: Option Settings

        225

    • F2: Analog Input Card Settings

      228

    • F3: Digital Input Card Settings

      229

    • F4: Analog Monitor Card Settings

      230

    • F5: Digital Output Card Settings

      231

      • H: Terminal Functions

        235

    • H2: Multi-Function Digital Outputs

      246

    • H3: Multi-Function Analog Inputs

      257

    • H4: Multi-Function Analog Outputs

      262

    • H5: Memobus/Modbus Serial Communication

      264

      • L: Protection Functions

        267

    • L2: Momentary Power Loss Ride-Thru

      274

    • L3: Stall Prevention

      281

    • L4: Speed Detection

      288

    • L5: Fault Restart

      290

    • L6: Torque Detection

      291

    • L7: Torque Limit

      294

    • L8: Drive Protection

      295

    • L9: Drive Protection 2

      301

      • N: Special Adjustments

        302

    • N2: Speed Feedback Detection Control (AFR) Tuning

      303

    • N5: Feed Forward Control

      306

    • N6: Online Tuning

      307

    • N8: PM Motor Control Tuning

      308

      • O: Operator Related Settings

        314

    • O2: Digital Operator Keypad Functions

      315

    • O3: Copy Function

      318

      • Q: Driveworksez Parameters

        320

      • U: Monitor Parameters

        321

      • U6: Control Monitors

        322

  • Troubleshooting

    323

    • Section Safety

      324

    • Motor Performance Fine-Tuning

      326

    • Fine-Tuning Closed Loop Vector Control

      327

    • Fine-Tuning Advanced Open Loop Vector Control for PM Motors

      328

    • Parameters to Minimize Motor Hunting and Oscillation

      329

    • Drive Alarms, Faults, and Errors

      330

    • Alarm and Error Displays

      331

    • Fault Detection

      336

    • Alarm Detection

      350

    • Operator Programming Errors

      357

    • Causes and Possible Solutions for a Blank and Unresponsive Digital Operator

      359

    • Auto-Tuning Fault Detection

      360

    • Copy Function Related Displays

      364

    • Diagnosing and Resetting Faults

      366

    • Fault Reset Methods

      367

    • Troubleshooting Without Fault Display

      368

    • External Run Command

      369

    • Motor Is too Hot

      370

    • Motor Stalls During Acceleration or Acceleration Time Is too Long

      371

    • Deceleration Takes Longer than Expected with Dynamic Braking Enabled

      372

    • PID Output Fault

      373

    • Unstable Motor Speed When Using PM

      374

YASKAWA A1000 Series Quick Start Manual

YASKAWA A1000 Series Quick Start Manual (358 pages)

High Performance Vector Control Drive

Brand: YASKAWA
|
Category: Controller
|
Size: 14.79 MB

Table of Contents
  • Quick Reference

    3

  • Table of Contents

    5

  • Preface & General Safety

    11

    • Preface

      12

      • Applicable Documentation

        12

      • I.1 Preface

        12

    • General Safety

      13

      • Supplemental Safety Information

        13

      • I.2 General Safety

        13

      • Safety Messages

        14

      • General Application Precautions

        15

      • Motor Application Precautions

        18

      • Drive Label Warning Example

        20

      • Warranty Information

        20

  • 1 Receiving

    21

    • Model Number and Nameplate Check

      22

      • Nameplate

        22

  • 2 Mechanical Installation

    27

    • Mechanical Installation

      28

      • Installation Environment

        28

      • Installation Orientation and Spacing

        28

      • Instructions on Installation Using the Eye Bolts

        30

    • Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss

      41

      • Flange Type Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004

        41

      • Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009

        44

      • Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011

        47

      • Flange Type Model 4A0031

        50

      • Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022

        52

      • Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032

        55

      • Flange Type Models 2A0110 and 4A0058

        58

      • Flange Type Models 2A0138, 4A0072, and 5A0041 and 5A0052

        60

      • Flange Type Models 4A0088 and 4A0103

        62

      • Flange Type Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099

        64

      • Flange Type Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145

        67

      • Flange Type Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242

        69

      • Flange Type Model 4A0414

        72

      • Flange Type Models 4A0515 and 4A0675

        74

      • Flange Type Models 4A0930 and 4A1200

        76

  • 3 Electrical Installation

    79

    • Standard Connection Diagram

      80

    • Main Circuit Connection Diagram

      83

      • Three-Phase 200 V Class Models 2A0004 to 2A0081 Three-Phase 400 V Class Models 4A0002 to 4A0044 Three-Phase 600 V Class Models 5A0003 to 5A0032

        83

      • Three-Phase 200 V Class Models 2A0110, 2A0138 Three-Phase 400 V Class Models 4A0058, 4A0072 Three-Phase 600 V Class Models 5A0041, 5A0052

        83

      • Three-Phase 200 V Class Models 2A0169 to 2A0211 Three-Phase 400 V Class Models 4A0088 to 4A0139 Three-Phase 600 V Class Models 5A0062 to 5A0099

        84

      • Three-Phase 200 V Class Models 2A0250 to 2A0415 Three-Phase 400 V Class Models 4A0165 to 4A0675 Three-Phase 600 V Class Models 5A0125 to 5A0242

        84

      • Three-Phase 400 V Class Models 4A0930, 4A1200

        85

      • 12-Pulse Rectification

        85

    • Terminal Cover

      87

      • Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032 (IP20/NEMA 1, UL Type 1 Enclosure)

        87

      • Models 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (Ip00/Open Type Enclosure)

