Xt660x мануал на русском yamaha

Brand: YAMAHA
|
Category: Motorcycle
|
Size: 17.77 MB

• Table of Contents

  7

  • How to Use this Manual

    5

  • Chassis

    6

  • Engine

    6

    • Cooling System

      6

  • Fuel Injection System

    6

  • General Information

    6

  • Periodic Checks and Adjustments

    6

  • Specifications

    6

  • Troubleshooting

    6

    • Electrical System

      6

    • Table of Contents

      7

    • Gen Info

      9

  • Chapter 1 General Information

    12

  • Motorcycle Identification

    12

    • Vehicle Identification Number

      12

    • Model Label

      12

  • Features

    13

    • Outline

      13

    • Fi System

      14

  • Important Information

    15

    • Preparation for Removal and Disassembly

      15

    • Replacement Parts

      15

    • Gaskets, Oil Seals and O-Rings

      15

    • Lock Washers/Plates and Cotter Pins

      16

    • Bearings and Oil Seals

      16

    • Circlips

      16

  • Checking the Connections

    17

  • Special Tools

    18

  • Spec

    24

• Chapter 2 Specifications

  25

  • General Specifications

    27

  • Engine Specifications

    28

  • Chassis Specifications

    37

  • Electrical Specifications

    42

  • Conversion Table

    45

  • General Tightening Torque Specifications

    45

  • Tightening Torque

    46

    • Engine Tightening Torque

      46

    • Chassis Tightening Torques

      49

  • Lubrication Points and Lubricant Types

    51

    • Engine

      51

    • Chassis

      53

  • Cooling System Diagrams

    54

  • Lubrication Chart

    56

  • Lubrication Diagrams

    57

  • Cable Routing

    61

    • Cable Routing

      68

• Chapter 3 Periodic Checks and Adjustments

  80

  • Introduction

    82

  • Periodic Maintenance and Lubrication Chart

    82

  • Brake Fluid

    83

  • Cowling and Cover

    84

    • Cover

      84

    • Cowling

      85

  • Fuel Tank

    86

    • Removing the Fuel Tank

      87

    • Removing the Fuel Pump

      87

    • Installing the Fuel Pump

      88

    • Installing the Fuel Hose

      88

  • Air Filter Case

    89

    • Rear Mud Guard and Rear Fender

      89

    • Installing the Air Filter Case Joint Clamp

      93

  • Engine

    94

    • Adjusting the Valve Clearance

      94

    • Adjusting the Exhaust Gas Volume

      97

    • Adjusting the Engine Idling Speed

      98

    • Adjusting the Throttle Cable Free Play

      98

    • Checking the Spark Plug

      100

    • Checking the Ignition Timing

      101

    • Measuring the Compression Pressure

      102

    • Measuring the Compression Pressure

      103

    • Checking the Engine Oil Level

      104

    • Changing the Engine Oil

      105

    • Adjusting the Clutch Cable Free Play

      108

    • Checking the Air Filter Element

      109

    • Checking the Throttle Body Joint

      110

    • Checking the Fuel Hose

      110

    • Checking the Breather Hose

      111

    • Checking the Exhaust System

      111

    • Checking the Coolant Level

      112

    • Checking the Cooling System

      112

    • Changing the Coolant

      113

  • Chassis

    117

    • Adjusting the Rear Brake Pedal

      117

    • Checking the Brake Fluid Level

      118

    • Checking the Front and Rear Brake Pads and Brake Pad Pins

      119

    • Adjusting the Rear Brake Light Switch

      120

    • Checking the Front and Rear Brake Hoses

      120

    • Bleeding the Hydraulic Brake System

      121

    • Adjusting the Shift Pedal

      122

    • Adjusting the Drive Chain Slack

      123

    • Lubricating the Drive Chain

      125

    • Checking and Adjusting the Steering Head

      125

    • Checking the Front Fork

      127

    • Adjusting the Rear Shock Absorber Assembly

      128

    • Checking the Tires

      129

    • Checking and Tightening the Spokes

      132

    • Checking and Lubricating the Cables

      133

    • Lubricating the Levers and Brake Pedal

      133

    • Lubricating the Sidestand

      133

  • Chk Adj

    134

  • Electrical System

    134

    • Checking and Charging the Battery

      134

    • Checking the Fuses

      139

    • Replacing the Headlight Bulb

      141

    • Adjusting the Headlight Beam

      142

    • Setting the Digital Clock

      143

  • Chas

    144

• Chapter 4 Chassis

  145

  • Front Wheel and Brake Disc

    147

  • Front Wheel

    148

  • Checking the Front Wheel

    149

  • Removing the Front Wheel

    149

  • Checking the Front Brake Disc

    152

  • Installing the Front Wheel

    153

  • Adjusting the Front Wheel Static Balance

    154

  • Rear Wheel, Brake Disc, and Rear Wheel Sprocket

    156

    • Rear Wheel

      156

    • Brake Disc and Rear Wheel Sprocket

      158

    • Removing the Rear Wheel

      160

    • Checking the Rear Wheel

      160

    • Checking the Rear Brake Disc

      161

    • Checking the Rear Wheel Drive Hub

      162

    • Checking and Replacing the Rear Wheel Sprocket

      163

    • Installing the Rear Wheel

      163

    • Adjusting the Rear Wheel Static Balance

      164

  • Front and Rear Brakes

    165

    • Front Brake Pads (Xt660R)

      165

    • Front Brake Pads (Xt660X)

      166

    • Rear Brake Pads

      167

    • Replacing the Front Brake Pads

      168

    • Replacing the Rear Brake Pads

      170

    • Front Brake Master Cylinder

      172

    • Rear Brake Master Cylinder

      175

    • Disassembling the Front Brake Master Cylinder

      178

    • Disassembling the Rear Brake Master Cylinder

      178

    • Checking the Front and Rear Brake Master Cylinders

      179

    • Assembling and Installing the Front Brake Master Cylinder

      180

    • Assembling the Rear Brake Master Cylinder

      182

    • Installing the Rear Brake Master Cylinder

      182

    • Front Brake Caliper (Xt660R)

      185

    • Front Brake Caliper (Xt660X)

