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Application
The VERSA III pump is an electrically operated gear pump intended for use in volumetric type (PDI) centralised lubrication systems. This compact unit comes with a 2L or 4L reservoir, has a low level switch and an oil pressure switch as standard. There is an optional controller version, designed to fully control the lubrication cycles within a PDI injector environment. Electrical connection is via M12x1 for quick and efficient installation.
Function
When the pump is switched on, the 230V motor drives a gear pump, which delivers oil into the main distribution line. The pressure in the line will increase until ultimately it reaches system pressure at which point the integrated relief valve opens and prevents the pressure from increasing any further. During this period of pressure rise, the injectors in the distribution line will fire and eject a metered volume of oil to the appropriate lubrication point. Also, during this period, the pressure switch will close, providing a signal back to the pump. Depending on how the pump is configured, this pressure switch may be used to control the On-Time of the pump. Once the pump switches off, the distribution line pressure will be relieved through an integrated dump valve, enabling the injectors to reset.
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1 / 8 P_2009_10_VERSA III _GB Product description Electrical pump VERSA III DESCRIPTION The VERSA III pump is an electrically operated gear pump intended for use in volumetric type (PDI) centralised lubrication systems. This compact unit comes with a 2L or 4L reservoir, has a low level switch and an oil pressure switch as standard. There is an optional controller version, designed to fully control the lubrication cycles within a PDI injector environment. Electrical connection is via M12x1 for quick and efficient installation. OPERATION When the pump is switched on, the 230V motor drives a gear pump, which delivers oil into the main distribution line. The pressure in the line will increase until ultimately it reaches system pressure at which point the integrated relief valve opens and prevents the pressure from increasing any further. During this period of pressure rise, the injectors in the distribution line will fire and eject a metered volume of oil to the appropriate lubrication point. Also, during this period, the pressure switch will close, providing a signal back to the pump. Depending on how the pump is configured, this pressure switch may be used to control the On- Time of the pump. Once the pump switches off, the distribution line pressure will be relieved through an integrated dump valve, enabling the injectors to reset. .
Versa III Eng.V10doc — Bijur Delimon Automatic … / 8 P_2009_10_VERSA III _GB Product description Electrical pump VERSA III DESCRIPTION The VERSA III pump is an electrically operated
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1 / 8 P_2009_10_VERSA III _GB
Product description
Electrical pump VERSA III
DESCRIPTION
The VERSA III pump is an electrically operated gear pump
intended for use in volumetric type (PDI) centralised lubrication
systems. This compact unit comes with a 2L or 4L reservoir, has a
low level switch and an oil pressure switch as standard. There is
an optional controller version, designed to fully control the
lubrication cycles within a PDI injector environment. Electrical
connection is via M12x1 for quick and efficient installation.OPERATION
When the pump is switched on, the 230V motor drives a gear pump,
which delivers oil into the main distribution line. The pressure in
the line will increase until ultimately it reaches system pressure
at which point the integrated relief valve opens and prevents the
pressure from increasing any further. During this period of
pressure rise, the injectors in the distribution line will fire and
eject a metered volume of oil to the appropriate lubrication point.
Also, during this period, the pressure switch will close, providing
a signal back to the pump. Depending on how the pump is configured,
this pressure switch may be used to control the On-Time of the
pump. Once the pump switches off, the distribution line pressure
will be relieved through an integrated dump valve, enabling the
injectors to reset. . -
2 / 8 P_2009_10_VERSA III _GB
TECHNICAL DATA
Reservoir capacity : 2 or 4 L Pump flow : 216 cc/min to 50Hz,
264 cc/min to 60Hz Motor RPM : 1350 @ 50 Hz, 1650 @ 60 Hz Operating
pressure : 14 bar Relief Pressure : 25 bar Operating temperature :
From 0 to 60C Lubricants : Oil from 30 to 1500 Cst Electrical
connections : M12 x 1 Elec Connectors to IEC 60947-5-2 IP Rating :
IP54 Level Switch : Dry Contact, Opens on Low Level Switching
Capacity of Level Sw. : 5A max Controller : Optional.See belowCONTROLLER
There are 4 modes of operation, each mode controlling the
Pump-On time in a different way. Mode d2 is the appropriate mode
for these Versa III units, while d1 may also be used simply as a
timer.Mode
Description
Setting
Explanation
d1
Time Control
Pump-On Time (seconds)
Pump runs for user-set on-time.