        88

    • Digital Operator and

      89

      • Removing/Reattaching the Digital Operator

        89

      • Removing/Reattaching the

        89

    • Top Protective Cover

      92

      • Removing the Top Protective Cover

        92

      • Reattaching the Top Protective Cover

        92

    • Main Circuit Wiring

      93

      • Main Circuit Terminal Functions

        93

      • Protecting Main Circuit Terminals

        94

      • Main Circuit Wire Gauges and Tightening Torques

        94

      • Main Circuit Terminal and Motor Wiring

        103

    • Control Circuit Wiring

      105

      • Control Circuit Terminal Block Functions

        105

      • Terminal Configuration

        107

      • Wiring the Control Circuit Terminal

        108

    • Control I/O Connections

      110

      • Sinking/Sourcing Mode for Digital Inputs

        110

      • Sinking/Sourcing Mode Selection for Safe Disable Inputs

        111

      • Using the Pulse Train Output

        112

      • Terminal A2 Input Signal Selection

        113

      • Terminal A3 Analog/Ptc Input Selection

        113

      • Terminal AM/FM Signal Selection

        113

      • Terminal DM+ and DM- Output Signal Selection

        114

    • Connect to a PC

      115

    • Wiring Checklist

      116

  • 4 Start-Up Programming & Operation

    119

    • Using the Digital Operator

      120

      • Digital Operator Keys and Displays

        120

      • LCD Display

        121

      • ALARM (ALM) LED Displays

        122

      • LO/RE LED and RUN LED Indications

        122

      • Menu Structure for Digital Operator

        123

    • The Drive and Programming Modes

      124

      • Changing Parameter Settings or Values

        124

      • Switching between LOCAL and REMOTE

        126

    • Start-Up Flowcharts

      127

      • Flowchart A: Basic Start-Up and Motor Tuning

        128

      • Subchart A-1: Simple Motor Setup Using V/F Control

        129

      • Subchart A-2: High Performance Operation Using OLV or CLV

        130

      • Subchart A-3: Operation with Permanent Magnet Motors

        131

    • Powering up the Drive

      133

      • Powering up the Drive and Operation Status Display

        133

    • Application Selection

      134

    • Basic Drive Setup Adjustments

      135

    • Auto-Tuning

      164

      • Types of Auto-Tuning

        164

      • Auto-Tuning Interruption and Fault Codes

        167

      • Auto-Tuning Operation Example

        169

    • No-Load Operation Test Run

      171

    • Test Run with Load Connected

      173

      • Test Run with the Load Connected

        173

    • Test Run Checklist

      174

  • 5 Troubleshooting

    177

    • Drive Alarms, Faults, and Errors

      178

      • Types of Alarms, Faults, and Errors

        178

    • Fault Detection

      179

      • Fault Displays, Causes, and Possible Solutions

        179

    • Alarm Detection

      196

      • Alarm Codes, Causes, and Possible Solutions

        196

    • Operator Programming Errors

      203

      • Operator Programming Error Codes, Causes, and Possible Solutions

        203

      • Causes and Possible Solutions for a Blank and Unresponsive Digital Operator

        204

    • Auto-Tuning Fault Detection

      205

      • Auto-Tuning Codes, Causes, and Possible Solutions

        205

    • Copy Function Related Displays

      211

      • Tasks, Errors, and Troubleshooting

        211

      • Fault Reset Methods

        211

  • 6 Periodic Inspection & Maintenance

    213

    • Inspection

      214

      • Recommended Daily Inspection

        214

      • Recommended Periodic Inspection

        215

      • Storage Guidelines

        216

    • Periodic Maintenance

      217

      • Replacement Parts

        217

    • Drive Replacement

      219

      • Replacing the Drive

        219

  • 7 Peripheral Devices & Options

    221

    • Option Card Installation

      222

      • Prior to Installing the Option

        222

      • PG Option Installation Example

        223

  • Specifications

    233

    • Heavy Duty and Normal Duty Ratings

      234

    • Power Ratings

      235

      • Three-Phase 200 V Class Drive Models 2A0004 to 2A0030

        235

      • Three-Phase 200 V Class Drive Models 2A0040 to 2A0211

        236

      • Three-Phase 200 V Class Drive Models 2A0250 to 2A0415

        237

      • Three-Phase 400 V Class Drive Models 4A0002 to 4A0031

        238

      • Three-Phase 400 V Class Drive Models 4A0038 to 4A0165

        239

      • Three-Phase 400 V Class Drive Models 4A0208 to 4A1200

        240

      • Three-Phase 600 V Class Drive Models 5A0003 to 5A0032

        241

      • Three-Phase 600 V Class Drive Models 5A0041 to 5A0099

        242

      • Three-Phase 600 V Class Drive Models 5A0125 to 5A0242

        243

    • Drive Specifications

      244

    • Drive Watt Loss Data

      246

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YASKAWA A1000 Series Technical Manual

YASKAWA A1000 Series Technical Manual (257 pages)

Brand: YASKAWA
|
Category: Controller
|
Size: 14.89 MB

Table of Contents
  • Quick Reference

    3

  • Table of Contents

    5

  • Preface & General Safety

    11

    • Preface

      12

      • Applicable Documentation

        12

      • I.1 Preface

        12

    • General Safety

      13

      • Supplemental Safety Information

        13

      • I.2 General Safety

        13

      • Safety Messages

        14

      • General Application Precautions

        15

      • Motor Application Precautions

        18

      • Drive Label Warning Example

        20

      • Warranty Information

        20

  • 1 Receiving

    21

    • Model Number and Nameplate Check

      22

      • Nameplate

        22

  • 2 Mechanical Installation

    27

    • Mechanical Installation

      28

      • Installation Environment

        28

      • Installation Orientation and Spacing

        28

  • 3 Electrical Installation

    37

    • Standard Connection Diagram

      38

    • Main Circuit Connection Diagram

      41

      • Three-Phase 200 V Class (CIMR-Ao2A0004 to 2A0081) Three-Phase 400 V Class (CIMR-Ao4A0002 to 4A0044) Three-Phase 600 V Class (CIMR-Ao5A0003 to 5A0032)

        41

      • Three-Phase 200 V Class (CIMR-Ao2A0110, 2A0138) Three-Phase 400 V Class (CIMR-Ao4A0058, 4A0072) Three-Phase 600 V Class (CIMR-Ao5A0041, 5A0052)

        41

      • Three-Phase 200 V Class (CIMR-Ao2A0169 to 2A0415) Three-Phase 400 V Class (CIMR-Ao4A0088 to 4A0675) Three-Phase 600 V Class (CIMR-Ao5A0062 to 5A0099)

        41

      • Three-Phase 400 V Class (CIMR-Ao4A0930, 4A1200)

        42

      • 12-Phase Rectification

        42

    • Terminal Cover

      44

      • CIMR-Ao2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032

        44

      • (IP20/NEMA Type 1 Enclosure)

        44

      • CIMR-Ao2A0110 to 2A0415, 4A0058 to 4A1200 (IP00 Enclosure)

        45

    • Digital Operator and

      46

      • Removing/Reattaching the Digital Operator

        46

      • Removing/Reattaching the

        46

    • Top Protective Cover

      49

      • Removing the Top Protective Cover

        49

      • Reattaching the Top Protective Cover

        49

    • Main Circuit Wiring

      50

      • Main Circuit Terminal Functions

        50

      • Protecting Main Circuit Terminals

        51

      • Wire Gauges and Tightening Torque

        52

      • Main Circuit Terminal and Motor Wiring

        59

    • Control Circuit Wiring

      61

      • Control Circuit Terminal Block Functions

        61

      • Terminal Configuration

        63

      • Wiring the Control Circuit Terminal

        64

    • Control I/O Connections

      66

      • Sinking/Sourcing Mode Switch for Digital Inputs

        66

      • Sinking/Sourcing Mode Selection for Safe Disable Inputs

        67

      • Using the Pulse Train Output

        67

      • Terminal A2 Input Signal Selection

        68

      • Terminal A3 Analog/Ptc Input Selection

        68

      • Terminal AM/FM Signal Selection

        69

    • Connect to a PC

      70

    • Wiring Checklist

      71

  • 4 Start-Up Programming & Operation

    73

    • Using the Digital Operator

      74

      • Keys and Displays

        74

      • LCD Display

        75

      • ALARM (ALM) LED Displays

        76

      • LO/RE LED and RUN LED Indications

        76

      • Menu Structure for Digital Operator

        77

    • The Drive and Programming Modes

      78

      • Changing Parameter Settings or Values

        78

      • Switching between LOCAL and REMOTE

        79

    • Start-Up Flowcharts

      81

      • Flowchart A: Basic Start-Up and Motor Tuning

        82

      • Subchart A-1: Simple Motor Setup Using V/F Control

        83

      • Subchart A-2: High Performance Operation Using OLV or CLV

        84

      • Subchart A-3: Operation with Permanent Magnet Motors

        85

    • Powering up the Drive

      86

      • Powering up the Drive and Operation Status Display

        86

    • Application Selection

      87

    • Basic Drive Setup Adjustments

      88

    • Auto-Tuning

      116

      • Types of Auto-Tuning

        116

      • Auto-Tuning Interruption and Fault Codes

        119

      • Auto-Tuning Operation Example

        119

    • No-Load Operation Test Run

      122

    • Test Run with Load Connected

      124

      • Test Run with the Load Connected

        124

    • Test Run Checklist

      125

  • 5 Troubleshooting

    127

    • Drive Alarms, Faults, and Errors

      128

      • Types of Alarms, Faults, and Errors

        128

    • Fault Detection

      129

      • Fault Displays, Causes, and Possible Solutions

        129

    • Alarm Detection

      140

      • Alarm Codes, Causes, and Possible Solutions

        140

    • Operator Programming Errors

      143

      • Operator Programming Error Codes, Causes, and Possible Solutions

        143

    • Auto-Tuning Fault Detection

      144

      • Auto-Tuning Codes, Causes, and Possible Solutions

        144

    • Copy Function Related Displays

      148

      • Tasks, Errors, and Troubleshooting

        148

      • Fault Reset Methods

        148

  • 6 Periodic Inspection & Maintenance

    149

    • Inspection

      150

      • Recommended Daily Inspection

        150

      • Recommended Periodic Inspection

        151

    • Periodic Maintenance

      153

      • Replacement Parts

        153

    • Drive Replacement

      155

      • Replacing the Drive

        155

  • 7 Peripheral Devices & Options

    157

    • Option Card Installation

      158

      • Installing Option Cards

        158

      • Installation Procedure

        158

  • Specifications

    161

    • Heavy Duty and Normal Duty Ratings

      162

    • Power Ratings

      163

      • Three-Phase 200 V Class Drive Models CIMR-Ao2A0004 to 2A0030

        163

      • Three-Phase 200 V Class Drive Models CIMR-Ao2A0040 to 2A0211

        164

      • Three-Phase 200 V Class Drive Models CIMR-Ao2A0250 to 2A0415

        165

      • Three-Phase 400 V Class Drive Models CIMR-Ao4A0002 to 4A0031

        166

      • Three-Phase 400 V Class Drive Models CIMR-Ao4A0038 to 4A0165

        167

      • Three-Phase 400 V Class Drive Models CIMR-Ao4A0208 to 4A1200

        168

      • Three-Phase 600 V Class Drive Models CIMR-Ao5A0003 to 5A0032

        169

      • Three-Phase 600 V Class Drive Models CIMR-Ao5A0041 to 5A0099

        170

    • Drive Specifications

      171

    • Drive Watt Loss Data

      173

YASKAWA A1000 Series Quick Start Manual

YASKAWA A1000 Series Quick Start Manual (195 pages)