      187

    • Rear Brake Caliper

      189

    • Removing the Front Brake Caliper

      191

    • Removing the Rear Brake Caliper

      191

    • Checking the Front and Rear Brake Calipers

      192

    • Installing the Front Brake Caliper

      193

    • Installing the Rear Brake Caliper

      195

  • Front Fork

    197

    • Removing the Front Fork Legs

      201

    • Disassembling the Front Fork Legs

      201

    • Checking the Front Fork Legs

      203

    • Assembling the Front Fork Legs

      204

    • Installing the Front Fork Legs

      208

  • Handlebar

    209

    • Removing the Handlebar

      211

    • Checking the Handlebar

      211

    • Installing the Handlebar

      211

  • Steering Head

    215

    • Lower Bracket

      215

    • Removing the Lower Bracket

      217

    • Checking the Steering Head

      217

    • Installing the Steering Head

      218

  • Rear Shock Absorber Assembly

    220

    • Handling the Rear Shock Absorber

      222

    • Disposing of a Rear Shock Absorber

      222

    • Removing the Rear Shock Absorber Assembly

      223

    • Checking the Rear Shock Absorber Assembly

      224

    • Checking the Connecting Arms and Relay Arm

      224

    • Installing the Relay Arm

      224

    • Installing the Rear Shock Absorber Assembly

      225

  • Swingarm and Drive Chain

    226

    • Removing the Swingarm

      228

    • Removing the Drive Sprocket

      229

    • Removing the Drive Chain

      229

    • Checking the Swingarm

      229

    • Checking the Drive Chain

      230

    • Installing the Swingarm

      232

  • Eng

    235

• Chapter 5 Engine

  236

  • Engine Removal

    240

    • Exhaust Pipes and Mufflers

      240

    • Leads, Cables, Hoses, and Ignition Coil

      241

    • Engine

      244

    • Installing the Engine

      246

  • Cylinder Head

    247

    • Removing the Cylinder Head

      249

    • Checking the Cylinder Head

      250

    • Checking the Tappet Covers and Camshaft Sprocket Cover

      251

    • Checking the Timing Chain Tensioner

      251

    • Checking the Camshaft Sprocket

      251

    • Installing the Cylinder Head

      251

  • Rocker Arms and Camshaft

    255

    • Removing the Rocker Arms and Camshaft

      257

    • Checking the Camshaft

      257

    • Checking the Decompression System

      258

    • Checking the Rocker Arms and Rocker Arm Shafts

      259

    • Installing the Camshaft and Rocker Arms

      260

  • Valves and Valve Springs

    262

    • Removing the Valves

      263

    • Checking the Valves and Valve Guides

      264

    • Checking the Valve Seats

      266

    • Checking the Valve Springs

      268

  • Cylinder and Piston

    271

    • Removing the Cylinder and Piston

      273

    • Checking the Cylinder and Piston

      273

    • Checking the Piston Rings

      275

    • Checking the Piston Pin

      276

    • Installing the Piston and Cylinder

      277

    • Clutch Cover

      279

    • Pull Lever Shaft

      280

    • Clutch

      281

    • Removing the Clutch

      283

    • Checking the Friction Plates

      283

    • Checking the Clutch Plates

      284

    • Checking the Clutch Springs

      284

    • Checking the Clutch Housing

      285

    • Checking the Clutch Boss

      285

    • Checking the Pressure Plate

      285

    • Checking the Pull Lever Shaft and Pull Rod

      285

    • Checking the Primary Driven Gear

      286

    • Installing the Clutch

      286

  • Oil Pump

    289

    • Checking the Oil Pump

      292

    • Checking the Oil Delivery Pipes and Hoses

      293

    • Assembling the Oil Pump

      293

    • Installing the Oil Pump

      294

  • Balancer Driven Gear

    295

    • Removing the Balancer Driven Gear and Balancer Drive Gear

      297

    • Checking the Balancer Driven Gear, Water Pump Drive Gear, Primary Drive Gear, and Balancer Drive Gear

      297

    • Installing the Balancer Driven Gear and Balancer Drive Gear

      298

  • Shift Shaft

    299

    • Shift Shaft and Stopper Lever

      299

    • Checking the Shift Shaft

      301

    • Checking the Stopper Lever

      301

    • Installing the Shift Shaft

      301

  • Starter Clutch and A.C. Magneto

    302

    • Removing the A.C. Magneto Rotor

      304

    • Checking the Stator Coil and Crankshaft Position Sensor

      305

    • Checking the Starter Clutch

      305

    • Checking the Torque Limiter

      306

    • Installing the A.C. Magneto Rotor

      306

  • Crankcase

    308

    • Crankcase Bearings

      310

    • Separating the Crankcase

      311

    • Checking the Oil Strainer and Oil Delivery Pipe 3

      311

    • Checking the Timing Chain and Timing Chain Guides

      312

    • Checking the Bearings and Oil Seals

      312

    • Checking the Crankcase

      312

    • Assembling the Crankcase

      313

  • Crankshaft

    315

    • Crankshaft and Balancer

      315

    • Removing the Crankshaft Assembly

      316

    • Checking the Crankshaft

      316

    • Installing the Crankshaft

      317

  • Transmission

    318

    • Main Axle

      319

    • Drive Axle

      320

    • Checking the Shift Forks

      321

    • Checking the Shift Drum Assembly

      321

    • Checking the Transmission

      321

    • Assembling the Main Axle and Drive Axle

      322

    • Installing the Transmission

      323

  • Cool

    324

• 6 Cool

  325

  • Chapter 6 Cooling System

    327

  • Radiator

    327

    • Checking the Radiator

      329

    • Installing the Radiator

      330

  • Thermostat

    331

    • Checking the Thermostat

      332

    • Installing the Thermostat

      332

  • Water Pump

    334

    • Disassembling the Water Pump

      337

    • Checking the Water Pump

      337

    • Assembling the Water Pump

      338

    • Installing the Water Pump

      340

• Chapter 7 Fuel Injection System

  342

  • Wiring Diagram

    345

  • Ecu Self-Diagnostic Function

    346

  • Alternate Operation Control (Fail-Safe Action)