d2
Pressure Switch Control
(used for PDI systems)
Pressure Switch Fault Time (seconds)
Pump runs until pressure switch signals. Continues to run for a
further 4 seconds.Pump will fault if no pressure switch signal is received within
the user-set fault time.d3
Cycle Control
(used for Progressive systems)
No. Of Cycles
Pump runs for a user-set no.of cycles, each cycle determined by
a cycle switch signal.Pump will fault if time between any 2 cycles is greater than 5
minutes.d4
Pulse Control (used for Solenoid Operated Pumps)
No. Of Pulses Pulse On-Time Pulse Off-Time
Pump pulses on and off based on user-set pulse on and pulse off
times. Pump continues to run until no. of user-set pulses is
reached.Programming of the controller is achieved using a 4-digit LED
display and 4 soft function keys. Press S and R simultaneously to
begin programming. Select Operating Mode (as described above) using
the key to change between options and S to select the option.
Proceed to set up the various pump on-time and pump off-time
parameters as described in the chart below. Use the key to change
the number and to move across the display. Press R to save all the
data and start the system or Press S to go back and make further
changes. Running the Controller Press R to set the system at any
time. Controller will begin with a new cycle. Press S and R
simultaneously to stop the system when running. Press S to review
the data stored. -
3 / 8 P_2009_10_VERSA III _GB
HOW TO ORDER
Example: A Versa pump III, 4 Liters, no controller, use
reference VERSA 4BBADA.PUMP CODE VERSA
Reservoir capacity
2 2 Litres
4 4 Litres
Distribution system
B Volumetric
Options
B Level control
Programming
A Without
C Controller
Voltage
D 230 V AC 50/60 Hz
Connection
A M 12 X 1
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4 / 8 P_2009_10_VERSA III _GB
TECHNICAL LAYOUT
VERSA 4BBCDA
SPARE PARTS
Reservoir Kit
29203-2
Pressure Switch 25288
Level Switch 28598
Pressure Gauge 28297-2
Motor 230V 25932E
M12 Connector (Customer End)
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5 / 8 P_2009_10_VERSA III _GB
VERSA 4BBADA
SPARE PARTS
Reservoir Kit
29203-1
Pressure switch 25288
Level switch 28598
Motor 230V 25932E
M12 connector (Customer End)
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6 / 8 P_2009_10_VERSA III _GB
VERSA 2BBCDA
SPARE PARTS
Reservoir Kit
29203-1
Pressure Switch 25288
Level Switch 28598
Motor 230V 25932E
M12 Connector (Customer End)
Controller Board 28732
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7 / 8 P_2009_10_VERSA III _GB
VERSA 2BBADA
SPARE PARTS
Reservoir kit
29203-1
Pressure switch 25288
Level switch 28598
Motor 230V 25932E
M12 Connector (Customer End)
18
4
275
174
16
0
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8 / 8 P_2009_10_VERSA III _GB
Bijur Delimon Bijur Delimon Bijur DelimonGermany Spain
FranceArminstrae 15 Avda. Txori-Erri 38 BP 50
D-40227 Dsseldorf 48150 Sondica — (Vizcaya) ZI de Courtabuf
Postfach 10 20 52 Tel : (34) 94 453 20 00 5, Avenue de
I’AtlantiqueD-40011 Dsseldorf Fax : (34) 94 453 25 00 91942 Courtaboeuf
CedexTel: (49) 211 7774 0 www.bijurdelimon.com Tel : (33 )1 692 985
85Fax : (49) 211 7774 210 Fax : (33) 1 690 776 27
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Ramsden Court, Ramsden Road No B-5 & 6, A Block, SNS
Arcade,& Rotherwas Industrial Estate Airport Road
(HAL),BANGALOREHereford India
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)80 2522 1541 / 3959 / 652Am Bockwald 4 Fax : +44 (0) 1432 365 001
[email protected],inD-08344 Grnhain-Beierfeld [email protected]
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Fax : +(49) 377 746511 0 Bijur Delimon
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Stiege 4, Top 20 2100 Gateway center Tel : 353 65 682 1543
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Tel : (43) 1 585 66 17 Morrisville NC 27560
www.bijurdelimon.comFax : (43) 1 585 66 17 50 Tel : +1 919 465 44 48
[email protected] Fax : +1 1 919 465 0516 Bijur Delimon
www.delimon.at www.bijurdelimon.com China
www.bijurdelimon.com 9 Heng Tong Road
Nanjing Economical
And Technical
Development zone
2100038
Nanjing
Tel : +86 258 580 1188
Fax : +86 85802277
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