High Performance Vector Control Drive

Brand: YASKAWA
|
Category: Controller
|
Size: 20.58 MB

Table of Contents
  • Quick Reference

    3

  • Table of Contents

    5

  • Preface & General Safety

    7

    • Preface

      7

    • General Safety

      7

  • 1 Receiving

    17

    • Model Number and Nameplate Check

      17

  • 2 Mechanical Installation

    19

  • 3 Electrical Installation

    26

    • Standard Connection Diagram

      26

    • Main Circuit Connection Diagram

      28

    • Terminal Cover

      29

    • Digital Operator and

      31

    • Top Protective Cover

      33

    • Main Circuit Wiring

      34

    • Control I/O Connections

      48

    • Terminal A2 Analog Input Signal Selection

      50

    • Connect to a PC

      51

    • Wiring Checklist

      51

  • 4 Start-Up Programming & Operation

    53

    • Using the Digital Operator

      53

    • The Drive and Programming Modes

      56

    • Start-Up Flowcharts

      58

    • Powering up the Drive

      63

    • Application Selection

      63

    • Basic Drive Setup Adjustments

      64

    • Auto-Tuning

      91

    • No-Load Operation Test Run

      95

    • Test Run with Load Connected

      96

    • Test Run Checklist

      97

  • 5 Troubleshooting

    99

    • Drive Alarms, Faults, and Errors

      99

    • Fault Detection

      100

    • Alarm Detection

      110

    • Operator Programming Errors

      112

    • Auto-Tuning Fault Detection

      113

    • Copy Function Related Displays

      117

  • 6 Periodic Inspection & Maintenance

    118

    • Inspection

      118

    • Periodic Maintenance

      120

  • Specifications

    124

    • Heavy Duty and Normal Duty Ratings

      124

    • Three-Phase 200 V Class Drives

      125

    • Three-Phase 400 V Class Drives

      126

    • Drive Specifications

      128

    • Drive Watt Loss Data

      129

  • Parameter List

    131

    • A: Initialization Parameters

      131

    • B: Application

      132

    • C: Tuning

      137

    • D: References

      141

    • E: Motor Parameters

      144

    • F: Options

      148

    • H: Multi-Function Terminals

      154

    • L: Protection Function

      162

    • N: Special Adjustment

      168

    • O: Operator Related Settings

      170

    • Q: Driveworksez Parameters

      172

    • R: Driveworksez Connection Parameters

      172

    • T: Motor Tuning

      172

    • U: Monitors

      175

YASKAWA A1000 Series Installation Manual

YASKAWA A1000 Series Installation Manual (70 pages)

Brand: YASKAWA
|
Category: DC Drives
|
Size: 5.37 MB

Table of Contents
  • Table of Contents

    3

  • Preface & General Safety

    5

  • Preface

    6

  • Applicable Documentation

    6

  • General Safety

    7

  • General Application Precautions

    7

  • Receiving

    9

  • Model Number and Nameplate Check

    10

  • Nameplate

    10

  • Component Names

    12

  • Flange Type Enclosure (NEMA Type 12 Backside)

    12

  • Mechanical Installation

    13

  • Mechanical Installation

    14

  • Installation Environment

    14

  • Removing the Shipping Package Attachments

    15

  • Dimensions

    15

  • Panel Cut-Out Dimensions

    21

  • Weight

    25

  • Electrical Installation

    27

  • Standard Connection Diagram

    28

  • Main Circuit Connection Diagram

    31

  • 6-Phase/12-Pulse Input 400 V Class (CIMR-A 4T0058, 0072)

    31

  • 6-Phase/12-Pulse Input 400 V Class (CIMR-A 4T0088 to 0139)

    31

  • 6-Phase/12-Pulse Input 400 V Class (CIMR-A 4T0165 to 0675)

    32

  • 6-Phase/12-Pulse Rectification

    33

  • Main Circuit Terminal Configuration

    34

  • Main Circuit Wiring

    37

  • Main Circuit Terminal Functions

    37

  • Main Circuit Fuses

    37

  • Wire Gauges and Tightening Torque

    38

  • Wiring Checklist

    41

  • Start-Up Programming & Operation

    43

  • Powering up the Drive

    44

  • Peripheral Devices & Options

    45

  • Drive Options and Peripheral Devices

    46

  • Connecting Peripheral Devices

    48

  • Installing Peripheral Devices

    49

  • Dynamic Braking Options

    49

  • Specifications

    51

  • Power Ratings

    52

  • 6-Phase/12 Pulse Input 400 V Class Drive Models CIMR-A 4T0058 to 0208

    52

  • 6-Phase/12 Pulse Input 400 V Class Drive Models CIMR-A 4T0208 to 0675

    53

  • Drive Specifications

    54

  • Drive Watt Loss Data

    56

  • Drive Derating Data

    57

  • Temperature Derating

    57

  • Altitude Derating

    57

  • Parameter List

    59

  • L: Protection Function

    60

  • L8: Drive Protection

    60

YASKAWA A1000 Series Product Replacement Manual

YASKAWA A1000 Series Product Replacement Manual (44 pages)

Brand: YASKAWA
|
Category: Inverter
|
Size: 1.77 MB

Table of Contents
  • Table of Contents

    1

  • Applicable Models

    2

  • Replacement Checklist

    4

  • Terminal Compatibility Chart

    6

  • Main Circuit Terminals

    6

  • Control Circuit Terminals, Signal Levels

    12

  • Communication Circuit Terminals

    15

  • Terminal Sizes and Wire Gauge

    16

  • Dimensions and Installation Adapters

    29

  • Exterior and Mounting Dimensions

    29

  • UL Type 1 Kit

    32

  • Adapters and Attachments to Match Mounting Dimensions

    34

  • Braking Resistor Installation Attachment

    36

  • Parameter Transition Guide

    37

  • Parameter Setting Transition Instructions

    37

  • Checking Modified Parameters with A1000 Verify Menu

    37

  • Parameter Compatibility Table

    38

  • Carrier Frequency and Rated Current Derating

    40

  • Matching Keypad and Operator

    42

  • Revision History

    44

YASKAWA A1000 Series Quick Start Manual

YASKAWA A1000 Series Quick Start Manual (52 pages)

Frequency High Performance Vector Control AC Drive

Brand: YASKAWA
|
Category: Controller
|
Size: 5.92 MB

Table of Contents
  • Table of Contents

    3

  • Safety Instructions and General Warnings

    4

  • Mechanical Installation

    8

  • Figure

    9

  • Electrical Installation

    12

  • Keypad Operation

    19

  • Start up

    21

  • Parameter Table

    26

  • Troubleshooting

    31

  • Safe Disable Input Function

    35

  • Ul Standards

    38

YASKAWA A1000 Series Technical Manual

YASKAWA A1000 Series Technical Manual (44 pages)

Brand: YASKAWA
|
Category: Controller
|
Size: 3.96 MB

Table of Contents
  • Table of Contents

    3

  • Preface and Safety

    4

  • Product Overview

    6

  • Receiving

    7

  • Option Components

    8

  • Installation Procedure

    10

  • Related Parameters

    18

  • Option Data and I/O Maps

    20

  • Parameter Process Data Object Formats

    28

  • Troubleshooting

    40

  • Specifications

    42

YASKAWA A1000 Series Quick Start Manual

YASKAWA A1000 Series Quick Start Manual (44 pages)