    347

  • Fail-Safe Action Table

    347

  • Communication Error with Meter

    348

  • Troubleshooting Chart

    349

  • Diagnostic Mode

    350

  • Diagnostic Monitoring Code Table

    352

  • Troubleshooting Details

    355

  • Throttle Body Assembly

    366

    • Checking the Fuel Injector

      369

    • Checking the Throttle Body

      369

    • Installing the Throttle Body Assembly

      370

    • Checking the Fuel Pump

      371

    • Checking and Adjusting the Throttle Position Sensor

      372

  • Air Induction System

    375

    • Air Injection

      375

    • Air Cut-Off Valve

      375

    • Air Induction System Diagrams

      376

    • Air Cut-Off Valve Assembly

      377

    • Checking the Air Induction System

      379

  • Elec

    380

• Chapter 8 Electrical System

  381

  • Electrical Components

    383

  • Checking Switch Continuity

    385

  • Checking the Switches

    387

  • Checking the Bulbs and Bulb Sockets

    389

    • Types of Bulbs

      389

    • Checking the Condition of the Bulbs

      390

    • Checking the Condition of the Bulb Sockets

      391

    • CHECKING the Leds

      391

  • Ignition System

    394

    • Circuit Diagram

      394

    • Troubleshooting

      395

  • Electric Starting System

    399

    • Circuit Diagram

      399

    • Starting Circuit Cut-Off System Operation

      400

    • Troubleshooting

      401

  • Starter Motor

    405

    • Checking the Starter Motor

      407

    • Assembling the Starter Motor

      409

  • Charging System

    410

    • Circuit Diagram

      410

    • Troubleshooting

      411

  • Lighting System

    413

    • Circuit Diagram

      413

    • Troubleshooting

      414

    • Checking the Lighting System

      416

  • Signaling System

    419

    • Circuit Diagram

      419

    • Troubleshooting

      421

    • Checking the Signaling System

      422

  • Cooling System

    431

    • Circuit Diagram

      431

    • Troubleshooting

      432

  • Immobilizer System

    434

    • Circuit Diagram

      434

    • General Information

      435

    • Key Code Registration

      436

    • Self-Diagnosis Malfunction Codes

      439

    • Troubleshooting

      440

    • Checking the Immobilizer System

      441

  • Self-Diagnosis

    445

  • Trbl Shtg

    449

• Trbl Shtg

  450

  • Troubleshooting

    450

    • Troubleshooting Trbl

      450

    • Chapter 9

      452

  • Engine

    452

  • Fuel System

    452

  • Starting Failures

    452

  • Electrical Systems

    453

  • Incorrect Engine Idling Speed

    453

    • Engine

      453

    • Fuel System

      453

  • Faulty Clutch

    454

    • Clutch Slips

      454

    • Clutch Drags

      454

  • Faulty Gear Shifting

    454

    • Shifting Is Difficult

      454

    • Shift Pedal Does Not Move

      454

    • Jumps out of Gear

      454

  • Poor Medium-And-High-Speed Performance

    454

    • Engine

      454

    • Fuel System

      454

  • Overcooling

    455

  • Overheating

    455

    • Engine

      455

    • Cooling System

      455

    • Fuel System

      455

    • Chassis

      455

    • Electrical Systems

      455

  • Poor Braking Performance

    455

  • Faulty Front Fork Legs

    456

    • Leaking Oil

      456

    • Malfunction

      456

  • Unstable Handling

    456

    • Faulty Lighting or Signaling System

      457

Brand: Yamaha
|
Category: Motorcycle
|
Size: 14.79 MB

• Table of Contents

  8

  • Important Manual Information

    5

  • How to Use this Manual

    6

  • Chassis

    7

  • Engine

    7

  • Fuel Injection System

    7

  • General Information

    7

  • Periodic Checks and Adjustments

    7

  • Specifications

    7

  • Troubleshooting

    7

    • Table of Contents

      8

    • Gen Info

      10

  • Chapter 1 General Information

    13

  • Motorcycle Identification

    13

    • Vehicle Identification Number

      13

    • Model Label

      13

  • Features

    14

    • Outline

      14

    • Fi System

      15

  • Important Information

    16

    • Preparation for Removal and Disassembly

      16

    • Replacement Parts

      16

    • Gaskets, Oil Seals and O-Rings

      16

    • Lock Washers/Plates and Cotter Pins

      17

    • Bearings and Oil Seals

      17

    • Circlips

      17

  • Checking the Connections

    18

  • Special Tools

    19

  • Spec

    25

• Chapter 2 Specifications

  26

  • General Specifications

    28

  • Engine Specifications

    29

  • Chassis Specifications

    38

  • Electrical Specifications

    43

  • Conversion Table

    46