IP23/54 Floor Standing Panel, 400 V Class: 90 to 315 kW

Brand: YASKAWA
|
Category: Controller
|
Size: 4 MB

Table of Contents
  • Table of Contents

    3

  • Safety Instructions and General Warnings

    4

  • Mechanical Installation

    9

  • Electrical Installation

    13

  • Keypad Operation

    22

  • Start up

    24

  • Parameter Table

    29

  • Troubleshooting

    34

  • Maintenance

    38

  • Safe Disable Input Function

    40

YASKAWA A1000 Series Manual

YASKAWA A1000 Series Manual (19 pages)

Brand: YASKAWA
|
Category: Controller
|
Size: 3 MB

Table of Contents
  • Table of Contents

    3

  • Preface and Safety

    5

  • Applicable Documentation

    5

  • Supplemental Safety Information

    5

  • Obtaining Support

    5

  • Product Overview

    6

  • Applicable Models

    6

  • Application Selection

    7

  • Traverse Anti-Phase

    7

  • Basic Concept

    7

  • Limitations

    7

  • Control Modes, Symbols, and Terms

    8

  • Related Parameters and Functions

    9

  • Modified Parameters

    9

  • Additional Parameters

    9

  • Function Text

    10

  • Monitor Function Text

    10

  • Multi-Function Input Settings

    10

  • Multi-Function Output Settings

    10

  • Function Description

    11

  • Machine Parameter Selection

    11

  • Application Example

    12

  • Software and Hardware Configuration for A1000 Traverse

    12

  • Implementation

    12

  • Sample Operating Parameters

    12

  • Master and Slave Output Diagram: Standard Operation

    13

  • Traverse Operation Exceeds Maximum Output Frequency

    14

  • Changing Reference Frequency

    14

  • Traverse Mode Operation with Changing Frequency Reference

    15

  • Revision History

    16

YASKAWA A1000 Series Installation Manual

YASKAWA A1000 Series Installation Manual (31 pages)

Motor PG Feedback Line Driver Interface

Brand: YASKAWA
|
Category: Recording Equipment
|
Size: 3.18 MB

Table of Contents
  • Table of Contents

    2

  • Preface and Safety

    3

  • Product Overview

    6

  • Receiving

    7

  • Option Components

    8

  • Installation Procedure

    9

  • Related Parameters

    21

  • Troubleshooting

    24

  • Specifications

    29

YASKAWA A1000 Series Installation Manual

YASKAWA A1000 Series Installation Manual (30 pages)

AC Drive, Option, Analog Input

Brand: YASKAWA
|
Category: DC Drives
|
Size: 3.36 MB

Table of Contents
  • Table of Contents

    3

  • Preface and Safety

    4

  • Product Overview

    7

  • Receiving

    8

  • Option Components

    9

  • Installation Procedure

    10

  • Related Parameters

    22

  • Troubleshooting

    26

  • Specifications

    28

YASKAWA A1000 Series Manual

YASKAWA A1000 Series Manual (36 pages)

AC Drive

Brand: YASKAWA
|
Category: DC Drives
|
Size: 1.71 MB

YASKAWA A1000 Series Installation Manual

YASKAWA A1000 Series Installation Manual (24 pages)

AC Drive Option, 120 Vac Digital input

Brand: YASKAWA
|
Category: Controller
|
Size: 1.98 MB

Table of Contents
  • Table of Contents

    3

  • Preface and Safety

    4

  • Product Overview

    7

  • Receiving

    8

  • Option Components

    9

  • Installation Procedure

    10

  • Troubleshooting

    21

  • Specifications

    22

YASKAWA A1000 Series Setup

YASKAWA A1000 Series Setup (4 pages)

TCP Modbus Communication

Brand: YASKAWA
|
Category: Media Converter
|
Size: 0.89 MB

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YASKAWA Categories

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Control Unit

More YASKAWA Manuals

Преобразователь частоты A1000 – это преобразователь частоты высочайшего уровня от компании YASKAWA. Он обеспечивает надёжность эксплуатации, экологические выгоды и экономию электроэнергии, а также множество иных эксплуатационных характеристик, ориентированных на пользователя, что делает данный преобразователь частоты превосходным выбором.

  •   Работа двигателей с постоянными магнитами без энкодера с максимальным крутящем моментом при нулевой скорости
  •      Улучшенные функции автонастройки для автоматической корректировки параметров двигателя и постоянного анализа изменений во время работы двигателя для достижения самой высокой производительности оборудование

  •      Улучшенный технология управления энергосбережением, которая повышает КПД и производительность оборудования при совместной работе с асинхронным и синхронным двигателем  

  •   Доступны особые характеристики для высокой скорости вращения, позиционирования, кранов и лебёдок, электронного трансмиссионного вала                                                                    

Технические характеристики

Тип:

Преобразователь частоты общего назначения высочайшего уровня

Диапазон:

0,55 кВт — 630 кВт

Максимальная мощность двигателя (кВт):

3~200 VAC, 0.4 – 110
3~400 VAC, 0.4 – 630

Применимые двигатели:

Асинхронный двигатель (IM)
Синхронный двигатель (PM)

Управление:

Управление напряжением/частотой
Векторное управление с разомкнутым контуром (OLV)
Векторное управление с замкнутым контуром (CLV)
Векторное управление с разомкнутым контуром (OLV) для синхронного двигателя
Доп. Векторное управление с разомкнутым контуром (OLV) для синхронного двигателя
Векторное управление с замкнутым контуром (CLV) для синхронного двигателя

Диапазон регулирования скорости:

Управление напряжением/частотой и Управление напряжением/частотой с PG 1:40
OLV 1:200
CLV 1:1500
CLV и OLV для PM 1:1500*3

Регулировка крутящего момента:

Стандарт

Максимальная выходная частота:

400 Гц
1 000 Гц*

Интерфейсные шины:

RS-232C
RS-422/485 (Memobus/Modbus)
MECHATROLINK-I
MECHATROLINK-II
Ethernet/IP
EtherCAT
Modbus TCP
PROFINET
CC-Link
DeviceNet
PROFIBUS-DP
CANopen

Стандарты:

CE
UL/cUL
RoHS
UL508C
EN ISO 13849-1 PLd
IEC/EN61508 SIL2

Степень защиты корпуса:

IP00, IP20, IP54, NEMA1

Функции:

Выключатель управления скоростью/крутящим моментом 
Функция энергосбережения
Выбор режима нагрузки (ND/HD)
Поиск скорости
Компенсация скольжения
Компенсация крутящего момента
ПИД-регулятор (с функцией спящего режима)
DriveWorksEZ (ПО ПЛК)
Поддержание работы при кратковременном сбое подачи напряжения
Предварительная установка параметров
Функции профилактического обслуживания
Интерфейс RS-232C 
Интерфейс USB

Бренд
Yaskawa
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Япония
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Общепромышленные преобразователи частоты
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3 года
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YASKAWA A1000 Manual

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YASKAWA AC Drive-A1000

Traverse Application

Custom Software Supplement

Software Number: VSA91019

□□□□□□□

Drive Models: AU

A

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end user

receives this manual.

MANUAL NO. TM.A1000SW.029

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Summary of Contents for YASKAWA A1000

  • Page 1
    YASKAWA AC Drive-A1000 Traverse Application Custom Software Supplement □ Software Number: VSA91019 □ □□□□□□□ Drive Models: AU To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
  • Page 3
    Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
  • Page 4
    This Page Intentionally Blank YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 5
    Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.
  • Page 6
    Product Overview About This Product This custom software is designed specifically for use in Traverse applications. Applicable Models This custom Traverse application software is available for the A1000 drive models listed in Table Table 1 Applicable Models Voltage Class Models Software Version <1>…
  • Page 7
    80h (Disturbed WF Off) digital input to prevent damage to the motor or connected equipment. • The Traverse waveform can be configured to be smaller than the input resolution of the A1000 slave drive’s frequency reference. Ensure that Master Frequency Reference × P1-02 is significantly larger than (Slave Max Output Freq/2048) for proper control of the slave drive.
  • Page 8
    Parameter is available when operating the drive with Advanced Open Loop Vector for PM monitors. V/f w PG AOLV/PM Parameter is available when operating the drive with Closed Loop Vector for PM monitors. CLV/PM YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 9
    Monitor shift (U7-02, U7-03, and U7-04) in ms to Default: 0 ms (605h) Slv Scan Offset compensate for systematic delays. Range: -24 ~ 24 ms OLV/PM Table 4 Group Text Group Name Function Group Digital Operator Display Traverse Group Traverse YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 10
    Access Level Disturb UP Sts Open: The disturbed waveform frequency is decreasing Closed: The disturbed waveform frequency is increasing OLV/PM During Disturb Open: Disturbed waveform disabled Closed: Disturbed waveform being generated OLV/PM YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 11
    (spindle) for its frequency reference. U7-02 provides the slave a complete reference signal. U7-03 is used as a dither reference if the slave is to use its own base frequency reference as shown in Figure YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 12
    Standard Software Traverse Software Reference DIP Switch S1 Figure 1 Software and Hardware Configuration for A1000 Traverse Master Parameter Changes • H2-01 = 41h: Provide during disturb status output to slave. • H4-01 = 703: Provide disturbed frequency ripple to slave.
  • Page 13
    P1-02 x Freq Ref Frequency 0 Hz P1- 02 x Freq Ref Speed Agree Disturb UP Status multi-function output During Disturbed multi-unction output Figure 2 Master and Slave Output Diagram: Standard Operation YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 14
    Step changes in frequency reference will result in unintended jumps in the disturbed waveforms. Disable the Transverse function using the 80h, (Disturbed WF Off), to prevent damage to the motor or connected equipment before making large changes in the frequency reference. YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 15
    3 Application Selection Figure 4 Figure 4 Traverse Mode Operation with Changing Frequency Reference YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 16
    MANUAL NO. TM.A1000SW.029 Published in U.S.A. April 2013 10-4 Revision number Date of original Date of publication publication Date of Publication Revision Number Software Number Revised Content April 2013 VSA910190 First release YASKAWA TM.A1000SW.029 Traverse Application A1000 Custom Software Supplement…
  • Page 18
    YASKAWA AC Drive-A1000 Traverse Application Custom Software Supplement YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp…

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YASKAWA AC Drive — A1000

Electronic Line Shaft with Alignment

Custom Software Supplement

Software Number: VSA91003

Drive Models: AUA□□□□□□□-064

AUA□□□□□□□-065

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

MANUAL NO. TM.A1000SW.064

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 ELECTRONIC LINE SHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 SIMPLE AUTOMATION ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4 COMPREHENSIVE PARAMETER LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Refer to the A1000 Technical Manual for content not described in this document.

Copyright © 2011 YASKAWA ELECTRIC CORPORATION

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

3

This Page Intentionally Blank

4

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

1 Preface and Safety

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the A1000 Drive:

Custom Software Supplement

SUPPLEMENT

Yaskawa AC Drive — Electric Line Shaft with Simple Automatic Alignment A1000 Custom Software Supplement Manual No: TM.A1000SW.064

Read this manual first. This supplement is an addendum to the A1000 Quick Start Guide and Technical Manual. It lists the effects of this custom software on the parameters in the drive and function descriptions in the manual.

To obtain the supplement access this site: U.S: http://www.yaskawa.com

Yaskawa Drive

Yaskawa AC Drive —

A1000 Quick Start Guide

Yaskawa AC Drive —

A1000 Technical Manual

To obtain instruction manuals for Yaskawa products access these sites: U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com

Other areas: contact a Yaskawa representative.

For questions, contact the local Yaskawa sales office or the nearest Yaskawa representative.

Supplemental Safety Information

Read and understand this manual and the A1000 Quick Start Guide before installing, operating, or servicing this option unit. Install the drive according to the A1000 Quick Start Guide and local codes. Observe all cautions and warnings in this document and the standard drive technical manuals.

Refer to the A1000 Quick Start Guide and Technical Manual for safety information and to install and start-up the drive.

This document is a supplement to the standard drive technical manual. It describes the effects on the drive parameters and functions with the software installed.

Custom software is provided to add functionality to a standard drive to enhance or enable use in a specific application.

The software is loaded to the flash ROM area of the control board, and replaces the standard drive software.

Obtaining Support

When seeking support for a drive with custom software, it is imperative to provide the unique part number shown on the drive nameplate. The software is flashed to the control board memory and the operation of parameters, functions, and monitors are different than the standard drive software, as described herein.

Refer to Yaskawa office locations listed on the back cover of this manual.

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

5

2 Electronic Line Shaft

2Electronic Line Shaft

Overview

The Electronic Line Shaft (ELS) function allows a drive to precisely follow the speed, direction, and phase of a master encoder (PG) signal. The follower can match its position (phase angle) to the master within several quadrature encoder counts.

The ELS function is used in applications where the machinery being driven requires two mechanically isolated and motor-driven moving parts to maintain a constant position relationship. The gear ratio between the master and the follower is infinitely adjustable.

NOTICE: Damage to equipment. Equipment damage may occur if the ELS function is used with two or more motors mechanically coupled to drive the same load. Do not use Electronic Line Shaft functionality to drive two or more motors that are mechanically coupled to the same driven load.

In addition, a gear ratio adjustment, or “draw”, can be added to the speed reference via parameter setting, analog input, multi-function input MOP, or serial communication. It is also possible to run the drive in a pure speed follower mode for applications that do not require matched position.

Input Channel

PG

Pulse Monitor Output

PG-X3

A1000

M

Master Drive

Channel 1 Input

PG-X3

PG

Channel 2 Input

PG-X3

M

A1000

Follower Drive

Figure 1 Typical Configuration Connection

6

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

2 Electronic Line Shaft

Basic Concepts and Principles

The master encoder signal is fed into a PG option card installed in the CN5-B port of the follower (PG Channel 2). When using V/f w/PG or CLV control modes, the encoder signal of the follower is fed into a PG option card installed in the CN5-C port of the follower (PG Channel 1) and the master encoder speed is multiplied by the programmed gear ratio to determine the frequency reference of the follower.

Setting parameter P1-01 to 4 or 5 configures the drive for ELS and ELS Signed Run modes. These configurations determine the error between the master and follower position and this error is fed into a PI controller, which is then added to the previously calculated frequency reference. The position regulator is disabled when the drive is configured only as a speed follower (non-ELS modes).

Speed Calculation

+

Master Encoder

Gear

Frequency

Calculation

+

Reference

Speed

Position Regulator

ELS Mode

Enabled

Master Encoder

Gear

+

Position Error

PI

Pulse Count

Calculation

Accumulator

Controller

Follower Encoder

Pulse Count

Figure 2 Simplified Block Diagram of ELS Function

The Signed Run mode ELS functions identically to the standard ELS mode with the following exceptions:

When a reverse Run command is given, the follower will match the velocity and phase of the master, but in the opposite direction (i.e., if the master runs in the forward direction, the follower will run in reverse direction and if the master runs in the reverse direction, the follower will run in the forward direction).

When a forward Run command is present, the follower will run in the same direction as the master.

Changes from the Standard Product

• The Motor 2 Selection multi-function input setting is deleted (only Motor 1 can be used).

• The follower drive uses acceleration and deceleration times of zero during Electronic Line Shaft operation (P1-01 = 4 or 5).

PG 2 related parameters F1-31 and F1-32 are always available and no longer require selecting Motor 2 via digital input.

Limitations

For ELS and ELS Signed Run modes (P1-01 = 4 or 5), Yaskawa recommends using Closed Loop Vector (A1-02 = 3) control mode.

For Speed Follower Both Directions, ELS, and ELS Signed Run modes (P1-01 = 1, 4, or 5), install master and follower encoder feedback cards and set to quadrature encoder input (F1-21 and F1-37 = 1).

For Speed Follower Both Directions mode (P1-01 = 1), set the master encoder input to quadrature encoder input (F1-37 = 1).

For ELS and ELS Signed Run modes (P1-01 = 4 or 5), express the gear ratio exactly, including remainder, to prevent phase drift.

Use the proper option card port for each encoder (PG) input. (CN5-B: Master Encoder, CN5-C: Follower Encoder).

DriveWorksEZ is not currently supported with software version VSA910030.

The LED keypad is not fully supported; some alarms and faults may not display properly on the LED keypad.

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

7

2Electronic Line Shaft

Related Parameters and Functions

Table 1 lists terms and symbols used in this section to indicate which parameters are available in which control modes.

Table 1 Symbols and Icons Used in Parameter Descriptions

Symbol

Description

All Modes

Parameter is available in all control modes.

V/f

Parameter is available when operating the drive with V/f Control.

V/f w PG

Parameter is available when operating the drive with V/f with PG Control.