  • General Tightening Torque Specifications

    46

  • Tightening Torque

    47

    • Engine Tightening Torque

      47

    • Chassis Tightening Torques

      50

  • Lubrication Points and Lubricant Types

    52

    • Engine

      52

    • Chassis

      54

  • Cooling System Diagrams

    55

  • Lubrication Chart

    57

  • Lubrication Diagrams

    58

  • Cable Routing

    62

• Chapter 3 Periodic Checks and Adjustments

  81

  • Introduction

    83

  • Periodic Maintenance and Lubrication Chart

    83

  • Brake Fluid

    84

  • Cowling and Cover

    85

    • Cover

      85

    • Cowling

      86

  • Fuel Tank

    87

    • Removing the Fuel Tank

      88

    • Removing the Fuel Pump

      88

    • Installing the Fuel Pump

      89

    • Installing the Fuel Hose

      89

  • Air Filter Case

    90

    • Rear Mud Guard and Rear Fender

      90

    • Installing the Air Filter Case Joint Clamp

      94

  • Engine

    95

    • Adjusting the Valve Clearance

      95

    • Adjusting the Valve Clearance

      97

    • Adjusting the Exhaust Gas Volume

      98

    • Adjusting the Engine Idling Speed

      99

    • Adjusting the Throttle Cable Free Play

      99

    • Checking the Spark Plug

      101

    • Checking the Ignition Timing

      102

    • Measuring the Compression Pressure

      103

    • Checking the Engine Oil Level

      105

    • Measuring the Compression Pressure

      105

    • Changing the Engine Oil

      106

    • Adjusting the Clutch Cable Free Play

      109

    • Checking the Air Filter Element

      110

    • Checking the Throttle Body Joint

      111

    • Checking the Fuel Hose

      111

    • Checking the Breather Hose

      112

    • Checking the Exhaust System

      112

    • Checking the Coolant Level

      113

    • Checking the Cooling System

      113

    • Changing the Coolant

      114

  • Chassis

    118

    • Adjusting the Rear Brake Pedal

      118

    • Checking the Brake Fluid Level

      119

    • Checking the Front and Rear Brake Pads and Brake Pad Pins

      120

    • Adjusting the Rear Brake Light Switch

      121

    • Checking the Front and Rear Brake Hoses

      121

    • Bleeding the Hydraulic Brake System

      122

    • Adjusting the Shift Pedal

      123

    • Adjusting the Drive Chain Slack

      124

    • Adjusting the Drive Chain Slack

      125

    • Lubricating the Drive Chain

      126

    • Checking and Adjusting the Steering Head

      126

    • Checking the Front Fork

      128

    • Adjusting the Rear Shock Absorber Assembly

      129

    • Checking the Tires

      130

    • Checking and Tightening the Spokes

      133

    • Checking and Lubricating the Cables

      134

    • Lubricating the Levers and Brake Pedal

      134

    • Lubricating the Sidestand

      134

  • Chk Adj

    135

  • Electrical System

    135

    • Checking and Charging the Battery

      135

    • Checking the Fuses

      140

    • Replacing the Headlight Bulb

      142

    • Adjusting the Headlight Beam

      143

    • Setting the Digital Clock

      144

  • Chas

    145

• Chapter 4 Chassis

  146

  • Front Wheel and Brake Disc

    148

  • Front Wheel

    149

  • Checking the Front Wheel

    150

  • Removing the Front Wheel

    150

  • Checking the Front Brake Disc

    153

  • Installing the Front Wheel

    154

  • Adjusting the Front Wheel Static Balance

    155

  • Rear Wheel, Brake Disc, and Rear Wheel Sprocket

    157

    • Rear Wheel

      157

    • Brake Disc and Rear Wheel Sprocket

      159

    • Removing the Rear Wheel

      161

    • Checking the Rear Wheel

      161

    • Checking the Rear Brake Disc

      162

    • Checking the Rear Wheel Drive Hub

      163

    • Checking and Replacing the Rear Wheel Sprocket

      164

    • Installing the Rear Wheel

      164

    • Adjusting the Rear Wheel Static Balance

      165

  • Front and Rear Brakes

    166

    • Front Brake Pads (Xt660R)

      166

    • Front Brake Pads (Xt660X)

      167

    • Rear Brake Pads

      168

    • Replacing the Front Brake Pads

      169

    • Replacing the Rear Brake Pads

      171

    • Front Brake Master Cylinder

      173

    • Rear Brake Master Cylinder

      176

    • Disassembling the Front Brake Master Cylinder

      179

    • Disassembling the Rear Brake Master Cylinder

      179

    • Checking the Front and Rear Brake Master Cylinders

      180

    • Assembling and Installing the Front Brake Master Cylinder

      181

    • Assembling the Rear Brake Master Cylinder

      183

    • Installing the Rear Brake Master Cylinder

      183

    • Front Brake Caliper (Xt660R)