OLV

Parameter is available when operating the drive with Open Loop Vector.

CLV

Parameter is available when operating the drive with Closed Loop Vector.

OLV/PM

Parameter is available when operating the drive with Open Loop Vector for PM motors.

AOLV/PM

Parameter is available when operating the drive with Advanced Open Loop Vector for PM motors.

CLV/PM

Parameter is available when operating the drive with Closed Loop Vector for PM motors.

Parameter is NOT available when operating the drive in the control mode.

Parameter can be changed during run.

Motor 2

Refers to a second motor when the drive is operating two motors. Switch between these motors using the multi-function input

terminals.

The parameters in the tables below are used to set up the drive for operation with the software.

Table 2 Modified Parameters

No.

Name

(Addr.

Description

Values

(Digital Operator Display)

Hex)

F1-01 PG1 Pulses per Revolution

V/f

V/f w PG

OLV

CLV

Default: 1024 ppr

OLV/PM

AOLV/PM

CLV/PM

Min: 1

(380)

(PG Pulses/Rev)

Sets the number of pulses for a PG option card connected to port CN5-C.

Max.: 60000

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

Operation Selection at PG Open

Sets the operation when a PGo is detected on a PG option card connected to port

F1-02

CN5-C.

Default: 1

Circuit (PGo)

(381)

0: Ramp to Stop

Range: 0 to 4

(PG Fdbk Loss Sel)

1: Coast to Stop

2:Fast Stop

3:Alarm Only

4:No Alarm Display

V/f

V/f w PG

OLV

CLV

F1-05

PG 1 Rotation Selection

OLV/PM

AOLV/PM

CLV/PM

Default: 0

Sets the direction of forward travel for the PG card installed in CN5-C.

(384)

(PG1 Rotation Sel)

Range: 0, 1

0:Pulse A Leads

1:Pulse B Leads

F1-14

PG Open-Circuit Detection Time

V/f

V/f w PG

OLV

CLV

Default: 2.0 s

OLV/PM

AOLV/PM

CLV/PM

Min: 0.0

(38D)

(PGO Detect Time)

Sets the amount of time required to trigger a PG Open fault (PGo).

Max.: 10.0

V/f

V/f w PG

OLV

CLV

F1-21

PG 1 Signal Selection

OLV/PM

AOLV/PM

CLV/PM

Default: 1

Selects single-channel/quadrature detection mode for the PG option card 1.

(3BC)

(PG1 Signal Sel)

Range: 0, 1

0:A Pulse Detection

1:AB Pulse Detection

8

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

2

Electronic Line Shaft

No.

Name

(Addr.

Description

Values

(Digital Operator Display)

Hex)

F1-31 PG 2 Pulses per Revolution

V/f

V/f w PG

OLV

CLV

Default: 1024 ppr

OLV/PM

AOLV/PM

CLV/PM

Min: 1

(3B0)

(PG Pulses/Rev 2)

Sets the number of pulses for a PG option card connected to port CN5-B.

Max.: 60000

V/f

V/f w PG

OLV

CLV

F1-32 PG 2 Rotation Selection

OLV/PM

AOLV/PM

CLV/PM

Default: 0

Sets the direction of forward travel for a PG option card installed in port

(3B1)

(PG Rotation Sel2)

Range: 0, 1

CN5-B.

0:Pulse A Leads

1:Pulse B Leads

V/f

V/f w PG

OLV

CLV

F1-36

PG Option Card Disconnect

OLV/PM

AOLV/PM

CLV/PM

Default: 1

Determines whether the drive detects a fault when a PGo is detected on a PG

Detection 2

(3B5)

Range: 0, 1

(Hardware PGO Ch2)

option card installed in port CN5-B.

0:Disabled

1:Enabled

V/f

V/f w PG

OLV

CLV

F1-37 PG 2 Signal Selection

OLV/PM

AOLV/PM

CLV/PM

Default: 1

Selects single-channel/quadrature detection mode for the PG option card 2

(3BD) (PG2 Signal Sel)

Range: 0, 1

installed in port CN5-B.

0:A Pulse Detection

1:AB Pulse Detection

Table 3 Additional Parameters

No.

Name

(Addr.

Description

Values

(Digital Operator Display)

Hex)

V/f

V/f w PG

OLV

CLV

OLV/PM AOLV/PM CLV/PM

Selects the follower mode.

0:Disabled. Follower mode is disabled and the follower drive runs from the normal frequency reference (b1-01).

1:Speed — Both Dir. The follower drive follows the master encoder speed in both direction (follower Run command direction has no effect).

2:Speed — Fwd Dir. The follower drive follows the master encoder speed only

P1-01

Follower Mode Selection

when the master is running in the forward direction. Follower direction is

Default: 0

determined by follower Run command direction.

(600)

(Follower Mode)

Range: 0 to 5

3: Speed Abs Val. The follower drive follows the master encoder speed but

ignores the master encoder direction (motion is always in the direction of the

follower Run command).

4: Elec Line Shaft. The follower drive follows the master encoder speed and

position (both directions). A reverse Run command is treated as a forward

Run command; there is no directional effect.

5: ELS — Sign Run. The follower drive follows the master encoder speed and

position (both directions). When a forward Run command is present the drive

follows the master in the same direction. When a reverse Run command is

present the drive follows in the opposite direction of the master.

P1-02

Replaced by F1-31

P1-03

Ratio Numerator (Upper 4

V/f

V/f w PG

OLV

CLV

Default: 1000

(602)

Digits)

OLV/PM

AOLV/PM

CLV/PM

Min: 0

(Ratio Num High)

Sets the upper four digits of the primary gear ratio numerator.

Max.: 9999

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

9

2 Electronic Line Shaft

No.

Name

(Addr.

Description

Values

(Digital Operator Display)

Hex)

P1-04

Ratio Denominator (Upper 4

V/f

V/f w PG

OLV

CLV

Default: 1000

(603)

Digits)

OLV/PM

AOLV/PM

CLV/PM

Min: 0

(Ratio Den High)

Sets the upper four digits of the primary gear ratio denominator.

Max.: 9999

P1-05

Ratio Numerator (Lower 4

V/f

V/f w PG

OLV

CLV

Default: 0

(604)

Digits)

OLV/PM

AOLV/PM

CLV/PM

Min: 0

(Ratio Num Low)

Sets the lower four digits of the primary gear ratio numerator.

Max.: 9999

P1-06

Ratio Denominator (Lower 4

V/f

V/f w PG

OLV

CLV

Default: 0

(605)

Digits)

OLV/PM

AOLV/PM

CLV/PM

Min: 0

(Ratio Den Low)

Sets the lower four digits of the primary gear ratio denominator.

Max.: 9999

P1-07

Ratio 2 Numerator

V/f

V/f w PG

OLV

CLV

Default: 1

(606)

OLV/PM

AOLV/PM

CLV/PM

Min: 1

(Ratio 2 Num)

Sets the numerator of the secondary gear ratio. Active when a multi-function

Max.: 65535

digital input is set to 81 (Ratio 2 Select) and the input is closed.

P1-08

Ratio 2 Denominator

V/f

V/f w PG

OLV

CLV

Default: 1

(607)

OLV/PM

AOLV/PM

CLV/PM

Min: 1

(Ratio 2 Den)

Sets the numerator of the secondary gear ratio. Active when a multi-function

Max.: 65535

digital input is set to 81 (Ratio 2 Select) and the input is closed.

V/f

V/f w PG

OLV

CLV

Position Error Accumulation

OLV/PM

AOLV/PM

CLV/PM

P1-09

Selects when the position error accumulator is enabled in the follower drive.

Default: 0

Selection

(608)

0: Only During Run. Position error is only calculated when the follower drive is

Range: 0, 1

(Pos Accum Select)

running (not during High-Slip Braking).

1: Always. Position error is calculated whenever power is applied to the drive.

Note: ELS modes only.

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

Selects the units used for the follower drive Position Error Monitor (U7-08).

P1-10

0: Encoder Counts. Position error is displayed in quadrature follower encoder

Position Units Selection

counts (cnts).

Default: 0

(609)

1: Motor Revs. Position error is displayed in follower motor revolutions

(Position Units)

(0.001 rev).

Range: 0 to 3

2:Motor Degrees. Position error is displayed in follower motor degrees (0.1 degree).