      186

    • Front Brake Caliper (Xt660X)

      188

    • Rear Brake Caliper

      190

    • Removing the Front Brake Caliper

      192

    • Removing the Rear Brake Caliper

      192

    • Checking the Front and Rear Brake Calipers

      193

    • Installing the Front Brake Caliper

      194

    • Installing the Rear Brake Caliper

      196

  • Front Fork

    198

    • Removing the Front Fork Legs

      202

    • Disassembling the Front Fork Legs

      202

    • Checking the Front Fork Legs

      204

    • Assembling the Front Fork Legs

      205

    • Installing the Front Fork Legs

      209

  • Handlebar

    210

    • Removing the Handlebar

      212

    • Checking the Handlebar

      212

    • Installing the Handlebar

      212

  • Steering Head

    216

    • Lower Bracket

      216

    • Removing the Lower Bracket

      218

    • Checking the Steering Head

      218

    • Installing the Steering Head

      219

  • Rear Shock Absorber Assembly

    221

    • Handling the Rear Shock Absorber

      223

    • Disposing of a Rear Shock Absorber

      223

    • Removing the Rear Shock Absorber Assembly

      224

    • Checking the Rear Shock Absorber Assembly

      225

    • Checking the Connecting Arms and Relay Arm

      225

    • Installing the Relay Arm

      225

    • Installing the Rear Shock Absorber Assembly

      226

  • Swingarm and Drive Chain

    227

    • Removing the Swingarm

      229

    • Removing the Drive Sprocket

      230

    • Removing the Drive Chain

      230

    • Checking the Swingarm

      230

    • Checking the Drive Chain

      231

    • Installing the Swingarm

      233

  • Eng

    236

• Chapter 5 Engine

  237

  • Engine Removal

    241

    • Exhaust Pipes and Mufflers

      241

    • Leads, Cables, Hoses, and Ignition Coil

      242

    • Engine

      245

    • Installing the Engine

      247

  • Cylinder Head

    248

    • Removing the Cylinder Head

      250

    • Checking the Cylinder Head

      251

    • Checking the Tappet Covers and Camshaft Sprocket Cover

      252

    • Checking the Timing Chain Tensioner

      252

    • Checking the Camshaft Sprocket

      252

    • Installing the Cylinder Head

      252

  • Rocker Arms and Camshaft

    256

    • Removing the Rocker Arms and Camshaft

      258

    • Checking the Camshaft

      258

    • Checking the Decompression System

      259

    • Checking the Rocker Arms and Rocker Arm Shafts

      260

    • Installing the Camshaft and Rocker Arms

      261

  • Valves and Valve Springs

    263

    • Removing the Valves

      264

    • Checking the Valves and Valve Guides

      265

    • Checking the Valve Seats

      267

    • Checking the Valve Springs

      269

  • Cylinder and Piston

    272

    • Removing the Cylinder and Piston

      274

    • Checking the Cylinder and Piston

      274

    • Checking the Piston Rings

      276

    • Checking the Piston Pin

      277

    • Installing the Piston and Cylinder

      278

    • Clutch Cover

      280

    • Pull Lever Shaft

      281

    • Clutch

      282

    • Removing the Clutch

      284

    • Checking the Friction Plates

      284

    • Checking the Clutch Plates

      285

    • Checking the Clutch Springs

      285

    • Checking the Clutch Housing

      286

    • Checking the Clutch Boss

      286

    • Checking the Pressure Plate

      286

    • Checking the Pull Lever Shaft and Pull Rod

      286

    • Checking the Primary Driven Gear

      287

    • Installing the Clutch

      287

  • Oil Pump

    290

    • Checking the Oil Pump

      293

    • Checking the Oil Delivery Pipes and Hoses

      294

    • Assembling the Oil Pump

      294

    • Installing the Oil Pump

      295

  • Balancer Driven Gear

    296

    • Removing the Balancer Driven Gear and Balancer Drive Gear

      298

    • Checking the Balancer Driven Gear, Water Pump Drive Gear, Primary Drive Gear, and Balancer Drive Gear

      298

    • Installing the Balancer Driven Gear and Balancer Drive Gear

      299

  • Shift Shaft

    300

    • Shift Shaft and Stopper Lever

      300

  • Starter Clutch and A.C. Magneto

    303

    • Removing the A.C. Magneto Rotor

      305

    • Checking the Stator Coil and Crankshaft Position Sensor

      306

    • Checking the Starter Clutch

      306

    • Checking the Torque Limiter

      307

    • Installing the A.C. Magneto Rotor

      307

  • Crankcase

    309

    • Crankcase Bearings

      311

    • Separating the Crankcase

      312

    • Checking the Oil Strainer and Oil Delivery Pipe 3

      312

    • Checking the Timing Chain and Timing Chain Guides

      313

    • Checking the Bearings and Oil Seals

      313

    • Checking the Crankcase

      313

    • Assembling the Crankcase

      314

  • Crankshaft

    316

    • Crankshaft and Balancer

      316

    • Removing the Crankshaft Assembly

      317

    • Checking the Crankshaft

      317

    • Installing the Crankshaft

      318

  • Transmission

    319

    • Main Axle

      320

    • Drive Axle

      321

    • Checking the Shift Forks

      322

    • Checking the Shift Drum Assembly

      322

    • Checking the Transmission

      322

    • Assembling the Main Axle and Drive Axle

      323

    • Installing the Transmission

      324

  • Cool

    325

• 6 Cool

  326

  • Chapter 6 Cooling System

    328

  • Radiator

    328

    • Checking the Radiator

      330

    • Installing the Radiator

      331

  • Thermostat

    332

    • Checking the Thermostat

      333

    • Installing the Thermostat

      333

  • Water Pump

    335

    • Disassembling the Water Pump

      338

    • Checking the Water Pump

      338

    • Assembling the Water Pump

      339

    • Installing the Water Pump

      341

• Chapter 7 Fuel Injection System

  343

  • Wiring Diagram

    346

  • Ecu Self-Diagnostic Function

    347

  • Alternate Operation Control (Fail-Safe Action)