3:Motor Radians. Position error is displayed in follower motor radians (0.001 rad).

Note: ELS modes only.

P2-01

V/f

V/f w PG

OLV

CLV

Digital Ratio Adjustment

OLV/PM

AOLV/PM

CLV/PM

Default: 0.00%

(60A)

Sets the digital gear ratio adjustment of the follower drive. The gear ratio

Min: -99.99

(Digital RatioAdj)

Max.: 99.99

adjustment is also influenced by the analog, MOP, and communication gear

ratio adjustments.

P2-02

MOP Adjust Time

V/f

V/f w PG

OLV

CLV

Default: 50.0 s

(60B)

OLV/PM

AOLV/PM

CLV/PM

Min: 0.0

(MOP Adjust Time)

Sets the time for the MOP ratio adjustment to change by 100.00% when the

Max.: 6000.0

MOP Adjust Increase or MOP Adjust Decrease multi-function input is closed.

P2-03

Gear Ratio Adjustment Ramp

V/f

V/f w PG

OLV

CLV

Default: 10.0 s

(60C)

OLV/PM

AOLV/PM

CLV/PM

Time

Min: 0.0

Sets the time for the composite gear ratio adjustment of the follower drive to

(Ratio Adj Ramp)

Max.: 6000.0

change by 100.00%.

10

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

2 Electronic Line Shaft

No.

Name

(Addr.

Description

Values

(Digital Operator Display)

Hex)

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

Selects the advance/retard functionality of the follower drive.

P2-04

Advance/Retard Mode Selection

0: Continuous. The follower will advance or retard continuously while the

Default: 0

Advance Follower or Retard Follower multi-function input is closed. Parameter

(60D)

(Adv/Ret Mode Sel)

P2-05 sets the amount of advance/retard encoder counts per second.

Range: 0, 1

1: Step. The follower will advance or retard by the amount set in parameter

P2-05 each time the Advance Follower or Retard Follower multi-function input

is closed.

Note: ELS modes only.

V/f

V/f w PG

OLV

CLV

P2-05

Advance/Retard Amount

OLV/PM

AOLV/PM

CLV/PM

Default: 2048 cnts

(60E)

Sets the number of quadrature follower encoder counts the follower will

Min: 0

(Adv/Ret Amount)

advance or retard per second when parameter P2-04 is set to 0.

Max.: 65535

Sets the step amount of the advance/retard function when P2-04 is set to 1.

Note: ELS modes only.

V/f

V/f w PG

OLV

CLV

P2-06

Follower Deviation Level

OLV/PM

AOLV/PM

CLV/PM

Default: 4096 cnts

Sets the amount of position error in quadrature follower encoder counts that will

Min: 0

(60F)

(Follower Dev Lvl)

activate the follower deviation detection.

Max.: 65535

Note: ELS modes only.

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

Selects the follower drive action when the position error exceeds the P2-06

P2-07

Follower Deviation Selection

setting.

Default: 2

(610)

(Follower Dev Sel)

0: No Detection. The drive continues to run.

Range: 0 to 2

1:Alarm Only. The drive continues to run and an FdEv alarm flashes on the digital operator.

2:Coast to Stop (Fault). The FdEv fault is displayed, the drive contact is activated, and the motor coasts to stop.

P2-08 No longer required

V/f

V/f w PG

OLV

CLV

P2-09

MOP Adjustment Memorization

OLV/PM

AOLV/PM

CLV/PM

Default: 0

Selects whether the MOP gear adjustment is memorized when the drive loses

at Power Off

(612)

Range: 0, 1

(MOP mem @ Pwr Off)

power.

0:Disabled. MOP adjustment is not memorized at power down.

1:Enabled. MOP adjustment is memorized at power down.

P3-01

Position P Gain

V/f

V/f w PG

OLV

CLV

Default: 5.00

(614)

OLV/PM

AOLV/PM

CLV/PM

Min: 0.00

(Position P Gain)

Sets the proportional gain of the position regulator PI loop.

Max.: 100.00

Note: ELS modes only.

P3-02

Position I Time

V/f

V/f w PG

OLV

CLV

Default: 0.00 s

(615)

OLV/PM

AOLV/PM

CLV/PM

Min: 0.00

(Position I Time)

Sets the integral time of the position regulator PI loop.

Max.: 50.00

Note: ELS modes only.

P3-03

Position Regulator Filter Time

V/f

V/f w PG

OLV

CLV

Default: 0.00 s

(616)

OLV/PM

AOLV/PM

CLV/PM

Min: 0.00

(Pos Filter Time)

Sets the filter time of the position regulator output. This is a first order lag filter. Max.: 1.50

Note: ELS modes only.

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

11

2 Electronic Line Shaft

No.

Name

(Addr.

Description

Values

(Digital Operator Display)

Hex)

P3-04

V/f

V/f w PG

OLV

CLV

Position PI Limit

OLV/PM

AOLV/PM

CLV/PM

Default: 8.00%

(617)

Sets the limit (+/-) of the position regulator output as a percentage of the

Min: 0.00

(Pos PI Limit)

Max.: 10.00

maximum output frequency (E1-04).

Note: ELS modes only.

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

P3-05

Position Regulator Trim Mode

Selects how the position regulator output is used to trim the follower drive

Default: 0

(618)

speed reference (master encoder frequency).

(Pos Trim Mode)

0: Constant. The position regulator output is independent of the master encoder

Range: 0, 1

speed reference.

1: Speed Prop. The position regulator output is proportional to the master

encoder speed reference.

Note: ELS modes only.

V/f

V/f w PG

OLV

CLV

P3-06

Speed Proportional Position Trim

OLV/PM

AOLV/PM

CLV/PM

Default: 10.00%

(619)

Sets the lower limit of the position regulator trim when P3-05 is set to 1.

Lower Limit

Min: 0.00

(SpdProp LowerLim)

Set in terms of percentage of follower reference after gear ratio adjustment.

Max.: 100.00

Refer to Function Description on page 16 for examples of how this factors into

calculations.

V/f

V/f w PG

OLV

CLV

P3-07

Ratio Change Speed Agree

OLV/PM

AOLV/PM

CLV/PM

Default: 0.5 Hz

Sets the frequency width used to determine “Speed Agree” when the drive is

(61A)

Width

Min: 0.0

accelerating or decelerating due to one of the following factors:

(RatioChg SpdAgrF)

Gear ratio change

Max.: 20.0

Change in state of the Follower Disable multi-function input

Change in the state of the Run command.

Table 4 Function Group Text

Function Group

Function Group Name

(Digital Operator Display)

P

Coordinated Motor

(Coordinated Motor)

Table 5 Function Text

Function No.

Function Name

(Digital Operator Display)

P1

Follower Configuration

(Follower Config)

P2

Follower Motor Tuning

(Follower Tuning)

P3

Position Regulator Tuning

(Pos Reg Tuning)

Table 6 Monitor Group Text

Monitor Group

Monitor Name

Description

(Digital Operator Display)

U7

Coordinated Motor Monitor Group

Coordinated Motor state indicators

(CoordinatedMotor)

12

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

Yaskawa A1000 User Manual

2

Electronic Line Shaft

Table 7 Monitors

No.

Monitor Name

Analog Output

(Addr.

(Digital Operator

Description

Unit

Scaling

Hex)

Display)

V/f

V/f w PG

OLV

CLV

U7-02

Master Encoder

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Reference

Displays the frequency of the master encoder before gear ratios and MOP

Maximum Output

0.1 Hz

(661)

(Master PG Fref)

Frequency (E1-04)

gains are applied.

Note: Display/Modbus values are limited to -3276.8 to 3276.7 <1>.

V/f

V/f w PG

OLV

CLV

U7-03

Follower Reference after

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Gear Ratio

Displays the frequency of the master encoder after the active gear ratio

Maximum Output

0.1 Hz

(662)

(Fref After Gear)

Frequency (E1-04)

(P1-03 to P1-08) is applied.

Note: Display/Modbus values are limited to -3276.8 to 3276.7 <1>.

V/f

V/f w PG

OLV

CLV

U7-04

Gear Ratio Adjustment

OLV/PM

AOLV/PM

CLV/PM

Full scale:

0.01%

(663)

(Gear Ratio Adj)

Displays the total gear ratio adjustment (sum of the digital, analog, MOP,

100.00%

and communication adjustments).