    348

  • Fail-Safe Action Table

    348

  • Communication Error with Meter

    349

  • Troubleshooting Chart

    350

  • Diagnostic Mode

    351

  • Diagnostic Monitoring Code Table

    353

  • Troubleshooting Details

    356

  • Throttle Body Assembly

    367

    • Checking the Fuel Injector

      370

    • Checking the Throttle Body

      370

    • Installing the Throttle Body Assembly

      371

    • Checking the Fuel Pump

      372

    • Checking and Adjusting the Throttle Position Sensor

      373

  • Air Induction System

    376

    • Air Injection

      376

    • Air Cut-Off Valve

      376

    • Air Induction System Diagrams

      377

    • Air Cut-Off Valve Assembly

      378

    • Checking the Air Induction System

      380

  • Elec

    381

• Chapter 8 Electrical System

  382

  • Electrical Components

    384

  • Checking Switch Continuity

    386

  • Checking the Switches

    388

  • Checking the Bulbs and Bulb Sockets

    390

    • Types of Bulbs

      390

    • Checking the Condition of the Bulbs

      391

    • Checking the Condition of the Bulb Sockets

      392

    • CHECKING the Leds

      392

  • Ignition System

    395

    • Circuit Diagram

      395

    • Troubleshooting

      396

  • Electric Starting System

    400

    • Circuit Diagram

      400

    • Starting Circuit Cut-Off System Operation

      401

    • Troubleshooting

      402

  • Starter Motor

    406

    • Checking the Starter Motor

      408

    • Assembling the Starter Motor

      410

  • Charging System

    411

    • Circuit Diagram

      411

    • Troubleshooting

      412

  • Lighting System

    414

    • Circuit Diagram

      414

    • Troubleshooting

      415

    • Checking the Lighting System

      417

  • Signaling System

    420

    • Circuit Diagram

      420

    • Troubleshooting

      422

    • Checking the Signaling System

      423

  • Cooling System

    432

    • Circuit Diagram

      432

    • Troubleshooting

      433

  • Immobilizer System

    435

    • Circuit Diagram

      435

    • General Information

      436

    • Key Code Registration

      437

    • Self-Diagnosis Malfunction Codes

      440

    • Troubleshooting

      441

    • Checking the Immobilizer System

      442

  • Self-Diagnosis

    446

  • Trbl Shtg

    450

• Trbl Shtg

  451

  • Troubleshooting

    451

  • Chapter 9

    453

  • Engine

    453

  • Fuel System

    453

  • Starting Failures

    453

  • Electrical Systems

    454

  • Incorrect Engine Idling Speed

    454

    • Engine

      454

    • Fuel System

      454

  • Faulty Clutch

    455

    • Clutch Slips

      455

    • Clutch Drags

      455

  • Faulty Gear Shifting

    455

    • Shifting Is Difficult

      455

    • Shift Pedal Does Not Move

      455

    • Jumps out of Gear

      455

  • Poor Medium-And-High-Speed Performance

    455

    • Engine

      455

    • Fuel System

      455

  • Overcooling

    456

  • Overheating

    456

    • Engine

      456

    • Cooling System

      456

    • Fuel System