V/f

V/f w PG

OLV

CLV

U7-05

Follower Reference after

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Gear Ratio Adjustment

Displays the frequency of the master encoder after the digital, analog, MOP,

Maximum Output

0.1 Hz

(664)

(Fref After Adj)

Frequency (E1-04)

and communication gear ratio adjustments are applied.

Note: Display/Modbus values are limited to -3276.8 to 3276.7 <1>.

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Displays the number of quadrature encoder counts per 5 ms from the master

U7-06

Master Counts/5ms

Counts/5 ms at

cnts

(665)

(Master Cts/5ms)

drive.

Maximum Output

This monitor is representative only and should only be used to confirm that

Frequency (E1-04)

encoder counts are being received.

Note: ELS modes only.

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Displays the number of quadrature encoder counts per 5 ms from the

U7-07

Follower Counts/5ms

Counts/5 ms at

cnts

(666)

(Follower Cts/5ms)

follower drive.

Maximum Output

This monitor is representative only and should only be used to confirm that

Frequency (E1-04)

encoder counts are being received.

Note: ELS modes only.

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Displays the position error between the master and follower encoders in

U7-08

Position Error

Counts/5 ms at

P1-10

(667)

(Position Error)

quadrature follower encoder counts.

Maximum Output

<2> <3>

Note: ELS modes only.

Frequency (E1-04)

Note: Modbus values are limited to -3276.8 to 3276.7. Display values are

limited to -9999 to 99999 <1>.

Position Regulator P

V/f

V/f w PG

OLV

CLV

U7-09

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Output

0.01%

(668)

Displays the proportional gain contribution of the position PI regulator.

100.00%

(Position P Out)

Note: ELS modes only.

Position Regulator I

V/f

V/f w PG

OLV

CLV

U7-10

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Output

0.01%

(669)

Displays the output of the integrator of the position PI regulator.

100.00%

(Position I Out)

Note: ELS modes only.

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

13

2 Electronic Line Shaft

No.

Monitor Name

Analog Output

(Addr.

(Digital Operator

Description

Unit

Scaling

Hex)

Display)

Position Regulator PI

V/f

V/f w PG

OLV

CLV

U7-11

OLV/PM

AOLV/PM

CLV/PM

Full scale:

Output

0.01%

(66A)

Displays the output of the position PI regulator.

100.00%

(Position PI Out)

Note: ELS modes only.

<1> When the internal value is outside of the maximum/minimum value range that can be displayed on the keypad, the monitor will display the maximum/minimum value and the display name of the monitor will flash, alternating between “OVER” and the monitor name.

<2> Unit is dependent on the setting of the Position Units Selection (P1-10).

<3> When reading by network communication (register 667), the unit is fixed at quadrature encoder counts.

Table 8 MEMOBUS Registers

MEMOBUS

Description

Scaling

Address

Network Communication Gear Ratio Adjustment.

Allows gear ratio adjustment via network communication. The total gear ratio adjustment is

00DH

the sum of the analog, digital, MOP, and network communication ratio adjustments.

1 = 0.01%

Data is interpreted as signed, so the adjustment can be set from -327.67% to 327.67%.

Note: The ENTER command is not required when writing to this register.

Network Communication Advance/Retard Counts.

Allows for advancing/retarding of the follower drive via network communication.

Data is interpreted as signed, so the advance/retard counts can be set from –32768 to 32767.

00EH

This is set in quadrature follower encoder counts. After this register is set, its data returns to

1 = 1 quadrature encoder count

zero automatically.

Note: ELS modes only.

Note: The ENTER command is not required when writing to this register.

Table 9 Multi-Function Output Settings (H1- )

Setting

Description

V/f

V/f w PG

OLV

CLV

OLV/PM

AOLV/PM

CLV/PM

80Follower Disable

Closed: Follower mode (P1-01) is disabled and the follower drive will follow the normal frequency reference (based on b1-01 setting) and use the selected Accel/Decel times.

Note: ELS modes only.

OLV/PM AOLV/PM CLV/PM

81Ratio 2 Select

Closed: Gear Ratio 2 (P1-07 and P1-08) is selected. When in ELS mode (P1-01 is set to 4 or 5), the follower drive will clear its position error and follow the C1-03 and C1-04 Accel/Decel times to ramp to the new ratio. Upon reaching speed agree, the position loop will re-enable.

OLV/PM AOLV/PM CLV/PM

82Advance Follower

Closed: Follower position is advanced relative to the master encoder. No position error is accumulated. Refer to the descriptions for parameters P2-04 and P2-05 for details.

Note: ELS modes only.

OLV/PM AOLV/PM CLV/PM

83Retard Follower

Closed: Follower position is retarded relative to the master encoder. No position error is accumulated. Refer to the descriptions for parameters P2-04 and P2-05 for details.

Note: ELS modes only.

14

YASKAWA TM.A1000SW.064 Electronic Line Shaft with Alignment A1000 Custom Software Supplement

Инвертор A1000

Описание модельного ряда

    • Мощность 0,55 — 630 кВт
    • Инвертор общего назначения высшей категории
    • Векторное регулирование с датчиком обратной связи
    • Перегрузочная способность 150% в течение 1 минуты
    • Глубина регулирования до 1:1500
    • Управление при нулевой скорости без датчика
    • Высокий пусковой крутящий момент
    • Встроенный программируемый контроллер
    • Регулирование IM, iPM, sPM, SR двигателей
    • Встроенный RS-485

Схема маркировки

Модельный ряд

Интерфейсные карты

SI-ES3

Коммуникационная плата EtherCAT

SI-EP3

Коммуникационная плата ProfiNet

SI-P3

Коммуникационная плата ProfibusDP

SI-EN3

Коммуникационная плата EtherNet IP

SI-EN3D

Коммуникационная плата Dual Port EtherNet IP

SI-S3

Коммуникационная плата CANopen

SI-N3

Коммуникационная плата DeviceNET

SI-ET3

Коммуникационная плата Mechatrolink III

SI-T3

Коммуникационная плата Mechatrolink II

SI-C3

Коммуникационная плата CCLink

SI-EL3

Коммуникационная плата Powerlink

SI-EM3

Коммуникационная плата Modbus TCP

SI-EM3D

Коммуникационная плата Dual Port Modbus TCP

Карты обратной связи

PG-X3

Плата обратной связи, для подключения энкодера. Line driver.
Фазы А,B и Z, дифференц. вход (уровень RS-422), макс.частота 300кГц, питание
энкодера:+5.5 или +12В, имп. выход контроля: RS-422

PG-B3

Плата обратной связи, для подключения энкодера. Фазы А, B, Z
(комплем./открытый коллектор вход), макс.частота 50 кГц, питание энкодера:+12В, имп. выход контроля: откр. коллектор +24В

PG-E3

Плата обратной связи, для подключения энкодера ERN1387 (HEIDENHAIN), максимальная входная частота 20 кГц, питание энкодера 5 В

PG-F3

Плата обратной связи, для подключения энкодера с интерфейсами EnDat 2.1/01, EnDat 2.2/01, EnDat 2.2/22 (HEIDENHAIN) /HIPERFACE
(SICK STEGMANN) , Энкодеры HEIDENHAIN ECN1313, ECN113, ECN413, ECN1325, ECN125, ECN425 / SICK STEGMANN SRS50/60, SKS36, SFS60

PG-RT3

Плата обратной связи, для подключения резольвера. Рекомендуемый тип TS2640N321E64 Tamagawa Seiki Co., Ltd, 4096 имп/оборот

Тормозные резисторы

Входные фильтры и дроссели

Выходные фильтры и дроссели

Примечания

Выходной дроссель переменного тока, выходная частота до 120 Гц. *При частоте несущей 8 кГц применяйте MDB 400/46
Выходной дроссель переменного тока, выходная частота до 50 Гц. *При частоте несущей 8 кГц применяйте MR3 400/37

Документация

Каталоги

Технические рукводства

Флаеры

Карты обратной связи

Руководства по установке к картам обратной связи

Интерфейсные карты

Техническиеруководства к интерфейсным картам

Руководства по установке интерфейсных карт

Платы расширения

Руководства по установке плат расширения

Аксессуары для A1000

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