      456

    • Chassis

      456

    • Electrical Systems

      456

  • Poor Braking Performance

    456

  • Faulty Front Fork Legs

    457

    • Leaking Oil

      457

    • Malfunction

      457

  • Unstable Handling

    457

    • Faulty Lighting or Signaling System

      458

Brand: Yamaha
|
Category: Motorcycle
|
Size: 5.22 MB

• Important Manual Information

  4

• Table of Contents

  6

• Safety Information

  8

• Description

  12

  • Left View

    12

  • Right View

    13

  • Controls and Instruments

    14

• Instrument and Control Functions

  16

  • Immobilizer System

    16

  • Main Switch/Steering Lock

    17

  • Indicator and Warning Lights

    18

  • Multi-Function Display

    20

  • Anti-Theft Alarm (Optional)

    22

  • Handlebar Switches

    22

  • Clutch Lever

    24

  • Shift Pedal

    24

  • Brake Lever

    24

  • Brake Pedal

    25

  • Fuel Tank Cap

    25

  • Fuel

    26

  • Catalytic Converter

    27

  • Seat

    27

  • Storage Compartment

    28

  • Adjusting the Shock Absorber Assembly

    28

  • Sidestand

    29

  • Ignition Circuit Cut-Off System

    30

• Pre-Operation Checks

  32

  • Pre-Operation Check List

    33

• Operation and Important Riding Points

  35

  • Starting the Engine

    35

  • Shifting

    36

  • Tips for Reducing Fuel Consumption

    37

  • Engine Break-In

    37

  • Parking

    38

• Periodic Maintenance and Minor Repair

  39

  • Owner’s Tool Kit

    39

  • Periodic Maintenance and Lubrication Chart

    40

  • Removing and Installing Cowlings and Panels

    43

  • Checking the Spark Plug

    47

  • Engine Oil and Oil Filter Element

    48

  • Coolant

    51

  • Replacing the Air Filter Element and Cleaning the Check Hose

    54

  • Adjusting the Engine Idling Speed

    55

  • Checking the Throttle Cable Free Play

    56

  • Tires

    56

  • Spoke Wheels

    59

  • Adjusting the Clutch Lever Free Play

    59

  • Adjusting the Rear Brake Light Switch

    60

  • Checking the Front and Rear Brake Pads

    60

  • Checking the Brake Fluid Level

    61

  • Drive Chain Slack

    62

  • Cleaning and Lubricating the Drive Chain

    64

  • Checking and Lubricating the Cables

    65

  • Checking and Lubricating the Throttle Grip and Cable

    65

  • Checking and Lubricating the Brake and Clutch Levers

    65

  • Lubricating the Brake Pedal

    66

  • Checking and Lubricating the Sidestand

    66

  • Checking the Front Fork

    67

  • Checking the Steering

    67

  • Checking the Wheel Bearings

    68

  • Battery

    68

  • Replacing the Fuses

    70

  • Replacing the Headlight Bulb

    71

  • Replacing a Turn Signal Light Bulb or the Tail/Brake Light Bulb

    72

  • Replacing an Auxiliary Light Bulb

    73

  • Supporting the Motorcycle

    73

  • Front Wheel

    74

  • Rear Wheel

    75

  • Troubleshooting

    77

  • Troubleshooting Charts

    78

• Motorcycle Care and Storage

  80

  • Care

    80

  • Storage

    82

• Specifications

  84

• Consumer Information

  87

  • Identification Numbers

    87